Professional Documents
Culture Documents
If the gear cutting tool or measuring device you require is not included in our catalogue, please
do not hesitate to contact us for help. Our experienced engineers will readily support you with
solutions that ensure you produce efficiently at all times.
Hobs ............................................................................................................................4
Worm gear hobs ..........................................................................................................5
Hobs for large gears and rotors ...................................................................................6
Milling cutters / saw blade cutters ................................................................................7
Shaper cutters .............................................................................................................8
Scudding® Tools......................................................................................................... 10
Shaving cutters .......................................................................................................... 12
Master gears .............................................................................................................. 14
Ring and plug gauges................................................................................................ 16
Racks resharpening................................................................................................... 18
X-press delivery programme...................................................................................... 19
Coating technology ....................................................................................................20
New coating Altensa: boost your productivity ............................................................21
Service around the world ...........................................................................................22
Samputensili 3
HSS and carbide hobs
creating quality efficiently
Samputensili 4
Worm gear hobs
Samputensili 5
Hobs for large
gears and rotors
Samputensili
Sam
Sa
Sam
a mp
put
puutten
u ens
e ns
nsiililillii 6
Milling cutters
including saw blade cutters
Samputensili 7
More than 100 years of combined
shaper cutter experience
Our wide range of shaper cutter types Standard bore diameters Profile modifications
features the brands Samputensili,
Fellows and Star-SU with the com- 31.750 mm Semitopping
bined experience of more than 100 44.450 mm Protuberance
years in shaper cutter design and 70.000 mm Topping
manufacture. 100.000 mm Modification of flank for tip and/or
Other bore diameters on request root relief on gear
Modification of pressure angle
Shaper cutter types Taper shanks Combination of several of the
above modifications
Disc-type MK K 2
Deep counterbore-type MK K 3
MK K 4
Quality
Shank-type
Special cutters for sprockets, cams, FK 1 A DIN 1829
splines, timing belts and large FK 2 AA DIN 1829
modules
For pre-finishing
Standard profiles Material
For finishing DIN 3972 - BP I High-alloy HSS-PM steels
Available also unground DIN 3972 - BP II MC90
DIN 3972 - BP III
Dimensions DIN 3972 - BP IV Coatings
Module min./max. 0.5 - 16.0 mm DIN 5480 Gold (TiN)
Max. diameter 320 mm BS 2062 Futura Nano (TiAlN)
Other dimensions on request Alcrona (AlCrN)
Altensa (AlCrNX)
Other coatings on request
Samputensili 8
Disc-type shaper cutter, Gold coated
Deep-counterbore-type shaper cutter,
Futura-Nano coated
Shank-type shaper cutters, Gold and
Alcrona coated
Internal shaper cutter, Gold coated
Shaper cutter with block teeth
Keyway types
Type A Type B
without longitudinal
keyway keyway
Type C Type D
clutch keyway, not
keyway aligned
Type E Type F
keyway aligned keyway
on tooth vane aligned on
axis tooth axis
Samputensili 9
Strategic alliance for Scudding® tools
Samputensili 10
Scudding® is much quicker,
more efficient and productive
The high number of cuts per time unit
not only leads to a very short cycle Machining Speed 2,000 rpm
time, it produces high quality gears Cuts per minute 120,000
with a low surface roughness. Gear Quality DIN 5-7
Surface Roughness Rz 1-5
Modules 0.7 - 5 mn
Max. Diameter - HSS 200 mm
Max. Diameter - Carbide 150 mm
Max. Shank Size 150 mm
Bore Size Options 1.75 - 44.45 mm
Samputensili 11
Patented solutions for chamfering,
deburring and rolling
Deburring tools
P Type (Standard tool for straight
gear lateral surfaces)
For spur or helical gears
As single tool or separate tools
Rolling tools for burrs and internal
toothing
2
grooved) sprockets, the specially adapted form
PR type (with alternate sections of the SPR 1000 type has exactly the
for straight gear lateral surfaces same profile as the flank radius of the
radiused to the root) gear tooth and therefore any burrs from
PR 1000 type (grooved tool for the lateral surfaces of the gear teeth.
straight gear lateral surfaces
radiused to the root) The chain sprocket roller tool profile
Deburring the secondary burr on
A 1000 type (grooved tool for also corresponds to the gear tooth pro- gear lateral surfaces
inclined gear lateral surfaces) file. The special tapered form of the tool
AR 1000 type (same as A 1000 tooth prevents material from building
3
type but radiused to the root) up along the gear tooth profile during
SPR 1000 type (special tool for the contemporary deburring operation.
chain sprockets)
These tools are ideal for Samputensili
T 1000 (grooved tool for chamfering
chamfering machines with motorised
turning chamfers on the tooth tip)
tool heads but they can be used on any
standard chamfering machine.
Rolling the secondary burr on
gear flanks
Samputensili 12
Chamfer-roller tools Why chamfer and deburr?
For gears with parallel chamfers A burr which is not removed may
For gears with comma type break off during use and damage
chamfers bearings or gears in gearboxes.
Over-carbonizing may result in
With the patented Samputensili too much pressure being exerted
chamfer-roller tool, you can chamfer on sharp gear lateral surfaces
Workpiece after hobbing
and roll your gears at the same time. which might then break.
The secondary burr that is gener- A hardened burr may lead to pre-
ated during chamfering is removed mature wear of tools in subse-
in the very same operation. quent finishing operations.
By combining both processes, Removal of very sharp burrs
the machine utilises just one tool reduces the risk of tool handling
head leaving the second tool injuries.
head free for another operation.
Why roll?
The rolling operation serves to Workpiece after chamfering and deburring
remove the material that builds up
1+
1+3
1+3
+3
on the tooth flanks by plastic
deformation during chamfering.
During chamfering/deburring,
structural material changes in the
form of compression may occur.
The rolling process levels out the
surface and causes the material
to sink.
Secondary Chamfer Rolling of a chain sprocket gear
chamfer
Dimensions
Module 0.7 - 10 mm*
Max. width 65 mm
Outside diameter 70 - 330 mm
*All shaving cutter serrations from 0.7 to 0.99 are
formed by turning
Samputensili 14
Transverse shaving Diagonal shaving Plunge shaving*
Shaving cutter Gear at end Shaving cutter
Shaving cutter
of stroke
Point of contact
Gear at start at beginning of
Gear at start Gear at start
Gear at end of stroke shaving
of stroke and end of
of stroke
stroke
Σ Ψ Σ
Point of
Point of contact at end Σ Point of
contact at of shaving contact at begin-
beginning and ning and end of
end of shaving r r shaving
°
90
of stroke
Point of contact at
beginning of shaving
Twisting profiles
made easy
Samputensili software solutions are
the cornerstone of our mission to pro-
vide good service; tool design and
optimisation are based on unique in-
house software solutions implemented
on our shaving cutter grinding ma-
chines.
Samputensili 15
Precision tools for measuring, setting,
calibration and correction
Flank corrections
Topological corrections
Samputensili 16
Consultancy, analysis,
optimisation
Our experienced engineering team is
readily available to address any profile
analysis or design queries. Existing
profiles can be optimised using our
internally developed master gear
design software.
Marking
All Samputensili checking and setting
master gears are engraved according
to DIN 3970, or with any requested
customer-specific data, and bear an
individual tracking number enabling
them to be carefully monitored through-
out the whole production process.
Samputensili 17
Rack cutters resharpening
Samputensili 18
Coating technology
Sharpened tools To ensure a manufacturing line performs to plan, sharpened tools must
deliver the same results as coated new tools.
must deliver the In collaboration with the world’s leading manufacturers of coating tech-
nology, we optimise innovative coatings for gear cutting tools to improve
same performance abrasion resistance, wear resistance and consequently tool life. Automated
cleaning equipment further optimises the coating process. Substrates are
as coated new delivered for coating in a thoroughly clean state to help guarantee the ulti-
mate quality of the coated product.
tools. In-house coating units are integrated in Samputensili manufacturing sites
all over the world and are frequently updated with the latest process tech-
nology. This close co-operation means that any new developments in anti-
wear coatings are made available to you immediately.
Samputensili 19
New coating Altensa
Boost your productivity!
The new coating ALTENSA by Oerlikon These are just some of the main ALTENSA is ideal for markets which
Balzers is the most innovative coating advantages in utilizing ALTENSA on need high cutting speed such as
one can currently find in the market. our tools: automotive. It is recommended in the
following processes:
Its characteristics enable to apply high Reduced machining cost
speeds, obtaining huge productivity Reduced wear at high speed Hobbing
gains, time savings and cost efficiency. Longer tool life Shaping
Significant improvement for highest Scudding®
cutting speed conditions for all
substrate materials (PM-HSS, MC90, Samputensili is always at the state of
carbide) the art of technology in order to provide
Increased productivity the best solution possible!
Samputensili 20
Standard coatings guide
Characteristics The proven coating for Tools coated with ALCRONA Tools coated with ALTENSA
general metalworking pro- PRO can be run with much can work at higher cutting
cesses. High hardness and higher cutting speeds and speed than ALCRONA
a low friction coefficient feeds, so the potential of PRO which caters to latest
enhance wear resistance. modern machine tools is generation machining
Remarkably low chemical tapped to a clearly greater centres.
affinity with most metals. degree.
Samputensili 21
With you all the way
throughout the life of your tool
Samputensili 22
Hoffman Estates/IL Farmington Hills/MI
Beijing
Seoul
Shanghai
Queretaro
Pune
Stay connected
Your Samputensili service centre helps
you enhance the productivity, precision
and turnaround of your production tools.
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Resharpening, reconditioning
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Cleaning, recoating
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Take control of the cost-per-piece MIN ... ce
performance of your tools.
Consider all tool supply and
maintenance costs.
Optimise all steps in your process
chain in-house.
Keep a check on maintenance costs.
Samputensili 23
SAMP S.p.A. Star SU LLC Star SU International Trading (Shanghai) Co. Ltd.
Via Saliceto, 15 5200 Prairie Stone Parkway, Suite 100 Shenxia Road, 358 Shanghai Forward High
40010 Bentivoglio (BO) Hoffman Estates, IL 60192 Tech Zone, Jiading District,
Italy USA 201818 Shanghai - P.R. China
Tel.: +39 (051) 63 19 411 Tel.: +1 (847) 649 1450 Tel.: +86 21 59900890
Fax: +39 (051) 37 08 60 Fax: +1 (847) 649 0112 Fax: +86 21 59900887
info@sampspa.com sales@star-su.com tool-assistant@star-su.com.cn
Samputensili GmbH Samputensili France S.a.r.l. Samputensili Equipment & Tools Pvt. Ltd.
Marienberger Str. 17 79 rue de la Tour 246/4, Hinjewadi Gaon, Tal. Mulshi,
09125 Chemnitz 42000 Saint Etienne Cedex 411057 Pune
Germany France India
Tel.: +49 (0371) 576 257 Tel.: +33 (0477) 92 80 50 Tel.: +91 9764911726
Fax: +49 (0371) 576 259 Fax: +33 (0477) 93 72 03 d.aradhye@samputensili.it
contact@samputensili.com info@samputensili.fr
tools_en_v005
www.sampspa.com www.samputensili.com