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Proceedings of the Combustion Institute 34 (2013) 3013–3020
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Abstract
The effects of DMM addition and fuel injection timing on combustion characteristics, fuel efficiency and
emissions of a compression-ignition engine fueled with diesel-dimethoxymethane (DMM) blends are inves-
tigated experimentally in this study. Three diesel-DMM blends with 15%, 30% and 50% volume fraction of
DMM addition respectively are tested at different engine loads and engine speeds. Not only HC, CO,
smoke and NOx emissions, but also particle-size distribution and number concentration in exhaust gas
have been measured. According to the measured in-cylinder pressure history, the in-cylinder combustion
process is promoted by using diesel-DMM blends and can be further improved with early fuel injection.
We find that using diesel-DMM blends can improve thermal efficiency and is beneficial to the reduction
of smoke and CO emissions as well as particle number of both nanoparticles and ultrafine particles in
exhaust gas with slightly increased NOx emission. Both fuel efficiency and thermal efficiency are improved
with advanced fuel injection timing. Advancing fuel injection timing reduces smoke emission and particle
number at the cost of increased NOx emission. We find that early fuel injection can either increase or
decrease nanoparticles in exhaust gas. When advancing fuel injection from 20 to 23 CA BTDC, the number
of nanoparticles is reduced; the further advanced fuel injection timing from 23 to 26 CA BTDC produces
more nanoparticles. In this study, the lowest nanoparticle number in exhaust gas was achieved by injecting
diesel-DMM blends with 50% DMM addition at 23 CA BTDC.
Ó 2012 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
Keywords: Diesel-dimethoxymethane (DMM) blends; Compression ignition engine; Combustion; Emissions; Nano-
particles
1540-7489/$ - see front matter Ó 2012 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.proci.2012.06.174
3014 R. Zhu et al. / Proceedings of the Combustion Institute 34 (2013) 3013–3020
of the most popular power providers. One is diesel-DMM blends in the engines with port injec-
related to the limited crude oil resource on earth. tion, diesel particulate trap and Gas-to-Liquids
The other is related to environmental concern; it is were studied [19–21].
difficult to reduce nitrogen oxide (NOx) and Very surprisingly, less study has been con-
smoke simultaneously in diesel engines, due to ducted on investigating how fuel injection timing
the tradeoff relationship between them, and the affects engine performance and emissions of CI
high NOx and smoke emissions are still the main engines fueled with diesel-DMM blends. Usually,
obstacle to the development of diesel engines. the diesel-DMM blends were injected into the
Oxygenated fuels have important emission and combustion chamber at specific injection timing,
resource benefits. The usage of oxygenated fuels pre-determined based on diesel operation recom-
can reduce the amount of diesel consumption and mendation and unchanged throughout their tests.
smoke or particulate matter (PM) emissions with- As we know, fuel injection timing is one of the
out large modification of the engine and, therefore most important parameters in optimizing engine
has wide applicability to future launch vehicles as efficiency and emission control. To ensure the
well as those currently in use. In addition, most efficient usage of diesel-DMM blends in diesel
of them exist in liquid form at room temperature engines, further investigations are needed. The
and can be easily stored and transported. objective of this study is to reveal the effects of
There are many oxygenated fuels such as fuel injection timing on engine performance,
biodiesel, alcohol and those with ether groups combustion and emission (NOx, CO, HC and
(–O–). Engine tests showed that unlike biodiesel smoke) characteristics of a diesel engine using
and alcohol [1–3], using oxygenated fuels with various diesel-DMM blends with different blend-
ether groups (–O–) in diesel engines can reduce ing ratios.
smoke emission without the increase of NOx emis- It is worth to mention that we also measured
sion (e.g. [4–8]). Ren et al. [8] compared the com- particle-size distribution and number concentra-
bustion and emission characteristics of a diesel tion in exhaust gas and will discuss the effects of
engine fueled with mixtures of diesel and several DMM addition and fuel injection timing in this
different oxygenated fuels such as dimethoxyme- paper. The existing regulations for diesel engine
thane (DMM), diglyme, dimethyl carbonate, particulate emissions have not yet set limits on
diethyl carbonate and diethyl adipate. Diesel- particle number in exhaust gas. But with the
DMM blends performed well in terms of engine understanding that ultrafine particles (Dp < 100
performance and emissions levels [8]. nm) and nanoparticles (Dp < 50 nm) actually have
Recently the usage of DMM in diesel engines high potential of being inhaled and deposited in
has received more and more attention. The reason the respiratory tract and lung (e.g. [22]), it is very
is linked with the fact that DMM has high oxygen likely that future regulations will include size dis-
fraction and is expected to have great potential for tribution and number concentration of particulate
soot reduction. In fact, there exists a relationship emissions. Once regulated, it will have great
between the amount of soot reduction and the impact on diesel engine industry. This is because
oxygen content of an oxygenated fuel. It was although PM emission (in terms of total mass) is
found that the amount of smoke reduction reduced by employing the state-of-the-art technol-
depends largely on the total oxygen mass fraction ogies such as electronic controlled high pressure
in the fuel; i.e. the higher the oxygen content is, injection systems, modern diesel engines tend to
the more the soot will be reduced [5–8]. emit higher concentrations of ultrafine particles
Ogawa et al [9] pioneered in using DMM as a and nanoparticles, which are mainly related to
sole fuel for a CI engine. By employing an exhaust the exhaust process due to temperature drop
gas recirculation (EGR) system and a three-way [22]. The experimental results in this study will
catalyst, they reported that NOx, hydrocarbon provide evidence that using diesel-DMM blends
(HC), carbon oxide (CO) and smoke emissions will produce fewer ultrafine particles and nano-
can be reduced simultaneously when fueling the particles than pure diesel operation. Moreover,
engine with DMM. Engine performance and emis- as the ratio of nucleation number density and
sions of diesel fueled with diesel-DMM blends accumulation number density depends on both
were studied in [10–16]. The oxygen concentra- engine load and fuel injection timing [23], it is
tions of the diesel-DMM blends tested in [16] were therefore especially important to understand the
up to 21% by mass, which was almost twofold of effect of fuel injection timing on particle-size dis-
that of the fuels used in [11,12,14,15], threefold of tribution in exhaust gas.
that in [10] and more than fivefold of that in [13]. In the following sections, we describe the
It was found that by adding DMM into diesel, CO experimental apparatus as well as the fuel proper-
and smoke emissions are reduced significantly ties of the diesel-DMM blends at first. Then we
with little influence on NOx emission, though present the experimental results of fuel efficiency,
HC emission is increased. Using EGR can bring followed by emissions data. Finally the combus-
down NOx emission at the cost of increased tion processes inside the combustion chamber will
smoke level [17,18]. Furthermore, the usage of be analyzed to further interpret the effect of fuel
R. Zhu et al. / Proceedings of the Combustion Institute 34 (2013) 3013–3020 3015
constituent and injection timing on fuel efficiency corresponding brake mean effective pressures
and emissions. (BMEP) are 0.189 and 0.694 MPa) at the engine
speeds of 1600 r/min and 2200 r/min. The fuel
injection timing was then varied from 20 to 26°
2. Experimental setup and fuel properties crank angle before top dead center (CA BTDC).
Note: during the experiments, each operation con-
The experiments were conducted using a sin- dition was repeated three times and the average
gle-cylinder diesel engine. Engine specifications data were used for analysis. If the deviation of
are given in Table 1 and a schematic of the exper- the measured data was beyond the predefined
imental configuration is illustrated in Fig. 1. The limit (3% in this study), the measurement should
in-cylinder pressure was measured by a water- be conducted again to avoid measurement errors.
cooled Kistler piezoelectric transducer; the crank- Three diesel-DMM blends were prepared and
shaft position obtained by a Kristler crank angle tested in this study: DMM15, DMM30 and
encoder with a resolution of 0.2 crankshaft angle DMM50 (whose DMM volume fractions are
interval. The acquisition duration covered 50 15%, 30% and 50%, respectively with oxygen
completed cycles. concentration up to 21% by mass). Fuel properties
In this study, particle-size distribution and of diesel, DMM and diesel-DMM blends are sum-
number concentration was measured by using an marized in Tables 2 and 3. It is worth to mention
electrical low-pressure impactor (ELPI, Dekati
Ltd., Finland), in which the main flow rate was
Table 2
10 L/min and it could cover particle cut size from Fuel properties of diesel and dimethoxymethane
7 nm to 10 lm. To avoid overloading the ELPI’s (DMM).
electrometer, a two-stage diluter was employed.
The detailed principle and measurement proce- Diesel DMM
dure of ELPI are well described in [24,25]. An Chemical formula C10.8H18.7 C3H8O2
AVL DiGas 4000 exhaust gas analyzer and an Mole weight (g) 148.3 76.08
AVL DiSmoke 4000 opacity smoke meter were Density (g/cm3) 0.86 0.865
used to measure exhaust gas emissions and smoke Viscosity (mm2/s) 3.44 0.34
Boiling point (°C) 188–343 42
level respectively. Distillation temperature 90% 550 (288)
Experiments were performed under both low volume recovery, max (°C)
and high engine loads of 15 and 55 N m (whose Lower heating value (MJ/kg) 42.5 22.4
Latent heat of evaporation (kJ/ 260 318.6
Table 1 kg)
Engine specification. Self-ignition temperature (°C) 200–220 237
Cetane number 45 30
Displacement Bore Stroke Compression C (wt.%) 87.4 47.4
(L) (mm) (mm) ratio H (wt.%) 12.6 10.5
0.996 105 115 18 O (wt.%) 0 42.1
Fig. 2. Effects of DMM addition and fuel injection timing on fuel efficiency.
R. Zhu et al. / Proceedings of the Combustion Institute 34 (2013) 3013–3020 3017
Fig. 6). This might due to the lower boiling point does. Interestingly, the more the DMM is added
and ignitability of DMM comparing with that of into the blended fuels, the greater the fuel injec-
diesel. (Note: the self-ignition temperature of tion timing affects HC emission.
DMM is higher than diesel; see Table 2.) When Particle number in exhaust gas: The influence
the mixture of diesel and DMM is injected into of DMM addition and fuel injection timing on
the combustion chamber, DMM evaporates first particle-size distribution and number concentra-
and therefore, has sufficient time to mix with the tion is illustrated in Fig. 7. The measurements
air inside the combustion chamber, forming rather clearly show that when using diesel-DMM blends,
lean fuel–air mixtures. The oxidation of the lean the numbers of ultrafine particles as well as nano-
mixture could be very slow, especially at low load particles are reduced greatly comparing with pure
when the in-cylinder temperature is low. Gener- diesel operation. When fueling the engine with
ally speaking, HC emission can be reduced by DMM50, the peak value of the particulate num-
retarding the fuel injection timing (see Fig. 6), ber distribution curve is reduced more than 50%,
though the effect of fuel injection timing on HC comparing with that of pure diesel operation.
emission is not as significant as DMM addition Cheng et al [12] used 10–30% blends of DMM
in diesel and observed the reduction of particle
number density and mean particle diameter,
which agrees well with our results. Figure 7 also
shows that it is possible to reduce particle number
in exhaust gas by varying fuel injection timing; the
more the DMM addition is, the more the effect of
fuel injection timing is. For example, when using
pure diesel, the peak value of particle-size distri-
bution curve is reduced less than 6% by advancing
the injection timing from 20CA BTDC to 26CA
BTDC, while in the case of using DMM50, the
reduction is up to 40%. We also found that num-
ber concentrations in the nanoparticle and ultra-
fine ranges are very sensitive to fuel injection
timing. In this study, the lowest nanoparticle
number in exhaust gas was achieved by injecting
DMM50 at 23 CA BTDC.
4. Discussion
addition and the ignition delay tends to be elon- showed that oxygenate species influenced the
gated. Both mean that more heat will be released smoke reduction level since the amount of soot
during the premixed combustion phase when precursor was varied with different oxygenate
using oxygenated fuels. As a result, thermal effi- additives. In order to understand soot precursors
ciency is improved when using diesel-DMM depletion, the kinetics of DMM has been investi-
blends, together with reduced smoke and CO gated [12,29,30]. It was found that the pyrolysis
emissions. and decomposition of DMM, high radical concen-
There are twofold effects on Pmax of DMM trations (primarily OH) and promoted carbon oxi-
addition. On the one hand, DMM has higher value dation are the key mechanisms leading to the
of evaporation latent heat than that of diesel, i.e. reduced formation of soot precursors.
the more the DMM addition is, the more the heat Fuel injection timing can be used to optimize
will be absorbed during evaporation. This will fuel efficiency and engine emissions. In fact, when
reduce the in-cylinder temperature when combus- advancing fuel injection timing from 20 CA BTDC
tion takes place and tend to elongate ignition to 26 CA BTDC, both Pmax (see Fig. 8) and max-
delay. On top of this, DMM has lower cetane imum heat release rate are increased. With
number and higher self-ignition temperature com- advanced fuel injection, the ignition delay is elon-
pared with diesel, which also tend to elongate igni- gated, the diffusion burning phase boosted and the
tion delay. On the other hand, DMM is an post-flame oxidation during the expansion stroke
oxygenated fuel that has very high oxygen concen- enhanced. Therefore, the combustion inside the
tration. When adding DMM into diesel, it engine is promoted, bringing in the benefits of
prompts the chemical reaction and improves the increased engine efficiency and reduced PM emis-
in-cylinder combustion, leading to higher heat sions at the cost of increased NOx emission.
release rate. Therefore, Pmax is determined by the We observed the reduced particulate emission
balance among these effects. Our measurements when advancing fuel injection timing, which was
showed that Pmax does not change much when also reported in [31]. However, early fuel injection
increasing the DMM fraction in diesel-DMM can either increase or decrease nanoparticles.
blends, suggesting the moderate change of the tem- When advancing fuel injection from 20 to 23 CA
perature inside the combustion chamber (see BTDC, the number of nanoparticles is reduced;
Fig. 8). This explains the reason why the smoke the further advanced injection from 23 to 26 CA
reduction can be achieved without much affects BTDC produces more nanoparticles. Benajes et
on its NOx emission when using diesel-DMM al. [32] also measured increased nanoparticles
blends. when changing injection timing from 24 to 33
Our experimental results also showed that CA BTDC. They argued that this might due to
adding DMM can reduce particulate emission. increased amount of fuel deposited on the piston
Particulate matter consists of soot and other when advancing fuel injection. Clearly the detailed
liquid- or solid-phase components [27]. The effect chemical kinetic modeling [29,30] alone cannot
of oxygenated fuels on soot emission has been explain this phenomenon. To reveal the effect of
studied both experimentally and numerically (e.g. fuel injection timing on nanoparticles, detailed
[1–6,10,11,18]). Westbrook et al. [28] used the chemical kinetic modeling needs to couple with
detailed chemical kinetic modeling to simulate engine simulation that includes detailed engine
soot formation in diesel engines and their results design in the future.
3020 R. Zhu et al. / Proceedings of the Combustion Institute 34 (2013) 3013–3020