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11.01.

2019 1CB1-B1HW01F1Q0-Incorrect fuel level indication - Running out of fuel and/or depriming with 2 or 3 blocks displayed on the fuel level i…

Technical Service Bulletin (TSB) - VF7PSCFBCFR579040


B1HW01F1Q0 : Version 2 of 06/12/2017 Cancel and replace the document of 05/12/2017
FOR : C1 (B4) UNTIL RPO 14447

INCORRECT FUEL LEVEL INDICATION - RUNNING OUT OF FUEL AND/OR


CUSTOMER
DEPRIMING WITH 2 OR 3 BLOCKS DISPLAYED ON THE FUEL LEVEL
SYMPTOM :
INDICATOR
CONDITIONS IN
WHICH FAULT RANDOM
APPEARS :

1. ORIGIN
Fuel gauge printed circuit damaged.

2. AFTER-SALES REPAIR
Replacement of the fuel gauge.

2.1. Parts required


1 Fuel gauge (Part No. depending on vehicle specification).

N.B. : Refer to the repair methods concerning any additional parts to be obtained for this operation

2.2. Check
Remove the fuel pump-gauge assembly .

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11.01.2019 1CB1-B1HW01F1Q0-Incorrect fuel level indication - Running out of fuel and/or depriming with 2 or 3 blocks displayed on the fuel level i…
Figure : D4AQ023D

Measure the resistance values at the fuel gauge (1) connector ; Using an ohmmeter.
Resistance specifications :
Tank full : 15 ± 3 ohms
Tank empty : 410 ± 5 ohms

If the resistance values are not correct : Carry out repair .


If the resistance values are correct : Do not apply this document ; Carry out in-depth fault finding.

2.3. Repair
Replace the fuel gauge (1).

Figure : B1HW05KD

CAUTION : Observe the positioning of the new fuel gauge when fitting it to the fuel pump-gauge assembly

Turn the fuel supply and return openings of the fuel pump (2) to the left (at "a").
Position and align the left-hand side of the fuel gauge (1) on the rails of the fuel pump (2) (at "b").
Assemble the fuel pump (2) and the fuel gauge (1) until they are fully fitted together (at "c") (You will hear a click when the retaining clip
locks into place).
Refit the fuel pump-gauge assembly .

2.4. Labour time


C1 (B4)
Invoicing time : 0,70H.
Operation code : 9R06RP00.

3. PRODUCTION SOLUTION
From RPO number 14448 : Modification of the fuel pump-gauge assembly manufacturing process.

N.B. : Do not raise any further quality reports (CRI) to indicate an incident occurring on a vehicle manufactured before the production
modification ; On the other hand, send a quality report (CRI) for all cases of recurrence following application of this document or for any
incident occurring on a vehicle manufactured following the implementation of the production solution

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11.01.2019 1CB1-B1HW01F1Q0-Incorrect fuel level indication - Running out of fuel and/or depriming with 2 or 3 blocks displayed on the fuel level i…

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