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HD785-7
HD
785
OFF-HIGHWAY TRUCK
HD785-7
HD785-7 O F F - H I G H W A Y TR U C K
WALK-AROUND
Productivity features
• High performance Komatsu SAA12V140E-3 engine
• Variable horsepower control (VHPC)
• Two-speed selective reverse gears of RH and RL
• Anti-pitching 4-wheel oil-cooled multiple-disc retarder (AP-FOUR)
• Automatic Idling Setting System (AISS)
• Auto Retard Speed Control (ARSC)
• High strength body Environment-friendly
• Minimum turning radius: 10,1 m • Meets EPA Tier 2
• ABS (Anti-Lock Braking System) (Option) • Low operating noise
• ASR (Automatic Spin Regulator) (Option) • Low fuel consumption
• Payload meter function (Option) • Lead-free radiator
• Brake cooling oil recovery tank
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OFF-HIGHWAY TRUCK
HD785-7
ENGINE POWER
895 kW / 1.200 HP
MAXIMUM GVW
166.000 kg
Operator environment
• Wide, spacious cab with excellent visibility BODY CAPACITY, HEAPED
60,0 m³
• Ergonomically designed cab
• Easy-to-see instrument panel
• Air suspension seat
• Tiltable, telescoping steering wheel and low effort pedals
• Electric body dump control lever
• K-ATOMiCS transmission with “Skip-Shift” function
• Synchronous control of engine and transmission
• Hydropneumatic suspension for all terrains
• Viscous cab mounts
• Built-in ROPS/FOPS
• Supplementary steering (Automatic)
• Pedal-operated secondary brakes
• Three-mode hydropneumatic suspension (auto-suspension) (Option)
Reliability features
• Fully hydraulic brake system
• Reliable Komatsu manufactured major
components
• High-rigidity frame
• Wet multiple-disc brakes (front and rear)
• Flat face-to-face O-ring seals
• Sealed DT-connectors
• Highly reliable hydraulic system
Easy maintenance
• Long oil change interval
• Centralized greasing points
• Centralized arrangement of filters
• Flanged type rims
• Vehicle Health Monitoring System (VHMS)
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HD785-7 O F F - H I G H W A Y TR U C K
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OFF-HIGHWAY TRUCK
HD785-7
UP
SET
CANCEL
DOWN
Go down
slope at
Front brake Rear brake constant
speed
AP-FOUR
F/R: Retarder (4-wheel)
Conventional
R: Retarder (2-wheel)
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HD785-7 O F F - H I G H W A Y TR U C K
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OFF-HIGHWAY TRUCK
HD785-7
SAFETY FEATURES
Built-in ROPS/FOPS Pedal-operated secondary
These structures con- brake
form to ISO 3471 and If there should be a failure on
SAE J1040 standards the foot brake circuit, both front
and ISO 3449 and SAE and rear parking brakes are
J231 FOPS standards. activated as a pedal operated
secondary brake. In addition,
when hydraulic pressure drops
below the rated level, the parking brake is automatically
actuated.
Stairway (Option)
A stairway at the front of the radiator grill is available as
an option. This stairway simplifies such everyday opera-
tions as getting on and off the machine.
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HD785-7 O F F - H I G H W A Y TR U C K
OPERATOR ENVIRONMENT
Wide, spacious cab with excellent visibility
The wide cab provides a comfortable space for the
operator and a full size trainer’s seat. A large electrically
operated window and the operator’s seat positioned on
the left hand side ensures superior visibility.
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OFF-HIGHWAY TRUCK
HD785-7
K-ATOMiCS with “Skip-Shift” function The MacPherson strut type front suspension
The K-ATOMiCS (Komatsu Advanced Transmission with The MacPherson type independent suspension is
Optimum Modulation Control System) ensures proper installed to the front wheels. The linkage arrangement
clutch modulation pressure when the clutch is engaged. with less friction allows the front wheel to follow the
The total control system controls both the engine and undulation of road surface smoothly, realizing excellent
transmission by monitoring the vehicle conditions. This riding comfort.
system and newly added “skip-shift” function ensure
smooth shifting and responsive acceleration.
“Skip-shift” function
The optimum travel speed automatically selected in
response to the angle of ascent. Reduced frequency of
down shifts and smoother operation are provided.
Shift hold
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HD785-7 O F F - H I G H W A Y TR U C K
Transmission controller
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OFF-HIGHWAY TRUCK
HD785-7
EASY MAINTENANCE
VHMS (Vehicle Health Monitoring System) Centralized greasing
The VHMS controller monitors the health conditions of points
major components and enables analysis of the machine Greasing points are
and its operations. The VHMS controller monitors and centralized at three
stores all data received from the engine and transmis- locations.
sion controller and various additional sensors on the
major components. This way, it’s possible to record the
evolution of the machine’s health condition. This data Centralized arrangement
can be downloaded via a portable computer or via sat- of filters
ellite communication (option). In both cases, Komatsu The filters are centralized
specialists can analyse this downloaded data and follow so that they can be serviced
up trends in the machine’s condition. When using the easily.
optional satellite communications, the Komatsu spe-
cialist can inform you whenever an abnormal condition
occurs. This way, repair and maintenance costs can be Flange type rims
optimised, and maximum machine availability can be
Flange type rims provide
maintained.
easy removal/installation of
the tyres.
Satellite communication
(option)
Customer
job site
KOMATSU Electric circuit breaker
A circuit breaker is adopted
in important electric circuits
Internet
that should be restored in
a short time when a prob-
lem occurs in the electrical
Personal
computer system.
WebCARE Server
terminal
Komatsu (for downloading
distributors data)
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HD785-7 O F F - H I G H W A Y TR U C K
RELIABILITY FEATURES
Komatsu components Flat face-to-face O-ring seals
Komatsu manufactures the engine, torque converter, Flat face-to-face O-ring
Nipple
transmission, hydraulic units, and electrical parts on this seals are used to se-
dump truck. Komatsu dump trucks are manufactured curely seal all hydraulic
with an integrated production system under a strict hose connections and Hose
High-rigidity frames
Front support is integrated with the
frame. The frame rigidity is in-
creased drastically. As a re- Sealed DT-connectors
sult, flexural rigidity and torsional Main harnesses and
rigidity that are indicators of controller connectors are
drivability and riding quality equipped with sealed
are significantly improved. DT-connectors provid-
ing high reliability, water
resistance and dust
resistance.
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OFF-HIGHWAY TRUCK
HD785-7
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HD785-7 O F F - H I G H W A Y TR U C K
SPECIFICATIONS
ENGINE STEERING SYSTEM
AXLES
Independent, hydropneumatic suspension cylinder with fixed throttle Type .......................................................... Box-sectioned construction
to dampen vibration. Integral front bumpers
Effective cylinder stroke:
Front suspension ................................................................320 mm
Rear suspension .................................................................127 mm TYRES
Rear axle oscillation ..................................................................... 6,5°
Standard tyres .....................................................................27.00 R49
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OFF-HIGHWAY TRUCK
HD785-7
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HD785-7 O F F - H I G H W A Y TR U C K
SPECIFICATIONS
Power Mode
GROSS WEIGHT
EMPTY LOADED
LOADED
UNLOADED
TRAVEL SPEED
TRAVEL PERFORMANCE
To determine travel performance: Read from gross weight down to the percent of total resistance. From
this weight-resistance point, read horizontally to the curve with the highest obtainable speed range, then
down to maximum speed. Usable rimpull depends upon traction available and weight on drive wheels.
0 10 20 30 40 50 60 70 80 90 100 km/h
TRAVEL SPEED
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OFF-HIGHWAY TRUCK
HD785-7
F2 F2
-20 -20
F3 F3
-15 -15
F4 F4
F5 -10 -10
F6 F5
F7 F6
-5 F7 -5
F2 F2
-20 -20
F3 F3
-15 -15
F4 F4
-10 -10
F5 F5
F6 F6
F7 -5 F7 -5
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HD785-7 O F F - H I G H W A Y TR U C K
MACHINE DIMENSIONS
1.860 mm
10 300 mm
HD 785
5.350 mm
4 695 mm
4.285 mm
985 mm
4 8°
4.325 mm 2.150 mm 4.950 mm 3.190 mm
10.290 mm
3.500 mm
5.200 mm
892 mm
10.1
00 m
m
165 mm
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OFF-HIGHWAY TRUCK
HD785-7
SERVICEABILITY AND CUSTOMER SUPPORT
The Komatsu dealer network guarantees you the lowest
operating costs
When you purchase Komatsu equipment, you gain access to a broad range of programmes and services that have
been designed to help you get the most from your investment. These all support substantial productivity, long and
useful equipment lifetime, low operating costs, and a high trade-in or resale value.
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HD785-7
OFF-HIGHWAY TRUCK
STANDARD EQUIPMENT
ENGINE • Power window (l.h.) • Engine side covers (water and dust)
• Komatsu SAA12V140E-3 engine, • Steering wheel, tilt and telescopic • Lockable fuel cap and covers • VHMS (Vehicle Health Monitoring
EPA Tier II compliant • Sun visor System)
• AISS (Automatic Idling Setting • Sun visor, additional SAFETY EQUIPMENT
System) • Tinted glazing • Anti-pitching 4-wheel oil-cooled REGULATIONS
• Engine power mode selection • Pre radio installation multiple-disc retarder (AP-FOUR) • Complies with EC requirements
system with VHPC • Cigarette lighter, ashtray, cup holder, • Back-up alarm
• Alternator 90 A/24 V space for lunch box • Horn, electric BODY
• Batteries 4 × 12 V/170 Ah • Windshield washer and wiper (with • Coolant temperature alarm and light • Body exhaust heating
• Starting motor 2 × 7,5 kW intermittent feature) • Hand rails for platform • Cab guard (left hand side)
• Ladders, left and right hand side • Spill guard, 300 mm
CAB LIGHTING SYSTEM • Supplementary steering, automatic • Platform guard (right hand side)
• ROPS cab with FOPS, • Back-up light • Overrun warning system
sound suppression type • Hazard lights • ARSC (Auto Retard Speed Control) TYRES
• Two doors, left and right • Headlights with dimmer switch • Rearview mirrors • 27.00-R49
• Air conditioner • Indicator, stop and tail lights • Underview mirrors
• Electronic maintenance display/ • Rear view camera and monitor
monitoring system GUARDS AND COVERS
• Electronic hoist control system • Exhaust thermal guard OTHER
• Operator seat, reclining, air • Fire prevention covers • Centralized greasing
suspension type with retractable • Engine underguard • Electric circuit breaker, 24 V
78 mm width seat belt • TM underguard • PM service connections
• Passenger seat with seat belt • Drive shaft guard (front and rear) • Poor fuel arrangement
OPTIONAL EQUIPMENT
CAB • LED combination lights, rear OTHER TYRES
• Heater and defroster • Auto greasing system • 31/90 R49
• Cassette-radio SAFETY EQUIPMENT • Engine coolant heater
• Power window (r.h.) • ABS (Anti-lock Braking System) • Engine oilpan heater
• ASR (Automatic Spin Regulator) • Fuel tank with fast fill coupler
BODY • Exhaust retarder • Payload meter function on VHMS
• Body liners • Tyre stopper block • Satellite communication system for
• Muffler without body heating VHMS
• Muffler with body heating ARRANGEMENTS • Three-mode automatic
• High-capacity batteries hydropneumatic suspension
LIGHTING SYSTEM • Cold area arrangement • Stairway (250 kg)
• Rear working lights, left and right (-30 °C to 40 °C)
• Fog lights • Sandy and dusty area arrangement
• Back-up light, additional
Komatsu Europe
International NV
Mechelsesteenweg 586
B-1800 VILVOORDE (BELGIUM)
Tel. +32-2-255 24 11
Fax +32-2-252 19 81
www.komatsueurope.com
EESS018601 01/2009 Materials and specifications are subject to change without notice.
is a trademark of Komatsu Ltd. Japan.
Printed in Europe – This specification sheet may contain attachments and optional equipment that are not available in your area.
Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice.