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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
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SCHEMATIC SYMBOLS AND DEFINITIONS
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
J
C-C6
259-5667
70 J1-PIN70 ANLG INP#3 POS EXCITER T1 T8
C210-G68 GN-YL-16 E949-G79 WH-18 TEST V805-J6 WH-18 V804-J9 WH-18 E949-J24 WH-18
J
P737-C30 WH-18 P737-A45 WH-18 P733-A113 WH-18 P733-A143 WH-18
POINTS
37 55 J1-PIN55 ANLG INP#1 POS
BUND LEVEL SENDER A
T10
T5
108-C31 WH-18 1 108-A73 WH-18 REF LOC G-11 CUST TERM 6 INT TERM 35 T4 C210-J11 GN-YL-16
B Y983-A44 WH-18 115 J1-PIN115 PROG DISCRETE INP 1 T11
INT TERM 27
C CUST TERM 10 Y984-A128 WH-18 Y984-A171 WH-18 113 J1-PIN113 PROG DISCRETE INP 2
INT TERM 28 T12 T6
D 108-C42 WH-18 Y983-C29 WH-18 11 CUST TERM 11 Y985-A129 WH-18 Y985-A170 WH-18 82 J1-PIN82 PROG DISCRETE INP 3
F486-G4 WH-18
17 CBL-A10:A122-A1 RD-18 39 J1-PIN39 ANLG OUT.#2 NEG
2
CB TERM 18
LOAD BUS
1
ETH-PLA1 BK-0
T10 CB TERM 19
226-6446 1 2 F416-G64 WH-18
J1-PIN50 CAN A HIGH 50 CBL-C5:Y797-C2 WH-18 348-M2 WH-18 2 348-A194 WH-18 A774-A186 WH-18 A774-A185 WH-18 104 J1-PIN104 DISCRETE INP#1(DDI-1) T12
G410-J15 WH-18
1
F416-G75 WH-18
J1-PIN34 CAN A LOW 34 CBL-C5:Y798-C1 BK-18 CUST TERM 5 879-A212 WH-18 91 J1-PIN91 DISCRETE INP#2(DDI-2)
TEST POINTS CB TERM 19
REMOTE START T9 G410-J22 WH-18
CUST TERM 4 208-A30 WH-16 REF LOC D-6
(LINK 4 & 5 TO START) T6
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 33 A774-A2 WH-18 G410-G76 WH-18 C210-J23 GN-YL-16
CUST TERM 3 208-A115 WH-18 208-A209 WH-18 208-A136 WH-18 50 J1-PIN50 BATTERY- E
FCR 208-A137 WH-18 REF LOC J-11
392-9541 REF LOC H-10 A774-A187 WH-18 INT TERM 11 208-A291 WH-18 208-A210 WH-18 72 J1-PIN72 BATTERY- C210-G72 GN-YL-16
T3
2 REF LOC F-12
J1-PIN23 GND SW 2 23 A774-C12 WH-18 3 4
INT TERM 12 208-A14 WH-18 208-A126 WH-16 REF LOC G-11
9 A309-A268 WH-18 A774-A1 WH-18
CUST TERM 58 208-A206 WH-16 REF LOC H-12
H H
105-C7 WH-16 10 105-A197 WH-16 104-A301 WH-16 104-A305 WH-16 REF LOC G-11 CB TERM 16 PW 4.1 496-3472
160-7690
ECM POWER SWITCH
J1-PIN40 GND SW 3 40 A309-C6 WH-16 CUST TERM 17 ETH-PLA2 BK-0 INT TERM 77
214-5791
CUST TERM 18 F547-A300 WH-18 F414-A46 WH-18 F414-A61 WH-18 J2-PIN11 BUS VOLTAGE L1
118 J1-PIN118 REF ISLN GROUP INPUTS
CB TERM 17
J1-PIN48 BATT + 48 105-C11 WH-16
104-A198 WH-16 CUST TERM 19 CUST TERM 60 F405-A121 WH-18 109 J1-PIN109 PROG ISLN INP 1 INT TERM 78
R956-A201 WH-18 85 EPR F415-A50 WH-18 F415-A62 WH-18
J1-PIN52 BATT + 52 105-C10 WH-16 REF LOC H-9 417-9923 SMMR. CUST TERM 20 CUST TERM 61 F406-A122 WH-18 120 J2-PIN13 BUS VOLTAGE L2
J1-PIN20 PWM OUT.#1 SHIELD
CB TERM 18
208-C22 WH-18 13 208-A206 WH-16 A244-A125 WH-18 86
2
392-9541
SMR CUST TERM 62 F407-A123 WH-18
1
REF LOC G-10 REF LOC E-6 108-A19 WH-18
3 4 108 J1-PIN108 PROG ISLN INP 3 INT TERM 79
J1-PIN53 BATT + 53 105-C9 WH-16 9X-8124 F-C3
CUST TERM 63 F408-A124 WH-18 107 J1-PIN107 PROG ISLN INP 4 344-0415 F416-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3
30A CB TERM 19
104-A301 WH-16 87 R956-A181 WH-18 R956-A229 WH-18
J1-PIN70 KEY SW 70 105-C8 WH-16 27 X861-A205 WH-16 REF LOC G-9 X860-A18 WH-18 85 INT TERM 80
105-A202 WH-16 30 392-9541 G410-A166 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N
R956-A201 WH-18 REF LOC H-11 A774-A187 WH-18 86 SMMR
61 R954-A214 WH-18
E498-F3 WH-18
E498-F5 WH-18
J1-PIN61 BATT -
E498-F4 WH-18
E495-F7 WH-18
E496-F8 WH-18
E494-F6 WH-18
116 J1-PIN116 DISCRETE OUT. 1
X861-A205 WH-16 87 (CRANK)
J1-PIN63 BATT - 63
STARTER 1 115-A24 WH-16 30
1 5
MCB 8 (20A)
J1-PIN65 BATT - 65 C15 207-1564
2506 417-0729 101-A288 WH-16 A-C1 EMCP 4.4 351-2430
392-9541 F-C1 B-C1 B-C2 A-C10 264-5732 PW 4.1 496-3472
FCR 396-9610 396-9611 269-5219 267-1337
X861-C37 WH-16 INT TERM 10 MCB 4 (16A)
101-C25 WH-10 101-A289 WH-10 101-A148 WH-10 108-A304 WH-16
18 E494-B17 WH-18 11 E494-A83 WH-18 110 J1-PIN110 IA GEN IN
T1R 1 5
R955-A195 WH-18 83 J1-PIN83 DISCRETE OUT. 2
MCB 5 (16A) 392-9541
208-C16 WH-16
208-C15 WH-16
208-C17 WH-16
108-A119 WH-18
REF LOC H-12 (ECMR) E498-F2 WH-18 12 E498-B20 WH-18 16 E498-A108 WH-18 REF LOC G-12 REF LOC G-12 E498-A107 WH-18 22 J1-PIN22 I AC COMMON
101-R4 RD-2
INT TERM 14 MCB 2 (3 POLE 2A)
208-A120 WH-18
208-A207 WH-16
208-A127 WH-16
EMCP ETH 392-9541
208-C36 BK-8 A235-C27 WH-18 REF LOC J-13 04R
INT TERM 15 108-A286 WH-16
200-A41 WH-16
BRAID ENGINE BODY REF LOC G-4 E498-A108 WH-18 1 5
208-A191 WH-18 R957-A220 WH-18 106 J1-PIN106 DISCRETE OUT. 4 INT TERM 73
REF LOC G-4 E498-A107 WH-18 CUST TERM 1 108-A287 WH-16
BATTERY ISOLATOR F434-F16 WH-18 F434-B21 WH-18 F434-A91 WH-18 E486-A92 WH-18 E486-A66 WH-18
G G
PANEL ETH 1 1 1 J1-PIN1 VA GEN IN
ISOLATOR SWITCH REF LOC I-6 C210-A139 WH-18 CUST TERM 2
208-C23 WH-10
208-C34 WH-18
GRR CAR
392-9541
CHARGE ALT CUST TERM 41 Y918-A274 WH-16 2
5N-5692 3 4 1 5
CUST TERM 40 Y917-A275 WH-16 Y916-A12 WH-16 CUST TERM 39 208-A183 WH-18 R962-A236 WH-18 67 J1-PIN67 DISCRETE OUT. 9
PMG EXCITATION
DC HARNESS ENGINE
J-C1
CAR REF LOC F-12
351-6707 J-C2
392-9541 351-9187
R963-A182 WH-18
F
66
F
J1-PIN66 DISCRETE OUT. 10
CUST TERM 44 Y921-A6 WH-16
AUDIBLE ALARM
CUST TERM 43 Y920-A7 WH-16
2
3 4
Y919-A13 WH-16 CUST TERM 42
CUST TERM 21 R964-A294 WH-18 65 J1-PIN65 DISCRETE OUT. 11
14 1
3
10-J1 WH-18
11-J2 WH-18
1
2
CONNECT SIGNAL NAMES
PMG
CUST TERM 22 R965-A234 WH-18 75 J1-PIN75 DISCRETE OUT. 12
EARTH LEAKAGE REF LOC I-11 108-A37 WH-18 RED LAMP CB CLOSED INT TERM 69
108-A71 WH-18 REF LOC E-7
:D1
:D2
BK
BK
CB UV TRIP POS
CB UV TRIP NEG
Y920
Y921
WH
WH
RELAY 10 - COMMON ALARM (NO)
RELAY 10 - COMMON ALARM (NC)
CORE BALANCE CT 108-A35 WH-18 :U1 BK CB MOTOR POS Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER
COOLANT HEATER 240V INT TERM 64 I RED LAMP
X711-A153 WH-18 X711-A52 WH-18 169-4500 :U2 BK CB MOTOR NEG Y984 WH DIGITAL INPUT 2 - SPARE
CB TERM 12 A-C2 EMCP 4.4 351-2430
160-7690 PW 4.1 496-3472 A122 BK PWR (+5V) SUPP FROM ECM Y985 WH DIGITAL INPUT 3 - EARTH LEAKAGE (OPTION)
INT TERM 67 A235 WH SENSOR RETURN Y986 WH DIGITAL INPUT 4 - SPEED SELECT
L1 THERMOSTAT CB TERM 9 P855-A154 WH-18 P855-A17 WH-18 J2-PIN5 DEDICATED DISCRETE INPUT #4 (CB OPEN) A309 WH FUEL ENABLE Y987 WH DIGITAL INPUT 5 - SPARE
A380 CU RS485 ANN. SHLD Y988 WH DIGITAL INPUT 6 - SPARE
L2 CB TERM 10 P856-A155 WH-18 P856-A16 WH-18 J2-PIN4 DEDICATED DISCRETE INPUT #3 (CB CLOSED) A774 WH E-STOP Y989 WH DIGITAL INPUT 7 - SPARE
INT TERM 66 A779 WH CKT BRKR OVER-CURRENT TRIP (NC) Y990 WH DIGITAL INPUT 8 - SPARE
L3 E-STOP A780 WH CKT BRKR OVER-CURRENT TRIP (NO) Y993 WH DIGITAL OUTPUT 15 - SPARE
226-6446 AC101 WH AC AUXILIARY (L) Y994 WH DIGITAL OUTPUT 16 - SPARE
CB TERM 2 108-A156 WH-18 INT TERM 14 BREAKER TRIP RELAY BREAKER OPEN SWITCH
N AC121 WH AC BATTERY CHARGER SUPPLY (FUSED) Y997 WH DISCRETE OUTPUT 2
A B C 392-9541 160-9633
2 1
155-2267 AC199 WH AC AUXILIARY (N) Y998 WH DISCRETE OUTPUT 3
317-9506 HE-C2 CB TERM 4 208-A157 WH-18 INT TERM 12 AC200 WH AC AUXILIARY (E)
CB TERM 21 1 2
F485-A21 WH-18
1 2
F486-A104 WH-18 B481 WH BELL ALARM
INT TERM 63 3 4
L710-A27 WH-18
EARTH LEAKAGE C210 WH EARTH GROUND
1-HOB1 P858-CTE2 WH-18 8 CT CB TERM 7
C261-HE5 WH-14
3 4
ENABLE/DISABLE X712-A158 WH-18 X712-A58 WH-18 2
F484-A20 WH-18 J2-PIN58 DEDICATED ISOLATED DISCRETE INPUT #3
E486 WH SENSING VOLTAGE - PHASE A
240-7629 CB TERM 22 BREAKER CLOSE RELAY REF LOC E-5
(CB TRIP REQUEST)
BTR E487 WH SENSING VOLTAGE - PHASE B
2-HOB2 P859-CTE1 WH-18 9 CT 392-9541 F484-A142 WH-18 E488 WH SENSING VOLTAGE - PHASE C
INT TERM 62 BREAKER CLOSE SWITCH E494 WH CT SENSING - PHASE A
440-2036
INT TERM 15 108-GF7 WH-18 111-GF1 WH-18 5 +DC INT TERM 53 2.5mm
2 155-2267 384-5289
CB TERM 6 X713-A159 WH-18 X713-A49 WH-18 3 4
108-A70 WH-18 F547-A141 WH-18 REF LOC E-5 E495 WH CT SENSING - PHASE B
INT TERM 52 HE-C1 E496 WH CT SENSING - PHASE C
1 2
INTERNAL CIRCUIT
1 2
F547-A23 WH-18 G490-A25 WH-18 J2-PIN48 DEDICATED ISOLATED DISCRETE INPUT #4
INT TERM 11 208-GF3 WH-18 208-GF2 WH-18 7 -DC AC101-WH2 WH-14 AC717-WH1 WH-14 A390-HE1 WH-14 A396-HE4 WH-14 A L
2
(CB CLOSE REQUEST) E498 WH CT RETURN COMMON
BCR E560 WH BREAKER AUX 3 CONTACT (COM)
MCB 7 (25A) CUST TERM 68 F547-A22 WH-18 E561 WH BREAKER AUX 3 CONTACT (NC)
286-4746 CB TERM 13 E562-A160 WH-18 BREAKER OPEN CUST TERM 56 391-A117 WH-18 J2-PIN32 GROUP START
INT TERM 51 A391-HE2 WH-14 N E562 WH BREAKER AUX 3 CONTACT (NO)
BREAKER
B
INT TERM 53 L 1
T5/T6 BREAKER CUST TERM 71 G402-A199 WH-18 J2-PIN65 LOAD SHARE LINE KVAR
G404
G405
WH
BK
MPU (+)
MPU (-)
WIRE COLOUR
C M C
E-C2 P734 WH ANALOG INPUT (-)
ABBREVIATION DESCRIPTION
1 4
1
15
14
13
12
11
10
INT TERM 6
PE
LO
NO
A14
A13
A12
A11
GND
COM
COM
D12 -
D11 -
D12 +
D11 +
PLG 641
INT TERM 8 208-G6 WH-16 208-G21 WH-16
M
REF LOC I-10 CBL-A12:Y797-A2 WH-18 CBL-T1:Y797-T2 WH-18 CB TERM 3
A780-G8 WH-16
INT TERM 9
U1 SUPPLY
108-G7 WH-16 108-G10 WH-16 44 CB TERM 8 SCREEN CABLE
CBL-A12:Y798-A1 BK-18 CBL-T1:Y798-T1 BK-18
CB TERM 1 41
REF LOC I-10
SY 42
HARNESS LAYER TABLE
CB TERM 2
ECM 2 POLE SWITCH
2 1
A779-G9 WH-16
CELL CB TERM 5
RS485 RS432
IDENT PART NO CHG LOC DESCRIPTION NOTE
GND
COM
1
Rx
Tx
GPS HARNESS AS - - - - -
A
2
C8 C9 3
A 481-1897 - SH 2/3/4/5 CONTROL PANEL
1
3
1
A AUX 2 24
+
-
AUDIBLE ALARM
J
J
467-4496
493-2624
-
-
SH 4
SH 4
AREP/PMG ADAPTOR HARNESS
CIRCUIT BREAKER (T5/T6 INTERNAL) A
X711-G14 WH-16 CB 12 K 397-8483 - SH 2 CHARGING ALT HARNESS
21
208-G19 WH-16 22
X710-G13 WH-16
M 492-4950 - SH 2 CANOPY E-STOP THIS SCHEMATIC IS FOR THE XQP500 RENTAL GENERATOR SET WITH EMCP 4.4
CB TERM 11 T 517-0132 - SH 5 TELEMATICS
1 5 RELAY COIL
AH NONE - SH 5 ALT HEATER ELECTRICAL SYSTEM
NOTE: WHEN EARTH LEAKAGE OPTION IS FITTED; BE 523-9338 - SH 4 BREAKER EARTH
REMOVE LINK BETWEEN CB-TERM-3 AND CB-TERM-4 AUX 3 GF 485-0002 - SH 5 EARTH LEAKAGE MEDIA NUMBER: UENR7488-01
34 2
ME 519-7081 - SH 5 MODBUS TO TELEMATICS
31
E561-G16 WH-16 CB TERM 14 3 4 RELAY CONTACTS
WH 497-8561 - SH 5 HEATERS (WATER OR ALT) SCHEMATIC PART NUMBER: 480-7752, CHANGE: 08, VERSION: DK
E560-G17 WH-16 32 E562-G15 WH-16
CB TERM 13
CTE 485-1689 - SH 5 EARTH LEAKAGE CT (PANEL)
CB TERM 15 Components are shown installed on a fully operable generator set in a non powered state.
DIODE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
CONTROL PANEL
VIEW ALL CALLOUTS
MOTOR MECH
INTERNAL
TERM RAIL
A
BREAKER
CONNECTOR
A-C4
VIEW OF AREA “A”
(ROTATED FOR CLARITY) MCB/RELAY RAIL
ECM POWER
CB TERMINAL SWITCH
CUSTOMER
BREAKER SWITCH TERM RAIL
LEFT SIDE VIEW
VIEW ALL CALLOUTS
CONNECTOR A-C2
E-STOP HEATER
AUDIBLE
ALARM
CONNECTOR
C-C2
ECM CONFIGURATION
NOTES:-
-LINK TERMINALS 16 AND 17 FOR 50Hz
-LINK TERMINALS 17 AND 18 FOR 60Hz
-TERMINALS ARE LOCATED ON THE INTERNAL TERMINAL RAIL
(INT TERM)
CB TERMINAL LIST
DESCRIPTION CIRCUIT ID
MCB 7 HEATERS (OPTIONS) 25A AC101/AC717
DESCRIPTION CIRCUIT ID
MCB 1 BATTERY CHARGER MCB 2A AC101/AC121
MCB 2-1 GENSET SENSING 3 POLE MCB 2A F434/E486
MCB 2-2 GENSET SENSING 3 POLE MCB 2A F435/E487
MCB 2-3 GENSET SENSING 3 POLE MCB 2A F436/E488
MCB 4 PANEL COMPONENTS MCB 16A 101/108
MCB 5 ECM MCB 16A 101/104
MCB 6 EMCP MCB 10A 101/103
MCB 8 STARTER MOTOR MCB 20A 101/115
MCB 10-1 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F484/F414
MCB 10-2 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F485/F415
MCB 10-3 BUS AC SENSING 3 POLE MCB 2A [LOCATED IN BREAKER] F486/F416
MCB 11-1 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V800/V801
MCB 11-2 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V802/V803
MCB 11-3 GEN AC TEST POINTS 3 POLE MCB 2A [LOCATED IN BREAKER] V804/V805