10/30/2018 FMEA Failure Mode and Effects Analysis

Search Six-Sigma-Material
Custom Search

Home
MEMBER Login
FMEA Select Language
Templates + Calcs Pow ered by Translate
Failure Mode and Effects Analysis
Six Sigma Jobs
Six Sigma Courses Description: Site Membership
Search Engine The Failure Mode and Effects Analysis, FMEA, is a subjective screening tool that CLICK HERE
uses numerical assignments to determine the risk associated with each input.
NEW Topics
The highest scored items add the highest risk to the problem.
Design "Your" Own Page
FULL Site Access Objective: Six Sigma
Subscription
Assign a level of risk for each input as in impacts the output by determining the Online Courses
A few Member Pages severity, frequency of occurrence, and ability to detect the failure mode for
Sample Problems each input. A risk priority number (RPN) is calculated and corrective action
emphasis is given to those inputs with highest risk. Any input with a high
Project Mgmt
severity (9-10) should be given attention regardless of RPN.
Project Pitfalls
The figure below shows the linkage of the subjective screening tools in a
Project Acceleration
DMAIC Six Sigma project.
Power/Sample Size
Hyp. Test Flowcharts
Cost of Inventory Six Sigma
Financial Savings
Icebreakers Templates & Calculators
Multi-Vari Study
Fishbone Diagram
SMED
Normalized Yield
Z-score
DPMO Six Sigma Modules
Spearman's Rho
CLICK HERE
Kurtosis
CDF Green Belt Program (1,000+ Slides)
COPQ
Basic Statistics
Histograms
Post a Job SPC
DMAIC
Process Mapping
DEFINE Phase
MEASURE Phase Capability Studies
ANALYZE Phase
MSA
IMPROVE Phase
CONTROL Phase
Cause & Effect Matrix
Tutorials
FMEA
LEAN Manufacturing
DMAIC Multivariate Analysis
DFSS
Central Limit Theorem
Basic Statistics
KAIZEN
Confidence Intervals

5S FMEA Tutorial Hypothesis Testing

TQM
T Tests
Predictive Maint.
Six Sigma Careers 1-Way Anova Test
MBB Training
Chi-Square Test
BLACK BELT Training
GREEN BELT Training Correlation and Regression
YELLOW BELT Training
Control Plan
Certifications
Extras Kaizen
TABLES
Error Proofing
Stats Software

http://www.six-sigma-material.com/FMEA.html#gallery[pageGallery]/0/ 1/3
10/30/2018 FMEA Failure Mode and Effects Analysis
BLOG
Six Sigma
Disclaimer
Quick Reference Guide
FAQ's
Contact Us
Post a Job
Literature
Training Slides

Recent
Articles
Chi-Square
distribution
Oct 29, 18 01:00 PM

Exploring the Chi-

Square distribution,
test for variance

Read More FMEA Diagram

5S
Oct 29, 18 12:55 PM

5S is a five-step
method of
organizing and
maintaining
w orkplaces,
systems, and
processes

Read More

Six Sigma
Certification,
Green Belt
and Black Belt
Click for a larger image
Certification
Oct 29, 18 12:43 PM

Completing the FMEA:

1. List inputs on left side of table from the Correlation Matrix.

2. List the failure modes of each input.
3. Assign 1-10 for SEVERITY. 1 being not severe and 10 being
catastrophic, death, shutdown.
4. Assign 1-10 for the frequency of OCCURRENCE. 1 – extremely rare, 10
being at every opportunity.
Describes the types
of Six Sigma 5. Assign 1-10 for the capability of DETECTION of the failure mode. 1
certification as being detectable every time, 10 being impossible to detect.
Green Belt, Black
Belt, and Master 6. Multiply the values for SEVERITY, OCCURRENCE, and DETECTION and
Black Belt the becomes the RPN, risk priority number.

Read More
SEVERITY * OCCURRENCE * DETECTION = RPN
Lean Six
Sigma Green 7. Sort the RPN’s from highest to lowest and assign corrective and
Belt Training preventive actions to each.
Nov 20, 17 06:14 PM
8. Assign one person to be responsible for each input that the team
decides to improve. The team may choose to try all of them or just a
few depending on the magnitude, time allotted for the project, and
other factors.
9. This activity becomes part of the IMPROVE phase. When the
improvements are complete, a REVISED FMEA (see YELLOW portion of
Unichrone has figure below) is done by team. The inputs are again scored using the
organized a 5-day, same scales and principles with new RPN calculated.
full-time, interactive,
TUV-SUD
Accredited Six
Sigma Green Belt
certification training Revised FMEA (used in CONTROL phase)
course, Register for
this 5-day

http://www.six-sigma-material.com/FMEA.html#gallery[pageGallery]/0/ 2/3
10/30/2018 FMEA Failure Mode and Effects Analysis
Read More (complete the yellow highlighted section - use original
FMEA)

Click for a larger diagram

The goal is to reduce the highest RPN’s, complete the easy actions regardless
of RPN, and mitigate the most severe inputs regardless of RPN.

Assigning ratings is subjective. Companies have different interpretations of

each value and its meaning and many have developed tables and guides for
each number 1-10 on what they represent. This is an attempt to standardize
the development of FMEA's across the company and/or industry to add a
higher degree of objectivity to the results.

It is more important that the scale applied is linear and well understood by
each appraiser to minimize error from interpretation. The appraisers in this
application are the team members, each one gets has input. Take time to
review the meaning of each value for SEVERITY, OCCURRENCE, and
DETECTION.

This tool is widely used in the quality control across all industries and
segments and will improve customer satisfaction. There are used for design,
processes, services, and more. It is recommended to become very familiar with
this tool and how it works and its relevance.

FMEA Template
Click here to purchase the FMEA template that comes with an example.

FMEA Module - Download

This module provides more detail about the development of a FMEA. This step is valuable
to educate the on highest risk inputs and is additional support to drive improvements along
with statistical review of the families of variation. All Six Sigma project managers need to be
familiar with this tool as it applies to almost every project.

Click here to purchase the FMEA module and view others that are available.

Subscribe for full site access

Return to the MEASURE phase

Return to the CONTROL phase

Project Acceleration Techniques

Return to Six-Sigma-Material Home Page from FMEA

Copyright © 2018 Six-Sigma-Material.com. All Rights Reserved. | Privacy Policy

http://www.six-sigma-material.com/FMEA.html#gallery[pageGallery]/0/ 3/3