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Hydrokraft Transmission Piston Pumps

Technical Catalog

TVW
Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Code
Form Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Basic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ES Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DP Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SP Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SM Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Combination Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Examples for Combination units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pump Specifications
US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Performance Curves
130 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
180 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
250 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
360 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
500 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
750 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Hydraulic Transmission Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
With Charge Flow Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Without Charge Flow Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Combination of Two Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Controls
Electric Motor Displacement Control ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Controls for Position/Displacement DP, SP, SM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure Signal Displacement Control DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Example for TVW... - DP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Proportional Valve Displacement Control SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SP Control with Pressure and Power Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Servo Adjustment Displacement Control with Mechanical Feedback SM . . . . . . . . . . . . . . . . . . . . 33

2 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Table of Contents
(cont.)

Pump Dimensions
TVWS 130/180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TVWS 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TVWS 360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TVWS 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
TVWS 750 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Control Dimensions
TVWS 250/360/500/750 ES Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TVWS 130/180 SP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TVWS 250/360/500/750 SP Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TVWS 130/180 DP Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TVWS 250/360/500/750 DP Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TVWS 130/180 SM Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TVWS 250/360/500/750 SM Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
TVWS Position of Center Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
TVWS... Swash Angle/Flow Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Fluid Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 3


Introduction

AVAILABLE DISPLACEMENT
• Axial piston pumps • Special design for • Through drive enable SIZES
with swash plate closed loop multiple pump
design for reliable application. installation from a 130 ccm
operation and long life. • Oversize shaft and single shaft. Multiple 180 ccm
• Rotating and pressure shaft bearings. pump combinations
are also available. 250 ccm
loaded parts are • Standard available
pressure balanced. • Pressure up to 420 360 ccm
transmission circuits 500 ccm
• Wide range of available with integrated valves bar. Rated speed up to
integrated charge and and filters to build 1800 rpm. Higher 750 ccm
pilot pressure pump complete closed loop speeds possible.
combinations for single system. For charge • Large charge flow
and combination units. flow and flushing. rates for low system
temperature.
• Fast response times.

Displacement controls: Typical Section of Transmission Pump


ES - Electric motor pical section of transmission pump
displacement control Control
HG - Handwheel Flushing Block
displacement control Control Manifold
(Special feature)
FE - Screw adjustment
control (Special feature) Control Piston
SP, SM - Displacement Thru-Drive
proportional to electric
signal
Swash Angle
DP - Displacement Sensor/Indicator
proportional to pressure
signal

Extra functions available


for SP, SM & DP:
Pressure Limitation
and/or power control
overriding function.

Shaft

Swash Piston Cylinder Valve Port Charge/Pilot


Plate Block Plate Plate Pump

Dimensional information listed in this catalog is subject to change without notice.

4 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Model Code
Transmission Pumps

"W" Series

Form Page
The following 55-digit coding system has been In the model code string below some characters are
developed to identify all of the configuration options already filled out and shown on this and the
for the "W" Series Transmission (Closed Loop) following pages. For such characters there is no
pumps. Use this model code to specify a unit with option available.
the desired features. All 55-digits must be present Explanation for each character can be found as
when ordering. You may want to photocopy the follows:
matrix below to ensure, that each number is entered CHARACTER PAGE
in the correct box. If adjustments other than the
standard settings (character 47...50) or special Basic Pump Model Code 1.......27 6
features (character 51...53) are needed, please Control Options 28.....46 7 - 10
provide the information when ordering. At the end of Customer Adjustment Specification 47.....50 7 - 10
this section you may need to provide an additional Special Features 51.....53 11
model code if a combination unit is needed. In case Design Number 54.....55 11
of a combination unit, each single pump section Combination Model Code 1..... 39 12
must be specified separately using this or other
Eaton catalog information.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
T V W – M 1 R S V
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
1 0

SPECIFY NON STANDARD ADJUSTMENT BELOW

SPECIFY SPECIAL FEATURE BELOW

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 5


Model Code
Transmission Pumps

"W" Series - Basic Pump

T V W * — * * * M * * * * * * * * 1 R * * S V * * * * #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 Pump 10 11 Mounting flange 14 15 16 17 Thru-Drive 20 21 Main Drive Shaft End

T – Transmission Pump 05 – ISO 3019/2 - 160B4HW Options 01 – ISO straight key


(130 and 180 cm3/r) 0000 – None 02 – ISO spline
2 Displacement 07 – ISO 3019/2 - 200B4HW 000A – SAE A
(250 and 360 cm3/r) 000B – SAE B 22 Drive Shaft Seal
V – Variable displacement
08 – ISO 3019/2 - 250B4HW 000C – SAE C Configuration
3 Pump Series (500 and 750 cm3/r) 000D – ISO 3019/2 - S – Single shaft seal
W – “W” Series 125A2HW
12 Rotation Direction 000E – ISO 3019/2 - 23
(was 30 design) Seal Material
R – Right hand [CW] 160A2HW V – Viton*
4 Configuration L – Left hand [CCW] 000F – ISO 3019/2 - * Viton is a trademark of E.I. Dupont
S – Single Unit 125B4HW (other materials available, contact your
13 Adjustment stop 000G – ISO 3019/2 - Eaton Representative)
F – Front Unit
M – Middle Unit 0 – No adjustment stop 160B4HW
R – Rear Unit 4 – Fixed mechanical 000H – ISO 3019/2 - 24 Yoke Position Indicator
Adjustment stop side A 200B4HW
0 – No position indicator
5 Separator 5 – Fixed mechanical 000J – ISO 3019/2 -
V – Visual position indicator
Adjustment stop side B 250B4HW
– – Separator P – Position sensor
6 – Fixed mechanical 000P – Pilot pump (8 cm3/r)
L – Position limit switch
6 7 8 Displacement Size Adjustment stop side A 000T – Charge pump M – Position sensor and
and B (~25% of unit visual indicator
130 – 130 cm3/r [7.9 in3/rev] displacement size)
180 – 180 cm3/r [11.0 in3/rev] 00TP – Charge pump (~25% 25Housing surface finish
250 – 250 cm3/r [15.3 in3/rev] of unit displacement
360 – 360 cm3/r [22.0 in3/rev] size) and Pilot pump A – Blue painted
500 – 500 cm3/r [30.5 in3/rev] (8 cm3/r) 26Transmission Circuit
750 – 750 cm3/r [45.8 in3/rev] 00PP – Double pilot pump
(8 cm3/r + 8 cm3/r) 0 – No transmission circuit
9 Basic standard 1 – Block filter, optical dirt
M – Metric 18 Main Ports indicator
1 – SAE Port - Metric bolts 2 – Block, filter, electrical dirt
indicator
19Main Port Orientation 3 – Block without filter
R – Radial (side ports) 27 Zero Position Valve
0 – No Zero Position Valve
28 Add Control Model
Code
Code (characters 28...50) on
the following pages

6 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Model Code
Transmission Pumps

"W" Series - ES Control

E S * 0 0 * 0 0 0 0 0 0 0 0 0 0 * * * * * * * #

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

28 29 Control type 35 Pressure Control Options 45 Electric Motor Type 47 48 49 50 Customer

ES – Electric motor 0 – Not available 2 – Motor with brake (IP54) Adjustment Specification
displacement control 3 – Motor without brake 0000 – None
36 37 38 39 40 41
Power (Explosion proof)
30 Displacement Control Options ???? – Yes (final number will
Adjustment Options 46 Control Voltage of Zero be assigned by Eaton.
000000 – Not required Specify on table
M – Electric Motor - Fast Position Valve and
below)
response 42 Pilot Oil Filter Directional Control Valve
N – Electric Motor - Medium 0 – Not required 0 – Not applicable
response 51 Special Features - Add
B – 110 AC 50 Hz/120 AC
P – Electric Motor - Slow 43 Fail Safe Valve 60 Hz special feature description
response 0 – Not required D – 220 AC 50 Hz/240 AC (characters 51...55) on page
60 Hz 11 if required.
31 32 Electronic Controls 44 Position Monitoring G – 12 VDC
00 – Not required A – 4 limit switches H – 24 VDC

33 Yoke Displacement Zone


B – 8 limit switches
P – 4 limit switches +
A – Single side of center “A” sensor
C – Over center T – 8 limit switches +
sensor
34 Extra Functions
0 – Not available

Response Time (sec) for Zero to Max. Displacement


SIZE 130 180 250 360 500 750
Frequency 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Fast 10 8 10 8 8 7 11 9 10 8 14 12
Medium 20 17 20 17 20 17 27 23 24 20 35 29
Slow 50 42 50 42 40 33 55 46 48 40 70 58

CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS

All Revolution Adjustments below set at ... rpm 1500 –


Pressure Relief Valve Side A bar 350
Pressure Relief Valve Side B bar 350
Charge Pressure Relief Valve bar 20 –
Flushing (Low) Pressure Relief Valve bar 10 –
Mechanical Adjustment Stop Side A L/min Qmax
Mechanical Adjustment Stop Side B L/min Qmin
Displacement Adjusted to ... L/min -50% Qmax Side A
Position Monitoring Switch 1 L/min 0 from A
Position Monitoring Switch 2 L/min 95% Qmax Side A > 95% not possible
Position Monitoring Switch 3 L/min 0 from B
Position Monitoring Switch 4 L/min 95% Qmax Side B > 95% not possible
Position Monitoring Switch 5 L/min –
Position Monitoring Switch 6 L/min –
Position Monitoring Switch 7 L/min –
Position Monitoring Switch 8 L/min –

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 7


Model Code
Transmission Pumps

"W" Series - DP Control

D P * 0 0 * * * * * * * * * * 0 0 0 * * * * * #

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

28 29 Control type 5 – Pressure limiter and 36 37 38 39 40 41 Power 47 48 49 50 Customer


power control overriding Control Options Adjustment Specification
DP – Pressure signal function side B
displacement control 6 – Pressure limiter and 000000–Not required for this 0000 – None
power control overriding control type
30 Displacement ???? – Yes (final number will
function side A and B ???000– ??? kW at 1500
Adjustment Options be assigned by Eaton.
7 – Pressure limiter function RPM Side A
Specify on table
G – Mounting interface side A and B 000???– ??? kW at 1500
below)
Cetop 3 only power control function RPM Side B
H – Remote port G 1/4 side A 42 Pilot Oil Filter 51 Special Features - Add
J – Proportional relief inc. 8 – Pressure limiter function
electronics side A and B 0 – Not applicable special feature description
K – Proportional relief inc. power control function V – Filter with visual (characters 51...55) on page
electr. & dir. control side B indicator 11 if required
E – Filter with electrical
31 32Electronic Controls 35 Pressure Control indicator
00 – Not required Options
43 Fail Safe Valve
33
0 – Not required for this
Yoke Displacement Zone control type 0 – Not applicable
A – Single side of center “A” F – Remote port, only side A 44 Position Monitoring
C – Over center G – Remote port, only side B
H – Remote port, only side A 0 – No position monitoring
34 Extra Functions and B
45 Electric Motor Type
0 – Not required for this A – Electro Proportional
control type Relief Valve Side A 0 – No electric motor
1 – Pressure limiter B – Electro Proportional
overriding function side A Relief Valve Side B 46 Control Voltage of Zero
2 – Pressure limiter K – Electro Proportional Position Valve and
overriding function side B Relief Valve Side A and B Directional Control Valve
3 – Pressure limiter 0 – Not applicable
overriding function side A B – 110 AC 50 Hz/120
and B AC 60 Hz
4 – Pressure limiter and D – 220 AC 50 Hz/240
power control overriding AC 60 Hz
function side A G – 12 VDC
H – 24 VDC
CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS

All Revolution Adjustments below set at ... rpm 1500 – –


Pressure Relief Valve Side A bar 350
Pressure Relief Valve Side B bar 350
Charge Pressure Relief Valve bar 20 –
Flushing (Low) Pressure Relief Valve bar 10 –
Pilot Pressure Size 130, 180, 250, 360 bar 60 –
Pilot Pressure Size 500 &750 bar 80 –
Mechanical Adjustment Stop Side A L/min Qmax
Mechanical Adjustment Stop Side B L/min Qmin
Max. Stop by Control Side A L/min 95% Qmax
Max. Stop by Control Side B L/min 95% Qmax
Pressure Override Side A bar 90
Pressure Override Side B bar 90

8 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Model Code
Transmission Pumps

"W" Series - SP Control

S P * * * * * * * * * * * * * * 0 0 * * * * * #

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

28 29 Control type 5 – Pressure limiter and 36 37 38 39 40 41 Power 46 Control Voltage of Fail


power control overriding Control Options Safe Valve
SP – Proportional valve function side B
displacement control 6 – Pressure limiter and 000000– Not required for 0 – Not applicable
power control overriding this control type B – 110 AC 50 Hz/120
30 Displacement ???000– ??? kW at 1500 AC 60 Hz
function side A and B
Adjustment Options 7 – Pressure limiter function RPM Side A D – 220 AC 50 Hz/240
C – With Cetop 3 valve side A and B 000???– ??? kW at 1500 AC 60 Hz
KDG4V S power control function RPM Side B G – 12 VDC
F – With Cetop 5 side A H – 24 VDC
42 Pilot Oil Filter
Proportional valve 8 – Pressure limiter function 47 48 49 50
Customer
side A and B 0 – Not applicable
31 32 Electronic Controls power control function V – Filter with visual Adjustment Specification
03 – ER 9.3 - 10 (Cetop 3) side B indicator 0000 – None
04 – ER 9.4 - 10 (Cetop 5) E – Filter with electrical
35 indicator ???? – Yes (final number will
Pressure Control Options be assigned by Eaton.
33 Yoke Displacement Zone
0 – Not required for this 43 Fail Safe Valve Specify on table
A – Single side of center “A” control type below)
C – Over center F – Remote port, only side A 0 – Not applicable
G – Remote port, only side B 1 – With solenoid valve
34 51 Special Features
Extra Functions H – Remote port, only side A
44 Position Monitoring
0 – Not required for this and B Add special feature
control type A – Electro Proportional 0 – No position monitoring description (characters
1 – Pressure limiter Relief Valve Side A 51...55) on page 11 if required
45 Electric Motor Type
overriding function side A B – Electro Proportional
2 – Pressure limiter Relief Valve Side B 0 – No electric motor
overriding function side B K – Electro Proportional
3 – Pressure limiter Relief Valve Side A and B
overriding function side A
and B
4 – Pressure limiter and
power control overriding
function side A

CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS

All Revolution Adjustments below set at ... rpm 1500 – –


Pressure Relief Valve Side A bar 350
Pressure Relief Valve Side B bar 350
Charge Pressure Relief Valve bar 20 –
Flushing (Low) Pressure Relief Valve bar 10 –
Pilot Pressure Size 130, 180, 250, 360 bar 60 –
Pilot Pressure Size 500 &750 bar 80 –
Mechanical Adjustment Stop Side A L/min Qmax
Mechanical Adjustment Stop Side B L/min Qmin
Max. Stop by Control Side A L/min 95% Qmax
Max. Stop by Control Side B L/min 95% Qmax
Ramp Time 0 _ A sec 0 El. Card Adjustment Done by Customer Refer to El.
card manual
Ramp Time A _ 0 sec 0 El. Card Adjustment Done by Customer Refer to El.
card manual
Pressure Override Side A bar 90
Pressure Override Side B bar 90

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 9


Model Code
Transmission Pumps

"W" Series - SM Control

S M 0 0 0 * * * * * * * * * 0 0 0 0 0 * * * * #

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

28 29Pump 34 Extra Functions 35Pressure Control Options 44


Position Monitoring
SM – El. servo displacement 0– Not required for this con- 0 – Not required for this con- 0 – Not required for this
control - mechanical trol type trol type control type
feedback 1– Pressure limiter overrid- F – Remote port, only side A
ing function side A G – Remote port, only side B 45 Electric Motor Type
30 Displcement 2– Pressure limiter overrid- H – Remote port, only side 0 – Not required for this
Adjustment Option ing function side B A and B control type
0 – Not required for this 3– Pressure limiter overrid- A – Electro Prop. Relief
control type ing function side A and B Valve Side A 46 Control Voltage of Zero
4– Pressure limiter and B – Electro Prop. Relief Position Valve
31 32 Electronic Controls power control overriding Valve Side B 0 – Not required for this
00 – Not required for this function side A K – Electro Prop. Relief control type
control type 5– Pressure limiter and Valve Side A and B
power control overriding 47 48 49 50 Customer
function side B 36 37 38 39 40 41 Power
33 Yoke Displacement Zone Adjustment Specification
6– Pressure limiter and Control Option
A – Single side of center “A” 0000 – None
power control overriding 000000 – Not required for
C – Over center
function side A and B this control type ???? – Yes (final number will
7– Pressure limiter function ???000 – ??? kW at 1500 be assigned by Eaton.
side A and B RPM Side A Specify on table
power control function 000??? – ??? kW at 1500 below)
side A RPM Side B
8– Pressure limiter function 51
side A and B 42
Special Features
Pilot Oil Filter
power control function Add special feature
0 – Filter has to be installed description (characters
side B by customer 51...55) on page 11 if
43 required
Fail Safe Valve
0 – Not required for this
control type

CUSTOMER ADJUSTMENT SPECIFICATIONS UNIT STANDARD SETTING CUSTOMER ADJUSTMENT OPTION REMARKS

All Adjustment below set at ... RPM 1500 -


Pressure Relief Valve Side A bar 350
Pressure Relief Valve Side B bar 350
Charge Pressure Relief Valve bar 20 -
Flushing (low) Pressure Relief Valve bar 10 -
Pilot Pressure Size 130, 180, 250, 360 bar 60 -
Pilot Pressure Size 500 and 750 bar 80 -
Max. Mechanical Stop Side A l/min Qmax
Max. Mechanical Stop Side B l/min Qmax
Pressure Override Side A bar 90
Pressure Override Side B bar 90

10 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Model Code
Transmission Pumps

"W" Series -
Special Features

* * * 1 0

51 52 53 54 55

51 52 53 Special Features

000 - None
*** - Defined by Eaton
54 55 Design Number
10 - Design Number

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 11


Model Code
Combination Units

* * * C — * * * * * * * * * * * * * * * * * * * *

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

H C 8 1 * * * * * * * * * *

26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 Combination Unit 11 12 13 Second 19 20 Third Control Type 24 25 Fourth Control Type

P – Pump Displacement cm3/r 00 – No Control (for Fixed 00 – No Control (for Fixed


T – Transmission Pump 066 – 66 cm3/r [4.0 in3/rev] Displacement Only) Displacement Only)
M – Motor 090 – 90 cm3/r [5.5 in3/rev] DF – Pressure Compensator DF – Pressure Compensator
130 – 130 cm3/r [7.9 in3/rev] LR – Power Control LR – Power Control
2 Displacement 180 – 180 cm3/r [11.0 in3/rev] ES – Electric Motor Control ES – Electric Motor Control
F – Filled 250 – 250 cm3/r [15.3 in3/rev] HG – Handwheel HG – Handwheel
V – Variable 360 – 360 cm3/r [22.0 in3/rev] Displacement Control Displacement Control
500 – 500 cm3/r [30.5 in3/rev] FE – Screw Adjustment FE – Screw Adjustment
3 Pump Series 750 – 750 cm3/r [45.8 in3/rev] Displacement Control Displacement Control
W – “W” Series SM – Servo Adjustment SM – Servo Adjustment
14 15 Second Control Type Displacement Control - Displacement Control -
(was 30 design)
X – “X” Series 00 – No Control (for Fixed Mech Feedback Mech Feedback
(was 20 design) Displacement Only) DP – Pressure Signal DP – Pressure Signal
DF – Pressure Compensator Displacement Control Displacement Control
4 Combination Unit LR – Power Control SP – Proportional Valve SP – Proportional Valve
ES – Electric Motor Control Displacement Control Displacement Control
C
HG – Handwheel
21 22 23 Fourth 26 27 28 29 Assembly
5 Separator Displacement Control
FE – Screw Adjustment Displacement cm3/r Numbers
6 7 8 First Displacement Control 000 – Not Required HC81 – Defined By Eaton
Displacement cm3/r SM – Servo Adjustment 066 – 66 cm3/r [4.0 in3/rev]
Displacement Control - 090 – 90 cm3/r [5.5 in3/rev] 30 31 32 33 34 35 36 37 38 39
066 – 66 cm3/r [4.0 in3/rev] Mech Feedback 130 – 130 cm3/r [7.9 in3/rev] Assembly Numbers
090 – 90 cm3/r [5.5 in3/rev] DP – Pressure Signal 180 – 180 cm3/r [11.0 in3/rev]
130 – 130 cm3/r [7.9 in3/rev] Defined By Eaton
Displacement Control 250 – 250 cm3/r [15.3 in3/rev]
180 – 180 cm3/r [11.0 in3/rev] SP – Proportional Valve 360 – 360 cm3/r [22.0 in3/rev]
250 – 250 cm3/r [15.3 in3/rev] Displacement Control 500 – 500 cm3/r [30.5 in3/rev]
360 – 360 cm3/r [22.0 in3/rev] 750 – 750 cm3/r [45.8 in3/rev]
500 – 500 cm3/r [30.5 in3/rev] 16 17 18 Third
750 – 750 cm3/r [45.8 in3/rev] Displacement cm3/r
9 10 First Control Type 000 – Not Required • For a combination of • Charge and Pilot Pump
066 – 66 cm3/r [4.0 in3/rev] two or more units fill through drive option
00 – No Control (for Fixed
090 – 90 cm3/r [5.5 in3/rev] out this Combination must be specified on
Displacement Only)
130 – 130 cm3/r [7.9 in3/rev] Model Code. the rear unit of the
DF – Pressure Compensator
180 – 180 cm3/r [11.0 in3/rev] combination (as a
LR – Power Control
250 – 250 cm3/r [15.3 in3/rev]
• Start with the biggest
ES – Electric Motor Control size unit for the first special feature).
360 – 360 cm3/r [22.0 in3/rev]
HG – Handwheel
500 – 500 cm3/r [30.5 in3/rev]
displacement. • Front and middle units
Displacement Control
750 – 750 cm3/r [45.8 in3/rev] • For each unit included shall have the through
FE – Screw Adjustment in this combination, a drive option of the
Displacement Control separate model code following unit in the
SM – Servo Adjustment must be chosen. Use combination.
Displacement Control - the form on page 5.
Mech Feedback
DP – Pressure Signal • Character 26 to 39 will
Displacement Control be P/N of the
SP – Proportional Valve combination. This
Displacement Control number will be defined
by Eaton and provided
in the order
acknowledgement.

12 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Model Code
Examples for
Combination Units

Example 1: Combination
of two closed loop pumps
Model Code Front Unit TVWF-500M08R0000H1R02SVMA20SPC03C00000000E100H000000010
Model Code Rear Unit TVWR-250M07R000PP1R02SVMA20SPC03C00000000E100H000000010
Model Code Combination Unit TVWC-500SP250SP0000000000HC81**********

Example 2: Combination
of one closed loop - and
two open loop pumps
(For open loop model code
refer to the according
catalog)
Mode Code Front Unit TVWF-500M08R0000H1R02SVMA20SPC03C00000000E100H000000010
Model Code Middle Unit PVWM-250M07R00E1R02SV0ADF000A0000000000000000010
Model Code Rear Unit PFXR-130M02R00P1A02SV0A00000A0000000000000000010
Model Code Combination Unit TVWC-500SP250DF1300000000HC81**********

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 13


Pump
Specifications -
US

MODEL TVW 130 TVW 180 TVW 250 TVW 360 TVW 500 TVW 750

Design Swash plate - Axial piston pump


Type of mounting Flange or foot-mounted. Combination units foot mounted only
Pipe connection SAE/Flange B psi 1-1/4"-6000 1-1/4"-6000 1-1/2"-6000 1-1/2"-6000 2"-6000 2"-6000
A
Direction of rotation Clockwise when viewing shaft end of pump
Counterclockwise available on request
Speed range nmin rpm 150
nmax 1800 15001)
Installation position Optional, see mounting information
Ambient temperature range min °F -4
max 122
Weight m lb 353 364 518 529 926 1014
Mass of inertia J lb ft2 1.07 1.07 3.46 3.61 11.9 13.1

HYDRAULIC CHARACTERISTICS

Nominal pressure (100% duty cycle) pN psi 5075


Input pressure p1min psi 58 abs
p1max psi Pressure can be applied to the pump inlet but the sum of p1 and p2 must not exceed the maximum
value of 6090 psi
Max. pressure to DIN 24312 p2max psi 6090
Hydraulic fluid Hydraulic oil to DIN 51524 part 2. Refer to section Application Data-Fluid Recommendations
Hydraulic fluid temperature range min °F -13
max 194
Viscosity range for continuous operation min cSt 10
max cSt 150
Max. permissible start viscosity max cSt 10002)
Filtering ISO 4406 18/15/13
Maximum geometric displacement Vg in3 7.9 11 15.2 22 30.5 45.7
Max. geom. n= 1500 rpm Qg USgpm 51.5 71 99 142 198 297
pump flow n= 1800 rpm 62 85.5 119 171 238 2971
Case pressure pv max psi max. 7.2 psi over p1. pmax = 58 psi abs.

HYDRAULIC CHARACTERISTIC OF CHARGE AND PILOT PUMP

Displacement charge pump Vg Sp in3 2.44 2.44 3.91 4.88 7.63 12.2
Charge pressure pN Sp psi 145/290 145/290 145/290 145/290 174/290 232/348
Input pressure charge & pilot pump pmin Sp/St psi 11.6 absolute
Displacement pilot pump Vg St in3 0.5
Pilot pressure pSt psi 870 870 870 870 1160 1160

DRIVE

Max. driving torque - single unit M1 Single lb.ft. 642 888 1232 1774 2463 3688
(p2 max., h= 100%)
Max. power consumption - single unit P1 Single hp 220 304 422 608 845 10551
(p2 max., h= 100%; n= 1800 rpm)
Max. driving torque - comb. unit M1 Comb. lb.ft. 2x642 2x888 2x1232 2x1774 3688 3688
1) TVW - 750 at 1800 rpm reduced to 38.1 in3
2) When pressure below 1450 psi and flow below 25% of max. flow

14 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Pump
Specifications -
Metric

MODEL TVW 130 TVW 180 TVW 250 TVW 360 TVW 500 TVW 750

Design Swash plate - Axial piston pump


Type of mounting Flange or foot-mounted. Combination units foot mounted only
Pipe connection SAE/Flange B psi 1-1/4"-6000 1-1/4"-6000 1-1/2"-6000 1-1/2"-6000 2"-6000 2"-6000
A
Direction of rotation Clockwise when viewing shaft end of pump
Counterclockwise available on request
Speed range nmin min-1 150
nmax 1800 15001)
Installation position Optional, see mounting information
Ambient temperature range min °C -20
max 50
Weight m kg 160 165 235 240 420 460
Mass of inertia J kg m2 0,045 0,045 0,146 0,152 0,5 0,55

HYDRAULIC CHARACTERISTICS

Nominal pressure (100% duty cycle) pN bar 350


Input pressure p1min bar 4
p1max bar Pressure can be applied to the pump inlet but the sum of p1 and p2 must not exceed the maximum
value of 420 bar
Max. pressure to DIN 24312 p2max psi 420
Hydraulic fluid Hydraulic oil to DIN 51524 part 2. Refer to section Application Data-Fluid Recommendations
Hydraulic fluid temperature range min °C -25
max 90
Viscosity range for continuous operation min cSt 10
max cSt 150
Max. permissible start viscosity max cSt 10002)
Filtering ISO 4406 18/15/13
Maximum geometric displacement Vg cm3 130 180 250 360 500 750
Max. geom. n= 1500 min-1 Qg l/min 195 270 375 540 750 1125
pump flow n= 1800 min-1 234 324 450 648 900 11251
Case pressure pv max bar max. 0,5 bar over p1. pmax = 4 bar abs.

HYDRAULIC CHARACTERISTIC OF CHARGE AND PILOT PUMP

Displacement charge pump Vg Sp cm3 40 40 64 80 125 200


Charge pressure pN Sp bar 10/20 10/20 10/20 10/20 12/20 16/24
Input pressure charge & pilot pump pmin Sp/St bar 0,8 absolute
Displacement pilot pump Vg St cm3 8
Pilot pressure pSt bar 60 60 60 60 80 80

DRIVE

Max. driving torque - single unit M1 Single Nm 870 1204 1670 2405 3340 5000
(p2 max., h= 100%)
Max. power consumption - single unit P1 Single kW 164 227 315 454 630 7871
(p2 max., h= 100%; n= 1800 min-1)
Max. driving torque - comb. unit M1 Comb. Nm 2x870 2x1204 2x1670 2x2405 5000 5000
1) TVW - 750 at 1800 min-1 reduced to 625cm3
2) When pressure below 100 bar and flow below 25% of max. flow

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 15


Performance
Curves -
130 Series

Power efficiency Roller bearing life


performance curve
100 200 106

η vol (%) η tot for 100% Vg


η tot (%) L 10[h]
η tot for 50% Vg
80
V=V max
η tot for 25% Vg 105
[kw]

60
PowerP1P1[kw]

p1at n=1800 rpm n=1500 rpm


Input Power

100
n=1800 rpm
104
Input

40
p1 at n=1500 rpm

20 40
103

0 0
p2 bar 50 100 200 300 400
p 2 bar 0 100 200 300 400 725 1450 2900 4350 5800
p2 psi
p 2 psi 0 1450 2900 4350 5800

Combination units For reduced swash-angle:


For combination pumps
the characteristic values 1
Lh = (L at Vmax) x 10
are as for the individual
units. (V )
V
max
3

16 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Performance
Curves -
180 Series

Power efficiency Roller bearing life


performance curve
100 200 106
η
vol for 100% Vg
η vol (%) η tot for 100% Vg
η tot (%) L 10[h]
η tot for 50% Vg
80
V=Vmax
η tot for 25% Vg
105

60
p at n=1800 rpm
1
Input Power P1 [kw]

100

p1 at n=1500 rpm
40 104
n=1500 rpm
n=1800 rpm

20 40

103

0 0
p2 bar 0 100 200 300 400
p2 psi 0 1450 2900 4350 5800 p2 bar 50 100 200 300 400
p2 psi 725 1450 2900 4350 5800

Combination units For reduced swash-angle:


For combination pumps
the characteristic values 1
Lh = (L at Vmax) x 10
are as for the individual
units. (V )
V
max
3

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 17


Performance
Curves -
250 Series

Power efficiency Roller bearing life


performance curve
100 400 106

η vol (%) η tot for 100% Vg


η tot (%)
η tot for 50% Vg L 10 [h]

80
V=V max
η tot for 25% Vg 105

60
Input Power P1 [kw]

200
n=1500 rpm
p1 at n=1800 rpm
40 104 n=1800 rpm

p1 at n=1500 rpm

20

103

0 0
p 2 bar 0 100 200 300 400 p 2 bar 50 100 200 300 400
p 2 psi 0 1450 2900 4350 5800 725 1450 2900 4350 5800
p 2 psi

Combination units For reduced swash-angle:


For combination pumps
the characteristic values 1
Lh = (L at Vmax) x 10
are as for the individual
units. (V )
V
max
3

18 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Performance
Curves -
360 Series

Power efficiency Roller bearing life


performance curve
100 500 106

η vol (%) η tot for 100% Vg


η tot (%)
η tot for 50% Vg L 10 [h]
80
V=V max
η tot for 25% Vg 105

60 300
p1 at n=1800 rpm
Input Power P1 [kw]

p1at n=1500 rpm 104


40 200
n=1500 rpm
n=1800 rpm

20 100
103

0 0
p 2 bar 0 100 200 300 400 p 2 bar 50 100 200 300 400
p 2 psi 0 1450 2900 4350 5800 p 2 psi 725 1450 2900 4350 5800

Combination units For reduced swash-angle:


For combination pumps
the characteristic values 1
Lh = (L at Vmax) x 10
are as for the individual
units. (V )
V
max
3

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 19


Performance
Curves -
500 Series

Power efficiency Roller bearing life


performance curve
100 500 106

η vol (%) η tot for 100% Vg


η tot (%) L 10 [h]
η tot for 50% Vg
80
V=V max
105
η tot for 25% Vg

60 300
Input Power P1 [kw]

104
40 200
p1at n=1500 rpm n=1500 rpm
p1at n=1800 rpm n=1800 rpm

20 100
103

0 0
p 2 bar 0 100 200 300 400 p 2 bar 50 100 200 300 400
p 2 psi 0 2900 4350 p 2 psi 725 1450 2900 4350 5800
1450 5800

Combination units For reduced swash-angle:


For combination pumps
the characteristic values 1
Lh = (L at Vmax) x 10
are as for the individual
units. Only the torque M1
is limited to 5000 Nm.
(V )
V
max
3

20 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Performance
Curves -
750 Series

Power efficiency Roller bearing life


performance curve
100 1000 106

η vol (%) η tot for 100% Vg


η tot (%) L 10 [h]
η tot for 50% Vg
80
V=V max
η tot for 25% Vg 105

60 600
Input Power P1 [kw]

p1at n=1800 rpm


104
40 400 n=1500 rpm
p1 at n=1500 rpm n=1800 rpm

20 200
103

0 0
p2 bar 0 100 200 300 400 p 2 bar 50 100 200 300 400
p2 psi 0 1450 2900 4350 5800 p 2 psi 725 1450 2900 4350 5800

For reduced swash-angle:


1
Lh = (L at Vmax) x 10

(V )
V
max
3

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 21


Hydraulic
Transmission
Circuit

CONTROL
A St B St T p St
p St1

MSt

p Sp1 p Sp2 p St2

L5

L3
L3.1

2
A B L1/L2 p ac1 MSp L4 L6 MB S

Acumulator recommended
in case of short pressure
build up time

A, B System port L4 Return line charge MSp Gauge port charge pSt2 Pilot pump outlet
ASt, BSt Control flow pressure port
L1, L2 Drain port L5 Oil filling plug MSt Gauge port pilot S Suction port for
L6 Return line charge pressure charge and pilot
L3 Ventilation port for pump
vertical mounting flow pac1 Accumulator port
MA, MB Gauge port system pSp1, pSp2 Port for external T Tank port
L3.1 Air bleeding port for
vertical mounting pressure charge flow
pSt1 Port for pilot flow
pSt Port for pilot flow to
control

22 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Hydraulic
Transmission
Circuit
with Charge
Flow Filter

Size 130 ..... 500.


(Not available for 750)

A St B St T p St
p St1

6.1
MSt
2.3 2.4

6 p Sp1 p Sp2 p St2

2.1 2.2
3.2
1.1 3.1

L5

L3
L3.1 2.1

1 2 3 7

A B L1/L2 p ac1 MSp L4 L6 MB S

A, B System port MA, MB Gauge port system S Suction port for 2.4 Clogging indicator
ASt, BSt Control pressure charge and pilot for charge flow filter
MSp Gauge port charge pump 3 Flushing block
L1, L2 Drain port
pressure T Tank port 3.1 Low pressure relief
L3 Ventilation port for
vertical mounting MSt Gauge port pilot 1 Basic pump valve
pressure 1.1 High pressure relief 3.2 Flushing flow
L3.1 Air bleeding port for
vertical mounting pac1 Accumulator port valve shuttle valve
L4 Return line charge pSp1, pSp2 Port for external 2 Charge block 6 Manifold
flow charge flow 2.1 Charge check valve 6.1 Pilot pressure relief
L5 Oil filling plug pSt1 Port for pilot flow 2.2 Charge pressure valve
L6 Return line charge pSt Port for pilot flow to relief valve 7 Charge/pilot pump
flow control 2.3 Charge flor filter
pSt2 Pilot pump outlet
port

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 23


Hydraulic
Transmission
Circuit
without Charge Flow Filter

Size 130 ..... 750

2.4
Items 2.3 & 2.4
p St provided by customer
A St B St T
p St1 2.3

6.1

MSt

6
p Sp1 p Sp2 p St2

2.1 2.2
3.2
1.1 3.1

L5

L3
L3.1 2.1

1 2 3 7

A B L1/L2 p ac1 MSp L4 L6 MB S

A, B System port MA, MB Gauge port system S Suction port for 3 Flushing block
ASt, BSt Control pressure charge and pilot 3.1 Low pressure relief
MSp Gauge port charge pump valve
L1, L2 Drain port
pressure T Tank port 3.2 Flushing flow
L3 Ventilation port for
vertical mounting MSt Gauge port pilot 1 Basic pump shuttle valve
pressure 1.1 High pressure relief 6 Control Manifold
L3.1 Air bleeding port for
vertical mounting pac1 Accumulator port valve 7 Charge/pilot pump
L4 Return line charge pSp1 Port for external 2 Charge block (option)
flow charge flow 2.1 Charge check valve
L5 Oil filling plug pSt1 Port for pilot flow 2.2 Charge pressure
L6 Return line charge pSt2 Pilot pump outlet relief valve
flow port

24 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Hydraulic
Transmission
Circuit
Combination of Two Pumps

ASt B StT p St A St B StT p St


p St1 p St1
6.1 MSt 2.4
6.1 MSt 2.4
2.3 2.3
6 p Sp1 MA 6 pSp1 MA p Sp2 p Sp2p St2 p St2

2.2 2.2
2.1 3.2 2.1 3.2
1.1 3.1 1.1 3.1

2.1 2.1

1 2 3 1 2 3

L5 L3.1 B p ac1 MSp L4 L6 MB L5 L3.1 B p ac1 MSp L4 L6 MB S S S S


L3 A L1/L2 L3 A L1/L2

A, B System port MA, MB Gauge port system pSt2 Pilot pump outlet 2.2 Charge pressure
A ,B
St St Control pressure port relief valve
L1, L2 Drain port MSp Gauge port charge S Suction port for 3 Flushing block
pressure charge and pilot 3.1 Low pressure relief
L3 Ventilation port for pump
vertical mounting MSt Gauge port pilot valve
pressure T Tank port 3.2 Flushing flow
L3.1 Air bleeding port for
vertical mounting pac1 Accumulator port 1 Basic pump shuttle valve
L4 Return line charge pSp1 Port for external 1.1 High pressure relief 6 Control manifold
flow charge flow valve 6.1 Pilot pressure relief
L5 Oil filling plug pSp2 Charge pump outlet 2 Charge block valve
pump 2.1 Charge check valve
L6 Return line charge
flow pSt1 Port for pilot flow

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 25


Controls –
Electric Motor
Displacement
Control ES

The unit is used for The response times No pressure/power


stepless flow adjustment. from zero to maximum limiter possible.
It has a three phase depends on the chosen Explosion protection
electric servo motor, ratio and the speed of version are also
worm gearing and a the servo motor (this available.
switch box with 4 and 8 means that during
limit switches for 4 or 8 operation the response
positions. A potentiometer times are not variable.
is also available.

100%

cw
servo motor
off
0
ccw

100%

THEORETICAL RESPONSE TIME (SEC) FOR MAX. DISPLACEMENT

Size 130 180 250 360 500 750


Freq. Hz 50 60 50 60 50 60 50 60 50 60 50 60
Fast 10 8 10 8 8 7 11 9 10 8 14 12
Medium 20 17 20 17 20 17 27 23 24 20 35 29
Slow 50 42 50 42 40 33 55 46 48 40 70 58

Response time from 0 to +Qmax or 0 to -Qmax

26 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Controls –
Controls for
Position/
Displacement
DP, SP, SM

The electro or pressure proportional hydraulic


displacement control will operate a hydrostatic drive
in all four quadrants and work without throttle
losses within either electrically or hydraulically
adjustable limits. This done by controlling delivery
flow respect; ie. swash angle. D
The displacement of the axial piston unit is
proportional to the swash plate angle and can be y y
adjusted by a spring centered servo piston.
The servo piston is controlled by the required input
signal with a mechanical, hydraulic or electrical A B
control device.
Economical and energy saving drives can be
produced with the "building block" principle for open
loop and closed circuits as well.
Note: setting the pressure compensator or a control or a
constant power, lower than the adjusted pilot oil pressure
ps min= 60/80 bar (870/1160 psi), is not possible.

Pressure Limitation: Power Limitation


Each of the servo in a flywheel, the pump (Torque Control):
controls DP, SM and SP goes over-center thus An additional power High Flow - Low
can be combined with a acting as a motor limitation valve can be Pressure
hydromechanical delivering mechanical used in conjunction with
energy to the drive, as in Low Flow - High
pressure limitation the pressure limitation Pressure
control. This destrokes a mooring control control. This senses the
the swash plate when function. position of the pump The power level, a
the system pressure For each of the system actuator piston which is function of the product
reaches a control setting. sides, A and B, a proportional to the of flow and pressure, is
The response time for separate pressure swash plate angle. In hence adjustable.
de-stroking the the control is required. This accordance with the
pump is much faster control consist of a main swash plate angle the
than that of the servo stage valve conducting pressure adjustment is
control alone. the system pressure to set to a determined level
The pressure limitation the pump actuator piston to follow a hyperbolic
control can also operate a pressure relief valve relationship between
the unit in the motor where the pressure is flow and pressure.
mode of operation. This set. The minimum
means when the setting of this valve
hydraulic motor delivers cannot be lower than the
energy to the system pilot pressure.
e.g. from energy stored

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 27


Controls –
Pressure Signal
Displacement
Control DP

The output flow of the A separate pilot oil For exchange with: The pressure
pump is proportional to circuit is necessary with Pressure limiting valve proportional adjustment
the pilot pressure. Each pmin 60/80 bar, QSt = 12 (mechanical or can also be supplied
of the two pilot ports is l/min (3.17 USgpm). proportional) from P to T with a pressure and/or
responsible for an output From this the control line and throttle in P line power limitation.
flow direction. pressure is reduced to 0,8 Dia. (0.03)
the desired set value by
means of a suitable
circuit.

+100%

Pilot pressure
40 bar 30 20 10
10 20 30 40 bar
Pilot pressure

pSt T ASt B St Cetop NG6

-100%
M St
P T
p St1
A B

pSt

A L B S

RESPONSE TIME* (S)


Pressure proportional
RESPONSE TIME (S) PRESSURE CONTROL PILOT PRESSURE PST
adjustment DP SIZE 12 L/MIN DESTROKING BAR
The output flow of the 130/180 0.8 0.07 60
pump is proportional to
250/360 1.0 0.08 60
the pilot pressure. Each
of the two pilot ports is 500/750 2.2 0.110 80
responsible for an output *Measured with a 2m pressure line of diameter 50 mm
flow direction.

28 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Controls –
Example for TVW
- DP Control
with Pressure - & Power
Limiter

DP - With mounting interface DP - With remote port DP - With proportional


CETOP3 control

(T)

(p)
P A
11 B A R B

p T A B 4xG1/4"

Cetop NG6 p St T ASt B St p St T A St 10 B St p St T ASt B St

p T MSt

A B

XB XA

8.1 8.1
8 ASt B St T p St
p St 2.3 2.4
MSt p Sp1 p Sp2 p St2
6.1 MA

2.1 2.2
9.1 9.1 3.1 3.2

2.1

1 2 1.1 3
L5 L3 L3.1 A B L1/L2 p ac1 MSp L4 L6 MB S

A, B System port MA, MB Gauge port system S Suction port for 2.3 Filter
ASt, BSt Control pressure charge and pilot 2.4 Clogging indicator
MSp Gauge port charge pump
L1, L2 Drain port 3 Flushing block
pressure T Tank port
L3 Ventilation port for 3.1 Low pressure relief
vertical mounting MSt Gauge port pilot XA, XB Pilot port pressure valve
pressure control
L3.1 Air bleeding port for 3.2 Flushing flow shuttle
vertical mounting pac1 Accumulator port 1 Basic pump valve
L4 Return line charge pSp1 Port for external 1.1 High pressure 6 Control manifold
flow charge flow relief valve
6.1 Pilot pressure relief valve
L5 Oil filling plug pSt1 Port for pilot flow 2 Charge block
7 DP-Control
L6 Return line charge pSt1.1 Port for pilot flow 2.1 Charge check valve
8.1 Pressure limiter 100 to
flow pSt2 Pilot pump outlet 2.2 Charge pressure 350 bar
port relief valve
EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 29
Controls –
Proportional Valve
Displacement
Control SP

The electro hydraulic This is done by servo valve and servo


displacement control controlling delivery flow piston transform the
will operate a hydrostatic with swash plate angle output signal of the
drive in all four feedback. control card to the
quadrants and work All control valves are desired setting.
without throttle losses recorded as an electrical This results in a very
within electrically signal and lead back to precise and dynamic
adjustable limits. the control card. The control +100 %
proportional valve or

MSt

p St1 10V electric input signal 0


P T 0 electric input signal 10V

A B

Electrohydraulic servo
adjustment SP
The electro hydraulic
displacement control will
operate a hydrostatic -100 %
drive in all four quadrants
and work without
throttle losses within
electrically adjustable
limits. This is done by
controlling delivery flow
swash plate angle
feedback
A B L1/L2
PROPORTIONAL VALVE
CONTROL CONTROL RESPONSE
NOMINAL FLOW PRESSURE PST ELECTRONICS TIME UNIT SIZE SERVO PISTON VOLUME
L/MIN AT ∆P 0 < > VMAX DIAMETER STROKE
(USGPM) BAR (PSI) BAR (PSI) [MS] CM3 (IN3) MM (IN) MM (IN) CM3 (IN3)

Medium 12 (3.17) 10 (150) 60 (870) ER 9.3 -10 250 to 800 130 (7.9) 60 (2.36) 21 (.83) 59 (3.60)
response to
60 (870) 180 (11) 60 (2.36) 21 (.83) 59 (3.60)
(CETOP 3) 12 (3.17) 10 (150) 80
to (1160) 250 to 800 250 (15.2) 75 (2.95) 18 (.71) 79 (4.82)
ER 9.0 - 10
80 (1160) 360 (22) 75 (2.95) 25 (.98) 110 (6.71)
500 (30.5) 75 (2.95) 22 (.87) 97 (5.92)
750 (45.7) 75 (2.95) 30 (1.18) 132 (8.06)
High 40 (11) 70 (1000) 80 (1160) ER9.4 -10 40 to 150 130 (7.9) 60 (2.36) 21 (.83) 59 (3.60)
response to to 180 (11) 60 (2.36) 21 (.83) 59 (3.60)
40 (11) 80 (1160)
(CETOP 5) 80 (21) 100 (1450) 250 (15.2) 75 (2.95) 18 (.71) 79 (4.82)
to 70 (1000) to ER 9.4 - 10 40 to 150
360 (22) 75 (2.95) 25 (.98) 110 (6.71)
80 (21) 100 (1450)
500 (30.5) 75 (2.95) 22 (.87) 97 (5.92)
750 (45.7) 75 (2.95) 30 (1.18) 132 (8.06)

30 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Controls – Control Cards
The ER 9.3 - 10 and ER 9.4
Control Cards - 10 Digital control cards are
available and optimized for
SP - Control with Pressure use with the SP - Control.
and Power Limitation Software is available for
parameter setting and
storing (Database function).
Contact Eaton to request
the free of charge manual-
and software CD.

SP - Control with pressure


and power limitation
M1
(Nm)

200

XB XA TVW*-500...750
160

pSt1
120

80
TVW*-250...360

40

TVW*-130...180
A B L1/L2 0
p2 bar 0 100 200 300 400
p2 psi 0 1450 2900 4350 5800
Drive torque "compensated"

1
1 Pressure limiter setting The patented circuit provides
extremely short response
times for the pressure
3 2 Power limiter setting compensator regardless of
2
Motor Pump the servo control used:
3 SP Displacement control The response time is
flow from B independent from the
flow from A particular flow characteristic!
Pump Motor

3 FRAME SIZE RESPONSE TIME WHEN COMPENSATING FROM +/- VMAX — 0


2
130/180 80 ms
250/360 90 ms
1 500/750 110 ... 130 ms

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 31


Controls –
SP Control with
and without
Pressure
Limitation
Example for TVWS

... SPC03C0 ... ... SPC03C3 ...

10
7
p T
A B
9

7 XB XA
p T

A B
PB PA T A B T T p St 8.1 8.1
p St1 PB PA T A B T T p St
p St1.1
6.1 MSt
2.3 2.4
6 A St B St T MA p Sp2 p St2

2.1

2.2 3.1 3.2

L5

L3 2.1 4 5
L3.1

1 2 1.1 4

A B L1/L2 MSp p ac1 P Sp1 MSp L4 L6 MB S

A, B System port MSp Gauge port charge S Suction port for 3.1 Low pressure relief
ASt, BSt Pilot oil port pump pressure charge and pilot valve
side A, B MSt Gauge port pilot pump 3.2 Flushing flow shuttle
L1, L2 Drain port pressure T Tank port valve
L3 Ventilation port for pac1 Accumulator port XA, XB Pilot port pressure 4 Charge pump
vertical mounting pSp1 External port charge control 5 Pilot pump
L3.1 Air bleeding port flow 1 Basic pump 6 Connection plate for
L4 Drain port pSp2 Additional charge 1.1 High pressure relief SP-Control
(charge oil) pump outlet port valve 6.1 Pilot pressure relief
L5 Oil filling plug pSt1 Port for pilot 2 Charge block valve
pressure 2.1 Charge check valve 7 Proportional valve
L6 Drain port
(flushing oil) pSt1.1 Port for pilot 2.2 Charge pressure 8.1 Pressure limiter 100 to
pressure relief valve 350 bar
L7 Port for return line
of control circuit pSt2 Piston pump outlet 3 Flushing block 9 Fail safe valve
port intermeditate plate
MA, MB Gauge port system
pressure 10 Pilot oil filter

32 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Controls –
Servo Adjustment
Displacement
Control with
Mechanical
Feedback SM

• Servo control with • Available


in explosion proof
integrated mechanical class Eex i II version for
feedback of swash plate hazardous duty.
position. Mainly used in • Pressure/power limitation
hazardous environments. available
• No electronic control card
necessary
• Input signal ± 50 mA (linear
coil connection) ; ± 100 mA
(parallel coil connection)
• Hysteresis, repeatability:
8% of end value

+100%

0
-Voltage +Voltage

-100%

B A

p St

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 33


Pump
Dimensions -
TVWS 130/180

Dimensions in mm
Feedback
Proportional (potentiometer)
control valve with visual

401
404
315

463
203
L9 340 indicator

55
18
Fail safe valve Spring centering

0
243
121.2 intermediate plate
L6 High pressure relief valve MB
p Sp2 (double acting) ML
Setting range 100...350 bar Shuttle and low pressure
MB relief valve
MA Setting range
92 12...30bar
Charge pressure 20 MA
relief valve L3 p Sp2
55 9
169 10 L3.1 (L8)
163.5 A
140 A L1 42
47 "X" 20
66 85
53.5
72 42
B MSp 31.75 90
B
p Sp1 L2
S Center bore 82 4xM12-18deep S
176 44 Ø32
DM16 DIN332 68 80 156 66.7
240 110 M14-20deep
W50x1.25x10a DIN 5480

451.5 51 MSt M Sp
119 p Sp1
el. contamination
Adjustment pilot indicator for
L5 charge pressure
oil relief valve
L8 Port S
438 L4 SAE 1 1/4", 3000psi
ML
250
326 clockwise
L1 130 Ø50 k6 72 Ø 34 58.7
48.5 L2 -V
M10-15-deep
Ø200 Ø160 f7 +V
30.2
113 14 h9
L2
L1 Charge and pilot pump
200 L3 (40/8ccm)
200 18
113
210 L3.1 Flushing block
220 260 105 139
View "X" (596)

DIRECTION OF ROTATION RANGE OF SWASH ANGLE INPUT OUTPUT

Right Hand Rotation To + Vmax B A


To - Vmax A B
For left hand rotation a special setup of charge and pilot pump is required!

A System pressure L4 Drain port G 3/4” (MB) Gauge port system pSp2 Additional charge
port SAE 1 1/4”, (charge oil) pressure G 1/4” pump outlet port
6000 psi L5 Oil filling plug (ML) Gauge port of case G 3/4” (closed)
(L1) Drain port 1 1/16” - 1 1/16” - 12 UNF-2B pressure G 1/4” S Suction port of
12 UNF-2B L6 Drain port G 3/4” (M ) Sp Gauge port of charge and pilot
(according to (flushing oil) charge pressure pump SAE 1 1/4”,
mounting position G 1/4” 3000 psi
use upper port) (L8) Air bleeding port (common port)
G 1/4” (MSt) Gauge port of pilot
L2 Drain port G 1” pressure G 1/4”
(according to (L9) Drain port for low
pressure relief valve pSp1 External port of (...) Normally plugged
mounting position
use upper port) G 1/4” charge pressure
(MA) Gauge port system G 3/4”
(L3) Ventilation port for
vertical mounting pressure G 1/4”
G 3/8” (shaft
upwards)
34 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003
Pump
Dimensions -
TVWS 250

Dimensions in mm

Proportional Fail safe valve


control valve intermediate plate
Adjustment pilot oil
486 relief valve

532.5
464 L9

412
457
471
230

355
64
393.5

0
361 Feedback (potentiometer) MB
with visual indicator
L6
L6 High pressure relief
valve (doubleacting Charge pressure
MB relief valve
Setting range 115 MA
10 100...350 bar 20 p Sp2
341 8 p Sp1 p ac1
240 L3.1 (L8) p St2
160 Charge pressure 10 L3 A
120 A relief valve 85
50 L1 100
X 69 B
B pac1 75 36.6 90
32
Center bore L2
pSp1 DM20 DIN332 105 M Sp
200 pSp1 38 S Charge and 112
238 135 80 196 79.4 pilot pump (64/8ccm)
M16-22deep
90 4xM1-18deep Port S
View X 242.5 SAE 2", 3000psi
29 W62x48x1.25x10a
DIN5480 51 77.8
Spring centering 80
L8 L5 MA
Stroke limitation ML M12-18deep
50...100% of Vmax MB 42.9
494 Port p Sp2
18 h9 81
403.5 41.7 SAE 1", 3000psi
ø200 f7 Screw plug M10-15deep
382.5 L2 L1 M27x2
ø65 m6 p St2 52.4
250 p Sp2
125 L1 L2 A/B
L3.1
Shuttle and low 26.2
233 L3 pressure relief valve
228 22 300 110 163.5 L9
L4
234 573.5
(688.5)
DIRECTION OF ROTATION RANGE OF SWASH ANGLE INPUT OUTPUT

Right Hand Rotation To + Vmax B A


To - Vmax A B
For left hand rotation a special setup of charge and pilot pump is required!

A System pressure (L3) Ventilation port for (L9) Drain port for low (pSp1) External port of
port SAE 1 1/2”, vertical mounting pressure relief valve charge pressure
6000 psi G 3/8” (shaft G 1/4” G 3/4”
B System pressure upwards) (MA) Gauge port system (pSp2) Additional charge
port SAE 1 1/2”, (L3.1) Port G 1/8” pressure G 1/4” pump outlet port
6000 psi L4 Drain port G 1” (MB) Gauge port system M27x2
(L1) Drain port 1 5/8” - (charge oil) pressure G 1/4” pSt2 Pilot pump outlet
12 UNF-2B (L5) Oil filling plug (ML) Gauge port of case port G 3/8”
(according to 1 1/16” - 12 UNF-2B pressure G 1/4” S Suction port of
mounting position charge and pilot
use upper port) L6 Drain port G1” (MSp) Gauge port of
(flushing oil) charge pressure pump SAE 2”,
L2 Drain port G 1 1/4” G 1/4” 3000 psi
(according to (L8) Air bleeding port (common port)
mounting position G 1/4” (pac1) Accumulator port
use upper port) G 1”
(...) Normally plugged
EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 35
Pump
Dimensions -
TVWS 360

Dimensions in mm
Proportional control valve Fail safe valve intermediate plate
L9
493 Adjustment pilot oil relief valve

548.5
MB

428
371

473
230

487
478

64
Feedback (potentiometer)

0
375 with visual indicator L6
393.5
High pressure relief valve
L6 (double acting)
MB Charge pressure
Setting range (115) relief valve MA
10 100..350bar 20 p Sp2
341 L3.1 (L8) 8 p Sp1 p ac1
240 p St2
160 Charge pressure 10 L3 A
120 A relief valve
50 L1 66 85
X 69 100
pac1 75 B
B 36.6 90
32
L2
pSp1 105 S MSp
Center bore 112
200 38 Charge and
pSp1 DM20 DIN332 4xM16-18deep
pilot pump (80/8ccm)
238 135
80 196 79.4
242.5 W62x48x1.25x10a M16-22deep
p St1 DIN5480 90
29 Port S
View X SAE 2", 3000psi
Spring centering 51 77.8
80
L8 L5 MA
Stroke limitation M12-18deep
50...100% of Vmax ML MB 42.9
494 Port p Sp2
18 h9 81
403.5 41.7 SAE 1", 3000psi
Ø200 f7 Screw plug
382.5 L2 L1 M27x2
Ø65 m6 52.4
p St2
250 p Sp2
125 L1 L2 A/B
L3.1 26.2
233 L3 Shuttle and low
22 316 110 163.5 pressure relief valve
L4 228 589.5 L9
234 (704.5)

DIRECTION OF ROTATION RANGE OF SWASH ANGLE INPUT OUTPUT

Right Hand Rotation To + Vmax B A


To - Vmax A B
For left hand rotation a special setup of charge and pilot pump is required!

A System pressure (L3) Ventilation port for (MA) Gauge port system (pSp2) Additional charge
port SAE 1 1/2”, vertical mounting G pressure G 1/4” pump outlet port
6000 psi 3/8” (shaft upwards) (MB) Gauge port system M27x2
B System pressure (L3.1) Port G 1/8” pressure G 1/4” pSt2 Pilot pump outlet
port SAE 1 1/2”, L4 Drain port G 1” (ML) Gauge port of case port G 3/8”
6000 psi (charge oil) pressure G 1/4” S Suction port of
(L1) Drain port 1 5/8” - (L5) Oil filling plug 1 1/16” (MSp) Gauge port of charge and pilot
12 UNF-2B - 12 UNF-2B charge pressure pump SAE 2”,
(according to G 1/4” 3000 psi (common
mounting position L6 Drain port G 1” port)
use upper port) (flushing oil) (pac1) Accumulator port
(L8) Air bleeding port G 1”
L2 Drain port G 1/4” (...) Normally plugged
(according to G 1/4” (pSp1) External port of
mounting position (L9) Drain port for low charge pressure
use upper port) pressure relief G 3/4”
valve G 1/4”

36 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Pump
Dimensions -
TVWS 500

Dimensions in mm

Proportional control valve Fail safe valve intermediate plate

466.5

607.5
680.5
Spring centering

191.5
Adjustment pilot oil relief valve

605
300
L6 523 Stroke limitation

0
420 p St1 Feedback (potentiometer) 50...100% of Vmax
with visual indicator MB Port p Sp1
Charge pressure 115 MA SAE 1", 3000psi
relief valve 10 M10-16deep
L8 25 L6
L4 52 pSp2 52.4
400 pSp1 L3
566 270186 Center bore 40 pSt2 Ø25
L1 45 L2 MSp DM20 DIN332 A 40
L1 26.2
145 18 125
X 18 85 Port p Sp2
74 120
B SAE 1 1/4", 3000psi
201 115 L2 90
G1" M12-18deep
L2 L1 44.5
High pressure S 58.7
relief valve 105
4xM16-29deep 50 Charge and pilot pump
S 180 64.5 (double acting) (125/8 ccm/U)
Setting range 100..350bar 95 255 30.2
426 96.8 M20-25deep
105
95
W80x3x25x MSp SAE 2", 3000psi
View X 10a DIN5480 L4
L5 Ø51 77.8
View Y - Port L4, MSp , p Sp1 ML p Sp1
only charge block with filter L8 L2/L1
42.9
L4 402 Charge pressure relief valve
L2 L1 186 L4
clockwise Ø250 f7
p ac1
Y MSp p St2
247 Ø70m6 20 h9
315 166 p Sp2
38 201
L1 L2 50 166 L3 40 Shuttle and low
L1/L2 40 pressure relief valve
300 100 MA
310 391.5 150 180
MB
116 320 (836.5)

DIRECTION OF ROTATION RANGE OF SWASH ANGLE INPUT OUTPUT

Right Hand Rotation To + Vmax B A


To - Vmax A B
For left hand rotation a special setup of charge and pilot pump is required!

A System pressure (L3) Ventilation port for (MA) Gauge port system (pSp2) Additional charge
port SAE 2”, vertical mounting G pressure G 1/4” pump outlet port
6000 psi 3/8” (shaft upwards) (MB) Gauge port system M27x2
B System pressure (L3.1) Port G 1/8” pressure G 1/4” pSt1 Port of pilot
port SAE 2”, L4 Drain port G 1” (ML) Gauge port of case pressure G 1/2”
6000 psi (charge oil) pressure G 1/4” pSt2 Pilot pump outlet
(L1) Drain port 1 5/8” - (L5) Oil filing plug 1 (MSp) Gauge port of port G 3/8”
12 UNF-2B 1/16” - 12 UNF-2B charge pressure
(according to G 1/4” S Suction port of
mounting position L6 Drain port G 1”
(flushing oil) (M ) Gauge port of pilot charge and pilot
use upper port) St
pump SAE 2”,
(L8) Air bleeding port pressure G 1/4”
L2 Drain port G 1/2” 3000 psi
(according to G 1/4” (pac1) Accumulator port (common port)
mounting position (L9) Drain port for low G 1”
use upper port) pressure relief (pSp1) External port of
valve G 1/4” charge pressure (...) Normally plugged
G 3/4”
EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 37
Pump
Dimensions -
TVWS 750

Dimensions in mm

532.5
Adjustment pilot oil relief valve

495.5
Spring centering

198.5

660.5
55.5

462.5
496
307

756
462 Stroke limitation

0
Feedback (potentiometer)
with visual indicator 50...100% of Vmax
pSt1 Flushing block
p 115 L6 MSp
L6 St Charge pressure
pSp2(closed) L4
relief valve p ac1
45 pSp1 (closed) 32 pSt2
ML
273 MSp 40 380
L1 L8 40 A 118
145 pac1 L3 L1 75
(85) 18 125 66 85 39
120
X 0
(90) 239 B 90
18 115 44.5
Center bore
L2 DM24 DIN332
L1
105 S Charge and pilot pump
4xM16-29deep
S 180 62 (200/8 ccm/U)
101.5 255
425 Ø50 96.8 M20-25deep
Proportional control valve pac1 MSp pSp1(closed)
pSt1.1 pSt1 MSt Port p Sp2 (closed)
View X L7 Fail safe valve Shuttle and low
565 intermediate plate L2/L1 pressure relief valve 35.7
L5 Setting range 12...30bar
ML 69.8
184.5 L6
pSp2 (closed)
MSp MAB
W90x3x28x9g 95 p St2 Port S
567 p ac1 L2 cw L1 -V SAE 3", 3000psi
188.5 41
422.5 478 DIN5480
+V 72 80 Ø73 106.3
Ø250 f7
166
Ø315 L2 L3/L8 A/B 62
L1 9
L1/L2
180 106.5 High pressure relief valve
26 420.5 150 226
300 Setting range 100..350bar
110.5 316 (796.5)

DIRECTION OF ROTATION RANGE OF SWASH ANGLE INPUT OUTPUT

Right Hand Rotation To + Vmax B A


To - Vmax A B
For left hand rotation a special setup of charge and pilot pump is required!

A System pressure L6 Drain port G 1 1/4” (pac1) Accumulator port pSt2 Pilot pump outlet
port SAE 2”, (flushing oil) G 1 1/4” port G 3/8”***
6000 psi L7 Port G 3/8” for (pac2) Accumulator port S Suction port of
B System pressure return line of control G1 1/4” (optional) charge and pilot
port SAE 2”, circuit (pSp1) External port of pump SAE 3”, 3000
6000 psi (L8) Air bleeding port charge pressure psi (common port)
(L1) Drain port 1 5/8” - G 1/4” G 1” (Port of charge
12 UNF-2B* (MAB) Gauge port system pressure internal) (...) Normally plugged
L2 Drain port G 1 1/2”* pressure G 1/4” (pSp2) Additional charge *) According to
(L3) Ventilation port for (ML) Gauge port of case pump outlet port mounting position
vertical mounting pressure G 1/4” G 1/4” use upper port
G 3/8”** (MSp) Gauge port of pSt1 Port of pilot **) Shaft upwards
L4 Drain port G 1 1/4” charge pressure pressure
G 1/2” *** ***) Piping by
(charge oil) G 1/4” HYDROKRAFT
(L5) Oil filling plug (MSt) Gauge port of pilot (pSt1.1) Port of pilot (alternatively pSt1 or
1 1/16” - 12 UNF-2B pressure G 1/4” pressure G 3/8”*** pSt1.1)

38 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS
130/180/250/360/
500/750
ES Control

Dimensions in mm

L1
Ø138
L2
View X

3 optional B1 alternative
orientations (3x90°) location
477

22 p Sp2
102 H1
H2 A H3
clockwise
View Y
B

S
42
51 L3
112.5
153.5
View X
View Y
p Sp2
El. motor
displacement control

L1 L2 L3 B1 H1 H2 H3 DISPLACEMENT (CCM)

130* 365 203 216,5 256 192 120 130 Pump Size Charge Pump
180* 365 203 216,5 256 192 120 130 130 40
250 410 230 222 271 236 135 160 180 40
360 426 230 222 285 236 135 160 250 63
500 541,5 300 222 330 267,5 172 186 360 87
750 571 307 222 372 270 172 188,5 500 125
* Only alternative location possible. 750 200

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 39


Control
Dimensions -
TVWS 130/180
SP Control

Dimensions in mm

SP - With Prop. Valve SP - With Prop. Valve


CETOP 3 CETOP 3 + Fail safe valve
View X
256
365
180
203 29
75.5
13
42
50
42
p Sp2 swash angle indicator
114
p St2 192
A 130
120 93.5
clockwise
View Y
B

36 S
39
98
SP - With pressure limiter 139 SP - With pressure limiter
overriding function overriding function

94
127.8

128
94
122
38

138

SP - With pressure limiter SP - With pressure limiter


and power control overriding and power control overriding
function function

pressure
limitation
setting

44.75

power
limitation 52
setting 108.3
124
120

40 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS 130/180
SP Control

Dimensions in mm

SP - With Prop. Valve CETOP SP - With Prop. Valve CETOP


3 + filter with el. indicator 3 + filter with visual indicator
+ fail safe valve

306
173 242.5

48
40 40.5

fail safe valve


pilot oil filter
spacer to be
used with filter
and pressure
control only!

View Y

p Sp2
p St2

M St

p St1

charge & pilot


pump 40/8ccm

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 41


Control
Dimensions -
TVWS
250/360/500/750
SP Control

Dimensions in mm

SP - With Prop. Valve SP - With Prop. Valve


CETOP 3 View Z CETOP 3 + Fail safe valve

L1 B1
L2 242.5
79 29
13

50 45
40.5
42
p Sp2
150
p St2
H1
A
H2 H3
View Y
96.5
132 B

S
47
61
122.5
SP - With pressure limiter SP - With pressure limiter
overriding function overriding function
122 94

142
47.6

140

SP - With pressure limiter and SP - With pressure limiter and


power control overriding power control overriding
function function

47.75

pressure limitation
122 setting 88.3
103
power limitation L1 L2 B1 H1 H2 H3
setting
250 410 230 271 236 135 160
360 426 230 285 236 135 160
500 541,5 300 330 267,5 172 186
750 571 307 372 270 172 188,5

42 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS
250/360/500/750
SP Control

Dimensions in mm

SP - With Prop. Valve CETOP SP - With Prop. Valve CETOP


3 + filter with el. indicator 3 + filter with visual indicator
+ fail safe valve

306
242.5
173
fail safe valve

48
40.5
40

pilot oil filter

spacer to be used
with filter and pressure
control only!

View Y
View Z
p St 1
p Sp2
M St
p St 2
p St1.1

DISPLACEMENT FOR CHARGE PILOT PUMPS (CCM)

Pump Size Charge Pump Pilot Pump


250 64 8
360 80 8
500 125 8
750 200 8

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 43


Control
Dimensions -
TVWS 130/180
DP Control

Dimensions in mm

DP - With remote control

365
203
130 View X
96
A St 40 B St
20 12
View X
123

40 24
p Sp2
p St2

120 A

View Y
B

36 S
39
98
DP - With pressure limiter 139
overriding function

127.8

138
DP - With pressure limiter
and power control overriding
function

pressure
limitation
setting

power
124 limitation
setting

44 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS 130/180
DP Control

Dimensions in mm

DP - With mounting interface DP - With prop. relief


CETOP 3
256
240 Prop. pressure
180 valve NG6
96.5

42

swash angle indicator


114
192
clockwise 130
93.5

DP - With pressure limiter


overriding function

94

View Y
128
94 p Sp2
122 p St2
38

DP - With pressure limiter


and power control overriding
function
S
charge & pilot pump 40/8ccm

44.75
52

108.3
120

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 45


Control
Dimensions -
TVWS
250/360/500/750
DP Control

Dimensions in mm

DP - With remote port


L1
L2
130 View X
96
A St 40 B St
20
View X
123 12
24
40

p Sp2
22
p St2
A
H2
View Y

13 2 B

S
47
DP - With pressure 61
limiter overriding function 122.5

122

140
DP - With pressure
limiter and power
control overriding function
pressure
limitation
setting

L1 L2 B1 H1 H2 H3

122 250 410 230 271 236 135 160


360 426 230 285 236 135 160
power limitation setting 500 541,5 300 330 267,5 172 186
750 571 307 372 270 172 188,5

46 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS
250/360/500/750
DP Control

Dimensions in mm

DP - With mounting interface DP - With prop. relief


CETOP 3
B1
24 0
96 .5 Prop. pressure valve NG6

45

swash angle indicator


15 0

H1
H3
96 .5

View Y
p Sp2
DP - With pressure p St2
limiter overriding function
94

14 2
47 .6
S

DP - With pressure
limiter and power
control overriding function

47 .7 5

88 .3
DISPLACEMENT FOR CHARGE PILOT PUMPS (CCM)
10 3
Pump Size Charge Pump Pilot Pump
250 64 8
360 80 8
500 125 8
750 200 8

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 47


Control
Dimensions -
TVWS 130/180
SM Control

Dimensions in mm

View X

365
20 3
50
12 9
73 .5

65

40
p Sp2
p St 2

12 0 A

View Y

36 S
39

98
SM - With pressure limiter
overriding function 13 9

12 7. 8

SM - With pressure limiter


and power control overriding 138
function

pressure limitation
setting

power limitation
setting
12 4

48 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Control
Dimensions -
TVWS 130/180
SM Control

Dimensions in mm

256
18 0
52. 1
90 View X
p St 1

42 cable connector
pilot pressure
PS
t adjustment
swash angle indicator
11 4
19 2
clockwise 13 0 PS
t
93 .5
p St 1 : G 1 /2 "
M St : G1 /4 "

SM - With pressure limiter


overriding function

94
View Y
p Sp 2
94 12 8 p St 2
122
38

SM - With pressure limiter


and power control overriding
function

ch arge & pilo t pump 4 0 /8 ccm

44 .7 5

52
108 .3
120

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 49


Control
Dimensions -
TVWS
250/360/500/750
SM Control

Dimensions in mm

View X

L1
L2
139 50
73. 5

65
40

p Sp2
22
p St2
A
H2
View Y

132 B

S
47
SM - With pressure limiter 61
overriding function 122. 5

122

140
SM - With presure limiter and
power control overriding
function

L1 L2 B1 H1 H2 H3

250 410 230 271 236 135 160


122 pressure
limitation 360 426 230 285 236 135 160
setting 500 541,5 300 330 267,5 172 186
power
750 571 307 372 270 172 188,5
limitation
setting
50 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003
Control
Dimensions -
TVWS
250/360/500/750
SM Control

Dimensions in mm

B1
180
90 52. 1

45 p St1
View X
PS
t pilot pressure
swash angle indic ator adjustment cable connector
150
H1
H3
96. 5
p St1: G1/2"
M St : G1/4"

View Y
p Sp2
p St2
SM - With pressure limiter
overriding function
94

142
47. 6 S

SM - With presure limiter


and power control overriding
function

47. 75 DISPLACEMENT FOR CHARGE PILOT PUMPS (CCM)

Pump Size Charge Pump Pilot Pump


250 64 8
360 80 8
88. 3 500 125 8
103 750 200 8

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 51


Control
Dimensions -
TVWS
Position of
Center of Gravity
130/180/250/360/500/750
SP - DR

Dimensions in mm

HS

LS

TVW SIZE WEIGHT KG LS MM HS MM

130 160 205 55


180 165 205 55
250 235 233 63
360 240 250 63
500 420 306 55
750 460 318 65

52 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


TVW -
Swash Angle/
Flow Direction

Dimensions in mm

swash angle / flow direction

cw

pressure
optically indicated control setting (for side A)
swash angle Port A
+V -V

stop for side B


(Flow from Port B)
stop for side A
(Flow from Port A)

pressure
control setting for side B outlet inlet
Port B

Port A (upper)
Port B (lower)

rotation direction: cw, ccw requires aspezial setup for charge and pilot pump

ACTUATOR PISTON
STOP A STOP B
(+V) (-V)

Inlet port B A
Outlet port A B

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 53


Application Data

Installation position
Installation position is
optional however note
bearing lubrication with
respect to mounting
INSTALLATION POSITION DRAIN PIPING INSTALLATION POSITION DRAIN PIPING
Shaft horizontal Shaft pointed downwards
Pump can be rotated freely Use ventilation line L4 L4
about the lateral axis Prime main case drain connection
L1 L2 (L1) with 0,2 bar (2.9 psi)
Use the highest case drain
connection L1 or L2 L1 L2
L2

INSTALLATION POSITION DRAIN PIPING INSTALLATION POSITION DRAIN PIPING


Shaft pointed upwards Vertically mounted Internal connection to be
closed with pin no.
HC46082101401
L3
Use ventilation line L3 L2 L1 Internal connection close
with plug G 1/8”
Pre load drain port case drain Horizontally mounted
connection L2 (L1) with
0.2 bar (2.9 psi)
Internal connection open
L3 plugged

L3
LB
L3

PV500...750
PV130...360

54 EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003


Application Data
Fluid Recommendations

Case Flushing Fluids are cause for adjustment In this publication,


Requirements Pumps in the catalogue of these codes. Please filtration and cleanliness
A check valve must not are primarily designed to contact your Eaton levels for extending the
be used in the drain operate with representative for special life of axial piston pumps
pipe. The drain pipe must conventional petroleum duty cycle and other system
interminate below the oil based hydraulic oil. recommendations. components are listed.
level in the reservoir. Alternative fluids and Eaton pumps, as well as Included is an excellent
restrictions: any variable discussion of the
For all other conditions selection of products
with low pressure < 20 • Fluid maintenance is displacement piston
critical to the durability pumps, will operate with needed to control fluid
bar (<300 psi) and low condition.
flow (<10% of Qmax) of all hydraulic apparent satisfaction in
case flushing is required. components, and fluids up to the rating
particularly so with specified here. Ordering Procedure
For operation with Experience has shown,
special fluids HFB and hydraulic pumps. This When ordering please
becomes even more of however, that pump and specify full model
HFC, case flushing is hydraulic system life is
recommended. a factor when designation of items
alternative fluids are not optimised with high required; see "Model
used. All types of fluid contamination Codes" section of this
Flushing Flow alternative fluids levels (high ISO catalogue..
Flushing flow via the require extensive cleanliness codes). Note the following:
pump case should be maintenance in order Proper fluid condition is
>1% of maximum pump to maintain proper • Designation of variable
essential for long and displacement pumps
flow. Maximum flushing levels of water satisfactory life of
flow depends on case content, acidity, hydraulic components must include the
pressure. viscosity and and systems. Hydraulic supplementary
contamination. fluid must have the designation of the
Notes: correct balance of required control
• All listed ratings are Fluid Cleanliness cleanliness, materials,
based on the use of a These pumps are rated and additives for
good quality fluid. for anti-wear petroleum protection against wear
• Alternative fluids have fluids with a of inclusion of air.
a reduced tolerance for contamination level of Essential information on
contamination over 18/15/13 per ISO 4406. the correct methods for
petroleum base fluids. Operation in fluids with treating hydraulic fluid is
Good filtration is levels more included in Eaton
therefore critical. contamination than this publication 561- "Vickers
• The pumps will provide is not recommended and Guide to Systemic
may reduce the life of Contamination Control"-
exceptional life when the pump components. available from your local
used with a good Fluids other than Eaton distributor.
quality clean fluid at petroleum, severe
the pump ratings service cycles, or
specified for that fluid. temperature extremes
FLUIDS
MAX. MAX. RECOMMENDED MAX
PRESSURE SPEED SEAL OPERATING BEARING
TYPE CLASSIFICATION BAR RPM MATERIAL TEMPERATURE °C LIFE

Oil in Water Emulsion HFAE Not Rated 0


Water in oil Emulsion HFB 250 1800 Fluorocarbon 49 50%
Water Glycol HFC 250 1800 Fluorocarbon 49 25%
Phosphate Ester HFDR 350/420 1800 Fluorocarbon 66 100%
Polyol Ester HFDU 350/420 1800 Fluorocarbon 66 100%
*Refer to the general specifications for the displacement speed limitation

EATON Vickers Hydrokraft Transmission Piston Pumps V-PUPI-TM002-E February 2003 55


Eaton Eaton Eaton
14615 Lone Oak Road 20 Rosamond Road Dr.-Reckeweg-Str. 1
Eden Prairie, MN 55344 Footscray D-76532 Baden-Baden
USA Victoria 3011 Germany
Tel: 952 937-9800 Australia Tel: (49) 7221 682-0
Fax: 952 974-7722 Tel: (61) 3 9319 8222 Fax: (49) 7221 682-788
www.hydraulics.eaton.com Fax: (61) 3 9318 5714

© 2003 Eaton Corporation


All rights reserved
Printed in USA

Vickers Document No. V-PUPI-TM002-E


February 2003