MAN-cats III - Manual Utilizador - V300

MAN-cats® III Test and Diagnostic System
User manual
Publication data
For any queries or suggestions regarding this User Manual, please contact Technical Documentation at the
following address:
MAN Truck & Bus AG

Department SAWID
Dachauer Straße 667
D-80995 Munich
Copy deadline: 09/2014
Disclaimer
This User Manual is subject to change due to technical progress. Computer specifications and manuals are
subject to change without notice.
For this reason, you can find the current version of the User Manual on the MAN After Sales Portal.
MAN Truck & Bus AG assumes no liability for damage incurred directly or indirectly from errors, omissions or
discrepancies between the computer and the manuals.
If any modifications are made without the written approval of MAN Truck & Bus AG, then MAN Truck & Bus AG
shall not be liable for any warranty or guarantee claims arising from damage and defects attributable to unauthor-
ised modifications. Furthermore, MAN Truck & Bus AG shall not be liable for any damage resulting from the
unapproved modification.
MAN Truck & Bus AG assumes corresponding qualification of the persons performing all tasks (particularly safe-
®
ty-relevant tasks) when working with MAN-cats III.
Exemption from liability
All the designations of products mentioned in the user manual are trademarks of the respective companies.
The omission of a trademark symbol ® or TM does not indicate that the designation is a free brand name.
Copyright © 2014 MAN Truck & Bus AG
Any reprinting, translation or duplication by any means whatsoever – in whole or in part – requires prior written
consent from MAN Truck & Bus AG.
Issue:
Version 3.0 – English
MCA number:
MCA-7-0-240
THMC3030 Publication data 1

Quick overview of chapters
1 Recording of vehicle data
2 Introduction
3 General notes on safety
4 Short overview of MAN-cats® III start-up
5 Requirements
6 MAN After Sales Portal (ASP)
7 Access management
8 Smart Card
9 Licence file
10 User and runtime rights
11 MAN-cats® III installer
12 MAN-cats® III installation
13 Connection configuration
14 VCI Manager
15 Software updates
16 MAN-cats® III interface
17 Working with MAN-cats® III
18 Information portal
19 Application tools
20 Control unit selection
21 Vehicle-related diagnostics
2 Quick overview of chapters THMC3030

22 System-related diagnostics
23 Tools
24 System settings
25 Uninstalling MAN-cats® III
26 Buttons and status displays
27 Tips and tricks
28 Support
THMC3030 Quick overview of chapters 3

Contents
Publication data ...................................................................................................................................................... 1

Quick overview of chapters ................................................................................................................................... 2
Contents ................................................................................................................................................................ 4
1 Recording of vehicle data .................................................................................................................... 9
2 Introduction ......................................................................................................................................... 10
3 General notes on safety ..................................................................................................................... 11
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4 Short overview of MAN-cats III start-up .......................................................................................... 12
4.1 Preparatory measures ........................................................................................................................ 12
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4.2 MAN-cats III installation .................................................................................................................... 13
4.2.1 Installation via the MAN After Sales Portal ......................................................................................... 13
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4.3 MAN-cats III start-up ......................................................................................................................... 13
5 Requirements ...................................................................................................................................... 14
5.1 Service computer requirements .......................................................................................................... 14
5.1.1 Hardware ............................................................................................................................................ 14
5.1.2 Software .............................................................................................................................................. 14
5.2 Vehicle Communication Interface (VCI) requirements ....................................................................... 14
5.3 Infrastructure requirements ................................................................................................................ 15
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5.4 MAN-cats III requirements ................................................................................................................ 15
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5.4.1 MAN-cats III software ........................................................................................................................ 15
5.4.2 User and runtime rights ...................................................................................................................... 15
5.4.3 Smart Card ......................................................................................................................................... 15
5.4.4 Licence file .......................................................................................................................................... 15
5.4.5 Access to MAN After Sales Portal ...................................................................................................... 15
6 MAN After Sales Portal (ASP) ............................................................................................................ 16
6.1 Why do I need the MAN After Sales Portal? ...................................................................................... 16
6.2 Registration on MAN After Sales Portal ............................................................................................. 17
6.3 Profile information on the MAN After Sales Portal ............................................................................. 18
6.4 Web-Shop ........................................................................................................................................... 19
7 Access management .......................................................................................................................... 20
8 Smart Card ........................................................................................................................................... 21
8.1 Purchase of Smart Cards ................................................................................................................... 21
8.2 Smart Card use................................................................................................................................... 21
8.2.1 Tasks of the MAN-cats administrator ................................................................................................. 22
8.2.2 Smart Card users................................................................................................................................ 29
8.3 Loss of a smart card ........................................................................................................................... 30
8.4 Password guidelines ........................................................................................................................... 31
4 Contents THMC3030
8.5 Workshop identification (WID) ............................................................................................................. 31
8.6 User identification (fingerprint) ............................................................................................................ 31
8.7 Smart Card update .............................................................................................................................. 31
8.7.1 Updating packages of runtime rights .................................................................................................. 32
8.7.2 Regular updating of the Smart Card ................................................................................................... 32
9 Licence file ........................................................................................................................................... 33
9.1 Purchase of Online Basic runtime rights (licence file) ........................................................................ 33
9.1.1 Computer ID ........................................................................................................................................ 33
9.2 Licence file use.................................................................................................................................... 34
9.2.1 Copying computer ID to the clipboard ................................................................................................. 34
10 User and runtime rights ...................................................................................................................... 35
10.1 User rights ........................................................................................................................................... 35
10.2 Runtime rights ..................................................................................................................................... 35
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10.3 Users with MAN-cats III Smart Card ................................................................................................. 36
10.3.1 Purchasing a Smart Card .................................................................................................................... 36
10.3.2 Purchasing packages of runtime rights ............................................................................................... 40
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10.4 Users without MAN-cats III Smart Card ............................................................................................ 41
10.4.1 Storing the computer ID ...................................................................................................................... 41
10.4.2 Purchase of Online Basic runtime rights (licence file) ........................................................................ 42
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11 MAN-cats III installer .......................................................................................................................... 43
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11.1 Menu of the MAN-cats III installer ..................................................................................................... 43
11.1.1 "Add Software" menu item .................................................................................................................. 44
11.1.2 "Request File" menu item .................................................................................................................... 45
11.1.3 "Show Protocol" menu item ................................................................................................................. 49
11.1.4 "Open Configuration" button ............................................................................................................... 52
11.1.5 "Show Download" menu item .............................................................................................................. 53
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12 MAN-cats III installation .................................................................................................................... 54
12.1 Installation using a download from the MAN After Sales Portal ......................................................... 54
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12.2 Offline installation of MAN-cats III...................................................................................................... 63
13 Connection configuration ................................................................................................................... 69
14 VCI Manager ......................................................................................................................................... 72
14.1 VCI Manager overview ........................................................................................................................ 72
14.2 Initial start-up of the Vehicle Communication Interface ...................................................................... 76
14.3 VCI application T200 ........................................................................................................................... 85
14.3.1 Installation wizard T200 ...................................................................................................................... 86
14.3.2 Connection wizard T200 ..................................................................................................................... 93
14.3.3 Firmware update T200 ........................................................................................................................ 96
14.3.4 S-MVCI recovery T200 ........................................................................................................................ 98
14.4 Connecting (changing) VCI ............................................................................................................... 103
14.5 S-MVCI options ................................................................................................................................. 106
14.5.1 Importing a T200 configuration file .................................................................................................... 107
THMC3030 Contents 5
14.5.2 Exporting a T200 configuration file ................................................................................................... 112
14.5.3 Exporting VCI information T200 ....................................................................................................... 114
14.5.4 Changing the interface language of the VCI Manager (T200) ......................................................... 116
14.5.5 Setting the protocol level T200 ......................................................................................................... 117
15 Software updates .............................................................................................................................. 118
15.1 Automatic software download ........................................................................................................... 118
15.2 Installation of system updates .......................................................................................................... 118
15.3 Installation of control file updates ..................................................................................................... 120
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16 MAN-cats III interface ...................................................................................................................... 121
16.1 Areas of the user interface ............................................................................................................... 121
16.1.1 Application area ................................................................................................................................ 121
16.1.2 Header bar ........................................................................................................................................ 122
16.1.3 Toolbar .............................................................................................................................................. 122
16.1.4 Status bar ......................................................................................................................................... 122
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17 Working with MAN-cats III............................................................................................................... 123
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17.1 Launching MAN-cats III................................................................................................................... 123
17.2 Login ................................................................................................................................................. 123
17.2.1 Access by Smart Card ...................................................................................................................... 123
17.2.2 Access by Online Basic runtime rights (licence file) ......................................................................... 125
17.3 Vehicle selection page ...................................................................................................................... 126
17.3.1 Starting a new session...................................................................................................................... 126
17.3.2 Resuming an existing session .......................................................................................................... 128
17.4 Vehicle info page .............................................................................................................................. 129
17.4.1 Vehicle overview ............................................................................................................................... 130
17.4.2 Executed diagnostic applications ..................................................................................................... 130
17.5 System navigation ............................................................................................................................ 131
17.6 Selecting a Vehicle Communication Interface (VCI) ........................................................................ 132
17.6.1 Connected VCI ................................................................................................................................. 132
17.6.2 Unconnected VCI.............................................................................................................................. 133
17.7 Diagnostic session options ............................................................................................................... 134
18 Information portal ............................................................................................................................. 136
18.1 Navigation tree.................................................................................................................................. 137
18.2 Display area ...................................................................................................................................... 137
18.3 Installation of DJVU plug-in .............................................................................................................. 139
19 Application tools ............................................................................................................................... 143
19.1 Screenshots ...................................................................................................................................... 143
19.2 Document viewer .............................................................................................................................. 144
19.3 SPN search engine ........................................................................................................................... 146
20 Control unit selection ....................................................................................................................... 149
20.1 Identification ...................................................................................................................................... 151
20.2 Diagnostic memory ........................................................................................................................... 152
6 Contents THMC3030
20.3 Flashing ............................................................................................................................................. 153
20.3.1 Filtering firmware versions ................................................................................................................ 154
20.4 Repeat detection after control unit selection ..................................................................................... 155
21 Vehicle-related diagnostics .............................................................................................................. 157
21.1 Control unit detection for overall vehicle ........................................................................................... 158
21.2 Vehicle diagnostic memory ............................................................................................................... 159
21.3 Ordering a conversion data file (UDF) .............................................................................................. 164
21.3.1 Ordering a conversion data file without vehicle ................................................................................ 165
21.3.2 Ordering a conversion data file with vehicle ..................................................................................... 178
21.4 Programming ..................................................................................................................................... 191
21.4.1 Vehicle conversion ............................................................................................................................ 193
21.4.2 Control unit replacement ................................................................................................................... 197
21.4.3 Customer-specific parameters .......................................................................................................... 201
21.5 Management of vehicle data ............................................................................................................. 212
21.5.1 Contents of vehicle data file .............................................................................................................. 213
21.5.2 Conversion data file contents ............................................................................................................ 216
21.5.3 Cancelling a conversion .................................................................................................................... 219
21.5.4 Download conversion ........................................................................................................................ 224
21.5.5 Download vehicle data file ................................................................................................................ 229
21.6 Body container .................................................................................................................................. 231
21.7 Maintenance ...................................................................................................................................... 235
21.7.1 Display current maintenance appointments ...................................................................................... 236
21.7.2 Confirm maintenance appointments ................................................................................................. 238
21.7.3 Maintenance configuration ................................................................................................................ 242
21.8 Workshop routines ............................................................................................................................ 249
21.8.1 Roller dynamometer mode ................................................................................................................ 249
22 System-related diagnostics .............................................................................................................. 257
22.1 Control unit detection ........................................................................................................................ 258
22.2 Read out control unit diagnostic memory .......................................................................................... 259
22.3 Control unit identification ................................................................................................................... 263
22.4 Monitoring.......................................................................................................................................... 265
22.5 Freely definable monitoring ............................................................................................................... 272
22.6 Actuator test ...................................................................................................................................... 276
23 Tools ................................................................................................................................................... 278
23.1 DLS coil tester ................................................................................................................................... 279
24 System settings ................................................................................................................................. 280
24.1 Accessing the system settings .......................................................................................................... 280
24.2 System settings interface .................................................................................................................. 280
24.2.1 Navigation menu of the system settings ........................................................................................... 280
24.2.2 Display window of the selected menu item ....................................................................................... 281
24.3 Common settings .............................................................................................................................. 283
THMC3030 Contents 7
24.3.1 User settings ..................................................................................................................................... 283
24.3.2 Session log ....................................................................................................................................... 284
24.3.3 Logging preferences ......................................................................................................................... 285
24.4 Information ........................................................................................................................................ 286
24.4.1 User information ............................................................................................................................... 286
24.4.2 System information ........................................................................................................................... 290
24.5 Network connection .......................................................................................................................... 291
24.6 Program settings ............................................................................................................................... 292
24.6.1 RSS language ................................................................................................................................... 292
24.6.2 Interface language ............................................................................................................................ 292
24.6.3 Support language ............................................................................................................................. 293
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25 Uninstalling MAN-cats III ................................................................................................................ 294
26 Buttons and status displays ............................................................................................................ 299
26.1.1 General buttons ................................................................................................................................ 300
26.1.2 Buttons on the permanent toolbar .................................................................................................... 300
26.1.3 Application-dependent buttons ......................................................................................................... 301
26.1.4 Status symbols and displays ............................................................................................................ 306
27 Tips and tricks ................................................................................................................................... 309
28 Support ............................................................................................................................................... 311
8 Contents THMC3030
1 Recording of vehicle data
The vehicles of MAN Truck & Bus AG are equipped with data storage devices that can record and store
information about the vehicle condition, vehicle specifications and faults.
Examples of stored data in the vehicle include:

 Vehicle configuration data, e.g. regarding installed electronic systems
 Vehicle usage data, e.g. mileage and consumption figures
 Diagnostic memory data
 Maintenance data, e.g. maintenance appointments, monitored and displayed maintenance components
The vehicle data make it easier to diagnose vehicle systems during maintenance and service work. They are
used to assist with further development in terms of vehicle quality and safety. It is not possible to produce move-
ment profiles based on these data.
®
The diagnostic system MAN-cats can be used to read out these data from the data storage devices of the vehi-
cle during the course of maintenance and service work. After a fault has been remedied, the data in the vehicle
are continuously overwritten or deleted.
Parts of the stored data are sent to MAN Truck & Bus AG headquarters, where they are used as an important aid
for damage investigation and avoidance as well as for vehicle configuration, use optimisation and further devel-
opment.
Furthermore, this information can be used during the course of official investigations or for the settlement of
disputes involving MAN Truck & Bus AG companies and also be made available to third parties.
When vehicles from MAN Truck & Bus AG are used, situations are conceivable in which the above described
technical data could become personally related in conjunction with other information (tachograph, accident report,
witness statements etc.).
THMC3030 Recording of vehicle data 9

2 Introduction
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Explanation of the structure of the MAN-cats III User Manual.
Please check at regular intervals on the MAN After Sales Portal whether you have the latest version
i of the User Manual.
The table of contents features cross-references. Clicking on the name of the chapter moves the reader to the
selected chapter content.
First, check the compatibility of your system. You can find the relevant data in Chapter 5. You can then begin the
installation. During the installation, follow the specifications in the user manual without fail.
The user-specific descriptions and specifications are explained after the installation. This information is needed
®
for the login and for working in MAN-cats III. For this purpose, we have included cross-references: the required
information is displayed when you click on the link, e.g. (see Chapter ...).
The texts in this user manual are sub-divided according to four rules.
1. Normal text: To introduce or describe a chapter
2. Text in bulleted lists: ● Step-by-step instructions/lists
3. Text framed in red and written in bold:

! Warning and/or safety note!
4. Text framed in black:

i Tip for users
Trademarks
® ®
Microsoft , Windows , the Windows logo, Diskpart and ImageX Tool for Windows are registered trademarks of
Microsoft Corporation in the United States and/or other countries.
Adobe, the Adobe logo and Adobe Reader are either registered trademarks or trademarks of Adobe Systems
Incorporated in the United States and/or other countries.
Panasonic® is a registered trademark of Matsushita Electric Industrial Co., Ltd.
Names of products, brands, etc. appearing in this manual are trademarks or registered trademarks of their re-
spective owner companies.
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MAN-cats is a registered trademark of MAN Truck & Bus AG.
10 Introduction THMC3030
3 General notes on safety
Read this user manual carefully before start-up. Observe all safety notes in the User Manual, in the test and
®
diagnostic system MAN-cats III and from the vehicle and tool manufacturer.
Observe current national legislation. In some cases, functions provided by the system may be performed only by
persons with special training or certification.
Secure the vehicle against rolling away and shift the gearbox into neutral. Take care when working on hot or
moving parts (e.g. engine) to avoid burns and other injuries. When tilting the cab, secure all loose parts and the
doors. Risk of death due to high voltage: when working on the Ultra Caps, comply without fail with the safety
regulations according to DIN VDE 0105. Only technical staff with ADR expert certification are authorised to work
on the airbag.
Observe the applicable accident prevention regulations. All pending work may be performed only by qualified
staff. Please observe the current repair manuals and the relevant test records. Perform all work with the greatest
possible care. Any incorrect parameter settings may lead to serious system faults.
The following always applies: check the entire system after replacing system components and after any work
related to these components.
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When working with MAN-cats III, special safety notes will be displayed for you at certain work steps. The safety
notes must always be observed and followed.
An overview of possible note types is provided below.
NOTE
A "NOTE" warns about a hazard that may cause material damage if it is not avoided.
CAUTION
A "CAUTION" note warns about a low-risk hazard that may cause minor or moderate injury if it is not avoided.
WARNING
A "WARNING" note warns about a medium-risk hazard that may possibly cause death or serious injury if it is
not avoided.
DANGER
A "DANGER" note warns about a high-risk hazard that will directly cause death or serious injury if it is not
avoided.
THMC3030 General notes on safety 11

4 Short overview of MAN-cats® III start-up
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A number of work steps must be carried out for MAN-cats III start-up. The work steps listed below are divided up
into the following areas:
 Preparatory measures

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MAN-cats III installation

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MAN-cats III start-up
The listed work steps are intended only as an overview of the measures required as part of
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MAN-cats III start-up. Detailed information on the individual work steps can be found in
! the linked chapters.
4.1 Preparatory measures

 Set up service computer (observe system requirements and install additionally required software -
Chapter 5).
 Registration on MAN After Sales Portal (company information, credit card details must be provided to use
articles, applications or products for which a charge is payable - Chapter 6.2).
i Activation of the MAN After Sales Portal for all information or products may take some time.

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Purchase of the MAN-cats III Smart Cards via the MAN After Sales Portal (Chapter 8.1).
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i MAN-cats III Smart Cards are delivered by post and this may therefore take time accordingly.
The administrator PIN letter required for activation is also sent separately by post.
 Purchase of runtime rights "Online Basic" (licence file) via the MAN After Sales Portal for operation of
® ®
MAN-cats III without using a MAN-cats III Smart Card (Chapter).9.1

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Purchase of the required runtime rights packages via the MAN After Sales Portal for operation of MAN-cats
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III using a MAN-cats III Smart Card (Chapter 10.3.2).
The runtime rights packages must be purchased and assigned individually for each Smart Card.
i Your runtime rights are tied to hardware when a computer ID is used. You can find more infor-
mation about the computer ID in Chapter 9.1.1.
12 Short overview of MAN-cats® III start-up THMC3030

4.2 MAN-cats® III installation
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The testing and diagnostic software MAN-cats III can be installed by downloading it from the MAN After Sales
Portal (Chapter12.1).
4.2.1 Installation via the MAN After Sales Portal


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Start the download of the MAN-cats III testing and diagnostic software on the MAN After Sales Portal
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(download must be performed on the MAN-cats III service computer).
i ®
An internet connection is required to download the MAN-cats III software.

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Install the MAN-cats III testing and diagnostic software
i The installation process runs automatically. The instructions of the installation wizard are dis-
played during installation. For more information, see Chapter 12.1.
4.3 MAN-cats® III start-up


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Launch the MAN-cats III testing and diagnostic software (double-click on the displayed icon on the service
computer desktop - Chapter 17.1).

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Activate the MAN-cats III Smart Cards in the access management area of MAN-cats III (Chapter 8.2.1.1).
i The administrator password is needed to activate the Smart Cards (administrator PIN letter).

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Activate the runtime rights packages on the MAN-cats III Smart Card (First login, Chapter 8.7.1).
i An internet connection is required to activate the runtime rights packages.

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Set up a Vehicle Communication Interface in MAN-cats III by means of VCI Manager (Chapter 14.2).
i Fault-free operation can be guaranteed only for interfaces verified by MAN Truck & Bus AG.
THMC3030 Short overview of MAN-cats® III start-up 13

5 Requirements
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To be able to use all the new features and functions of MAN-cats III to the full extent, it is mandatory to fulfil
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certain requirements. Faultless operation of MAN-cats III can only be guaranteed if all of the requirements
described in the following chapters are fulfilled.
5.1 Service computer requirements

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Specific hardware and software requirements must be met for installation of MAN-cats III. An Internet connection
is also required.
The specified hardware and software requirements are only a basic requirement valid in April 2014,
i and may be increased due to system updates. Information on this subject is available in the MAN
After Sales Portal.
5.1.1 Hardware
 Random access memory: 4 GB or more
 Free hard-disk space: at least 40 GB
 Display resolution: at least 1024 x 768 pixels
 Network interface: at least one Ethernet connection
 Processor: at least Dual Core or higher
 Contact-based Smart Card read/write device, internal or external. Further information is available on the
MAN After Sales Portal
5.1.2 Software
 Microsoft Windows 7 operating system (32-bit or 64-bit versions) with the available updates (current service
packs, security updates, etc.)
 At least Oracle Java 1.6 JRE or 1.7 JRE in current version (32-bit recommended)
 Current Microsoft Internet Explorer with Java plug-in
 Microsoft .NET Framework 3.5 SP1 or higher
 Anti-virus software
Configuration
 Set the time zone corresponding to the location or region in the system settings of Microsoft Windows
®
A difference between the system time of the service computer and MAN-cats III can lead to
! operational faults.
5.2 Vehicle Communication Interface (VCI) requirements

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No warranty can be provided for compatibility with MAN-cats III for interfaces that are not certified by MAN Truck
& Bus AG.
 Interface compatible with D-PDU-API-ISO 22900 Version 2.2
 Interfaces can be certified by the manufacturer with MAN Truck & Bus AG.
Further information on the subject of Vehicle Communication Interface can be found on the MAN After Sales
Portal.
14 Requirements THMC3030
5.3 Infrastructure requirements
The requirements and the set-up of the infrastructure depend on the location and may require system knowledge.
For queries about the infrastructure requirements and setting up your network access, please consult the respon-
sible system administrator or the IT manager at your company.

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An internet connection is required for operating MAN-cats III (broadband access such as DSL is recom-
mended).
5.4 MAN-cats® III requirements

5.4.1 MAN-cats® III software
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There are two different options for installing the MAN-cats III software.
 Download via the MAN After Sales Portal
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Registration on the MAN After Sales Portal is necessary in order to download the MAN-cats III software.
Registration is free of charge and can be performed at any time.
You can find further information about registering on the MAN After Sales Portal in Chapter 6.2.
5.4.2 User and runtime rights

An internet connection and registration on the MAN After Sales Portal are required for purchasing and updating
user and runtime rights.
5.4.3 Smart Card

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In order to operate MAN-cats III by means of a Smart Card, it is necessary to purchase and assign user and
runtime rights. For more information on this topic, see Chapter 8.
5.4.4 Licence file

In order to operate MAN-cats® III by means of a licence file, it is necessary to purchase Online Basic runtime
®
rights. Moreover, it is absolutely necessary to have an Internet connection to log into MAN-cats III with a licence
file. Only a restricted application area will be available to you when using a licence file. For more information on
this topic, see Chapter 9.
5.4.5 Access to MAN After Sales Portal

An internet connection, registration on the MAN After Sales Portal and an access password are required for
access to the MAN After Sales Portal. For more information on this topic, see Chapter 6.
THMC3030 Requirements 15
6 MAN After Sales Portal (ASP)
MAN Truck & Bus AG uses the MAN After Sales Portal to provide information and offers on repair, maintenance,
services and training. Registered users can obtain access here to technical documentation, circuit diagrams,
standard times and Technical Information sheets and Service Bulletins, for example.
Content at a glance:
 Repair and maintenance manuals

®
Information and software for vehicle diagnostics with the MAN testing and diagnostic system MAN-cats
 Online catalogue of MAN Genuine spare parts
 Available seminars and training courses
 Contact details for the MAN Service network
 Technical support
 Approved service products
The content of the MAN After Sales Portal will be extended or supplemented step-by-step.
6.1 Why do I need the MAN After Sales Portal?

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The MAN After Sales Portal is needed for information relating to MAN-cats III, updates and support.
In addition, it is also possible to purchase Smart Cards / licence files and the runtime rights required for operation
®
of MAN-cats III. When purchasing runtime rights, the system differentiates between users with a Smart Card and
users without a Smart Card. You can find further information about purchasing Smart Cards/licence files and the
required runtime rights in the following chapters:

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Users with MAN-cats III Smart Card (Chapter 10.3)

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Users without MAN-cats III Smart Card (Chapter 10.4)
i We recommend registering on the MAN After Sales Portal and purchasing the MAN-cats® diagnostic
system before starting work on MAN or Neoplan vehicles.
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Required main steps on the MAN After Sales Portal for setting up MAN-cats for workshop operation:
 Registration on the MAN After Sales Portal

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Purchase of the MAN-cats diagnostic system as a complete system in the web shop

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Participation in MAN-cats III online training
 Purchase of the required rights to perform repairs, maintenance or diagnostics
The MAN After Sales Portal contains information and recommended procedures for all task areas related to
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working with the MAN-cats testing and diagnostic system.
Task areas:
 Vehicle diagnostics
 Vehicle maintenance
 Vehicle repair
 Re-programming control units
16 MAN After Sales Portal (ASP) THMC3030

6.2 Registration on MAN After Sales Portal
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A one-off registration on our MAN After Sales Portal is necessary for running MAN-cats III. Registration is possi-
ble at any time and is free and with no obligation.
You can find the MAN After Sales Portal at the following link: www.asp.mantruckandbus.com
Fig. 1
 Go to the above website (Fig. 1) and click on the link "Register free of charge" (1).
Follow the instructions until the registration is complete. It can take some time to gain full access (e.g. Web Shop)
to the MAN After Sales Portal, so it is recommended to complete your registration as early as possible.
THMC3030 MAN After Sales Portal (ASP) 17

6.3 Profile information on the MAN After Sales Portal
You can find information and details relating to your registration on the MAN After Sales Portal under the heading
"My profile" (Fig. 2).
Fig. 2
The "My profile" area (1) contains the following menu items, for example:
 Personal details
 Language settings
 Change password
 Company data
 Diagnostic data
 Purchased user items
 Purchased company items
 My orders
 Request portal role
 Manage credit cards
All information for the selected menu item is shown in the display field (2)
User profile settings and changes can be performed only by the MAN After Sales Portal admin-
! istrators in your company.
18 MAN After Sales Portal (ASP) THMC3030

6.4 Web-Shop
The Web-Shop (Fig. 3) can be accessed via the navigation item “Web-Shop“ in the navigation bar Here it is
possible to purchase runtime rights for different types of information as well as vehicle documentation, etc. It is
also possible to apply for access to applications such as the Standard Time Catalogue or spare parts catalogue.
i Some areas of the Web-Shop are visible only after login on the MAN After Sales Portal and are
rights-dependent.
Fig. 3
 Using the product search function (1), it is possible to perform a targeted search according to article number
or designation.
 The shopping cart display (2) contains information on the current shopping cart status. To open the shopping
cart, click on the "To the Shopping Cart" button.
 All available articles for the logged-in user profile are listed in the Web-Shop menu (3). The desired item can
be selected by clicking on the shopping cart icon.
THMC3030 MAN After Sales Portal (ASP) 19

7 Access management
®
The access management function of MAN-cats III (Fig. 4) is needed to manage the login data. A distinction is
made here between login by means of Smart Card or login by means of licence file (e.g.Online Basic runtime
rights).
Fig. 4
The following functions are available in the "Smart Card" area (1):
 Change the user password (Chapter 8.2.2.2)
 Resetting a user password (Chapter 8.2.1.2)
 Deactivate Smart Card (Chapter 8.2.1.3)
 Activating a Smart Card (Chapter 8.2.1.1)
The following functions are available in the "Without Smart Card" area (2):
 Copying the computer ID to the clipboard (Chapter 9.2.1)
 Login with a licence file “Online Basic runtime rights“ (Chapter 17.2.2)
The button for launching the access management function is located on the login page in the application-specific
toolbar.
 The access management function is opened with the (Fig. 5) button.
Fig. 5
 The access management function is closed with the (Fig. 6) button and the user is returned to the login
page.
Fig. 6
20 Access management THMC3030

8 Smart Card
®
Use of a Smart Card (Fig. 7) is mandatory in order to use the full functionality of MAN-cats III. The runtime rights
of the individual diagnostic packages as well as special authorisations or restrictions of the user are stored on the
Smart Card.
All the Smart Cards of a workshop have the same workshop identification (WIDxxxxx), but each Smart Card has
its own individual fingerprint.
The fingerprint is stored in the corresponding control units of the vehicle for certain applications or functions of
®
MAN-cats III.
Fig. 7
®
The Smart Cards for MAN-cats III do not contain any runtime rights upon delivery for security
! reasons.
8.1 Purchase of Smart Cards

Smart Cards are purchased on the MAN After Sales Portal. Further information and a description of how to pur-
chase a Smart Card can be found in Chapter 10.3.1.
8.2 Smart Card use

®
Use of MAN-cats III Smart Cards is divided into the following areas:
 Administrator
 User
i Further information on Smart Cards is available on the MAN After Sales Portal.
THMC3030 Smart Card 21

8.2.1 Tasks of the MAN-cats administrator
® ®
If MAN-cats III is operated using a Smart Card, it is necessary to designate a MAN-cats III administrator.
® ®
A MAN-cats III administrator must be defined by the buyer or owner of the MAN-cats III system. It is recom-
®
mended to appoint a person with managerial authority as the MAN-cats III administrator.
Suitable persons for this are: Workshop Foreman, departmental manager or company owner.
®
Tasks of the MAN-cats III administrator for managing the Smart Card:
 Ordering and activating new Smart Cards
 Assigning a user to each Smart Card before its first use and assigning the initial password
 Deactivating Smart Cards ready for return to MAN Truck & Bus AG
 Managing user-specific updates
 Purchasing user and runtime rights
 Resetting the user password of every user (if necessary)
 Defining user rights
 Notifying MAN Track & Bus AG immediately about any Smart Card loss (Chapter 8.3)
8.2.1.1 Smart Card activation

To activate the Smart Card, you must first enter the administrator password. The required administrator password
is contained in the administrator password letter which was sent by post. An initial password must then be as-
signed to the Smart Card and the respective user informed of this password.
Administrator login
®
To enter the administrator password, open the access management on the login screen of MAN-cats III (Fig. 8).
Fig. 8
 Open the access management function by clicking on the (Fig. 9) button.
Fig. 9
22 Smart Card THMC3030

The access management is then opened in the next step (Fig. 10).
Fig. 10

®
Insert the MAN-cats III Smart Card in the Smart Card reader/writer.
 Open the input window for the administrator password by pressing the "Activating a Smart Card" button (1).
The following dialogue box shows the input screen for the administrator password (Fig. 11).
Fig. 11
Enter the administrator password and confirm your input by pressing the "OK" button.

Assigning an initial password
After entering the administrator password, it is necessary to assign an initial password (Fig. 12). When assigning
®
the initial password, the password guidelines for MAN-cats III must be observed. (Chapter 8.4)
i The "OK" button does not become active until the initial password has been entered.
Fig. 12
 Enter the new initial password, repeat the entry and then confirm with "OK".
Success message for Smart Card activation (Fig. 13).
Fig. 13 (Available only in German at the time that the document was finalized.)
 Confirm the success message with "OK".

8.2.1.2 Resetting a user password
®
If the user password for a Smart Card is lost, the MAN-cats III administrator must the user password for this
Smart Card. The administrator password is needed for this.
i ®
Resetting of the user password must be performed in the access management area of MAN-cats III.
The following steps describe how to reset the user password.
 Insert the corresponding Smart Card in the Smart Card reader/writer
Fig. 14
Fig. 15
 Click on the "Resetting a user password" button (1).
Fig. 16
 Enter the administrator password and then confirm by pressing the "OK" button (Fig. 16).

Fig. 17
 Enter the administrator password and then confirm by pressing the "OK" button (Fig. 17). When assigning
®
the initial password, the password guidelines for MAN-cats III in Chapter 8.4 must be observed.
The input field for repeating the password and the "OK" button do not become active until the new
i initial password has been entered.
Success message for reset user password (Fig. 18).
Fig. 18
 Read and then confirm the success message with the "OK" button.

8.2.1.3 Smart Card deactivation
®
The following chapter describes how to deactivate a MAN-cats III Smart Card. The deactivation must always be
®
carried out by the MAN-cats III administrator. The administrator password is needed for this.
! Deactivation of Smart Cards is permanent and cannot be reversed.
Fig. 19
Fig. 20
 Click on the "Deactivate Smart Card definitively" button (1).
Fig. 21
 Read message on Smart Card deactivation (Fig. 21) and then confirm with the "OK" button.

Fig. 22
 Enter the administrator password (Fig. 22) and then confirm with the "OK" button .
In the next step, you must confirm the deactivation (Fig. 23).
Fig. 23
 Read message on Smart Card deactivation and then confirm with the "OK" button.
 Confirm the final success message about Smart Card deactivation with "OK".
! All deactivated Smart Cards must be returned to MAN Truck & Bus AG.
i Further information about Smart Cards is available on the MAN After Sales Portal of MAN Truck &
Bus AG.

8.2.2 Smart Card users
When using a Smart Card, the user is subject to the following tasks and obligations.
 Assigning a user password
 Purchasing user and runtime rights
 Regular renewal of the user password
 Notifying MAN Track & Bus AG immediately about any Smart Card loss (Chapter 8.3)
®
When you log into MAN-cats III for the first time, it is necessary to perform a Smart Card update.
i The Smart Card update is carried out automatically when you log in. An internet connection is neces-
sary for this.
8.2.2.1 Assigning a user password

When the user logs in for the first time with his initial password, he receives the message "Password expired"
(Fig. 24). The respective user must then assign a user password to his Smart Card that is known only to him.
®
When assigning the user password, observe the password guidelines for MAN-cats III in Chapter 8.4.
 Confirm the message on creation of the user password with "OK".
Then assign your user password (Fig. 25).
The user password may be entered only by the respective user of the Smart Card, and is sub-
! ject to the obligation for confidentiality.
Fig. 25
 Enter your user password, repeat the entry and then confirm with "OK".

®
After confirming the success message (Fig. 26), you can then log in with your Smart Card on the MAN-cats III
system.
Fig. 26
 Confirm the success message with "OK".
8.2.2.2 Replacing the user password

For security reasons, the user password must be replaced at regular intervals. It must be changed every 90 days
at the latest.
®
When assigning the user password, observe the password guidelines for MAN-cats III in Chapter 8.4.
®
When logging on to MAN-cats III, the user is shown a message stating that the user password has expired
(Fig. 27).
The subsequent procedure for replacing the user password is similar to the process described in
i Chapter 8.2.2.1, Assigning a user password.
8.3 Loss of a smart card

®
For security reasons, any loss of a MAN-cats III Smart Card must be reported immediately to
! MAN Truck & Bus AG. In the event that the loss of the Smart Card is not reported, MAN Truck &
Bus AG shall not accept any liability for any damage that may be caused.
i Further information on Smart Cards is available on the MAN After Sales Portal.

8.4 Password guidelines
All the rules stated here apply to all the chapters in which passwords have to be entered or changed.
i The workshop administrator password cannot be changed.
i The password requirements apply to the initial password and the user password.
The following criteria must be met for password input or changes to passwords:
 The user password must be changed every 90 days.

 The user password must be a minimum of 8, but no more than 16, characters long.
 The previous two passwords cannot be used.
 At least two characters must be changed in comparison with the last password
 At least one number and one letter must be used.
 The passwords are case sensitive.
 Passwords must not include special characters.
8.5 Workshop identification (WID)

WID serves as workshop identification and is identical for all Smart Cards from a single workshop.
®
When logging in with a Smart Card to a MAN-cats III system, the workshop ID is read out and temporarily stored
on the service computer.
8.6 User identification (fingerprint)

The fingerprint serves as user identification and is therefore assigned individually to all Smart Cards. The finger-
print cannot be changed.
®
When logging in with a Smart Card to a MAN-cats III system, the fingerprint is read out and temporarily stored
on the service computer. In addition, the fingerprint is stored as a signature in the individual control units depend-
ing on the work performed.
8.7 Smart Card update

®
The smooth running of MAN-cats III can be guaranteed only with a regularly updated Smart Card. An update of
the Smart Card may be necessary for the following reasons:
 Update of runtime rights when purchasing new or additional packages of runtime rights.
 Regular update for using the Smart Card.

8.7.1 Updating packages of runtime rights
After packages of runtime rights have been purchased, these have to be activated on the corresponding Smart
Card.
To do so, it is necessary to update the Smart Card.
®
The Smart Card is updated automatically at the next login on MAN-cats III with the relevant Smart
i Card. An Internet connection is essential for this.
The packages of runtime rights can be activated only on the Smart Card that was specified at pur-
i chase.
8.7.2 Regular updating of the Smart Card

A regular update of the Smart Card is necessary for the runtime rights stored on the Smart Card. The Smart Card
must be updated at regular intervals of four weeks at the most. The Smart Card is updated automatically at the
®
next login on MAN-cats III with the relevant Smart Card. An internet connection is necessary for this.
®
Corresponding messages will be displayed when logging in to MAN-cats III (Fig. 28).
Example message
When logging in with a Smart Card or using a licence file (computer ID), corresponding symbols are shown in the
®
information bar of MAN-cats III depending on the remaining activation time of the runtime rights before they
expire.
Runtime rights valid for less than four weeks and more than one week
Runtime rights valid for less than one week
®
After this period has expired, it is no longer possible to log in to MAN-cats III without updating
! the Smart Card (Fig. 29). When you attempt to log in with an expired Smart Card, the Smart
Card is locked and can no longer be used until you set up a connection to the server.

9 Licence file
®
A so-called licence file and a connection to the Internet are required to access MAN-cats III without a Smart
Card.
When you login with a licence file, the system performs a time check between the licence file and the
i server. An internet connection is essential for this.
As it is impossible to store the fingerprint as a signature when accessing the system without a Smart Card, only a
restricted working area is available to the user.
9.1 Purchase of Online Basic runtime rights (licence file)

A licence file can be purchased as a download via the MAN After Sales Portal. The computer ID (Chapter 9.1.1)
of the service computer and an internet connection are required for this purpose. Further information about pur-
chasing a licence file can be found in Chapter 10.4.2.
The licence file is assigned to the corresponding service computer by entering the computer ID
! ®
and can be used exclusively for the MAN-cats III system on this service computer.
9.1.1 Computer ID
®
During installation of MAN-cats III, a so-called computer ID is generated for the service computer used.
When a licence file is purchased, it is necessary to specify the computer ID of the corresponding service comput-
er. In this way, the purchased licence file is assigned to this service computer.
®
The computer ID can be found on the start screen of MAN-cats III (1) (Fig. 30).
Fig. 30
i You can find more information about the computer ID in Chapter 9.2.1.
THMC3030 Licence file 33

9.2 Licence file use
The following actions for operating the system without a Smart Card are available within the access management
function (Fig. 31).
 Copying computer ID to the clipboard - Chapter 9.2.1
 Login with a licence file - Chapter 17.2.2
Fig. 31
9.2.1 Copying computer ID to the clipboard

To prevent any incorrect entry of the computer ID when purchasing the licence file, it is possible to copy the
computer ID directly to the clipboard of the service computer.
 Open the access management area with (2 / Fig. 30)
 To copy the computer ID, click on the "Copying the computer ID to the clipboard" button (1 / Fig. 31)
You can find further information about the subsequent entry of the copied computer ID in
i Chapter 10.4.1.
34 Licence file THMC3030

10 User and runtime rights
10.1 User rights
®
The MAN-cats III test and diagnostic system was designed to be used with an extremely wide range of products
or brands from the MAN Group. So-called user rights allow the test and diagnostic system to be adapted in terms
of its functions, possibilities and offerings to the specific needs of the individual user groups. For example, the
"Workshops" role offers all the functions and contents for the repair of vehicles. In another user group, e.g. the
"Service engine" role, users are provided selectively with everything that they need for diagnosing and repairing
engines for installation (rail, marine, etc.). In the interests of better handling, this user group is not offered vehicle-
related contents.
®
Thanks to these user rights, the MAN-cats III test and diagnostic system can be adapted individually for the
respective area.
10.2 Runtime rights

®
The term runtime rights refers to all rights packages available for user rights for operation of MAN-cats III.
These may be, for example: read-only access with the Smart Card, licence file or optional additional packages
The runtime rights are offered for different periods of time, e.g. hours, days and so on. The user and runtime
rights can be purchased on the MAN After Sales Portal.
If there is an existing connection with a vehicle, started diagnostic sessions can also be completed after expiry of
the runtime rights.
The runtime rights are tied to hardware when a computer ID is used.
®
When the runtime rights for a Smart Card have expired, MAN-cats III can no longer be operated
! with this Smart Card.
THMC3030 User and runtime rights 35

10.3 Users with MAN-cats® III Smart Card
®
To run MAN-cats III using a Smart Card, it is necessary to assign user rights (takes place during registration on
the MAN After Sales Portal) and to purchase optional packages of runtime rights. The necessary steps are de-
scribed in detail and explained in Chapters 10.3.1 and 10.3.2.
10.3.1 Purchasing a Smart Card

A Smart Card must be purchased in the Web-Shop (Chapter 6.4) of the MAN After Sales Portal. The areas and
articles listed in the Web-Shop depend on the user rights of the currently used Smart Card (Fig. 32).
i Smart Cards can be purchased only by a MAN After Sales Portal administrator.
Fig. 32
 Select the desired area by clicking on the corresponding designation (1).
 The article is placed in the shopping cart by clicking on the "Shopping cart" button (2).
36 User and runtime rights THMC3030

Opening the shopping cart function (Fig. 33).
Fig. 33
 The shopping cart is opened with the "To the Shopping Cart" button (1).

All articles in the shopping cart are then listed (Fig. 34).
Fig. 34
 The payment process is started by pressing the “Pay here" button (1).
An order overview is then displayed (Fig. 35)
Fig. 35
 Continue the payment process by pressing the "Pay now" button (1).

The selection window with payment options then opens (Fig. 36).
Fig. 36
 Choose the desired credit card (1)
 Read and accept the general terms of purchase (2)
 Confirm your purchase by pressing the "Pay" button (3). The button is activated only after acceptance of the
general terms and conditions of purchase.
 A credit card can be stored on the MAN After Sales Portal using the "Registration of a Credit Card" button
(4).
 The purchase procedure is completed when you confirm the following message to purchase the selected
articles.
i A list of all purchased workshop articles can be found in the "Available workshop articles" area.
®
MAN-cats III Smart Cards are delivered by post and this may therefore take time accordingly.
i The administrator PIN letter required for activation is sent separately by post.
New runtime rights can be purchased at any time for Smart Cards that are already owned.
i The purchased Smart Cards become invalid only after they have been finally deactivated.

10.3.2 Purchasing packages of runtime rights
Runtime rights are purchased to a large extent in the same way as the purchase of a Smart Card described in
Chapter 10.3.1.
The individual steps and conditions for the purchase of runtime rights are listed below.
Purchasing runtime rights before you have received the Smart Card will shorten the period of use for
i the purchased runtime.
A Smart Card with "Active" status is necessary for purchasing runtime rights. Information about the
i status of your purchased Smart Card is available on the MAN After Sales Portal in the diagnostic data
under the "My profile" menu item.
i All runtime rights must be purchased and assigned individually for each Smart Card.
 Log in on the MAN Truck & Bus AG After Sales Portal

 Open the Web Shop (Chapter 6.4)
 Select the desired runtime right
 Assign the runtime right to the desired Smart Card
 Confirm the displayed article list
 Open the order procedure
 Select the desired payment method (select credit card)
 Confirm final message
To activate the runtime right on the selected Smart Card, you must carry out a Smart Card update.
®
The Smart Card is updated automatically at the next login on MAN-cats III with the relevant Smart
i Card. An internet connection is essential for this.

10.4 Users without MAN-cats® III Smart Card
®
When running MAN-cats III without using a Smart Card, it is necessary to purchase the Online Basic runtime
®
rights (licence file). The purchased licence file is needed to log in to MAN-cats III. The computer ID of the service
computer is required to purchase the licence file (Chapter 9.1.1).
10.4.1 Storing the computer ID

The following steps must be carried out to store the computer ID:
 Log in as administrator on the MAN Truck & Bus AG After Sales Portal
 Select the "Administration" menu option
 Select the sub-item "Diagnostics Management and Smart Card / Computer ID Management"
 Enter the computer ID in the designated field (manual input or paste from the clipboard).
Pasting from the clipboard

®
This functionality is available if the MAN After Sales Portal is opened on the MAN-cats III service
computer for which the computer ID is to be stored.
i To enter the copied computer ID, click with the right mouse button in the input field and select the
"Paste" command.
You will find information about copying the computer ID in Chapter 9.2.1.
Manual input
If the computer ID is entered incorrectly, a subsequently purchased licence file will not function
! on the service computer.
 Check the entered computer ID

 Click on the "Add new computer ID" button to add the computer ID
 Save the input by clicking on the "Save" button

10.4.2 Purchase of Online Basic runtime rights (licence file)
The procedure for purchasing Online Basic runtime rights (licence file) is largely the same as for purchasing a
Smart Card as described in Chapter 10.3.1.
The individual steps and conditions for the purchase of Online Basic runtime rights (licence file) are listed below.
The purchased Online Basic runtime rights (licence file) function only for the computer ID that you
i have specified. It is therefore only possible to log in on the service computer with the corresponding
computer ID.
 Log in on the MAN After Sales Portal of MAN Truck & Bus AG
 Open the Web-Shop (Chapter 6.4)
 Select the desired Online Basic runtime rights (licence file)
 Assign the Online Basic runtime rights (licence file) to a computer ID that has already been stored (Chapter
10.4.1)
 Confirm the displayed article list
 Open the order procedure
 Select the desired payment method (select credit card)
 The purchase is completed by clicking the "Pay" button and after the subsequent confirmation.
After completing the purchase of the Online Basic runtime rights (licence file), this file must be stored
i ®
locally by downloading it to the corresponding MAN-cats III service computer. The directory location
®
is needed for opening the file in MAN-cats III.
 In the dialogue window, press the "Go to Online Basic" button in order to directly access the menu item
"Purchased company articles". Download the licence file "Rights package, read access to control units"

®
Save on a local data medium and import the file to the desired MAN-cats III system (only when download-
ing the licence file from a different computer)

11 MAN-cats® III installer
® ®
The MAN-cats III installer (Fig. 37) acts as a management program for the MAN-cats III software. Here,it is
possible to add any software that may be available, display download logs or modify the system configuration of
®
MAN-cats III.
® ®
The MAN-cats III installer is also responsible for the starting procedure for MAN-cats III. Every time that
® ®
MAN-cats III is launched, the MAN-cats III installer checks whether any software packages are available for
download. A connection to an update server of MAN Truck & Bus AG is required for this.
® ®
The MAN-cats III installer is also used for installation of the MAN-cats III software via the MAN After Sales
®
Portal or from an external data medium. Among other things, the MAN-cats III installer performs download of the
®
necessary software packages and installation of MAN-cats III.
Fig. 37
®
All changes and settings that are made in the MAN-cats III installer do not become active until the
i ®
next time that MAN-cats III is started.

®
To open the MAN-cats III installer, click on the button (Fig. 38) in the Windows taskbar/info area.
Fig. 38
11.1 Menu of the MAN-cats® III installer

®
To access the individual functions and settings of the MAN-cats III installer, it is necessary open the correspond-
ing menu. The individual functions and applications are described in detail and explained in Chapters 11.1.1 to 0.

®
To open the menu, click on the "MAN-cats III Installer" button at the top edge of the screen ( 1/ Fig. 37).
THMC3030 MAN-cats® III installer 43

11.1.1 "Add Software" menu item
®
Optional software packages can be added by means of the "Add Software" menu item of the MAN-cats III In-
staller.
Fig. 39

®
Click on the menu item "Add Software" in the MAN-cats III Installer menu (1 / Fig. 39).
In the next step, a list with all software packages that have not been installed is displayed. Information is provided
on the size, version and name of the application.
Fig. 40
 Acknowledge the displayed message with the "OK" button (1 / Fig. 40).
i After installation of the software packages, it may be necessary to restart the system.
44 MAN-cats® III installer THMC3030

11.1.2 "Request File" menu item
Files that are made available by MAN Truck & Bus AG on the update server can be downloaded via the "Down-
®
load File" menu item (1 / Fig. 41) of the MAN-cats III Installer. Files are provided on the update server as ZIP
files. After the download has been completed, the files must be stored in a freely chosen directory and then
unzipped.
Fig. 41
 The application is started by clicking on the "Request File" menu item
In the next step, the system searches for available files on the update server (Fig. 42).

A list of all available files is then displayed (Fig. 43). Information is provided on the size, version and name of the
application.
 Mark the desired file by clicking in the corresponding row
 Confirm your selection by clicking on the "OK" button
In the next step, the selected file is downloaded from the update server (Fig. 44).

After the download has been completed, a dialogue window opens in which it is possible to select the target
directory for saving the downloaded file (Fig. 45). The selected directory is needed for unzipping the file.
 Choose the desired directory from the drop-down selection (1 / Fig. 45) or by entering the desired target
directory in the input field (2 / Fig. 45).
 Confirm the selection by clicking on the "Save" button.
After the file has been saved, it must be unzipped in the target directory (Fig. 46).
 Open the directory containing the file to be unzipped with the Windows Explorer
 Open the context menu by clicking on the desired file with the right mouse button
 Start the operation by clicking on the "Extract All" menu item (1 / Fig. 46)

The target directory of the file to be unzipped must be selected in the next step (Fig. 47).
 Enter the target directory in the input field (1 / Fig. 47) and then confirm with "Extract"
A dialogue box for selection of the target directory can be opened with the "Browse" button (2 /
i Fig. 47).
After confirmation of the selection, the file is unzipped to the corresponding directory (Fig. 48).
The target directory is then opened and all the content of the extracted file is displayed and is available for use
(Fig. 49).

11.1.3 "Show Protocol" menu item
®
A log of all download and installation activities can be displayed with the MAN-cats III Installer (Fig. 50).
Fig. 50

®
Click on the menu item "Show Protocol" in the MAN-cats III Installer menu (1 / Fig. 50).
The download and installation activities are shown in table form (Fig. 51).
Fig. 51
11.1.3.1 "Delete Log" button

The displayed log can be completely deleted with the "Delete Log" function.
 To delete the log, click on the button (3 / Fig. 51).
Fig. 52

11.1.3.2 "Print Log" button
The log can be printed out using the "Print Log" function.
 To print the log, click on the button (2 / Fig. 51).
Fig. 53
i The "Print Log" function supports the user is providing information in support cases.
Fig. 54
 Confirm the print job by pressing the "Print" button (1 / Fig. 54).

11.1.3.3 "Save Log" button
®
The "Save Log" function allows the log to be saved as a text file on the MAN-cats III service computer or on an
external storage medium.
 To save the log, click on the button (1 / Fig. 51).
Fig. 55
i The "Save Log" function supports the user is providing information in support cases.
Fig. 56
 Select a save location and then confirm with the "Save" button (1 / Fig. 56).

11.1.4 "Open Configuration" button
®
System-relevant settings for MAN-cats III can be made using the "Open Configuration" menu item (Fig. 57).
Fig. 57

®
Click on the menu item "Open Configuration" in the MAN-cats III Installer menu (1 / Fig. 57).
®
The following settings can be made in the configuration menu of the MAN-cats III Installer (Fig. 58): installation
source, installation target, download directory, workshop information and language selection.
Fig. 58
 Apply the settings by clicking on the "Save" button and then confirming with the "OK" button (1 / Fig. 58).
i ®
The new settings will not become active until MAN-cats III is restarted.

11.1.5 "Show Download" menu item
The "Show Download" function permits display of the current download process of the software packages. Infor-
mation is displayed about the designation of the software package and the current status of the download.
Fig. 59
 Activate download display with the "Show Download" button (1 / Fig. 59).
Fig. 60
 Open download display with the "Show Download Progress" button (1 / Fig. 60).
i The control buttons (Fig. 61) can be used to stop, interrupt or continue the download.
Fig. 61

12 MAN-cats® III installation
®
The MAN-cats III software can be downloaded from the MAN After Sales Portal. An internet connection is re-
quired for subsequent installation. A fault-free installation can only be guaranteed if you observe the following
installation instructions.
12.1 Installation using a download from the MAN After Sales Portal

®
To start download of the MAN-cats III installer, open the following directory on the MAN After Sales Portal:
®
Home - Diagnostic - Diagnostic - MAN-cats applications
Prior registration on the MAN After Sales Portal is necessary for this. For more information on this
i topic, see Chapter 6.2.
®
The area for download/installation of the MAN-cats III software then opens.
 Launch the download by clicking on the link (1 / Fig. 62) on the right-hand side of the screen
Download (Fig. 63).
 The verification is carried out without any interaction with the user.
 Verification can be cancelled with the "Cancel" button.
i If this operation is cancelled, the entire installation procedure will be aborted.
Confirm the Java security prompt.
54 MAN-cats® III installation THMC3030

 Confirm the safety warning with "Run" button (1 / Fig. 64).
®
In the next step, the setup file for MAN-cats III installation is downloaded (Fig. 65).
Fig. 65
i The downloaded file is run automatically after the download has been completed.
®
After the MAN-cats III setup.exe is launched, the language selection for installation setup opens (Fig. 66).
Fig. 66
 Select the desired installation language by means of the drop-down selection and then confirm with the "OK"
button
THMC3030 MAN-cats® III installation 55

The setup routine is prepared in the next step (Fig. 67).
Fig. 67
®
In the next step, the target directory for installation of MAN-cats III must be selected (Fig. 68).
Fig. 68
i It is recommended not to change the default target directory.
 Installation is continued by pressing the "Next" button

®
In the next step, it is necessary to define whether MAN-cats III is to be launched automatically when the service
computer is started (Fig. 69).
Fig. 69
 Continue by clicking on the button for the desired option
The selection made here can be changed in the system settings of the service computer. Please
i contact the system administrator or IT manager in the company for changes to the service computer
settings.
®
The MAN-cats III setup routine is installed on the service computer in the next step (Fig. 70).
Fig. 70

®
Language selection of the MAN-cats III Installer (Fig. 71).
Fig. 71
 Select the desired user interface language by clicking on the corresponding flag icon.
®
Software licence agreement of MAN-cats III (Fig. 72).
 Read and confirm the software licence agreement by clicking on the button "I agree with the terms of the
licence agreement" or cancel the process with "I do not agree with the terms of the licence agreement".

Security prompt of the Windows Firewall.
 Continue with the button "Allow Access" (1 / Fig. 73).
®
Administrator rights on the service computer are needed for the installation of MAN-cats III.
i Any possible message regarding permission to install must be confirmed by the administrator of the
service computer.
®
In the next step, the configuration window of the MAN-cats III installer opens. The entered installation source,
installation destination and the download directory are displayed here. It is also possible to make a language
selection.
Fig. 74
i It is recommended not to make any changes apart from the language selection.
 The language selection is opened by clicking on the flag icon (1 / Fig. 74).

®
The selection window for language selection for MAN-cats III then opens.
Fig. 75
 Select the desired language by clicking on the corresponding flag icon (Fig. 75).
 Apply the changes (Fig. 74) by clicking on the "Save" button and then confirming with the "OK" button“.
®
The progress of the MAN-cats III download (Fig. 76) is shown in the next window. Both the overall progress and
the status of the current action are displayed in the form of progress bars.
A status list of the download packages can be displayed by pressing the "Show Download Progress"
i button.

When the download is complete, a list of the software packages to be installed will be displayed.
The information displayed includes the designation, the size of the file and a version comparison of
i the individual applications.
 Confirm installation with the "OK" button (1 / Fig. 77).
®
i Any message regarding permission to install must be confirmed by the administrator of the service
computer.
®
Progress display for MAN-cats III installation (Fig. 78).
Fig. 78
i The rest of the installation procedure takes place without any interaction from the user.

When installation has been successfully completed, a message is displayed stating that it is necessary to restart
the service computer.
 The system is restarted by clicking on the "Yes" button (1 / Fig. 79)
®
After the service computer has rebooted, MAN-cats III can be launched via the corresponding icon
i on the desktop or from the following directory.
Start / All Programs / MAN-cats III

12.2 Offline installation of MAN-cats® III
®
Offline installation of MAN-cats III is performed used an external data medium (USB stick, hard disk,…).
The software version for offline installation may be out-of-date compared with installation by means of download
from the After Sales Portal. For this reason, it is recommended to perform a software update by means of an
®
internet connection after offline installation (initial installation) of MAN-cats III.
The setup file must be started from the external data medium in order to start installation. The procedure for
starting installation depends on the type of data medium used.
Starting installation using a USB stick:


®
Connect a USB stick to the MAN-cats III service computer
 Open the directory where the setup file is saved (Start / Computer / Removable storage device (name of
data medium)

®
Double-click on the file "MAN-cats III setup.exe"
The files required for offline installation can be downloaded from the update server of MAN Truck &
i ®
Bus AG by means of the MAN-cats III Installer and saved on an external data medium. Further
®
information on downloading files by means of the MAN-cats III Installer is provided in Chapter 11.1.2
®
After the MAN-cats III setup.exe is launched, the language selection for installation setup opens (Fig. 80).
Fig. 80
 Select the desired installation language by means of the drop-down selection and then confirm with the "OK"
button
The setup routine is prepared in the next step (Fig. 81).
Fig. 81

®
In the next step, the target directory for installation of MAN-cats III must be selected (Fig. 82).
Fig. 82
i It is recommended not to change the default target directory.
 Installation is continued by pressing the "Next" button
®
In the next step, it is necessary to define whether MAN-cats III is to be launched automatically when the service
computer is started (Fig. 83).
Fig. 83
 Continue by clicking on the button for the desired option
The selection made here can be changed in the system settings of the service computer. Please
i contact the system administrator or IT manager in the company for changes to the service computer
settings.

®
The MAN-cats III setup routine is installed on the service computer in the next step (Fig. 84).
®
The selection window for language selection for the MAN-cats III Installer then opens (Fig. 85).
Fig. 85
 Select the desired language by clicking on the corresponding flag icon.

®
The software licence agreement for MAN-cats III is displayed in the next step (Fig. 86).
 Read and confirm the software licence agreement by clicking on the button "I agree with the terms and
conditions of the licence agreement" or cancel the process with "I do not agree with the terms and conditions
of the licence agreement".
®
In the next step, the files required for installation of MAN-cats III are copied to the hard disk of the service com-
puter (Fig. 87). The overall progress and the status of the current action are displayed in the form of progress
bars.

When copying of the files has been completed, a list of the software packages to be installed will be displayed
(Fig. 88).
The information displayed includes the designation, the size of the file and a version comparison of
i the individual applications.
 Installation is started by pressing the "OK" button (1 / Fig. 88).
®
i Any message regarding permission to install must be confirmed by the administrator of the service
computer.
®
Progress display for MAN-cats III installation (Fig. 89).
Fig. 89
i The rest of the installation procedure takes place without any interaction from the user.

Preparation of T200 installation (Fig. 90).
Fig. 90
Installation procedure for T200 (Fig. 91).
Fig. 91
When installation has been successfully completed, a message is displayed stating that it is necessary to restart
the service computer (Fig. 92).
Fig. 92
 The system is restarted by clicking on the "Yes" button (1 / Fig. 92)
®
After the service computer has rebooted, MAN-cats III can be launched via the corresponding icon
i on the desktop or from the following directory.
Start / All Programs / MAN-cats III
®
A software update is necessary when MAN-cats III is started for the first time after an offline
i ®
installation. Further information on software updates for MAN-cats III can be found in Chapter 15.

®
Specific requirements of individual functions of MAN-cats III may require a multiple connection to be set up
between network components. Different options are available in MAN-cats III for this. An overview with the differ-
ent connection variants as well as the required hardware components and applicable prerequisites is shown
below.
A MAN-verified Vehicle Communication Interface (VCI) is recommended as the interface for the
i connection between the vehicle and MAN-cats III service computer. The required connection
®
between VCI and the MAN-cats III service computer must be established using the VCI Manager
(Chapter 14).
Overview of connection variants:

VCI Internet Requirements
 WLAN access data of
Wireless connection Cable connection between
® ® the VCI
Variant 1 Fig. 93 between MAN-cats III MAN-cats III service comput-
 Available connection
service computer and VCI er and internet connection
with internet
 Connection to the VCI

Cable connection be- Wireless connection between
® ® via Ethernet cable
Variant 2 Fig. 94 tween MAN-cats III MAN-cats III service comput-
 WLAN access data for
service computer and VCI er and access point
internet
 WLAN access data of

Variant 3 Fig. 95 Wireless connection Wireless connection between
® the VCI
(currently being between VCI and access MAN-cats III service comput-
 WLAN access data for
prepared) point er and access point
internet
®
i Further information and detailed descriptions on connection setup between the MAN-cats III
service computer and VCI can be found in Chapter 14.
®
The following network connections are supported by MAN-cats III:
 DSL (router or access point)
 ISDN (modem)
 Mobile network connection (mobile phone, internet surf stick)
 Telephone (telephone connection)
®
The respective owner of the MAN-cats III diagnostic system is responsible for providing a
! network connection and the required components (hardware/software). Please contact the
responsible system administrator with any questions relating to network configuration.
THMC3030 Connection configuration 69

Graphic representation of the different connection variants:
Variant 1
Fig. 93
Variant 2
Fig. 94
70 Connection configuration THMC3030

Variant 3 currently being prepared)
Fig. 95
THMC3030 Connection configuration 71

14 VCI Manager
The VCI Manager is a program that manages the settings of the installed Vehicle Communication Interface (VCI).
®
The VCI Manager also acts as an interface between the Vehicle Communication Interface and MAN-cats III.
Depending on the Vehicle Communication Interface used, it is possible to import and export data and configura-
tions for the Vehicle Communication Interface.
The applications, functions and settings of the VCI Manager are described in detail in the following chapter.
All the applications described below depend on the respective manufacturer of the selected Vehicle Communica-
tion Interface with regard to their interface, presentation and functionality. For further information or a detailed
description of the procedure, read the User Manual of the respective Vehicle Communication Interface manufac-
turer.
14.1 VCI Manager overview
The following sub-items provide an overview of the available configuration applications of the VCI Manager
(Fig. 96) and their application areas.
Fig. 96
Function overview:
 VCI selection (1) (display field of the available VCIs)
 Application-specific toolbar (2)
Launching the VCI Manager

The button for launching the VCI Manager is located in the application-specific toolbar on the login screen.
The VCI Manager is launched by clicking on the (Fig. 97) button.
Fig. 97
72 VCI Manager THMC3030

Refreshing the VCI selection
Using the "Refresh" (Fig. 98) button, you can refresh the selection of the Vehicle Communication Interfaces
available for connection at any time. After refreshing, all the Vehicle Communication Interfaces available for
connection are displayed in the MDI selection.
The VCI selection window also acts as a start screen for the VCI Manager. The icon for refreshing the Vehicle
Communication Interfaces available for connection is located in the application-dependent toolbar of the VCI
Manager.
Fig. 98
i It is recommended to refresh the VCI selection after every initial set-up and before every attempt to
set up a new connection between the Vehicle Communication Interface and MAN-cats III.
®
Importing the VCI configuration

Using the VCI Manager, it is possible to transfer an already existing or supplied configuration to the desired
Vehicle Communication Interface.
By importing the configuration, it can be ensured that all Vehicle Communication Interfaces have an identical
network configuration. In this way, configuration-related connection problems can largely be ruled out.
Import of the configuration file is started with the (Fig. 99) button. The import is guided and is supported by on-
screen instructions.
Fig. 99
Import of the configuration file is possible only when using Vehicle Communication Interfaces from the
i same manufacturer. Further information or a detailed description of the procedure is provided in the
User Manual of the respective Communication Interface manufacturer.
Connection wizard
The connection wizard provides assistance for any connection problems between the Vehicle Communication
Interface and the MAN-cats III service computer.
The user is requested to carry out certain troubleshooting routines. The procedure is guided and is supported by
on-screen instructions.
The connection wizard is started with the (Fig. 100) button.
Fig. 100
THMC3030 VCI Manager 73

Installation wizard
The installation wizard acts as a tool for first-time communication between the Vehicle Communication Interface
®
and MAN-cats III. During the installation process, the desired connection type of the interface to be connected is
selected and the network configuration of the Vehicle Communication Interface is adapted to the service comput-
er.
Installation is guided by the installation wizard, whereby all the settings are made step-by-step and are supported
by on-screen instructions.
The installation wizard can be found on the main screen of the VCI Manager and is launched with the following
button (Fig. 101).
Fig. 101
i All the settings must be carried out manually for installation of a local workshop network. Knowledge
of the network is required for this kind of set-up.
Software/firmware update
In the case of firmware updates for a Vehicle Communication Interface, a version comparison of the soft-
®
ware/firmware is carried out between the Vehicle Communication Interface and MAN-cats III.
In the case of differing versions, the system will request the user to perform an update. The further update pro-
cess is guided and is largely performed without any user interaction.
In the event of problems, the system launches an automated troubleshooting function with problem-solving sug-
gestions.
The software/firmware update wizard is started with the (Fig. 102) button.
Fig. 102
Export VCI configuration

The "Export VCI configuration" function allows the created configuration to be exported and made available to
another Vehicle Communication Interface.
The exported file format is XML. You can freely choose the storage location for the configuration file. Export of the
configuration file is started with the (Fig. 103) button.
Fig. 103
Export VCI information

When exporting the VCI information, all the information of the selected Vehicle Communication Interface is ex-
ported in the form of a text file. The exported VCI information can be forwarded in problem cases to the Support
team. Export of the VCI information is started with the (Fig. 104) button.
Fig. 104

VCI application
In the VCI application, all the available functions of the selected VCI manufacturer are summarised in a main
dialogue. The graphic interface of the VCI application always depends on the respective manufacturer of the
Vehicle Communication Interface. The VCI application is started with the (Fig. 105) button.
Fig. 105
i The respective manufacturer of the corresponding Communication Interface is responsible for the
individual procedures in the VCI application.
VCI type selection

Using the "VCI type selection" function, you can select the Vehicle Communication Interface type for which you
would like to configure the application. The system displays all the available VCI manufacturers in the display field
for MDI selection on the screen. VCI type selection is started with the (Fig. 106) button.
Fig. 106

14.2 Initial start-up of the Vehicle Communication Interface
The following description shows the precise initial start-up procedure for the MAN Vehicle Communication Inter-
®
face T200 and the related software under MAN-cats III.

® ®
Launch MAN-cats III by double-clicking on the MAN-cats III icon on the desktop of the service computer.
®
The login screen of MAN-cats III (Fig. 107) then opens.
Fig. 107
 The VCI Manager (Fig. 109) is opened with the (Fig. 108) button.
Fig. 108
Fig. 109
 Connect the MAN Vehicle Communication Interface T200 to the diagnostic socket or an external power
supply and wait until the status LED of your Vehicle Communication Interface is permanently lit.
 Connect the MAN Vehicle Communication Interface T200 with the service computer using an Ethernet cable.

 Launch the VCI application (Fig. 111) by clicking on the "Start" button (Fig. 110).
Fig. 110
Fig. 111
i The Vehicle Communication Interfaces available for connection are shown in the "Available VCIs and
connection status" area.
If necessary, change the interface language of the VCI application (1 / Fig. 112). The language selection is made
in the option settings (1 / Fig. 111).
Fig. 112
 Select the desired interface language in the selection field (1).

 Confirm the selected language by clicking on the "OK" button.

Select the desired Vehicle Communication Interface (Fig. 113).
 Start the connection by double-clicking on the Vehicle Communication Interface name in the area "Current
connections and connection status" (1).
In the next step, the software version specifications of the service computer and Vehicle Communication Interface
must be compared.
 The software version specifications can be found in the "Version specifications and settings" area
(1/Fig. 83).

 Start the firmware update by clicking on the button (1 / Fig. 115) in the top area of the VCI application.
The software update is started in the next step (Fig. 116). A warning message may be displayed by the operating
system at this point.
Fig. 116
 If necessary, confirm the warning by clicking on the "Do not block" button.
Final success message on the interface update.
Fig. 117
 Confirm the message by pressing the "Continue" button (1 / Fig. 117).
i If the update process is cancelled during the interface update, corresponding instructions are dis-
played on the screen and the process must be repeated.

Fig. 118
 Check that the version specifications of the service computer and the Vehicle Communication Interface
match (1 / Fig. 118).
 Start the installation wizard by clicking on the button (2 / Fig. 118).
Fig. 119
 Select the desired connection type by clicking on the corresponding picture (Fig. 119).
i A list of the possible connection variants and required conditions can be found in Chapter 13.

In the next step, the existing connection between the diagnostic socket and Vehicle Communication Interface
must be confirmed.
Fig. 120
 Confirm the connection with the "Continue" button (1 / Fig. 120).
Select the network connection to be used from the displayed list.
Fig. 121
 The connection is selected by clicking on the corresponding network designation and then confirming this
selection with the "Continue" button (1 / Fig. 121).
Select the desired Vehicle Communication Interface from the list of of displayed Vehicle Communication
Interfaces.
Fig. 122
 The interface is selected by clicking on the corresponding VCI designation and then confirming this selection
with the "Continue" button (1 / Fig. 122).

Network settings of the selected Vehicle Communication Interface.
Fig. 123
 Accept the displayed network settings with the "Continue" button (1 / Fig. 123).
Assign encryption data (password) and make the WLAN channel selection (e.g. 1, 6, 11). The assigned password
acts as a pairing key/network key between the service computer and the Vehicle Communication Interface.
The pairing key is needed when changing between different VCIs.
Fig. 124
 Confirm the changes with the "Continue" button (1 / Fig. 124).
The password must have 13 characters long and can be chosen freely. It is recommended to use a
i combination of upper and/or lower case letters as well as digits. The use of special characters must
be avoided. If several VCIs of the type T200 are used, it is recommended to used an identical pairing
key/network key in order to ensure easier handling.
The WLAN channels selected in (Fig. 124) serve as the default setting and can be freely selected.
i When selecting the WLAN channels, please note that channel 14 is not permitted in Europe
(channels 12, 13, 14 in the USA). The country-specific regulations and laws apply.

The messages about the changes made must then be confirmed with "Continue" (1 / Fig. 125, Fig. 126).
Fig. 125
Fig. 126
 Remove the Ethernet cable between the service computer and MAN Vehicle Communication Interface T200
(Fig. 127).
Fig. 127
Confirm with the "Continue" button (1 / Fig. 127).
i A new network connection is displayed at the lower edge of the screen (Windows info area of the
taskbar).
 Close the VCI application and then refresh the list of the available VCI connections with the button
(Fig. 128).
Fig. 128

Select the Vehicle Communication Interface to be connected.
Fig. 129
 The interface is selected by clicking on the grey area of the corresponding MAN Vehicle Communication
Interface T200 (1 / Fig. 129)
After a connection has been successfully established between the service computer and Vehicle
i Communication Interface, the background colour of the VCI selection field changes from grey to
green (Fig. 130).
Fig. 130
i The selected MAN Vehicle Communication Interface T200 is now fully configured for operation under
®
MAN-cats III.
 The VCI Manager is closed with the (Fig. 131) button.
Fig. 131

14.3 VCI application T200
All the functions of the MAN Vehicle Communication Interface T200 are summarised in a main dialogue in the
VCI application. The graphic below (Fig. 133) provides an overview of all areas and the functions contained in
them.
 The VCI application is started with the (Fig. 132) button in the application-specific toolbar of the VCI
Manager.
Fig. 132
Item Area Functions

 Installation wizard, Chapter 14.3.1
 Connection wizard, Chapter 14.3.2
 Firmware update, Chapter 14.3.3
2 S-MVCI update
 S-MVCI recovery, Chapter 14.3.4
 Shows a list of the available VCIs and the
3 Available VCIs and connection status
current connection status
 Overview of the settings and version
4 Version specifications and settings ®
specifications of MAN-cats III and VCI
software
5 Options  Option settings, Chapter 14.3.3

14.3.1 Installation wizard T200
The following chapter describes the procedure for setting up a connection between the MAN Vehicle Communica-
®
tion Interface T200 and the MAN-cats III service computer using the installation wizard.
®
The button for launching the VCI Manager is located on the login screen of MAN-cats III (Fig. 134).
Fig. 134
 The VCI Manager is started with the button (1).
 Start the installation wizard by clicking on the button (Fig. 135) in the application-specific toolbar of the VCI
Manager.
Fig. 135
Operation of the VCI Manager is disabled when an MVCI application is opened. The VCI Manager is auto-
matically enabled again when the MVCI application is terminated.
Fig. 136
The VCI Manager can be enabled by clicking on the "Unlock VCI manager" button (1 / Fig. 136).
i It is recommended not to enable the VCI Manager while the MVCI application is running.

Select the desired connection type, e.g. wireless interface (Fig. 137).
Fig. 137
 The desired connection type is selected by clicking on the corresponding picture (1).
i There may be differences in the procedure if the connection is set up as a cable interface.
®
Follow the instructions displayed on the screen in MAN-cats III.
Fig. 138
 Establish the connection between the diagnostic socket or an external power supply and the Vehicle Com-
munication Interface.
 Connect the Vehicle Communication Interface to be configured and the service computer by means of an
Ethernet cable.
 Confirm the existing connections by clicking on the "Continue" button (1 / Fig. 138).

Select the network connection to be used from the displayed list.
Fig. 139
 The connection is selected by clicking on the corresponding network designation and then confirming this
selection with the "Continue" button (1 / Fig. 139).
Select the desired Vehicle Communication Interface from the list of of displayed Vehicle Communication Interfac-
es.
Fig. 140

The network settings must be configured in the next step.
Fig. 141
®
The configuration of the network settings depends on the desired connection between MAN-cats III and Vehicle
Communication Interface. A list of the possible configurations and the required measures in each case is provid-
ed below.
 Configure VCI as server (accept network settings).
 Configure VCI as "DHCP" client (automatic network address assignment).
 Configure VCI as "static" client (manual network address assignment).
i The VCI is integrated into an existing network when configured as a client (DHCP / static).
This means that it is possible to create a multiple connection via WLAN.
Please contact the responsible system administrator with any questions relating to integration
! of the Vehicle Communication Interface in an existing network.
 Accept the network settings by clicking on the "Continue" button (1 / Fig. 141).

Assign encryption data and make the WLAN channel selection (e.g. 1, 6, 11). The assigned password acts as a
pairing key/network key between the service computer and the Vehicle Communication Interface. The pairing key
is needed when changing between different VCIs.
Fig. 142
 Confirm the changes with the "Continue" button (1 / Fig. 142).
The WLAN channels selected in (Fig. 142) serve as the default setting and can be freely selected.
i When selecting the WLAN channels, please note that channel 14 is not permitted in Europe
(channels 12, 13, 14 in the USA). The country-specific regulations and laws apply.
The password must have 13 characters long and can be chosen freely. It is recommended to use a
i combination of upper and/or lower case letters as well as digits. The use of special characters must
be avoided. If several VCIs of the type T200 are used, it is recommended to used an identical pairing
key/network key in order to ensure easier handling.
The changes must then be confirmed in the following two windows with "Continue" (1 / Fig. 143, Fig. 144).
Fig. 143
Fig. 144

 Remove the Ethernet cable between the service computer and the MAN Vehicle Communication Interface
T200 (1 / Fig. 145).
Fig. 145
i A new network connection is then displayed at the lower edge of the screen (Windows info area of
the taskbar).
 Close the VCI application and then refresh the list of the available VCI connections with the button
(Fig. 146).
Fig. 146

Fig. 147
green (Fig. 148).
Fig. 148
i The Vehicle Communication Interface is now ready for operation.
 The connection is confirmed and the VCI Manager is closed with the (Fig. 149) button.
Fig. 149

14.3.2 Connection wizard T200
The connection wizard assists the user in establishing a wireless connection between the Vehicle Communication
®
Interface and the MAN-cats III service computer. If it is not possible to set up a connection, instructions are
displayed on the screen with possible causes and solutions for remedying the connection problem.
i A connection can be set up by means of the connection wizard only for Vehicle Communication
®
Interfaces that were previously connected with this MAN-cats III system.
The button for starting the connection wizard is located in the application-specific toolbar of the VCI selection
screen.
Fig. 150
 The connection wizard is started with the (Fig. 151) button.
Fig. 151
Fig. 152
 Establish the connection between the diagnostic socket or an external power supply and the Vehicle Com-
munication Interface.
 Confirm the existing connection by clicking on the "Continue" button (1 / Fig. 152).

Select the desired Vehicle Communication Interface from the list of of displayed Vehicle Communication
Interfaces.
Fig. 153
i If the desired Vehicle Communication Interface is not in the displayed list, it is possible to carry out a
check of the desired Vehicle Communication Interface.
 Mark the top line in the S-MVCI devices area "Set up a different T200".
 Confirm the selection with the "Continue" button.
Status check of the LED displays of the Vehicle Communication Interface.
Fig. 154
 Transfer the status of the LED display of the Vehicle Communication Interface to be connected to the status
®
check displayed by MAN-cats III.
 Confirm the inputs by clicking on the "Continue" button (1 / Fig. 154).

Possible fault message with causes and solutions for the connection problem.
Fig. 155
 Continue with the "Continue" button (1 / Fig. 155).

14.3.3 Firmware update T200
In the case of firmware updates, a version comparison of the software is carried out between the Vehicle Com-
®
munication Interface and MAN-cats III. If the versions differ, the system will request you to perform an update.
If a problem occurs during the firmware update, the system will start a troubleshooting routine.
®
In order to update the firmware, it is necessary to start the VCI Manager in the login screen of MAN-cats III.
Fig. 156
 The VCI Manager is started with the button (1 / Fig. 156).
 The firmware update is started with the button (Fig. 157).
Fig. 157
A progress bar for the Vehicle Communication Interface software update is then displayed (Fig. 158).
Fig. 158
i If a warning message is displayed, confirm this by clicking on the "Do not block" button.

Fig. 159
 Confirm the success message with the "Continue" button (1 / Fig. 159).
i If the interface update is cancelled during the update process, follow the displayed instructions and
repeat the procedure.

14.3.4 S-MVCI recovery T200
The S-MVCI recovery function allows the delivery condition of the Vehicle Communication Interface to be re-
stored. The application for restoring the S-MVCI software is contained in the VCI application of the respective
interface manufacturer.
The last S-MVCI status is restored if the S-MVCI recovery function is cancelled. The S-MVCI
! recovery function can be repeated any number of times.
 Launch the VCI application by clicking on the button (Fig. 160) in the application-specific toolbar of the VCI
Manager.
Fig. 160
 The application is launched with the "S-MVCI recovery" button (1 / Fig. 161).

Fig. 162
 Establish the connection between the diagnostic socket or an external power supply and the Vehicle
Communication Interface.
Confirm the warning message.
Fig. 163
 Read the displayed warning message on S-MVCI recovery and confirm by clicking on the "Continue" button
(1 / Fig. 163).

A message is then displayed requesting the user to connect the Vehicle Communication Interface and the service
computer.
Fig. 164
 Connect the Vehicle Communication Interface with the service computer using an Ethernet cable.
 Confirm the established connection by clicking on the "Continue" button (1 / Fig. 164).
The interface software is then read out (Fig. 165).
Fig. 165
i Reading out of the interface software takes place without any user interaction and must not be inter-
rupted!
A message is then displayed requesting the user to start the recovery operation.
Fig. 166
 The recovery operation is started by clicking on the "Continue" button (1 / Fig. 166).

Instructions of carrying out the recovery operation are then displayed.
Fig. 167
 Read and follow the displayed instructions.
i The operation can be repeated any number of times if a problem occurs during the recovery opera-
tion.
 Confirm the message displayed after working through the instructions by clicking on the "Continue" button
(1 / Fig. 167).
The interface software is then restarted (Fig. 168).
Fig. 168
i The operation takes place without any user interaction and must not be interrupted!

A success message is displayed when the recovery operation has been completed.
 Confirm the displayed success message with the "Continue" button (1 / Fig. 169).
i The installation wizard must be used to establish a connection for the first time between Vehicle
Communication Interface and service computer after a S-MVCI recovery.

14.4 Connecting (changing) VCI
The Windows network control must be used to establish or change a connection between Vehicle Communication
®
Interface and MAN-cats III service computer. The pairing key of the VCI to be connected is required for this.
The following steps show the exact procedure for establishing or changing a VCI connection.
In the first step, the network control panel of Windows must be opened (Fig. 170). The button for opening the
network control panel is located in the Windows information bar.
Select the desired network (Fig. 171).
 Select the network by clicking in the desired line with the corresponding network designation and then con-
firming this with the "Connect" button.

Enter and confirm the network key (pairing key/password) (Fig. 172).
i If the required network key has not already been assigned, it must be assigned using the installation
wizard for the corresponding VCI (Chapter 14.3.1).
 The network key is entered using the keyboard.
 Confirm the input with the "OK" button.
®
i After the connection between VCI and MAN-cats III service computer has been established, the
selected connection must be confirmed by means of the VCI Manager.

®
The VCI Manager is launched by clicking on the (Fig. 173) button on the login page of MAN-cats III.
Fig. 173
Confirm VCI selection (Fig. 174)
Fig. 174
 The selection is confirmed by clicking on the grey area of the corresponding MAN Vehicle Communication
Interface T200 (1 / Fig. 174).

green (Fig. 175).
Fig. 175
The Vehicle Communication Interface is now ready for operation and can be used.

14.5 S-MVCI options
Settings for the VCI application can be made in the S-MVCI options (Fig. 176). The options window can be
opened via the main dialogue of the VCI application (Fig. 133 / 5).
Fig. 176
List of possible S-MVCI options

Item Areas Functions
 Import configuration, Chapter 14.5.1
1 Configuration files
 Export configuration, Chapter 14.5.2
2 VCI information  Export VCI information, Chapter
 Change interface language of VCI
3 Language
application, Chapter
 Set scope of VCI records, Chapter
4 Protocol level

14.5.1 Importing a T200 configuration file
A connection can be established between the service computer and Vehicle Communication Interface without
manual input of the network settings by importing a T200 configuration file.
i A configuration file can be imported only for the service computers offered by MAN Truck & Bus AG.
i The import of a configuration file described in this chapter refers only to the Vehicle Communication
Interface of the type T200.
®
To start import of the configuration file, launch the VCI Manager in the login screen of MAN-cats III.
Fig. 177
 Launch the VCI Manager by clicking on the button (1 / Fig. 177).
 Import of the configuration file is started with the (Fig. 178) button.
Fig. 178

The dialogue window for selection of the configuration file to be imported then opens.
The configuration files are located in the following directory:
C:\ MAN \ MAN-CATS-III \ VCI \ SPX \ T200 \ VciImport_T200
i The above directory is only correct if the installation directory was not changed during installation of
®
MAN-cats III.
Fig. 179
 To open, select the configuration file and click on the "Open" button (1 /Fig. 179).
A message is then displayed requesting connection of the Vehicle Communication Interface (Fig. 180).
Fig. 180
 Connect the Vehicle Communication Interface to be configured to a diagnostic socket or an external power
supply.
 Connect the Vehicle Communication Interface and the service computer by means of an Ethernet cable.

In the next step, a list with all the Vehicle Communication Interfaces that are available for connection is displayed
(Fig. 181).
Fig. 181
 Now select the desired Vehicle Communication Interface from the list of the displayed Vehicle Communica-
tion Interfaces (1) and confirm the selection with "Continue".
The pending changes must then be confirmed in the following two messages with the "Continue" button (1 /
Fig. 182, Fig. 183).
Fig. 182
Fig. 183

Remove the Ethernet cable between the service computer and MAN Vehicle Communication Interface T200.
Fig. 184
 Acknowledge the displayed message with the "Continue" button (1 / Fig. 184).
i A new network connection is now displayed at the lower edge of the screen (Windows information
area of the taskbar).
Then confirm the success message.
Fig. 185
 Confirm the message on successful interface configuration with "Continue" (1 / Fig. 185).
i After confirming the success message, the start screen of the VCI Manager is displayed again
 Refresh the list of Vehicle Communication Interfaces available for connection with the button (Fig. 186).
Fig. 186

Fig. 187
green (Fig. 188).
Fig. 188
 Close the VCI Manager by clicking on the button (Fig. 189).
Fig. 189

14.5.2 Exporting a T200 configuration file
It is possible to save a connection configuration that you have created as an XML file by exporting a configuration
file. The saved XML file can be used at a later time for import of a configuration file. The configuration file can
®
also be made available to another MAN-cats III system.
i The exported configuration file can be imported only to identical service computers.
®
To start export of a configuration file, launch the VCI Manager in the login screen of MAN-cats III.
Fig. 190
 Export of the configuration file is started with the (Fig. 191) button.
Fig. 191

Selection dialogue for saving the exported configuration file.
Fig. 192
 Select save location and file name.
i The save location is needed when importing a configuration file.
 Confirm the selection with the "Save" button (1 / Fig. 192).
Confirm the success message.
Fig. 193
 Confirm the following message on successful export of the configuration file with the "Continue" button
(1 / Fig. 185).
i The start screen of the VCI Manager opens after the success message is confirmed.

14.5.3 Exporting VCI information T200
By exporting the VCI information, it is possible to export all the information about a connection configuration in the
form of a text file. The exported VCI information can be forwarded in problem cases to the Support team.
®
To start export of the VCI information, launch the VCI Manager in the login screen of MAN-cats III.
Fig. 194
 Export of the VCI information is started with the (Fig. 195) button.
Fig. 195
Selection dialogue for saving the exported VCI information.
Fig. 196
 Select save location and file name.

 Confirm the selection with the "Save" button (1 / Fig. 196).

Confirm the success message.
Fig. 197
 Confirm the following message on successful export of the VCI information file with the "Continue" button
(1 / Fig. 185).
i The start screen of the VCI Manager opens after the success message is confirmed.

14.5.4 Changing the interface language of the VCI Manager (T200)
The language selection option allows the interface language of the VCI application to be set independently of the
®
interface language in MAN-cats III.
i The default setting of the interface language within the VCI application is English.
The language selection is made in the options of the VCI application (Fig. 198).
Fig. 198
 Select the desired interface language in the selection field (1).
 Confirm the selected language by clicking on the "OK" button.

14.5.5 Setting the protocol level T200
By setting the protocol level, it is possible to change the scope of the VCI records (function calls, transfer parame-
ters/return values, detailed function sequence).
i Protocol level settings should be made only according to the instructions of the Support team.
The protocol level settings are made in the options of the VCI application (Fig. 199).
Fig. 199
 The protocol level is selected by checking the corresponding items in the window (1).
 Confirm the selection by clicking on the "OK" button.

15 Software updates
®
It is necessary to update the software to ensure that the full functional scope of MAN-cats III is always available.
®
There are two different options for updating the MAN-cats III software.
 System updates
 Application updates
15.1 Automatic software download

® ®
The MAN-cats III installer performs an automatic update check each time MAN-cats III is started (connection to
the update server is necessary). The system compares the versions of the installed software package and the
® ®
available software packages. Any available update is downloaded parallel to starting of MAN-cats III. MAN-cats
III operation can be continued during downloading.
15.2 Installation of system updates

®
After the system updates have been downloaded, a hard disk icon (Fig. 200) is displayed briefly in the MAN-cats
® ®
III taskbar. The updates will be installed only after MAN-cats III has been restarted. After MAN-cats III has
restarted, a message screen will be displayed showing the software packages that have been downloaded and
are ready for updating (Fig. 201).
Fig. 200
 Start the software update by clicking on the "OK" button (1 / Fig. 201).
118 Software updates THMC3030

After the update has been completed, a message will be displayed with a request to restart the service computer.
 Confirm the service computer restart by clicking on the "Yes" button (1 / Fig. 202).
THMC3030 Software updates 119

15.3 Installation of control file updates
Control files are data packages that contain vehicle-specific information. The data packages are needed for
individual service processes. The control files contain information such as:
 Installed control units of a specific vehicle series
 Available TI or SI special campaigns for individual vehicles
 Data for vehicle parameterisation
The control files are collected in a MAN database and can be downloaded via the update server of MAN Truck &
®
Bus AG. The control files are automatically downloaded during the MAN-cats III login process at regular intervals
of 24 hours.
The control files can also be downloaded manually if necessary. The vehicle selection page must be opened for
this purpose (Fig. 203).
Fig. 203
 Download of the control files is started with the button (Fig. 204).
Fig. 204
Progress bar when downloading the control files (Fig. 205).
Fig. 205
i An internet connection is necessary in order to successfully update the control files.
120 Software updates THMC3030

16 MAN-cats® III interface
®
The MAN-cats III software features a graphic user interface. Menu navigation is possible by mouse, touchpad or
keyboard.
16.1 Areas of the user interface

The following screenshots (Fig. 215, Fig. 207) show the different areas of the user interface:
Fig. 206
 Application area (1)

 Header bar (2)
 Application-specific toolbar (3)
 Permanent toolbar (4)
 Status line (5)
16.1.1 Application area

The application area contains applications such as selection menus, monitoring windows, etc.
THMC3030 MAN-cats® III interface 121

16.1.2 Header bar
The following additional information is displayed in the header bar:
 Designation of the application area
 Long vehicle identification number (17-character VIN)
 Short vehicle identification number (7-character VIN)
 Control unit designation and the corresponding item number
i The amount of additional information displayed in the header bar depends on the currently accessed
®
area in MAN-cats III.
16.1.3 Toolbar
The toolbars consist of individual buttons. Using these buttons, it is possible to access individual tools and func-
®
tions that are needed for working with MAN-cats III. The buttons are actuated by clicking with the mouse cursor.
®
Two different types of toolbars are used in MAN-cats III.
 Permanent toolbar
 Application-specific toolbar
Individual buttons may be deactivated depending on the running application. Buttons that are deac-
i tivated by a running application are greyed out. The defined button function cannot be selected in this
case.
16.1.3.1 Permanent toolbar

The permanent toolbar is always present independently of the application area. The functions of the individual
buttons are independent of the application area.
16.1.3.2 Application-specific toolbar

The application-specific toolbar contains all the buttons that are needed for working with the currently selected
application. The number and selection of buttons in the application-specific toolbar vary depending on the running
application.
16.1.4 Status bar

®
The status bar shows information about the status of the MAN-cats III system and the currently logged-in user.
The display is as follows, from left to right:
 Date
 Time
 Workshop ID
 Fingerprint
 Application path
 RSS feed
 Smart Card status
122 MAN-cats® III interface THMC3030

17 Working with MAN-cats® III
®
The following items describe the individual steps for working with MAN-cats III.
17.1 Launching MAN-cats® III
® ® ®
The MAN-cats III installer is needed to launch MAN-cats III. The MAN-cats III installer performs the starting
® ® ®
procedure for MAN-cats III. In addition, the MAN-cats III installer checks every time that MAN-cats III is started
whether any new software packages are available and then performs an automatic download.
®
You can find further information about managing the MAN-cats III installer in Chapter 11.

® ®
To start the MAN-cats III installer, click on the MAN-cats III icon (Fig. 208) on the desktop.
Fig. 208
® ®
The MAN-cats III installer automatically launches MAN-cats III and the login page is opened.
17.2 Login
®
It is possible to log into MAN-cats III in two different ways. The scope of the working area depends on the login
type.
 Access by Smart Card (Chapter 17.2.1)
 Access by licence file (Chapter 17.2.2)
17.2.1 Access by Smart Card

Access by Smart Card requires a contact-based Smart Card reader/writer, an activated Smart Card and your
personal user password.
 Insert the Smart Card in the Smart Card reader/writer.
THMC3030 Working with MAN-cats® III 123

Fig. 209
 Enter your user password in the input field ( 1 / Fig. 209) and confirm login by clicking on the "Start" button
(Fig. 210).
Fig. 210
®
When you log into MAN-cats III for the first time, it is necessary to perform a Smart Card update.
i The Smart Card update is carried out automatically when you log in. An internet connection is re-
quired for this.
124 Working with MAN-cats® III THMC3030

17.2.2 Access by Online Basic runtime rights (licence file)
®
Online Basic runtime rights (licence file) are required for access without MAN-cats III Smart Card. These rights
can be purchased on the MAN After Sales Portal. The computer ID of the service computer and an internet
connection are required to purchase the Online Basic runtime rights (licence file).
You can find further information about purchasing and handling the Online Basic runtime rights (licence file) in
Chapter 9.
 The access management function is opened with the (Fig. 211) button.
Fig. 211
 Then click on the"Login with a licence file" button on the right-hand side of the application area (Fig. 212).
Fig. 212
 Select the licence file from the selected save location and confirm login by clicking on the "Open" button
(Fig. 213).
Fig. 213
i The runtime rights (licence file) must be selected in the access management function as described
®
above each time you log in to MAN-cats III.

i An internet connection is necessary in order to log in using runtime rights (licence file).
17.3 Vehicle selection page

There are two options for starting or resuming a diagnostic session on the vehicle selection page.
 Starting a new session, Chapter (17.3.1)
 Resuming an existing session, Chapter (17.3.2)
17.3.1 Starting a new session

Vehicle identification is necessary when starting a new session. Information about the make and model of the
current vehicle is required for this.
17.3.1.1 Make and model selection

Make and model selection (Fig. 214) is necessary in order to correctly assign the maximum installed control unit
variants to the corresponding vehicle in a following diagnostic session. The control units may not be recognised
correctly if an incorrect selection is made.
Fig. 214
 Select the desired make and then the current model by clicking on the corresponding buttons.
i The buttons are collapsed after the make and model selection has been made.
 Confirm the selection by clicking on the button (Fig. 215).
Fig. 215

 The make and model selection is cancelled with the button (Fig. 216).
Fig. 216
 The button (Fig. 217) opens the information portal.
Fig. 217

17.3.2 Resuming an existing session
In addition to starting a new session, you also have the option of resuming a session that was previously inter-
rupted. You then have access to all the information and diagnostic values from the previous session.
A short list of the interrupted sessions can be found in the table of current diagnostic sessions in the bottom
application area (1) of the vehicle selection page (Fig. 218).
Fig. 218
i The table of current diagnostic sessions shows the last three started diagnostic sessions as the
maximum content.
 Select the desired diagnostic session and then confirm with the button (Fig. 219).
Fig. 219
 The list of all interrupted sessions can be expanded to a complete view by clicking on the button (Fig. 220).
Fig. 220
 The complete view is closed with the button (Fig. 221).
Fig. 221

17.4 Vehicle info page
After every confirmed model selection, you then access the vehicle information page (Fig. 222). This page pre-
sents you with various items of information and applications for the respective vehicle model selection.
Fig. 222
 The vehicle information is confirmed with the button (Fig. 223).
Fig. 223
 The complete displayed overview can be printed out with the button (Fig. 224).
Fig. 224
 The vehicle-specific information portal is opened with the (Fig. 225) button.
Fig. 225
 Technical support is requested with the button (Fig. 226). This function allows a detailed data package with
®
the necessary MAN-cats III system data and the corresponding workshop and user information to be for-
®
warded to Support. The technical support function must be used only when instructed to do so by MAN-cats
III Support and is currently in preparation.
Fig. 226

17.4.1 Vehicle overview
The make and model designations corresponding to the vehicle selection are displayed in the vehicle overview
area (1 / Fig. 222). After the vehicle configuration has been read out, further information on the components
installed in the vehicle is also shown.
i Using the function "Deletes selected vehicle configuration", it is possible to delete individual items of
the current vehicle configuration.
Proceed as follows to delete a vehicle configuration entry:

 Mark the entry by clicking on the corresponding row.
 Select the function "Deletes selected vehicle configuration"
17.4.2 Executed diagnostic applications

The started/executed diagnostic applications of the current vehicle selection are shown in the "Executed diagnos-
tic applications" area (2 / Fig. 222). The displayed diagnostic applications can be filtered according to date and
time.
®
i The entered diagnostic applications are shown together with the directory structure of MAN-cats III
and the date of execution.
 The filter is applied with the button (Fig. 227). The button is replaced by the following button when clicked.
Fig. 227
 The filter is reset with the button (Fig. 228). The button is replaced by the previous button when clicked.
Fig. 228

17.5 System navigation
The system navigation (Fig. 229) acts as a selection menu for the individual areas and the related applications in
®
MAN-cats III. The menu structure is displayed in the form of a navigation tree on the left side of the screen (1).
The corresponding content (sub-menu) is displayed on the right side in the form of buttons (2).
Content overview of the system navigation:

Tab designation Content
Vehicle Vehicle-specific application overview (diagnostic memory, maintenance,…)
Systems System-specific application overview (central computer, drive systems,…)
Tools Additional tools (DLS coil tester,...)
i By clicking on one of the displayed levels, the navigation tree opens and all the available sub-items of
the selected level are shown.
 The individual levels are opened by clicking on the desired menu item in the navigation tree (1) or on the
corresponding button in the display area menu (2).
 The applications are launched by double-clicking on the application designation in the navigation tree.

17.6 Selecting a Vehicle Communication Interface (VCI)
The VCI selection window is automatically opened for applications that require communication with the vehicle.
The desired VCI can then be selected. There are certain differences between selecting a connected VCI and an
unconnected one.
17.6.1 Connected VCI

If the service computer is connected with the desired VCI (shown green), the selection must be confirmed
(Fig. 230).
Fig. 230
 The VCI selection is confirmed with the button (Fig. 231).
Fig. 231

17.6.2 Unconnected VCI
If the service computer is not connected with the desired VCI (shown grey), a selection with all available VCIs is
displayed (Fig. 232).
Fig. 232
 The desired VCI is selected by clicking on the grey background of this VCI.
i Only the VCIs that have already been taught are displayed. Further information on VCI connection
can be found in Chapter 14.3.
Confirm VCI selection (Fig. 233)
Fig. 233
 The VCI selection is confirmed with the button (Fig. 234).
Fig. 234

17.7 Diagnostic session options
When a current session is ended, it is necessary to choose a session option (Fig. 236). The status of the current
diagnostic session can be managed by selection of a session option. A distinction is made here between continu-
ing, interrupting and ending a diagnostic session.
 The current diagnostic session is ended by clicking on the button (Fig. 235) and the session options are
displayed.
Fig. 235
Fig. 236
Continue diagnostic session

The current diagnostic session is continued if the option to continue a diagnostic session is selected. The naviga-
®
tion menu of MAN-cats III then opens. No vehicle data that may have been generated is discarded.
 The current diagnostic session is continued with the button (Fig. 237).
Fig. 237
Interrupt diagnostic session

When you interrupt a diagnostic session, the current diagnostic session can be continued at a later time.
No vehicle data that may have been generated is discarded.
 The session is interrupted with the button (Fig. 238) and can be continued at a later time.
Fig. 238
i All interrupted sessions are stored in the "Current diagnostic sessions" table. You can find further
information about opening an interrupted diagnostic session in Chapter 17.3.2.

End diagnostic session
When you end a session, it is finally closed. If the diagnostic session includes data for uploading, the "Upload of
the remaining X session logs" (1) (Fig. 236) item is shown. The session data should always be uploaded to
guarantee the consistency of the vehicle data with regard to MAN head office. A connection to the MAN server is
necessary for this.
 The session is ended with the button (Fig. 239).
Fig. 239
All ended diagnostic sessions are deleted from the table of current diagnostic sessions and cannot be
i continued. If the diagnostic session contains data for uploading, the session is not deleted until the
available data has been uploaded successfully.

18 Information portal
®
The information portal includes detailed information about MAN-cats II/III, control units, vehicle electrical system
/ vehicle technology and much more.
The button for starting the information portal is located in the application-specific toolbar of the start page
(Fig. 240).
Fig. 240
 Start the information portal by clicking on the button (Fig. 241).
Fig. 241
Screen display of information portal (Fig. 242).
Fig. 242
The information portal screen is divided into the following areas:
 Navigation tree (1)
 Display area (2)
136 Information portal THMC3030

18.1 Navigation tree
®
There are four main areas in the navigation tree area. The system description and MAN-cats III areas are divid-
ed into further levels. The additional software area contains information and software for installation.
Areas and content of the navigation tree:
Tab designation Content
News Release notes, …..
System descriptions Plug assignments, electric circuit diagrams, type overview, list of abbreviations,
installation locations, device and function descriptions, test step lists and
system descriptions
®
MAN-cats III documentation User manual
Additional software Information and additional program software (DJVU, etc.)
18.2 Display area

The display area shows all content that corresponds to the navigation tree selection.
i Installation of additional software (e.g. DJVU) is necessary for display of certain content (Chapter
18.3).
The handling actions for the displayed content (scrolling, magnification, rotating etc.) are performed on the graph-
ical interface using the mouse cursor.
i Document-specific control elements are available in the case of program-dependent function assign-
ment (DJVU graphics; PDF, etc.).
Other functions can be accessed using the buttons in the application-specific toolbars.
 Go to next page in the displayed document (Fig. 243).
Fig. 243
 Go to previous page in the displayed document (Fig. 244).
Fig. 244
THMC3030 Information portal 137

 Cancel loading of the selected document (Fig. 245).
Fig. 245
 Reload selected document (Fig. 246).
Fig. 246
 Close selected document (Fig. 247).
Fig. 247
 Open a save directory in a new Explorer window (Fig. 248).
Fig. 248
 Print the current document view (Fig. 249).
Fig. 249
i The graphics contained in the documents must be printed out separately. This is done by means of
the print command accessible by pressing the right mouse key.
 Exit the information portal and return to vehicle identification (Fig. 250).
Fig. 250
i Further information on using the information portal is provided on the help page of the portal.

18.3 Installation of DJVU plug-in
The DJVU plug-in is required to display graphics in the system description. The DJVU plug-in must only be in-
®
stalled once. The installation process runs automatically and can be run by any MAN-cats III user with the corre-
sponding installation rights on the service computer.
Start installation of the DJVU plug-in under the menu item "Additional software" (Fig. 251).
Fig. 251
The following screenshots show the exact installation procedure for installation of the DJVU plug-in with corre-
sponding instructions for the individual steps.
Language selection for DJVU installation (Fig. 252). Selection takes place in the selection dialogue (1).
Fig. 252
 Confirm the language selection with the "OK" button.

Start the DJVU InstallShield Wizard (Fig. 253).
Fig. 253
 Confirm continuation of installation by clicking on the "Next" button.
Read and confirm the licence agreements (Fig. 254).
Fig. 254
 Accept the read licence agreement with the "Yes" button.

Select the installation path for the DJVU plug-in (Fig. 255).
To avoid problems when using the DJVU plug-in, we recommend that you do not change the default
i installation path.
Fig. 255
 Confirm the selection with the "Next" button.
Select the installation options (Fig. 256). Selection takes place in the selection window (1) by checking the corre-
sponding boxes.
Fig. 256
 Confirm the selection with the "Next" button.

Finish DJVU installation (Fig. 257).
Fig. 257
 Finish DJVU installation with the "Finish" button.

19 Application tools
19.1 Screenshots
®
It is possible to create screenshots in MAN-cats III. This tool not only helps you when you are submitting a
support request, but also allows you to save every working area graphically.
®
The button for creating screenshots can be found in the permanent toolbar on every user interface of MAN-cats
III.
 To create a screenshot, click on the "Screenshot" button (Fig. 258).
Fig. 258
Fig. 259
 Then enter a file name in the opened dialogue window and confirm your input with "Save" (Fig. 259).
i We recommend that you retain the default setting for the save location. The screenshots are saved
as PNG files.
THMC3030 Application tools 143

19.2 Document viewer
Using the document viewer, you can view documents such as instructions and information for a selected diagnos-
tic memory entry. The availability of the viewer for documents is indicated by the activated button (Fig. 260) in the
application-specific toolbar.
 To open a document in the document view, click on the button (Fig. 260).
Fig. 260
Fig. 261
 To close the document viewer, click on the "X" (1 / Fig. 261) on the document viewer tab.
There are various control options within the document viewer (Fig. 261).
The control buttons for the document viewer are located on the top edge of the screen and provide the following
actions.
 With the (Fig. 262) button, it is possible to scroll forwards between several documents within the document
viewer.
Fig. 262
 With the (Fig. 263) button, it is possible to scroll backwards between several documents within the document
viewer.
Fig. 263
144 Application tools THMC3030

 With the (Fig. 264) button, the the currently selected document is refreshed.
Fig. 264
 With the (Fig. 265) button, the the current document is closed.
Fig. 265
 With the (Fig. 266) button, the current document is sent to a printer for printing. This function is available only
if a printer is installed and set up on the service computer.
Fig. 266

19.3 SPN search engine
The SPN search engine (Fig. 269) can be used to search in SPN documents for a specific SPN number. In this
case, all the existing documents for the entered SPN number are displayed. The SPN search engine can be
called up in the make and model selection or from the detailed view of the diagnostic memory application.
 The SPN search engine is called up with the button (Fig. 267) in the make and model selection.
Fig. 267
 The SPN search engine is called up with the button (Fig. 268) in the detailed view of the diagnostic memory
application.
Fig. 268
Fig. 269
 Enter an SPN code in the input field (Fig. 270) and confirm your input by clicking on the "Start search" button
(Fig. 271). If a search is performed for several SPN codes, the numbers must be separated by using a com-
ma without spaces.
Fig. 270
Fig. 271

i The search results can be restricted by activating the filter for control units or system groups
(Fig. 272). It is possible to search here only for one system group or one control unit type.
Fig. 272
 Select the desired control unit or system using the drop-down menu.
 Apply the filter by checking the box (1 / Fig. 272).

A list of all the existing SPN documents (Fig. 273) relating to the entered SPN number is then displayed.
Additional information such as control unit, system, description and language is displayed for the documents
found. If the SPN is not available in the system language, the SPN documents concerned are displayed in the set
substitute language.
Fig. 273
 Select the desired SPN document.
 Open the selected SPN document by clicking on the button (Fig. 274).
Fig. 274
 Print the SPN document by clicking on the button (Fig. 275).
Fig. 275
 Print the list of all SPN documents by clicking on the button (Fig. 276).
Fig. 276
 Exit the search engine by clicking on the button (Fig. 277).
Fig. 277

20 Control unit selection
®
In addition to the make and model selection, it is also possible to perform a control unit selection in MAN-cats III.
The control unit selection function allows control units that are not recognised or fault to be selected manually,
diagnosed and/or flashed. If a control unit is not recognised, information on the control unit designation is required
in order to access it.
The control unit selection is made in the vehicle selection (Fig. 278).
Fig. 278
 Open the control unit selection function by clicking on the icon (1 / Fig. 278).
 Confirm the selection by clicking on the button ().
Fig. 279
®
Select the desired control unit in the navigation menu of MAN-cats III (Fig. 280).
Fig. 280
 Navigation is performed by clicking with the mouse cursor on the corresponding menu items.
THMC3030 Control unit selection 149

After the control unit selection is confirmed, the system performs a control unit detection routine (Fig. 281) and
®
the navigation menu of MAN-cats III is then opened (Fig. 283). All vehicle systems as well as the control unit
groups contained in them and the corresponding control units are displayed here.
i If the selected control unit is not recognised, it is also possible to select the control unit manually.
The designation of the desired control unit is required for this purpose.
 The desired control unit is selected by clicking on the corresponding designation.

 The selection is confirmed by clicking on the button ().
Fig. 282
Navigation menu after control unit selection (Fig. 283).
Fig. 283
 The desired application is launched by double-clicking on the corresponding designation.
150 Control unit selection THMC3030

i Various applications are available within the selected control unit. The type and number of available
applications depend on the selected control unit.
Possible applications:
 Identification
 Diagnostic memory
 Flashing
 Repeat detection
20.1 Identification
The "Identification" application allows information (e.g. item numbers, parameterisation time stamp, etc.) to be
read out from the selected control unit (Fig. 284). Additional information such as code, name and content of the
displayed information is also shown.
 The displayed information can be saved as an XML file on the service computer with the (Fig. 285) button.
Fig. 285
 The identification function is ended with the button (Fig. 286) and the navigation menu is opened.
Fig. 286

20.2 Diagnostic memory
The "Diagnostic memory" application allows the diagnostic memory of the selected control unit to be read out
(Fig. 287). Information is also provided on the SPN code, designation, status, FMI, priority, frequency and time
stamp of first occurrence.
i Further information on control unit diagnostic memory can be found in Chapter 0
Fig. 288

20.3 Flashing
The "Flash" application is used to change the firmware for the selected control unit (Fig. 289). The corresponding
file is selected via the displayed list with the available firmware versions for the selected control unit (3 / Fig. 289).
Using a filter function, it is possible to restrict the displayed list to firmware versions that match a vehicle.
The vehicle data file of the corresponding vehicle must be made available in order to use the filter function.
®
i If the control unit item number (1 / Fig. 289) cannot be read out by MAN-cats III, this must be en-
tered manually.
i Using a filter (2 / Fig. 289), it is possible to restrict the displayed list to firmware versions that match a
vehicle.
Colour scheme of the firmware list:

Colour identification Filter status Meaning
Matching firmware version for
Green marking (dark) No filter
the selected control unit
Matching firmware version for
Green marking (light) With filter the selected vehicle (vehicle
data file)
Blue marking With and without filter Selected firmware version
Firmware version that does not
Red marking With filter
match
 The desired firmware version is selected by clicking in the corresponding row

 The selection is confirmed and flashing started by clicking on the button (Fig. 290).
Fig. 290
 The operation is cancelled with the button (Fig. 291).
Fig. 291
20.3.1 Filtering firmware versions

In order to filter firmware versions, a current vehicle data file must be provided for the corresponding vehicle.
The vehicle data file is provided by downloading it from the server of MAN Truck & Bus AG. Information on the
corresponding vehicle (vehicle type, 7-character VIN) and an internet connection are required in order to down-
load the vehicle data file.
 The filter can be activated and reset with the button (Fig. 292).
Fig. 292
 Download of the vehicle data file is started with the button (Fig. 293).
Fig. 293
Select vehicle type (Fig. 294).
 The vehicle type is selected by means of a drop-down menu.

 The selection is confirmed by clicking on the button (Fig. 295).
Fig. 295
Enter vehicle identification number (Fig. 296).
 The 7-character vehicle identification number is entered by means of the keyboard.

 The selection is confirmed and download started by clicking on the button (Fig. 297).
Fig. 297
20.4 Repeat detection after control unit selection

Control unit detection can be repeated with the "Repeat detection" application. If no control unit is detected by the
control unit detection function, the desired control unit can be selected from the displayed list. Information about
the required control unit is needed for this.
Selection of the wrong control unit can lead to incorrect firmware selection.
!

®
With the control unit detection function, MAN-cats III attempts to perform automatic detection of the installed
control unit of the previously selected control unit group (Fig. 298).
Fig. 298
®
If no control unit is detected by MAN-cats III with the automatic control unit detection function, the desired control
unit can be selected manually from the displayed list (Fig. 299).
 The desired control unit is selected by clicking on the corresponding control unit designation.
 The selection is confirmed by clicking on the button (Fig. 300).
Fig. 300
Fig. 301

21 Vehicle-related diagnostics
All diagnostic applications that can be applied to the complete vehicle are contained in the Vehicle area
(Fig. 302).
Vehicle-related diagnostic applications:
 Diagnostic memory of complete vehicle
 Conversion order
 Vehicle parameter setting
 Vehicle data administration
 Trend data
 Maintenance
 Guided troubleshooting
 Workshop routines
 OBD (on-board diagnosis)
THMC3030 Vehicle-related diagnostics 157

21.1 Control unit detection for overall vehicle
Control unit detection is performed each time before the application list is opened. This function attempts to
establish a connection to all control units that are possibly installed in the vehicle (Fig. 303). The control unit
®
detection function is performed automatically by MAN-cats III when the corresponding menu item is opened.
If the control unit detection function is cancelled, the function can also be repeated manually.
Control unit detection for overall vehicle (Fig. 303).
Fig. 303
 The control unit detection function is confirmed with the button (Fig. 304).
Fig. 304
 The control unit detection function is cancelled with the button (Fig. 305).
Fig. 305
i The function for repeating control unit detection is always located right at the bottom of the list of
available applications for the currently open menu item in the navigation menu of MAN-cats III.
®
158 Vehicle-related diagnostics THMC3030

21.2 Vehicle diagnostic memory
The vehicle diagnostic memory is located under the following menu structure:
Vehicle / Diagnostic memory / Diagnostic memory of complete vehicle
 The application is started when you click on the "Diagnostic memory of complete vehicle" (1) selection.
In the next step, the control units installed in the vehicle are detected and their diagnostic memories are read out
(Fig. 307).
Fig. 307
 To cancel the read-out procedure, click on the button (Fig. 308).
Fig. 308

In the next step, all of the detected control units and their current status are displayed (Fig. 309). Any unrecog-
nised control units are shown as inactive (grey). All the detected control units are marked in colour according to
their respective status.
Fig. 309
Colour scheme of the control unit overview:

Colour identification Meaning
Green marking (light) Control unit detection has not yet been carried out
Grey marking (dark) Control unit was not detected
Control unit detected, no diagnostic memory entries

Green marking
present
Control unit detected, passive diagnostic memory

Yellow marking
entries present
Control unit detected, active diagnostic memory entries

Red marking
present
Blue marking Unknown control unit variant
White background (no colour marking) Control unit not present for current vehicle selection
By clicking on one of the colour-highlighted control units, you can either display the diagnostic
i memory of the corresponding control unit or jump to the navigation menu of the corresponding control
unit directory. The required button for switching between the two options can be found in the applica-
tion-specific toolbar (1) (Fig. 309). The currently activated option is always shown here.
 The option for calling up the control unit directory is deactivated with the button (Fig. 310).
Fig. 310

 The option for calling up the diagnostic memory of an individual control unit is deactivated with the button
(Fig. 311).
Fig. 311
 It is also possible to display an overview of the installed control unit network of the selected vehicle series.
To open the overview, click the following button (Fig. 312). The displayed overview provides a schematic
representation of the control unit network for the selected vehicle series, and potentially may not correspond
to the actual control unit network of the present vehicle.
Fig. 312
 It is possible to display a detailed view of the detected control units (Fig. 313). Here, the system will display
the item number of the selected control unit and the number of existing diagnostic memory entries.
Fig. 313
 All detected control units are read out again with the button (Fig. 314).
Fig. 314
 With the button (Fig. 315), all the existing diagnostic memory entries are deleted and the detected control
units are read out again.
Fig. 315
 With the button (Fig. 316), detection of all control units is performed and their diagnostic memories are then
read out.
Fig. 316

 The button (Fig. 317) switches to the tabular diagnostic memory view.
Fig. 317
In the tabular diagnostic memory view, all diagnostic memory entries are listed in table form. Information is dis-
played here on the status of the individual diagnostic memory entries.
Description:
 Control unit designation (1)
 SPN code (2)
 Designation of the diagnostic memory entry (3)
 Status of the diagnostic memory entry (4)
 Failure Mode Indicator (FMI) (5)
 Availability of further documentation (6)
 Priority of the diagnostic memory entry (7)
i Clicking on one of the displayed diagnostic memory entries marks this entry and it is highlighted in
colour.
 Available detailed information and instructions for the marked diagnostic memory entry can be displayed by
clicking on the button (Fig. 319).
Fig. 319

 A diagnostic memory log in PDF format is generated with the button (Fig. 320).
Fig. 320
i The created PDF document is automatically saved on the service computer and can be accessed at
®
any time at the following save location: (C: User/Username/MAN-cats III/MAN/FIN)
 By pressing the button (Fig. 321), you can return to the navigation tree on the vehicle level.
Fig. 321
 By pressing the button (Fig. 322), you return to the last-selected system area.
Fig. 322
 The diagnostic memory application is ended with the button (Fig. 323).
Fig. 323

21.3 Ordering a conversion data file (UDF)
A so-called conversion data file (UDF) must be requested as part of conversion and in addition to necessary
replacement of components. As part of this process, all parameters required for conversion are checked in the
current vehicle data file (FDF) and adapted if necessary.
®
The MAN-cats III diagnostic software allows you to order the required conversion data file from within a diagnos-
tic session. After the ordering process has been completed, the new conversion data file can be installed on the
®
MAN-cats III service computer and conversion performed.
Conversion data files can be ordered in two different ways:

 Order conversion data file without vehicle, Chapter 21.3.1
 Order conversion data file with vehicle, Chapter 21.3.2
The two ways of ordering the conversion data file differ with respect to the data provision method for
i the vehicle data file and vehicle identification. Further information can be found in the Chapters 21.3.1
and 21.3.2.
The following conditions must be met in order to order a conversion data file:
 A current vehicle data file was provided
 An update of the control files was performed (Chapter 15.3)

®
A MAN-cats III Smart Card with valid runtime rights package is available (Chapter 7)
 The Smart Card must not be removed from the Smart Card reader/writer during the entire process.

®
There is a connection between the MAN-cats III service computer and the server of MAN Truck & Bus AG
 There must be no outstanding conversion for the selected vehicle on the server
The menu items for ordering a conversion data file can be found in the navigation menu under the "Vehicle" menu
item (Fig. 324).
 Select the desired order type for the conversion data file by clicking on the corresponding menu item.

21.3.1 Ordering a conversion data file without vehicle
The application "Order conversion data file without vehicle" (Fig. 325) allows a conversion data file to be ordered
without any connection to the vehicle.
Since it is not possible to read out the required vehicle data file from the management computer when the con-
version data file is ordered without a connection with the vehicle, the data must be provided by download from the
MAN server.
For this, you required the vehicle production number (7-character VIN) of the desired vehicle for vehicle identifica-
tion.
i If the conversion process is cancelled, information will be displayed with possible fault causes and/or
instructions.
 The application is launched by double-clicking on the desired menu item.
Vehicle identification takes place in the next step (Fig. 326). Input of the vehicle production number is necessary
for the purpose of vehicle identification.
 Enter the vehicle production number (7 characters) in the corresponding field.

 The inputs are confirmed with the button (Fig. 327).
Fig. 327
Fig. 328
In the next step, the current vehicle data file is provided in the form of a download from the MAN server
(Fig. 329). In addition, it is checked whether there is still an outstanding conversion.
i You require a connection to the server of MAN Truck & Bus AG in order to download the vehicle data
file.

After the vehicle data file has been provided successfully, an overview of all available items of the conversion
data file order is displayed (Fig. 330).
 The desired selection is made by marking the corresponding line.
 The selection is confirmed with the button (Fig. 331).
Fig. 331
Fig. 332
Overview of the individual items of the conversion data file order:

Item Description
Control unit replacement Replacement of control units that do not have an identical item number.
Special campaigns Ordering of possible special campaigns within the scope of MAN guide-
lines.
Order MAN Genuine Software Add or remove additional software packages (MAN Genuine Software).
Vehicle parameter update Update the vehicle data file.
i All the steps of the ordering process for a conversion data file are described below. The number of
steps shown depends on the selection made (Fig. 330).

Request control unit replacement
Is it possible to request replacement of control units that do not have an identical item number in the item "Control
unit replacement". A schematic representation of the user interface is shown (Fig. 333).
Screen overview:
Item Designation Description
1 Navigation menu All control unit designations for the current vehicle configura-
tion are listed in the navigation menu.
2 Selection menu The item number of the installed control unit and the item
number of the possible replacement control units are displayed
in the selection menu. A possible flash compatibility of the
replacement control units is also shown.
3 Change display A list of all changes adopted from the selection menu is dis-
played. Information such as the control unit designation and
item number of the replacement control unit is also displayed.
4 Display of flash compatibility Indicates the flash compatibility of a replacement control unit.
Procedure:
 Select the control unit to be replaced by clicking on the corresponding control unit designation in the naviga-
tion menu (1).
 Select the desired replacement control unit by clicking on the corresponding item number in the selection
menu (2).
 A list with all the available flash sources can be opened with the button (Fig. 334) (Fig. 335).
Fig. 334

The item numbers of the control units to be used are displayed on the left side in the list of available flash sources
(Fig. 335) (1). On the right side, all item numbers of the corresponding control units are displayed that have flash
compatibility with the item number shown in (1).
Fig. 335
 The list of available flash sources is closed with the button (Fig. 336).
Fig. 336
 The desired changes from (2) are accepted with the button (Fig. 337).
Fig. 337
 The button (Fig. 338) allows individual changes to be removed from the display of accepted changes.
The button is activated only after one of the accepted changes is marked (3) (Fig. 333).
Fig. 338
 All accepted changes are discarded with the button (Fig. 339) and the overview of order items is opened.
Fig. 339
 The accepted changes are confirmed with the button (Fig. 340) and the next step of the conversion data file
ordering process is displayed.
Fig. 340

Fig. 341
Order MAN special campaigns

An online order for a special special can be performed in the item "Special promotions". Before the start of the
ordering process, it is necessary to confirm a liability disclaimer (Fig. 342)
 The message is confirmed with the button (Fig. 343).
Fig. 343
Fig. 344

The availability of special campaigns depends on the current vehicle configuration. A schematic representation of
the user interface is shown below (Fig. 345).
Screen overview:
1 Navigation menu The different requirement reasons for special campaigns are
listed in the navigation menu (e.g. If required, When repairing,
…). The available special campaigns are contained the the
corresponding sub-items.
2 Selection menu A description and information on the selected special cam-
paign are displayed in the selection menu.
3 Change display Information on the changes adopted from the selection menu is
displayed in the change display (e.g. SI number, item num-
ber,…)
Procedure:
 Select the special campaign by clicking on the corresponding designation in the navigation menu (1).
 The changes displayed in (2) are accepted with the button (Fig. 346).
Fig. 346
The button is activated only after one of the accepted changes is marked (3 / Fig. 345).
Fig. 347

Fig. 348
Fig. 349
Fig. 350
Order MAN Genuine Software

Software packages for the different vehicle systems can be ordered in the item "Order MAN Genuine Software".
A schematic representation of the user interface is shown below (Fig. 351).

Screen overview:
1 Navigation menu A list of all systems and the sub-items for the current vehicle
configuration is displayed in the navigation menu.
2 Selection menu The currently used software package and the software pack-
ages available for replacement are displayed in the selection
menu. In addition, the possible actions that can be performed
for the currently used software package are displayed (e.g.
replace package, remove package, …)
played. Information such as package designation, item num-
ber, selected option and price information if available is also
provided
Procedure:
 The desired software package is selected by double-clicking on the system designation or clicking on the
corresponding node (1).
 Select the desired replacement option by clicking on the corresponding option designation in the selection
menu (2).
Fig. 352
Fig. 353
Fig. 354

Fig. 355
Fig. 356
Order vehicle parameter update

It is possible to order an update of the vehicle data file in the item "Vehicle parameter update". The date of the
last update is additionally displayed. A schematic representation of the user interface is shown below (Fig. 357).
An automatic vehicle parameter update is performed when a control unit replacement, special
i campaign or MAN Genuine Software is ordered. In this case, a corresponding message is displayed
and the step is skipped.
Functional description:
 Select the desired action by clicking on the corresponding option (1).
Fig. 358

 The selection is accepted with the button (Fig. 359) and the next step of the conversion data file ordering
process is displayed.
Fig. 359
Fig. 360
An order overview (Fig. 361) is displayed after confirmation of the accepted changes. Information is displayed
here such as article designation, item numbers, price information and the order date.
 The button (Fig. 362) allows individual changes to be removed from the order overview. The button is acti-
vated only after one of the listed changes is selected. A change is selected by clicking in the line with the
corresponding change.
Fig. 362
Fig. 363

Fig. 364
 The order overview is confirmed and the order placed with the button (Fig. 365).
Fig. 365
The order is sent to the MAN server in the next step (Fig. 366).
The sent order is then processed (Fig. 367).
i No user interaction is necessary during this process. The process may take some time.

After processing has been completed, a message with information about the ordered conversion (Fig. 368) is
displayed:
 Price information
 Generation time of the ordered conversion
 Information on invoicing or the purchase transaction
The ordering operation is now completed. At this point, it is possible to immediately download or cancel the
ordered conversion.
 Downloading or cancellation of the conversion takes place by marking the line with the desired option and
then confirming with the button (Fig. 369).
Fig. 369
i Every ordered conversion can be downloaded only once. The conversion can be performed only with
®
the MAN-cats III service computer on which the ordered conversion was saved.
 The operation is ended with the button (Fig. 370).
Fig. 370
i Ordered but not downloaded conversions are automatically cancelled and removed from the MAN
server after 48 hours.

21.3.2 Ordering a conversion data file with vehicle
The application "Order conversion data file with vehicle" (Fig. 371) can be used to order a conversion data file.
Data provision of the vehicle data file takes place by reading out the vehicle management computer. It is there-
®
fore necessary that there is communication between the MAN-cats III service computer and vehicle to be con-
verted. In addition, reading out of the vehicle management computer must be guaranteed.
i If the conversion process is cancelled, information will be displayed with possible fault causes and/or
instructions.
Vehicle identification by reading out the vehicle management computer takes place in the first step. It is neces-
sary for this to confirm a message window with the required conditions for the conversion order (Fig. 372).

 The read-out operation is started with the button (Fig. 373).
Fig. 373
Fig. 374
Reading out of the vehicle management computer takes place without any user interaction (Fig. 375)
i If reading out of the vehicle management computer is not possible, the order process must be can-
celled and a conversion data file order without vehicle must be performed (Chapter 21.3.1).

After the vehicle data file has been provided successfully, an overview of all available items of the conversion
data file order is displayed (Fig. 376).
 The desired selection is made by marking the corresponding line.
 The selection is confirmed with the button (Fig. 377).
Fig. 377
Fig. 378
Overview of the individual items of the conversion data file order:

Item Description
Control unit replacement Replacement of control units that do not have an identical item number.
Special campaigns Ordering of possible special campaigns within the scope of MAN guide-
lines.
Order MAN Genuine Software Add or remove additional software packages (MAN Genuine Software).
Vehicle parameter update Update the vehicle data file.
i All the steps of the ordering process for a conversion data file are described below. The number of
steps shown depends on the selection made (Fig. 376).

Request control unit replacement
Is it possible to request replacement of control units that do not have an identical item number in the item "Control
unit replacement". A schematic representation of the user interface is shown below (Fig. 379).
Screen overview:
1 Navigation menu All control unit designations for the current vehicle configura-
tion are listed in the navigation menu.
2 Selection menu The item number of the installed control unit and the item
number of the possible replacement control units are displayed
in the selection menu. A possible flash compatibility of the
replacement control units is also shown.
Item 3 Change display A list of all changes adopted from the selection menu is dis-
played. Information such as the control unit designation and
item number of the replacement control unit is also displayed.
4 Display of flash compatibility Indicates the flash compatibility of a replacement control unit.
Procedure:
 Select the control unit to be replaced by clicking on the corresponding control unit designation in the naviga-
tion menu (1).
 Select the desired replacement control unit by clicking on the corresponding item number in the selection
menu (2).
 A list with all the available flash sources can be opened with the button (Fig. 380) (Fig. 381).
Fig. 380

The item numbers of the control units to be used are displayed on the left side in the list of available flash sources
(Fig. 381) (1). On the right side, all item numbers of the corresponding control units are displayed that have flash
compatibility with the item number shown in (1).
Fig. 381
 The list of available flash sources is closed with the button (Fig. 382).
Fig. 382
Fig. 383
The button is activated only after one of the accepted changes is marked (3) (Fig. 379).
Fig. 384
Fig. 385
Fig. 386

Fig. 387
Order MAN special campaigns

An online order for a special campaign can be performed in the item "Special promotions". Before the start of the
ordering process, it is necessary to confirm a liability disclaimer (Fig. 388)
 The message is confirmed with the button (Fig. 389).
Fig. 389
Fig. 390

The availability of special campaigns depends on the current vehicle configuration. A schematic representation of
the user interface is shown below (Fig. 391).
Screen overview:
1 Navigation menu The different requirement reasons for special campaigns are
listed in the navigation menu (e.g. If required, When repairing,
…). The available special campaigns are contained in the
corresponding sub-items.
2 Selection menu A description and information on the selected special cam-
paign are displayed in the selection menu.
3 Change display Information on the changes adopted from the selection menu is
displayed in the change display (e.g. SI number, item num-
ber,…)
Procedure:
 Select the special campaign by clicking on the corresponding designation in the navigation menu (1).
 The changes displayed in (2) are accepted with the button (Fig. 392).
Fig. 392
Fig. 393

Fig. 394
Fig. 395
Fig. 396
Order MAN Genuine Software

Software packages for the different vehicle systems can be ordered in the item "Order MAN Genuine Software".
A schematic representation of the user interface is shown below (Fig. 397).

Screen overview:
1 Navigation menu A list of all systems and the sub-items for the current vehicle
configuration is displayed in the navigation menu.
2 Selection menu The currently used software package and the software pack-
ages available for replacement are displayed in the selection
menu. In addition, the possible actions that can be performed
for the currently used software package are displayed (e.g.
replace package, remove package, …)
played. Information such as package designation, item num-
ber, selected option and price information if available is also
provided
Procedure:
 The desired software package is selected by double-clicking on the system designation or clicking on the
corresponding node (1).
 Select the desired replacement option by clicking on the corresponding option designation in the selection
menu (2).
Fig. 398
Fig. 399
Fig. 400

Fig. 401
Fig. 402
Order vehicle parameter update

It is possible to order an update of the vehicle data file in the item "Vehicle parameter update". The date of the
last update is additionally displayed. A schematic representation of the user interface is shown below (Fig. 403).
An automatic vehicle parameter update is performed when a control unit replacement, special
i campaign or MAN Genuine Software is ordered. In this case, a corresponding message is displayed
and the step is skipped.
Functional description:
 Select the desired action by clicking on the corresponding option (1).
Fig. 404

 The selection is accepted with the button (Fig. 405) and the next step of the conversion data file ordering
process is displayed.
Fig. 405
Fig. 406
An order overview (Fig. 407) is displayed after confirmation of the accepted changes. Information is displayed
here such as article designation, item numbers, price information and the order date.
 The button (Fig. 408) allows individual changes to be removed from the order overview. The button is acti-
vated only after one of the listed changes is selected. A change is selected by clicking in the line with the
corresponding change.
Fig. 408
Fig. 409

Fig. 410
 The order overview is confirmed and the order placed with the button (Fig. 411).
Fig. 411
The order is sent to the MAN server in the next step (Fig. 412).
The sent order is then processed (Fig. 413).
i No user interaction is necessary during this process. The process may take some time.

After processing has been completed, a message with information about the ordered conversion (Fig. 414) is
displayed:
 Price information
 Generation time of the ordered conversion
 Information on invoicing or the purchase transaction
The ordering operation is now completed. At this point, it is possible to immediately download or cancel the
ordered conversion.
 Downloading or cancellation of the conversion takes place by marking the line with the desired option and
then confirming with the button (Fig. 415).
Fig. 415
i Every ordered conversion can be downloaded only once. The conversion can be performed only with
®
the MAN-cats III service computer on which the ordered conversion was saved.
 The operation is ended with the button (Fig. 416).
Fig. 416
i Ordered but not downloaded conversions are automatically cancelled and removed from the MAN
server after 48 hours.

21.4 Programming
After a conversion or control unit replacement, it is necessary to perform vehicle parameterisation due to control
unit networking. In this process, the parameter settings of the complete vehicle are checked and adapted if nec-
essary.
Vehicle-specific data files containing all the required parameters for programming a vehicle are required for
vehicle parameterisation. The individual data files differ depending on their use. The files are referred to in this
context as vehicle data file and conversion data file respectively. A detailed description of the individual data files
is provided below.
Overview of data files:

Designation Description Use
Data file with all parameters of the For programming individual control
Vehicle data file ®
current vehicle configuration units with MAN-cats III
Data file with all required parame- For programming all required con-
Conversion data file ters for changing the vehicle config- trol units as part of conversion with
®
uration MAN-cats III
®
Specific applications for vehicle parameterisation are available in MAN-cats III in the "Programming" area.
In addition, individual parameters or parameter sets can be adapted within the scope of defined limit ranges with
the "Customer-specific parameters" application.
The "Programming" area is located in the navigation menu under the menu item "Vehicle" (Fig. 417).

A control unit detection routine is performed after opening the vehicle level "Programming" (Fig. 418).
Fig. 419
 The control unit detection function is confirmed with the button (Fig. 420). The button is activated only after
completion of control unit detection.
Fig. 420

21.4.1 Vehicle conversion
With vehicle conversion, a change is made to the current vehicle configuration. A previously ordered conversion
data file is needed to perform a vehicle conversion (Chapter 22). The conversion data file differs from the current
vehicle data file in at least one item. The changes to the vehicle configuration may result from the following
measures:
 Replacement of a control unit (change in item number)
 Implementation of special campaigns
 Installation of MAN Genuine Software
 Implementation of vehicle parameter updates
i In order to perform a vehicle conversion, it is necessary to download the ordered conversion data file.
Further information on provision of the required conversion data file can be found in Chapter 21.5.4.
The vehicle conversion function is located on the Programming system level under the menu item "Vehicle con-
version" (Fig. 421).
Start screen for vehicle conversion (Fig. 422).

When carrying out the ordered conversion, it is additionally possible to replace individual control units
i (hardware replacement). The control units to be replaced must be marked in this case. The selected
control units are highlighted in colour (blue).
It is necessary to apply for a password for replacement of the EDC control unit or management
! computer (Fig. 423).
 The vehicle conversion is continued with the "Yes" button.
i ®
The ordered password is automatically accepted by MAN-cats III and conversion can be started.
 Conversion is started with the button (Fig. 433).
Fig. 424
 Conversion is cancelled with the button (Fig. 425).
Fig. 425

An item number check is performed in the next step (Fig. 426).
 The item number check is performed without any user interaction.
Parameterisation of the existing control units takes place in the next step (Fig. 427).
 Parameterisation is performed without any user interaction.

After parameterisation has been completed, the changes that have been made are written to the service memory
of the vehicle (Fig. 428).
 The service memory write operation takes place without any user interaction.
A final success message on completion of conversion is then displayed (Fig. 429).
 The application is closed with the button (Fig. 430) and the system navigation is opened.
Fig. 430

21.4.2 Control unit replacement
When a control unit is replaced, it is necessary to program/parameterise the new control unit using the vehicle
data file.
Control unit replacement is possible only if a control unit with identical item number is installed.
®
i If the control units do not have identical item numbers, MAN-cats III checks the flash compatibility
of the new control unit and flashes this control unit. If the control unit is not flash-compatible, it is
necessary to request and perform a conversion (Chapter 21.4.1)
Data provision of the vehicle data file can take place in two different ways.
Data provision:
Provision method Requirements

Read-out of vehicle data file from the management Read-out of management computer possible
computer
Obtain vehicle data file from MAN data server Download of vehicle data file (Chapter 21.5.5)
In the case of a control unit replacement, the vehicle data file should preferably be read out of the management
computer
If read-out from the management computer is not possible, the vehicle data file must be obtained from the MAN
®
data server. A connection between the MAN-cats III service computer and server is required for this purpose.
When the application is launched, it is necessary to pay attention to the desired data provision method:
 Control unit replacement with vehicle data file from hard drive
 Control unit replacement with vehicle data file from service memory
The different variants for control unit replacement are located under the "Programming" menu item (Fig. 431)

When the application "Control unit replacement with vehicle data file from hard drive" is launched,
®
i MAN-cats III checks whether the required vehicle data file is on the hard drive of the service
computer. If no vehicle data file is present, the vehicle data file must be downloaded from the MAN
server (Chapter 21.5.5).
When the application "Control unit replacement with vehicle data file from service memory" is
®
i launched, the vehicle data file is read out of the vehicle management computer by MAN-cats III.
If read-out from the vehicle management computer is not possible, the control unit replacement must
be performed using the vehicle data file from the hard drive.
After the vehicle data file has been provided, an overview with all programmable control units of the vehicle model
group is displayed (Fig. 432). The status of the individual control units is indicated by colour marking.
Colour scheme of the control unit overview:
Colour marking Meaning

Grey (light) Control units not available
Grey (dark) Control units available in the vehicle data file
Blue Control unit marked for replacement
 Select the control unit to be replaced by clicking on the corresponding control unit button.
i It is not possible to select several control units. The replacement operation must be performed and
completed individually for each control unit.

 Control unit replacement is started with the button (Fig. 433).
Fig. 433
The replacement operation (parameterisation) of the selected control unit starts in the next step (Fig. 434).
Instructions are provided on the screen for this in the form of dialogue windows for the individual steps. In addi-
tion, and overall progress bar (1) and a progress bars for the individual steps (2) are shown. The number of steps
necessary for programming may vary due to the requirements of the individual control units.
Overview of possible steps:
Symbol Designation
SAVE DATA Save data
bc Replace hardware
d Flashing
CHECK Component check
PARA Parameterisation
REWRITE DATA Rewrite data
h Teach key
i Pairing
f Write to the service memory
i If the replacement process is cancelled, information will be displayed with possible fault causes
and/or instructions.

 The operation can be started again with the button (Fig. 435).
Fig. 435
 The information portal is called up with the button (Fig. 436).
Fig. 436
After the replacement operation has been completed, a message confirming successful control unit programming
is displayed (1 / Fig. 437).
 The application is ended with the button (Fig. 438).
Fig. 438
i If it is wished to carry out replacement of another control unit, the application must be ended and then
restarted.

21.4.3 Customer-specific parameters
The application "Customer-specific parameters" permits individual parameters or parameter sets, e.g. maximum
speeds and intermediate rpm values, to be set within defined limits and with defined increments or value sets.
If one of the required steps is cancelled, the operation cannot be completed and must be repeated. Instructions
on the actions to be carried out are then displayed on the screen.
The "Customer-specific parameters" application is located under the following menu item:
Vehicle / Programming / Parameter setting / Customer-specific parameters
 The application is launched by clicking on the "Customer-specific parameters" menu item (Fig. 439).
Read out the service memory of the vehicle (Fig. 440). A list of all installed control units is read out from the
management computer on the basis of the vehicle data file.
Fig. 440

Check versions (Fig. 441). The version numbers of the vehicle data file and control unit are checked to ensure
that they match.
Fig. 441
Check control units (Fig. 442). Here, a check is carried out whether all control units listed in the vehicle data file
can actually be accessed.
Fig. 442

Read control files (Fig. 443). A vehicle-specific menu configuration of the customer-specific parameterisation
function is carried out here by reading out the control files.
Fig. 443
A list with all available functional systems of the vehicle is then displayed (Fig. 444).
Fig. 444
 The desired system is selected by clicking on the corresponding line of the system designation.
i The selection is marked by colour highlighting (blue).
 The marked system is opened with the button (Fig. 445).
Fig. 445

The available areas of the selected system are then displayed (Fig. 446).
 Select the desired area by clicking on the corresponding function designation.
i The selection is marked by colour highlighting.
Fig. 447
 Return to the selection of functional systems by clicking on the button (Fig. 448).
Fig. 448
The available functions of the selected system are then displayed (Fig. 449).

 Select the desired function by clicking on the corresponding function designation.
i The selection is marked by colour highlighting.
Fig. 450
 Return to the selection of functional systems by clicking on the button (Fig. 451).
Fig. 451
Read out parameters (Fig. 452). All parameters of the affected control units are read out.
Fig. 452

A table with all available parameters of the selected function is then displayed (Fig. 453).
Fig. 453
The following information is available on the individual parameters:
 Parameter designation
 Read-out value in the control unit (representation in numeric values or in text form)
 Target value (representation in numeric values or in text form)
 Unit of displayed values (only for numeric values)
Three different input methods are available for changing the parameter values.
i In the column "Preassigned value" (1 / Fig. 453), symbols (coloured arrows) indicate which of the
input methods is available for changing the parameter value.
Symbol Input method

 Input via keyboard
Arrow (black)
 Input via buttons
Arrow (blue)  Input via drop-down selection
No arrow  No value change possible

Changing the numeric values by means of buttons (Fig. 454)
Fig. 454
 Select the parameter value to be changed by clicking in the corresponding line (1).
 Set the desired values with the buttons (2) (Fig. 454).
 Return to the previous screen with the button (Fig. 455).
Fig. 455
Changing the numeric values manually via a keyboard (Fig. 456)
Fig. 456
 Double-click in the cell "Preassigned value" (1)

 Enter the desired numeric value using a keyboard
i The maximum value or minimum value is entered automatically if a value is entered that is too large
or too small

Fig. 457
Changing the text values by means of a drop-down selection window (Fig. 458)
Fig. 458
 Double-click in the cell "Preassigned value" (1)

 Click on the desired text value to select the parameter value.
Accept the parameter changes (Fig. 459).
Fig. 459
 The changes made are confirmed with the button (Fig. 460).
Fig. 460

i The button for saving the changes made is active only after a new value has been entered.
 All values are reset to the starting value with the button (Fig. 461).
Fig. 461
 The original values from the control file are restored with the button (Fig. 462).
Fig. 462
Fig. 463
Write parameters (Fig. 464). The changed parameters are saved in the control unit here.
Fig. 464

Confirm the parameter changes (Fig. 465).
Fig. 465
 The changes made are confirmed with the button (Fig. 466).
Fig. 466
i The button for confirming the changes made is active only after the changes have been saved in the
control unit.
Fig. 467

Write to the service memory (Fig. 468). All changes are written to the service memory of the vehicle.
Fig. 468
Write versions (Fig. 469). The current version information is saved in the affected control units and in the vehicle
data file.
i After the version information has been saved successfully, the application can be ended and the user
®
is returned to the navigation menu of MAN-cats III.

®
The application is ended with the button (Fig. 470) and the navigation menu of MAN-cats III is opened.
Fig. 470

21.5 Management of vehicle data
The menu item "Management of vehicle data" contains specific applications for management of a conversion
order or the vehicle data file.
The management function for vehicle data is located on the Vehicle level (Fig. 471).
 The menu options of the available applications are displayed by clicking on the menu item "Management of
vehicle data".

21.5.1 Contents of vehicle data file
All the content of a vehicle data file is displayed with the "Contents of vehicle data file" application. The content is
®
displayed in the form of a menu tree. A connection is required between the MAN-cats III service computer and
the server of MAN Truck & Bus AG in order to load the content of the vehicle data file.
To launch the application, navigate to the following menu item:
Vehicle / Management of vehicle data / Contents of vehicle data file
 To launch the application, double-click on the menu item "Contents of vehicle data file".
 Confirm the input with the button (Fig. 474).
Fig. 474

Fig. 475
Provision of the current vehicle data file takes place in the next step (Fig. 476).
®
i A connection is required between the MAN-cats III service computer and MAN server in order to
download the vehicle data file.
Display window with all content of the vehicle data file (Fig. 477).
 It is possible to navigate in the vehicle data file application by clicking on the node (1) of the desired menu
item or double-clicking on the corresponding menu item (2) itself.

i Information from the vehicle data file is displayed in the bottommost level of the open menu item (3).
Fig. 478

21.5.2 Conversion data file contents
All the content of an ordered conversion data file is displayed with the "Content of vehicle data file" application.
®
The content is displayed in the form of a menu tree. A connection is required between the MAN-cats III service
computer and the server of MAN Truck & Bus AG in order to load the content of the conversion data file.
To launch the application, navigate to the following menu item:
Vehicle / Management of vehicle data / Content of conversion data file
 To launch the application, double-click on the menu item "Content of conversion data file".
 Confirm the input with the button (Fig. 486).
Fig. 481

Fig. 482
Provision of the current conversion data file takes place in the next step (Fig. 483).
®
download the conversion data file.
Display window with all content of the conversion data file (Fig. 484).
 It is possible to navigate in the conversion data file application by clicking on the node (1) of the desired
menu item or double-clicking on the corresponding menu item (2) itself.

i Information from the conversion data file is displayed in the bottommost level of the open menu item
(3).
Fig. 485

21.5.3 Cancelling a conversion
The "Cancelling a conversion" application allows an already ordered conversion data file to be cancelled.
The following must be observed for cancellation:
 Cancellation of an ordered conversion is possible only with the same workshop identifier (WID) (only for
cancellation without vehicle)

®
A connection must be established between the MAN-cats III service computer and vehicle (only for cancel-
lation with vehicle)
 The ordered conversion has not been downloaded
Cancellation of a conversion can lead to cancellation of the complete order.

!
The "Cancelling a conversion" application is located on the Vehicle level under the menu item "Conversion man-
agement" (Fig. 486).
 The application is launched by double-clicking on the menu item "Cancelling a conversion".

Vehicle identification by reading out the management computer takes place in the first step.
A window (Fig. 487) with the following information then opens:
 Vehicle production number (7 digits)
 Vehicle type (truck, bus or engine for installation)
®
i If the read-out operation cannot be performed with MAN-cats III, the vehicle production number and
vehicle type must be entered manually.
 Check the details for the vehicle production number and vehicle type.
 A check for available conversions on the MAN server is started with the button (Fig. 488).
Fig. 488
®
check for available conversions.
 The operation can be cancelled with the button (Fig. 515).
Fig. 489

In the next step, a window with information on the available conversions (Fig. 490) is opened. The following
options are additionally available:
 Convert
 Cancelling a conversion
 Exit
If the conversion was ordered by another workshop, it is possible to cancel the ordered conversion
i with vehicle. For this type of cancellation, it is necessary to establish a connection between the
®
MAN-cats III service computer and vehicle.
 The desired action is selected by marking the line with the corresponding option and then confirming with the
button (Fig. 491).
Fig. 491

In the following screen, the previously selected action must be confirmed (Fig. 492).
 The desired action is selected by clicking in the corresponding line. The selected action is executed with the
button (Fig. 493).
Fig. 493
In the next step, a wait screen is displayed while the conversion is cancelled on the server (Fig. 494).

Finally, a screen with information on cancellation of the conversion (Fig. 495) is displayed. It is additionally possi-
ble to start a new conversion order.
 In order to place a new conversion order, the corresponding line must be marked and the order process
started with the button (Fig. 496).
Fig. 496
Fig. 497

21.5.4 Download conversion
The "Download conversion" application is needed to download an already ordered conversion. Certain require-
ments must be met for this.
Download requirements
Order process Conversion status Conditions

Conversion request by ordered WID same as for order, conversion
®
MAN-cats III not downloaded
Conversion request via ASP ordered Conversion not downloaded
Conversion request by fax order ordered Conversion not downloaded
Conversions must be downloaded only by authorised personnel.

!
For safety reasons, downloaded conversions must not be transferred between different
! ®
MAN-cats III systems.
®
download a conversion.
Conversions that are not downloaded are automatically cancelled after 48 hours.
i The automatic -cancellation mechanism applies only to conversions that were ordered with
®
MAN-cats III service computers.

The "Download conversion" application is located on the Vehicle level under the menu item "Management of
vehicle data" (Fig. 498).
 The application is launched by double-clicking on the menu item "Download conversion".
The input window for vehicle identification is then opened in the next step (Fig. 499). The following information is
displayed here:
®

 A check for available conversions on the server is started by pressing the button (Fig. 500).
Fig. 500
®
check for available conversions.
Fig. 501
In the next step, a window with information on the available conversions (Fig. 502) is opened. The following
options are available here:
 Download conversion from server
 Cancel conversion
button (Fig. 503).
Fig. 503
Fig. 504

In the next step, detailed information on the available conversion is displayed (Fig. 505). The following options are
available here:
 Download conversion from server
 Cancel conversion
i A price request for the ordered conversion is performed on the MAN Truck & Bus AG server for each
download.
button (Fig. 506).
Fig. 506
Fig. 507

In the next step, a wait screen is displayed while the conversion is downloaded from the MAN server (Fig. 508).
Finally, a screen with information on the conversion download (Fig. 509) is displayed. It is additionally possible to
perform the downloaded conversion immediately.
 In order to start the conversion, the corresponding line must be marked and the conversion process started
with the button (Fig. 510).
Fig. 510
Fig. 511

21.5.5 Download vehicle data file
The "Download vehicle data file" application allows a current vehicle data file to be downloaded for the corre-
sponding vehicle.
A vehicle data file download is required in the following cases:
 Control unit replacement with vehicle data file from hard drive
 Control unit replacement with vehicle data file from the service memory it it was not possible to read out the
®
vehicle management computer with MAN-cats III
The "Download vehicle data file" application is located on the Vehicle level under the menu item "Management of
vehicle data" (Fig. 512).
 The application is launched by double-clicking on the menu item "Download vehicle data file".
The input window for vehicle identification is then opened in the next step (Fig. 513). The following information is
displayed here:

®
 Download of the vehicle data file is started with the button (Fig. 514).
Fig. 514
®
download the vehicle data file.
Fig. 515
When the download is complete, a message confirming successful download of the vehicle data file will be
displayed.
A missing archived version of the vehicle data file on the server can be one of the causes for the
i ®
vehicle data file download being aborted. In this case, contact the MAN-cats III Service Hotline or
the responsible importer.

21.6 Body container
In the case of buses, the data bus structure currently differ for chassis and body. As a result, programming of the
control units that are responsible for controlling the body (e.g. door control, air-conditioning control system) differs
from programming of control units that are responsible for controlling the chassis (e.g. EBS, EDC).
®
This means that the control units installed in bus bodies cannot be programmed with MAN-cats III in most cases.
The programming data for these control units is stored in so-called body containers and can be downloaded with
®
MAN-cats III and saved on the service computer. The data made available by MAN must then be installed on the
corresponding control units using external software.
A distinction is made between two body container types:
 Body container
The body container is comparable with a vehicle data file and describes the current configuration of the
vehicle.
 Body conversion container
A body conversion container is different from a body container in respect of at least one item that is to be
modified (converted).
Overview of the different body containers:
Designation Description Use

Data file with all parameters of the For programming individual control
Body data container (only bus current vehicle configuration units with external software
with TEPS)
Data file with all required parame- For programming individual control
Body conversion container (only ters for changing the vehicle config- units with external software as part
bus with TEPS) uration of conversion
i A program for extracting compressed data is required to open the body containers. The program
7-Zip is recommended.
i External software is required for programming the affected control units. For further information,
contact the manufacturer of the corresponding control units where necessary.

The system level "Vehicle" must be selected in order to start download of the body containers (Fig. 516).
The application for downloading a body container is located on the vehicle level under the menu item "Body
container".
 The application is launched by double-clicking on the selection "Body container".
In the next step, the input screen for downloading the desired body containers is displayed (Fig. 517).
Fig. 517
 Enter the 7-character vehicle production number in the input field provided (1).
 Select the desired body container type (2).

If a body conversion container is selected, archiving of the new vehicle data file on the MAN Truck &
i Bus AG server must be confirmed (Fig. 518). The user confirms here that the data will be pro-
grammed with a suitable external tool.
Fig. 518
The save location of the body container must be selected in the next step (Fig. 519).
Fig. 519
i It is recommended not to change the file name.
Download of the body container is started after confirming the save location.

The success message "The body container was successfully downloaded" is displayed after the download is
completed successfully (Fig. 520).

21.7 Maintenance
In the Maintenance area, it is possible to display all maintenance appointments and confirm that the correspond-
ing maintenance has been carried out. In addition, it is possible to edit the date of first registration and the dates
for the statutory vehicle inspection. Individual components and maintenance systems can also be activated or
deactivated.
The desired system level must be selected in order to access the applications in the Maintenance area (Fig. 521).
The starting point for this is the system navigation.
 Click with the mouse cursor on the "Vehicle" system level.
i This opens the navigation tree and all of the available system areas are displayed (Fig. 522).
In the next step, you must specify the desired system area (Fig. 522).
 Click with the mouse cursor on the "Maintenance" system area.

i All applications that are available in the Maintenance area then open in the navigation tree.
Now select the desired application (Fig. 523).
 Click on the desired application with the mouse pointer.
21.7.1 Display current maintenance appointments

A list of all maintenance appointments for the vehicle is displayed in the form of a table in the "Current dates"
area.
The maintenance appointments of the vehicle are read out in the first step (Fig. 524).
 The maintenance appointments are read out without any user interaction.

In the next step, a list with all entered maintenance appointments is opened (Fig. 525). In addition, information on
the individual entries in the maintenance table is displayed.
Item overview of the maintenance table:

 Component designation (1)
 Due date of maintenance appointments (2)
 Status information on maintenance appointments (3)
 Quality information on the currently used operating fluids (4)
Fig. 526

21.7.2 Confirm maintenance appointments
It is possible to confirm that individual maintenance appointments have been carried out with the application
"Confirm execution".
The maintenance appointments of the vehicle are read out in the first step (Fig. 527).
 The maintenance appointments are read out without any user interaction.
In the next step, a list with all entered maintenance appointments is opened (Fig. 528). In addition, information on
the individual entries in the maintenance table is displayed.
Item overview of the maintenance table:

 Component designation (1)
 Due date of maintenance appointments (2)
 Status information on maintenance appointments (3)
 Quality information on the currently used operating fluids (4)
 Date of last maintenance (5)

i A maintenance appointment can be selected by clicking in the corresponding line. The selected
maintenance appointments are highlighted in colour (blue) (Fig. 528).
 A dialogue screen for editing the selected maintenance appointment is opened with the button (Fig. 529)
(Fig. 530).
Fig. 529
i Depending on the requirements of the respective maintenance appointments, it is necessary to

specify additional information when confirming maintenance execution (Fig. 530 / Fig. 531).
Confirm maintenance appointments with quality information (Fig. 530).
 Select the quality used by clicking in the corresponding line.

Confirm maintenance appointments with date information (Fig. 531).
 Enter date with the mouse or keyboard (1 / Fig. 531).
Confirm maintenance appointments without additional information (Fig. 532).
 Select maintenance appointment by clicking on it.
 The maintenance is confirmed with the button (Fig. 533).
Fig. 533
 Confirmation of the maintenance appointments is cancelled with the button (Fig. 534).
Fig. 534

Each maintenance appointment must be confirmed individually. Only maintenance appoint-
! ments that have already been carried out must be confirmed.
 After completion of the corresponding maintenance work and updating of the maintenance appointments, the
new maintenance appointments must be written to the service memory with the button (Fig. 535).
Fig. 535
i Any instructions displayed on the screen must be followed when writing the appointments to the
service memory.
Fig. 536

21.7.3 Maintenance configuration
In the maintenance configuration area (Fig. 537), it is possible to edit the first registration of the vehicle or enter
statutory inspections and change their due dates. Individual maintenance components can also be deactivated.
 Open the applications by double-clicking on the corresponding designation.
21.7.3.1 Adapt first registration

The "Adapt first registration" application allows the date of the first registration of the vehicle currently connected
®
with MAN-cats III to be changed.
Read out the date of the first registration entered in the maintenance computer (Fig. 538).

Enter the date of first registration (Fig. 539).
 Enter the date of first registration in the open calendar using the keyboard or mouse.
 The selection is confirmed and the change written to the service interval calculator with the button (Fig. 540).
Fig. 540
Fig. 541

21.7.3.2 Enter statutory inspections
The "Statutory deadlines" application allows dates of statutory inspections to be entered for the vehicle currently
®
connected with MAN-cats III. Information is entered here on the component, monitoring type, monitoring status
and due date of the next inspection. The designation for the statutory inspection can be freely chosen by the user.
In addition, it is possible to edit the monitoring type, monitoring status and due date of the next inspection.
Read out the entered statutory inspections (Fig. 542).
 The desired inspection is selected by clicking in the corresponding line.

 A dialogue screen for editing the selected statutory inspection is opened with the button (Fig. 543) (Fig. 544).
Fig. 543
Dialogue screen for editing the statutory inspection (Fig. 544).

 Change the component designation using the keyboard (1 / Fig. 544)
 Change the monitoring status by clicking with the mouse cursor (2 / Fig. 544)
 Change the monitoring type and due date of the next inspection by means of the keyboard or mouse
(2 / Fig. 544).
 The changes are confirmed with the button (Fig. 545)
Fig. 545
Fig. 546
 The changes made are reversed with the button (Fig. 547). To reverse the change, the corresponding line
must be selected by clicking on it.
Fig. 547
i All selected inspections are reset by selecting several lines.
 The changes are written to the service interval calculator with the button (Fig. 548).
Fig. 548
Fig. 549

21.7.3.3 Activate/deactivate maintenance components
The monitoring function for individual maintenance components can be activated or deactivated with the "Activate
/ deactivate components" application. Information for calculation of the service interval is required for activation of
some maintenance components.
Read out table of individual maintenance components (Fig. 550). Information on the component designation and
confirmation status is also displayed.
 Select the desired maintenance component by clicking in the corresponding line.

 A dialogue screen for editing the selected maintenance component is opened with the button (Fig. 551).
Fig. 551
Activate/deactivate maintenance components
 Define status of the maintenance appointment

 Adapt information for calculation of the service interval
The required information can be taken from a corresponding form or entered individually.
The following information is required for this:
 Date when last maintenance was performed
 Mileage at last maintenance
i  Weekly operating hours
 Weekly fuel consumption.
The service interval resulting from the remaining driving time is automatically calculated by
®
MAN-cats III.
 The changes are confirmed with the button (Fig. 553)
Fig. 553
Fig. 554
Table of maintenance appointments after changes (Fig. 555). The changed maintenance appointments are
marked "green" in the "Confirmation" column.
 The changes made are reversed with the button (Fig. 556). To reverse the change, the corresponding line
must be selected by clicking on it.
Fig. 556

i All selected inspections are reset by selecting several lines.
 The changes are written to the service interval calculator with the button (Fig. 557).
Fig. 557
Fig. 558

21.8 Workshop routines
21.8.1 Roller dynamometer mode
In order to check the vehicle on a roller dynamometer, it is first necessary to deactivate certain functions in indi-
®
vidual control units. For this purpose, it is possible in MAN-cats III to activate / deactivate roller dynamometer
mode. The affected control units are determined here by a control unit detection routine. The individual functions
in the affected control units are deactivated / activated by an automatically executed routine.
®
The roller dynamometer mode of the vehicle must be deactivated with MAN-cats III after com-
! pleting the work on the roller dynamometer.
®
The roller dynamometer mode is located in the navigation menu of MAN-cats III under the system area "Work-
shop routines" (Fig. 559). Roller dynamometer mode can be activated or deactivated here.
 The function is accessed by double-clicking on the menu item "Roller dynamometer mode".
A control unit identification routine is then executed to determine the affected control units (Fig. 560).

 The control unit identification routine is confirmed with the button (Fig. 561).
Fig. 561
 The control unit identification routine is cancelled with the button (Fig. 562).
Fig. 562
i The user is returned to the system navigation if control unit identification is cancelled.

21.8.1.1 Activate roller dynamometer mode
Roller dynamometer mode is activated by execution of a routine. The affected control units are polled step-by-
step and the required functions are activated or deactivated. The procedure is supported by on-screen instruc-
tions.
Start activation of roller dynamometer mode (Fig. 563).
 Activation of roller dynamometer mode is started by double-clicking on the menu item "Activate roller dyna-
mometer mode".
Communication setup to the control unit (Fig. 564).
 Communication setup takes place without any user interaction.

User message on change in control unit functionality (Fig. 565).
i The number of affected control units and control unit functions depends on the respective vehicle
configuration.
 The individual steps must be confirmed with the button (Fig. 566).
Fig. 566
Fig. 567

Final message on activation of roller dynamometer mode (Fig. 568).
i The application is closed with the button and the system navigation is opened after completion of the
activation routine for roller dynamometer mode.

21.8.1.2 Deactivate roller dynamometer mode
Roller dynamometer mode is deactivated by execution of a routine. The affected control units are polled step-by-
step and the required functions are activated or deactivated. The procedure is supported by on-screen instruc-
tions.
Start deactivation of roller dynamometer mode (Fig. 569).
 Deactivation of roller dynamometer mode is started by double-clicking on the menu item "Deactivate roller
dynamometer mode".
Communication setup to the control unit (Fig. 570).
 Communication setup takes place without any user interaction.

User message on change in control unit functionality (Fig. 571).
i The number of affected control units and control unit functions depends on the respective vehicle
configuration.
 The individual steps must be confirmed with the button (Fig. 572).
Fig. 572
Fig. 573

Final message on deactivation of roller dynamometer mode (Fig. 574).
i The application is closed with the button and the system navigation is opened after completion of the
deactivation routine for roller dynamometer mode.

22 System-related diagnostics
All system areas of the selected vehicle are listed in the "Systems" area (Fig. 575). The available diagnostic
applications are located in the menu items of the individual control units of the selected system area. The type
and number of available diagnostic applications depend on the selected control unit.
System-related diagnostic applications:

 Control unit diagnostic memory
 Control unit identification
 Monitoring
 Actuator test
 Parameters
 Calibration /filling / adjustment
THMC3030 System-related diagnostics 257

22.1 Control unit detection
The control unit detection routine is executed after opening a control unit group (Fig. 576). This function attempts
to establish a connection to all control units that are required for this system area. The control unit detection
®
function is performed automatically by MAN-cats III when the corresponding menu item is opened. If the control
unit detection function is cancelled, the function can also be repeated manually.
Control unit detection for system area (Fig. 576).
Fig. 576
 The control unit detection function is confirmed with the button (Fig. 304).
Fig. 577
Fig. 578
i The function for repeating control unit detection is always located right at the bottom of the list of
available applications for the currently open menu item in the navigation menu of MAN-cats III.
®
258 System-related diagnostics THMC3030

22.2 Read out control unit diagnostic memory
When reading out a control unit diagnostic memory, the system reads out only the diagnostic memory of an
individual control unit. The diagnostic memory application is located under the following menu structure:
Systems / System designation / Control unit designation
Launch the diagnostic memory application of the control unit to be diagnosed.
Fig. 579
 Open the application menu of the control unit to be diagnosed by clicking on the corresponding menu item,
e.g. management computer (1 / Fig. 579).
 The application is started by double-clicking on the menu item "Diagnostic memory" (2 / Fig. 579).

In the next step, the system reads out the diagnostic memory for the selected control unit (Fig. 580).
Fig. 580
The diagnostic memory is read out without any user interaction.
After the read-out operation has been completed, a list is displayed with all diagnostic memory entries of the
selected control unit (Fig. 581).
Fig. 581
Description:
 SPN code (1)
 Designation of the diagnostic memory entry (2)
 Status of the diagnostic memory entry (3)
 Failure Mode Indicator (4)
 Availability of further documentation (5)
 Priority of the diagnostic memory entry (6)
 Time of first occurrence (7)

 The diagnostic memory is read out again with the button (Fig. 582).
Fig. 582
 All diagnostic memory entries are deleted and the control unit is read out again with the button (Fig. 583).
Fig. 583
 All diagnostic memory entries are stored in the form of a list with the button (Fig. 584) A dialogue window for
defining the save location is opened by clicking on the button.
Fig. 584
The selected diagnostic memory entry is marked in colour by clicking on one of the displayed diag-
i nostic memory entries. If available, additional buttons matching the diagnostic memory entry are also
activated (Fig. 585).
Fig. 585
 Any available detailed information and instructions for the selected diagnostic memory entry are displayed
with the button (Fig. 586).
Fig. 586

 A detailed view of the selected diagnostic memory entry is displayed with the button (Fig. 587) (Fig. 588).
Fig. 587
Detailed view of control unit diagnostic memory (Fig. 588)
i Additional information on the selected diagnostic memory entry is displayed in the detailed view.
 By pressing the button (Fig. 589), you can return to the compact view.
Fig. 589
 The running application is ended with the button (Fig. 590).
Fig. 590

22.3 Control unit identification
The "Identification" application allows information (e.g. item numbers, parameterisation time stamp, etc.) to be
read out from the selected control unit. Additional information such as code, name and content of the displayed
information is also shown.
Accessing the control unit identification application (Fig. 591)
Fig. 591
i The control unit identification function is available for all control unit groups (Fig. 591).
Overview of control unit identification (Fig. 592).
Fig. 592

 The displayed information can be saved as an XML file on the service computer with the (Fig. 593) button.
Fig. 593
Fig. 594

22.4 Monitoring
The Monitoring function allows data and measured values that are being processed in a particular control unit to
be displayed. The displayed values can be shown in an instantaneous view or a trace view. In the instantaneous
view, the individual values are displayed in the form of a bar graph or as a digital and text display.
It is possible to log the displayed values.
The Monitoring applications are located under the following menu structure:
Systems / System designation / Control unit designation / Monitoring
List of all available Monitoring functions for the selected control unit (Fig. 595).
Fig. 595
 To start, double-click on the desired Monitoring function (e.g. supply voltages, temperatures, oil level).
The monitoring values of the control unit to be diagnosed are displayed in the Monitoring window (instantaneous
view) in the form of bar graphs or as a digital and text display (Fig. 596).
Fig. 596
Each of the displayed bar graphs has a signal designation and a measured value scale. A defined measured
value range is displayed for certain monitoring values. Recognition of the current measured value is supported
visually with a coloured background to the bar graph. In addition, the minimum and maximum values in the per-
missible measured value range are shown with symbols (1).

Components of a bar graph in the Monitoring display:
Key to bar graph elements (Fig. 597):

 Signal designation and replacement value "Replacement value optional" (1)
 Bar graph display (2)
 Lower limit value of the defined range "optional" (3)
 Lower limit of the defined range "optional" (4)
 Upper limit of the defined range "optional" (5)
 Upper limit value of the defined range "optional" (6)
 Scale (7)
 Current signal value with unit "Unit optional" (8)
Schematic representation of the possible bar graphs:

Bar graph representation Explanation
Measured value within the defined range (bar
graph coloured green), limit value symbols
coloured black
Measured value outside the defined range,
minimum value not reached (bar graph and
lower limit value symbol coloured red)
Measured value outside the defined range,
maximum value exceeded (bar graph and upper
limit value symbol coloured red)
No measured value range defined, no limit value
symbols present (bar graph coloured blue)
If a problem was detected by the control unit and a replacement value is available in the control unit
i for the affected sensor or signal path, the replacement value will be used. If a replacement value is
used, the bar graph and signal designation are displayed in red with the additional comment "Re-
placement value used". The replacement value is always within the defined value range.
 The Monitoring display can be switched between the instantaneous and trace views with the button
(Fig. 598).
Fig. 598

In the trace view (Fig. 599), the signals are shown in the form of characteristic curves. The characteristic curves
shown here are assigned by colours to the corresponding measured value axes. The measured value axes (1)
extend vertically from bottom to top and the time axis (2) from left to right.
i A maximum of 8 signals can be displayed in the trace view of the Monitoring display. The number of
signals to be displayed can be adapted in the monitoring configuration settings.

 The current Monitoring display is frozen with the button (Fig. 600) (Fig. 601). The button is replaced by the
following button (Fig. 602) when pressed.
Fig. 600
 The frozen Monitoring display is continued again with the button (Fig. 602). The button is replaced by the
previous button (Fig. 600) when pressed.
Fig. 602

 Recording of the displayed signal values is started with the button (Fig. 603) (Fig. 604). The button is re-
placed by the following button (Fig. 278) when pressed.
Fig. 603
 Signal recording is ended with the button (Fig. 605). A dialogue window for saving the signal recording is then
opened. The button is replaced by the previous button (Fig. 277) when pressed.
Fig. 605
 It is possible to zoom into the trace view with the button (Fig. 606). The button is only available in the trace
view.
Fig. 606
 It is possible to zoom out of the trace view with the button (Fig. 607). The button is only available in the trace
view.
Fig. 607

 Markers can be added to the trace view with the button (Fig. 608). The button is only available in the trace
view.
Fig. 608
 The configuration menu (Fig. 610) of the monitoring display is opened with the button (Fig. 609).
Fig. 609
The number of displayed signals can be selected and the sampling interval can be adjusted in the configuration
menu of the Monitoring display (Fig. 610).
 Display of the signals can be activated and deactivated by marking the corresponding Monitoring values.
Signals that are to be displayed are highlighted in blue.
 The sampling interval can be adjusted by means of a selection list (1).
i If the selected sampling interval cannot be displayed in the current Monitoring window, the next
smaller or larger sampling interval is automatically used.
 All Monitoring values are selected with the button (Fig. 611).
Fig. 611
 All Monitoring values are deselected with the button (Fig. 612).
Fig. 612

 The Monitoring configuration is discarded with the button (Fig. 613) and the Monitoring window is displayed
with the previous configuration.
Fig. 613
 The Monitoring configuration is saved with the button (Fig. 614) and the Monitoring window is displayed with
the new configuration.

Fig. 614
The selected signals are shown in the Monitoring display (Fig. 615). The settings are also applied to the trace
view.
 The Monitoring display configuration is reset to the default settings with the button (Fig. 616).
Fig. 616
 The Monitoring display is closed with the button (Fig. 617) and the system navigation is opened.
Fig. 617

22.5 Freely definable monitoring
In freely definable monitoring, it is possible to configure individual Monitoring windows and to fill them with the
required signals and values.
The Monitoring applications are located under the following menu structure:
Systems / System designation / Control unit designation / Monitoring / Freely definable monitoring
List of all available Monitoring windows for the selected control unit (Fig. 618).
Fig. 618
 To launch the application, double-click on the menu item "Freely definable monitoring".
i The menu item "Freely definable monitoring" is always the last menu item on the Monitoring level.
Configuration of the freely definable Monitoring window (Fig. 619).
Fig. 619
Key to overview:
 Currently selected control unit (1)
 Display field of the currently selected signals and values (2)
 Available signals and values of the selected control unit (3)

The signals and values to be displayed are selected by marking the corresponding table row in the
i display field "Available signals" and then transferring them to the display field "Selected signals".
The signals and values selected for transfer are highlighted in colour (Fig. 620).
Accept configuration (Fig. 620)
Fig. 620
 All selected signals and values are accepted for the Monitoring display with the button (Fig. 621).
Fig. 621
 All signals and values of the currently selected control unit are accepted for the Monitoring display with the
button (Fig. 622).
Fig. 622

Discard configuration (Fig. 623)
Fig. 623
The signals and values to be discarded are selected by marking the corresponding table row in the
i display field "Selected signals" and then discarding them. The signals and values selected for dis-
carding are highlighted in colour.
 The selected signals and values are discarded with the button (Fig. 624).
Fig. 624
 All signals and values in the display field "Selected signals" are discarded with the button (Fig. 625).
Fig. 625
 All signals and values of all control units in the display field "Selected signals" are discarded with the button
(Fig. 626).
Fig. 626
 The selection of signals and values to be displayed is confirmed with the button (Fig. 627) and the Monitor-
ing display is started.
Fig. 627

 The application is ended with the button (Fig. 628) and the user is returned to the system navigation.
Fig. 628
The Monitoring display opens after confirmation of the configuration (Fig. 629).
Fig. 629
i The user-defined Monitoring display offers the same control and function options as control unit
Monitoring.
Further information on the Monitoring display is provided in Chapter 22.4.

22.6 Actuator test
An actuator test test allows individual components of the vehicle to be activated and their functionality to be
tested in this way. The corresponding actuator can be tested by predefined test sequences or by optionally avail-
able manual activation.
i The layout of the actuator test window depends on the scope of information to be displayed and can
consist of up to four areas. Further information can be found in the table below.
The actuator test applications are located under the following menu structure:
Systems / System designation / Control unit designation / Actuator test
List of all available actuator tests for the selected control unit (Fig. 630).
 To start the actuator test, click on the desired menu item (e.g. fan clutch).
The window of the selected actuator test opens in the next step (Fig. 631). Information is provided here on the
vehicle component designation, the TARGET status and the ACTUAL status of the actuator "ACTUAL status
optional" (1). In addition, a description is provided on the sequence or required conditions of the actuator test (2).
Fig. 631

Possible display fields for actuator test:
Display type Availability
Status of the actuator and designation Always
User instruction / information Where available
Monitoring display Where available
Additional graphic representation Where available
 An automatically executed test sequence is started with the button (Fig. 632).
Fig. 632
 Manual activation of the next actuator stage is performed with the button (Fig. 633).
Fig. 633
 Activation of the actuator is stopped with the button (Fig. 634) and the initial status is restored.
Fig. 634
 Activation of the actuator is stopped with the button (Fig. 635), the application is ended and the navigation
menu is opened.
Fig. 635

23 Tools
The system level "Tools" contains applications that are needed to use special tools. The special tools required for
®
execution of the individual routines are not included in the scope of delivery of MAN-cats III and must be pur-
chased separately.
®
The applications are located in the system navigation of MAN-cats III on the "Tools" level (Fig. 636).
Fig. 636
278 Tools THMC3030

23.1 DLS coil tester
The DLS coil tester is a special tool that is used for leak testing in Common Rail injection systems.
®
i The DLS coil tester is not included in the scope of delivery of MAN-cats III and must be purchased
separately.
The following tests can be performed with the DLS coil tester:
 Leak tests of injectors.
 Leak testing of the pressure-limiting valve.
The DLS coil tester is intended solely for performing leak tests on injectors and the pressure-
! limiting valve. Any other use of the DLS coil tester shall be considered misuse and can give
rise to incorrect results and/or damage to the device.
Performing tests with the DLS coil tester offers the following advantages:
 The risk of dirt being carried into the Common Rail injection system is excluded.
 Complex and time-consuming individual checks for leaks are not necessary.
 The pressure-limiting valve can be tested without the need for a test drive.

®
The test result is documented with MAN-cats III.
i Further information on use of the tool is available in the User Manual of the DLS coil tester or on
the MAN After Sales Portal.
THMC3030 Tools 279

24 System settings
®
The system page contains the MAN-cats III configuration. Settings can be made and information accessed on
this page.
24.1 Accessing the system settings

The button for accessing the system settings (Fig. 637) is located in the permanent toolbar.
Fig. 637
24.2 System settings interface

The illustration below (Fig. 638) shows the various areas of the system settings.
Fig. 638
The system settings interface is divided into three areas.

 Navigation menu of the system settings (1)
 Display window of the selected menu item (2)
 Control buttons for cancelling or confirming the application (3)
24.2.1 Navigation menu of the system settings

The navigation tree and the input field for the search function are located in the left area of the screen.
Navigation tree
The navigation tree in the system settings helps you to find the desired or required system area.
280 System settings THMC3030

Filter input
The filter input function makes it possible to find a desired menu item more quickly.
To begin the search, enter the desired search term into the input field (1). On the left-hand side of the screen,
the complete navigation tree is then replaced with a display of all system areas and the related sub-items for the
entered search term (Fig. 639).
Fig. 639
24.2.2 Display window of the selected menu item

The right-hand area of the system settings contains the navigation buttons at the top and the window correspond-
ing to the menu item at the bottom.
Upper area
The navigation buttons and the designation of the currently selected system area are shown in the upper area of
the right-hand screen area.
Navigation buttons
The navigation buttons (Fig. 640) can be used to move forwards and backwards between the system areas that
have already been opened.
Fig. 640
THMC3030 System settings 281

Lower area
The lower area of the right-hand window is the working area. All the information or input masks for the selected
system area are shown here (Fig. 641).
Fig. 641
 The displayed values are reset to the original value with the "Restore default values" button.
 Click "Apply" to confirm the changes.

24.3 Common settings
The "Common settings" system area contains information on the user that is currently logged in. It is also possi-
ble to configure the properties of the diagnostic session.
The "Common settings" area is divided into the following segments:
 User settings
 Session log
 Logging preferences
24.3.1 User settings

In the user settings, a list is displayed with all actions and settings carried out in the system settings (Fig. 642).
The information displayed here refers to data for login with a Smart Card or licence file.
Fig. 642
i ®
It is necessary to log in to MAN-cats III to display the user settings.

24.3.2 Session log
In the "Session log" (Fig. 643) area, it is possible to modify the size of the storage space provided for the applica-
tion. You can also change the directory of the diagnostic session data. If you are connected to a network, you can
create a network directory for storing the diagnostic session data.
Fig. 643
The following functions are available in the "Session log" area:

 Change memory space in megabytes made available for application data (1)
 Change the directory for the diagnostic session data (2)
 Change the user data directory (3)
 Create a network directory for diagnostic session data (4)
 The "Browse" button (5) opens the dialogue window for selection of the desired directory
 Please contact the in-house network administrator or IT manager to create a network directory (item 4).
 The "Restore defaults" button resets the changes made to the default setting.
 The inputs are accepted with the "Apply" button

24.3.3 Logging preferences
The logging preferences are located under "Common settings".
®
System-related recordings are made when working with MAN-cats III. The scope of these recordings can be set
in the logging preferences (Fig. 644).
Fig. 644
®
Changes to the logging mode of MAN-cats III may lead to serious changes in the runtime
! behaviour. The settings must be changed only when instructed to do so by MAN Support.
 The logging mode can be changed in the selection dialogue window (1).
 Click the "Apply" button (2) to accept the inputs.
 The settings are discarded with the "Restore defaults" button (3).

24.4 Information
24.4.1 User information
The user information is displayed by opening the information tab. The user information contains the following
areas:
 Smart Card
 Software package
 Workshop
24.4.1.1 Smart Card

The "Smart Card" area contains information on the data saved on the Smart Card. Some of the details about the
®
inserted Smart Card are visible only after logging into MAN-cats III:
 Fingerprint of the Smart Card (3)
 Serial number of the Smart Card (2)
 Workshop ID (1)
The displayed data refers to the Smart Card currently in use.
Fig. 645
 The displayed information about the Smart Card in use is updated with the "Update now" button.
The information stored on the Smart Card becomes visible only after login with an activated Smart
i Card.
i An internet/intranet connection is necessary for refreshing the displayed Smart Card information.

24.4.1.2 Software package
This area shows a list of the runtime rights stored on the Smart Card or in the Online Basic runtime rights (licence
file) in tabular form (Fig. 646):
List of the displayed information:
 Designation of the software packages,
 Expiry date of the runtime rights,
 In the "Status" column, the runtime rights that are still available are indicated by symbols.
i Runtime rights packages are updated with the "Update now" button (1).
Fig. 646
Meaning of the status symbols of the runtime rights:
Runtime rights valid for longer than four weeks

Runtime rights valid for more than one week but less than four weeks
Runtime rights valid for less than one week
i If the shortest runtime rights period is less than four weeks, a corresponding symbol will be displayed
in the information bar after login with a Smart Card or login via a licence file (computer ID).

24.4.1.3 Workshop
Workshop details are entered in this window (Fig. 647), e.g. contact person, workshop name, address, etc.
®
The workshop information is saved on the MAN-cats III service computer and must always be up-to-date as this
®
data is needed for the MAN-cats III logs and any technical support requests.
Fig. 647
 The inputs are accepted with the "Apply" button (2).
 The inputs are discarded with the "Restore defaults" button (1).

The type of network connection is entered in the Network connection area (Fig. 648). A distinction is made here
between internet and intranet connection. For information about the connection type, please consult the importer
who is responsible for you or the responsible person in the company.
Fig. 648
 The inputs are accepted with the "Apply" button (2).
 The inputs are discarded with the "Restore defaults" button (1).
i A connection via the intranet is possible only with service computers that are approved for use in the
MAN Truck & Bus AG intranet.

24.4.2 System information
In the "System" area, all the installed application packages are displayed (1 / Fig. 649) that are required for op-
®
eration of MAN-cats III (Fig. 649). Additional information is also displayed for the installed application packages
®
(name and version of the installed application package). A list of the additional software for MAN-cats III is also
displayed (3 / Fig. 649).
 The list of additional software can be updated with the "Refresh" button (2 / Fig. 649).
 The application is closed with the "OK" button.

24.5 Network connection
Information about the network connection is displayed in the Network connection area (Fig. 650). You can also
make network-specific settings.
Fig. 650
 The desired connection type is selected by means of the selection dialogue (1).
 The proxy settings are made with the "Edit" button (2).
 The changes are accepted with the "Apply" button (3).
 The inputs made are discarded with the "Restore defaults" button (4).
Incorrect inputs may impair the network connection. Changes should only be made on the
! basis of well-founded network knowledge.
Connection types:
Connection type Required settings
No settings are required (direct connection to the
Direct
Internet)
Manual Set up proxy server (proxy server data required)
Obtain proxy settings using Internet Explorer
Native
(configuration in Internet options)
i If a proxy server is used for the Internet connection, the proxy settings must be made here.
Please contact the responsible system and network administrator for this.
The following proxy server data is required to set up a proxy internet connection:
 Host address
 Port no.
 User ID and password (for mandatory authentication only)

24.6 Program settings
®
The language settings of MAN-cats III are made in the Program settings.
24.6.1 RSS language

®
The language is set here for the MAN-cats III information message system RSS Feed.
i RSS Feed is an internet message service. It is used for simple and structured publication of infor-
mation on websites.
®
Changes and information on the subject of MAN-cats III are published via an RSS channel.
24.6.2 Interface language

®
The interface language of MAN-cats III is set here (Fig. 651). This can also be changed on the start page of
® ®
MAN-cats III. The default MAN-cats III interface language corresponds to the language selected during the first
installation.
Fig. 651
 The desired interface language is set by clicking on the flag symbol corresponding to the language and then
pressing the "Apply" button.
i ®
The language setting will not be applied until the next time MAN-cats III is started.
It is possible that the set language will not be available for every application. In this case, the application is dis-
played in the selected substitute language 1.
If the substitute language 1 is also not available for display of the started application, substitute language 2 will be
used.

i The substitute languages are selected analogously to selection of the interface language in the sys-
tem settings under the corresponding menu items.
24.6.3 Support language

When a screenshot is produced, an additional screenshot is automatically produced in the support language in
the background. The additional screenshot can be forwarded to the responsible Support team in the event of
support requests. Setting the support language (Fig. 652) defines the language in which the additional screenshot
is produced.
The language that is required by the Support team is country-dependent. Please ask your responsible MAN
contact person for the corresponding information.
Fig. 652
 The desired support language is set by clicking on the flag symbol corresponding to the language and then
pressing the "Apply" button.
i The change is applied immediately.

25 Uninstalling MAN-cats® III
®
The following chapter describes the individual steps for uninstalling the MAN-cats III software.
®
If MAN-cats III is not properly uninstalled, this may lead to problems when you reinstall
® ®
MAN-cats III. The system should therefore always be uninstalled by the MAN-cats III
! administrator or the IT manager.
®
MAN-cats III and the required programs for this are uninstalled in the Windows Control Panel under Programs
and Features (Fig. 653).
Fig. 653
 Open the Windows Control Panel under the following path:
Start / Control Panel / Programs and Features
®
i The uninstall process for MAN-cats III can also be started in the Windows menu under the following
directory: Start / All Programs / MAN-cats III / MAN-cats III Uninstall
294 Uninstalling MAN-cats® III THMC3030

®
Step 1: Uninstall MAN-cats III Setup

®
By clicking on the corresponding designation, select the program to be uninstalled (MAN-cats III Setup).
 The uninstall process is started by clicking on the "Uninstall" button (1 / Fig. 653).
The uninstall process is prepared (Fig. 654).
Fig. 654
®
Confirm that you wish to uninstall the MAN-cats III software (Fig. 655).
Fig. 655
 The operation is confirmed by clicking on the "Yes" button.
Confirmation of uninstall condition (Fig. 656).
Fig. 656
 The message is confirmed and the uninstall process is started by clicking on the "OK" button.
THMC3030 Uninstalling MAN-cats® III 295

®
Progress display for MAN-cats III uninstall process (Fig. 657).
Fig. 657
®
Finish uninstalling the MAN-cats III software (Fig. 658).
Fig. 658
 The uninstall process is completed by clicking on the "Finish" button.

Step 2: Uninstall MC1-Emulator
i If the "MC1-Emulator" software is not automatically uninstalled, the software must be removed from
the service computer manually as described below.
 By clicking on the corresponding designation, select the program to be uninstalled (MC1-Emulator).

Confirm that you wish to uninstall the MC1-Emulator software (Fig. 659).
Fig. 659
Progress display for MC1-Emulator uninstall process (Fig. 660).
Fig. 660
Message confirming that the software has been successfully uninstalled (Fig. 661)
Fig. 661
 The uninstall process is completed by clicking on the "OK" button.
THMC3030 Uninstalling MAN-cats® III 297

Step 3: Uninstall T200 software
i If the "T200" software is not automatically uninstalled, the software must be removed from the service
computer manually as described below.
 By clicking on the corresponding designation, select the program to be uninstalled (T200).

The uninstall process of the T200 software is prepared (Fig. 662).
Confirm that you wish to uninstall the T200 software (Fig. 663).
The uninstall process of the SPX D-PDU API software is prepared (Fig. 664).
Fig. 664
Confirm that you wish to uninstall the SPX D-PDU API software (Fig. 665).

Finish uninstalling the S-MVCI software (Fig. 666).
 The uninstall process of the S-MVCI software is completed by clicking on the "Finish" button.
Finish uninstalling the T200 software (Fig. 667).

®
The uninstall process of the T200 software is completed by clicking on the "Finish" button and MAN-cats III
has then been completely removed from the service computer.
26 Buttons and status displays

®
The following chapters provide an overview of the buttons and status displays used in MAN-cats III.
THMC3030 Buttons and status displays 299

26.1.1 General buttons
Confirmation
Confirms the current selection
Cancel
Cancel the process
Exit
End the application and return to system navigation
26.1.2 Buttons on the permanent toolbar

Vehicle overview Navigation tree
Opens the navigation tree at the vehicle Opens the navigation tree and shows your
level previously selected application
Checklist External software start

®
Opens the vehicle-related checklist and TI Starts MAN-cats III accessory software
list
Open Add comment

Opens a file manager for loading the Write comment in the current session log
saved data
Create screenshot Help

Takes a photo of the present screen Opens the online help relating to the cur-
display rent screen
System settings End

Opens the user settings, support assis- Ends the current session and closes
®
tance and user information MAN-cats III
Vehicle information
Opens the vehicle information page
300 Buttons and status displays THMC3030

26.1.3 Application-dependent buttons
Show screen keyboard Access management
Opens the screen keyboard Opens the access management
Language selection Checks if update is available

Select the system, output and substitute Search for and load software updates
languages
VCI Manager Checks PC setup

Launches the VCI Manager Checks the set-up of the service computer
Installs update Start

Display and install the loaded updates Starts the selected action
Opens the menu window for changing the user pass-

word
Opens the menu window for resetting the user pass-

word
Opens the menu window for deactivating the Smart

Card
Opens the menu window for activating the Smart Card
Copies the computer ID to the clipboard
Starts the login procedure with the licence file
Toggle Monitoring display Changes Monitoring display

Toggles between the Monitoring displays Changes view between the bar graph and
(bar-trace). digital displays.
Starts signal recording Loads additional measured values

Starts the recording of measured values Opens a window to select measured values
required by the user (independently of in addition to the ones already available.
bar/trace view). All measured values
available at the time of activation are
discarded.

Load Monitoring configuration Saves Monitoring configuration
Opens a file manager window to load Opens a file manager window for saving
Monitoring configurations. modified Monitoring configuration
Opens the configuration page Ends signal recording

Opens a configuration page for show- Stops the value recording previously start-
ing/hiding Monitoring display ed by the user and opens a file manager
window for saving or discarding the record-
ed values.
Stop trace display Continue trace display

Pause recording of Monitoring trace dis- Continue recording of Monitoring trace
play display
Changeover Changeover
Change view between Trace and Digital Switch Freely definable monitoring selec-
tion to Monitoring display.
Shows the complete trace (characteristic

Zooms out (characteristic curves)
curves)
Shows the full Monitoring trace on the Zooms out from the saved Monitoring trace.
screen.
Zooms in (characteristic curves) Reset to factory settings

Zooms into the saved Monitoring trace. Resets the configuration to the factory
settings/default settings.
Adds marker Displays measuring points
Add marker in the Monitoring trace display Display measuring points in the Monitoring
trace display
Marks all table rows Clears the marking of all table rows
Opens all tables Closes all tables
Actuator test Maximum value

Initiate actuator test (e.g. for generic ODX Set to maximum value
applications)
Switch to manual control Minimum value

Stops the actuator test in automatic mode Set to minimum value (customer-specific)
and switches to manual mode.
Starts "Control unit network" view Change over display

Opens a schematic view of the control unit Switches the display of the control unit
network (Overview – Static) overview from compact to detailed.
Read out overall diagnostic memory Change over display

Reads out the diagnostic memory again Switches the display of the control unit
(without first deleting the diagnostic overview from detailed to compact.
memory)

Deletes diagnostic memory of complete Starts post-detection of unidentified control
vehicle units and reads out diagnostic memory
The diagnostic memories of all detected Start detection of undetected control units
control units are deleted. and read out their diagnostic memories.
Deletes diagnostic memory of complete Action changeover switch, action "Call

vehicle and reads it out again navigation tree, control unit"
The diagnostic memories of the complete Display for "Open control unit directory in
vehicle are deleted and read out again. navigation tree" after pressing a "Control
unit tile" in the diagnostic memory of com-
plete vehicle
Reads out diagnostic memory Delete diagnostic memory

Read out the diagnostic memory of a Deletes the selected diagnostic memory.
previously selected control unit and up-
date the display.
Delete diagnostic memory and read out

Control unit identification
again
The selected diagnostic memory is deleted Control unit identification for the generic
and read out again. ODX application
Start "Diagnostic memory of complete

Write data to control unit
vehicle" view
Writes data to the selected control unit Opens the "Control unit-Overview-
Diagnostics" view
Switches to diagnostic memory of complete

Control unit diagnostic memory
vehicle
Display for "Open control unit diagnostic Switchover Control unit diagnostic memory
memory" after pressing a "Control unit tile" --> Diagnostic memory of complete vehicle;
in the diagnostic memory of complete active only if the diagnostic memory of the
vehicle complete vehicle was read out previously
Change over diagnostic memory overview

Changes the diagnostic memory view to
tabular form
Brief activation (up) Brief activation (down)
Long activation (up) Long activation (down)
Long activation (right) Long activation (left)

Fine adjustment (right) Fine adjustment (left)
Starts executable process Start repair

Start guided troubleshooting procedure Starts repair in guided troubleshooting
Check result of repair Search again for symptoms

Checks success of repair performed in Renewed search for symptoms in guided
guided troubleshooting troubleshooting
Starts configuration wizard Starts connection wizard

Starts the installation wizard for a connec- Starts installation wizard and helps with
tion with a communication interface connection problems between the commu-
nication interface and the service computer
Exports configuration file Export and display VCI configuration

Exports to a configuration file Exports the VCI information
Imports configuration file Starts VCI software update

Imports a configuration file Updates the VCI software
Starts VCI application Select VCI manufacturer

Starts the VCI application Selects a VCI manufacturer of a VCI that is
already known.
Update Starts VCI Manager

Updates the list of open sessions Start VCI Manager

Opens shopping cart Add to shopping cart
Open shopping cart Remembers the selected Technical Infor-
mation sheet (TI) for online ordering (provi-
sion for download) of the relevant files
(e.g. Flash files).
Continue purchase Reset order

Continue purchase Reset order for a conversion
View open sessions Purge data

Opens a new page with the current open Sets up an online connection and clears
sessions (not linked to Smart Card) existing data
Generates PDF report Prints selected document

Generates a PDF report and displays it in Prints the selected/marked document; it is
the document viewer. Report for calibra- not necessary to open the document.
tion, maintenance, diagnostic memory of
complete vehicle, etc.
Reset filter Start filter

Cancels the filter selection in the vehicle Apply filter in the vehicle identification
identification
Opens vehicle directory Call up technical support

Starts Windows Explorer with the default Opens technical support
vehicle directory
Vehicle info page, documents Flashing

Menu call-up for documents on the vehicle For generic ODX application
info page
Parameterisation Order a new software package

For generic ODX application Conversion: Order a new software package
Replace software package Delete software package

Conversion: Replace software package Conversion: Delete software package
Further documentation Compare

Opens an action instruction Opens a file manager window for selecting
diagnostic memory files or for comparison
purposes (e.g. read-out diagnostic memory
before and after repair).
Ignore fault message Repeat

Ignore a displayed fault message Repeat procedure

26.1.4 Status symbols and displays
Changes from the display of the web page
The button switches the displayed RSS feed
back to the list of RSS feeds. The button is
items between all feed items and unread
deactivated as long as the list of feed items
items only. The icon changes accordingly.
is displayed.
All items from the selected RSS feed are

Updates all RSS feeds.
saved as read.
RSS pop-up dialogue; prints the displayed

Exits the RSS pop-up dialogue.
message.
Next step Previous step
Refresh the display Close display
Print display
Display downloads Add software
®
Configuration of MAN-cats III installer
Display the download log (show log) (download source, language, installation
directory).
Start/continue download Pause download
Stop download
Status display, diagnostic memory entry Status display, intermittent entry in diagnostic
saved memory
Status display, diagnostic memory entry is Status display, no diagnostic memory entry
present and saved present
Status display, diagnostic memory entry Status display, intermittent entry in diagnostic
saved (entry cannot be deleted, removal by memory (entry cannot be deleted, removal by
self-healing) self-healing)
Status display, diagnostic memory entry

Status display, no permanent diagnostic
present and is saved (entry cannot be delet-
memory entry present
ed, removal by self-healing)
Diagnostic memory, Class A fault Diagnostic memory, Class B1 fault

Diagnostic memory, Class B2 fault Diagnostic memory, Class C fault
Signal above the defined range Signal below the defined range
Signal not in the defined range, replacement

Signal in the defined range
value is used
Lower limit of the defined range Upper limit of the defined range
Perceived symptom Executable process
Fault cause confirmed Fault cause suspected
Fault cause not relevant Fault remedied
Repair failed
Folder structure
Too high Too low
Illogical, absurd No signal present
Short to GND Short-circuit to +UBat
Short-circuit Faulty signal
Device fault Disconnection
Loose contact Diagnostic memory entry not specified
Disconnection or short-circuit to +UBat Disconnection or short-circuit to ground
Minor system fault Medium system fault
Major system fault

RSS feed, no new messages available (only
RSS feed, new messages available messages that have already been read are
available)
Smart Card inserted and ready Smart Card not inserted or recognised
Smart Card is being checked
Runtime rights available for longer than four Runtime rights available for less than one
weeks week
Runtime rights available for more than one

and less than four weeks
Installation package available Installation package not available

27 Tips and tricks
The problem solutions described below require in-depth system and network knowledge.
Incorrect settings on the service computer or network can lead to serious damage.
! For this reason, you should contact your system or network administrator.
Description of the problem Troubleshooting


® ®
MAN-cats III installer is no longer available after a 1. Re-install the MAN-cats III installer via After-
®
Java update. Sales Portal (Chapter 12.1) or the MAN-cats III
launcher icon on the service computer desktop.
The following are affected: ®
2. Run the newly installed MAN-cats III installer

®
Start button of MAN-cats III with the help of the button that is now available on

®
MAN-cats III installer the desktop.
An update of the runtime rights of the Smart Card  Check that you have the latest version of the
®
failed. MAN-cats III software (Chapter 14.5.3).
 Check the network settings (Chapter 13).
 Check the settings of the system clock and the
time zone.
®
MAN-cats III download from the Internet does not  Install the latest version of Oracle Java
launch. (Version 1)  Install a current web browser with Java plug-in

®
Restart MAN-cats III download from the
After-Sales Portal (Chapter 12.1)
®
MAN-cats III download from the Internet does not  Check the Internet connection
start. (Version 2)  Check your browser and proxy settings
 Check your firewall settings (firewall may be
blocking the connection)
®
Online installation of MAN-cats III does not start.  Check that the the latest version of Oracle Java is
System is unable to open the installation file. installed.
 1. Save installation file on the hard drive (save
location can be freely chosen)
®
2. Start the MAN-cats III installer manually.
(Right-click on the file and use the "Open with..."
command to select the following program: ja-
vaws.exe) The program (javaws.exe) is normally
located in the Java directory under “bin“.
®
The MAN-cats III installer can no longer be started  1. Search for the Java program using the Win-
after a Java update (program not found). dows interface (knowledge about the installation
location of Java is required).
®
2. Start the MAN-cats III installer manually.
(Right-click on the icon and use the "Open with..."
command to start the following program: ja-
vaws.exe) The program (javaws.exe) is normally
located in the Java directory under “bin“.
®

® ®
A MAN-cats III update cannot be performed (not Close all MAN-cats III programs (MAN-cats III,
possible to rename RTS). MAN-cats III Installer, VCI applications,…) and
®
restart MAN-cats III

®
Close all MAN-cats III folders/files that were
opened with external programs (e.g. Explorer,
THMC3030 Tips and tricks 309

®
Word Pad, …) and restart MAN-cats III.
 Reboot the service computer.
 1. Deactivate the anti-virus software and start
®
MAN-cats III again (only if the other solutions did
not remedy the problem).
®
2. After successfully updating MAN-cats III, acti-
vate your anti-virus software
In some rare cases (Windows 7), the following error  Adapt settings in the Windows taskbar/information
message appears when the Smart Card is inserted: area: Hide icon and notifications
"The device drivers were not installed successfully."  Check this Microsoft Support information
(this does not affect the functionality of the Smart (http://support.microsoft.com/kb/976832) and
Card) make new settings and adjustments in the Win-
dows 7 operating system, if necessary
The message "The application could not be started" Delete Java resources in the cache:
®
is displayed when MAN-cats III is started without 1. Call up system settings
internet connection. 2. Launch Java application
3. Open Java Cache Viewer (press the "View"
button)
4. From the "Show" area, select "Resources"
5. Remove all entries in the displayed list
®
6. Download the MAN-cats III installer from the
MAN After Sales Portal (Chapter 12.1)
The error message "Missing certificate. Application  Establish internet connection and perform web
®
cannot be executed" is displayed when MAN-cats III authentication.
is started (only if web authentication is required).  Disconnect connection to proxy/hotspot and start
the application offline.
The error message "Java is blocking the application"  Install the latest version of Oracle Java
is displayed on starting  Check the Java security settings and adapt if
necessary
310 Tips and tricks THMC3030

28 Support
®
The MAN After Sales Portal provides you with all the information you need relating to the subject of MAN-cats :
MAN After Sales Portal  Diagnostic
THMC3030 Support 311

Text and images are non-binding.
Subject to change due to technical advance.
MAN Truck & Bus AG

Postfach 50 06 20
D-80976 Munich
www.mantruckandbus.com
MAN Truck & Bus – A member of the MAN Group

MAN-cats III - Manual Utilizador - V300

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MAN-cats® III Test and Diagnostic System

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Copyright © 2014 MAN Truck & Bus AG

THMC3030 Publication data 1

1 Recording of vehicle data

3 General notes on safety

4 Short overview of MAN-cats® III start-up

6 MAN After Sales Portal (ASP)

10 User and runtime rights

11 MAN-cats® III installer

12 MAN-cats® III installation

16 MAN-cats® III interface

17 Working with MAN-cats® III

20 Control unit selection

2 Quick overview of chapters THMC3030

25 Uninstalling MAN-cats® III

26 Buttons and status displays

27 Tips and tricks

THMC3030 Quick overview of chapters 3

Publication data ...................................................................................................................................................... 1

Examples of stored data in the vehicle include:

THMC3030 Recording of vehicle data 9

1. Normal text: To introduce or describe a chapter

2. Text in bulleted lists: ● Step-by-step instructions/lists

3. Text framed in red and written in bold:

4. Text framed in black:

Panasonic® is a registered trademark of Matsushita Electric Industrial Co., Ltd.

THMC3030 General notes on safety 11

4.1 Preparatory measures

12 Short overview of MAN-cats® III start-up THMC3030

4.2.1 Installation via the MAN After Sales Portal

4.3 MAN-cats® III start-up

i An internet connection is required to activate the runtime rights packages.

THMC3030 Short overview of MAN-cats® III start-up 13

5.1 Service computer requirements

5.2 Vehicle Communication Interface (VCI) requirements

5.4 MAN-cats® III requirements

5.4.2 User and runtime rights

5.4.3 Smart Card

5.4.4 Licence file

5.4.5 Access to MAN After Sales Portal

6.1 Why do I need the MAN After Sales Portal?

16 MAN After Sales Portal (ASP) THMC3030

THMC3030 MAN After Sales Portal (ASP) 17

18 MAN After Sales Portal (ASP) THMC3030

THMC3030 MAN After Sales Portal (ASP) 19

 The access management function is opened with the (Fig. 5) button.

20 Access management THMC3030

8.1 Purchase of Smart Cards

8.2 Smart Card use

THMC3030 Smart Card 21

8.2.1.1 Smart Card activation

 Open the access management function by clicking on the (Fig. 9) button.

22 Smart Card THMC3030

THMC3030 Smart Card 23

Success message for Smart Card activation (Fig. 13).

 Confirm the success message with "OK".

24 Smart Card THMC3030

The following steps describe how to reset the user password.

 Insert the corresponding Smart Card in the Smart Card reader/writer

THMC3030 Smart Card 25