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11 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
MAIN AUX.
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVE ENVELOPES
VALVES
VALVE PORTS
W P T P T
SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
COMBINATION CONTROLS
GT71-UP
T5A1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
42 T4Y1-UP
or MANUAL and PILOT PILOT or MANUAL
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
8 UNIDIRECTIONAL UNIDIRECTIONAL
2 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
7
COMPONENT LOCATIONS (VOLUME 1) Electrical Symbols Table
Hydraulic Symbols (Electrical)
Part Machine Schematic
Description
Number Location Location
KENR9942-03 VOL 1 of 3
SWITCH AS-PRESSURE (SECONDARY STEERING LOAD SENSING) 9X-4455 1 D-4
PUMP GP-ELECTRIC 2 SECTION (STEERING) 319-5405 *2 D-4 G M
TANK GP-HYDRAULIC 331-7128 3 B-3
VALVE AS - VACUUM RELIEF BREATHER (STEERING) 358-9476 4 C-4
Transducer Transducer Generator Electric Motor
FILTER GP-OIL (STEERING PUMP RETURN) 158-3491 5 C-3
(Fluid) (Gas / Air)
D-3
12 T
24 Page,
Description wire 135 in harness "AG". Wire
Number Location Location Circuit Number Wire Color
MANIFOLD GP - REAR AXLE CONTROL 333-0362 42 E-7 Identification
U T FRONT PUMP and MOTOR GP - REAR AXLE LUBE 249-7012 43 E-6 325-AG135 PK-14
MANIFOLD AS - REAR AXLE 327-0361 44 E-6 325-PK
6 FILTER GP - REAR AXLE 192-3841 45 D-5 Circuit Identification
Number
Wire Color Wire Gauge
9 Previous Standard
Wire Color
Wire
325-PK-14
TAP LOCATIONS
Pressure, Sampling, Sensor
Schematic
Tap Number Description
Location
A REAR PARKING BRAKES (VOL. 3) F-7
44 B
C
LEFT REAR SERVICE BRAKE (VOL. 3)
RIGHT REAR SERVICE BRAKE (VOL. 3)
D-7
B-7
D BRAKE ACCUMULATOR CHARGE (VOL. 3) D-3
E BRAKE CHARGE PUMP OUTPUT (VOL. 3) B-4
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
M HOIST PUMP OUTPUT (VOL. 2) B-4
N HOIST CYLINDER HEAD END (VOL. 2) C-3
O HOIST CYLINDER ROD END (VOL. 2) C-3
45 P
Q
HOIST LOWER PILOT (VOL. 2)
HOIST RAISE PILOT (VOL. 2)
E-3
D-3
R FRONT BRAKE COOLING IN (VOL. 2) E-2
S FRONT BRAKE COOLING OUT (VOL. 2) C-1
T STEERING RETURN (SOS) (VOL. 1) C-3
U HMU INPUT (VOL. 1) D-2
V STEERING LOAD SENSE (VOL. 1) D-1
F F
L R
T P LS
(44) MANIFOLD AS - REAR AXLE: 327-0361
1 1
(10) SENSOR GP -
PRESSURE
U 344-7391
LST
SECONDARY
TO BRAKE COOLING TO TOW VALVE DRAIN LS RELIEF PRIMARY
(Vol. 2 / E-5 ) (Vol. 3 / B-4 ) RELIEF
(45) FILTER GP - REAR AXLE:
D 192-3841 D
STEERING
V
SYSTEM
M
BRAKE
STEERING RETRACT DISABLE
SECTION SECTION SOLENOID
LS
S2
E A
KENR9942-03 VOL 1 of 3
T
LEFT RIGHT (5) FILTER GP - OIL
C RETURN C
SPINDLE SPINDLE 158-3491
S C
FULL
B B
FILL
Attachment
LUBRICATION SYSTEM STEERING SYSTEM Air Line
CALLOUTS
A YY Taps (Pressure, Sampling,Sensor) by letter A
52 Components by number
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 2: STEERING SYSTEM AND REAR AXLE LUBE SYSTEM
MEDIA NUMBER: KENR9942-03
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
REAR AXLE LUBRICATION CIRCUIT
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SUPPLY LINE
in neutral and with parking brake set.
BRAKE COOLING CIRCUIT
DRAIN / RETURN LINE Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
KENR9942-03
November 2015 FLUID POWER SYMBOLS
13 19 M BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
25 VALVE ENVELOPES
VALVES
VALVE PORTS
AA P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
COMBINATION CONTROLS
GT71-UP
T5A1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT
18 RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
UNIDIRECTIONAL UNIDIRECTIONAL
14
COMPONENT LOCATIONS (VOLUME 2)
Part Machine Schem atic
Description
Num ber Location Location Electrical Symbols Table
SENSOR GP - LEVEL *13 330-9321 A-6
Hydraulic Symbols (Electrical)
D-1
F-1
KENR9942-03 VOL 2 of 3
SENSOR GP - TEMPERATURE 14 134-2252
D-7
F-7 G M
BRAKE GP - SERVICE and PARK *15 308-3208 C-6, F-6
CORE AS - OIL COOLER 16 200-5975 E-5
Transducer Transducer Generator Electric Motor
TANK GP (HYD) *17 331-7060 A-3
(Fluid) (Gas / Air)
23 TAP LOCATIONS
Pressure, Sampling, Sensor T
S R FRONT D
E
BRAKE ACCUMULATOR CHARGE (VOL. 3)
BRAKE CHARGE PUMP OUTPUT (VOL. 3)
D-3
B-4 Electrical Schematic Example Hydraulic Schematic Example
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7 Current Standard Current Standard
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6 Harness identification code
This example indicates
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7
24 Page,
wire 135 in harness "AG". Wire
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6 Circuit Number Wire Color
Identification
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
325-AG135 PK-14
22 M
N
HOIST PUMP OUTPUT (VOL. 2)
HOIST CYLINDER HEAD END (VOL. 2)
B-4
C-3 325-PK
Circuit Identification Wire Color Wire Gauge
O HOIST CYLINDER ROD END (VOL. 2) C-3 Number
P HOIST LOWER PILOT (VOL. 2) E-3
Q HOIST RAISE PILOT (VOL. 2) D-3 Previous Standard
R FRONT BRAKE COOLING IN (VOL. 2) E-2
Wire Color
I
S FRONT BRAKE COOLING OUT (VOL. 2) C-1 Wire
G U
T STEERING RETURN (SOS) (VOL. 1)
HMU INPUT (VOL. 1)
C-3
D-2 325-PK-14
J FORWARD H W
V STEERING LOAD SENSE (VOL. 1)
REAR AXLE LUBRICATION (VOL. 1)
D-1
E-6
Circuit Number Wire Gauge
B A
REAR
P Q
REAR UNDERSIDE
N
15 O
DUAL STAGE
H SIGNAL SPOOL
G MAIN RELIEF
DUMP SPOOL
F RAISE
F
RELIEF
E P E
RAISE
B
(16) CORE AS - REAR BRAKE OIL
A
200-5975 H1 HOLD
R1 T
SNUB
R (14) SENSOR GP - TEMP
134-2252
RAISE
KENR9942-03 VOL 2 of 3
C C
S
N
M O
(21) CYLINDER GP - HOIST
24 Page,
296-0608
Attachment
LOW Air Line
CALLOUTS
A A
YY Taps (Pressure, Sampling,Sensor) by letter
52 Components by number
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: DESCRIPTION FROM COVER PAGE
MEDIA NUMBER: KENR9942-03
(17) TANK GP - HYDRAULIC
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
331-7060 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
KENR9942-03
November 2015 FLUID POWER SYMBOLS
13 34 19 26 BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVE ENVELOPES
VALVES
VALVE PORTS
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
COMBINATION CONTROLS
GT71-UP
T5A1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT
29
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
FRONT 28
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
F D UNIDIRECTIONAL UNIDIRECTIONAL
39 35 32 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
27 38
30
25
C COMPONENT LOCATIONS (VOLUME 3)
Electrical Symbols Table
Part Machine Schematic
Description Hydraulic Symbols (Electrical)
Number Location Location
PUMP GP - ELECTRIC 2 SECTION PUMP 319-5405 *2 B-4
KENR9942-03 VOL 3 of 3
SENSOR AS. - PRESSURE (LOW BRAKE SUPPLY) 344-7391 *10 D-3
SENSOR GP - FLUID LEVEL MONITORING 330-9321 *13 A-5
G M
BRAKE GP - SERVICE and PARK (REAR) 308-3208 *15 A-7, E-7
TANK GP - HYDRUALIC 331-7060 *17 A-3
PUMP GP - 3 SECTION PUMP (CCW) 375-0678 *19 B-3
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
25 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number
Previous Standard
Wire Color
Wire
325-PK-14
A TAP LOCATIONS B A
Description
Schematic
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
Location
A REAR PARKING BRAKES (VOL. 3) F-7
B LEFT REAR SERVICE BRAKE (VOL. 3) D-7
C RIGHT REAR SERVICE BRAKE (VOL. 3) B-7
D BRAKE ACCUMULATOR CHARGE (VOL. 3) D-3
E BRAKE CHARGE PUMP OUTPUT (VOL. 3) B-4
F FRONT SERVICE BRAKES (VOL. 3) D-1
G LEFT REAR BRAKE COOLING OUT (VOL. 2) F-7
H LEFT REAR BRAKE COOLING IN (VOL. 2) F-6
I RIGHT REAR BRAKE COOLING OUT (VOL. 2) D-7
J RIGHT REAR BRAKE COOLING IN (VOL. 2) D-6
K BRAKE COOLER OUT (SOS) (VOL. 2) E-5
M HOIST PUMP OUTPUT (VOL. 2) B-4
N HOIST CYLINDER HEAD END (VOL. 2) C-3
O HOIST CYLINDER ROD END (VOL. 2) C-3
15 P
Q
HOIST LOWER PILOT (VOL. 2)
HOIST RAISE PILOT (VOL. 2)
E-3
D-3
R FRONT BRAKE COOLING IN (VOL. 2) E-2
S FRONT BRAKE COOLING OUT (VOL. 2) C-1
T STEERING RETURN (SOS) (VOL. 1) C-3
U HMU INPUT (VOL. 1) D-2
V STEERING LOAD SENSE (VOL. 1) D-1
W REAR AXLE LUBRICATION (VOL. 1) E-6
COMPONENT LOCATIONS
7 6 5 4 3 2 1
A A
B T
14
P1
ACC
B T T1
LEFT REAR
(33) ACCUMULATOR GP -
SERVICE BRAKE:
356-3346
F
D (30) ADAPTER AS - ORIFICE
(32) ACCUMULATOR GP -
D D
357-4342
PARK BRAKE:
360-3828 (10) SENSOR GP -
PRESSURE
ACC SLK2 344-7391
(26) ADJUSTER GP -
REAR BRAKE SLACK
319-6291
LH BRAKE
SOLENOID
KENR9942-03 VOL 3 of 3
A2 A1 SW A3
ARC/TCS (39) ADJUSTER GP - SLACK
ENABLE
8X-7921
SOLENOID
(Dimensions: 34 inches x 28 inches)
(31) MANIFOLD GP -
TOW VALVE (BRAKE)
PDL 309-1615
C A2 C
RH BRAKE
(27) VALVE GP - ARC/TCS SOLENOID
(37) FILTER GP -
304-6409 BRAKE CHARGE OIL
335-0980
TOW
PUMP
RELIEF
TANK SLK1
(26) ADJUSTER GP -
HOIST PRESSURE
156-1382
SERVICE BRAKES,
PILOT T (35) MANIFOLD GP -
S P
PARKING BRAKES,
24 Page,
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter
C (20) CLEANER AS - 52 Components by number
BREATHER
8X-4575
CIRCUIT COLOR DESCRIPTIONS
BRAKE CHARGE PUMP
(13) SENSOR AS - FLUID LEVEL MONITORING HOIST CIRCUIT
330-9321 SUPPLY LINE
(15) BRAKE GP - SERVICE and PARK (REAR) FULL DRAIN / RETURN LINE
308-3208 (17) TANK GP - HYDRAULIC: 331-7060
DRAIN / BRAKE COOLING PUMP
A A
STEERING PUMP
BRAKE RETRACT CIRCUIT
FILL
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: SERVICE BRAKES, PARKING BRAKES AND TRACTION CONTROL SYSTEM
MEDIA NUMBER: KENR9942-03
LOW SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1