Test Installation This Sample Drawing illustrates the level of detail needed for crash test drawings.

total concrete length

O N
I
148'-0"

total Rail length (post to post)

144'-0"
C T
Existing concrete from 2012 test new concrete

R U
T
92'-0" 56'-0" 24"

N S
Plan View
Follows edge of existing concrete.
C O
O R
F
A B

A
O T
32"
- N Elevation View

Y
2"
42"

N L Nut, 7/8 heavy hex

Typical x 4 at each Post
39-3/4"
O Washer, 7/8 SAE Hardened

27"
N G
I
17"
A W
9"
D R
0"
L E 1a. Tolerance on all fabricated parts is 1/8"
unless otherwise indicated.

P
AM
8"
Roadside Safety and
Section A-A Detail B Physical Security Division -

S Scale 1 : 20
(some dims rounded to nearest 1/8")
Scale 1 : 20
Typical each joint Project 490026-4
Drawn By GES
42" Picket Rail
Scale1:200 Sheet 1 of 14
Proving Ground
2016-07-29
Test Installation
 2
Rail Parts List 2 2 2 5 2 2 4

N
D

I O
C C
C T
U
10 1 12
13
14

11 2
T R 2
9 See 2a

N S 8

9
C O
10
O R
SectionF
C-C
T
6 3
Rail Parts

O
Scale 1 : 10 7
# Part Name Qty.

N
5 See 2a
4
1 Post for 42" Picket Rail 19
- 6 6
1
2
2
3
Picket Rail Panel, with slots
Rectangular Rail
18
8
L Y
N
2

O
4 Round Rail 4
5 Splice Section for Round Rail 3
6 Splice Section for Rectangular Rail
N G 6
7 U-bolt for Picket Rail
I 57

AW
8 Plate Washer for U-bolt 114
9
10
D R
Washer, 1/2 SAE Hardened
Nut, 1/2 heavy hex
216
222
Detail D
Scale 1 : 20

LE
11 Bolt, 1/2" x 1 1/2" hex 108 2a. Place Splice Sections with Pins on Field Side.

P
12 Washer, 1/2 Lock 114 2b. Ø1/2" Bolts are ASTM A325. Ø7/8" Bolts are ASTM A449.

AM
13 Washer, 7/8 SAE Hardened 76
Roadside Safety and
14 Nut, 7/8 heavy hex 76 Physical Security Division -

S Project 490026-4
Drawn By GES
42" Picket Rail
Scale1:200 Sheet 2 of 14
Proving Ground
2016-07-29
Rail Parts List
Post Post Parts
# Body Name Description Length MATERIAL

O N Qty

I
15 Base Plate Plate, 12" x 3/4" 14" ASTM A572 Grade 50 1
11-3/4"
1/2" 16 Side Plate Plate, 9" x 3/4" 31 1/4"
T
ASTM A572 Grade 50

C
2

U
17 Rail Plate, Top Plate, 2" x 3/4" 11 3/4" ASTM A36 Steel 1

R
18 Rail Plate, Bot and Mid Plate, 2" x 3/4" 14" ASTM A36 Steel 2

ST
19 Picket Plate, 5/8" x 5/8" 27 3/4" ASTM A36 Steel 1

1/4"
3 sides
O N
C
1/4 17
Typ
3/8

R
Plan View 19
16

F O
OT
1/4
G Detail E 18

-N
Scale 1 : 5 16

L Y
1/4
Typ
ON 1/4
Typ

G
1/4 18

I N
A
1/4 W
R
Typ
1/4

D 15
Isometric View

L E
P
AM
1-1/4" Roadside Safety and
Physical Security Division -

S Elevation Views Project 490026-4

Drawn By GES
42" Picket Rail
Scale1:500 Sheet 3 of 14
Proving Ground

Post
2016-07-29
 Post Parts

14"

11"
6-3/4"

5-3/4"

3-1/2"

3"

0"
N
(See Table, previous sheet,

9"

0"
O
for Picket details) 0"

I
R2-1/4"

0"

C T
1-1/4"

R U
T
4-5/8"
Base Plate
S
3-1/2"
Plate, 12" x 3/4" x 14"
ASTM A572 Grade 50

O N
C
13"
9-3/8"

O R
F
12"

O T 1-1/8" (x 4)

11-3/4"

8-1/8"

3-5/8"
N
12-7/8"

-Rail Plate, Top

0"
Y
15"

N L Plate, 2" x 3/4" x 11 3/4"

ASTM A36 Steel

O
N G Slots, 15/16" x 1-3/4"

I
Typical both Rail Plates

9-1/4"

4-3/4"
A
14"

0"
23"

25-1/8"
D R Rail Plate, Bot and Mid

LE
Plate, 2" x 3/4" x 14"
ASTM A36 Steel

P
AM
Roadside Safety and
Side Plate Physical Security Division -

S
31-1/4"
Plate, 9" x 3/4" x 31 1/4"
ASTM A572 Grade 50 Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:5 Sheet 4 of 14
Proving Ground

Post Parts
2016-07-29
 Plate, 5/8" x 5/8" x 28-7/8" Plate, 1 1/2" x 3/8" x 73-1/8" Picket Panel
Typ (see 5a)

N
ASTM A36 3/16 ASTM A36
L 2 x 1-1/2 x 3/16 x 73 1/8"

I O
ASTM A36 Steel E 6" Typ

C T 29-7/8"

1"

R U
S T
F

O N
C
16-1/8"

O R
F
OT
6"

-N 0"

Y
E

Section E-E
N L Elevation View
73-1/8"

69-9/16"

39-9/16"

3-9/16"

1/4"
0"
O from Field Side

N G Typ

I
3/16

A W
D R 1/4" Typ

E
Slot, 9/16" x 3-1/2"
Detail F

P L Scale 1 : 5

AM
Roadside Safety and
Isometric View Physical Security Division -

S Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:10 Sheet 5 of 14
Proving Ground

Picket Panel
2016-07-29
 Splice Sections

N
5-3/8" 1/16"

I O
3/16" Plate

R3/16"
28"

C T G

R U
1-3/8" 1/16"
S T
O N
C
Splice Section for Rectangular Rail G
Section G-G ASTM A36 Steel
3/16
Typ Scale 1 : 2

O R
(see 6a)

see note in Section View H-H

F
O T
N
28"

- H

L Y
O N
N G
I 3/8" Pin

W
H
driving fit, 1/4" protruding Splice Section for Round Rail

R A
Typical both Splice Sections HSS Round 4" x 1/4" x 28"
ASTM A500 Grade B
Section H-H
D
E
Scale 1 : 2

P L
AM
Roadside Safety and
Physical Security Division -

S
6a. Check Splice Sleeve for Rectangular Rail for loose fit in Rectangular Rail
after fabrication is completed. Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:5 Sheet 6 of 14
Proving Ground
2016-07-29
Splice Sections
 Rectangular Rail

N
HSS 6" x 2" x 1/4"

O
ASTM A500 Grade B

I
39'-10"

35'-10"

27'-10"

19'-10"

11'-10"
T
38'-4"

33'-4"

30'-4"

25'-4"

22'-4"

17'-4"

14'-4"

9'-4"

76"

46"

16"
C

0"
R U
I Plan View
S T
(see 7a)

O N
34'-9-1/4"

34'-4-3/4"

26'-9-1/4"

26'-4-3/4"

18'-9-1/4"

18'-4-3/4"

10'-9-1/4"

10'-4-3/4"
C

33-1/4"

28-3/4"
R

0"
J
F O
O T
N Elevation View
J K

-
L Y
Field Side Traffic Side

O N
Section J-J
N G Detail K 5/8"

I Scale 1 : 10 1-1/16" Field side only

Scale 1 : 5 Field side only

W
see Plan View for locations

R A 2" - bottom only

D
Traffic Side for hardware access

LE
7a. Please note that the Plan View and Detail I are showing the

P
Rail from the top. The holes are on bottom.

AM
Field Side Roadside Safety and
1-3/4" Detail I Physical Security Division -

S Scale 1 : 10
Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:50 Sheet 7 of 14
Proving Ground

Rectangular Rail
2016-07-29
 37'-5-1/4"

29'-5-1/4"

21'-5-1/4"

13'-5-1/4"
N
37'-3/4"

29'-3/4"

21'-3/4"

13'-3/4"

65-1/4"
60-3/4"
39'-10"

I O

0"
L
C T
R U
L
S T
Round Rail M

O N
HSS Round 4 1/2" x 3/16"
ASTM A500 Grade B

C Elevation View

O R
F
Section L-L
Scale 1 : 5
Detail M
Scale 1 : 5
O T
N
1-1/16"

-
Field side only

5"
L Y
O N
N G 9/16"

I
AW
3-1/2" 2" Plate Washer for U-bolt
See 8b Plate, 2" x 5/16" x 2"

D R 1/2 -13 (NC) threads

min 2" long
ASTM A36 Steel
Scale 1:2

L E
P U-bolt for Picket Rail

AM
1/2" ASTM A36 Steel Roadside Safety and
Scale 1:2 Physical Security Division -

S
8a. Dimension is approximate. Rod is 10" long before bending. Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:50 Sheet 8 of 14
Proving Ground
2016-07-29
Round Rail, etc.
 Anchor Bolt Assembly

O N
T I
B7 Threaded Rod, Ø7/8" x 11 1/2"
Typ x 4
U C
(threads not shown for clarity)

T R
N S
O

9-1/2"

1-1/2"
C

11"

8"

3"

0"
O R
F
0"

T
Nut, 7/8 heavy hex Typ x 4 7/8"
Typ x 4

N O 2"

Isometric Views
Anchor Plate
-
L Y
O N 4-1/2"

G
5-5/8"

I N 6-1/2"

AW
15/16" Typical
Anchor Plate

D R Plate, 6 1/2" x 1/4" x 11"

ASTM A36 Steel

L E
P
AM
Roadside Safety and
Physical Security Division -

S Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:3 Sheet 9 of 14
Proving Ground
2016-07-29
Anchor Bolt Assembly
 92'-0"
24"

N
N 96" Typ
O

I O
C T
U
Elevation View

1-1/2" cover
O
Previous Concrete
R

10-3/8"
T

9-5/8"
5-5/8"

1-1/2"
Z-bar (in pairs at each Post location) 10a. Tie Bars spaced at 24", and welded to

14"

1/2" longitudinal rebar,
at 9" and as shown
0"
existing rebar protruding from the runway (not
Deck Stirrup at 6"
O N
shown here).
10b. All Rebar is grade 60. Minimum lap distance

C
is 17" for Ø1/2" bars and 21" for Ø5/8" bars.
17" 10b. Concrete is TxDOT Class S (4000 psi).

Tie Bar (see 10a)

Top Transverse L
at 6"
O R Chamfer edges of Deck and Curb 3/4" as shown.

8"
F 2" cover

O T
- N Z-bar (in pairs at each Post location)

Y
1-1/4" cover Lap 9" with laps centered on Posts.

N L 0"

O
G
30"

29-1/2"

17-1/2"

13-1/8"

5-1/2"
3"
2-3/4"
1-1/2"
0"
IN
A W 5/8" longitudinal rebar,
at 12" and as shown

D R Bottom Transverse L at 18"

E
Detail N

P L Scale 1 : 10

AM
Section O-O
12" Roadside Safety and
Scale 1 : 10 Physical Security Division -

S Project 490026-4
Drawn By GES
42" Picket Rail
Scale1:120
Proving Ground
2016-07-29
Sheet 10 of 14 Previous Concrete
 56'-0"
New Concrete

O N
T I
Region A - 70"

Plan View U C 14'-6"

T R
Region B - 12'-0"
N S
O
Region C - 38'-2"

P R
C S

R
Q

F O
Section P-P
P R

O T
Elevation View
S

- N

8-1/2"

4-1/2"
Long Tie Bar (see 11b)

0"
N L Joint Bar, Ø5/8" x 24"
see 11a

O 5-1/2"

N G
I 0"

A W Section R-R 4"

Rebar, #4 in new Wall
at 9"
D R Scale 1 : 20
(see previous sheet
for all other details
Detail Q
Scale 1 : 10

E
for Region B) (see previous sheet

P L for all other details

for Region A)

18"

6"

0"
AM
11a. Drill minimum 6" into existing concrete and secure Joint Bars with Hilti RE-500 Roadside Safety and
Physical Security Division -

S
epoxy, according to manufacturer's instructions. Proving Ground
11b. Long Tie Bars spaced at 24" and welded to existing rebar protruding from the
Project 490026-4 42" Picket Rail 2016-07-29
runway (not shown here).
Drawn By GES Scale1:120 Sheet 11 of 14 New Concrete
 O N
1/2" Longitudinal Bars
at 12" spacing in Moment Slab,
T I
at 9" in Deck

U C
R
Transverse Bar

T
5/8" at 6" spacing
Joint Bar (see 12a)
3-1/2"

N S
6"
C O
O R
F
O T
N
new Moment Slab

-
11'-0"

L Y
O N
N G
I
A W
D R Section S-S
(see sheet 10 for all other details for Region C)

L E
P
AM
Roadside Safety and
Physical Security Division -

S
12a. Drill minimum 6" into existing concrete and secure Joint Bars with Hilti RE-500 Proving Ground
epoxy, according to manufacturer's instructions. Space at 24".
Project 490026-4 42" Picket Rail 2016-07-29
Drawn By GES Scale 1:10 Sheet 12 of 14 Section View
 5/8" 37"
Rebar Details - 1

O N
T I
3-3/4"

U C
5/8" 33"
T R
N S
3-3/4"
C O 37"

O R
F
5/8" 8" 5/8" 20"

O T
N
33"

-
LY
36
3-3/4" 3-3/4"

O N Top Transverse L
total length ≈72 7/16"
24"

N G 24"

I
38

AW
Bottom Transverse L

R
total length ≈64 7/16"

D 6

E
3

P L
Tie Bar Long Tie Bar
total length ≈42 7/16"

AM
total length ≈30 7/16"
Roadside Safety and
Physical Security Division -

S
13a. The numeral in the hexagon denotes the quantity needed for each Bar. Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:10
Proving Ground

Sheet 13 of 14 Rebar Details - 1

2016-07-29
 Rebar Details - 2

N
1/2" 17'-10"

I O
Rebar, #4 in new Wall C T
U
4

R
5/8"
2'-0"

S T
11"
O N Joint Bar
C
19

O R
3-3/4" Typ 14-3/8"
F
T
27-3/4"
5/8"
5/8"

N O
- 6-5/8"
20-3/4"

L Y 3-3/4" Typ

N
Deck Stirrup
112 Z-bar 11"

O
total length ≈44 7/8"
14 total length ≈30 1/16"

N G
I
AW
5/8"
14'-2"

D R
LE
76 Moment Slab Transverse Bar

P
AM
Roadside Safety and
Physical Security Division -

S
14a. The numeral in the hexagon denotes the quantity needed for each Bar. Project 490026-4
Drawn By GES
42" Picket Rail
Scale 1:10
Proving Ground
2016-07-29
Sheet 14 of 14 Rebar Details - 2