Professional Documents
Culture Documents
Manual
Introduction
Thank you for purchasing and using the minidrive of HLP-C100 series.
Please read caref ully the operation manual before putting the drive
to use so as to correctly install and operate the drive, give f ull play to its
f unctions and ensure the safety. Please keep the operation manual handy for
f uture reference, maintenance, inspection and repair.
Due to the driveof a kind of powerelectronics product it must be
installed, tested and adjusted with specialized electrical engineering workers.
The marks of (Danger), (Caution)and other symbols in the manual
remind you of the safety and prevention cautions during the handling,
installation, running and inspection. Please follow these instructions to make
sure the safe use of the drive. In case of any doubt please contact our local
agent for consultation. Our professional persons are willing and ready to
serve you.
The manual is subject to change without notice.
HLP-C100 Series
Index
Introduction I
Chapter 1 Safety Precautions -1-
1.1 Before Power-up -1 -
1.2 During the Power-up -2-
1.3 During the Operation -3-
1.4 After the Power-off -3-
Chapter 2 Standards and Specifications -4-
2.1 Label Description -4-
2.2 Particular Specifications -5-
2.3 Technical Specifications -5-
2.4 Derating Specifications -7-
2.5 Accessories -7-
Chapter 3 Mechanical and Electrical Installation -8-
3.1 Mechanical Installation -8-
3.1.1 Installation Environment Requirements -8-
3.1.2 External and Installation Dimensions -8-
3.1.3 Installation and Direction -9-
3.1.4 Accessories Installation - 11 -
3.2 Peripheral Electrical Devices - 14 -
3.2.1 Selection of MCCB/Fuse/Contactor - 15 -
3.2.2 Selection of Braking Unit and Braking Resistor - 16 -
3.2.3 Selection of AC Input and Output Reactor - 17 -
3.2.4 Selection of EMC Filter - 18 -
3.3 Description of Main Circuit - 18 -
3.3.1 Schematic of Main Circuit Terminals - 18 -
3.3.2 Main Circuit Terminal Screws and Wiring Recommended
Specifications - 19 -
3.4 Description of Control Circuit - 19 -
3.4.1 Schematic of Control Circuit Terminals - 19 -
3.4.2 Control Terminals’ Screws and Wiring Recommended
Specifications - 20 -
3.4.3 Control Curcuit Wiring - 21 -
3.4.4 Digital Input Terminals Usage Specification - 21 -
3.5 EMC instructions - 22 -
3.5.1 Introduction to EMC Standard - 22 -
3.5.2 Noise Abatement - 23 -
3.5.3 Grounding - 23 -
Caution
● Check to be sure that the voltage of the main circuit AC power
supply matches the input voltage of the drive.
● Install the drive in a safe location, avoiding high temperature,
direct sunlight, humid air or water.
● The drive can only be used at the places accredited by our
company. Any unauthorized working environment may have the
risks of fire, gas explosion, electric shock and other incidents.
● If more than one drive installed on the same control cabinet, make
additional cooling fan, so that the inside temperature is lower than
40℃, in order to prevent overheating or fire occurs.
● It will affect the service life of the drive if a contactor is installed
on the input side to control the start and stop. Generally it is
required to cont rol it th rough ter minal com mands. Special
attention should be paid to its use in the case of the start and stop
more frequently places.
● Do not install any switch component like circuit breaker or
contactor at the output of the drive. If any of such components
must be installed due process and other needs, it must be ensured
that the drive has no output when the switch acts. In addition, it
is forbidden to install any capacitor for improvement of power
factor or any varistor against thunder at the output. Otherwise
it will cause malfunctions, tripping protection and damages of
components of the drive.
● Please use an independent power supply for the drive. Do avoid
using the common power supply with an electrical welder and
other equipment with strong disturbance. Otherwise it will cause
the drive to protect or even damage the drive.
● Do not make any high voltage test with any component inside the
drive. These semi-conductor parts are subject to the damage of
high voltage.
● The IC board of the drive are susceptible to the effect and damage
of static electricity. Don’t touch the main circuit board.
● Installation, commissioning and maintenance must be performed
by qualified professional personnel.
● Don’t carry the front cover of the drive directly when handling.
It should be handled with the base to prevent the front cover off
and avoid the dropping of the drive, which may possibly cause the
injuries to people and the damages to the drive.
Danger
● Be sure to turn off the power supply before wiring.
● Mount the drive in the metal and other non-combustible materials
to avoid the risk of fire.
● Don’t install the drive in a space with explosive gas, otherwise,
they lead to explosion.
● R, S, T terminals are power input terminals, never mixed with
U.V.W terminals. Be sure that the wiring of the main circuit is
correct. Otherwise it will cause damages of the drive when the
power is applied to it.
● The ter minal of must be grounded separately and never
connected toN-line. Otherwise it will easily cause the protection
or errors of thedrive.
● Do not dissemble or modify any internal connecting cord, wiring
or component of the drive by yourself.
● Never remodel it or exchange control boards and components by
yourself. It may expose you to an electrical shock or explosion,
etc.
● Keep the drivefrom the reach of children or persons not concerned.
Danger
● Do not plug the connectors of the drive duringthe power upto
avoid any surge into the main control board due to plugging,
which might cause the damage of thedrive.
Caution
● Do not measure the signals on circuit boards while the drive is
running to avoid danger.
● The drive has been optimized before sold. Please make proper
adjustments according to the desired functions.
● Do consider the vibration, noise and the speed limit of the motor
bearings and the mechanical devices.
Danger
● Never connect or disconnect the motor set while thedrive is in
running. Otherwise it will cause over-current trip and even burn
up the main circuit of the drive.
● Do not come close to the machine when the ResetFunction is
used to avoid anything unexpected. The motor may automatically
recover from fault.
Caution
● Even in the case of the main power, the other voltage inputs and
the share load (linkage of DC intermediate circuit) all have been
disconnected from the mains; the internal of the drive may still
have residual energy. Before touching any potentially live parts of
the drive, please wait at least 4 minutes. Otherwise, it may expose
you to a risk of electrical shock.
Item Specification
Speed Open-loop Control; Process Closed-loop Control; Slip
Basic Compensation;Torque compensation;Automatic Voltage Regulation;
Functions V/F Control, DC Brake; Speed Limit; Current Limit; FlyingStart;
Reset Function;
Application Jogging; Multi-speed Control via Digital input; Mechanical
Functions Braking; UP/DOWN; Catch up/Slow down; Counter.
Missing Motor Phase Protection; Low-voltage Protection; Over-
voltage Protection; Over-current Protection; Output Phase Loss
Protection Protection; Output Short Circuit Protection; Output Grounding
Functions Fault Protection;Live Zero Timeout Function;ButtonFreeze;
Duplicate Fails; LCP Invalid; LCP Incompatible; Parameter Read-
only; Reference Out of Range; Invalid While Running etc.
5 digital inputs;
Input 1analog input, both can receive voltage
Control or current signals.
terminals Output 1 relay output;
Power supply 1 +10V, max current output 10mA;
Communication* RS+, RS-, max baud rate 38400bit/s;
8 segments, 5 numeric Display f requency, warnings, status
displays and so on;
Light FWD, REV, HZ, A, RPM display
Indicator
various status of the drive;
Frequency setting, output f requency,
Display feedback value, output current, DC
link voltage, output voltage, output
Data read-outs power, input terminals state, output
ter minals state, analogue input ,
analogue output, 1-10 fault records and
accumulated working time etc.;
Enclosure IP20;
Ambient temperature -10℃~50℃, derating use when over 40℃;
Humidity 5%-85% (95% without condensation);
Vibration test 1.14g;
Environment
Max. altitude above sea 1000m, derating use when more than
level 1000 meters;
Shield cable: 5 meters, unshield cable: 50
Motor cable length
meters;
DC choke None;
others
Braking unit ≥220/380V 1.5kWBuilt-in
2.5 Accessories
Cradle-01 LCP-02
Network Cable
CopyCard-01 LCP-03
B
A E
CD D
21.7
59.5 12.8 57.1
92.6
89.2
13.3
Recommended
to install vertical
mounting position
arrow, press with
uniform force.
2. LCP-03 Installation
The external dimensions of LCP-03 are shown below (unit: mm):
Mounting
Part Function Description
Location
Power Interrupt the power supply when
MCCB
receiving side overcurrent occurs ondownstream devices.
Between Do not start and stop the drive frequently
MCCB and by switchingthe contactor on and off (less
Contactor
drive input than twice per minute) noruse it to directly
side start the drive.
Mounting
Part Function Description
Location
Improve the power factor of the input side;
Eliminate the input current unbalance due
to unbalancebetween the power phases;
AC input Drive input
Eliminate the higher harmonics of the input
reactor side
sideeffectively;
prevent other devices from beingdamaged
due to distortion of the voltage waveform;
Decrease the conduction interference
flowing from the power end to the drive and
improve the antiinterference capacity of the
EMC input Drive input
drive;
filter side
Reduce the external conduction and
radiation
interference of the drive;
Braking ≥1.5kW
unit Braking unit Consume the motor feedback energy to
Braking is standard achieve rapid braking.
resistor configuration
EMC Reduce the external conduction and
Drive output
output radiation
side
filter interference of the drive.
Between the Degrade the motor insulation performance
drive and damage the motor in the long run;
output side and Generate large leakage current and cause
AC output
the frequent ACdrive protection trips;
reactor
motor, close to If the distance between the drive and the
the motor isgreater than 100 m, install an AC
drive output reactor;
HLP-C1000D7523 16 16 10
HLP-C10001D523 25 25 16
HLP-C1000D7543 10 10 10
HLP-C10001D543 10 10 10
HLP-C10002D243 16 16 10
For the power less than 0.75kW (including) models, the selection of
braking resistor depends on the selection of braking unit.
Maximum
Ratedcurrent Inductance (mH)
Model continuous
(A) & 3% Impedance
current(A)
HLP-C1000D3721 6 9 11.64
HLP-C1000D7521 12 18 5.74
HLP-C10001D521 19 28.5 2.87
HLP-C1000D3723 3.5 5.2 11.64
HLP-C1000D7523 7 10.5 5.74
HLP-C10001D523 11 16.5 2.87
HLP-C1000D7543 3.5 5.2 16
HLP-C10001D543 6 9 8
HLP-C10002D243 8.5 13 5.5
R S T PE
+BR-BR
u v w
PE
Description of main circuit terminals:
Symbol Function
R, S, T Power input, Single phase connected to R, T
U, V, W Power output, connect to the motor
Connect the brake resistor, make sure to set C02.10, C02.11
+BR, -BR
etc.
PE Ground terminal
Note: This specif ication is under using single-core line VV and 25℃, if use
other cables or under higher temperature environment, please refer to
electrical manual.
Terminals’ specification:
Symbol Description Specification
1. Resistive Load: 250VAC 3A/30VDC
3A;
FA-FB-FC Relay output 2 . I n d u c t i v e L o a d : 2 5 0 VA C
0.2A/24VDC 0.1A (cosφ=0.4);
FA-FB: NC, FB-FC: NO
1. Logic:
>DC 19V Logic:0;
FOR, REV, <DC 14V Logic: 1;
Digital input
DI1, DI2, DI3 2. Voltage: DC0~24v;
3. Input resistance: 5kΩ;
4. Input voltage Rang:Max ±30v;
1 2 3
RS485
ter mi nat ion
ON OFF
J1
resistor ju mper
Jumper switch 1-2 connected: ON,
switch
termination resistor connected;
Jumper switch 2-3 connected: OFF,
termination resistor not connected,
default state;
Motor
R U
Power S V
RFI
Supply T W
PE
RFI
Switch
PE
Switch Mode
Power Supply
+BR
10VDC 24VDC
10mA 200mA Braking
+10V Resistor
-BR
0-10V VI
FA
/4-20mA
FB
Relay
FC
GND
FOR
24V (NPN) RS+
Terminal
REV RS485 RS485
24V (NPN)
Digital Interface 2 Resistor Communication
1 RS-
Input DI1 3
24V (NPN) Jumper
Switch J1 COM
DI2
24V (NPN)
DI3
24V (NPN)
+3.3V
Opto-
isolator
Y1 DI1
GND
+3.3V
Opto-
isolator
Yn DIn
GND
GND
3.5.3 Grounding
Recommended ground electrode is shown in the figure below:
Other
Drive
Devices
PE PE
Screen
Functio LED
OFF key
Incremental
potentiometer OFF LED
1. StateLED
The drive has three operating states: HAND control state, AUTO control
state and OFF state. The operating states are indicated by HAND, AUTO and
OFF Led.
HAND LED: The drive is in the HAND control state when it is on. The
f requency can be changed by turning the incremental potentiometer. Push
“HAND” key to set the drive in the HAND state.
OFF Led: The drive is in the OFF state when it is on. Push “OFF” key to set
the drive in the HAND state.
AUTOLED: The drive is in the AUTO state when it is on. In the AUTO state,
the drive is controlled by control terminals or communication. Push “AUTO”
key to set the drive in the AUTO state.
2. FunctionLed
FWD, REVLed: Indicates that the drive runs forwards or reverse.
Hz, A, RPM Led: Indicates the meaning of data displayed on the screen.
Local remote running lights running lights, OFF LEDs, three LED lights
indicate.
3. Screen
There are 5 LED which can display ref erence, out put f requency,
monitoring data and warning/alarm code.
4. Keys
5. Incremental Potentiometer
Increase/decrease data or parameter, clockwise to increase, counter-
clockwise to decrease.
4.2 ParameterSetting
Example:Set C03.10 [0] to 20.5:
≥0 STOP
<0 STOP
≥0 FWD
≥0 REV
<0 FWD
<0 REV
Note: A flash light denotes the status coming, Light on indicates the current
state, and light off means not in this state.
Example 1: The f irst line of the table indicates the drive is stop and the
reference is greater than or equal to 0, means the dirve at some time in
the f uture will run forward.
Example 2: The fourth line of the table represents the current drive is reverse
running, and the reference setting is greater than or equal to 0, it means
the drive at some time in the f uture will run forward.
Display
Key-press LCP Display Action Description
Items
Show the output
Output Initial frequency
Frequency interface C16.13is50.0Hz,
display accuracy: 0.1
Show the DC
Voltage C16.30is
DC Voltage
540V,display
accuracy: 1
Show the
Drive drivetemperature
temperature C16.34 is45℃,
display accuracy:1
Show counter A
Counter A C16.72 is 65535,
display accuracy:1
Show counter B
Counter B C16.72 is 65535,
diaplay accuracy: 1
Show analog in VI
Analog in C16.62 is10.00V,
VI display accuracy:
0.01
Note: The drive only monitor output f requency, reference and output current
reference by default. For monitoring other status (DC voltage, etc.),
please set the parameter C00.33 (refer to instructions).
0: Disabled
C00.40 HAND Key Option 0
1: Enabled
0: Disabled
C00.41 OFF Key Option 1: Enabled 1
2: Enabled reset only
0: Disabled
C00.42 AUTO Key Option 1
1: Enabled
0: Disabled
5: 5s
One Key Recovery
C00.46 10: 10s 1
Time
15: 15s
20: 20s
0: 0.1
C00.47 LCP Potentiometer Step 1: 1 1
2: 10
0: Disabled
C00.60 Set-up Locked 0
1: Enabled
Par.
Par. No. Name Range Unit Default
Group
0: Speed open loop
C01.00 Configuration Mode 3: Process closed loop 0
4: Torque open loop
*C01.20 Motor Power Motor dependant kW *
*C01.22 Motor Voltage 50~1000 V *
*C01.23 Motor Frequency 20~400 Hz *
*C01.24 Motor Current Motor dependant A *
*C01.25 Motor Speed 100~9999 rpm *
*C01.26 Motor Torque 0.1~10000.0 N·m *
*C01.42 Motor Cable Length 0~150 m *
Par. Group01: Load / Motor
Par.
Par. No. Name Range Unit Default
Group
C03.03 Maximum Reference 0.000~4999.000 50.000
0: Preset reference +
Main Reference Reference source1, 2
C03.07
Calculation 1: Preset reference
priority
C03.10 Preset Reference -100.00~100.00 % 0.00
C03.11 Jog speed 0.0~400.0 Hz 0.0
Catch up/Slow down
C03.12 0.00~100.00 % 0.00
Value
C03.13 Speed Up/Down Value 0.01~50.00 Hz 0.10
C03.15 Reference Source1 0: No f unction 1
1: Terminal VI
C03.16 Reference Source2 2
11: Local bus
Relative Reference 21: LCP
Par. Group 03: Reference / Ramps
C03.18 0
Source potentiometer
0: No f unction
Speed Up/Down Value
C03.19 1: Stop save 0
Store
2: Power down save
C03.41 Ramp 1 Ramp Up Time 0.05~300.00 s *
Ramp 1 Ramp Down
C03.42 0.05~300.00 s *
Time
C03.51 Ramp 2 Ramp Up Time 0.05~300.00 s *
Ramp 2 Ramp Down
C03.52 0.05~300.00 s *
Time
C03.61 Ramp 3 Ramp Up Time 0.05~300.00 s *
Ramp 3 Ramp Down
C03.62 0.05~300.00 s *
Time
C03.71 Ramp 4 Ramp Up Time 0.05~300.00 s *
Ramp 4 Ramp Down
C03.72 0.05~300.00 s *
Time
C03.80 Jog Ramp Time 0.05~300.00 s *
C03.85 Ramp 5 Ramp Up Time 0.05~300.00 s *
Ramp 5 Ramp Down
C03.86 0.05~300.00 s *
Time
C03.88 Ramp 6 Ramp Up Time 0.05~300.00 s *
Par.
Par. No. Name Range Unit Default
Group
Ramp 6 Ramp Down
Par. Group 03: Reference / Ramps
C03.89 0.05~300.00 s *
Time
C03.91 Ramp 7 Ramp Up Time 0.05~300.00 s *
Ramp 7 Ramp Down
C03.92 0.05~300.00 s *
Time
C03.94 Ramp 8 Ramp Up Time 0.05~300.00 s *
Ramp 8 Ramp Down
C03.95 0.05~300.00 s *
Time
Link preset reference 0: No link
C03.96 0
and ramp time 1: Link
0: Clockwise
*C04.10 Motor Speed Direction 1: Counter clockwise 2
2: Both directions
*C04.12 Motor Speed Low Limit 0.0~C04.14 Hz 0.0
Motor Speed High
*C04.14 C04.12~C04.19 Hz 65.0
Limit
Par. Group 04: Limits / Warnings
0: Off
2: Stop and warning
3: Jogging and
Out
Function at External
C05.09 warning 0
Alarm
4: Max. speedand
warning
5: Stop and trip
Par.
Par. No. Name Range Unit Default
Group
C05.10 Terminal FOR 8
C05.11 Terminal REV 10
C05.12 Terminal DI1 15
C05.13 Terminal DI2 16
0: No operation
1: Reset
2: Coast inverse
6: Stop inverse
8: Start
9: Latched start
10: Reversing
11: Start reversing
14: Jog
15: Preset ref. bit0
16: Preset ref. bit1
Par. Group 05: Digital In / Out
Par.
Par. No. Name Range Unit Default
Group
0: No operation
5: Drive running
8: Run on reference/
No warning
9: Alarm
10: Alarm or
warning
15: Out of f requency
Par. Group 05: Digital In / Out
range
16: Below f requency
low
17: Above f requency
C05.40 Relay Function 5
high
18: Out of feedback
range
21: Thermal warning
24: Ready, voltage
OK
25: Reverse signal
26: Bus OK
38: Counter A reach
39: Counter B reach
43: External alarm
55: Reverse
Terminal VI Low
C06.10 0.00~C06.11 V 0.07
Voltage
Terminal VI High
C06.11 C06.10~10.00 V 10.00
Par. Group 06: Analog In/ Out
Voltage
Terminal VI Low
C06.12 0.00~C06.13 mA 0.14
Current
Terminal VI High
C06.13 C06.12~20.00 mA 20.00
Current
Terminal VI Low Ref./
C06.14 -4999.000~4999.000 0.000
Feedb. Value
Terminal VI High Ref./
C06.15 -4999.000~4999.000 50.000
Feedb. Value
C06.16 Terminal VI Filter Time 0.01~10.00 s 0.01
Par.
Par. No. Name Range Unit Default
Group
Terminal VI Zero Dead 0.0~20.00 V/
Par. Group 06: Analog
C06.18 0.00
Band mA
0: Voltage mode
In/ Out
Process PID
C07.33 0.00~10.00 0.01
Proportional Gain
Process PID Integral 0.10~9999.00
C07.34 s 9999.00
Time
Process PID Feed 0~400
C07.38 % 0
Forward Factor
On Reference 0~200
C07.39 % 0
Bandwidth
Process PID Output -100~100
C07.41 % 0
Low
Process PID Output -100~100
C07.42 % 100
High
0: Digital and
control word
C08.01 Control Site 0
1: Digital only
2: Control word only
Par. Group 08: Communiction
0: Disable
C08.02 Control Word Selection 1
1: Enable
Control Word Timeout
C08.03 0.1~6500.0 s 1.0
Time
0: Off
2: Stop
Control Word Timeout
C08.04 3: Jogging 0
Function
4: Max. speed
5: Stop and trip
Reset Control Word 0: Do not reset
C08.06 0
Timeout 1: Do reset
Par.
Par. No. Name Range Unit Default
Group
Communication Alarm 0: Bit mode
C08.29 0
Mode 1: Code mode
0: 2400
1: 4800
bit/s
C08.32 Baud Rate 2: 9600 2
3: 19200
4: 38400
0: Even parity (1 stop
bit)
Par. Group 08: Communiction
0: Normal
1: Only response
C08.38 Message Response 0
exception message
2: Not response
0: Not saved at
Modbus Parameter power down
C08.39 0
Write Store 1: Saved at power
down
2~6: 2~6kHz
Par. Group 14: Special Functions
7: 8kHz
C14.01 Switching Frequency 8: 10kHz kHz *
9: 12kHz
10: 16kHz
0: Off
*C14.03 Overmodulation 1
1: On
Par.
Par. No. Name Range Unit Default
Group
0: Trip (Low
sensitivity)
1: Warning (Low
sensitivity)
2: Disabled
Function at Mains
C14.12 4: Warning (Middle 0
Imbanlance
sensitivity)
5: Trip (Middle
sensitivity)
6: Trip (High
sensitivity)
Automatic Voltage 0: Disable
C14.17 1
Regulation 1: Enable
Delay Time of Auto
C14.18 RestartWhen Power up 0.0~3600.0 s 0.0
Again
Par. Group 14: Special Functions
0: Manual reset
1~10: Auto reset 1-10
times
C14.20 Reset Mode 11: Auto reset 15 times 0
12: Auto reset 12
times
13: Infinite auto reset
C14.21 Automatic Restart Time 0~600 s 10
0: Normal operation
2: Initialization
3: Backup user
C14.22 Operation Mode 0
settings
4: Recover user
settings
0: Disable
C14.23 Trip lock 0
1: Enable
Current Controller 1
C14.30 0~300 % 100
Proportional Gain
Current Controller
C14.31 0.005~2.000 s 0.020
1Integration Time
Current Controller Filter
C14.32 2.0~100.0 ms 10.0
Time
Current Controller 2
C14.33 0~300 % 0
Proportional Gain
Par.
Par. No. Name Range Unit Default
Group
Current Controller
C14.34 0.001~2.000 s 0.020
2Integration Time
0: Off
*C14.51 DC Link Compensation 0
1: On
C15.00 Operating Days 0~9999 d
Par.Group 15: Drive Information
Bit Bit
Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
11 10
Custom Readout
Reserved
Reserved
Reserved
VI
Counter B
Counter A
Feedback Value
Temperature
DC-Voltage
Motor Speed
Motor Voltage
0 0 0 0 1 0 0 0 1 0 0 0
C00.4*LCP Keypad
Enable, disable individual keys on theLCP.
Par. No. Name Range Unit Default
0: Disabled
C00.40 HAND Key Option 0
1: Enabled
0: Disabled, No effect when HANDkey is pressed. Select [0] Disabled
to avoid accidental start of the drive in Hand operation mode;
1: Enabled, HAND key is functional;
Par. No. Name Range Unit Default
0: Disabled
OFF Key
C00.41 1: Enabled 1
Option
2: Enabled reset only
0: Disabled, avoids accidental stop of the drive;
1: Enabled, OFF key stop signal and reset of any fault;
2: Enabled reset only, reset only (fault), stop (off) function is disabled;
Par. No. Name Range Unit Default
0: Disabled
C00.42 AUTO Key Option 1
1: Enabled
0: Disabled, avoids accidental start of the drive in AUTOoperation
mode;
1: Enabled, AUTO key is functional;
Par. No. Name Range Unit Default
0: Disabled
One Key 5: 5s
C00.46 Recovery 10: 10s 1
Time 15: 15s
20: 20s
“One Key Recovery”is that user can press OFF key to recover the
backup settings if the settings have been backuped. If the settings have
not been backuped, this function is disabled.
One key Recovery Time is used to determine how many seconds
should OFF key pressed to recover the backup settings, it is set to 0 to
disable one key recovery function.
Note: If an alarm happens, press OFF key will reset alarm first.
C00.6*Protection
0: Disabled
1: Enabled, prevent unauthorized editing of parameters.
Attention: Thisfunction is only valid to LCP, not active to local bus.
C01.5*Load Indep.Setting
400V model:
[0] [1] [2] [3] [4] [5]
C01.55 0.0 12.0 400.0 400.0 400.0 400.0
C01.56 0.0 0.5 50.0 50.0 50.0 50.0
C01.6*Load Depen.Setting
Par. No. Name Range Unit Default
When having more than one motor on the same shaft there is a need for
some kind of load share between the drives controlling the motors. This
has typically been made with two drives running in speed open loop
mode and one with negative slip compensation.
Enter the slip compensation reaction speed. A high value results in slow
reaction, and a low value results in quick reaction. If low-frequency
resonance problems arise, use a longer time setting.
C01.7*Start Adjustments
This parameter enables a delay of the starting time. The drive begins
with the start function selected in C01.72. Enter the time delay required
before commencing acceleration.Setting start delay to 0.0 sec. disables
start functionwhen start command is given.
Select the start function during start delay. This parameter is linked to
C01.71 Start Delay.
0: DC Hold, Energizes motor with a DC holding current (C02.00 DC
Hold Current) during the start delay time;
2: Coast, Motor coasted during the start delay time (drive off);
If the drive frequency reference is less than C01.75 Min. Start Frequency,
the drive will not run even the start command is given (the start command
will be shielded). Only the drive frequency reference is greater than or
equal C01.75, then the drive starts to run. The drive still accelerates from
0 to frequency reference using ramp time.
If C01.75 and C01.76 are used together, the following talbe is its
behaviour.
Freq. ref.
3Hz 8Hz 15Hz
Par. setting
Freq. ref >
Freq. ref > C01.75,
C01.75,
Freq. ref< the start command is
the start
C01.75 given,
command is
the start Freq. ref > C01.76
C01.75 = 5.00 given,
command the drive runs at 10Hz
C01.76 = 10.0 Freq. ref <
is shielded, immediately, then
C01.76
the drive accelerates f rom 10Hz
the drive
stop. to 15Hz using ramp
runs at
time.
10.0Hz
Freq. ref > C01.75,
Freq. ref< the start command is
Freq. ref<
C01.75 given,
C01.75
the start Freq. ref > C01.76
C01.75 = 10.00 the start
command the drive runs at 5Hz
C01.76 = 5.0 command is
is shielded, immediately, then
shielded, the
the drive accelerates f rom 5Hz
drive stop.
stop. to 15Hz using ramp
time.
Attention: When C01.76 Jump Frequency and C02.04 DC Brake Cut in Speed
are not zero, DC brake will only be active when C02.04 > C01.76.
C01.8*Stop Adjustments
Select the drive function after stop command is given or start command
is removed (standby), and output frequency is ramped down to C01.82
Min Speed for Function at Stop.
0: Coast, Leaves motor in free mode. the drive is off;
1: DC Hold, the motor is energized with a DC current. See C02.00 DC
Hold Current for more information;
Diagram of Function at Stop is shown below:
Enter a value for current as a percentage of the rated motor current IM,N,
see C01.24 Motor Current. 100% DC braking current corresponds to
IM,N.
DC brake current is applied on a stop command, when the speed is lower
than the limit set in C02.04 DC Brake Cut In Speed; or via the serial
communication port. The braking current is active during the time period
set in C02.02 DC Braking Time.
Set the DC brake cut-in speed for activation of the DC braking current set
in C02.01 DC Brake Current, upon a stop command.
C02.1*Brake Energy Funct.
0: Off;
1: Resistor brake, use the resistor brake to consume surplus energy
resulting from motor braking, and prevent the drive to trip due to
over-voltage in the intermediate circuit;
2: AC brake, dissipate surplus energy in the motor core, and prevent
the energy back into drive causing trips. It is important to keep in
mind that frequent use of this function will cause an increase in
motor temperature;
Attention: Resistor brake is only f unctional when the drive build-in braking
unit or external braking unit must be installed.
Over-voltage control (OVC) reduces the risk of the drive tripping due
toan over voltage on the DC link caused by generative power from the
load.
0: Disabled;
2: Mode 1, used to consume surplus energy by increasing the output
frequency;
3: Mode 2, used for very short deceleration;
Attention: If C02.10 = 1 (Resistor brake), C02.17 = 2 or 3, resistor brake f unction
starts first, if the DC link voltage still can not be controlled, OVC starts.
C03.1*References
Diagram of Reference Calculation is shown below:
C03.4*Ramp1
There are 4 ramps built in the drive. For each of four ramps (C03.4*,
C03.5*, C03.6* and C03.7*), configure the ramp parameters: ramp type,
ramp up time and ramp down time.
Ramp UpTime is the time motor accelerates from 0Hz to rated motor
frequency (C01.25).
Ramp Down Time is the time motor decelerates from rated motor
frequency (C01.25) to 0Hz.
C03.8*Other Ramps
Set the minimum limit for Motor Speed, the motor speed low limit
can be set to correspond to the minimum output frequency of the motor
shaft.The Motor Speed Low
Limit must not exceed the settingin C04.14 Motor Speed High Limit
Set the maximum limit for Motor Speed, the motor speed high limit
can be set to correspond to the maximum manufacture’s rated motor
speed.The motor speed high limit must exceed the Motor Speed Low
Limit in C04.12.
This parameter is used to set drive output current limit, 100% equals
motor current set in C01.24. If the output current exceeds the C04.18
motor current limit, the drive will report A.59 warning and current limit
controllers (see C14.3*) start.
These parameters are used to set Counter A/B counting value. When
Counter A/B reaches the set value, if the parameter C05.40 relay output
function sets to [38]/[39] Counter A/B reach, the relay acts.
C04.5*Adjustable Warnings
Enter the flow /f high value. When the motor frequency falls below
flow or exceeds fhigh, a signal can be produced on relay. See [15] Out of
frequency range, [16] Below frequency low and [17] Above frequency
high in C05.40.
Diagram of Warning FrequencyLow and Warning FrequencyHigh are
shown below:
C04.6*Speed Bypass
The digital inputs are used for selecting various functions inthe drive.
All digital inputs can be set to thefollowing functions:
0: No operation, no reaction to signals transmitted to the terminal;
1: Reset, reset the drive after a Trip/Alarm;
2: Coast inverse, no output, leaving the motor coasting to stop.
Terminal logic ‘0’ => coasting stop;
6: Stop inverse, the drive is stopped according to selected ramp time.
Terminal logic ‘0’ => stop;
8: Start, select start for a start/stop command. Terminal logic ‘1’ =
start, logic ‘0’ = stop;
9: Latched start, The motor starts, if a pulse is applied for min. 4ms.
The motor stops when [6]Stop inverse/[46]Stop is activated;
10: Reversing, change direction of motor shaft rotation, reversing
signal only changes direction of rotation, it does not activate start
function, C04.10 must choose [2] Both directions;
11: Start reversing, used for start/stop and for reversing at the same
time;
14: Jog, used for activating jog speed, see C03.11;
15: P re set ref. bit 0, P re set ref.bit 0, bit1, bit 2 , bit 3 e n able s a
choicebetween one of the sixteen preset references (see C03.10)
according to the table below;
16: Preset ref. bit1, same as [15];
17: Preset ref. bit2, same as [15];
Terminal of Preset Terminal of Preset
Preset ref. bit0 Parameter
ref. bit2 ref. bit1
OFF OFF OFF C03.10[0]
OFF OFF ON C03.10[1]
OFF ON OFF C03.10[2]
OFF ON ON C03.10[3]
ON OFF OFF C03.10[4]
ON OFF ON C03.10[5]
ON ON OFF C03.10[6]
ON ON ON C03.10[7]
21: Speed up, when Speed up is activated for less than 400 ms. the
resulting reference will be increased by C03.13 Speed Up/Down
Value. If Speed up is activated for more than 400 ms, the resulting
reference will ramp according to ramp 4;
22: Speed down, similar to [21] Speed up;
28: Catch up, select catch up to increase the resulting reference value
by the percentage set in C03.12Catch up/slow Down Value;
C05.4*Relay
0: No operation;
5: Drive running, the drive is running;
8: Run on reference/No warning, the drive runs at reference speed
without warnings;
9: Alarm, the drive alarms;
Enter the terminal VI filter time. This is a first-order digital low pass
filter for suppressing electrical noise in terminal VI.A high time constant
value improves dampening but also increases the time delay through the
filter.
Set the dead-band of VI at 0 speed. When analog input VI ref. low and
ref. high have opposite signs, there must be a set point that corresponding
to an analogue value equals 0. In order to prevent the set point jitter
at zero point due to analog interference, this parameter should be set
properly.
C06.8*LCP Potentiometer
The LCPPotentiometercan be select either as reference resource or
relative reference source.
Enter the On Reference Bandwidth. When the PID Control Error (the
difference between the reference and the feedback) is less than the set
value of this parameter, the PID control stops.
These parameters are used to set process PID controller output low/
high limit, 100% corresponds to C04.19.
0: Off, resumes control via serial bus using the most recent control
word;
2: Stop, overruled to stop;
3: Jogging, overruled to jog speed;
4: Max. speed, overruled to max.speed;
5: Stop and trip, overruled to stop with subsequent trip (“E.17”).
Par. No. Name Range Unit Default
Reset Control Word 0: Do not reset
C08.06 0
Timeout 1: Do reset
Resetting control word timeout will remove any timeout function.
After control word timeout occurs, a control word interrupt flag will be
within the drive. It must be use the parameter to clear the flag (Do reset),
else even to restore communication or clear "E.17" alarm, the drive will
continue to report control word timeout.
0: Do not reset, control word timeout is not reset;
1: Do reset, control word timeout is reset;
Par. No. Name Range Unit Default
Communication Alarm 0: Bit mode
C08.29 0
Mode 1: Code mode
Register 51101 is used to store the drive fault information, it has two
warning/alarm modes:
0: Bit mode
Each register bit represents a different warning and failure.
1: Code mode
Warning/alarm code is stored in the register. For example: When the
drive occurs E.13 alarm, the value of register 51101 is 13.
C08.3*Port Setting
C14.1*Mains On/Off
delaying the C14.18 setting time upon drive power-on (for example, start
terminal is ON before power-on).
C14.2*Trip Reset
C14.4*Energy Optimising
C15.3*Fault Log
C15.4*Drive Identification
C16.0*General Status
C16.1*Motor Status
C16.3*Drive Status
C16.5*Ref./Feedb.
K1 K2 Command
OFF OFF Stop
ON OFF Run forward
OFF ON Stop
ON ON Run reverse
K1 K2 Command
OFF OFF Stop
ON OFF Run forward
OFF ON Stop
ON ON Run reverse
7.3 Multi-speed
In scenarios where the running frequency of the drive need not
be adjusted continuously and only several frequencies are required,
the multi-speed control can be used. The drive supports a maximum
of 16 running frequencies in each set-up, which are implemented by
state combinations of four DI terminals. Set the parameter number
corresponding to DI terminals to a value among 15 to 18 (Preset ref. bit
0~3), and then the DI terminals are specified as the multi-frequency input
terminals. The multiple frequencies are set based on the multi-
f requency table in g roup FC. In addition, you need to set C03.03
(Maximum Reference). The following figure shows how to set the multi-
speed function.
In the preceding figure, FOR, REV are set as two-line mode 1, DI1,
DI2, DI3 and DI4 are used as the multi-frequency input terminals, each
of which has a bit value. The state combinations of these terminals
correspond to multiple frequencies, When (DI4, DI3, DI2, DI1) = (0, 0,
1, 0), the state combination value is 2, corresponding to the value set in
C03.10[2]. The target runningfrequency is automatically calculated by
C03.10[2] x C03.03.
The drive supports a maximum of four DI terminals to be used as
the multi-frequency input terminals. You can also use less than four DI
terminals, and the empty bit is considered to be 0.
Attention: Parameters and theirs value in dash box should be set according
to the application.
Fault
Warning Alarm Error Reason analysis
Description
1. Motor cable connection
problems;
A.03 E.03 Motor Loss
2. The drive power is greater
than the motor power;
Mains Phase 1. Missing phase on supply side;
A.04 E.04*
Loss 2. Too high voltage imbalance.
1. The input voltage is too high;
2. An external force drives the
motor during acceleration or
deceleration;
A.07 E.07 Over Voltage
3. The deceleration time is too
short;
4. The braking unit and braking
resistor are not installed.
Fault
Warning Alarm Error Reason analysis
Description
1. Instantaneous power failure
occurs on the input power supply;
2. The drive's input voltage is not
A.08 E.08 Under Voltage
within the allowable range;
3. The rectifier bridge and buffer
resistor are faulty.
1. The load is too heavy or
lockedrotor occurs on the motor;
Drive
A.09 E.09 2. The drive model is of too
Overload
small power class;
3. C01.** is set improperly.
1. C01.24 is set improperly;
2. The load is too heavy or
Motor lockedrotor occurs on the motor;
A.10 E.10
Overload 3. The drive model is of too
small power class;
4. C01.** is set improperly.
Thermistor damage, uncorrectly
Motor Over
E.11 installed or motor cooling
Temperature
equipment failure.
1. The acceleration time is too
short;
2. Manual torque boost or V/F
curve is not appropriate;
3. The input voltage is too low;
A.13 E.13* Over Current 4. The startup operation is
performed on the rotating motor;
5. A sudden load is added during
acceleration/deceleration;
6. The drive model is of too
small power class.
Discharge from output phases to
A.14 E.14* Earth fault
ground (22kW and below)
Short circuit in motor or on
E.16* Short Circuit
motor terminals.
Drive communication timeout,
Control Word
A.17 E.17 this alarm occurrs when C08.04
Timeout
is set to 1 or 5.
Too much dust on the fan or the
A.24 E.24 Fan Fault
fan is aging.
Fault
Warning Alarm Error Reason analysis
Description
Brake resistor Brake resistor is short circuit,
E.25*
short-circuit leading the brake function invalid.
Brake
Brake transistor is short circuit
E.27 transisitor
leading brake function invalid.
short-circuit
Brake resistor is not connected
E.28 Brake Detect
or working.
Motor phase U
E.30* Check the phase and motor.
missing
Motor phase V
E.31* Check the phase and motor.
missing
Motor phase
E.32* Check the phase and motor.
W missing
Contact the local distributor or
E.38* Internal Fault
Holip Company.
Current exceeds value set in
A.59 Current Limit
C04.18.
1. The ambient temperature is
too high;
2. The air filter is blocked;
IGBT Over
A.69 E.69* 3. The fan is damaged;
Temperature
4. The thermally sensitive
resistor of the IGBT is damaged;
5. The drive IGBT is damaged.
Parameter
E.80 Make parameter initialized.
Initialization
LCP
Connection No communication between
Er.84
with the drive LCP and the drive.
failed
Button is
Er.85 Refer to parameter group C00.4*.
disabled
Parameter
Er.89 Try to write read-only parameter.
read-only
Parameter
Er.91 value is invalid Invalid parameter value to write.
in this mode
Parameter is freezed or can’t be
Err Unchangbale
changed during running.
Note: Trip-lock alarm is with *.
Chapter 9 Maintenance
9.1 Note
Confirm the main circuitpower supply has been turned off, and the
display has disappeared before carry out inspection and maintenance.
Make sure the system is in dynamic state, please pay attention to the
following:
● Check whether the power supply voltage matches to the rated voltage
of the drive;
● Check whether the motor makes unexpected noises or abnormal
vibration when running;
● Check whether there are abnormal heating;
● Check whether the drive output voltage,output current, output f requency,
and monitor display is greater than the value commonly used.
● Check whether the cooling fan installed at the lower part of the drive
runs normally;
● Check whether the ambient temperature is too high and whether there
is dust,iron filings, corrosive fluid in the drive;
● Check whether the ambient temperature of the drive is between
-10℃~40℃, and whether the humidity is between 5%-85% (95% is
without condensation), phenomenon of water droplets is not allowed;
● The driveshould be discarded as industrial waste. It is forbidden to burn it;
1.Application Mode
1.1 Interface Mode
Specification:
1. No m at t e r wh ich mo de, t he d r ive is u se d a s a slave i n
communication. When master sends commands using broadcast address,
the slave does not respond;
2. It is recommended to use shield cables in multiple connection.
The basic parameter of the devices, such as baud rate and digital check
bit in RS485 should be the same as slave device’s and there should be no
repeated addresses in slave devices.
2. Protocol Format
Modbus protocol only supports RTU mode.
Specification:
3. Function Code
Function code supported by the drive Modbus protocol are as shown in
the table below:
For example:
The register address of C03.03 is 303 × 10 - 1 = 3029 (0x0BD5)
The register address ofC16.13 is 1613 × 10 - 1 = 16129 (0x3F01)
Register
Specification R/W
address
6 The internal error code of last communication error R
Register address of last occurred communication
7 R
error
8* Parameter index R,W
51100* State R
51101* Warning/Alarm code R
51102 Output frequency (0~Fmax, unit: 0.1Hz) R
51103 Output current (unit: 0.01A) R
51104 Output voltage (unit: 1V) R
51105 Output power (unit: 0.01kW) R
51106 Motor speed (unit: 1rpm) R
51107 DC bus voltage (unit: 1V) R
51108 Reference R
51109 Feedback R
*Reg. 8specification
Reg 8 is parameter index register. The drive has some array type
parameters. When accessing these parameters, it should be set index
first.
For example, write value into C03.10[2]. It should write 2 into Reg 8
first, then write value into 3099 (the register address of C03.10 is 310×10-
1=3099, hexadecimal is 0x0C1B).
* Reg. 51000specification
Bit 说明
0x00: No function
0x01: Run forward
0x02: Reverse
0x03: Jog
Bit 7~0
0x04: Jog reverse
0x05: Stop
0x06: Coast
0x07: Reset
0000B: master speed C03.10[0]
0001B: 1st step speed C03.10[1]
0010B: 2nd step speed C03.10[2]
Bit 11~8
0011B: 3rd step speed C03.10[3]
…
0111B: 7th step speed C03.10[7]
00B: Ramp 1
01B: Ramp 2
Bit 13~12
10B: Ramp 3
11B: Ramp 4
Bit 14 Reserved
1B: Enable Bit8~13 function
Bit 15
0B: Disable Bit8~13 function
*Reg. 51001 specification
When using communication to control the drive, you can set the
frequency directly by writing register 51001. The register value is in the
range of 0.00 ~ C04.19, unit 0.01Hz.
00B: Stop
01B: Run forward
Bit3~2
10B: Reverse
11B: Reserved
Bit7~4 Reserved
0000B: Using master speed
0001B: Using 1st step speed
0010B: Using 2nd step speed
Bit 11~8
0011B: Using 3rd step speed
…
0111B: Using 7th step speed
Bit 15~12 Reserved
Bit 说明
Warning bit:
Bit0: Mains Phase Loss (A.04)
Bit1: Over Voltage (A.07)
Bit2: Under Voltage (A.08)
Bit3: Drive Overload (A.09)
Bit4: Over Current (A.13)
Bit5: Fan Fault (A.24)
Bit6: Current Limit (A.59)
Bit7~15:Reserved
Bit mode
Alarm bit:
Bit 15~0
Bit0: Internal Fault (E.38)
Bit1: Over Current (E.13)
Bit2: Earth fault (E.14)
Bit3: Short Circuit (E.16)
Bit4: Mains Phase Loss (E.04)
Bit5: Drive Overload (E.09)
Bit6: Drive Over Temperature (E.69/E.75/E.83)
Bit7: Motor Phase Missing (E.30/E.31/E.32)
Bit8~15: Reserved
Warning/Alarm code
Code mode
For example: When the drive occurs E.13 alarm, the value
Bit 15~0
of register 51101 is 13.
6.Error message
There may be errors in the communication process, for example, some
parameters are read-only, but the PC/PLC sends a written directive, the
7. Examples
7.1 Read Holding Registers (0x03)
7.1.1 Read Output Frequency
Read the Reg. 51102to get the output frequency.
Transmit: 01 03 C7 9E 00 01 D8 90 (Hexadecimal)
Receive: 01 03 02 01 F4 B8 53 (Hexadecimal)
Transmit data specification:
Field Description
01 Address
03 Function
C7 9E Register address:51102 (0xC79E)
00 01 The number of read registers is 1
D8 90 CRC check
Field Description
01 Address
03 Function
02 The byte number of received data
Field Description
01 Address
03 Function
Register address(ADDRH ADDRL). The register address
3F01
of C16.13 is 1613*10-1=16129 (0x3F01)
00 02 The number of read registers is 2
99 DF CRC check
Field Description
01 Address
03 Function
04 The byte number of received data
0x000001F4converts to decimal number is500. So the value
00 00 01 F4
of C16.13 is 500 / 10 = 50.0
FA 24 CRC check
Field Description
01 Address
03 Function
C7 9C Register address:51100 (0xC79C)
00 02 The number of read registers is 2
39 51 CRC check
Field Description
01 Address
03 Function
04 The byte number of received data
The value of Reg. 51100 is 0x0002.
Note:
Bit 0 is 0B, that is No warning;
Bit 1 is 1B, that is Alarm;
00 02 00 0D
Bit 3~2 is 00B, that is Stop;
Bit 11~8 is 0000B, that is Using master speed;
The value of Reg. 51101 is 0x000D (13). The drive has E.13
over current alarm.
25 CF CRC check
Field Description
01 Address
06 Function
C7 38 Register address: 51000 (0xC738)
Control command is 0x8101.
Note:
Bit 7~0 is 0x01, that is Run forward;
81 01 Bit 11~8 is 0001B, that is Using 1st step speed
C03.10[1];
Bit 13~12 is 00B, that is Using ramp 1;
Bit 15 is 1B, that is Enable bit 13~8;
94 E3 CRC check
Field Description
01 Address
06 Function
C7 38 Register address: 51000 (0xC738)
81 01 Control command
94 E3 CRC check
Field Description
01 Address
06 Function
The register address of C03.10 is 310 *10-1=3099
0C 1B
(0x0C1B) .
The value which will be written into C03.10[0] is 40.00%
0F A0
(Decimal: 4000, Hexadecimal: 0x0FA0).
FF 15 CRC check
Field Description
01 Address
06 Function
0C 1B Register address
The value which has be written into C03.10[0] is 40.00%
0F A0
(Decimal: 4000, Hexadecimal: 0x0FA0).
FF 15 CRC check
Field Description
01 Address
10 Function
C7 38 Register address: 51000(0xC738)
00 02 The number of write registers is 2
04 The byte number of write data is 4
Reg. 51000 = 0x0001
Note:
Bit 7~0 is 0x01, that is Run forward;
Bit 11~8 is 0000B, that is Using master speed C03.10[0];
00 01 13 88
Bit 13~12 is 00B, that is Using ramp 1;
Bit 15 is 0B, that is Disable bit 13~8;
Reg. 51001 = 0x1388 (5000, So the output frequency is
5000 / 100 = 50.00Hz)
DB BE CRC check
Field Description
01 Address
10 Function
C7 38 Register address: 51000(0xC738)
00 02 The number of write registers is 2
FD 71 CRC check
2. Installation
Use netcable to connect the copy card and the drive. Plug one terminal
into the copy card RJ45 port which is placed on the back and plug the
other terminal into drive RJ45 port. As shown in the following figure:
拷贝卡01
CopyCard-01
Network Cable
3. Operation
3.1 Upload
3.2 Download
1) Connect copy card and drive according to 2. Installation;
2) After the drive power on, Power indicator on the copy card will be
ON. If the connection between copy card and drive is not OK, Fail
indicator will be ON;
3) Press Download key, parameters in copy card begin copying to drive.
Trans indicator will be blinking during transfer.
4) If an error occurs during transfer, Fail indicator will be ON; If data
download success, Trans indicator will be OFF;