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Equipment:

1. Seawater Lift Pump (HP 5 - 100)

Figure 1: Vertical Turbine Pump

Vertical turbine pumps have the motor located above installation base. It’s a specialized centrifugal
pumps designed to move clear water, rain water ,water in iron sheet pits, sewage and seawater which is
under 55℃ .Special design can be available for media with 150℃.

Operating Parameters
Capacity 30 to 70000m³/h
Head 5 to 220m
Application petrochemical, chemical industry, power generation, steel and iron industry, sewage
treatment, mining, water treatment and supply, municipal, scale pit.

Characteristics
●Single stage/Multi stage vertical centrifugal pumps with diffuser bowl
●Enclosed impeller or Semi open impeller
●Clockwise rotation viewed from coupling end (from top), counter clockwise available
●Space saving with vertical installation
●Engineered to customer specification
●Above or below ground discharge
●Dry pit/Wet pit arrangement available

Design feature
●Stuffing box seal
●External lubrication or self-lubricated
●Pump mounted thrust bearing, axial thrust supporting in pump
● Sleeve coupling or HALF coupling (patent) for shaft connection
● Sliding bearing with water lubrication
● High efficiency design

Material
Bearing:
●Rubber as standard
●Thordon, graphite bronze and ceramic available
Discharge Elbow:
●Carbon steel with Q235-A
●Stainless steel available as different media

Bowl:
●Cast iron Bowl
●Cast steel,304stainless steel impeller available
Sealing ring:
●Cast iron, cast steel, stainless
Shaft & Shaft Sleeve
●304 SS/316 or duplex stainless steel

Column:
● Cast steel Q235B
● Stainless as optional

Optional materials available on request, cast iron only for closed impeller
Figure 2: Vertical Mixed Flow Pump

Vertical mixed flow pump is a type of vane pump that the features are between centrifugal and axial
flow pump, working under the combination of centrifugal force and thrust generated by the impeller
rotation, and the direction of liquid out of impeller inclined to axis.

Operating Parameters
Capacity 600-70000m³/h
Head 4-70m
Application petrochemical/chemical industry, power generation, steel and iron industry, water
treatment and supply, mining, municipal

Characteristics
●Mixed flow impeller
●Single or multistage impeller
●Packed Stuffing box for axial sealing
●Clockwise rotation viewed from coupling end or counter clockwise as requirement
●Outlet diameter under 1000mm with non-pull out rotor, above 1000mm with pull out rotor to ease
dismantling and maintenance
●Closed, semi open or open impeller as the condition of service
●Pump’s length adjustment under foundation as requirement
●Starting without vacuumizing for long service life
●Space saving with vertical construction
Design feature
●Axial thrust supporting in pump or motor
●Above or below ground discharge installation
●External lubrication or self –lubricated
●Shaft connection with sleeve coupling or HLAF coupling
●Dry pit or wet pit installation
●Bearing provide with rubber, teflon or thordon
●High efficiency design for operation cost reduction

Material
Bearing:
●Rubber as standard
●Thordon, graphite, bronze and ceramic available
Discharge Elbow:
●Carbon steel with Q235-A
●Stainless steel available as different media

Bowl:
●Cast iron Bowl
●Cast steel,304stainless steel impeller available
Sealing ring:
●Cast iron, cast steel, stainless
Shaft & Shaft Sleeve
●304 SS/316 or duplex stainless steel

Column:
● Cast steel Q235B
● Stainless as optional

Optional materials available on request, cast iron only for closed impeller
2. Water Injector (HP 150 – 200)

The Flowserve DMX pump is fully compliant with ISO 13709/API 610, latest edition. It is
engineered and built for high-pressure, heavy-duty water injection applications. Boasting a
comprehensive range of hydraulic coverage, the DMX permits precise selection to ensure the
best hydraulic fit, operating efficiency and stability. This helps to minimize operating expenses
and extend mean time between repairs.

Operating Parameters
• Flows to 2950 m3/h (13 000 gpm)
• Heads to 2130 m (7000 ft)
• Pressures to 275 bar (4000 psi)
• Temperatures to 200°C (400°F)
• Speeds to 6000 rpm

Features and Benefits


 Heavy-Duty, Axially Split Casing features double volutes positioned 180 degrees apart
so hydraulically generated radial loads are balanced.
 Opposed Impeller Configuration effectively balances axial thrust over a wide range of
operating conditions.
 Raised Face Flanges meet ASME B16.5 dimensional criteria. Class 600 suction and
discharge minimum. High-pressure casings and Class 900 and 1500 are also available.
 Nozzles are integral with the lower half casing permitting disassembly of the pump
without disturbing piping connections. Nozzles are designed to handle external forces
and moments equal to or in excess of ISO/API specified figures.
 Cap Nuts on the top half casing parting flange allow easy casing removal for inspection
and maintenance.
 Split Center Bushing enables inspection and dynamic balancing of the rotor without
dismantling.
 Seal Chamber is designed to ISO 21049/API 682 dimensional criteria. This design
allows for installation of cartridge-type mechanical seals to meet the required safety
and environmental requirements.
 Replaceable Casing and Impeller Wear Rings control interstage leakage and provide
hydraulic stability. Optional laser hardened, HVOF overlaid or non-metallic wear rings
in Graphalloy®, PEEK ® and other materials may be specified.
 Materials of construction are selected to meet specific service requirements. Available
materials include carbon steels, chromium steels, austenitic stainless steels, duplex
stainless steels and super duplex stainless steels.
 Certified Testing is performed on each DMX pump prior to shipment.
The WCC is a multistage, diffuser-type barrel pump with a tandem impeller rotor and a single-
diameter balance drum to compensate for residual axial thrust. The standard cartridge type
construction facilitates rapid changeout with a spare to minimize lost production. When process
requirements demand a fully compliant, ISO 13709/API 610 pump but also call for a flexible,
cost-efficient solution, the WCC is the optimum choice. With its extensive list of options and
metallurgical choices, it can fit almost any water injection application.
Operating Parameters
• Flows to 1020 m3/h (4500 US gpm)
• Heads to 4270 m (14 000 ft)
• Pressure ratings to 270 bar (4000 psi)
• Temperatures from -5°C (-20°F) to 430°C (800°F)
• Speeds to 7000 rpm

Features and Benefits


 Wrought Shafts are incrementally stepped at each impeller fit for ease of assembly.
Shafting is generously sized and machined to tight tolerances to minimize vibration.
 Precision Cast Impellers ensure optimum hydraulic efficiency and performance
repeatability. Impeller wear surfaces are engineered for the best possible performance.
Standard materials can be upgraded with overlay materials like Stellite® or surface
treatments like laser hardening for better durability.
 Multivane Diffusers balance radial loads over the operating range while maximizing
efficiencies at the duty condition. A continuous metal-to-metal seal between stage
pieces minimizes risk of internal leakage.
 Seal Chambers are engineered to accommodate cartridge seals using ISO 21049/API
682 design criteria. Multiple seal designs are available to meet site specific
requirements.

3. Pipeline for water injection

PIPELINE TRANSPORTATION SYSTEMS FOR LI UID HYDROCARBONS AND OTHER


LI UIDS ASME CODE FOR PRESSURE PIPING, B31.4

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