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M/s AMARA RAJA POWER SYSTEMS LTMITED A

Karakambadi 517520,
Tirupathi,
Andhra Pradesh,India
B Phone : 0877-2265000 B

Fax : 0877-2285600 / 2285899

Website:www.amararaja.co.in
C
BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED) C

CUSTOMER M/S TRIVENI TURBINE LTD.

D
D

PROJECT NAME 8.1MW-6.3KV TG SET.

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CLIENT M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA

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E

MANUFACTURER AMARA RAJA POWER SYSTEMS LTD

PO NO 2000012743 DTD: 28.03.2013

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JOB NO 0028-13

SO NO PBLRS/000002/13-14
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QUANTITY 1 No

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DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
END USER : Registered Office & Works. REV02
CHKD. HMK charger panel is CE marked : THIS 1
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 2

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INDEX
B
SL NO Drawing No Sheet No Description Revision B

1 APL-0028-13 1 TITLE PAGE 00

2 APL-0028-13 2 TABLE OF CONTENTS 00
C

3 APL-0028-13 3 GENERAL DESCRIPTION 00 C

4 APL-0028-13 4 to 7 TECHNICAL SPECIFICATION 00

5 APL-0028-13 8 to 9 TECHNICAL DATA SHEET 00
D
6 APL-0028-13 10 TECHNICAL DEVIATIONS / JUSTIFICATIONS 00 D

7 APL-0028-13 11 to 13 CHARGER THEORY 00

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8 APL-0028-13 14 ARP STANDARD SUB-VENDOR LIST 00

E
9 BOM-0028-13 15 to 19 BILL OF MATERIALS 00 E

SCHEMATIC DRAWINGS 00
10 SCH-0028-13 20 to 25 (INCLUDING BLOCK DIAGRAM)
11 26 to 28 DIMENSIONAL DRAWINGS 00
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DID-0028-13
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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works.
Karakambadi-517520,Tirupati (AP)
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 2
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 3

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A GENERAL DESCRIPTION
The Battery Charger is for charging the Battery in various modes and at the same time to meet A

the Load requirement. The system consists of two Battery Chargers (Float and Float cum Boost
Chargers) with interlocking contactor circuit and built in DCDB. Each Battery Charger consists
of Double Wound Charger Input Transformer, Rectifier Bridge Circuit, Filter Circuit, Common
B B

Alarm Indicator and Interlocking Circuit. For clear understanding, refer the enclosed Functional
Block Diagram

C
During normal operation, the Mode Selector Switch remains in AUTO position where the Float
Charger supplies Load current and Battery Trickle charging requirement and the Float cum C

Boost Charger remains in OFF condition. Whenever the Battery requires Boost charging, the
same can be selected by throwing the AUTO/FLOAT/BOOST Selector Switch to BOOST mode
D
in Float cum Boost Charger. Also, provision is available to select the charging modes
D

Float/Boost automatically and manually by keeping the same switch in AUTO/

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FLOAT/BOOST position.

E
The Battery Chargers work on 400V AC, Three Phase, 50 Hz. supply. The Chargers are
capable of delivering the full rated Load at the specified voltage at output terminals. This E

voltage is maintained for AC input variation of +10%, -10% and Load variation from 0-100%
full Load
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The Battery Chargers, FC & FCBC and DCDB are housed in a single cabinet of free standing
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sheet steel construction. The cabinets are provided with front and back doors for easy
accessibility. All AC input and DC output Circuit Breakers of Float and Float cum Boost
Chargers with built-in DCDB are provided inside the cubicle at appropriate place for easy
G
accessibility and maintenance. Panel Meters, Meter Selector Switches and Mimic Panel are G

provided on the front panel of the cabinet and also cable entry is provided at front bottom of the
cabinet. By opening the front bottom door, one can reach the termination easily.
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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
-- DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works.
Karakambadi-517520,Tirupati (AP)
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 3
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 4

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A TECHNICAL SPECIFICATION
A

Type : Float & Float cum Boost Charger

Rating : 110V/55A FC & 60A FCBC (Suitable for 55 Cells of 110V/300AH VRLA Battery)
(Full Wave, Full Controlled)
B 1. AC INPUT B

a. Voltage : 400VAC ± 10%

b. Frequency : 50Hz ± 5%
c. Phase, Wire : 3 Phase, 4 Wire
C

2. DC OUTPUT C

a. Float Charger
i. Voltage : 123.75V DC adjustable by +2%, -5%
ii. Regulation : Better than ±1% of set value
D

iii.Ripple : Less than 3% RMS D

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iv. Current 55A

b. Float Cum Boost Charger
E i. Float Voltage : 123.75V DC adjustable by +2%, -5% E

ii. Boost Voltage : 126.5V DC adjustable by +2%, -5%

iii. Regulation : Better than ± 1% of set value
iv. Ripple : Less than 3% RMS
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v. Current : 60A
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c. System Output Max. 123.75V DC ± 1% (At Load Terminals)

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d. Efficiency : Not less than 75% at full Load

3. METERS : Following Digital type meters of 48x 96 Sq.mm with
will be provided in the system for measuring
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the respective parameters G

1. AC Voltmeter with Selector Switch

2. DC Voltmeter with Selector Switch (FC / FCBC / BATTERY)
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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works.
Karakambadi-517520,Tirupati (AP)
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 4
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 5

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3. DC Ammeter for both FC & FCBC A

4. Battery Ammeter (Center Zero)

5. Load Side Voltmeter
6. Load Side Ammeter
B 4. INDICATIONS : 1. Pilot Lamps will be provided for the following condition: B

AC I/P Available (R, Y, B) [common for both FC & FCBC]

Led Indication will be provided for the below condition
C

a.Battery Reverse Polarity C

2.Long life LED indicators will be provided for the following

conditions with audio alarm for abnormal conditions:
D
I. In both FC & FCBC D

a.Charger ON
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b.Charger Over Load*

c.Charger Fail
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II. Common for both FC & FCBC E

a.DC Over Voltage*

b.DC Under Voltage*
c.Battery Earth Fault*
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d.Mains Fail
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e.DC Contactor ON
f.Phase Fail.
g.FCBC on Boost
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h.FCBC on Float G

Group Alarm Potential Free Contacts will be provided for Remote Alarm and same will be wired to a
terminal block for Customer / Remote connection.
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* Indicates that Individual PFC will be wired upto terminal block for customer remote monitoring purpose.
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DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 5
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 6

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A
5. PROTECTIONS : Following Protections will be provided in the system:
1. AC Input MCB for both FC & FCBC A

2. DC Output MCCB for both FC & FCBC

3. Fast Semiconductor Fuses for both FC & FCBC Rectifier Bridge
4. Over Voltage Cutback for both FC & FCBC
B
5. Charger Over Load for both FC & FCBC
B
6. Battery Input MCCB
7. Battery Earth fault
8. Battery Reverse Polarity
C 9. Dc Under Voltage
10.Charger Current Limit (105% of rated value) C

6. CONTROLS & SWITCHES : Following Controls & Switches will be provided in the system:
1. AC input MCB for both FC & FCBC
D
2. DC Output MCCB for both FC &FCBC
3. Auto /Manual Float /Manual Boost Mode Selector Switch D

4. Float Voltage Variable Potentiometers for both FC & FCBC

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5. Boost Voltage Variable Potentiometer for FCBC

6. Lamp Test Push Button
E

7. Alarm Silence Push Button E

8. Heater Power Supply ON / OFF Toggle Switch

9. Door Lamp Power Supply ON/OFF Toggle Switch
10 Socket Power Supply ON/OFF Toggle Switch
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11.DC Voltmeter Selector Switch & AC Voltmeter selector switch
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7. SPECIAL FEATURES : The following features are provid¬ed in the system.

1. Soft start on DC side.
2. Class-F insulation for all magnetics.
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3. Automatic voltage regulation using digital controlled logic. G

4. Filter circuit to limit ripple

5. Built in auto phase reversal of operation
6. Automatic Float to Boost and vice versa change over based on current drawn by Battery.
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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 6
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 7

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A
8. DCDB : Built-in DC Distribution Board
A

Outgoing Feeders : 100A – 2P – MCCB – 1 No.

16A – 2P – MCB – 4 Nos.
10A – 2P – MCB – 6 Nos.
B
9. GENERAL B

1. Cabinet : Freestanding cabinet, floor mounting type, sheet steel

Construction, easy access for installation and maintenance,
C
cable entry at Front Bottom of the cabinet. C

2. Cabinet Dimensions : As per G.A drawings enclosed

3. Paint : EXT: RAL-7035

D

INT : BRIGHT WHITE D

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4. Protection class : IP–42 as per IS 2147

E
5. Temperature range of operation : 0-50°C
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6. Relative humidity : 0 - 95% non-condensing

7. CRCA Sheet Thickness : 2.5 mm for load bearing sections & 2.0mm for non-load
F bearing sections.
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8. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.mm

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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 7
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 8

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SL NO Technical Data Sheet for Battery Charger

1 Charger Type & Model Amar Power Charge & Full wave, Full controlled

Regulation for 0 to 100% Load condition ± 1% of set value

B
2 B

+10%, -15% supply voltage variation

3 Voltage adjustment range
C
Boost Voltage 110V-126.5V C

Floating 110V-123.75V
4 Output current adjustment range 80-105% of set value
D
5 Percent ripple at rated current <3% RMS
D

6 AC supply circuit breaker capacity 10KA

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7 Efficiency when Loaded at

E
50% 60% E

75% 70%
100% 75%
F 8 Over all dimension in mm 1915 mm (H) X 800 mm(D) X 1000 mm (W)
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9 Fault current contribution from Battery 5KA

Charger under short circuit, KA

10 Charger degree of protection , IP IP - 42

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Thickness of sheet steel enclosure 2.5mm for front & 2.0mm for side, top and
11 bottom panels and 3mm for gland plate

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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 8
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 9

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12 Make of power circuit devices :

B
a. Isolators (Circuit Breakers) Please refer enclosed ARP Standard B

Sub-vendor list.
b. Fast acting Thyristor fuses
Please refer enclosed ARP Standard
C c. Contactors Sub-vendor list.
C

d. Thermal over Load relay Not applicable

13 Weight of Charger Approximately 425 Kgs

D

14 Nos. of Thyristor in Float mode 6 Nos D

Nos. of Thyristor in Float cum Boost mode 6Nos

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16 Fast acting semiconductor fuses considered YES
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17 Quantity of above type of fuses in Float mode 3 Nos E

18 Quantity of above types fuses in Boost mode. 3 Nos

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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
Registered Office & Works.
CHKD. HMK END USER :
Karakambadi-517520,Tirupati (AP) charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 9
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 10

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TECHNICAL DEVIATIONS / JUSTIFICATIONS

B B

CLAUSE NO. DEVIATION / JUSTIFICATION

C

7 - Meters Indicating meters shall be of 48X96mm2 instead of 96X96 mm2

D

18-Scope of supply Cable glands are not in Amara Raja scope of supply. D
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20 - Painting Battery Charger cabinet painting process will be powder

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coating followed by 9-Tank cleaning method instead of E

namel painting

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H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works.
Karakambadi-517520,Tirupati (AP)
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 10
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 11

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A
CHARGER THEORY
A

The system consists of one Float Charger, one Float cum Boost Charger, Interlocking Contactor
Circuit, Alarm Indicator Circuit and DC Distribution Board. The Float and Float cum Boost
Chargers are similar in nature and works on the same principle. These Chargers are rated to meet
the requirement of Load and Battery Charging currents as specified. For clear understanding of
B
system description, refer schematic drawing enclosed. B

The Float and Float cum Boost Chargers are connected to the AC input power through individual
circuit breakers Q 401/501. The transformer T 401/501 steps down the AC input to the required
C
level and this AC power is fed to the respective power bridge (SCR 401-403/501-503). The C

Charger control board PC 401/501 provides the regulation and current limit to the Charger circuit
and in addition supplies gate pulses to the power SCRs. The output voltage of Float/Float cum
Boost Charger is adjusted using the potentiometer R 401/501/502 respectively.
D
The DC power is filtered and smoothened using filter chokes L 401/501 and DC capacitors bank C D

402/502.
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Proper operation of the Charger is a matter of carefully determining the precise moment to fire the
E
SCRs by supplying proper gate pulses. The Charger control board PC 401/501 accomplishes this
function. The control board PC 401/501 detects the zero cross over (-Ve to +Ve) of input sine E

wave and provides the gate pulses to SCRs at appropriate timings. The DC output voltage is fed
back to the control board PC 401/501 for regulation.

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The DC Ammeter P 401/501 with shunt SH 401/501 provides the current feedback to the Charger
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control board PC 401/501 which causes the unit to go into current limit beyond the set value. These
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characteristics cause the output voltage to go down when the Battery is run down, so as to maintain
a constant level of charging current.

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The meters P 401/501 with shunt SH 401/501 monitors the respective Charger output DC current.
G
The DC voltmeter P 1 monitors the FC/FCBC & Battery voltages through selector switch (S 1).
Battery Ammeter P 2 monitors the Battery Charge and Discharge current. The DC Voltmeter P 3
and DC Ammeter P 4 monitors the Load / DCDB input volts and current respectively. AC Input
voltmeter P 402 monitors the (L-L & L-N) voltages through selector switch (S 401).
H
H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 11
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 12

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A
The Battery input is connected to the DC bus through interlocking contactor K 1. The Tap cell
A
(53RD cell) of the Battery bank is connected to positive DC bus through Diode V 1 .
INTERLOCKING CONTACTOR (K1) OPERATION:
Provision is made to close the K1 for various conditions of operation. The contactor operates on
B
Battery through potential free contacts of FC & FCBC output voltage sensing boards PC 404 & PC B

504. The precautions are taken for the following conditions.

a. If there occurs any Mains Power Failure condition, the contactor K 1 gets energized through PC
404 and PC 504 relay contacts and ensures total Battery bank on DC bus.
C b. In Float cum Boost Charger, if FU 501 or 502 is blown or Charger fails (when the batteries are
connected to Float cum Boost Charger), the contactor K 1 closes through FCBC output voltage C

sensing board PC 504 and the Battery will be connected to Float Charger
c. If Float Charger or Float cum Boost Charger fails, then also the contactor K 1 gets closed and
provides full Battery voltage to Load.
D d. If Float Charger fails, then the Float cum Boost Charger will come into Float mode D

automatically (whatever may be the mode selector switch position) and supplies Load
requirement by closing the contactor K1 through FC output voltage sense board PC 404.
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PRINCIPLE OF OPERATION
E During normal operation, the Float Charger supplies Load current and Battery trickle current and E
Float cum Boost Charger remains in OFF condition and inter locking contactor K 1 remains in
closed condition. The Float cum Boost Charger is kept in Auto mode (switch S 501 in auto position)
to select the Battery charging mode (Float or Boost) automatically based on Battery condition.
F
The Master Auto Current Detector Board PC 1 senses the Battery charging current and whenever
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the Float charging current is more than the preset value, the relay board PC 2 connected through F
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the Master Auto Current Detect Board will change the status of its relay potential free contacts and
makes the FCBC to come into Boost mode.
Provision is available to put the batteries in Boost charge mode manually by using the selector
G
switch S 501. This manual mode over rides the Battery condition and the batteries will be kept in G

Boost mode. During this mode, if FLOAT CHAGER fails, then tap cell will supply Load
momentarily, soon after the Interlocking Contactor closes and the FLOAT CUM BOOST
CHARGER come into Float mode automatically and supplies Load and Battery trickle
H
requirement. H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
Registered Office & Works.
CHKD. HMK END USER :
Karakambadi-517520,Tirupati (AP) charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
REV : THIS 12
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 13

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A
Provision is also available in such a way that, whenever Float cum Boost Charger (FCBC) is
A
selected to Float mode manually by mode selector switch (S 501), then Float Charger will
automatically turn OFF and gets disconnected from the Load. At this moment, if Float cum Boost
Charger fails, then Float Charger will come in to ON automatically and gets connected to the Load
& Battery
B A group alarm potential free contact is provided for FC & FCBC TROUBLE condition, which is B

wired to a terminal block

INTERLOCK PROCEDURE BETWEEN FC & FCBC:
C 01. Float Charger cannot be switched ON when the Boost Charger is ON under Float mode.
C

02. Charger-1 is ON and if Charger-2 is switched ON in Float mode, Charger-1 will be tripped
automatically.
03. In case of AC mains failure, Battery should supply Load on an automatic basis.
D 04. Rated output voltage will be maintained during change over from Charger to Battery. D

05. Interlock will be provided such that when Charger-2 is selected in Boost mode, it will be
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disconnected from DC Load. Similarly when Charger-2 is selected in Float mode,Charger-1

will be disconnected from Load.
E 06. Current limiter will be provided such that when a DC motor rated 18A is started, the Battery E

will share the current above the Charger rating.

07. Normally the Charger will work in Float charging mode of FC.
08. In case any problem in Float Charger, automatically changeover will occur to Float of FC,
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from Float mode of FCBC.
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09. After rectification of Float charge of FC, manually it can be transferred to Float charge of FC,
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from Float mode of FCBC.

10. In case of low Battery voltage, Battery should be connected to Boost automatically and Float
Charger of FC should feed the Load.
G
G
11. After Boost charging is completed, Battery bank will be automatically connected to Float
Charger of FC for trickle charging.

H
H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
CHKD. HMK END USER : Registered Office & Works. charger panel is CE marked REV : THIS 13
P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP) SALE ORDER NO : PBLRS/000002/13-14
REV ECO REMARKS DATE APPD. APPD. NDK Ph.(0877) 2285561 to 2285565 LOC. : NEXT 14

1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

A AMARA RAJA STANDARD SUB-VENDOR LIST

A

01 Control Switches SALZER

02 Toggle Switches RGK
03 MCCBs SCHNEIDER
04 MCBs SCHNEIDER
B
05 Fuses (HRC & HBC)/ Fuse Bases BUSSMANN / CONNECT WELL B

06 Fuses (GLASS) BUSSMANN/ PROTECTRON

07 Contactors POWNIX
C 08 Auxiliary relays PLA
09 Meters ELMEASURE C

10 Push Button / Indicating lamps SIEMENS

11 Wire Wound Resistor PEC / DIAGRAM / WATTS / VEPL
12 Potentiometers POTEL / BOURNS
D
13 Heat Sinks AFCOSET / GLOBAL ALUMINM D

14 Thyristors / Diodes HIRECT / RIR

: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

15 Populated PCB’s AMARA RAJA POWER SYSTEMS LIMITED

16 Electrolytic Capacitors SARADA / ELCON
E
17 Polyester Capacitors EL-CI-AR E

18 LED’s SANKEN / KWALITY / CRYSTAL

19 Terminal Blocks ELMEX / PHOENIX
20 Shunts BEEMET/ RISHABH
F 21 MOVs EPCOS
ITEM CODE:
:

F
VARIANT

22 HMI / NOVOFLEX / JAINSON

PATH

Cable Glands
23 Cables (Power & Control) ANY BIS STANDARD
24 Bus Bar (Copper & Aluminum) CUBEX TUBINGS / HARINAM / JINDAL
G
25 Thermal Switches GIRISHAO
G

26 Heaters GIRISHAO
27 Magnetics (Transformers & Chokes) AMARA RAJA POWER SYSTEMS LIMITED
28 Cabinets / Panels MPPL (SISTER CONCERN OF AMARA RAJA)
H 29 Mushroom Push Button TEKNIC H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
-- DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
END USER : Registered Office & Works.
CHKD. HMK REV : THIS 14
REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2285561 to 2285565
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
LOC. : NEXT 15
25
REV ECO
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

A
CHARGER
X2
Q501 Q502 Q1
V501
55 th Cell

BATTERY BANK
B
FLOAT CUM BOOST CHARGER 53 rd Cell
B

MCC PANEL
X1 1 st Cell
1 L1
400VAC +/- 10%,50HZ+/- 5%

C
AC INPUT 3PH-4W

2 L2 V1

DCDB
3 L3

100A-2P-MCCB
K1

DC OUTGOING
Outgoing Feeders FEEDER-1 N0
D 4 N +
Q2 D

X3
-
: C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\

16A-2P-MCB-4Nos
X4
Q3
-
Q401 V401 Q402
E
+ E
Q6

X7
-

FLOAT CHARGER

Outgoing Feeders
+

10A-2P-MCB-6Nos
Q7

X8
-
F
ITEM CODE:
:

F
VARIANT

+
PATH

X13
Q12
-

G
G

H
H

DATE 24.04.13 SIGN PROJECT : Natron Hayath AM A R A R A J A Battery charger cum DCDB panel DRG. NO : APL-0028-13
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD
END USER : Registered Office & Works.
CHKD. HMK REV : THIS 25
REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013
Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2285561 to 2285565
charger panel is CE marked SALE ORDER NO : PBLRS/000002/13-14
LOC. : NEXT 26
REV ECO
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11
-S5 -F411
1 2 H53
H53 H51 -S401 -P402 AUX
D1 H51

NC
V1 VR + /20.D7
TB2 TB1
VB -
H71 /20.D7
R SEL. SWITCH

H65
A /20.E10 D2
4 H1 -DS1 V2
/20.E9 1 -S2 -S4
H11 Y /20.E10 L1 L2 L3 N -K401
H3

H55 C
A
-PC409 3

5 4

1
-H401

H61
/20.E9 2 B /20.E10 X2 X1 H11C
H31 2 H5 -K401

H59
Red -H402 -R405

10
X1

2
-FAN2
X2 H31C H11A 1 2 H11

2
N /20.E10

H11B

H31B

H51B

/21.C11
-B1

/21.B11
/21.B11
N
/20.E9 3 1 H71 L -H403
H51

-S3
E G H90 Yellow X2 X1
6 -SC1 N -K402
H90

-FAN1
/20.E9

H63
N
H71 4

1
Blue

H571
6 H71
H90

5
E -K402

H71
H71
-R406

H51C

10
-DL1 H31A 1 2 H31

2
-E1
CN.1(12)
B

H11
H31
H51
-PC401 -PC406 B
-K403

H71
H71 H71

-F409
CN.1(14)

-F408

5 4
-F404

1
-F410
H433B H431B
5 h71a
H1 -K403
-R407

10
2
H51A 1 2

2
H451B H451B H51

2
-R403
6

-R402

-R404
MCC PANEL
H3-T402 H2
3 H415 -F405 H411C -Q401 -X1

1
1

1
-T402 -T401 1 2 L1
C H411 H11 H1 1

400V AC +/-15%, 50Hz +/-3%

C

AC INPUT 3 PHASE, 4 WIRE

NC -PB3
Y3 X3 X2
Z1 Y2 H1 C
-MOV401

-MOV402

-MOV403

-MOV404

-MOV405

-MOV406

H6NO
H431 3 4 H31 H3 L2 2
Y1 X0
Z2 Z3 X1 H3 -T401H2 S1

-Q401
K421 -F406
7 H434 H431C H471A S2
A

2 L3
K

H451 5 6 H51 H5 3
-V402
K424

1 H451C H451C 5 4 3
D -PC402
9 8 CN.1 /20.G8
CN.1 -F407 H51 D
H414 H411B 2 6 1 /20.A8
-PC505 4 /21.F10
7
H451A N
H431A /20.G8 H71 H71 4
K422 /20.A8
H71
4 H411A /21.F10 PE
-S501

H90

H90
-F401

-F402

-F403

H11
H31
H51

/20.B2
/20.A2
/20.A2
/20.A2
/20.B1
-Q402

/20.A1
/20.A1
/20.B1
D1 D2 D3 6(G2)
E 25 K481
K423 K482 7(K2) -L401
8 26
K483 4(G1) 1 3 K402 K404 1 2 J2
123.75VDC + E
22 /22.F1
K484 5(K1)
21 -SCR403

CN1(1,2)

CN1(3,4)
2 1 H453
-SCR403
K485 6(G2)
27
K486 7(K2) -PC407

TO SHEET 3 OF 4
28
K487 4(G1) 1 3
20
K488 5(K1)
19 -SCR402 CN.1(13)
2 1 H433 CN.1(14)
-PC405 -PC404
-SCR402 -C401
K489 6(G2) + CN.1(12) CN.1(11)

/22.C4
23
F K490 7(K2)
24
K491 4(G1) 1 3 F
18 -PC408
K492 5(K1)
17 -SCR401
2 1 H413
-SCR401
15 K404
-V401

K401
-SH401
K403 K405 3 4 J1
-
/22.E2

S401 S401
13
AUX
G + H51
+ /20.D7 G
-
H71 /20.D7
-
-P401
S402 S402
12
9
K420
14 13
K416 -PC403
16 -R401 CN.1
11
K401
H
H
DATE 24.04.13 SIGN PROJECT : 8.1MW-6.3KV TG SET
AM A R A R A J A
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD charger panel is CE marked DRG. NO : APL-0028-13
MTK Registered Office & Works.
CHKD. END USER : Karakambadi-517520,Tirupati (AP) REV : THIS 20
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 SALE ORDER NO : PBLRS/000002/13-14 02LOC. : NEXT 21
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

-PC501
A
-F504
H553B H551B
5
H1
H531B
6

-F505 H3-T502 H2 -Q501

3 H514 H511C
-T502 -T501
H511 1 2 H11 400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
-V502 /20.B10

C
K522 K521 Y3 X3 X2
Z1 Y2 H1

-PB3
-MOV501

-MOV502

-MOV503

-MOV504

-MOV505

-MOV506
B K A B

NO
NC
3 2

H7
-PC404 H531 3 4 H31 400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%

-S501
CN.1 P02009000 Y1 X0 /20.B10
1 Z2 Z3 X1 H3 -T501 H2 S1

-Q501
C3 C2 C1

2 K524
K523 -PC2 1 7 H515 -F506 H551C H571A S2
2 H551 6 H51 400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
CN.1 3 5 /20.B10
K525
3 H531C
1 5 4 3
C -PC502
-F507 2 6 1
4 H513B H511B
5 C
K526
-PC504 4 H551A
CN.1 H531A
/23.C10
L2 6 H511A
CHARGER BOARD
TO PC8

3(NO)

/23.C10
L24

-F502

-F503
-F501
1(C)

-PC405
2(NC)

L23 -Q502
/23.C10 -S501 K581 6(G2)
8 25
B3 B2 B1

K527 K582 7(K2) -L501

D 26
22
K583 4(G1) 1 3 K502 + - K504 MAX 126.5VDC 1 2 J2 + /22.D2 D
L23 K584 5(K1)
21 -SCR503
2 1 H553

CN1(3,4)
CN1(1,2)
2
K528 -SCR503
6 K585 6(G2)

TO SHEET 3 OF 4
-PC2 27
K586 7(K2) -PC506
4 CN.1 28
K587 4(G1) 1 3
5 20 5(K1)
-S501 K588 -SCR502
19
A3 A2 A1

K529 2 1 H533 CN.1(14) CN.1(14)

-SCR502 -C501 -PC504 -PC505
K532 K589 6(G2) + CN.1(12)
23 K590 7(K2) CN.1(12)
7 1 24 -PC507
E -PC2 K530 K591 4(G1) 1 3
18

/22.C4
CN.1 K592 5(K1) -SCR501 E
8 9 17
2 1 H513
-SCR501
K504
6 15 -V501
-PC404 -SH501
K531 5 CN.1
4 K501 K503 K505 3 4 J3 - /22.B2

13 S501 S501
AUX
F + + H51 /20.D7
-
H71 /20.D7 F
-

12 S502 S502
-P501

9 K520 14 13
-PC503
11 CN.1
16

G
K533 G

-R502 -R501
K501

H
H
DATE 24.04.13 SIGN PROJECT : 8.1MW-6.3KV TG SET
AM A R A R A J A
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD charger panel is CE marked DRG. NO : APL-0028-13
MTK Registered Office & Works.
CHKD. END USER : Karakambadi-517520,Tirupati (AP) REV :02 THIS 21
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 SALE ORDER NO : PBLRS/000002/13-14 LOC. : NEXT 22
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

B B
-Q1 -X2
MAX 126.5VDC

+
J3 1 2
/21.F11
J7 55 TH CELL
+

-LED15

BATT REV POL

/21.E10
J3

J3
/20.F9 CN.1(12) -R2

K503

K403
-R1 CN.1(12)
CN.1(1) -PC4 EFD BD CN.1(14) 110V BATTERY
K3

K4

K11
-PC2 -PC4 CN.1(14)
A3 A2 A1 CN.1(14) CN.1(5) -PC3
EFD BD K BANK
C

-V10
CN.1(3) CN.1(12)

-F1
K6
-S1 100AH

K7
9 7

K5
8 A C

H90
-PC404 -PC504 3 4
CN.1 CN.1 10 J9 J5 53 RD CELL

13
7 CN.1(12)

K10
8 1

TO X16 CONNECT
9
-PC1

K12
-P1 -PC5 CN2(8)
-Q1
CN.1(14) -V1

K16
AUX 11 9 12 -PC8
X14

-R3
+ +
X15 CN2(7)

S1

S2
- -

K14
K2

J4
- -SH1
6 1 ST CELL
J2 J6 5
/21.D11
J4 -
D

S1

S2
K15

TO X16 CONNECT
A1 D
AUX
-K1 -K1 -V2 -V11 - + X14 -Q1
A2 + -
X15
K1
-P2

E
E
/20.G10
J1 J1 /24.B2
+ MAX 123.75VDC +

TO X16 CONNECT
-P3
4 1 4
AUX -PC5 -PC6 -PC3
+ + X14 CN.1
CN.1(11) CN.1 CN.1
CN.1(11) X15 5
- - 5 6 2 3 6
-PC6 -PC7
CN.1(13)

TO DCDB
CN.1(13) J4

F
F

-
-SH2 -
/20.E10
J2 J8 /24.C2
-P4

TO X16 CONNECT

S3
S4
AUX
X14
+ +
X15
- -

G
SPECIAL NOTE:DIGITAL METER PIN NUMBERS WILL BE REVISED DURING PRODUCTION STAGE G

H
H
DATE 24.04.13 SIGN PROJECT : 8.1MW-6.3KV TG SET
AM A R A R A J A
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD charger panel is CE marked DRG. NO : APL-0028-13
MTK Registered Office & Works.
CHKD. END USER : Karakambadi-517520,Tirupati (AP) REV :02 THIS 22
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 SALE ORDER NO : PBLRS/000002/13-14 LOC. : NEXT 23
1 1 ---2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

CN.1
-PC9
+ A
L28A

3
- -BZ

L2

B L1
B

7 6
-K401

-R10

-R17
-R11

-R12

-R13

-R14

-R15

-R16
-R4

-R5

-R6

-R7

-R8

-R9
8 9
3 -K401
-K1
L5

11 -K1

FCBC ON FLOATL23A
L12
7 6
8 9 /21.C1
-K402

7
C

L15A

L16A
-K402 -PC406
4 4 7 4 -PC5

L14A

L17A

L18A

L24A
3 /21.D1
L6A

-PC403 11 -PC7 -PC6 CN.1 CN1(3)

-PC503 C

L19A

L20A

L21A

L22A
CN.1 CN.1
L3A

L7A
-K403 L4

8 9

AL SILENCE
CN.1 6

LAMP TEST
5 6 5 6 9 8 5 /21.D1

L11
7 6 CN1(2)

DC CON ON
FC DC OVER LOAD

FCBC DC OVER LOAD

FCBC ON BOOST
8 9

L9

DC OVER VOLTAGE
-K403

BATTERY EARTH FAULT

MAINS FAILURE

PHASE FAIL
3

DC UNDER VOLTAGE
FCBC ON

-LED14
L9

FCBC FAIL
L2

L1

-LED6
11
FC FAIL

-LED11

-LED12

-LED13
FC ON
-LED3

-LED7
-LED1

-LED9
-LED2

-LED8
L10

-LED4 -LED5

C
4

-LED10

-PB1

-PB2
4 -PC505

NO

NO
NC

NC
A

L24
-PC405 CN.1
L14

L17
-V4 5 6
L6

L16
L7

L21
CN.1

L19

L20
L18

L22
5 6

L23
D
L3

K D

L25
L8 K A A
A
A A
L15 -V6
-V3 -V5 -V7 -V8
-V9
A K K K K
K
L13

L13
CN1(1) CN1(2) CN1(3) CN1(5) CN1(6) CN2(1) CN2(2)
CN1(7) CN1(4) CN1(8) CN2(3)
CN3(4)
CN3(1) -PC8

E
E

-PC9
-PC9 RLY. BD. 1(C) 1(C) 7(C)
CN.1 1(C) 4(C)
CN.1 5 4 6 -PC5
12

14
-PC403 -PC503 -PC6 -PC7
L28

L27 2(NC) 3(NO) 8(NC) 9(NO)

X1

X2

X3
2(NC) 3NO) 6(NO) 5(NC)
2(NC) 3(NO)

X12
X4

X8
X6

X7

X9

X13
X11
X10
X5
F -X14
1 2 3 F
CN2(4) CN2(5) -X15
4 5 6 7 8 9 10 11 12
-PC8 13
FOR CUSTOMER CONNETCION

GROUP ALARM
POTENTIAL FREE CONTACTS FC DC OVER LOAD FCBC DC OVER LOAD DC OVER VOLT
BATT EARTH FAULT DC UNDER VOLT
-X16
POTENTIAL FREE CONTACTS
UPS SUPPLY

X14
230VAC

+
X15
-

G
G

H
H
DATE 24.04.13 SIGN PROJECT : 8.1MW-6.3KV TG SET
AM A R A R A J A
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD charger panel is CE marked DRG. NO : APL-0028-13
MTK Registered Office & Works.
CHKD. END USER : Karakambadi-517520,Tirupati (AP) REV :02THIS 23
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 SALE ORDER NO : PBLRS/000002/13-14 LOC. : NEXT 24
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8 9 10 11

B B
MAX 123.75VDC
FROM CHARGER O/P

/22.E10
J1
+ J1

C /22.F10
- J8
J8
C

2 -Q12 1

3
1

1
2 -Q10 1

3
3

-Q9 1

3
2 -Q6 1

3
1

3
3
34

10A
1

10A

10A
3

10A
16A

10A

10A
16A

2 -Q8
-Q7

-Q11
16A
16A
100A

D
-Q2

-Q5
-Q3

2 -Q4
D
+FC

4
4
4

2
2

4
4

4
4

2
2

2
3 4

4
2
4

J1L

J2L
J1C

J2C

J2H
J1G

J2G
J1F

J2F

J1H

J1K

J2K
J1J

J2J
J2E
J1E
J2B
J1B

J2D
J1D
J1A

J2A

+
- 10 -12 -14 - 18 -20 15 -16

+
-16

+
-8

+
9 13 15 17 19
-4 -6 11
+

+
3

+
5 7
+

1 -2 -X13
-X4 -X5 -X6 -X7 -X8 -X9 -X10 -X11 -X12
-X3
E
E

DC MOTOR NGR
PLC CUM TCP VCB PANEL SPARE SPARE SPARE
STARTER GCP TGP SPARE AVR PANEL PANEL
PANEL

F
F

G
G

H
H
DATE 24.04.13 SIGN PROJECT : 8.1MW-6.3KV TG SET
AM A R A R A J A
DRAWN GKL CUST : TTL LTD.,BANGALORE POWER SYSTEMS LTD DRG. NO : APL-0028-13
MTK Registered Office & Works. charger panel is CE marked
CHKD. END USER : Karakambadi-517520,Tirupati (AP) REV :02 THIS 24
REV ECO REMARKS DATE APPD. APPD. NDK P.O.NO. : 2000012743 DT:28.03.2013 Ph.(0877) 2285561 to 2285565 SALE ORDER NO : PBLRS/000002/13-14 LOC. : NEXT
1 2 3 4 5 6 7 8 9 10 11
 1 2 3 4 5 6 7 8

A SL.NO Circuit designation Itemcode Item Description Qty Make/Variant Variant description Remarks

A
1 Thermostat-(30-85)C-15A-250VAC+1NO 1.000 G068 Round Shape-205-C
-B1 42500003422

42500000069V Buzzer-12V-20mm-CE-27-01 1.000 M064

2 -BZ Metronix: CE-27-01

3 -C401,-C501 40712003300V Cap-Elec-3300mfd-200V DC 2.000 A006 Alcon-63x105

42500000564 Tube light fitting with lamp-CFL-11W 1.000 B018 Bajaj-BJC-111

4 -DL1

5 -DS1 47311000200V PB-door lamp-NC-(Refrig switch) 1.000 STD STD Vendor

B
B
42500003382 G068 GIRISHEGO-SH/010/175
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\

6 -E1 SPACE HEATER -100W-230VAC 1.000

7 47512000063 13.000 Connectwell-CSFL4U

-F(404-410)*,-F(504-507)*,-F1*,-F411* Fuse base-1A-6.3A-600V W/O fuse C059

8 -F(404-410),-F(504-507),-F1 47504200100V Glass Fuse-fast-1A-250VAC-20MM 12.000 P011 PROTECTRON

9 -F401,-F402,-F403,-F501,-F502,-F503 47501122063 Semiconductor fuse-fast-63A-240V AC 6.000 B017 Bussman-63LET

10 -F411 47504200600 Glass Fuse-fast-6A-250VAC-20mm 1.000 P011 Protec-PSF6A

C C

11 44500000014 Fan-240VAC-20W-120x120x38mm 2.000 DP201-A2123HST.GN

-FAN(1-2) S048

12 -H401 47712105221 Clustered LED-assly-240VAC-22.5mm-red 1.000 S005 Siemen-3SB5285-6HC03

-H402 47712105222 Clustered LED-assly-240VAC-22.5mm-yellow 1.000

13 S005 Sieme-3SB5285-6HD03

-H403 47712105224 Clustered LED-assly-240VAC-22.5mm-Blue 1.000 S005 Sieme-3SB5285-6HF03

14

47930295096 Cont-96A-3P-(110-250)VDC-1NO+1NC 1.000 A001 AF95-30-11-(110-250)

-K1
ITEM CODE:
:

15
D D
VARIANT
PATH

-K401*,-K402*,-K403* 47480200311V Relay base-PNL-11pin-3C/O 3.000 PF113A-E

16 O007

-K401,-K402,-K403 47410131500 Relay-240VAC-panel mount-3c/o 3.000 OO07 MKS3P240VAC

17

-L401,-L501 43200006313 Filter choke-2.5mH-0060127 2.000 A010 ARP-AT-6313

18

-LED1*,-LED2*,-LED3*,-LED4*,-LED5*,-LED6*,-LED7*,-LED8*, 42500002804 LED Holder-5mm round-press fit-white L016

19 15.000 Lalwani Elect-LHO-5
-LED9*,-LED10*,-LED11*,-LED12*,-LED13*,-LED14*,-LED15*

-LED1,-LED2,-LED3,-LED5,-LED7,-LED8,-LED9,-LED10, 40477112001V LED-RED-ROUND-5mm

20 11.000 K013 KL53SBLRL6L-M
-LED11,-LED13,-LED15
E E
-LED4,-LED6,-LED12,-LED14 LED-GREEN-ROUND-5mm K013 KL53LBYGD1N-N
21 40477112003V 4.000

-MOV401,-MOV402,-MOV403,-MOV404,-MOV405,-MOV406, MOV-60V-14mm
22 40413061400V 12.000 E036 Epcos-S14K60
-MOV501,-MOV502,-MOV503,-MOV504,-MOV505,-MOV506

23 -P1,-P3 47629900309 DC VOLTMETER-0-200V-0.5%-4DIGIT80-300VAC 2.000 E085 uAlpha+VDC

DATE 22.09.12 SIGN PROJECT AM A R A R A J A

: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
BILL OF MATERIAL DRG. NO :12-1020
DRAWN gkl CUST : TRIVENI TURBINES LTD POWER SYSTEMS LTD
END USER : Registered Office & Works. REV :
CHKD. hmk THIS 15
REMARKS DATE APPD. APPD. ndk P.O.NO. : 2000012092 DT:27.08.2012
Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2285561 to 2285565
charger panel is CE marked SALE ORDER NO :PBLRS/000074/12-13
LOC. : NEXT 16
REV ECO
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A SL.NO Circuit designation Itemcode Item Description Qty Make/Variant Variant description Remarks

A
24 -P2,-P4 47629900324 DC AMM-0-200A/75mV0.5%-4DIG-230VAC E085 uAlpha+ADC-48X96  
2.000

25 -P401,-P501 47629900325 DC AMM-0-100A/75mV-0.5%-4DIG-230VDC 2.000 E085 uAlpha+ADC-48X96  

26 -P402 47619900104 AC VOLT-0-500V-0.5%-4DIG-230VAC 1.000 E085

uAlpha+V-48X96   

-PB1*,-PB2*,-PB3* 47309000100 PB-contact block-1NO 2.000 S005 Siemens-3SB54 00-0B

27

28 -PB1,-PB2 47301000014 PB-activator-shrouded-22.5mm-black 2.000 S005 3SB50 00-0AB01

B
B
PB-Mushroom-Lockable +key-22.5mm-Red 1.000
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\

29 -PB3 47320000011 T001 2AMLKB4

47309000100 PB-contact block-1NO 2.000 Vaishno-V1

30 -PB3 V003

31 -PC 407,-PC506 ARE12001318 PCB-CE-CHOKE COMPONENTS BD-110V 2.000 A041 AREPL-P12001318

-PC1 ARE02028200 PCB-CE-MST-ACDB-48VDC 1.000 A041

32 AREPL-P02028200

33 -PC1* 41100000591 Connector-PCB-sil-RA-M-5.08mm-13W 1.000 P022 1757352

C C
-PC1* 41100000598 1.000
34 Connector-sil-ST-F-5.08mm-13W P022 1757129

35 -PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*, 41100000594 14.000

Connector-PCB-sil-RA-M-5.08mm-14W P022 1757365
-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,

-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*, 41100000601 Connector-sil-ST-F-5.08mm-14W 14.000 P022 1757132

36
-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,

37 -PC2,-PC3,-PC5,-PC405,-PC504,-PC505 ARE12002315 PCB-CE-RELAY BD-130VDC-3C/O 6.000 A041 AREPL-P12002315

-PC4 PCB-CE-EARTH FAULT DETECTOR BD-110VDC 1.000 A041 AREPL-P12001320

38 ARE12001320
ITEM CODE:
:

D D
VARIANT

-PC401*,-PC501* ARE02009011 PCB-POWER SUPPLY BD-6P 2.000 A041

PATH

39 AREPL-P02009011

40 -PC401*,-PC501* ARE02009024 PCB-REG CTRL-110VDC- 6P 2.000 A041 AREPL-P02009024

-PC401*,-PC501* ARE02009031 PCB-GATE PULSE DRIVE-6P 4.000 A041 AREPL-P02009031

41

-PC401*,-PC501*,-PC8* 41100000613 Connector-PCB-sil-RA-M-5.08mm-8W 6.000 P022 1757307

42

-PC401*,-PC501*,-PC8* 41100000614 6.000 P022 1757077

43 Connector-sil-ST-F-5.08mm-8W
E E
A041
44 -PC401,-PC501 ARE12001325 PCB-CE-Charger-6P-Mother Bd. 2.000 AREPL-P12001325

-PC402*,-PC502*,-PC401*,-PC501*,-PC409* 41100000592 Connector-PCB-sil-RA-M-5.08mm-6W P022 1757284

45 8.000

-PC402*,-PC502*,-PC402*,-PC502*,-PC409* 41100000599 Connector-sil-ST-F-5.08mm-6W 8.000 P022 1757051

46

-PC402,-PC502 ARE12001317 A041 AREPL-P12001317

F PCB-CE-FILTER-2MFD-400V 2.000
47

-PC403,-PC503 ARE12002321 PCB-CE-CDB-12VDC 2.000 A041 AREPL-P12002321

48 F

DATE 22.09.12 SIGN PROJECT AM A R A R A J A

: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
BILL OF MATERIAL DRG. NO :12-1020
DRAWN gkl CUST : TRIVENI TURBINES LTD POWER SYSTEMS LTD
END USER : Registered Office & Works. REV :
CHKD. hmk THIS 16
REMARKS DATE APPD. APPD. ndk P.O.NO. : 2000012092 DT:27.08.2012
Karakambadi-517520,Tirupati (AP)
Ph.(0877) 2285561 to 2285565
charger panel is CE marked SALE ORDER NO :PBLRS/000074/12-13
LOC. : NEXT 17
REV ECO
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A SL.NO Circuit designation Itemcode Item Description Qty Make/Variant Variant description Remarks

A
-PC406 ARE12001316 PCB-CE-RELAY-SPP-OEN 1.000 A041 AREPL-P12001316
49

-PC407*,-PC506*,-PC8* 41100000593 Connector-PCB-sil-RA-M-5.08mm-4W 3.000 P022 1757268

50

51 -PC407*,-PC506*,-PC8* 41100000600 Connector-sil-ST-F-5.08mm-4W 3.000 P022 1757035

ARE12001319 PCB-CE-FILTER CAP BLEEDER RESISTOR-110V 2.000 A041 AREPL-P12001319

52 -PC408,-PC507

ARE12000326 1.000 A041 AREPL-P12000326

53 -PC409 PCB-EMI/RFI Board- C I/P-3ph-4Wire-5kW
B
B
3.000 A041
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\

-PC6,-PC7,-PC404 ARE12001321 PCB-CE-VOLT DETECT-130VDC-OEN AREPL-P12001321

54

-PC8 ARE12001324 PCB-CE-ALARM BD.-26V-43VDC I/P 1.000 A041 AREPL-P12001324

55

56 -PC9 ARE12001315 PCB-CE-PLA-RELAY-12VDC-3C/O CONT. 1.000 A041 AREPL-P12001315

-Q1 48633360620 MCCB-3P-200A-36KA@415VAC/15KA@690VDC 1.000 Schneider-LV525332

57 S049

-Q1 1.000
58 48695100023 Auxillary switch(1NO/1NC)-CVS 100-630 S049 29450
C C
-Q1 ST-CVS 100-630-125VDC 1.000
59 48695200019 S049 LV429393

48633360610 MCCB-100A-AC-36KA-415VAC&15KA-690VDC-3P 1.000 S049

60 -Q2 Sch-LV510337N

-Q3,-Q4,-Q5,-Q6 40071609160 MCB-16A-2P-DC-10KA 4.000 Schn-MGN22326

61 S049

-Q7,-Q8,-Q9,-Q10,-Q11,-Q12 40071609100 MCB-10A-2P-DC 6.000 S049 Schn-MGN22325

62

-Q401*,-Q501* 48695200025 ST for C60H/C120/RCCB -110 to 415VAC 2.000 26946

S049
ITEM CODE:
:

63
D D
VARIANT
PATH

-Q401,-Q501 40071309633 MCB-63A-3P-10KA-AC-D-Curve 2.000 S049 SCH-C60H3P63AD

64

-Q402,-Q502 48633360608 MCCB-3P-80A-36KA@415VAC/15KA@500VDC 2.000 S049 Schneider-LV510336N

65

-R1,-R2(3 in Parallel) 40486470252V Resistor-variable-2.5K-25W-Wire wound 4.000 D023 Diagram

66

67 40483321003V Resistor-10K-2W-5%-wire wound 1.000 D023

-R3 Diagram

40486341203V POT-panel mount-20K-3W-1T 3.000 P009

68 -R401,-R501,-R502 POTEL
E E

69 -R402,-R403,-R404 40483381203V Resistor-12K-25W-5%-wire wound 3.000 D023 Diagram-DRP25

-R405,-R406,-R407,-R4,-R5,-R6,-R7,-R8,-R9,-R10,-R11,-R12,
70 40483321002V Resistor-1K-2W-5%-Wire wound 17.000
-R13,-R14,-R15,-R16,-R17 D023 DIAGRAM

-S1 1.000 SAL-61049SAB13TDYR

71 40070213201 Rotary switch-6A-1P-3W-ACDC S003

F 72 -S2,-S3,-S4,-S5 40070211102 Rotary switch-10A-1P-ON/OFF-ACDC 4.000 S003 Sal-61191SBB03TDYR

DATE 22.09.12 SIGN PROJECT AM A R A R A J A

: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
BILL OF MATERIAL DRG. NO :12-1020
DRAWN gkl CUST : TRIVENI TURBINES LTD POWER SYSTEMS LTD
END USER : Registered Office & Works. REV :
DATE
CHKD. hmk
P.O.NO. : 2000012092 DT:27.08.2012
Karakambadi-517520,Tirupati (AP) charger panel is CE marked SALE ORDER NO :PBLRS/000074/12-13
THIS 17
REV ECO REMARKS APPD. APPD. ndk Ph.(0877) 2285561 to 2285565 LOC. : NEXT 18
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A SL.NO Circuit designation Itemcode Item Description Qty Make/Variant Variant description Remarks

A
-S401 SAL-61313SBB13TDYR
73 40070720002 Rotary switc-10A-AC volts select-L-L&L-N 1.000 S003

Rotary switch-6A-4P-3W-ACDC 1.000 S003 SAL-61120SAB13TDYR

74 -S501 40070243201

75 -SC1 42500003383 UNIVERSAL SOCKET-3PIN-6A-2/3 PIN-2 modul 1.000 L021 Legrand-675552

76 -SC1* 42500003594 Metal box-Mylinc-2Modu for socket 675552 1.000 L021 Legrand-689007

77 -SC1* 42500003595 Front Plate-Mylinc-2mod white for 675552 L021 Legrand-675562

1.000
B
B
78 -SCR401,-SCR402,-SCR403,-SCR501,-SCR502,-SCR503 46040206055 Dual SCR block-slow-55A-600V 6.000
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\

R006 RIR-IRKT-56/06

79 47602110200 B011 Beemet

-SH1,-SH2 Shunt-200A/75mV- ±1%Acc 2.000

80 -SH401,-SH501 B011 Beemet

47602110100 Shunt-100A/75mV-±0.5% 2.000

-T401,-T501 A010 ARP-AT-5752

81 43200005752 Charger I/P xformer 400V/70.4V,13.81 KVA 2.000

82 -T402,-T502 43200004764 A010 ARP-AT-4764

Control Xformer-400V/2X23.5V,0.16KVA 2.000
C C
83 -V1 46011106200 1.000 H004
Diode-Forward-200A-600V-stud S6HNS201

84 -V1*,-V401*,-V501* 44802000200 Heat sink-130HD-200mm 3.000 G040 Global

85 40462108002V M036
-V11 Diode-GP-3A-1000V-DO-27-1N5408 1.000 MIC

86 Diode-Forward-12A-600V-stud Hirect-S6HN14
-V2 46011106012 1.000 H004

87 -V2* 44192005006 Bus bar-aluminium-50x6sqmm 1.000 A003 AFCOCET

ITEM CODE:
:

D D
VARIANT

88
K003
PATH

-V3,-V4,-V5,-V6,-V7,-V8,-V9,-V10,-V402,-V502 40462101003V Diode-GP-1A-1000V-SOD-81-1N4007 10.000 KHEL

89
-V401,-V501 46011106100 Diode-Forward-100A-600V-stud 2.000 Hirect-S6HNS100
H004

90 41004001110V
-X1,-X3 Terminal block-power-110A-single 8.000 E015 ELMEX-CBT110

91
-X14,-X15 41004001010V Terminal block-power-10A-single 22.000 ELMEX-CST2.5
E015

92
-X2 44191002506V Bus bar-copper-25x6sqmm 1.000 C010 CUBEX TUBBINGS
E E
93
-X4,-X5,-X6,-X7,-X8,-X9,-X10,-X11,-X12,-X13 41004001045V Terminal block-power-45A-single-M5 24.000 ELMEX-CBT M5
E015

94 Fan Guard 42500002158 Fan Finger Guard-120mm -Metal 2.000 ##

95 HS(SCR 401-403,SCR501-503) Heat sink-PI-80AD-300mm 2.000 G040 Global Alum : 3082

44804000300

96 LEGEND Earth Plate-30X35mm 2.000 STD Stdvend

F 42500002859

DATE 22.09.12 SIGN PROJECT AM A R A R A J A

: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
BILL OF MATERIAL DRG. NO :12-1020
DRAWN gkl CUST : TRIVENI TURBINES LTD POWER SYSTEMS LTD
Registered Office & Works.
CHKD. hmk END USER :
Karakambadi-517520,Tirupati (AP) charger panel is CE marked SALE ORDER NO :PBLRS/000074/12-13
REV : THIS 18
REV ECO REMARKS DATE APPD. APPD. ndk P.O.NO. : 2000012092 DT:27.08.2012 Ph.(0877) 2285561 to 2285565 LOC. : NEXT 19
1 2 3 4 5 6 7 8
 1 2 3 4 5 6 7 8

A SL.NO Circuit designation Itemcode Item Description Qty Make/Variant Variant description Remarks

A
97 LEGEND 42500002873 Legend plate-60mm -EMERGENCY STOP T001 Teknic-Black on Yell
1.000

98 LEGEND 50710000151 NT-Caution Terminals Live-100x25mm STD Std Vend

10.000

B
B
: C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.02\

C C
ITEM CODE:
:

D D
VARIANT
PATH

E E

DATE 4/24/2013 SIGN PROJECT AM A R A R A J A

: M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
BILL OF MATERIAL DRG. NO :12-1020
DRAWN CUST : TRIVENI TURBINES LTD POWER SYSTEMS LTD
END USER : Registered Office & Works. REV :
CHKD. hmk THIS 19
P.O.NO. : 2000012092 DT:27.08.2012
Karakambadi-517520,Tirupati (AP) SALE ORDER NO :PBLRS/000074/12-13
REV ECO REMARKS DATE APPD. APPD. Ph.(0877) 2285561 to 2285565 LOC. : NEXT
1 2 3 4 5 6 7 8