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LNG SHIPPING AT 50

SIGTTO
at 35 &
GIIGNL
at 43

SIGTTO

A COMMEMORATIVE SIGTTO/GIIGNL PUBLICATION 2014


LNG Shipping at 50
SIGTTO at 35 & GIIGNL at 43

A COMMEMORATIVE SIGTTO/GIIGNL PUBLICATION

contents listing
introductions
5 LNG Shipping at 50 is profiled as are the authors who
contributed the articles
7 SIGTTO’s Andrew Clifton lauds the pioneers and the
Society’s membership
9 Jean-Yves Robin of GIIGNL pays tribute to the foundations
put in place by industry

the early years


10 The build-up to Methane Pioneer’s historic trial voyages in
1959 is a great tale
13 Methane Princess and Progress - exceptional ships for an
13 Methane Princess discharges at Canvey exceptional cargo
18 The CAMEL plant in Algeria was the only LNG export facility
for the first five years
20 The cross-Mediterranean trades have been consistently the
industry’s busiest for the past 50 years
23 Still active, Alaska’s Kenai terminal began exporting cargoes
to Japan 45 years ago
25 The Lumut terminal in Brunei is working towards its own
50th anniversary
26 Meant to set new benchmarks, the El Paso project fell foul of
politics, prices and misfortune
28 Quincy yard in the US gets the ball rolling for spherical tank
ships in a major way
31 Most of the competing containment systems in the early
years stayed on the drawing board

the pioneers
34 A select band of key innovators and motivators got the LNG
industry established
38 Shipbuilders in Korea, Japan and China owe much to
67 SIGTTO and GIIGNL meet at the interface Europe’s pioneering yards
40 The early successful containment systems have proved
impossible to dislodge
43 The durability of the cargo-handling equipment on early
ships reflects their sound design

LPG carriers and trades


46 Often the paths of LPG carrier pioneers would intersect with
those in the LNG sector, to mutual benefit
51 The US shale revolution is proving to be a game changer for
today’s LPG carrier fleet
54 Thanks to US shale a new type of gas ship - the ethane
carrier - is also emerging

the safety regime


56 SIGTTO has played a key role in the development of the
exemplary LNG safety record
60 Now in its 43rd year, GIIGNL began as an informal club of
LNG importers worldwide
92 Ship-to-ship transfers are now commonplace 64 The birth of the IGC Code and the current revision of this gas
carrier safety cornerstone

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 1


...contents listing continued
67 The interests of SIGTTO and GIIGNL come together at the ship/ LNG Shipping at 50
shore interface
68 In the absence of empirical rules in the early days class A COMMEMORATIVE SIGTTO/GIIGNL PUBLICATION
societies forged new standards October 2014
70 The seeds of today’s sophisticated LNGC training regime were
sown right at the start
73 The vetting regime for LNG carriers was prompted by the rise
of short-term fixtures
74 The special needs of LNG terminals have spurred a special
breed of escort tug
SIGTTO
76 The building of an unparalleled safety record and learning
from incidents that do occur Society of International Gas Tanker and
Terminal Operators Ltd (SIGTTO)
the middle years 17 St Helen’s Place
London EC3A 6DG, UK
79 Abu Dhabi’s 37-year old terminal was the first Middle East LNG Tel: +44 20 7628 1124
export complex Fax: +44 20 7628 3163
81 Indonesia’s rise to the top of the LNG exporters league was E-mail: secretariat@sigtto.org
fast and impressive Website: www.sigtto.org
83 The build-up of Malaysia’s LNG export capabilities was slow Contact: Andrew Clifton
but steady and robust General Manager
85 The North West Shelf project sets a fine example for Australia’s
many new schemes

the new millennium


86 Atlantic Basin LNG bounced back to life in 1999 on the
promise of US imports
88 The Qatar phenomenon - the emirate’s trains and ships set
new industry benchmarks International Group of LNG Importers (GIIGNL)
92 Regas vessels are now an established alternative to shore- 8 rue de l’Hôtel de Ville
based receiving terminals 92200 Neuilly-sur-Seine
94 Today LNGC owners have four viable propulsion system France
alternatives available Tel: +33 1 56 65 51 60
E-mail: central-office@giignl.org
96 The ever-evolving LNG supply chain network is served by a
Website: www.giignl.org
range of new shipowners Contact: Jean-Yves Robin
General Delegate
LNG today and tomorrow
Editor: Mike Corkhill
98 GIIGNL’s statistics provide a many-faceted picture of today’s
LNG trade patterns Creative and Production:
102 The new LNG growth engines - Australia, the US, Canada, Niamh Tierney/Mark Lukmanji
Russia and East Africa
104 Five FLNG vessel projects are poised to introduce the floating Published by:
production era Riviera Maritime Media Ltd
106 Coastal LNG carriers are opening up the small-scale end of Mitre House
66 Abbey Road
the LNG supply chain
Enfield EN1 2QN
108 A new market - the use of LNG as marine fuel and the
UK
logistics of LNG bunkering
110 Today’s Yamal LNG project has roots in Canada’s proposed
Arctic Pilot Project
112 Five industry experts predict where the LNG industry will be
in 2029, on the occasion of SIGTTO’s 50th anniversary
The contents may be reproduced free of charge
on the condition that acknowledgement is given to
timeline LNG Shipping at 50

117 Some 250 key events from 50 years of LNG shipping and
terminal activity

It all started here ... Methane Princess discharges


the first ever commercial cargo of LNG at the
Canvey Island terminal on 12 October 1964
preface|LNG Shipping at 50

LNG shipping – one


continuous golden age
J
ointly sponsored by SIGTTO and story to tell and LNG Shipping at 50 record. Quite aside from the IGC
GIIGNL, LNG Shipping at 50 is a contributes to the telling of that story. Code and the work of SIGTTO and
celebration of the first half century The publication starts with a review of GIIGNL, there are the contributions of
of commercial LNG carrier and terminal the early days to show how the industry class, training establishments, vetting
operations. The publication also marks developed the innovative solutions programmes and escort tug services.
the 35th and 43rd anniversaries of the needed to ensure the safe transport of LNG Shipping at 50’s survey of
Society of International Gas Tanker and LNG by sea. The articles in this section progress to date is followed by a look
Terminal Operators (SIGTTO) and the then describe how these solutions were at the many innovations introduced
International Group of LNG Importers then continuously improved upon as by the industry in more recent years,
(GIIGNL), respectively. more countries turned to seaborne natural not least floating LNG production
The two organisations and their gas imports to meet their energy needs. vessels, regasification units, Arctic
memberships have done a sterling job of Pioneering people, ships, shipyards, LNG, small-scale LNG and LNG
developing guidance on safe operations; containment systems, class societies bunkering. These pages show that the
promulgating industry best practice; and equipment suppliers are reviewed LNG industry is not only innovating
and providing forums for the airing to highlight the key role they played in at a faster pace than ever before but
of concerns and discussion of topical facilitating the safe and smooth operation also beginning a major new era of
issues. The exemplary safety record built of the LNG supply chain, including at the expansion that will encompass a range
up by the LNG shipping and terminal critical ship/shore interface. of players, places and applications
industry over the past five decades owes Safety is the No 1 priority in the LNG undreamt of 50 years ago.
much to the central roles played by industry and the safety regime section of
SIGTTO and GIIGNL. the magazine examines the cornerstones Mike Corkhill, Editor
The LNG industry has an exceptional that underpin an unparalleled safety September 2014

The authors author of Fully Refrigerated LPG Carriers and strategic aspects of new exploration
Mike Corkhill has been editing LNG as well as a regular contributor to LNG and production targets and another
World Shipping for 10 years and writing World Shipping. responsible for the company’s economic
about oil, gas and chemical tanker Andrew Clifton is the current intelligence activities. Presently seconded
shipping for the best part of four general manager of SIGTTO, having from GDF Suez, Jean-Yves is working
decades. Following qualification as a been appointed in November 2012. His fulltime for GIIGNL.
naval architect and an inaugural few pre-Society career includes 19 years at Bill Wayne became general manager of
years as a Lloyd’s Register structural sea, mainly on liquefied gas carriers, a SIGTTO in May 2007 on retirement from
surveyor, his first writing job was the first class honours degree, three years at Shell. His five-and-one-half-year tenure,
compilation of a book, LNG Carriers: the UK’s Marine Accident Investigation which ended in November 2012 when he
The Ships and Their Market, for Fairplay Branch and 30 months in the SIGTTO handed over the reins to Andrew Clifton,
in 1975. Secretariat as a technical adviser. Prior coincided with a time of great change
Fifty years ago Syd Harris was a to his present role, he spent six years in during which the Society’s membership
young naval architect designing LPG Indonesia as LNG shipping operations experienced unparalleled growth. His
carrier tank and hull structures at UK manager for the Tangguh LNG project. involvement with SIGTTO actually goes
shipbuilder Hawthorn Leslie. His career Prior to his appointment as general back much further, to the early days of
has focused solely on LPG and LNG delegate to GIIGNL in 2010 Jean-Yves the Society when he represented Shell
ships, including early LNGC pioneering Robin worked for Gaz de France and GDF on the General Purposes Committee and
plan approval with ABS. He formed his Suez in a range of jobs. These included participated in many of the early working
own consultancy firm in 1978 and is the heading one team analysing economic groups devoted to technical issues.

Mike Corkhill (MC) Syd Harris (SH) Andrew Clifton (AC) Jean-Yves Robin (J-YR) Bill Wayne (BW)

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 5


Fifty years ago, Shell was proud to
have been involved in the world’s HALF A
CENTURY OF
first commercial liquefaction plant
in Algeria and the voyage of the

FIRSTS
first commercial liquefied natural
gas (LNG) cargo. Now, Shell is
at the forefront of the next first for
the LNG industry: floating LNG
(FLNG), which will allow gas to
be liquefied at sea.

LEARN MORE
ABOUT THE
PIONEERING
PRELUDE FLNG AT:
www.shell.com/flng
introduction|LNG Shipping at 50

Hail to the
pioneers and
Andrew Clifton
their foresight!
General Manager, SIGTTO

An introduction from the Society of performance, however, remains our industry’s license to operate
and we all have a ‘collective responsibility’ as an industry to
International Gas Tanker and Terminal maintain it despite the steadily increasing levels of activity.
Operators (SIGTTO) When mentioning the safety record, we also need to give
credit to the pioneers for their contributions to the early days
of LNG shipping and to the development of the International

I
t is a great pleasure and honour for the Society of Gas Carrier (IGC) Code, with its healthy safety margins and
International Gas Tanker and Terminal Operators (SIGTTO) robust design, equipment and construction provisions. I
to be jointly producing this commemorative publication believe that these contributions are directly responsible for
along with our good friends and colleagues at the Group of the excellent and unprecedented safety record that the LNG
Liquefied Natural Gas Importers (GIIGNL). industry has achieved over 50 years of commercial operation.
It really is quite remarkable that liquefied natural gas has SIGTTO was formed 35 years ago and the Society is as strong
been transported by sea for 50 years, but it is an unmistakable now as it has ever been. We remain the industry leader for the
fact that Methane Princess discharged the first ever commercial provision of best practice guidance and technical support across
shipment of LNG on 12 October 1964. the liquefied gas shipping and terminal sectors.
Today is a very exciting time to be involved with LNG

O
shipping and terminals and there has never been a period ur membership includes companies responsible
quite like it. Today’s growth is completely unprecedented, for around 97 per cent of the world’s LNG vessels
with more ships, terminals and SIGTTO members than ever and terminals and around one-half of the LPG
before. I often wonder if the pioneers of half a century ago market. Furthermore SIGTTO’s membership is a committed
ever thought about what the future held in store for LNG, membership, supplying staff to working groups and
indeed about whether an international trade in LNG would SIGTTO’s General Purposes Committee (GPC) in a timely
establish itself or not. and consistent manner.
It is unlikely that the pioneers would have dreamed about SIGTTO Panel Meetings are very popular and well attended
LNG carriers the size of today’s Q-max ships or vessels like and the Society now has Regional Forums across the world,
Prelude that will be able to produce large quantities of LNG engaging with the membership and ensuring that any concerns
while floating at a remote offshore location. are addressed for the benefit of the industry as a whole. Our
While the increased activity in our industry is to be recent publications have addressed topics such as the gas carrier
welcomed, it does bring with it further challenges which need transits of the Panama Canal, human factors and competencies
to be tackled. Not least of these is the provision of an adequate in the workplace. The Society is also further developing its
supply of properly trained and competent ship crews, shore library of publications with new documents and updated
support staff and trainers to meet the requirements of a rapidly versions of existing ones.
expanding global fleet. I find the history of liquefied gas shipping fascinating and
The LNG shipping sector’s safety record is something this publication has many very interesting articles about the
we are all very proud of and many reading this article will early days. I hope you enjoy reading this publication and retain
have contributed towards it over the years. This outstanding a copy as a keepsake for future reference. Here’s to the next 50!

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 7


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introduction|LNG Shipping at 50

An achievement
Jean-Yves Robin
worth celebrating
General Delegate, GIIGNL

An introduction from the International The pioneers developed and constructed the first LNG
supply chains and subsequent generations built on these
Group of Liquefied Natural Gas foundation stones with larger and more sophisticated
Importers (GIIGNL) liquefaction plants, regasification terminals and LNG carriers.
We also need to acknowledge the entrepreneurial and
innovative spirit of the current players who are helping to

T
he development of energy resources and the exploration extend the LNG supply chain into new realms, namely offshore
and production of hydrocarbons represent one of the epic and small-scale LNG, and to develop new market opportunities,
accomplishments of the modern industrial world. Within not least the use of LNG as marine fuel.
this field of endeavour the emergence of the LNG industry over The industry can be justifiably proud of the exemplary safety
the last 50 years stands out as a success story of exceptional merit. record that has been built up over its first half century. So far
One of the reasons behind the success of LNG is the excellent some 77,000 LNG cargoes have been discharged without any
body of technical and operational guidance established by major accident attributable to the cargo.
those responsible for processing, transporting and handling the

T
product. The strong demand for plentiful, clean-burning natural he International Group of Liquefied Natural Gas
gas and the infrastructure that has been established for moving Importers (GIIGNL) – the worldwide association
it around the globe as LNG are poised to support the continued, of importers established in 1971 – has consistently
impressive growth of this sector well into the future. supported the development of the industry and has provided
Reinforcing this belief, the consensus view among experts is a forum for senior executives of importing companies to
that global LNG trade flows are likely to double within the next meet and contribute to its continued growth. Today GIIGNL
20 years. Trade growth will be accompanied by an increasing has 74 member companies in 24 countries worldwide. The
number of players and the emergence of new sources and three main regions are well represented, with 10 members
destinations worldwide, especially in Asia but also in Africa and in the Americas, 32 in Asia and 32 in Europe. The strength,
South America. geographical spread and long-term commitment of this
At this stage – on the occasion of the industry’s 50th membership are indicative of GIIGNL’s support to the LNG
anniversary – it is fair and fitting that we pay tribute to all adventure to date and of its confidence in the continued
those men and women who have made this adventure possible. success of the industry.
These are the ones who faced up to the many technological The LNG industry and GIIGNL have good stories to tell and
and business challenges encountered in liquefying natural gas we are pleased to be part of this commemorative magazine and
for the mutual benefit of buyers and sellers separated by the the celebrations of 50 successful years of LNG transport and
world’s oceans. handling. We hope you enjoy the stories.

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 9


LNG Shipping at 50|the early years

Methane Pioneer
Constock International Methane Ltd.
Although the original barging
scheme was abandoned, it was decided

sets the scene


to use the liquefaction and transport
barges building at Ingalls as pilot
plants. The vessels were completed in
late 1955 and moved to Bayou Long
in Louisiana for extensive testing
Methane Pioneer made history in January 1959 when throughout 1956. Methane had been
it departed Louisiana with the first ever seagoing built with five vertical cylindrical
cargo of LNG and opened the door to a whole new tanks internally lined with balsa wood.
Amongst the test results, the balsa
world of energy transport proved not to be up to the job as an
internal tank liner.
It was realised from the outset that

E
ven Methane Pioneer, the first and one of William Wood Prince’s the shipment of LNG by sea would
ship to carry a seagoing cargo consultants at the time, played a key pose special technological challenges.
of LNG, had a vessel that role in developing the various elements For a start the design of the cargo tanks
preceded it. William Wood Prince, of the project. would be complicated by factors such
president of Chicago’s Union Stock In 1954 a barge-mounted liquefaction as ship motions and the need to keep
Yard and Transit Co in the early 1950s, plant and a 5,500m3 transport barge, tanks firmly in position; independent
is acknowledged as the father of LNG Methane, were ordered at the Ingalls expansion and contraction; ship
and he pioneered the Pioneer. But he Shipbuilding yard in Pascagoula, hull deflections; and substantial
didn’t get there right away. Mississippi to carry out test work and temperature gradients during tank
In 1951, irked at a proposed price enable the scheme to move forward. filling and emptying.
rise by his local gas supplier, Prince At about this time Prince decided to Constock Liquid Methane Corp, a
had the idea of liquefying natural seek the involvement of a company subsidiary of Constock International
gas in Louisiana and barging the familiar with gas processing and found Methane, embarked on an ambitious
LNG up the Mississippi River to a willing partner in Continental Oil Co research programme to verify the
his stockyards. Here the fuel could of Oklahoma. commercial feasibility of LNG
be used in various meat-processing Continental Oil reviewed the work transport by sea. The investigative
operations, including in freezing and of Union Stock Yard’s research team work encompassed innovations in gas
preserving meat products. and carried out its own investigations processing and liquefaction techniques,
The plan called for liquefaction of LNG transport by river barge. The the evaluation of materials, ship
equipment to be mounted on a barge consensus view was that shuttling LNG designs, cargo-handling systems and
which could be moved around to up the Mississippi River by barge was storage tanks.
remote fields along the Gulf Coast not an economical proposition but that Consultants from universities were
where the cost of gas was very low. the ocean transport of LNG was. In 1955 employed on a part-time basis to
Willard Morrison, an engineer, inventor the partners came together to establish translate the research results into design

At its Calcasieu River jetty Methane Pioneer loads the historic first LNG cargo

10 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


criteria for practical applications. One As part of the search the North
of the lead consultants on the project Thames Gas Board sent Dr James
was Dr Cedomir ‘Cheddy’ Sliepcevich, Burns, its chief engineer, and Leslie
a chemical engineer and the son of an Clark, its development engineer, to the
immigrant from Bosnia-Hercegovina. US to evaluate the ship design work JJ
Dr Sliepcevich received the 1986 Gas Henry was carrying out on behalf of
Industry Research Award from the Constock. The pair were sufficiently
American Gas Association in recognition impressed to recommend that a project Methane Pioneer at the receiving
of his work in coordinating work on the be mounted to send trial shipments of end - Canvey Island
overall project. LNG from the US to the UK on behalf
Specific assignments involving more of the British Gas Council (BGC). The Besides providing good insulating
detailed work were contracted out to trials would be a precursor to the properties, Methane Pioneer’s insulation
industry specialists, as follows: country signing up to buy 100 million had to be able to perform as a secondary,
• J F Pritchard – focusing on gas ft3/day of natural gas from a suitable liquid-tight barrier in case an aluminium
processing, liquefaction and plant source. This volume is equivalent to cargo tank should fail. The balsa at the
construction about 700,000 tonnes per annum of bottom of the tank had to bear the tank’s
•G  amble Brothers – wood and LNG and about 10 per cent of the UK’s laden weight and withstand the stresses
insulation gas consumption at the time. induced by the ship’s motions in a
• J J Henry – naval architects and To enable the trials to be carried seaway. It also had to accommodate the
marine engineers out Constock agreed to provide a thermal stresses associated with ambient
• A D Little – storage and cargo- barge-mounted liquefaction plant on temperature on one face and -162˚C on
handling methods. the Calcasieu River near Lake Charles, the other without yielding. Finally, it
By 1957 complete designs, Louisiana while the British Gas had to be able to maintain its structural
specifications and drawings for the Council would construct a receiving integrity in a fire situation for a period
liquefaction plant, oceangoing tanker terminal on Canvey Island near the of four hours.
and terminal facilities had been mouth of the River Thames. Constock Methane Pioneer departed the
completed. It was at this point that the and the Gas Council agreed to share Constock terminal on the Calcasieu
British Gas Council entered the picture. the cost of converting a dry cargo ship River with its first trial shipment
The UK was seeking to reduce its into the required pilot LNG carrier and on 28 January 1959 and arrived at
heavy reliance on coal, not least by British Methane Ltd was established Regent Oil’s deepwater jetty on
increasing its commitment to gas. At the as a joint venture company to own and Canvey Island on 20 February after
time, the discovery of North Sea gas was operate the vessel. a trouble-free, 27-day voyage. The
still a decade away and the country had Constock moved its original North Thames Gas Board had built
no known natural gas resources. It had Bayou Long liquefaction barge to two aluminium, single-containment,
to rely on town gas processed from coal the Calcasieu River to serve as the perlite-insulated storage tanks, each
for its supplies and this accounted for 6 liquefaction facility for the trials. A flat- with a capacity of 2,200m3, to receive
per cent of the country’s energy mix in bottomed, double-walled, cylindrical the LNG. A temporary aluminium
the 1950s. tank with an inner shell of aluminium, cryogenic pipeline had been installed
The UK’s predicament had come 1m of perlite insulation and a capacity linking the Regent Oil jetty to the
sharply into focus in December 1952 of 5,500m3 was built by Chicago Bridge nearby LNG tanks.
when the Great Smog hit London. Over & Iron for the storage of LNG in a fully Over the next 14 months, to March
a period of five days a combination of refrigerated condition. 1960, Methane Pioneer carried a further
coal smoke and the climatic conditions The ship chosen for the conversion six trial shipments across the Atlantic.
produced a smog so thick that it was Normarti, a World War 2 Victory In 1960 Shell joined Constock as a 40
brought road, rail and air traffic to dry cargo ship of the C1 type, and the per cent shareholder and the company
a halt and literally choked people work was carried out at the Alabama was renamed Conch International
to death. Some 4,000 fatalities were Drydock & Shipbuilding yard in Mobile, Methane. Shell had been carrying out
directly linked to the smog and it Alabama. A dry cargo ship was chosen its own research into LNG transport by
is likely that a further 8,000 deaths because it offered large double bottom sea in the 1950s but broke off the work
recorded in the following weeks and and wing tanks for the substantial following the Suez Crisis in 1956.
months could be attributed to exposure amount of ballast the ship would be The Methane Pioneer project and
to the Great Smog. required to carry to achieve a suitable the groundbreaking research and
That episode is one of the key degree of hull immersion with the low- development work carried out by
reasons the UK Parliament passed the density LNG cargo. Constock during the 1950s had proven
1956 Clean Air Act. Amongst its many The result of the conversion was the the viability of the carrying LNG on
measures, the legislation encouraged 5,000m3 Methane Pioneer, a landmark long international voyages by sea. In
the use of gas for domestic heating vessel in the annals of LNG shipping. November 1961 the UK government
and cooking. The search was on for The ship was fitted with five prismatic approved the purchase of 700,000 tonnes
other sources of gas as the process of tanks of aluminium, and balsa wood per annum of LNG from Algeria for 15
producing town gas from the distillation insulation was fitted to the ship’s inner years, commencing in 1964.
of coal gave rise to considerable air hull to a thickness of 0.3m. Balsa was The scene had been set for the birth
pollution in its own right and town gas the only material available at the time of the commercial LNG industry and
possessed only one-half the calorific able to meet the required, stringent the realisation of William Wood Prince’s
heating value of natural gas. performance criteria. vision. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 11


Höegh LNG is listed on the Oslo stock exchange and has established presence in Oslo, London, Singapore, Miami,
Jakarta and Lithuania. The company employs approximately 100 office staff and 500 seafarers.

Höegh LNG is a provider of floating LNG infrastructure services, offering regasification, transportation and
production services under long-term contracts. The company operates a fleet of five floating storage and regasification
units (FSRUs) that act as floating LNG import terminals, and four LNG transportation vessels. In addition, Höegh LNG
has new FSRUs under construction. The company has also developed a solution for floating LNG production (FLNG).

With a strong emphasis on technological development and operational excellence, Höegh LNG is one of the
energy service providers with the most versatile operational experience and substantial know-how, in addition to an
impeccable safety record.

flexible, low cost and efficient


FSRU solution for import of natural gas
the early years|LNG Shipping at 50

The official ceremony for the delivery of the first commercial cargo of LNG,
by Methane Princess, was held at Canvey Island on 12 October 1964

The sisters that launched


an industry
Methane Princess and Methane Progress went into service 50 years ago carrying
cargoes from Algeria to the UK on the LNG industry’s first long-term project

C
ontracted in February 1962, build a pipeline linking the Hassi R’Mel French cargoes were transported by
the 27,400m3 Methane Princess field with a liquefaction plant that the the 25,500m3 Jules Verne, which, when
and Methane Progress were the Algerian Liquefied Methane Company completed in March 1965, was the third
first LNG carriers to go into commercial (CAMEL) would provide in the port LNG carrier to go into commercial
service. The UK, having no known of Arzew. The CAMEL terminal is service. Jules Verne discharged its cargoes
natural gas reserves of its own at the described on page 18. at a new import terminal at Le Havre.
time, was anxious to secure an overseas For its part BGC would construct Both the UK and France signed
source of the clean-burning fuel and ease appropriate receiving facilities at a site 15-year LNG purchase agreements with
its heavy reliance on coal. Algeria had on Canvey Island in the River Thames Algeria. For the UK each of the Methane
just discovered the Hassi R’Mel gas field estuary to the east of London. The Princess and Methane Progress was able
in the Sahara desert and was anxious Canvey Island import terminal would be to carry a 12,000-tonne cargo from the
to monetise this windfall. The two erected on land owned and utilised by CAMEL terminal and to complete a round
sisterships were the link that established the North Thames Gas Board. Methane trip in 12 days, travelling at 17 knots.
the first LNG supply chain and enabled Pioneer had discharged its trial shipments Between them, the pair were able to
the needs of the two parties to be met. to two small, hastily erected storage tanks deliver a volume equivalent to 10 per cent
Methane Progress and Methane at this same site. The facilities that were of the UK’s gas consumption at the time.
Princess were built following a provided for the Algerian LNG project The newbuilding contract for Methane
series of successful transatlantic trial were of an altogether greater magnitude. Princess was placed with the Vickers
shipments of LNG by the test vessel Five storage tanks able to hold a total of Armstrong shipyard at Barrow-in-Furness
Methane Pioneer in 1959. These voyages 22,000 tonnes of LNG were constructed in northwest England while Harland &
convinced the British Gas Council (BGC) and these were later augmented by four Wolff in Belfast, Northern Ireland won
of the viability of transporting LNG by inground LNG tanks. the order for Methane Progress. The vessels
sea and prompted orders for the two France also wanted to commence were sisterships, and Vickers Armstrong,
sisterships. Methane Pioneer and the LNG imports and agreed its own gas as the lead yard, took responsibility
background to that historic series of trial supply deal with Algeria. As a result for drawing up the working plans and
cargoes are described on page 10. CAMEL was designed with a liquefaction placing material orders for the pair. Each
In November 1961 the UK Parliament capacity of 1.1 million tonnes per annum ship was to cost £4.75 million to build.
granted approval for BGC’s plan to (mta) of LNG, 0.7 mta of which was The cargo containment system on
import Algerian LNG. Algeria agreed to for the UK and 0.4 mta for France. The the two ships was designed by Conch

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 13


the early years|LNG Shipping at 50

International Methane Ltd. The system nitrogen pressure, to the compressors


was based on that utilised on Methane and to the purging arrangements for the
Pioneer and for which Conch held the fuel gas system. The ships had no inert
design patents. JJ Henry, the New York- gas generators. Instead prior to docking
based consulting naval architect firm, at Canvey a temporary steam-heated
was closely involved with the hull design nitrogen vaporiser was set up on the
of the two vessels while Shell supervised jetty and liquid nitrogen was delivered
their construction. The main particulars by road tanker.
of Methane Princess and Methane Progress Since inerting following refits was
are shown in the accompanying table. done with pure nitrogen, cooling down
Each ship was fitted with nine operations were performed by directly
5083 grade aluminium, free-standing spraying LNG into the tanks. No LNG
cargo tanks, installed three to a hold vaporisers were installed.
in three holds. Each tank weighed Cargo fill levels were determined
about 130 tonnes and was lifted in as a by float gauges, one per tank. Back-up
complete unit. ‘Keys’ were fitted to the level readings were provided by two
top of the tank to locate the unit and sets of two sighting ports in each cargo
allowed for expansion and contraction. tank dome, one pair on each side of the
Each tank had a full height centreline centreline bulkhead, looking down on
bulkhead with two separate cross- an inclined board with ullage markings.
flooding valves near the bottom. Crew would shine a torch through one
A single JC Carter submerged sighting port and read the level through
electric cargo pump, with a capacity Captain WS Atkinson, master of the other. The sighting ports could only
of 200 m3/hour and a 82m head, was Methane Princess, with UK minister of be used for topping off operations.
placed at bottom of each tank on the power Frederick Lee on the occasion A comprehensive data-logging system
port side. This was the first marine of the delivery of the first commercial which was state-of-the art for the time was
application of submerged electric cargo LNG cargo also installed. It was an electromechanical
pump technology. device which covered some 300 points
Only one side of each tank had a leakage from the primary aluminium around the ship and included extensive
filling connection. As a result it was tank. In modern parlance these would be temperature monitoring of the inner hull
necessary to have the cross-flooding described as IMO Type A tanks. and cargo tanks. A comprehensive fixed
valves open throughout loading and The ships’ cargo-handling system gas detection system was also provided.
discharge operations but closed at sea, was very similar to that found on a Methane Princess and Methane Progress
for stability reasons. modern LNGC. A single header ran were propelled by steam turbines
The tanks were insulated primarily along the main deck pipe rack while supplied with steam by dual-fired boilers.
with prefabricated balsa wood panels tank filling and discharge connections The Pametrada turbine on each ship was
faced with maple leaf plywood, which branched off at each tank. The vapour rated at 12,500 shp (9,325 kW) at 107 rpm
was impervious to LNG. On the system was different to modern designs while each of the two Foster Wheeler ESD
tanks’ vertical sides the panels were in that no vapour return compressors II boilers supplied 20.4 tonnes/hour in
supplemented with glass fibre. The top of were fitted. During cargo loading normal operating mode. Electrical power
the tank was insulated with a loose-laid operations the vapour was free-flowed was derived from two 600 kW back-
mineral wool material called Rocksil. to an onshore compressor installation. pressure turbo generator sets while a
The insulation system was also designed In practice it was difficult to keep to the 100 kW emergency diesel generator was
to act as a secondary barrier in event of required tank pressures during loading also provided.
without venting vapour from the The boilers were front-fired and fitted
METHANE PRINCESS AND forward of the two risers on each ship. with three dual-fuel burners. Gas was
METHANE PROGRESS Two vapour compressors were supplied from the compressor and heater
MAIN PARTICULARS installed in a compressor house on deck. to the boiler front through a pipe in a
Methane Princess: Vickers Armstrong They had three duties, the principal one of swept air trunk. The last sections from the
(Shipbuilders) Ltd, Barrow-in-Furness, Hull
which was to act as fuel gas compressors
No 1071, delivered June 1964
for cargo boil-off gas being fed to the
Methane Progress: Harland and Wolff Ltd,
Belfast, Hull No 1653, delivered May 1964 boiler plant. Their secondary duty was
part of the emergency discharge and
LOA 199.37m
cargo tank stripping system. This system
LPP 175.26m served the cargo tanks and the hold
Breadth 24.84m spaces in event of cargo tank leakage. It
Depth 17.88m was described as a vapour lift system. The
tertiary duty of the vapour compressors
Draught 7.92m (summer)
was to warm up the cargo tanks by
Draught 10.67m (scantling)
circulating vapour through a heater.
GRT 21,876 Two liquid nitrogen storage tanks
Cargo capacity 27,400m3 were installed below the forecastle head.
These supplied vaporised nitrogen to Methane Princess takes shape on the
Service speed 17 knots
the hold spaces, which were kept under slipway at the Vickers Armstrong yard

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 15


LNG Shipping at 50|the early years

air trunk up to the burner nozzles were light. The data-logger, for example, was of the Methane ships. Service speeds are
fitted with nitrogen-pressurised jackets. A never very reliable and needed frequent now a little higher at about 19 knots.
hood with its own extraction fan system attention from the manufacturer’s Since the adoption of the IGC Code,
was positioned over the burners. representative to keep it working. no LNG ships have been built with
Methane Princess and Methane Progress Both vessels also suffered fatigue Type A tanks. All new LNGCs are fitted
predated engine control rooms. All cracks in their inner hulls, leading to with shipboard inert gas generators and
control of the machinery was from the water ingress to the insulation. Repair vapour return compressors. Nitrogen
‘plates’ forward of the boilers. Automatic techniques were developed for this generators have replaced liquid nitrogen
combustion control was pneumatic with problem, and accounts at the time storage. The steam propulsion concept
a 10:1 burner turndown ratio. claimed that the insulation properties has remained much the same, with two
The gas-burning system was of balsa wood did not seem to degrade boilers, now roof-fired, supplying steam
interlocked such that the gas would when it became soaked. to the main turbine and, typically, to two
automatically trip in the event of a failure A more frequent problem was cracks turbo generators. These generators are
of either the forced draft fans or the flame. developing in the insulation system. These now condensing sets rather than back-
There was a gas flow control valve and were indicated by areas of frost on the pressure sets.
an automatic shutoff valve in series, with inner hull, or ‘cold spots’. An in-service All steam turbine ships are fitted
a bleed-off to the vent mast in between. technique was developed involving with steam dump systems to provide a
In event of a trip both valves closed and drilling through the inner hull at the secondary means of disposal for cargo
the valve to the vent mast opened, thus site of a cold spot and injecting a resin boil-off gas. The gas-firing system on
ensuring a tight shutoff of gas. adhesive to seal the crack. This seemed to modern vessels is very close in concept
A single flame detector was mounted work well, but it did mean that there had to that of the Methane ships, with the
looking through the side wall of the to be a regular inspection routine for the exception that many have a forcing
furnace of each boiler. The technology of inner hull to check for cold spots. vaporiser since modern cargo boil-off
the period was such that detectors could In addition there was no way of rates do not supply enough gas to
only discern bright luminous flames assessing the ability of the insulation achieve service speeds on gas only.
such as those generated by fuel oil. They system to act as a secondary barrier. It It still seems amazing that only five
could not detect the gas-only flame. As a can now only be a matter of conjecture years after the successful Methane Pioneer
result it was stipulated that a minimum as to how effective it would have been trial shipments and three years after the
of 10 per cent fuel oil should be burned after these repairs if there had been a UK government approved the project,
at all times and that the gas could not be leakage of LNG. Fortunately there was the first two purpose-built LNG carriers
supplied to a burner without the fuel oil no instance of such leakage during the should enter service. This start-to-finish
being on first. time the pair were in service. timetable compares very favourably
The IGC Code was mainly written When it comes to LNGC with all subsequent LNG projects!
in the late 1970s and early 1980s newbuildings today, steam turbine Another indicator that the maritime
and reflected the best practice at ships have largely been eclipsed by industry was confident in the ability
the time of its adoption in 1983. Its diesel-driven vessels. However, it is of these ships to perform as required,
development is described on page 64. interesting to compare Methane Princess despite their novel design and the
It is remarkable that the two Methane and Methane Progress with the latest challenging cargo, was the fact that
ships, designed in the early 1960s, designs of steam LNGCs built up to the insurance market insured Methane
stand up well to assessment against about six years ago. Obviously ship size Princess and Methane Progress with
the Code requirements. It is a credit to is the biggest change, as modern steam no additional premium or deductible
the ship designers that the final Code turbine LNGCs have a cargo-carrying compared with the going rate for clean
should reflect much of their thinking. capacity which is about five times that product tankers. BW
In particular the design of the cargo
containment system would satisfy the
cargo tank IMO Type A designation.
The gas-burning system would seem
to stand up well to the requirements of
Chapter 16 of the IGC Code.
The Methane ships fell short of the
Code requirements in a few areas. First,
there was a lack of any secondary means
of disposing of excess boil-off gas, i.e.
a steam dump system. In addition,
although the ships had a pneumatic
emergency shutdown (ESD) system,
it would not have complied with
the Code’s requirements for overfill
protection. It was linked to shore.
Methane Princess and Methane Progress
operated successfully throughout their
service lives. They were easy to operate
and popular with their crews, although Although built 20 years before the IGC Code was adopted, the Methane ships
one or two problem areas came to anticipated the Code’s requirements to a startling degree

16 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


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Ex
LNG Shipping at 50|the early years

CAMEL – the first


company with the necessary means to
accomplish this task.
“In the early 1960s subsea pipeline

LNG export terminal


technology was not very advanced
and negotiations with neighbouring
countries on the construction of, and
commercial arrangements for, a transit
pipeline appeared complicated,”
Fifty years ago, when several of the Atlantic Basin’s continues Mr Ait-Laoussine. “Although
leading economies realised they would need to begin the commercial liquefaction of LNG was
importing natural gas, Algeria was the go-to country still considered as experimental at that
time, Algeria’s Compagnie Algérienne
du Méthane Liquide (CAMEL) project
in the early 1960s was to prove its

T
he history of Algerian hydrocarbons during those early years was Nordine viability on an industrial scale. Gas for
began in 1956 with the discoveries Ait-Laoussine. Having completed his the new liquefaction plant at Arzew was
of the Hassi Messaoud and Hassi studies in 1963 and worked in the supplied from the Hassi R’Mel field via
R’Mel fields by French oil companies. country’s Department of Mines for a a 500km pipeline.”
The development of these deposits, deep short period, he joined Sonatrach. By The CAMEL project had four
in the Sahara desert, was made first 1969 Ait-Laoussine was the company’s participants: Conch International
within the framework of a Petroleum vice-president hydrocarbons and in Methane, the Algerian Development
Code and then with the help of an 1971 he was appointed marketing vice- Bank and two oil companies, one
organisation established to develop the president. In this position he negotiated Algerian and one French. The Algerian
region’s resources. The group included various of the gas sale and purchase body was the National Society of
not only Algerian interests but also the agreements behind his country’s Exploration and Exploitation of Oil in
French oil companies involved in the pioneering LNG export projects. Algeria (SN Repal) while the other, the
exploration work. Looking back at these challenging Bureau de Recherches Pétrolières (BRP),
The recoverable reserves of the times, Nordine Ait-Laoussine states, was a subsidiary of Elf Aquitaine.
Hassi R’Mel, which is Arabic for ‘sand “Following independence a few of the “While CAMEL was a modest-size
well’, were determined to be over persons in charge of developing the project compared to the liquefaction
50 trillion ft3 (1,400 billion m3) of gas, Algerian economy, including Belaid trains of today, it was a pioneering
with the methane content of the gas Abdessalem, were particularly keen to initiative and the largest industrial
at about 85 per cent. At the time of exploit Algerian gas resources. And, undertaking in the LNG sector at
discovery, these figures put Algeria in when appointed the first president the time,” adds Mr Ait-Laoussine.
fourth place in the world league table of Sonatrach, Mr Abdessalem fully “Launched in 1960 the project was
of natural gas reserves, after the US, the supported the then Algerian president initially managed by CAMEL itself but
USSR and Iran. Houari Boumedienne in his drive to was taken over by Sonatrach following
A first step to amend Algeria’s build Algeria’s oil and gas exports Algeria’s 1965 gas policy agreements.
hydrocarbon legislation was taken and increase their value to the country “On 14 September 1962 Ahmed Ben
following the country’s independence in in the process. Sonatrach’s control of Bella, the first president of the newly
1962. Amongst the initial measures was Algerian gas development, as enshrined established Algerian republic, laid the
the creation of Sonatrach, the state oil in gas policy agreements concluded foundation stone at the Arzew plant, and
and gas company, at the end of 1963. in 1965, and the improvement of its construction work on the CAMEL facility
A key Sonatrach senior officer management resources provided the began. The successful completion of the

Algeria’s CAMEL project was realised at an estimated cost of US$89 million


project owed much to the teamwork
between French, British, American and
Dutch engineers. The first Algerian gas
engineers were also assigned to the team.”
The cascade technology developed
by Technip and Air Liquide was
chosen for the CAMEL liquefaction
process. This process utilised three
separate cooling cycles, employing
propane, ethylene and methane as the Le Havre served as a French
respective refrigeration media. The LNG import terminal for over
liquefaction plant’s three trains had the 20 years, until the late 1980s
capacity to produce about 1.2 million
tonnes per annum (mta) of LNG. The was to optimise the production of Hassi production capacity to the 22.5 mta mark,
CAMEL terminal had three 11,000m3 R’Mel by selling all the gas that could a goal which was achieved through the
aboveground storage tanks, an inground be sold and to inject any excess gas construction of two new liquefaction
tank with a capacity of 38,000m3 and an volumes back into oil wells to enhance plants at Arzew rated at an aggregate
impressive 350km of pipework. Ahmed the production of oil and liquids.” 16 mta. A series of sales contracts were
Ben Bella came back to inaugurate the At the same time, the Algerians agreed with the Italians as well as a new
plant on 27 September 1964. wanted to extend the customer base one with Gaz de France.
The UK had signed up for two- for their gas exports and to gain The development of LNG slowed
thirds of CAMEL’s output and France independence from their total reliance down progressively from the early
one-third. To complete the two supply on French companies. This policy 1980s as emphasis was placed on the
chains that would be served by the underpinned the construction of the construction of trans-Mediterranean
world’s first commercial-scale LNG country’s second liquefaction plant, at subsea pipelines and the development
liquefaction plant, reception terminals Skikda. With a capacity of 7.5 mta of of new contracts for piped gas. At one
were built at Canvey Island in the UK LNG, this was a much larger complex point the Algerian government and
and at Le Havre in France. In addition than the CAMEL plant, and new Sonatrach had declared that they hoped
the 27,400m3 Methane Princess and contracts were negotiated with US buyers to achieve total gas exports, including
Methane Progress were built to carry and other European customers, including LNG and piped gas, of 80 billion m3 a
cargoes for the UK while the 25,500m3 the Italians and the Spanish. year by the end of the century. However,
Jules Verne was completed for the French The 25-year sale and purchase this target was never reached.
shipments. The capacity of each ship agreement with El Paso in the US was By the late 1970s CAMEL, with its
was equivalent to roughly three days of concluded at the ridiculously low price limited production capacity, had become
LNG production at the CAMEL plant. of US$0.30/million British thermal units a relatively minor LNG project. When
The Canvey Island facilities and the (Btu) – just enough to earn a decent the 15-year gas purchase contract with
ships are described in other articles in return and make it a commercially more the UK came up for renewal, it was
this publication, but it is important to sensible option than flaring the gas. When left to expire at the appointed date in
note that CAMEL started loading the Houari Boumedienne died in 1978, the 1979. The UK had discovered significant
first-ever shipment of LNG sold under a new Algerian government immediately volumes of gas in the North Sea and no
long-term contract on 26 September 1964. cancelled this contract. The famous El longer had need of LNG imports.
That milestone cargo was despatched to Paso project is covered in a separate Maintenance work was carried out
Canvey Island on Methane Princess. article elsewhere in this publication. on the CAMEL plant at the end of the
The Le Havre regasification terminal During the 1970s the Algerian 1980s, with the principal focus on the
featured three 12,000m3 aboveground authorities sought to build LNG renewal of the aboveground tanks.
storage tanks of 9 per cent nickel steel. More extensive modifications were
Jules Verne delivered the first CAMEL implemented in 1997–98, including
cargo to the facility on 28 March 1965. Le the provision of a new control system.
Havre operated for over 20 years before These changes necessitated some
being dismantled in the late 1980s. targeted training for the plant workers
Following the CAMEL project, who were not accustomed to these
the wider development of Algeria’s new technologies.
gas resources had to accommodate CAMEL’s days were numbered,
the choices of the government’s however, as the plant had become
hydrocarbon policy. While French uneconomical to run and customer
companies wanted to produce more oil, requirements had changed. In 2004 a
the Algerian authorities were anxious to decision was taken to decommission
better monetise the country’s condensate the facility. This necessitated, amongst
and natural gas resources, and to avoid other things, the complete removal of
gas flaring in the process. the inground storage arrangements at
“At this point Algeria implemented its the site, a task carried out in 2007. The
Valorisation of Hydrocarbons (VALHYD) final curtain came down on the CAMEL
programme,” comments Nordine Ait- Nordine Ait-Laoussine in his LNG plant in 2010, some 46 years after it
Laoussine. “The objective of this initiative early Sonatrach days opened for business. J-YR

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 19


LNG Shipping at 50|the early years

Marsa el Brega – the world’s


third LNG export terminal

The Mediterranean
take early LNG cargoes from Arzew,
onboard Aristotle and Methane Princess.
In 1972 the CAMEL plant at Arzew

LNG crucible
added a new Mediterranean import
terminal to its list of customers –
France’s Fos Tonkin facility near
Marseilles. The Algeria-France cross-
Mediterranean connection was also
The busiest and most intense LNG shipping enhanced by the commissioning of a
second Algerian export terminal, the
arena since the industry’s inception, the cross- three-train Skikda plant in the eastern
Mediterranean trades show no signs of slowing down part of the country, in November 1972.
Each country agreed to provide
a new 40,000m3 ship for the Skikda-

T
he proximity of the gas-rich the Esso designers, shipbuilders and Fos Tonkin project. Hassi R’Mel was
nations of North Africa to the gas- class societies at a time when LNG delivered to Compagnie Nationale
poor countries of southern Europe transportation was just commencing. Algérienne de Navigation (CNAN)
has ensured a busy Mediterranean trade The result was a quartet of the most in 1971 by Constructions Navales
in LNG over the decades. Due to the robust LNG carriers ever built. The et Industrielles de la Méditerranée
short distances involved Medmax LNG four prismatic cargo tanks constructed (CNIM) at La Seyne in France. France’s
carriers, which are considerably smaller by Chicago Bridge & Iron (CB&I) for contribution, Tellier, was handed over to
than a conventional deepsea vessel, each vessel had double walls of Type Messigaz in January 1974 by Chantiers
consistently top the LNG shipping 5083 aluminium alloy and were fitted, Navals de la Ciotat.
industry’s Voyages Completed charts. one per hold, below the main and Hassi R’Mel, the first Algerian-owned
In November 1965 the Esso Libya trunk decks. LNG carrier, had six Gaz Transport No
LNG venture was initiated when The new LNG export terminal being 82 membrane cargo tanks and loaded
affiliates of the oil and gas company built at Marsa el Brega in Libya was its first Skikda cargo in 1973. A five-
agreed to supply 2.4 million tonnes per complemented by the Mediterranean’s tank ship with the Technigaz Mark I
annum (mta) of LNG to customers in first LNG receiving facilities, at membrane containment system, Tellier
Italy and Spain, beginning in late 1968. Panigaglia near La Spezia in Italy joined Hassi R’Mel on the Skikda-to-Fos
Italy was to receive two-thirds of the and at Barcelona in Spain. Delays in route in 1974. A look at Tellier’s logbook
volume and Spain one-third. construction work at Marsa el Brega in 2012, as the vessel was taken out of
Four ships of 41,000m3 were deemed meant that exports did not begin until service for despatch to the recycling
right for this cross-Mediterranean trade late 1971, at which point Libya became yard, revealed that the ship had
and Esso International developed its the world’s third LNG export nation. completed 1,956 loaded passages during
own independent cargo tank design In 1969, in advance of the a 38-year working life. It is a record
for the ships. During 1969 and 1970 completion of the Esso ships and the that is unlikely to be broken, given the
Italcantieri’s Genoa Sestri yard in Italy start of the Marsa el Brega plant, the larger vessels employed on the cross-
completed three of the ships – Esso 5,000m3 Aristotle (ex-Methane Pioneer) Mediterranean routes today. Tellier first
Brega, Esso Portovenere and Esso Liguria. delivered two cargoes from the CAMEL made history in 1992, as the first LNG
The fourth vessel, Laieta, was delivered plant at Arzew in western Algeria carrier to rack up 1,000 voyages.
by the Astano yard at El Ferrol in Spain to Panigaglia, where they were used Once the Skikda plant was in full
in 1970. to cool down the storage tanks and operation, its output was sufficient to
The hull and containment system pipelines. The Enagas import terminal enable the supply of several customers.
of Esso Brega and her three sisters at Barcelona was also commissioned In addition to the Fos shipments
reflected the cautious approach of in 1969 and, similarly, was able to cargoes were also directed to Barcelona

20 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


and buyers in the US. Algeria later in Algeria, delivered five cargoes Over the past decade the cross-
consolidated its position as the world’s from Arzew during 1994 to initiate Mediterranean trades have continued to
largest exporter of LNG with the the contract. Turkey’s second import flourish. In 2005 Egypt commissioned
commissioning of two large export terminal, the Egegaz facility at Aliaga on two new export projects. In January
facilities at Arzew, the GL1Z plant in the Aegean Sea, received its first LNG the single-train SEGAS terminal at
1978 and the GL2Z in 1981. Each has a cargo in December 2006. Damietta, 60km west of Port Said,
nameplate capacity of 8 million tonnes A new trade started in February 2000 opened. The plant’s 5 mta capacity is
per annum (mta) of LNG. when the 29,000m3 Century delivered provided by what was then the largest
As the cross-Mediterranean trades the inaugural cargo, from Algeria, to liquefaction train yet built. Four months
in general expanded on the back of the Revithoussa LNG import terminal later, in May, the two-train, 7.2 mta
Algeria’s rising output, more tonnage in Greece. Revithoussa has recently Egyptian LNG plant at Idku, 50km east
was needed and the six ships purpose- received government permission for the of Alexandria, entered service.
built for the region were augmented construction of a third tank, which will Due to the location of these terminals
with some of the early, pioneering boost the facility’s storage capacity by in the eastern Mediterranean, some
LNG vessels. Deemed to be of a size 75 per cent. distance from the region’s receiving
eminently suitable for the relatively By the mid-1990s shipowners were terminals, it was always envisaged that
short routes involved, Methane Princess, reviewing their fleets and considering conventional size LNG carriers would
Methane Progress, Jules Verne, Annabella, their newbuilding requirements. be used to load cargoes at the Egyptian
Isabella, Century and Havfru became To realise economies of scale in the sites. This is evidenced by the carriers
common sights in the Middle Sea. growing cross-Mediterranean trades, chosen for the inaugural shipments. The
In 1991 the 35,500m3 Annabella, it was decided that the optimum new 138,000m3 Cádiz Knutsen lifted the first
with accommodation in place for Medmax size would be in the 65,000– cargo at Damietta while the 137,100m3
25 additional personnel, was made 75,000m3 range. SNAM of Italy made Puteri Zamrud Satu did the honours
available to the industry as the world’s the first move, ordering a pair of steam at Idku.
first LNG training ship. The ship was turbine-driven, 65,000m3 vessels at Unfortunately Egypt’s days in the
on long-term charter sailing between the Sestri yard in Genoa. They entered sun were short-lived. The tumult of the
Algeria and Barcelona, a short passage service as LNG Portovenere and LNG Arab Spring uprising and burgeoning
which enabled trainees to experience Lerici in 1997 and 1998, respectively. domestic demand for gas have reduced
both loading and discharge operations Each ship is provided with four LNG exports to a trickle, and the
in the space of a week. Gaztransport and Technigaz (GTT) No country is considering LNG imports.
Spain’s second receiving terminal, 96 membrane tanks. Elsewhere in the Mediterranean, four
at Huelva, opened for business in July Hyproc followed a decade later with new import facilities have commenced
1988 with the delivery by the 35,500m3 a pair of 75,500m3 LNG carriers ordered operations in recent years. Cavaou, the
Isabella of a cargo of Algerian LNG. at Universal Shipbuilding’s Tsu yard. second Fos terminal, received its first
As it is located on the Atlantic side of Cheikh El Mokrani was delivered in June cargo in 2010. Italy has brought two
the Strait of Gibraltar, whether or not 2007 and Cheikh Bouamama in July 2008. offshore facilities into service – Adriatic
Huelva qualifies as a Mediterranean Mitsui OSK Lines is a joint owner of the LNG in 2009 and FSRU Toscana in 2013
port is a moot point. steam turbine ships, each of which has – while Israel also commenced imports
Spain’s third import terminal, at four GTT Mark III membrane tanks. using a regasification vessel in 2013.
Cartagena to the south of Alicante, Gaz de France (now GDF Suez) The expansion of the Mediterranean’s
most definitely does, and it was also contracted a new Medmax ship. LNG production infrastructure also
commissioned the following year. Delivered in December 2006 by shows no sign of slowing. Algeria is
The facility received most of its early Chantiers de l’Atlantique, the 74,100m3 bringing two new liquefaction trains –
cargoes from Algeria and, at 115 GDF Suez Global Energy is the first vessel one at Skikda and one at Arzew – into
nautical miles (213km), the Arzew-to- to be ordered with a dual-fuel diesel- service while Cyprus and Israel are both
Cartagena LNG route is the shortest electric propulsion system, now the weighing up LNG export options for
across the Mediterranean. The country’s most popular power option amongst their large, newly discovered offshore
complement of Mediterranean receiving LNGC owners. gas fields. SH/MC
facilities is completed by the SAGGAS
terminal at Sagunto, near Valencia, The Panigaglia terminal in Italy received its initial cooldown
where the first cargo was discharged in cargo from Algeria rather than the expected Libya
April 2006.
Turkey joined the ranks of the
Mediterranean LNG import countries
in 1994 when a new terminal was
opened at Marmara Ereglisi on the Sea
of Marmara. The Turkish Petroleum
Pipeline Corp (Botas) immediately
commenced LNG imports under
a contract with Algeria covering
the delivery of up to 3 mta of LNG
over 20 years. The 130,000m3 Bachir
Chihani, a vessel belonging to Hyproc,
the shipping affiliate of Sonatrach

A SIGTTO/GIIGNL commemorative issue


the early years|LNG Shipping at 50

The long-running
Following the emptying of the cargo heel
and gas-freeing of the tank, it was found
that the electric cable supports of one of

story of Alaskan LNG


the submerged cargo pumps had been
damaged and debris moving within the
liquid had punctured the invar primary
barrier in several places.
No 1 tank was taken out of service
The Kenai terminal in Alaska began exporting and, with Gaz Transport personnel
cargoes 45 years ago, using a pair of pioneering attending, a repair was completed in
ships and setting a number of Pacific Rim LNG a few days at a Yokohama ship repair
yard. Polar Alaska returned to full service
precedents along the way
following the invar repairs.
The cable damage on Polar Alaska

M
arathon Oil discovered the operated by Marathon Oil and both were at the outset of her working life
Kenai gas field in the US provided with bow thrusters because it introduced the LNG shipping industry
state of Alaska in 1959 while was expected that there would be no tug to the phenomenon of cargo sloshing.
Phillips Petroleum and other partners services regularly available at the Kenai Membrane containment systems, with
found the nearby North Cook Inlet gas terminal in Alaska to assist with berthing. the large free surface areas afforded
field in 1962. With no local demand the Polar Alaska arrived at the new by the open space inside the tank, are
companies looked to overseas markets Nikiski plant on Kenai peninsula in particularly susceptible to the large
for the natural gas. The customer search southern Alaska on 15 October 1970 sloshing loads that can be generated
achieved success in March 1967 when and, after initial cooldown, testing while proceeding in a seaway.
Phillips and Marathon signed a 15-year and loading, departed for Japan The incident resulted in a major rethink
agreement with Tokyo Electric Power on 26 October. The ship tied up at on aspects such as the shape of membrane
and Tokyo Gas for the delivery of the Negishi terminal near Yokohama cargo tanks and filling limits. Following
1 million tonnes of LNG per annum. on 4 November and cargo discharge Polar Alaska, the size of the chamfered
To cover the transport of this gas, operations were completed on corners on membrane tanks was increased
bids were invited for the construction 11 November following an intial and filling limits were imposed. One
of two 71,500m3 LNG carriers. At a cooldown of the facility. condition that was introduced, for
hastily organised meeting at Phillips The shipment was the first export of example, was that cargo heel should not
Petroleum headquarters in Bartlesville, LNG from the US and the first import of exceed the 5 per cent fill level.
Oklahoma, rival cargo containment LNG into Japan and Asia. The second ship, Aside from a short period in 2012-13
specialists pitched their products. Arctic Tokyo, completed discharge of her in which the facility was mothballed
Representatives from Conch and first cargo at Negishi on 11 March 1970. due to dwindling gas supplies, the
McMullen promoted self-supporting During Polar Alaska’s return ballast Kenai liquefaction plant has remained in
tanks while Technigaz and Gaz passage gas was detected in the inner service for 45 years, making it by far the
Transport each espoused the merits of barrier spaces in the forward No 1 cargo oldest such facility in the world. New
its particular membrane tank design. tank. The cargo heel in this tank, used to gas discoveries have resulted in its recent
The invar primary and secondary keep the tank cool on the return voyage, reactivation and Kenai is scheduled to
barrier concept won the day and Gaz was in the 15-20 per cent fill range. load six LNG cargoes in 2014. SH
Transport was awarded the contract
to have the vessels built with its Small but significant – the
membrane cargo containment system. Kenai terminal in Alaska
In July 1967 Kockums Mekaniska continues to load cargoes 45
years after its commissioning
Verkstads of Malmö, Sweden secured
the order to construct what were to
become the first vessels in commercial
service fitted with Gaz Transport
membrane tanks. Kockums had quoted
a price of US$25 million for each ship.
Rather than the shipbuilder, Phillips
Petroleum signed the license with Gaz
Transport. The arrangement effectively
gave Kockums permission to use the
containment system and it was the only
Gaz Transport license agreement not
signed and paid for by the shipbuilder.
Polar Alaska was completed in August
1969 while sistership Arctic Tokyo
followed in December of the same year.
Each of the steam turbine ships had six
cargo tanks, an ice-strengthened hull and
a service speed of 17 knots. Both were

A SIGTTO/GIIGNL commemorative issue


the early years|LNG Shipping at 50

Brunei targets its own


50th anniversary
The Brunei-Japan The 75,000m3 Brunei LNG carriers
project, the world’s were originally fitted with a stern
loading arrangement
first large-scale LNG
scheme, is now on
a second contract
extension and heading
towards a half century
of operations

O
n 15 December 1972 the
75,000m3 membrane
tank LNG carrier Gadinia
discharged a cargo at the new
Senboku 1 terminal of Osaka Gas
in Osaka Bay. This historic delivery pushed the aggregate sales total to Corporation (Kogas).
marked not only the first shipment 5.14 mta. Prior to the expiry of the first
of LNG from Brunei to Japan but also The sales agreements also contract with the Japanese utilities
the start of the world’s first large- prompted orders for seven 75,000m3 the Brunei LNG plant was given a
scale LNG project. At the same time, LNG carriers from shipyards in revamp. Two new storage tanks were
the sultanate became only the fourth France. Five of the ships sported the built along with a new jetty able to
country to export LNG. original version of the Technigaz accommodate conventional midships
The Brunei LNG dream started in membrane containment system while loading operations.
1968 when Shell discovered promising the other two were built to the original To meet its transport needs Brunei
gas fields off the country’s coast. Gaz Transport membrane design. LNG has charter arrangements with
Mitsubishi Corporation (MC) joined The Lumut complex was built with both Brunei Shell Tankers and Brunei
in the effort to prove the reserves and five equally sized liquefaction trains and Gas Carriers. Brunei Shell Tankers
it soon became apparent that there a total production capacity of 7.6 mta. provided the original seven B-class
was enough gas to support what was Shallow waters in the area required the LNG carriers but this fleet of ageing
then still the rather unusual idea of an construction of a 4km jetty and berthed vessels is slowly being replaced by
LNG export project. The demand for ships took on cargo through a special new, larger A-class ships for which
gas in Japan, a country without any stern loading arrangement. Brunei Gas Carriers is responsible.
indigenous resources, provided the By 1986, following agreement The A-class ships, at double
incentive to overcome the challenges amongst the principals, the Brunei the size of the project’s pioneering
associated with mounting the project. government’s share in the venture vessels, are enabling increased
In August 1969 MC and Shell had been increased to 50 per cent, efficiencies in delivering cargoes, not
established Coldgas Trading, an while Shell and MC each retained a least through a reduction in fleet size.
LNG marketing company, as a 50/50 25 per cent stake. Brunei LNG later There are now three A-class LNG
joint venture and in December 1969 absorbed the Coldgas marketing carriers in service while a fourth is
Brunei LNG was created as the LNG activities. The 1986 realignment also under construction at Hyundai Heavy
production company. Shell and MC encompassed the establishment of Industries and due for delivery in
each took a 45 per cent stake in Brunei Brunei Shell Tankers and the names 2014. As the new ships join the fleet,
LNG while the Brunei government of the seven ships were changed from the old B-class ships are slowly being
held the remaining 10 per cent. the original Shell names to those removed from service and sent to
Tokyo Electric, Tokyo Gas and beginning with the letter B. Each breakers’ yards for recycling.
Osaka Gas were quick to express an vessel was given a Malay name for In March 2012 Brunei LNG agreed
interest in the Brunei gas and in June one of the local fish species. a new contract extension with its
1970 the three utilities signed up for In March 1993 Brunei LNG original Japanese customers, but at
the delivery of 3.65 million tonnes per concluded a 20-year extension a reduced volume of 3.4 mta and a
annum (mta) of LNG for a period of contract with Tokyo Electric, Tokyo reduced duration of 10 years, from
20 years from a new liquefaction plant Gas and Osaka Gas, at a level of 6.01 April 2013. The new arrangement
to be built at Lumut. Even before the mta, and in 1997 a long-term sales has set the scene for 50 years of
Lumut plant started, the principals contract, for 0.7 mta and spanning 16 operations for this pioneering
agreed to incremental volumes which years, was also signed with Korea Gas project.  MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 25


Politics, misfortune
and price sideline
El Paso

Although the distinctively coloured El Paso


ships cut a dash, their time in the
sun in this guise was short-lived

El Paso ambitiously ordered nine 125,000m3 LNGCs in the 1970s to ship Algerian
LNG to the US, only for the trade to cease spectacularly in 1980

I
n 1969 El Paso Natural Gas Company and remained the industry standard containment system before construction
and Sonatrach, the national oil and gas until well into the 1990s when LNG work began. This concept featured a
company of Algeria, agreed a long- trade volumes and ship cargo-carrying stainless steel primary barrier and a
term contract calling for the shipment of capacities began to increase markedly. maple plywood secondary barrier. The
Algerian LNG to the US. Cargoes would The three French-built ships were newbuilding price for each ship was
be transported from Arzew in Algeria to delivered as El Paso Paul Kayser in July US$101 million, with a MarAd subsidy
new terminals at Cove Point, Maryland 1975, El Paso Sonatrach in June 1976 and covering 25.74 per cent of the cost.
and Elba Island near Savannah, Georgia. El Paso Consolidated in January 1977. Newport News extended its
El Paso recognised that it would The Gaz Transport No 85 membrane capabilities by constructing a new
require a fleet of nine steam turbine- cargo containment system with invar shipyard adjacent to its existing
driven LNG carriers to service its primary and secondary barriers was building berths. The centrepiece of the
new venture. The company split the chosen for the trio and each ship had new yard was a 76m-wide building
newbuilding contract equally between six cargo tanks, including a smaller basin dock with a 900-tonne gantry
three shipyards, with each builder tank amidships. crane. The arrangement allowed for
choosing a different containment system. Domestic US politics and funding the simultaneous construction of one
There was fierce rivalry between the from the US Maritime Administration complete LNGC and part of another.
promoters of the Conch, Gaz Transport (MarAd) helped determine where the The overall layout of the Newport
and Technigaz systems at the time and remaining six 125,000m3 ships would News vessels was similar to that of the
El Paso was assiduously courted by each be built. El Paso ordered three ships French-built trio. Each ship had six cargo
of the designers before the ships were at Newport News Shipbuilding and tanks, including a smaller tank used
ordered. Triumphant “breakthrough” Drydock in Virginia in September for pre-cooling the main tanks prior to
announcements followed the signing of 1972 and the final three at Avondale loading. The Newport News ships were
each newbuilding contract. Shipyards near New Orleans, Louisiana delivered as El Paso Southern in April
El Paso ordered two LNGCs at in July 1973. No LNG carrier had 1978, El Paso Arzew in December 1978
Chantiers de France-Dunkerque in 1970 previously been built at a US yard. and El Paso Howard Boyd in June 1979.
and a third carrier was later added to The original Newport News contract The Conch containment system was
the original pair. At 125,000m3, the trio was based on the use of a Chicago chosen for the Avondale newbuildings,
were the largest LNGCs ever ordered. Bridge and Iron spherical tank design with each vessel being provided with
The size quickly became the accepted but the principals subsequently decided five aluminium alloy, self-supporting,
norm for ‘conventional’ LNG carriers to opt for a Technigaz membrane Mark I prismatic cargo tanks. Each of the three

26 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


early history|LNG Shipping at 50

cost US$103m to build and in this case 1987 El Paso Columbia, the first of the the El Paso Paul Kayser series and 18
the MarAd subsidy covered 16.5 per cent Avondale trio, arrived at Kaohsiung in by the El Paso Southern series. Between
of the total outlay. Taiwan to be broken up for recycling. 1978 and 1980 a neat, but somewhat
The ends and sides of the Conch The colour scheme chosen for disappointing, 100 cargoes of LNG
cargo tanks were internally stiffened the El Paso fleet, allegedly for safety from Arzew were delivered to the Cove
with vertical aluminium extrusions reasons, gave the nine ships an eye- Point and Elba Island import terminals.
supported by horizontal ring stringers. catching appearance. A research study Both Cove Point and Elba Island were
A liquid-tight centreline bulkhead and a to determine an external hull colour mothballed following the demise of the
transverse swash bulkhead were fitted scheme which would allow maximum Algerian trade.
in each tank. The cargo tanks were visibility under various atmospheric The French-built trio were all
insulated by means of layers of sprayed and sea conditions resulted in a scrapped back in the 1980s. El Paso Paul
polyurethane foam (PUF) applied to the distinctive beige-orange-dark brown Kayser was the first to be broken up, in
ship’s inner hull. Bottom load-bearing colour combination. Taiwan in 1986. The next year El Paso
balsawood/plywood composite panels El Paso suffered more ill-fortune in Consolidated ended her days at a Chinese
supported the weight of the tanks and June 1979 when the fully laden El Paso breakers yard. El Paso Sonatrach was sold
cargo. Centreline anti-rolling support Paul Kayser ran hard aground on rocks to the Kuwait Oil Tanker Company in
keyways and transverse top keys held in the Straits of Gibraltar enroute to 1983 for a storage project and renamed
the tanks in place. Cove Point from Algeria. The vessel Al Rawdatain. The ship was sold for
Kaiser Aluminum and Chemical was travelling at a considerable speed recycling as Alar in China in 1987.
Corp was subcontracted to construct the when the incident happened and the Following the demise of the Algeria-
cargo tanks and supply and apply the hull structure below the waterline was US trade the three Newport News ships
insulation. Kaiser set up an assembly extensively damaged. The impact caused remained in lay-up for 18 years on the
plant on Pinto Island near Mobile, some upward movement of the inner James River in Virginia. El Paso Southern
Alabama to construct the tanks and hull supporting the membrane cargo and El Paso Arzew were reactivated in
used a facility at Wilmington, North containment system but the membrane the late 1990s to load cargoes at Nigeria
Carolina for the prefabrication of panels remained intact and no cargo was lost. LNG’s Bonny Island terminal under
of aluminium plate and stiffeners. These The ship was later refloated, thanks to charter to Shell as, respectively, LNG
units were then shipped by barge to part lightening of some cargo to the Delta and Galeomma. The 35-year old
Pinto Island for the final tank assembly. 25,500m3 Jules Verne. The remaining pair were despatched to the Far East for
Once Avondale completed its work cargo was later transferred to sister ship dismantling in 2013. The third Newport
on the vessels, including spraying PUF El Paso Sonatrach. News-built ship El Paso Howard Boyd,
insulation on the inner hulls, the open Algeria stopped shipments under the now Matthew, is the only one of the
hulls were towed to Pinto Island for El Paso contract in April 1980, after the original nine El Paso ships still trading.
the installation of the tanks. As each US refused to accept a request that the At the time the El Paso Algeria/US
cargo tank weighed, on average, 950 price of gas be increased to a level close initiative was the most ambitious LNG
tonnes, the mammoth 1,550-tonne crane to that of crude oil. In February 1981 El project ever mounted. It also turned out
at the Kaiser assembly plant was able Paso announced that “In view of the to be the largest to be brought to a halt
to position them onboard without any remote prospects for project resumption as a result of outside economic forces.
undue problems. the company considers its LNG activities Furthermore, the failure of the Conch
The three Conch ships - El Paso to be a discontinued operation.” insulation system on the three Avondale
Columbia, El Paso Cove Point and El Paso Cove Point received 31 Algerian ships was the most expensive mishap
Savannah - were all completed in 1979. cargoes on the French-built trio and 29 in the history of LNGC construction.
Unfortunately, extensive cracking of the on the Newport News ships. At Elba Still, the sheer enterprise of the El Paso
PUF foam was discovered throughout Island 22 cargoes were discharged by scheme at the birth of the LNG trades. SH
the insulation during the vessels’ gas
trials. As a result El Paso refused to
accept the Avondale ships. After many
years of claim and counter claim,
extensive layup periods and much
debate, it was decided that the ships
could not be economically repaired
for LNG trading. El Paso received a
US$300m insurance settlement.
El Paso Cove Point and El Paso
Savannah were later sold to Coastal Corp
and taken to the Hyundai Mipo repair
yard in Korea to be converted to bulk
carriers. The aluminium cargo tanks
were removed and reused ashore and
the boiler and steam turbine propulsion
systems were altered to enable them to
burn coal. In 1983 the ships began to
trade commercially as Jade Phoenix and Conch prismatic tanks being assembled at Kaiser’s Pinto Island facility in the late
Golden Phoenix, respectively. In March 1970s, for installation on the LNG carriers building at Avondale for El Paso

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 27


LNG Shipping at 50|the early years

Quincy takes early


five 36.6m diameter, aluminium cargo
tanks required for each vessel. General
Dynamics decided to construct the tanks

spherical tank lead


as complete units at a new fabrication
facility in Charleston, South Carolina
and then to barge each individual 850-
tonne tank up the US East Coast to
Quincy. After a four-day, 1,400km barge
While Quincy’s sojourn in the LNG spotlight was short- journey the tank was lifted and installed
lived, the General Dynamics yard packed more into a in position in the LNGC’s hull using the
few short years than any other shipbuilder at the time yard’s 1,200-tonne capacity gantry crane.
The 5083 grade aluminium for the
tanks was supplied by Alcoa from its
Davenport, Iowa rolling mill. This facility,

T
he US, or more specifically the containment system during the early then the world’s largest aluminium
Quincy yard of General Dynamics, days of LNG transport. In 1969 the rolling mill, was capable of turning out
was the most prolific builder of Norwegian shipowner Leif Höegh had finished plates 5.25m wide. Such large
Moss spherical tank ships during the asked Moss Verft, a local shipbuilder sections eased the sphere fabrication
early days. Between 1977 and 1980 the that had constructed many LPG carriers, work at Charleston by reducing the
yard built ten 126,300m3 ships with to investigate the challenges of LNG number of pieces required and the
spherical tank containment systems. At transport. Moss, then part of the Kvaerner amount of welding by 20 per cent.
the time the 10th Quincy LNG carrier engineering group, decided that robust Fabrication of the spherical tanks
was delivered only five other Moss spheres offered the best option at the time. at Charleston was accompanied by an
vessels of this size had ever been built. After considering some earlier elaborate programme of weld testing.
Called the Aquarius class, the first approaches to the design of small The non-destructive testing regime
eight Quincy ships were constructed for spherical tank ships, Moss opted to included 100 per cent X-ray, 100 per
the carriage of Indonesian LNG to Japan develop its own design for large LNG cent ultrasonic and 100 per cent dye
under a long-term agreement. The vessels carriers. The work was assisted by the penetrant checks as well as full visual
were bareboat chartered to Burmah Gas research department of Det Norske and dimensional inspections. The
Transport, time chartered by the Indonesia Veritas (DNV), and in mid-1970 the plating thickness of the aluminium
state oil and gas company Pertamina and Moss spherical tank concept gained varied over the surface of the tank, from
operated by Energy Transportation Corp. class society approval. By 1977 a total of a maximum of 75mm at the more highly
The final two ships were built for 14 shipyards worldwide were licensees stressed equatorial ring section to a
Lachmar and a proposed project which of the Moss system. General Dynamics minimum of 34mm in the top half.
called for the transport of Algerian gas Quincy was one of them. The Charleston facility was able
to a new US terminal at Lake Charles in The LNGC newbuilding contracts to work on eight spherical tanks
Louisiana. All the Quincy ships entered prompted some refurbishment work simultaneously: six under final assembly
into service as US-flag vessels manned at the Quincy yard in Fore River, and welding in the assembly hall; one
by American crews. Massachusetts as well as a novel at the outside hydrostatic test station;
Moss spheres were the most popular approach to the construction of the and one in a building dedicated to the

LNG Libra was part of an eight-ship fleet that served on the


Indonesia-Japan route unceasingly for a quarter of a century,
28 I LNG shipping at 50 the only time off beingA for scheduledcommemorative
SIGTTO/GIIGNL repair yard visits
issue
application of insulation. Each sphere
on the Quincy ships was fabricated
from over 100 formed and machined
aluminium plates, and about 100km
of precision welding was required to
complete each tank.
Following assembly and prior to
the hydrostatic test, each sphere was
inspected by US Coast Guard and
American Bureau of Shipping surveyors.
The process of insulating the tanks in
the dedicated building involved rotating
a completed sphere and covering it
with over 10,000 panels of polyurethane
insulation to a thickness of 200mm. The
unit was then sealed with coatings of
rubber and polyurethane.
Quincy completed its first ship, LNG
Aquarius, in June 1977. All 10 of the
yard’s LNG carriers were built to the
same rigorous standard. The heavy hull The assembly hall at Charleston, South Carolina enabled the simultaneous
scantlings, as typified by the 50mm thick fabrication of up to six spherical tanks
high-tensile steel deck plating, were in
excess of those mandated by class, and give them a new lease of life. Pertamina purchase agreement with Sonatrach of
the powerful 43,000 shp steam turbine renewed the charter on six of the ships, Algeria were suspended in 1984 due
propulsion systems provided a service taking them for an additional 10 years. to unfavourable market conditions. A
speed of 20.4 knots. Alternative work was found for the key factor was the discovery of large
The eight Aquarius-class ships remaining two vessels in the fleet. All the quantities of gas in the US following
marked the entry of Indonesia into the vessels were reflagged with the Marshall deregulation of domestic gas prices.
LNG community. The fleet loaded at the Islands registry in 2000. MOL, in tandem As a result Lake Charles and Louisiana
new export terminals that had been built with LNG Japan, subsequently bought spent 12 of their first 20 years in layup.
at Bontang and Arun and discharged the 50 per cent of the company it did not Although their idle time was interrupted
at four receiving terminals in Japan on already own and Burmah Gas Transport by short bursts of employment, by the
behalf of five utility companies. Bontang was renamed BGT. end of 1999 each of the two ships had
loaded its first cargo in August 1977 and By 2014 MOL had ceased its made less than 100 loaded voyages,
Arun in September 1978. involvement with all but one of the under 20 per cent of the number logged
Initially the Burmah Gas Transport BGT ships. One had been sold for scrap, by their Quincy sisterships.
fleet was contracted, on behalf of one to Höegh LNG, two to a Singapore However, in the latter half of the
Pertamina, to supply the Japanese utilities company and three to General Dynamics. 1990s there was a global resurgence
with 7.5 million tonnes per annum (mta) As one of the original financiers of the of interest in LNG, and the Lachmar
of LNG for 23 years, until 1999. Three of eight-ship fleet, General Dynamics held pair caught the eye of Nigeria LNG
the Japanese companies subsequently the title on the three ships in question. (NLNG). The new gas exporter decided
signed up for additional small and MOL retains a holding in a joint venture to charter the second-hand vessels as a
variable volumes as new LNG production operating LNG Aquarius, the original way of quick-starting shipments from
capacity was added at Bontang and ship in the series. The vessel is being the liquefaction plant it was building on
Arun. It was not long before the fleet was employed in shuttle duties in Indonesia. Bonny Island. The agreement included
delivering 150-160 cargoes annually, or 8-9 The final two Quincy ships had a an option to purchase the ships.
mta of LNG. Indonesia proceeded to build much less intensive working life than the After spending four months at EN
upon this strong debut with other projects Aquarius-class vessels, at least early on. Bazan in Spain in 1999 undergoing
and it was not long before the country The pair, Lake Charles and Louisiana, were reactivation work, Lake Charles and
was the world’s largest exporter of LNG. built for Lachmar, short for Lake Charles Louisiana departed the shipyard as LNG
Mitsui OSK Lines (MOL) is a Marine. Lachmar was a joint venture 40 Abuja and LNG Edo. The refurbishment
Japanese shipowner that has enjoyed per cent owned by Panhandle Eastern, 40 project had set the vessels up for a
considerable success in the LNG sector per cent by General Dynamics and 20 per further 20 years of active trading in the
through joint ownership ventures cent by Moore-McCormack Lines. carriage of Nigerian exports and NLNG
with a wide range of other shipping Panhandle Eastern had signed a was quick to exercise its purchase
companies. In 1989 MOL acquired a 50 gas purchase agreement with Algeria option. The pair were flagged with
per cent stake in Burmah Gas Transport, covering the delivery of 3.4 mta of the Bahamas registry, and Denholm
the beneficial owner of the vessels. LNG from Skikda to Lake Charles. Ship Management was appointed to
In the mid-1990s, as the 1999 expiry The new receiving terminal there was undertake their operation.
date on the original Pertamina charter operated by Trunkline, a Panhandle Any LNG carrier approaching 40
was approaching, the vessels were put affiliate. Unfortunately the project years of age will have accumulated some
through life extension programmes never became established. The Lachmar notable history and the same is certainly
under the guidance of Lloyd’s Register to transportation agreement and the LNG true of the 10 Quincy ships. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 29


Safety Means
the World to Us
GasLog’s reputation has been earned as one of the world's leading
owners, operators and managers of LNG Carriers.
As each ship leaves port we are keenly aware of our responsibility
toward ensuring the safe passage of our people, our cargoes
and our environment.

Our attention to detail is a reflection of our company's values


and a demonstration of our dedication.

www.gaslogltd.com
the early years|LNG Shipping at 50

Cavalcade of LNG
non-starters
Few in number, today’s successful LNGC containment
systems emerged from a myriad of competing ideas
that did not make it to the high seas

N
o new LNG carrier cargo However, as the designers of these
containment system has been concepts will be quick to point out,
introduced since 1987. The the path to commercial acceptance is a Never short of ideas, Cornelis Verolme
ships in today’s fleet sport one of only difficult one. settled on multiple vertical cylinders
five tried and tested types. They are A number of obstacles have to be
IMO Type C pressure vessels, Moss overcome before a new containment was provided with a 1.5m diameter
spheres, IHI SPB tanks and the two system can be considered as being central column in which regasification
Gaztransport & Technigaz (GTT) viable for an LNGC newbuilding equipment was installed to enable the
membrane tank systems. project. Designers will encounter discharge of regasified cargo in Chicago.
The three principal tank systems for considerable development costs, This project, and the others highlighted
conventional size LNGCs – the Moss including those associated with a below, never materialised.
spheres, the Gaz Transport membrane rigorous prototype testing programme. In 1954 the possibility of shipping
and the Technigaz membrane – have Approvals from class societies and LNG from Venezuela to the UK
been established since the early years regulatory authorities will then was investigated. Six ship designs
of the industry. Delivered in August be required and any new system were produced, all of which had an
1969, the 71,500m3 Polar Alaska was the overcoming all these hurdles still has to amidships bridge deckhouse over the
first vessel to be fitted with the Gaz convince the traditionally conservative cargo tanks. One design featured six
Transport membrane system while shipowner of its merits. spherical tanks while another sported
the inaugural Technigaz stainless steel The following paragraphs describe four horizontal, cylindrical tanks. The
membrane ship was the 50,000m3 some of the LNGC containment systems other options were multiple horizontal
Descartes, completed in September that have been unveiled over the cylinders, cork-insulated cylindrical
1971. The 88,000m3 Norman Lady, which years but, for one reason or another, tanks and two variations on the theme
entered into service in November were never chosen to grace an LNGC of balsa-lined cylindrical tanks.
1973, was the first LNGC with Moss newbuilding in commercial service. The A patent was taken out in 1955 by
spherical tanks. vast majority were introduced during Norwegian shipowner Oivind Lorentzen
That is not to say that the industry the industry’s formative years. of Oslo for a 7,500m3 LNG carrier with
has been short of ideas. Over the 50 To meet the needs of a 1952 proposal six aluminium spherical tanks. The four
years since LNG was first carried by to ship Louisiana gas to Chicago, central tanks had 24m diameters while
sea many containment system designs consulting engineer Willard S Morrison the two at the fore and aft ends had
have been put forward as a means of designed a Mississippi River barge with 20m diameters. The design showed a
transporting this challenging cargo. five 15m diameter, vertically mounted, continuous weather cover over the six
mild steel, cylindrical tanks lined with tanks, similar to the ‘new’ Sayaendo
balsa wood insulation up to 30cm concept recently introduced by
thick. On the drawing board each tank Mitsubishi Heavy Industries in Japan.
In 1958 British naval architect
consultants Burness, Corlett developed
two designs for a 4,000m3 LNGC as part
of a study for Wm Cory & Sons. Eleven
horizontally mounted cylindrical tanks
were chosen for the first design, with six
in the holds and five on the main deck.
The second design had six vertically
mounted cylindrical tanks in the holds,
each with an upper cylindrical trunk.
A trunk deck was fitted throughout the
cargo area.
In 1969 Bridgestone Liquefied Gas
(BLG) of Tokyo teamed up with Liquid
One of many LNG design ideas that didn’t float – Gas Anlagen (LGA) in Remagen,
Dytam’s concept of a vessel with a concrete hull Germany to develop a semi-independent

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 31


LNG Shipping at 50|the early years

membrane tank system for LNG


carriers. The system was based on the
semi-membrane design as installed on
the 72,344m3 LPG carrier Bridgestone
Maru No 5, which had been delivered
by Kawasaki Heavy Industries in
September that year.
Compared to the LPGC
arrangement, with tanks in pairs, the
LNG design proposed cargo tanks
extending across the full beam of the
ship. Depending on the design of the
ship, the ‘metal’ membrane primary
barrier was to have a thickness in the
3-10mm range. The flat walls were
supported by load-bearing insulation The Verolme LNG design was
on the hull structure, with cylindrical scaleable to the required cargo-carrying capacity by
edges and large ball corners to allow specifying a greater or smaller number of same-size aluminium tanks
for thermal expansion and contraction.
The secondary barrier was coated insulation LNG containment system 363,000 dwt very large crude carriers
plywood panels. called Perm-Bar II. The system was (VLCCs) built by the yard.
To be assembled separately before made up of prefabricated panels The individual cells of the Metastano
being lifted into the ship’s hold secured to the ship’s inner hull by internal insulation were made up of
spaces, the tanks would be held studs. The insulation was made up of three components. The first consisted of
in position at the tank dome by a two panels. The main flat panels were two glassfibre-reinforced plastic (GRP)
large hanger system. The lifting of a rectangular in shape and provided boxes with boundaries either curved or
completed tank would necessitate a a primary and secondary barrier of flat. These boxes were filled with rigid
temporary internal frame support for glassfibre-reinforced plastic (GRP) with PUF, the second component. Adhesive
the unstiffened membrane. polyurethane foam (PUF) between. was the third all-important component,
Dytam Tanker GmbH began research A third barrier labyrinth of FRP was as no studs were used to secure the cells.
into the use of reinforced concrete for fitted at the inner hull. Panels could be The system offered four GRP barriers
cryogenic applications in August 1972. curved or tapered to suit the shape of and four PUF sealing barriers, with each
Based in Kiel, Germany, Dytam was the cargo tank. designed to be impervious to cryogenic
a joint venture between Dyckerhoff Dutch entrepreneur and innovator liquid leakage.
and Widmann, a concrete firm, and Cornelis Verolme formed his In 1981 General Dynamics in the
Tampimex, an oil trader. Naval Project Development team US examined the feasibility of a
Dytam developed a design for a in Rotterdam in 1976. This group 140,000m3 submarine LNG carrier
concrete 128,000m3 LNG carrier. The produced designs for LNGCs, for Arctic service. Nuclear and steam
290m long vessel had a single hull fitted with a multitude of vertically turbine propulsion systems were
made from concrete and 10 cargo tanks mounted, cylindrical, aluminium alloy considered. The nuclear version
arranged in pairs. Internal insulation cargo tanks of the same size, with would require a cargo reliquefaction
was either sprayed on or enclosed in capacities up to 500,000m3. A typical plant while the conventional steam
stud-mounted fibreglass panels. The 3,500m3 tank for a 330,000m3 LNGC propulsion system would burn the
transverse bulkheads were dished would have a height of 35.5m and a cargo boil-off in the boilers.
in shape to allow for expansion and diameter of 11.8m. The submarine design called for
contraction. The thickness of the A grid framework on the ship’s inner six cylindrical IMO Type B cargo tanks
concrete was 60cm at the bottom hull, bottom supported each tank and held of equal size to be fitted along each
45cm at the side hull and 20cm at it in place against ship movements. The side of the vessel. The tanks would
centre. The concrete was reinforced cylinders were considered as IMO Type be constructed of 9 per cent nickel
longitudinally and transversely by B tanks and had a maximum design steel and insulated externally with
stressed and unstressed steel rods. pressure of 0.35 barg (135 kPa). Tanks polyisocyanurate foam panels to provide
As a solution for developing the could be positioned in three or five rows a cargo boil-off rate of 0.2 per cent per
remote Arctic gas fields Boeing of across the ship and in four or five holds, day. Shipping routes from Prudhoe Bay
Seattle proposed a unique air and sea depending on the overall capacity. A in Alaska to the Canadian east coast and
LNG solution in 1974. A fleet of up to 125,000m3 Verolme LNGC would have Europe were seen as viable.
14 Boeing 747 freighters were to fly 38 tanks, a 165,000m3 vessel 50 and a The above paragraphs describe only
planeloads of LNG south to a marine 330,000m3 ship 93. a few of the LNGC containment system
terminal on the US Pacific coast for the In 1978 Spain’s Astilleros y Talleres ideas that were considered over the past
onwards sea leg of this LNG distribution del Noroeste (Astano) proposed a range 50 years and that never came to fruition.
chain. Each aircraft would be capable of LNGC designs based on an internal Today’s bright naval architects, when
of carrying up to 350m3 of LNG over a insulation system called Metastano 20. contemplating a new revolutionary
distance of 1,100km. Cargo capacities ranged from 130,000 to LNGC design, should first check out
In 1976 Owens-Corning Fiberglas 300,000m3 while the 366m length of the these pioneering efforts to spot potential
of Toledo, Ohio introduced an internal largest design was similar to that of the drawbacks early on. SH

32 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


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LNG Shipping at 50|the pioneers

The people who put LNG on


the map
The early momentum
achieved by the LNG
industry owes much to
the commitment and
ingenuity of a select
band of key innovators
and motivators

T
he early challenges posed by the
quest to transport natural gas by
sea drew in many enthusiastic
engineers, naval architects, oil and gas
executives, shipowners and innovators.
Once smitten by the task at hand, many
went on to forge real breakthroughs.
These are the pioneers, visionaries
and driving forces that established the
foundations of today’s LNG shipping
industry. The soundness of those
foundations is reflected in the success
that has been achieved.
As described in the report on Methane
Pioneer on page 10, the man who got
the ball rolling was William Wood
Prince, president of Union Stock Yard
in Chicago. In the early 1950s he had
the idea of bringing gas from Louisiana,
where it was cheap and plentiful,
to Chicago, where it was becoming
increasingly expensive, for use in his
meat-processing operations.
In the absence of a pipeline and
to ensure deliveries of meaningful
quantities, the gas would have to be
liquefied and brought up the Mississippi
River to Chicago by barge. The job For each of the pioneers that made the headlines, there were hundreds of
of verifying the feasibility of such people behind the scenes helping to establish the new industry
a concept was entrusted to Willard
Morrison, a local Chicago inventor and contributed to this breakthrough ship? vessel. The task of designing Methane
refrigeration engineer of some renown Constock itself had vice-president Pioneer’s containment system fell to
that Prince had on his research team. John Murphy, director of engineering Alex Pastuhov, one of the company’s
Prince also set up a partnership Chuck Filstead and engineers engineers. The result was this historic
with Continental Oil of Oklahoma and, Jim Hunt, Carl Ritter and Elwood ship’s self-supporting, aluminium tanks
after much debate and research, it was Crouse. It also had the services of and balsa insulation-cum-secondary
decided that the future lay not with Dr Cedomir ‘Cheddy’ Sliepcevich, a barrier. Alex went on to join the Gazocéan
river barging but, rather, the ocean chemical engineer from the University Group in Paris in 1972 and until 1975 was
transport of LNG. The partners formed of Oklahoma who served as Constock’s president of Gazocean USA, a role which
Constock International Methane in 1955 lead consultant on the project. included the promotion of Technigaz
and specialists were brought in to move The Methane Pioneer project made activities in the US.
ideas forward. The effort culminated in use of other outside expertise. The The task of developing the
the epic series of trial voyages by the management consultants Arthur D Little specification for the ship and its overall
5,000m3 Methane Pioneer in 1959. of Boston were asked to investigate cargo design was assigned to the New
Who were the specialists who storage and handling methods for the York naval architect firm of JJ Henry.

34 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


After launching his own ship design appointed technical director to oversee
consultancy in 1946, James Henry the design and construction of Methane
had become a prominent figure in Princess and Methane Progress, the first
US marine circles as well as a leading LNGCs to go into commercial service.
innovator for a wide range of specialist Conch also seconded senior naval
cargo ships. Methane Princess and architect Roger Ffooks from Shell
Methane Progress were also designed by International Marine to join this small
JJ Henry, as was the first purpose-built, design team. Roger became a key and
fully refrigerated LPG carrier. This was well-respected spokesman for Conch
the 28,837m3 Bridgestone Maru delivered throughout the 1960s and early 1970s,
from the Yokohama yard of Mitsubishi promoting the company’s containment
Nippon Heavy Industries in Japan in systems based on the success of the two
January 1962. Methane ships.
Also in the initial Methane During those early days Roger
Pioneer design team at JJ Henry inevitably got caught up in the intense
were William duBarry Thomas, rivalry that existed between the Dr Cedomir Sliepcevich played a key
Alfred Schwendtner and Dick Eddy. promoters of the various pioneering role on the Methane Pioneer project
The extensive knowledge of these LNGC containment systems, but he
pioneering gas ship naval architects was tended to be a calming influence. The group called Methane Transport in 1959
shared with the industry in later years protagonists came into the public to design a French LNG carrier. The
through many notable presentations. spotlight at the regular Gastech and experimental ship Beauvais and France’s
Two which stand out are LNG carriers: LNG series of conferences. The heated first commercial LNG carrier, Jules Verne,
The current state of the art by Thomas and discussion periods, in which Roger were the tangible results from that
Schwendtner and given to the Society of would participate as a speaker or group’s work.
Naval Architects and Marine Engineers session chairman, have lived long in the There was a significant piece of
(SNAME) in 1971 and Whither the LNG memory of those present. equipment fitted onboard Beauvais.
ship? in 1974 by Thomas to the Royal The ferocity of the various James Coolidge Carter of Costa Mesa in
Institution of Naval Architects (RINA). proponents’ sales pitches and criticisms California provided a submerged electric
Barry Thomas was also the compiler of competing systems was balanced by motor pump (SEMP) for use in one of the
of SIGTTO’s much-missed LNG Log, Roger’s humour, poems, cartoons and vessel’s three cargo tanks. More than any
an annual publication which recorded thought-provoking responses. Many other individual shipboard component,
voyages completed by LNG carriers and long-lasting friendships were born out the JC Carter SEMP made the large-scale
was packed with the author’s delightful of this rivalry. Roger’s classic book, transportation of LNG by sea possible.
hands-on reminiscences. By the time Natural Gas by Sea, covers the early years In July 1962 members of the Methane
Barry passed on the editor’s baton in the of LNGC development with insight Transport research group, along with
late 1990s LNG Log in its original format and authority. several others, were invited to a tank
had become virtually unmanageable, As far back as 1954 Gaz de France, test in Oslo. The invitation was from
such was the size of the matrix of LNGC with Algerian gas in mind, had begun shipowner Øivind Lorentzen and
voyages completed and the speed at its own studies into the transport of Texas-based investor Carol Bennett who
which it was growing. LNG by ship. One of the company’s wanted to demonstrate the viability of a
North Thames Gas Board in the UK directors, Robert Labbé, was also a membrane tank system based on an idea
had some key personnel overseeing managing partner in the Worms Group. developed by Det Norske Veritas (DNV)
the Pioneer Methane conversion. These After a fact-finding visit to the US with engineer Bo Bengtsson. Attending, and
included chief engineer James Burns, Audy Gilles, Robert set up a research impressed with the tests carried out
development engineer Leslie Clark and using liquid nitrogen, were Pierre Verret
a young engineer, Denis Rooke, who from Gaz de France, Audy Gilles from
later became Sir Denis and chairman the Worms Group and Jean Alleaume
of British Gas. Amongst his many and Gilbert Massac from Gazocéan.
appointments Sir Denis was one of the Following these observations,
early GIIGNL vice-presidents. Gazocéan acquired the Norwegian
In 1960 Shell joined Constock patents and set about making
as a 40 per cent shareholder and substantial changes to the original
the company was renamed Conch design and registering new patents. In
International Methane. Continental Oil time, and through cooperation with
also owned a 40 per cent stake in the Conch Océan, the Gazocéan membrane
new company and Union Stock Yard concept was to become the basis for the
the remaining 20 per cent. E M (Steve) Technigaz Mark I containment system.
Schlumberger, who had been seconded Conch Océan was established as a
from Société Maritime Shell in Paris, was 60/40 Conch/Gazocéan joint venture
put in charge of the Conch R&D team. in 1967 to enable the marriage of
Steve was the engineer who introduced Roger Ffooks found a gentlemanly the Technigaz waffled stainless steel
Gazocéan to refrigeration systems for path through the minefield that membrane with the Conch balsa wood
LPG cargoes in 1955. Chuck Filstead, one was the rivalry between competing insulation system. Amongst those on the
of the original Constock engineers, was containment systems design team taking out patents under

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 35


LNG Shipping at 50|the pioneers

the Conch Océan banner were Gilbert for the Worms Group to establish Gaz
Massac, Michel Kotcharian and another Transport as a new subsidiary.
ex-Shell man, Bob Jackson. Six engineers joined president and
Going back to the evolution of the founder Audy Gilles as the initial team
Gazocéan membrane itself, the next stage members of Gaz Transport. Pierre Jean
involved a seagoing trial. René Boudet, headed the group, which included
the company’s president, and his friend naval architect Roger Lootvoet and
Carol Bennett agreed to build a small Jacques Lenormand. Jacques Guilhem,
prototype ship to demonstrate the who had been the engineer in charge of
soundness of the design for LNG and to the Jules Verne project, also joined the
show that it could also be used for LPG team together with two other Jules Verne
and ethylene trading. Delivered in May technicians, Michael Bourgeois and
1964, the ship was the 630m3 Pythagore. Jean-Pierre Morandi.
René Boudet was one of the gas Work on the Moss LNG spherical
industry’s larger-than-life characters. tank containment system design started
A formidable pioneer of LPG trading at Moss Værft in Norway in February William Wood Prince is
and transport by sea in the 1950s, he 1969. Mikal Grønner, the president and acknowledged as the father of LNG
founded Gazocéan in 1957. Following CEO of Moss Rosenberg Værft (MRV),
the success of the Pythagore prototype and his design team set off with a simple generated their own contributions to
vessel, Boudet then placed a speculative three-pronged strategy. The design had the pioneer pool. Esso’s DM Latimer
order in 1968 for the 50,000m3 Descartes, to provide a high standard of safety; the played a key role in developing both
the first commercial ship with the construction would have to be based on the shipping and terminal elements
Technigaz Mark I membrane. In 1979 traditional shipbuilding methods; and the for his company’s Libya venture while
René Boudet moved on from Gazocéan initial and operating costs of a spherical Alexander Delli Paoli was section
and created Geogas Enterprise, a tank ship must be kept low. head of Esso International’s tanker
Geneva-based LPG trading company. The other members of the team were department and the man responsible for
One of the attendees at the Oslo test, Hans Jorgen Frank, who joined MRV the design and construction of the four
Audy Gilles, had also been involved with from the Lorentzen Group, Ragnar 41,000m3 vessels built for the project.
the Beauvais project. The Worms Group Bohgaes, the technical director of Ed Torney, another naval architect
man was investigating another potential Moss Værft, and Olav Solberg, who was from the JJ Henry stable, acted as design
membrane material. In particular he was head of the steel structure department at and construction advisor to Esso. He
considering a 36 per cent nickel steel Kværner Brug. The Kværner engineering later joined Energy Transportation Corp,
alloy which the Nobel prize-winning group was the parent of MRV. the company which operated the eight
Swiss physicist Charles Édouard In early 1970 DNV was spherical tank ships on the Indonesia-
Guillaume had discovered in 1896 and commissioned to help with the project Japan route on behalf of Burmah Oil.
named invar. Industrialised by Imphy and a team was assembled under the The Alaska-Japan trade began in
Alloys of France, invar has a near-zero guidance of manager Rolf Kvamsdal. October 1970 and Phillips Petroleum’s
coefficient of thermal expansion. The society’s Per Tenge, Gunnar Wold vice-president LeRoy Culbertson and
The Worms Group put Pierre Jean and Odd Solli were directed to weigh up John Horn in the natural gas sales
in charge of a research team to look the choice of materials for the spherical department were leading figures in
at invar in more detail and he was tanks while Helge Ramstad examined getting the venture off the ground.
assisted by Pierre Legendre of Imphy. stress levels and Odd Solumoen RJ Wheeler, the company’s director
By October 1965 the researchers’ investigated insulation matters. of marine operations, headed the
confidence in the material was sufficient DNV president Egil Abrahamsen team responsible for the running of
played an active role in this study, the two vessels that served the trade,
providing guidance on dealing with Polar Alaska and Arctic Tokyo.
national and other regulatory bodies. There were many other LNG
Early on in the study James Howard, a shipping and terminal pioneers who
former US Coast Guard officer, joined did not grab as much limelight as those
the Kværner Group and his background mentioned above. As SIGTTO and
proved useful when dealing with GIIGNL point out in their introductory
the US maritime authorities. Later remarks to this magazine, our industry
Tormod Grove and Hans Richard owes a great deal of gratitude to all the
Hansen contributed extensively to the pioneers that helped establish the solid
Moss spherical tank project with input foundation stones that are in place.
on stress and fatigue analysis. In January This group encompasses not just those
1971 Rolf Kvamsdal joined MRV as head who made the headlines but also those
of the gas technology department and shipyard workers, welding experts,
quickly became the well-known front- steel and aluminium manufacturers,
man and publicist for Moss spheres. insulation specialists, electrical engineers
Audy Gilles (left) and Pierre After Methane Princess, Methane and cryogenic equipment suppliers who
Jean, the men who brought the Progress and Jules Verne had established have played key but mostly unsung
Gaz Transport membrane tank the initial Algeria-to-Europe LNG roles in logging 50 years of safe LNG
containment system to life trade lanes, subsequent projects operations. SH

36 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


Over 50 years
of global gas
leadership
In 2014, shipping celebrates over 50 years of
commercial LNG carrier operations. Whether you
are talking gas carriers, LNG as a marine fuel, or
LNG bunkering, our expertise and leadership in gas
operations can help you make the best decisions based
on the best, independent, technical insight.

Future performance depends on today’s decisions.

Download our latest report on


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Copyright © Lloyd’s Register Group Limited 2014. A member of the Lloyd’s Register group.
LNG Shipping at 50|the pioneers

European yards centre stage


in LNG industry’s opening act
Although LNGC construction today is concentrated in the yards of Korea, Japan
and China, they were not amongst the sector’s pioneering shipbuilders

rotating stainless steel trays supported by


a balsa and plywood insulation system.
The prototype was fitted inside a mild
steel tank and installed on board the
collier Findon. Towards the end of 1974 the
tank was tested in service with cargoes of
LNG, ethylene and liquid nitrogen. The
test results were disappointing and the
research work stopped.
In 1982 H&W completed and tested
to destruction another prototype tank
designed for the storage of gas liquids
under pressure or at low temperature.
This test tank was a one-third scale model
of a multi-lobe tank design ordered by
Motherwell Bridge Engineering and
Ocean Phoenix Gas Transport of the
Netherlands. The same year the yard
delivered two 59,000m3, fully refrigerated
The Genoa Sestri-built LNG Palmaria, née Esso Brega, shared a long service life LPG carriers, Isomeria and Isocardia, for
record with Jules Verne Shell. The pair were H&W’s only other
involvement with gas carriers.

T
here was a great number of (H&W) of Belfast in Northern Ireland. In June 1962 Gaz Marine placed the
shipbuilders involved in the However, the contract allowed the latter contract for the 25,500m3 Jules Verne
construction of the early LNG yard to follow some of its own building at Ateliers et Chantiers de La Seine
carriers. Some yards built only a single, practices when constructing the Maritime (ACSM) in Le Trait, France.
albeit significant, vessel while others conventional parts of Methane Progress. Completed in March 1965, the ship had
were involved with one or more series Both ships featured nine aluminium seven independent, vertically mounted,
of ships, honing their skills with each alloy, prismatic cargo tanks of the Conch cylindrical cargo tanks of nine per cent
delivery. As much of the LNG industry’s design. All drawings required approval nickel steel. Two months later the ship
groundbreaking work was carried out in from five separate organisations, namely discharged France’s first LNG cargo,
the UK, France and the US, and all three Lloyd’s Register and American Bureau a shipment from Algeria, at the newly
countries had both a strong shipbuilding of Shipping as the dual classification commissioned Gaz de France import
tradition and growing demand for societies, Conch, British Gas and Shell, terminal at Le Havre.
gas, it is not surprising that this trio of which worked with J J Henry of New Describing the Jules Verne’s cargo
nations is responsible for many of the York on the vessels’ design. tanks as cylinders does not do justice
pioneering LNG carrier designs. Both ships were built on time and close to their ingenious shape. The lower
Politics also played a part. For to budget, although the first purpose-built bottom of each tank was an inverted
example, Methane Princess, Methane LNGC for commercial service, Methane cone with a rounded peak; the bottom
Progress and Jules Verne, the first three Princess, was to be the only gas ship built at side was elliptical-toroid; and the
LNGCs in commercial service, were by Vickers. The yard, now BAE Systems, top was ellipsoidal. Only the sides
required to be built in a home shipyard. is still constructing sophisticated vessels, were cylindrical.
Vickers Armstrong (Shipbuilders) including nuclear-powered submarines The design was selected from one of
of Barrow-in-Furness in the northwest and other complex naval ships. three different tanks which had been fitted
of England delivered the 27,400m3 H&W completed Methane Progress on the 640m3 converted experimental
Methane Princess in June 1964. As the in July 1964. During work on the vessel Beauvais. The conversion had been
lead contractor on the project, the vessel the Belfast shipbuilder gained completed in February 1962 by Chantiers
company also prepared the working some experience with LNG membrane de l’Atlantique at St Nazaire. Jules Verne
drawings and placed material orders technology by building a prototype tank was broken up in 2008 as Cinderella after a
for the sistership Methane Progress, based on a Conch Methane Services idea. record-breaking 43 years in service.
which was built at Harland and Wolff The membrane consisted of two sizes of Another experimental ship, the 630m3

38 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


Pythagore, was completed by Ateliers et having completed the first fully the Technigaz stainless steel membrane
Chantiers du Havre (ACH) for Gazocéan refrigerated LPG carrier to be built in containment system.
in May 1964. The vessel was provided Europe, the 25,100m3 Paul Endacott, The St Nazaire yard, now STX
with two stainless steel membrane cargo in May 1964. Arctic Tokyo was built France, was not new to LNG technology,
tanks and this technology was to be the alongside another LPG carrier, the having supplied an aluminium tank
foundation of the Technigaz membrane 26,500m3 Phillips Arkansas, in the yard’s surrounded by loose perlite insulation
containment system. However, the matter mammoth new building dock. The for the experimental ship Beauvais.
was not settled until prolonged legal facility included a 140m tall gantry crane Following Descartes the shipbuilder won
wrangling between Conch and Gazocéan with a lifting capacity of 1,500 tonnes. a contract to construct four 75,000m3
over a number of patents was resolved. Italcantieri’s Genoa Sestri yard was the LNGCs for Shell for the Brunei-Japan
Pythagore carried two LNG cargoes and next to join the LNG shipbuilders’ club. trade. These Technigaz ships were
was then switched to trading in ethylene Genoa Sestri completed a remarkable trio delivered over the 1972–74 period.
and LPG. of 41,000m3 ships for Esso International. Another French yard, Constructions
The ACH yard also delivered the These were Esso Brega, delivered in Navales et Industrielles de la
4,000m3 Euclides, the first LNG carrier October 1969, Esso Portovenere in March Méditerranée (CNIM) in La Seyne on the
built with spherical cargo tanks, to 1970 and Esso Liguria in July 1970. A country’s Mediterranean coast, delivered
Antarctic Gas, a Gazocéan subsidiary, in fourth, similar vessel, Laieta, was delivered its first LNG carrier, the 40,100m3 Hassi
February 1971. Designed by Technigaz, to Esso in April 1970 from the Astano yard R’Mel, in December 1971 to Compagnie
the ship had four nine per cent nickel steel in El Ferrol. This was the first LNG carrier Algérienne de Navigation (CNAN).
cargo tanks. The ship’s maiden voyage to be built in Spain. As shareholders in Gaz Transport, the
was a stormy Atlantic crossing with a Esso had developed its own shipyard naturally chose the No 82
cargo of Algerian LNG for discharge at the independent cargo tank design for membrane containment system for the
Everett terminal in Boston, Massachusetts. the four ships and commissioned the ship’s six cargo tanks.
Kockums Mekaniska Verkstads in quartet to transport LNG from the CNIM had already acquired some
the Swedish port of Malmö constructed new export terminal it had built in valuable experience with membrane
the first LNGC to the Gaz Transport Marsa el Brega in Libya. Back in 1965 tank construction during the Gaz
membrane tank containment system the energy major had signed a gas Transport system’s development phase.
design, with its distinctive invar primary sale and purchase agreement covering In December 1968 it had completed the
and secondary barriers. The vessel, the the delivery of Libyan LNG to new 28,866m3 prototype LPG carrier Hypolite-
71,500m3 Polar Alaska, was completed receiving terminals at Barcelona in Spain Worms, the tanks of which featured a
in August 1969 while sistership Arctic and Panigaglia near La Spezia in Italy. single invar primary barrier.
Tokyo followed in December of the same The four prismatic cargo tanks on Two months after CNIM completed
year. Both ships were employed carrying each Esso ship were constructed with Hassi R’Mel Chantiers Navals de la
LNG on the first Pacific Ocean trade, aluminium alloy and built by Chicago Ciotat, a rival of the neighbouring
from Kenai in Alaska to the Negishi Bridge & Iron (CB&I). To avoid a CNIM yard, handed over its first LNG
terminal in Japan. Conch patent dispute, the tank vertical carrier, the 40,000m3 Tellier, to Messigaz.
Kockums had already accumulated positioning keys were located at the This five-tank ship had the Technigaz
expertise with gas carrier construction, centreline of the ship at the ends of the Mark I membrane containment system.
cargo tanks and at the mid-length at the The first Moss spherical tank LNG
sides. Sharing a joint lifetime service carrier, the 88,000m3 Norman Lady,
record with Jules Verne, Esso Brega was entered into service in November 1973
43 when the ship was broken up in 2012 on behalf of London-based owners
as LNG Palmaria. Buries Markes and Höegh of Oslo.
The Heinrich Brand yard in This distinctive ship was built at Moss
Oldenburg, Germany, got in on the LNG Rosenberg Værft in the Norwegian
carrier construction act in June 1971 when port of Stavanger. One month later the
it delivered the 2,720m3 Melrose to George 29,000m3 Venator, also with spherical
Gibson of Leith in Scotland. This was the tanks, was delivered by the smaller
first of five ships from the shipbuilder yard Moss Værft in Moss, Norway, to
for Gibson and Bernhard Schulte that Smedvigs Tankrederi of Stavanger.
were capable of carrying LNG cargoes. By the mid-1970s the major rival
Although the ships never traded in LNG, LNG carrier cargo containment systems
they were the forerunner of today’s had been tested in service and the
multipurpose LNG/ethylene carriers. At industry had proven the viability of
the time they were a notable achievement each system. Today’s Q-flex and Q-max
for both the shipyard and the vessels’ gas giants and the small-scale multigas
plant designer Liquid Gas Anlagen (LGA) carriers owe much to the tenacity of the
of Rolandseck near Bonn. entrepreneurs, innovative designers and
Chantiers de l’Atlantique at St Nazaire shipbuilders of yesteryear. Bearing in
achieved a major breakthrough with the mind the oil crises and other troubles of
completion of the 50,000m3 Descartes for the time, these pioneers, in their wildest
Gazocéan in September 1971. Able to dreams, could not have predicted
Methane Princess at Vickers on transport both LNG and LPG, this was the today’s LNGC fleet of over 400 ships
launch day – 22 June 1963 first commercial size ship to be fitted with and orderbook of 130-plus vessels. SH

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 39


LNG Shipping at 50|the pioneers

Hassi R’Mel was one of 10 LNG carriers built to


the Gaz Transport No 82 membrane tank design

Established LNGC containment


systems fend off all comers
Despite the occasional announcements of proposed new LNGC containment
systems, none has yet posed a serious threat to the established designs

T
oday’s LNGC cargo containment tanks had internal webs and stiffeners to handle French imports.
systems are well established and and external insulation. Another offering Each of the British pair had nine
proven in service. The developers was spherical tanks while perhaps aluminium alloy 5083–0 prismatic
of these systems had their ups and the most radical was the use of a thin tanks of the Conch design. These were
downs in the early days as they worked membrane supported by insulation and insulated using glass fibre and plywood-
through steep learning curves to bring the hull structure. faced balsa panels. The French ship had
their technologies to maturity. The Independent, self-supporting tanks seven vertically mounted, cylindrical
rivalry between them was intense were the first to get an airing. The 9 per cent nickel steel tanks. Each tank
and sometimes more time was spent converted, 5,000m3 prototype vessel was supported on Klegecell insulation
on highlighting the weaknesses of Methane Pioneer, the first ship to carry with loose perlite arranged around the
competing systems rather than extolling a seagoing cargo of LNG, in 1959, was sides and top.
the merits of the in-house product. provided with five aluminium alloy grade The next newbuilding series, ordered
In truth there is something to be said 5356–0 tanks. The insulation comprised in 1966, also sported independent, self-
for all the containment systems in use prefabricated panels of balsa wood faced supporting tanks. The four 41,000m3
today. They would not have achieved the with maple and oak plywood fixed to the vessels were built to carry Libyan
degree of acceptance they have if that was vessel’s hull. In 1962 the experimental exports to Italy and Spain on behalf of
not the case. Each incorporates touches ship Beauvais, fitted with three different Esso. The vessels, each of which had
of technical brilliance, good engineering types of independent cargo tank, was put four prismatic, aluminium alloy 5083–0
and innovative thinking throughout the through a series of tests off the coast of tanks, were built to the oil major’s own
supporting structures, materials and Brittany in France. design. The insulation comprised a layer
layouts that go to make up the system. As a result of the Methane Pioneer and of polyurethane foam (PUF), plywood
Early research and development Beauvais trials, the first three commercial sheets, a second layer of PUF, aluminium
work into how to carry a liquefied gas LNGCs were ordered. All had sheathing and aluminium batten strips.
cargo at near atmospheric pressure and independent cargo tanks and all were The insulation arrangement was mounted
a temperature of –162°C produced three constructed to transport Algerian LNG on the outer tank boundary while the
basic approaches to LNG containment. exports. The 27,400m3 Methane Princess plywood was secured to the cargo tank
One solution was the use of independent, and Methane Progress were built in the with studs, and the aluminium batten
self-supporting cargo tanks based on UK to carry cargoes to the UK while the strips fixed to the plywood with screws.
traditional shipbuilding techniques. Such 25,500m3 Jules Verne was built in France During the early 1960s French

40 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


researchers had been promoting A total of 10 ships were constructed achieve this by looking at a pressure
membrane technologies as technically with the Gaz Transport No 82 system, vessel type of tank to see if the applicable
and commercially sound solutions to the including the 40,000m3 Hassi R’Mel and stress analysis and non-destructive
challenge of transporting liquefied gases the 125,000m3 El Paso Paul Kayser. material and welding tests could be used
by sea. Gaz Transport and Technigaz each In the early 1960s Technigaz bought as a basis for an LNG cargo tank design.
developed such a membrane system and the rights to the membrane patent taken Moss was fortunate that DNV and
both were to go on and achieve great out by Bo Bengtsson of Det Norske other researchers in Norway were at the
success with their respective technologies. Veritas (DNV) in Norway. In May 1964 forefront of finite element and fracture
Although the two companies merged the 630m3 experimental ship Pythagore mechanics stress analysis. These parties
in June 1994, in the early days they was delivered to Gazocéan by Ateliers et between them were able to produce
marketed their systems separately and Chantiers du Havre (ACH). This ship was what came to be known as the ‘leak
competed fiercely for business. fitted with two stainless steel membrane before failure’ concept for spherical
In 1967 Gaz Transport signed a cargo tanks of the Technigaz Mark I cargo tanks supported by an equatorial
breakthrough commercial contract for type. The trials established the design as ring. This simple, stress-determinate
the first application of its membrane suitable for the carriage of LNG. structural design does not require the
tank containment system. The The first commercial ship to be traditional secondary barrier found on
technology was chosen for Polar Alaska ordered with the Technigaz stainless steel other gas carriers. Instead there is a leak
and Arctic Tokyo, a pair of 71,500m3 membrane was the 50,000m3 Descartes, protection system consisting of a drip
vessels built by Kockums of Sweden for completed in September 1971. The vessel tray under the tank and splash shields
the pioneering Alaska-Japan trade. was ordered by Gazocéan speculatively up to a suitable height around the tank.
Of major importance to the in order to prove the viability of the The first ship fitted with Moss
development of the Gaz Transport Technigaz Mark I membrane system spherical tanks was the 88,000m3 Norman
membrane system was the 28,700m3 on a commercial-scale vessel. The Lady, delivered by the affiliate yard of
LPG carrier Hypolite-Worms. The Worms newbuilding contract went to Chantiers Moss Rosenburg Værft in Stavanger to a
Group wanted to build a prototype de l’Atlantique at St Nazaire. Lief Höegh/Buries Markes joint venture
ship to prove the viability of membrane The primary barrier membrane of in November 1973. The ship’s five 9 per
technology to shipowners. The ship the Mark I system comprised 1.2mm cent nickel steel tanks had a polystyrene
was ordered from Forges et Chantiers thick sheets of 304L stainless steel. The spiral-wound insulation system
de la Méditerranée (FCM) in mid-1966, pieces were corrugated in two directions developed by Teknisk Isolering.
prior to the contracts for Polar Alaska to allow for thermal contraction and Two months later the 29,000m3 Moss
and Arctic Tokyo, and was delivered expansion. The primary barrier was spherical tank Venator was delivered to
in December 1968. In the same year supported by balsa wood blocks. The Peder Smedvig from the smaller Moss
FCM became Constructions Navales & secondary barrier consisted of a layer Værft. The vessel’s four aluminium
Industrielles de la Méditerranée (CNIM). of sugar maple plywood supported on alloy tanks were insulated using a panel
On Hypolite-Worms a single, 0.5mm three layers of balsa wood. system developed by Kaefer.
thick invar membrane was fitted as the The 4,000m3 Euclides was the first The membrane and Moss spherical
primary barrier, supported on a layer LNG carrier built with spherical cargo tank concepts have remained generally
of plywood boxes filled with perlite tanks and the first without a secondary unchallenged in the intervening years.
insulation. The ship’s inner hull and barrier. The system was also a Technigaz While invar strips and plywood boxes
cofferdams were constructed with low design and the vessel, like Pythagore, was have increased in size, secondary barriers
temperature steel to form the secondary built by ACH. The ship had four 9 per have been tweaked and tank dimensions
barrier. A voyage from Ras Tanura to cent nickel steel cargo tanks cunningly and diameters have been boosted, no
Tokyo Bay with a cargo of propane hung from the main deck and was serious contender has emerged to offer
proved invar to be a suitable primary delivered to Gazocéan in February 1971. competition to these pioneering French
barrier material for the containment of The Moss LNG spherical tank design and Norwegian designs. SH
liquefied gas cargoes. was to dominate the LNGC market
Gaz Transport supplied its No 82 during the 1970s and 1980s. Work on that
system for Polar Alaska and Arctic Tokyo. concept started at Moss Værft in Norway
With this design both the primary and in February 1969. Norwegian shipowner
secondary barriers were constructed from Leif Höegh was interested in exploring
invar, in this case 400mm wide strips opportunities in LNG transport and had
0.5mm thick. The strips had upturned presented the Moss yard with an outline
edges and these were connected using specification for a membrane LNGC for
automatic welding machines. The invar its opinion. Moss studied that and also
strips were set longitudinally in the holds some spherical tank options. At that point
of the two ships in a single length and Moss decided that spherical tanks offered
secured at the ends. the optimum solution and that it would
The primary and secondary barrier develop its own design for such tanks.
thermal boxes had standard dimensions One of the aims of the Moss team
of 1,000 x 400 x 200mm and were filled examining the alternatives then in service
with perlite insulation. The insulating was to come up with an approach that
boxes, each of which weighed about 40kg, obviated the need for an expensive Methane Progress was fitted with
were secured to the ship’s inner hull by a secondary barrier and was suitable for nine self-supporting, prismatic tanks
system of metal and wood support beams. use on large vessels. They were able to made of aluminium

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 41


the pioneers|LNG Shipping at 50

Long shelf life for


fitted on the deck. Mr Carter himself
was amongst the distinguished guests
present at Canvey Island in October

original LNGC kit


1964 to welcome the arrival of Methane
Princess from Algeria with the first
commercial LNG cargo.
Early on in the evolution of LNGC
design it was decided that two cargo
The durability of the cargo-handling equipment on pumps per tank offered the optimum
the early LNG carriers highlights the sound engineering arrangement for timely and efficient
principles on which the suppliers based their designs cargo discharges. JC Carter was to
become the market leader for SEMPs for
LNG carriers over the next two decades.

I
n discussions on the various early Deepwell pumps had been fitted Honeywell was another US supplier
LNG carrier designs, the emphasis on Methane Pioneer for its historic trial of equipment to Methane Princess and
has always been on the relative voyages in 1959 but such units proved Methane Progress. A Honeywell 320
merits of the rival cargo containment not to be ideal in LNG service as the point data logger was installed in each
systems. Engineering components like temperature differential between the vessel’s main cargo control room for
cargo pumps, compressors, valves, tank and the external atmosphere had a recording temperatures from the cargo
gauges and control systems, so vital to tendency to cause the shaft to bind. tank surfaces, the insulation and the
the safe and effective operation of the The first shipboard JC Carter SEMPs hull structure. The data recorded was
vessels, rarely get a mention. were installed in one of the three cargo transferred to a strip printout sheet for
Many of the essential pieces of cargo- tanks on the experimental 640m3 LNG onboard use and a punched tape for
handling equipment developed for the vessel Beauvais, the conversion of which computer analysis ashore.
early LNG carriers enjoyed universal was completed in February 1962. The Foster Wheeler provided two of its
applicability, irrespective of the ship’s tests proved to be satisfactory and a ESD II main boilers for each of the steam
chosen containment system. And many shipset of nine JC Carter SEMPs was turbine-driven Methane Princess and
of these pioneering equipment items ordered for both Methane Princess and Methane Progress. The units were the first
are still around today, albeit in scaled- Methane Progress. Each cargo tank on to utilise cargo boil-off gas (BOG) on an
up versions. Their longevity bears the vessels was fitted with a single LNG carrier, and the combustion system
testimony to the sound engineering pump with a capacity of 205 m3/hour. A was designed to burn fuel oil, methane
principles and innovative technology secondary gas lift pumping system was BOG or a combination of both. Foster
on which the design of the original
equipment was based.
One good example is the
submerged electric motor pump
(SEMP). Without these sophisticated
cargo pumps, with the ability of their
motors to operate within the liquid
cargo, the progress from original
experimental LNG vessels to the
modern ships of the 266,000m3 Q-max
size would not have been possible.
The original JC Carter cryogenic
centrifugal pump was developed in
1947 in support of the US government’s
early rocket programmes. The pumps
were used to feed liquefied gas fuel
to the rocket engines. James Coolidge
Carter conceived the idea for a SEMP
for liquefied gas service at his factory in
Costa Mesa, California in 1958.
SEMPs have a major safety
advantage over their external motor
counterparts in that there is no need
for a shaft to penetrate the tank, thus
eliminating mechanical seals. Another
advantage of integrating the pump and
motor into a single unit with a common
shaft is that coupling and alignment
issues are removed. As hydrocarbons are
dielectric fluids, electrical cables and the
motor itself can be safely surrounded More often than not, modern equipment is simply a scaled-up version of the
by LNG. technologies first proven on the early LNG carriers

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 43


LNG Shipping at 50|the pioneers

Wheeler was responsible for the boiler


design and the engineering of the firing
equipment, automatic controls and the
boiler instrument panel.
The Scottish engineering firm Munro
& Miller of Edinburgh was another
supplier. Five years earlier the company
had provided 150mm and 200mm
diameter expansion joints for the cargo
piping systems on Methane Pioneer. The
success of that vessel’s trial shipment
programme prompted Conch Methane
Services to order a total of 190 Munro
& Miller expansion joints for Methane
Princess and Methane Progress. The
equipment accommodated the thermal
expansion and contraction of the vessels’
fixed piping systems.
The company’s success in the LNGC
field continued when it was contracted
to supply 555 expansion joints of
between 50 and 400mm in diameter for Lifting a cargo pump clear of the tank for servicing
the cargo piping systems on the four
41,000m3 Esso Brega-series ships built in with two 450 m3/hour stainless steel system for the 71,500m3 Polar Alaska
Italy and Spain later in the 1960s. Guinard SEMPs in each of its seven and Arctic Tokyo building at Kockums in
The most common liquid level float cargo tanks. Having been successfully Sweden, brought the manufacturers of
gauge on the early LNG carriers was tested on Beauvais, Hibon Pompes Roots non-traditional shipbuilding materials
from Whessoe Systems and Controls blowers were installed on Jules Verne into the LNG arena for the first time.
of Darlington in the north of England. to supply boil-off vapour to the boilers The key components of the ships’
The Whessoe float gauges that had been and for gas-freeing cargo tanks. Hibon Gaz Transport system were the invar
widely used on pressurised LPG carriers supplied a wide range of Roots blowers primary and secondary barrier material
required some changes to component to many of the early European-built LNG and the plywood boxes filled with
materials to ensure suitability for the carriers with the French membrane cargo perlite used as insulation.
new LNG application. LNG carriers containment systems. The 36 per cent nickel steel alloy
must also have in place a secondary Another two companies whose names invar had been developed in the 1920s
means of top level measurement and were to become familiar in LNG circles by the Imphy Division of Société
on the early vessels this was achieved were associated with the construction of des Forges et Ateliers du Creusot
through the provision of a toughened the independent, prismatic-shape cargo (SFAC) as a material with a very low
glass sight gauge in the cargo tank dome tanks for the four ships in the Esso Brega coefficient of thermal expansion. The
with a measuring scale visible below series. Chicago Bridge & Iron (CB&I) only manufacturer of invar, the Imphy
inside the tank. built the four double-walled cargo steelworks had to step up production
The distinctive shape of the Luceat tanks required for each ship in Italy, to deliver the required sheets for Polar
pilot-operated safety relief valves (SRVs) using aluminium supplied by Kaiser. Alaska and Arctic Tokyo.
arranged in pairs on LNG carrier cargo Air Liquide contributed a 22,000-litre Kockums contracted the Finnish
tank domes was first seen on Jules Verne. nitrogen tank for each of the quartet, for company Kaukas to supply the
The pioneering French ship was fitted purging and inerting the cargo tanks’ containment system’s perlite-filled
with 14 such SRVs, two per cargo tank inner barrier spaces, hold void spaces plywood boxes. The loose perlite was
and each 6 inches in diameter. The and cargo compressors. not the easiest material to handle and
relatively low maximum design pressure Two centrifugal compressors protective masks and gloves were
employed for fully refrigerated LNG manufactured by Paul Airco Cryogenic needed. The factory workers called
carrier cargo tanks requires accurate of California were fitted in a deckhouse this irritating material French snow.
and delicate pressure control. With the room within the cargo area on each of the Kaukas was to become a key supplier
Luceat valve the tank pressure was four Esso Brega series ships. Driven by a of plywood boxes to Gaztransport and
determined by a pilot diaphragm with a coupled steam turbine, the compressors Technigaz (GTT) in later years.
large surface area to amplify any small were used to deliver cargo BOG to the Although LNG carrier construction has
variation in the tank pressure. The valve main boilers. The Airco package for each now switched from Europe and the US
was of rugged construction, the delicate vessel included two cargo heaters, a to Asia, many of the original component
pilot diaphragm being fully integrated control panel and associated equipment. manufacturers are still supplying their
into the valve housing head. Most of the MSA of Pittsburgh supplied a fixed gas specialist equipment to the sector. While
early LNG carriers built in Europe were detection system in the cargo control some may be operating under different
fitted with Luceat pilot-operated SRVs. room on each of the Esso ships. names, they continue to promote the same
French engineering components The breakthrough order for Gaz proven technologies that have stood the
were encouraged and commonplace Transport, when it was contracted to industry in good stead over many years,
on Jules Verne. The vessel was fitted supply its membrane containment sometimes as many as 50! SH

44 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


25
YEARS OF
LNG EXPORT
As the largest carrier
of LNG from Australia,
the North West Shelf
Shipping Service
Company has safely
and reliably delivered
more than 4000 LNG
cargoes to the North
West Shelf Projects’
Asian customers
since 1989.

nwsssc.com
Today’s LPG and ethylene
carriers stem from many
starting points

Now scrapped, the 30,000m3 Donau was


the largest semi-ref gas carrier ever built

The genesis of today’s LPG and ethylene carriers was with gas for use as a fuel.
A key early ship in the annals of LPG
peopled by as many pioneers as the LNG carrier transport history was the 6,050m3 Natalie
sector, and often their paths would intersect to O Warren. This vessel, a former CA-I
mutual benefit type cargo ship named Cape Diamond,
was converted at the Bethlehem Steel
yard at Beaumont, Texas in 1947 for

B
ecause of the simplicity of insulation or reliquefaction plant is Warren Petroleum, a subsidiary of Gulf
the design and the range required. Tanks are designed typically Oil. Natalie O Warren was provided
of worldwide trading based on a minimum cargo temperature with 68 vertical, cylindrical cargo tanks.
opportunities, more fully pressurised of –5°C and maximum design pressures Elsewhere in the US in 1947 and 1948
(FP) LPG carriers have been built than between 17 and 18 barg (1,800 and Esso modified its oil tankers Esso Sao
any other type of gas carrier. The FP 1,900 kPa). Paulo, Esso El Salvador and Esso Brazil
fleet is engaged in the distribution Trade routes in the 1950s and by installing pressurised tanks for LPG
of liquefied gases to virtually every 1960s – the real formative years of LPG in part of the oil cargo spaces below the
country with a coastline. FP ships are transport – fell into two categories and main deck.
amongst the smallest of the gas carriers influenced ship design. First the oil A number of European companies
and tend to serve regional trades. majors, anxious to make use of the LPG also entered into LPG transport by sea
The design parameters for produced by their oil refineries, looked in the years immediately after World
pressurised cargo tanks remain as at ways of moving all the products War II. Norsk Hydro took delivery of
they were in 1934, when the first of the refining process to market. the 1,454m3 anhydrous ammonia carrier
riveted types were installed on board This resulted in the development of Hydro in 1950. This conversion, by the
the pioneering Shell tanker Agnita. combined oil/LPG carriers and oil Marinens shipyard in Norway, had
Because the tanks are essentially tankers with additional deck pressure 20 cylindrical cargo tanks and traded
pressure vessels for carrying cargoes vessels for LPG. The second basic ship between Hydro’s plants.
under pressure at or near ambient type was the small dedicated LPG In Denmark the Tholstrup family
temperature, mild steel is used as the carrier specifically built to supply LPG business had started in 1941 based
tank material and no tank/piping remote coastal and island communities on the import of LPG from Poland and

46 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


LPG carriers and trades|LNG Shipping at 50

Germany using railway tank wagons. configured with the typical ‘three island’ compressor, the cargo in this tank was
In 1951 Tholstrup contracted the oil tanker profile of the time, had a cooled. The tank in question was one
Svendborg shipyard to convert the small forecastle, a bridge deckhouse over the of 36 vertically mounted, pressurised
coaster Morild to the 129m3 Kosangas by cargo tanks and a poop. Esso Puerto Rico cylindrical tanks on board the ship.
installing a single horizontal cargo tank. could carry 33,600m3 of oil in the lower As a follow-up an order was placed
Italy introduced LPG distribution in wing tanks, while 40 of the ship’s 58 at La Ciotat by Gazocéan for the 920m3
the Mediterranean. In 1953, to enable the pressure vessel tanks were positioned Descartes. All the tanks on the ship were
carriage of LPG from the mainland to vertically in the centre tanks and 18 modelled on the Butagaz experimental
Sicily and Sardinia, a small coaster was horizontally in the upper wing tanks. tank. Descartes was to be the first semi-
converted to the 540m3 Flavia Bonfiraro, How do modern FP LPGCs differ ref LPG carrier.
A year later another conversion, the from the pioneering vessels of this type? In the years immediately following
315m3 Cornelia, entered service; she was The main difference is that now two the French breakthrough other
provided with onboard bottle-filling or three horizontally mounted tanks European shipyards converted or built
equipment as there was no shore storage. are the preferred arrangement rather relatively small LPG carriers with a
In 1954 the 817m3 Cap Carbon, built than the multiple numbers of vertical cargo refrigeration capability, each
by the Dutch shipyard Foxhol and tanks. Also tank thicknesses have one experimental in its own way. Tank
fitted with 14 vertical cylindrical tanks, increased, enabling considerably larger pressures varied in the range 5–9 barg
opened a new trading route from a individual tank capacities as a result. (600-1,000 kPa) and, depending on the
facility near Marseilles in southern Another significant change is that most products carried, different minimum
France to Arzew in Algeria. modern carriers have deepwell pumps design temperatures were specified for
In 1955 two European oil majors took to discharge the cargo rather than using these early refrigerated ships, including
delivery of their first purpose-built LPG compressors and booster pumps. 0°C, –10°C, –25°C, –30°C and –34°C.
vessels. The French yard La Ciotat built Looking to the future there is every A major decision was made by the
the 1,390m3 Butagas, with 36 cylindrical indication that in coming years there classification societies in 1966 when
cargo tanks, for Maritime Shell while will still remain more fully pressurised they specified that, subject to strict
in Germany the Ottensener yard LPG carriers in service than any other requirements for the gas-handling
constructed Neviges and Langenburg, a type of gas carrier due to not only their and storage arrangements, a semi-
pair of 2,580m3 sisterships, each with versatility and simplicity of design but pressurised LPG carrier could carry fully
nine cargo tanks, for British Petroleum. also the nature of market demand. refrigerated cargoes without a secondary
The Dutch Bijkers yard made two In terms of cargo-handling containment system barrier.
contributions to the early fleet of LPG characteristics the semi-pressurised/fully This ruling cleared the way for a
carriers with the 2,006m3 Marion P refrigerated (semi-ref) LPG carrier is a busy few years, beginning in 1967 when
Billups in 1956 and the 3,178m3 Fred more technically challenging gas ship to the first semi-ref LPG carriers were
H Billups in 1960. Both ships were for operate than the simple FP LPGC. delivered. The tanks on these ships were
Marine Caribbean Lines, a subsidiary From the mid-1950s to the mid-1960s designed for the carriage of liquefied
of New York-based Marine Transport a great deal of research was carried out propane at its atmospheric-pressure
Lines, and were fitted with 19 vertical in Europe on onboard refrigeration in boiling point of –48˚C.
cylindrical tanks. order to enable the carriage of larger A considerable change of direction
The conversion of the cargo volumes of LPG in lighter weight tanks. occurred in 1976. The publication of the
ship Haut-Brion to the 1,012m3 LPG The experiment that was to lead to the then IMCO Code for the Construction
carrier Loex by the INMA La Spezia successful refrigeration of LPG carrier and Equipment of Ships Carrying
yard in Italy on behalf of Gazocéan cargoes was carried out in France in Liquefied Gases in Bulk required a
in 1958 represented a significant 1958 when a 40m3 pressurised cargo rethink on design as ships with large,
design change in terms of cargo tank tank on board the fully pressured above-deck tanks could not satisfy
orientation. The nine cylindrical 1,390m3 Butagaz, the first ship to the damage stability requirements
pressure vessel cargo tanks on this be built at La Ciotat, was specially of the Code. Transversely mounted,
ship were horizontally mounted. insulated. Then, through the use of a gas below-deck, cylindrical tanks and
Japan was in the vanguard in
introducing LPG transport to Asia. In
1960 L P Maru No 1, with 13 vertical
cylindrical tanks, was delivered to
Nippon Ekika Gas Yuso by the Harima
shipyard in Aioi. This 990m3 ship also
had a horizontally mounted tank on
the main deck forward which was
used to discharge each of the other
tanks using two compressors and an
electric cargo pump.
The combined oil/LPG carrier Esso
Puerto Rico, built in 1958 by Cantieri
Riuniti dell’Adriatico in Italy, was
able to carry 12,788m3 of LPG and
was the largest ship ever built with The fully pressurised LPGC remains the workhorse of the gas carrier fleet,
fully pressurised LPG tanks. The ship, extending the supply chain into the remotest parts

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 47


LNG Shipping at 50|LPG carriers and trades

longitudinally mounted, below-deck, prismatic and membrane versions European shipbuilders introduced
bilobe tanks were two of the solutions and longitudinally and transversely more LEGC variations at the start of the
used to improve ship stability. mounted cylindrical and bilobe types. 1970s. The Hebburn shipyard of Swan
Some noteworthy series designs Cargo tank materials compatible Hunter in the UK delivered the fully
were completed in Europe. Moss Værft with the -104°C boiling point carriage refrigerated 3,344m3 Emiliano Zapata to
delivered the 12,060m3 Inge Maersk to A temperature of ethylene have included Petroleos Mexicanos in 1970. Another
P Møller in 1972 as the first of nine-ship aluminium alloys and 5, 9 and 36 per Technigaz prototype for Gazocéan, the
series. The Jos L Meyer shipyard was cent nickel steels. 4,073m3 LNG/ethylene/LPG carrier
rebuilt to enable it to win an order for In May 1964 Pythagore, a 630m3 Euclides, built at Le Havre in 1971, was
six 12,000m3 semi-ref LPG carriers from experimental LNG/ethylene/LPG the first LNG carrier with spherical
Latvian Shipping. The first, Yurmala, carrier, was delivered to Gazocéan cargo tanks and the first without a
was delivered in 1975 and all were fitted by Ateliers et Chantiers du Havre in secondary barrier. German shipbuilder
with three bilobe cargo tanks. In 1981 France. The first ethylene carrier built Heinrich Brand in Oldenburg delivered
the Danish yard of Odense at Lindo in Japan was the appropriately named the 2,741m3 Melrose with aluminium
completed the 15,070m3 Sally Maersk as Ethylene Maru No 1, which was delivered bilobe cargo tanks in 1971. The ship
the first of six semi-ref LPG carriers for to Ishikawajima Ship and Chemical was the first in a series of five LNG/
its A P Møller parent company. Company in Tokyo in 1965. ethylene/LPG carriers for George
The first South Korean yard to enter Also in the mid-1960s the Scottish Gibson and Bernhard Schulte from
this niche market was Hyundai Heavy shipowner George Gibson received a Brand but none of the quintet ever
Industries (HHI) when its Ulsan yard contract to ship ethylene for Imperial carried LNG.
delivered the 4,415m3 Greta Kosan in Chemical Industries (ICI) from Moss Værft in Norway introduced
1990, one of a pair for Kosan Tankers of Teesside in the UK to Rozenburg, near what was to be the first in a long line
Denmark. China took its first step down Rotterdam. This deal resulted in the of successful LEGC designs in 1971,
the semi-ref path in 1996 when the delivery, in July 1966, of the 833m3 through the delivery of the 4,100m3
Shanghai Edward yard built the 3,200m3 Teviot and, later in the same year, the Roald Amundsen for Einar Bakkevig. To
Coral Obelia for Anthony Veder. 824m3 Traquair from the Burntisland round off 1971, a remarkably varied
“The apple does not fall far from shipyard in Scotland. This pair of fully 12 months for LEGC newbuildings, the
the tree,” is an old adage that springs refrigerated ships each had a single Yokohama yard of Mitsubishi delivered
to mind when considering the small- prismatic aluminium-magnesium alloy the 1,120m3 Shinryo Ethylene Maru, a
scale LNG/ethylene/LPG carriers cargo tank extending in a sloped fashion ship with two Technigaz membrane
which are currently joining the LNG above the main deck. tanks, to Shinwa Chemicals.
fleet in increasing numbers. This In September 1966, on the other side In 1972 Italy completed its first
multi-gas carrier concept was exactly of the North Sea at Bremen, AG Weser ethylene carrier, the 1,100m3 Capo
the approach taken in the early 1960s delivered the 824m3 Lincoln Ellsworth to Verde. In 1974 Hitachi’s Innoshima yard
when designers were competing to find Oslo shipowner Einar Bakkevig. Like delivered the 1,106m3 Sankyo Ethylene
the best way to transport LNG by sea Teviot, Lincoln Ellsworth was fitted with a Maru, a unique experimental LNG
safely and economically. single, fully refrigerated cargo tank. carrier embodying two different cargo
The initial ethylene trade routes were During the 1967-70 period Japanese tank systems. The forward aluminium
established around the coasts of Europe, shipyards flexed their muscles with spherical tank was based on a Chicago
Mexico and Japan. In addition to the eight LEGC deliveries. The Sumitomo Bridge & Iron design, and the aft 9 per
cargoes carried by a semi-ref LPG carrier, yards built the experimental 785m3 cent nickel steel prismatic tank had a
a typical liquefied ethylene gas carrier Ethylene Daystar in 1968 and the part-Exxon pedigree.
(LEGC) could also trade with ethane, 1,188m3 Ethylene Dayspring in 1969 for The Spanish built a prototype LNG/
ethene and ethylene, ensuring the longest Daiichi. Each ship had two aluminium ethylene/LPG carrier, the 4,936m3 Sant
cargo list of all the gas carriers. membrane cargo tanks developed by Jordi, to a design by Sener at the Tomas
Ethylene ships have incorporated Bridgestone, utilising 3mm thick plate, Ruiz de Velasco yard in Bilbao in 1976.
a grand variety of cargo tank shapes and the cargo tank area was protected Constructed with four spherical, 9 per
over the years, including spherical, by a double hull. cent nickel steel cargo tanks, the ship

An early FRLPGC, the 1972-built Lincolnshire


enjoyed a full 30-year working life

48 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


was used in the transport of ethylene
and LPG as no employment could be
found for it in the LNG trades.
By the mid-1970s the experimenting
in LEGC construction had stopped and
an ever-increasing number of shipyards,
particularly in Germany and Italy,
successfully built semi-ref ethylene
carriers with independent cargo tanks
of similar design. The capacity of these
ships has risen steadily, culminating in
the 22,000m3 Navigator Mars and her four
sisters delivered by the Jiangnan yard in
China, beginning in the late 1990s.
The series production lines and full
orderbooks for fully refrigerated LPG
carriers (FRLPGCs) in China, Korea and In its ability to switch from the carriage of LNG to join Coral Lophelia in the
Japan are in stark contrast to the one- ethylene trades, Coral Methane is one of the latest in a line of multigas vessels
off, pioneering designs of such ships
developed in Europe and Japan four to butane at near atmospheric pressure. Liquefied Gas co-operated with
five decades ago. The first purpose-built FRLPGC was Kawasaki Heavy Industries in the
What progress, in terms of the 28,837m3 Bridgestone Maru, delivered design and construction of the 72,300m3
ship design, has been made in the from the Yokohama yard of Mitsubishi Bridgestone Maru No 5, the first ship built
intervening years? All FRLPGC carriers Heavy Industries (MHI) in 1962. with the award-winning KASMET semi-
completed in the last 25 years, be they The shipowner and yard adopted a membrane cargo tank system.
sized at 22,500, 35,000, 60,000, 78,000 conservative approach for most aspects Six semi-membrane tanks for
or 84,000m3, are built to virtually the of the ship’s design. propane were arranged in pairs over
same design concept. Looking at a cross- Cargo tanks with above deck trunks the ship’s parallel midbody while ship-
section of a modern FRLPGC in way of were a distinctive, early feature of shape, integral tanks for butane were
the independent prismatic cargo tanks European designs. Kockums in Sweden arranged forward and aft of the propane
will reveal a double bottom and upper delivered the 25,100m3 Paul Endacott in tanks. Bridgestone Maru No 5 had a
and lower side water ballast tanks. The 1964 based on a design by Marine Service double bottom and double side hull. The
IMO Type A cargo tank is constructed GmbH of Hamburg, while Norway’s ship’s semi-membrane tanks were cube-
with low temperature steel suitable for Moss Værft completed its first FRLPG, shaped, with all the edges rounded, and
a minimum temperature of –48°C and a the 11,070m3 Havgas, in 1965. Hawthorn anchored at the top under the cargo
maximum pressure of about 0.25 bar Leslie in the UK delivered the 11,750m3 dome. Eight FRLPGCs were built with
(25 kPa). Insulation is fitted externally Clerk-Maxwell to Nile Steamship in KASMET semi-membrane tanks.
on the cargo tank. 1966 and Spanish builders Euskalduna During the 1970s Norwegian,
In order to provide a secondary delivered the 11,200m3 Alexander Finnish, French and Polish shipyards
barrier within the ship’s overall cargo Hamilton to A L Burbank in 1968. Also in constructed 24,000, 52,000 and 75,000m3
containment system, the transverse 1968 the Kiel yard of HDW completed FRLPGCs to designs developed by
bulkheads between the cargo tanks, the 18,300m3 Roland, another FRLPGC Kværner Moss. At about the same time
the inner bottom, the side ballast tank constructed to the trunk deck design. in Japan Mitsubishi and Shell pioneered
boundaries, the side hull and the main Elsewhere certain designers were an internal insulation system. This was
deck at centre are constructed with beginning to question whether the trunk installed on three ships built at MHI’s
the same low temperature steel as the deck feature was all that advantageous. Yokohama yard, beginning with the
cargo tank. The cargo tanks are held The cargo tanks on trunk deck-type LPG 77,400m3 Pioneer Louise in 1976, but the
in place with a system of chocks and carriers, with their many radius tank concept did not prove successful.
supports to prevent movement when corners, were difficult to build. In order MHI transferred the construction of
the ship is underway. to cut costs the now ‘standard design’, FRLPGCs to its Nagasaki yard in the
This basic approach to FRLPGC with the side hull as the secondary early 1980s. In 1989 the yard delivered
cargo containment has been around for a barrier, was introduced and quickly Nichiyuh Maru, the first ship built to
long time. The first LPG carrier utilising gained in popularity. Mitsubishi’s standard 78,000m3 V-Series,
the side hull as the secondary barrier French engineers had one or two to Yuyo Steamship.
was the 29,540m3 Antilla Cape, built in ideas of their own. The La Ciotat yard Over the past 45 years fully
1968 at AG Weser yard in Germany. decided that surrounding the cargo refrigerated LPG carriers have been
French engineers had earlier made tanks with loose perlite insulation was built at a myriad of shipyards in Europe
the breakthrough in refrigeration a good design feature and delivered the and Asia. Today, however, such vessels
technology needed to enable the carriage 14,300m3 Capella, the first FRLPGC with are only built in Asia at eight yards –
of LPG in ships in a fully refrigerated this type of insulation, to a company two in Japan (MHI and KSC), two in
state. In 1961 the product tanker Iridina affiliated with Gazocéan in 1967. Korea (HHI and DSME), three in China
was converted at the La Ciotat yard and FRLPGC innovation was also taking (Jiangsu, China Shipbuilding and
the resultant ship was able to carry up place in Japan during the early days Jiangnan) and one in the Philippines
to 10,800m3 of refrigerated butadiene or of LPG transport. In 1969 Bridgestone (Hanjin). SH

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 49


Celebrating
50 years of LNG safety
with Bureau Veritas

Visit us on: www.bureauveritas.co.uk


www.veristar.com

Move Forward with Confidence


At 22,000m3 in capacity, LPG carriers and trades|LNG Shipping at 50
Navigator Mars is one of the
largest ethylene carriers

US shale revolution sweeps


up LPG carrier fleet
The surging output of US shale oil and gas is proving to be a game changer for
not only LNG ships but also all types and sizes of LPG and chemical gas carriers

S
hipowners poised to benefit outweighed exports, the US became a Gulf Coast terminals. Existing Gulf
from the US shale gas revolution net exporter of LPG once again in 2011 LPG terminals are being expanded and
are not limited to those in the and seaborne shipments are forecast to new facilities are under construction to
LNG sector. Because shale gas, and grow strongly in the years ahead. The cope with the growing export volumes.
shale oil, are rich in natural gas liquids US exported 9 million tonnes (mt) of The terminal expansion projects
(NGLs) and because the volumes being LPG in 2013, about 75 per cent ahead of will help US LPG exports reach an
produced are rising rapidly, US exports the level recorded in 2011. estimated 13.5mt in 2014 and rise to a
of the principal NGL fractions propane Propane accounts for 90 per cent possible 21mt in 2017.
and ethane are set to climb. of this traffic and butane 10 per cent. At the moment, most of the US
These products are also providing With propane in Houston now costing exports are shipped to customers in
US petrochemical manufacturers about 60 per cent of that in Japan and Latin America and Europe. However,
with cheap feedstocks and boosting the US market for propane currently given the relatively low price of US
their competitiveness in the world oversupplied, it is not difficult to LPG and rising local demand, it is
marketplace. There are currently 11 appreciate the overseas interest in US hardly surprising that Asian buyers
major projects underway in the US to product. US exports are driving the are becoming increasingly interested
either expand existing chemical plants demand for new very large gas carriers in the VLGC cargoes loading on the
or build new ones to run on ethane (VLGCs) and supporting the healthy Gulf Coast.
feedstock. These developments, in turn, freight rates commanded by the ships in The opening of the enlarged
will support resurgent US chemical the existing fleet. Panama Canal in 2015 will help trim
exports, including of chemical gases Falling in the 75-85,000m3 size the shipping costs associated with
such as ethylene. range, VLGCs are the largest LPG these long-distance deliveries. In terms
As a result, the US shale boom is carriers afloat and the gas shipping of Panama Canal transits VLGCs are
going to reverberate throughout all the industry’s workhorses when it comes to currently a borderline case. Only the
gas shipping sectors, not just LNG. In transporting large volumes of propane smallest ships in the class, or about
fact LPG carriers are already accruing and butane over long distances. The 20 per cent of the fleet, are able to utilise
benefits. Whereas the first US exports 156-vessel VLGC fleet transports LPG the Canal as it stands. The enlarged
of LNG derived from shale gas are not as fully refrigerated cargoes. The waterway will be able to accommodate
due to begin flowing until late 2015, current VLGC orderbook stands at a the entire VLGC fleet.
LPG loadings for overseas customers are massive 82 such vessels. Chinese plastics producers are
already on the rise. Approximately 90 per cent of the US lining up to become major buyers of
After a decade in which LPG imports LPG export cargoes are shipped from US LPG. There is a major shortage of

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 51


LNG Shipping at 50|LPG carriers and trades

propylene in China due to the growing


demand for its use in the manufacture
of high-quality plastics for consumer
goods. The construction of propylene
dehydrogenation (PDH) plants in China
that will use US propane as feedstock
has been identified as the optimum
solution. Chinese firms have plans for
nine such plants and it is estimated that
the country will need 6 mta of propane
feedstock from US suppliers by 2017.
When all the plants are completed in
2016, China will account for 40 per cent
of global PDH capacity.
Although the Middle East region
remains the leading exporter of LPG
by a considerable margin, increasing
volumes of its gas output are being
used as feedstock for its own expanding
petrochemical production. The timely
rise in US LPG exports is helping to
compensate for declining Middle East
shipments and to offset any potential The Enterprise LPG export terminal in Houston has just completed one expansion
market disruption. It is also generating project and is embarking on another
more tonne-miles in delivering cargoes
to customers, thus keeping VLGCs busy for rapid growth in the years ahead. One country become more self-sufficient,
and shipowners happy. key driver is the increasing use of LNG China’s buoyant economy continues to
Healthy VLGC freight earnings are as marine fuel and the need to supply grow at such a rate that it is likely to
expected to be sustained for the next local bunkering stations. Another is the remain a significant importer of ethylene
two years, at the very least, due to close desire of customers in remote locations for some time.
alignment between the newbuilding to replace their expensive oil fuels The small-ship segment of the
delivery schedule and the steady rise with more competitively priced, clean- LPG carrier fleet comprises 350 fully
in the industry’s tonne-mile demand. burning natural gas. pressurised ships and 220 semi-ref
Assuming an average vessel lifespan LPG carriers that fall in the 12,000- vessels. Small gas ships have not enjoyed
of 28 years, there will also be a number 23,000m3 size range are identified as the such a buoyant freight market as VLGCs
of older vessels taken out of service for handysize fleet. There are currently 135 and handysize ethylene carriers in recent
recycling over the next three years. such vessels in service and 35 on order. years, due primarily to the effects of
Another type of gas carrier fleet for Although this fleet does include some the global economic recession, but the
which demand is expected to remain fully refrigerated ships, the vast majority trades have still been lucrative. The
strong is the semi-pressurised/fully are semi-ref vessels. Furthermore most relatively restrained orderbook of only
refrigerated (semi-ref) gas ship. Their of the handysize gas carriers in the semi- 30 small gas carriers also bodes well
high technical specification provides ref segment are ethylene-capable. Some for a continuation of the good balance
them with the ability to carry a wide of the newbuildings will be dedicated between ship supply and demand.
range of cargoes and to switch between to the carriage of ethane itself. Ethane The small-ship segment also expects
grades according to market fluctuations. carriers are the focus of the following strengthening demand for its vessels
Until recently, those semi-ref ships article in this publication. in the years ahead due to the trickle-
able to carry ethylene at its boiling point Ethylene is a basic petrochemical down effects of the US shale gas
of –104˚C represented the apogee of building block and the volume boom. A significant percentage of the
what was possible with semi-ref vessels. transported by sea represents only new shipments of LPG and chemical
There are approximately 140 such gas 5 per cent of global production. It is gases moving in larger vessels on
carriers in service. In recent years, nevertheless an important cargo for gas international routes will require onward
however, ‘multigas’ ships able to carry carriers and even a small rise in ethylene distribution to local and regional
LNG as well as ethylene and LPG have output worldwide, as is happening on customers when they arrive at their
been introduced. The flexibility of their a continuous basis at the moment, can main discharge port.
cargo-handling systems enables them to have a significant impact on the demand Today investments in LPG carriers
move between coastal LNG distribution for semi-ref ships. of all types make more sense than they
and international ethylene trading Another factor affecting the have done for many years. Bold ship
duties according to market demand. requirement for longhaul ethylene and terminal newbuilding decisions are
The future of the multigas ships shipments is regional production being encouraged by healthy revenue
appears assured, due not least to the imbalances. As an example, until streams, strong demand and the promise
current expansion of the global LNG recently China produced only 50 of rising freight volumes for several
industry and, in tandem, the small- per cent of its ethylene requirement years to come. Supporting all these
scale end of the LNG supply chain. The domestically. Although the construction developments is the bandwagon that is
regional distribution of LNG is poised of new chemical plants is helping the the US shale revolution. MC

52 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


NGL
LNG Shipping at 50|LPG carriers and trades

Enter the ethane gas carrier


Ethane carriers are a new type of gas ship, configured to deliver the burgeoning
output of this US shale byproduct to meet the feedstock needs of chemical
producers worldwide

T
he scene is set for the emergence into their pure, component parts. The biggest production centre is
of ethane as a notable liquefied gas Ethane has traditionally not at Kårstø in Norway, where some
carrier cargo on deepsea routes. traded in global markets and is used 900,000 tonnes per annum of ethane
The product is a key component of the primarily in facilities adjacent to are separated out from the North
natural gas liquids (NGLs) in which where it is processed. This is because Sea dry gas arriving at the terminal
the new US shale oil and gas volumes it is relatively difficult to liquefy and by pipeline. Aside from these
coming onto the market are rich. It is transport in bulk. Ethane has a vapour European shipments, which have been
also a major petrochemical industry pressure of 3.85 MPa at 21.1˚C and a underway for a couple of decades, the
feedstock offering many advantages boiling point of –88.5˚C. It has a specific movement of ethane has been limited
over the alternatives. gravity of 0.54, as opposed to 0.45 to transmission through pipelines in
As a reflection of this new dawn for for LNG. These properties mean that gaseous form.
a liquefied gas that has figured only ethane must be either refrigerated to a The new ethane carriers that have
marginally in the annals of gas shipping to very low temperature, compressed to a been ordered recently are being built
date, orders have been placed for several high pressure or have both temperature with US ethane exports in mind. The
comparatively large ethane carriers in and pressure controlled to keep it in a newbuilds comprise a series of six
recent months. The contracts are backed liquid state and enable its transport by 27,500m3 vessels and four of 35,000m3.
by long-term charters with European sea in bulk. These new ethane carriers are being
chemical manufacturers seeking to gain In gas carrier terms ethane can be built as semi-ref vessels with IMO Type
advantage from imports of competitively carried fully refrigerated in liquefied C, bilobe, pressure vessel cargo tanks.
priced US ethane feedstock. ethylene gas carriers (LEGCs), because All are bigger than the largest LEGC
Ethane is at the ‘light’ end of the ethylene has a boiling point of –104˚C, yet built.
NGL mix and the most prolific of its or at –45˚C and a pressure of 5 bar The 27,500m3 ships are under
five components. The other constituents (500 kPa). Some ethane, processed construction at the Sinopacific Offshore
are propane, normal butane, isobutane from North Sea gas, is moved around & Engineering (SOE) yard in China for
and natural gasoline. In most NGL locally in the North and Baltic Seas Copenhagen-based Evergas. Termed
flows ethane accounts for almost region in small semi-pressurised/ the Dragon series by the shipowner,
50 per cent of the total volume. Gas fully refrigerated (semi-ref) gas carriers they will also be able to transport LNG,
fractionators are used to process NGLs provided with extra compressor power. LPG and petrochemical gases, including

In 2000–01 Jiangnan delivered to Navigator


Gas a series of 22,000m3 ethylene carriers that
remain the world’s largest vessels of this type

54 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


ethylene, and are being provided with Propulsion Boil off gas Reliquefaction plant
compressors (Ethane & LPG)
Wärtsilä cargo-handling and dual-fuel LNG fuel system
propulsion systems. Energy recovering
system
The propulsion system on each
ship comprises two Wärtsilä 50DF
dual-fuel main engines, two Wärtsilä
20DF auxiliary gensets, a gearbox and
a controllable pitch propeller. The
cargo-handling package features a
Gearbox
reliquefaction plant for ethane and LPG Auxiliary gensets
cargoes and an integrated LNG fuel Main engines
Cargo pumps
supply system. The ships are reported
Cargo handling
to be priced at US$64 million each. system
All six Evergas ships have been All the ethane carriers on order will have dual-fuel propulsion systems while the
taken on 15-year charters by the Evergas ships will also be able to lift LNG cargoes
chemical major Ineos for the transport
of US ethane to Europe for use Marine points out that the Navigator of the gas to an ME-GI engine at an
as feedstock. Most of the cargoes Gas ships will be the world’s largest even higher pressure than is the case
will be loaded at Marcus Hook in Type C tank-based gas carriers and that with methane, so the current LNG
Pennsylvania and carried across the it is developing conceptual designs for engine would have to be modified
Atlantic to the gas company’s ethylene even larger ethane carriers. with respect to fuel valves, control
crackers in Rafnes, Norway and In August 2014 Navigator Gas block, piping and material.
Grangemeouth, Scotland. signed a 10-year charter for the For the future the industry is
The Marcus Hook ethane will be first of its 35,000m3 vessels with the considering ethane carriers larger than
processed from the huge Marcellus chemical company Borealis. Under those ordered to date, most notably
shale gas play in the northeastern the agreement, which is scheduled to fully refrigerated very large ethane
US. The new Marcus Hook loading commence in late 2016, the ship will carriers (VLECs) of up to 90,000m3
terminal near Philadelphia will be transport ethane from the Marcus in capacity. Class societies have been
operated by Sunoco Logistics. Ineos Hook terminal to Borealis’ cracker at investigating designs for such vessels,
has also secured capacity at the Stenungsund in Sweden. including suitable containment
ethane export facility that Enterprise Another attraction of exports systems. All the LNG systems, or
Products plans to build on the Texas from Marcus Hook is the fact that variations thereof, are deemed to be
Gulf Coast to capitalise on that there is no sizeable petrochemical viable. Due to the nature of the cargo
region’s important shale gas deposits. industry in the northeastern US able a VLEC will have to be a much more
Due for completion in mid-2016, to absorb the volumes of ethane that robust and sophisticated vessel than
this will be a large facility capable Marcellus is starting to produce. an LPG-carrying very large gas carrier
of producing 240,000 barrels per day Transatlantic shipments will assist in (VLGC) of similar size.
of ethane. That is more than enough revitalising parts of Europe’s ageing Compared to the recently ordered
feedstock to run two worldscale petrochemical industry. It is estimated ships, VLECs will realise further
ethylene crackers. that, even including shipping costs, transport economy-of-scale benefits,
The Evergas sextet, which are due the Marcellus ethane arriving in especially on long-haul routes to
for delivery in 2015, represent the Europe will be 50 per cent cheaper India and to China via a widened
final component in what Ineos calls than local product processed from Panama Canal. However, appropriate
Mariner East, the first-ever US ethane North Sea gas. infrastructure would need to be in place
export project. New ethane receiving Interestingly, all the new deep-sea at each end of the supply chain.
terminals are being built at Rafnes and ethane carriers contracted to date Reliance Industries is an Indian
Grangemouth, for completion in mid- have been specified with dual-fuel chemical producer interested in the
2015 and 2016, respectively. propulsion systems that include an benefits that VLECs and imports of US
Ordered by Navigator Gas at the LNG-burning capability. Shale gas ethane might realise for their operations
Jiangnan yard in China, the four production in the US is spurring the and recently ordered six 84,000m3
35,000m3 vessels are designed as construction of numerous natural gas membrane tank VLECs at Samsung
ethane/ethylene/LPG carriers and each liquefaction plants while the LNG in Korea. The ethane will be used as
will be powered by a low-speed MAN bunkering concept is spreading in feedstock at the new ethylene cracker
ME-GI dual-fuel engine. Each ship is Europe. It appears likely that there it is building at its Jamnagar refining
priced at US$78.4 million and the first will be adequate sources of LNG and petrochemical complex on the
in the series is due for delivery in April bunker fuel for the ships serving on northwestern coast of India.
2016. TGE Marine Gas Engineering has transatlantic routes. Ethane holds the potential to develop
been contracted to design and supply Another option is to use boil- further as a deepsea gas carrier cargo
the cargo handling and high-pressure off gas from ethane cargoes as a in the years ahead as shale oil and gas
fuel gas systems, including the cargo propulsion system fuel. MAN is plays in other parts of the world are
and LNG fuel tanks. developing its ME-GI dual-fuel engine developed. However, for the moment,
Each vessel will have three bilobe range to run on a variety of fuels, and all eyes are on the US and the ethane
tanks, the two largest of which will have ethane is one under consideration. carrier newbuildings that will take to the
capacities in excess of 12,000m3. TGE Ethane would require the introduction seas over the next two years. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 55


LNG Shipping at 50|the safety regime

Douglas on the Isle of Man was the venue for a SIGTTO board meeting in June 2012

SIGTTO – the face of the LNG


shipping and terminal industry
SIGTTO’s impartiality, integrity and commitment are cornerstones underpinning the
exemplary safety record established by LNG carrier and terminal operators

T
here was no body dedicated Company following suggestions made between ship and terminal operators
to liquefied gas during the by Compagnie Nationale Algérienne in the matters of safety and reliability
formative years of the industry. de Navigation (CNAN) and others at the ship/shore interface.
Although the International Group that such an organisation could prove It was understood that in
of LNG Importers (GIIGNL) was useful. At the time, the intention was developing and maintaining
established in 1971, this still left a gap, to call the new group the Society appropriate safety standards
most notably as regards gas carriers for International Methane Tanker and in gaining public acceptance
and their interface with terminals. Operators (SIMTO). of these standards, the various
During the 1977–78 period Although the initial interest components of the industry – LNG
a number of operators of LNG was centred on LNG carrier and LPG ships and terminals – were
vessels in mutual correspondence operations, these meetings included mutually supportive. The Society
had expressed interest in the representatives from across the of International Gas Tanker and
establishment of some form of liquefied gas transportation field. Terminal Operators (SIGTTO) was
association in which LNG carrier It was quickly recognised that any therefore decided upon as the most
operators internationally could assist such association would be the more appropriate name for the new
each other in tackling safety and valuable if it encompassed all forms industry body.
reliability issues and maintaining of liquefied gas carrier operations In these formative discussions the
high operational standards across (LPG and chemical gases as well participants had the very ready help of
their expanding industry. as LNG) and if it also included the senior executives from the International
Stemming from this interest a operation of terminals loading or Chamber of Shipping (ICS) and the Oil
series of meetings was convened receiving these cargoes. Companies International Marine Forum
in order to discuss the need for In recognising this it was (OCIMF). Both bodies had already
and possible formation of such appreciated that safety and reliability included consideration of the liquefied gas
an association. The first meeting issues were broadly similar shipping industry within their activities
took place at the Princess Hotel throughout the various forms of and both already had consultative status
in Hamilton, Bermuda on 11-12 liquefied gas marine transportation. with IMCO (now IMO).
December 1978. The meeting had been Also, there would be great value in A most pertinent question
called at the request of El Paso LNG providing a channel of direct liaison clearly was whether the perceived

56 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


aims and activities of the proposed on 12 November 1979. At this
SIGTTO GENERAL MANAGERS
new organisation could not be board meeting Maurice Holdsworth
more appropriately achieved by was appointed as the first general Oct 1979 – Maurice
May 1985 Holdsworth (Shell)
ICS and OCIMF, either singly or manager of the Society and Barry
in combination. It was concluded, Hunsaker of El Paso Natural Gas as May 1985 – Robin Gray (British
Jun 1991 Shipbuilders)
however, that an association the founding president. At this time
dedicated exclusively to the liquefied there were 52 LNG carriers in service. Jun 1991 –
Bruce Keer (BP)
Jul 1995
gas marine transportation industry The first technical advisor was
and providing under one umbrella a Dick Oldham, who joined SIGTTO in Jul 1995 – Alain Vaudolon
Jul 1998 (Petronas Tankers)
comprehensive forum for operators July 1980. He recalls his appointment
both on ship and shore would be the well: “Maurice Holdsworth and Jul 1998 –
John Gyles (Shell)
Feb 2003
most appropriate means of achieving the nine founder members had set
the desired objectives. up in an office near Marble Arch in Feb 2003 – James MacHardy
As a result of these formative London. I had been a newbuilding May 2007 (BP)

meetings, the Society of International superintendent, having been involved May 2007 – William Wayne
Gas Tankers and Terminal Operators with the G-class LNG carriers and the Nov 2012 (Shell)

Ltd came into existence as a two I-class LPG carriers for Shell, and Nov 2012 – present Andrew Clifton (BP)
Bermuda-exempted company with was used to being fairly autonomous.
limited liability and with availability The attraction of joining an unknown By the end of the first year
of membership and shareholding and embryonic SIGTTO was pretty the membership had grown to 30
in the company to those owning small. However, Maurice persuaded me companies, including several terminal
or operating a liquefied gas carrier and I became SIGTTO’s first technical operators. One of the immediate
or a liquefied gas marine terminal. adviser in July 1980. The offices in priorities was to achieve consultative
The first board meeting was held Staple Hall were much better than status at IMO. This was achieved in
in Bermuda on 5 October 1979. The Marble Arch and my job was made 1982 when the membership had grown
founder members were: much easier as a result of the support to 50 companies. By this time the
•E l Paso LNG Company given by our excellent members.” Society had an active GPC and a well-
•E nergy Transportation Corp The first technical issues the established Panel Meeting programme.
•M alaysian International society dealt with were as follows: In the following years SIGTTO
Shipping Corp •C  ontingency planning steadily grew in membership and
•B P Tanker Company Ltd •S  hip/shore linked emergency progressed to a point where it was
•M oore, McCormack Bulk shutdown acknowledged as the authoritative
Transport Ltd •S  afe havens voice of the liquefied gas shipping
•P &O Bulk Shipping Ltd •C  argo strainers and terminals industries. This
•G otaas Larsen Inc • Training. position rests on the reputation
•M arine Transport Lines It is interesting to note that the that the Society quickly established
• Exxon. SIGTTO General Purposes Committee for its impartiality and integrity in
A further board meeting with more in 2014 is still discussing most of the addressing operational and safety
members present was held in Houston above to some degree or another! issues. A number of publications were

A recent gathering of SIGTTO general managers and technical advisers, past and present

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 57


LNG Shipping at 50|the safety regime

released to the industry as a result a period of great change in the the regulatory bodies that influence
of issues addressed by the GPC and liquefied gas shipping and terminals the industry. SIGTTO has published
working groups. industry. Floating liquefaction over 50 books, recommendations
Robin Gray became the second and regasification vessels were and guidelines. On average, two
SIGTTO general manager in May being ordered and put into service such documents per year have been
1985, by which time the Society had while ship size and numbers were produced or updated.
over 60 members. Bruce Kier became increasing and new technologies, The Society is as strong now as
general manager in June 1991 and in including innovative propulsion it has ever been. The membership
April 1993 the Society moved into its systems, were being introduced. controls around 97 per cent of the
present offices at St Helen’s Place in In a major project SIGTTO facilitated world’s LNG vessels and terminals
London. The next day the infamous the revision of The International Code for and encompasses around one-half of
Bishopsgate car bomb explosion the Construction and Equipment of Ships the LPG market. SIGTTO now has
occurred nearby. It was a Saturday Carrying Liquefied gases in Bulk (IGC more members than ever before and
morning and, although no one from Code) on behalf of IMO. In 2008 the remains the industry leader for best
the Secretariat was in the office at the Society formed nine working groups practice and technical support for
time, the damage to the immediate under the auspices of a steering group liquefied gas shipping and terminals.
area was substantial. Access to the to undertake this work. Carried out In 50 years of commercial shipping
office was not permitted for several over a two-year period, the revision operation LNG carriers have carried
weeks afterwards. of the document involved nearly 140 over 77,000 cargoes. During this
In 1994 membership passed the experts representing over 40 entities period there has been no loss of cargo
100 mark. Alain Vaudolon served as and 20 countries. tank containment and no onboard
general manager from July 1995 to July SIGTTO ensured that the draft fatalities directly attributable to the
1998, when John Gyles succeeded him. revised IGC Code was delivered cargo. This is a very impressive, in
That year the number of LNG ships to IMO according to the agreed fact unprecedented, safety record for
in service had just passed 100. By the timetable. The draft was approved at the carriage of liquid hydrocarbons in
time James MacHardy was appointed the 92nd Session of IMO’s Maritime bulk by sea. SIGTTO has played a key
general manager in February 2003 Safety Committee (MSC 92) in June part in achieving this safety record.
the industry was entering a phase of 2013 and it was adopted at MSC 93 in The philosophy of the Society is
rapid expansion. Many new players May 2014. The revised IGC Code will best described in the words of its
were entering the marketplace and come into force in 2016. founding president, Barry Hunsaker
new projects, terminals and ships were In November 2012 Andrew Clifton, of El Paso Natural Gas, some 35
being commissioned. the present general manager, took years ago: “We will best achieve our
The seventh general manager, over the reins, becoming SIGTTO’s goals by sharing with each other
Bill Wayne, was appointed in May first general manager who was our non-proprietary technical and
2007 and he led the Society through formerly a technical advisor. In 2013 safety information and operating
SIGTTO established the Society for experiences through open and
SIGTTO TECHNICAL ADVISERS Gas as a Marine Fuel (SGMF) as a frank discussion. Only in this way
(BY DATE APPOINTED) separate industry body to oversee the will each of us benefit from the
use of LNG as a marine fuel. experience and knowledge gained
Jul 1980 Dick Oldham
SIGTTO’s General Purposes by all of us and thus maximise the
1984 Robin Buncombe (Shell)
Committee and its Secretariat provide safety of our operations. Remember,
Sep 1986 Roy Izatt (Shell) the vehicle through which the the industry will be judged by the
Sep 1988 Doug Brown (BP) knowledge and information gathering record of its least safe operator.
within the organisation can best be Let’s help ourselves by helping that
Sep 1991 Richard Chadburn (Shell)
promulgated to the members and operator.”  AC
Jul 1993 Ken Sprowles (Shell)

Jun 1994 John Cummings (Shell)

Roger Roue (directly


Jan 1997
employed by SIGTTO)

Dec 1997 Marc Hopkins (BP)

Dec 2000 Gary Dockerty (Shell)

Apr 2002 Chris Snape (Shell)

Apr 2003 Andrew Clifton (Golar)

Dec 2005 Paul Steele (BP)

Dec 2007 Andy Murray (Chevron)

Sep 2008 Teo Popa (Golar)

Dec 2010 Craig Jackson (Teekay)

Jan 2011 Cherian Oommen (Maersk)

Nov 2012 Rick Boudiette (Chevron)

Thierry Descamps
Jul 2014
(ConocoPhilips)
SIGTTO’s second Asia Pacific Regional Forum, in Shanghai in February 2006

58 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


RECOGNIZING A HALF-CENTURY
OF PROGRESS
BG Group has evolved with the LNG industry, with a company forerunner
making the first international shipment of LNG from Lake Charles in the
US to Canvey Island in the UK.

We are excited about being part of the next era of LNG development.

bg-group.com
@BGGroup
youtube.com/BGGroup

Pictured at right:
Methane Pioneer at Lake Charles, Louisiana
Above:
Methane Kari Elin at Elba Island, Georgia
LNG Shipping at 50|the safety regime

Rich history of cooperation


amongst LNG importers
In this year of industry anniversaries the venerable International Group of LNG
Importers (GIIGNL) can lay claim to being 43 years of age

A
s this SIGTTO/GIIGNL A few companies, including Gaz been discontinued were offset by new
commemorative publication de France, took the initiative to try to members joining from Asia.
highlights, the LNG industry bring together from across the globe the On the occasion of this SIGTTO/
was launched in the 1960s when several top executives of those gas companies GIIGNL commemorative publication,
export projects were developed, namely involved in LNG imports and facing we had the opportunity to interview
in Algeria, Libya and Alaska. common challenges. The idea of creating Robert Venet, GIIGNL director from
By the end of the decade Japan an industry association of LNG importing April 1981 to April 1989, a key period in
had received its first shipments companies received very favourable the association’s history.
and embarked down a path that feedback from the interests concerned.
would soon establish the country Thus were laid the foundations Q: Mr Venet, what was the state of the
as the world’s No 1 LNG importer. of a new association consisting of 19 LNG industry in the 1980s and what
In the Atlantic Basin the US made founding members. The International were the interests of the world’s major
preparations to receive Algerian Group of Liquefied Natural Gas LNG importers at that time?
volumes while Italy and Spain pushed Importers (GIIGNL) was born just as Robert Venet: “The late 1970s were
ahead with plans to join France and the nascent LNG industry was taking its a very turbulent period for the LNG
the UK as European LNG importers. first tentative steps. industry because many of the leading
The technologies needed to create The association had, at least in its buyers of gas, especially in the US, had
a safe and effective LNG supply early stages, the character of a club become rather disillusioned by the high
chain were novel and complex for without a rigid legal structure and prices being demanded by the Algerian
the time. The industry was opening statutory framework. The members LNG producers.
up new realms of engineering as it exchanged information and developed “In Europe some new players, like
introduced natural gas liquefaction, studies covering the scientific, technical the Italian companies, wanted to enter
LNG storage and LNG regasification and economic aspects of issues such as the LNG scene by acquiring some
on a large scale, as well as LNG carrier purchasing, processing, transportation, supplies. However, eventually most
containment systems and concepts storage, handling, regasification and the opted instead for cheaper pipeline
such as cold recovery. various uses of natural gas. supplies, especially from Russia.
LNG importers faced formidable GIIGNL’s work was undertaken with “The LNG boom happened in Asia,
technical and economic challenges when the aims of promoting the development and specifically in Japan, when supplies
purchasing, shipping and handling LNG of the industry and pursuing objectives from Indonesia began to flow.”
in the volumes required to justify the of common interest, including the
commercial viability of the project and to development of safety and industry best Q: Can you describe the function of
satisfy the needs of their customers. All practice guidelines. Delegates from the GIIGNL at that time? What were the
these activities needed to be developed US member companies in particular, organisation’s activities?
and implemented in the context of their anxious not to breach any anti-trust Robert Venet: “The International Group
respective national energy policies and laws, appreciated the association’s set- of LNG Importers was essentially an
regulatory frameworks. up and working methods. association which offered a meeting
The first meeting of the Group was place for the top executives of our
Everett, a long-time member of GIIGNL held in Paris in December 1971 under LNG importing member companies.
and the first US import terminal, opened for the leadership of Gaz de France. Mr At that time Howard Boyd, who was
business in November 1971, the month before Le Guellec, honorary president of Gaz a leading personality in the US gas
the Group’s first meeting
de France, accepted the presidency of industry and had chaired El Paso, was
GIIGNL while Hiroshi Anzai of Tokyo GIIGNL president, while Pierre Alby
Gas and Howard Boyd of El Paso were from Gaz de France, Denis Rooke from
appointed vice-presidents. British Gas and Hiroshi Anzai from
The association functioned well Tokyo Gas were vice-presidents. All
throughout the 1970s and 1980s. were distinguished captains of the
In tandem with the relatively slow gas industry in the 1980s and chief
expansion of the global LNG industry executives of leading gas companies.
in those formative years, GIIGNL’s “The activities of the association were
membership grew only slowly and did mainly centred on two annual meetings.
not rise above 25. The resignations of These gatherings allowed member
some US members whose projects had representatives to meet, exchange views

60 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


GIIGNL General Assembly in the Indian port of Kochi in 2010

and commission joint studies on topics Q: Who conducted these meetings? … may have been somewhat more
of specific interest. These projects were and how did they evolve? ‘conventional’ in their conversation,
carried out by the members themselves, Robert Venet: “Many Japanese they were no less noticeable. At the
of which one would act as coordinator. companies were represented at these Florence General Assembly in 1981,
“I remember one particular meetings. When I joined the association for example, several of the wealthier
groundbreaking study on the in 1981, there were 13 Japanese US companies had chartered a private
certification of LNG carriers. Indeed at companies among our 23 members. Boeing 727 for their presidents to make
the time, the rules governing the design There were no other Asian members; the transatlantic flight.
and construction of such vessels were the remainder comprised five European “These same US delegates were
in their infancy and work to establish and five of the original eight American somewhat amazed when, at the end
an appropriate regulatory regime was founding members. of a meeting in Sapporo in 1984,
being coordinated by the International “During the meetings the discussions our Japanese hosts proposed a lake
Maritime Organization (IMO). GIIGNL, were simultaneously translated into three excursion in a very American style
through the experience and expertise languages – English, French and Japanese. Mississippi paddle boat steamer.
of its members, was able to provide Mitsubishi, with its very effective “These meetings were not always free
valuable input to the investigations that interpretation services, was in charge of of mishaps. During our 1989 Montreux
underpin the regulations which were the Japanese language translations. Steering Committee in Switzerland
made mandatory for new ships in 1986. “Gaz de France, British Gas and the host company representative given
“The study topics selected covered Tokyo Gas had assumed clear leadership responsibility for organising the closing
a very wide range of technical, roles in the meetings and the organisation dinner, no doubt in an effort to limit
operational, regulatory and commercial in general. The first non-Japanese Asian costs and impress his superiors, invited
issues. It goes without saying that those members were Korea Gas in 1985 and the delegates to an inn whose culinary
sensitive commercial issues which might CPC, headquartered in Taipei, in 1989.” standard could only be described
have impinged on competition law were as “average”. The chosen meal – a
strictly off-limits.” Q: Do you have any particular memories greasy raclette, which is melted cheese
of your time at GIIGNL that stand out? served with boiled potatoes and cold
Q: How was the association organised Robert Venet: “Given the level of meats – was particularly average. The
and managed? participants at our meetings, not raclette did not agree with everyone’s
Robert Venet: “GIIGNL worked on surprisingly the events did not lack digestive system, and the president
the basis of rules which had been laid in style. I remember the 1983 Steering of the host company did his best to
down by the founding members at the Committee at Artigny country house in put on a bright face and salvage the
First General Assembly in Paris in 1971 France. Steeped in history, this is a castle evening. All the while he was gritting his
(these rules have since been transformed that Renaissance writer Rabelais used to teeth and casting his eyes out over the
into statutes, the current version being visit. At our meeting Hiroshi Anzai was congregation, looking for his minion who
updated in 2008). Day-to-day functioning knighted as a member of the Confrérie des had booked the inn.”
of the association was managed by Tastevins, a brotherhood whose purpose is Over the past 20 years GIIGNL’s
a permanent chief officer or general the development of burgundy wines. membership has grown strongly. Today
delegate in consultation with and under “On another occasion, at the 1985 the Group has 74 member companies in
the guidance of the Group’s president. Steering Committee at Woodstock in 24 countries worldwide. The membership
“The statutes require that at the UK, Denis Rooke (by then Sir Denis) comprises nearly all the companies active
least two meetings a year are held. proposed to the delegates that we attend in the import of LNG or in the operation
These are a General Assembly of all a parade of the guards at Blenheim of LNG import terminals. By region,
members, in which all decisions of Palace …. in the pouring rain. Sir Denis 32 of the members are from Asia, 32
statutory importance are taken and spoke perfect English but with such from Europe and 10 from the Americas,
plenary discussions are held, and an a pure Oxford accent that our French including North and Latin America.
Executive Committee meeting attended and Japanese interpreters had difficulty It is a non-profit organisation
by a selection of member companies in understanding him. Away from the and its resources only come from the
representing the three regions in which formal meeting proceedings, however, Sir membership fees. The association
the industry operates, namely Europe, Denis spoke much more ‘plainly’, with constitutes a forum for the exchange
the Americas and Asia. The Executive acid comments about, for example, the of experience among its members,
Committee receives an update on the privatisation plans that UK prime minister with the goal of enhancing the safety,
activities of the association and prepares Margaret Thatcher had for British Gas. reliability and efficiency of LNG import
proposals to be voted on by the AGM.” “While the American delegates activities. J-YR

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 61


 STATUS FOR
LNG AS SHIP FUEL
DNV GL takes LNG ship fuel global
2013 2011
Port of Antwerp contracts Bit Viking is the first vessel
DNV GL to develop to be converted to LNG
DNV GL fuel.
bunkering procedures,
LR to ensure safe and efficient
ABS bunkering of LNG.

BV
CCS
KR

0 10 20 30 40 50 60 70 80

Ships in operation Ships on order

2018
2017
Matson’s 2 LNG fuelled
Crowley’s 2 ConRo vessels
container vessel will enter
will join TOTE’s container
into operation.
vessels on the U.S. – Puerto
Rico trade.

50 LNG fuelled ships in operation 69 LNG fuelled ships on order


2013
López Mena is the first LNG
1 3 4 fuelled vessel deployed
2
Norway Norway outside Norway, and set
19 a world speed record with
Europe Europe 58 knots.
America America 20
Asia 44 Asia
26
Per 01.09.2014

2000 2001 2002 2003 2004 2005 2006 2007

Important events

2000 2001 2010 2011


The first LNG fuelled DNV publishes IMO Interim Guidelines DNV recognises the need
ship Glutra enters the first rules for for gas fuelled ships is for a standard for LNG
into operation. gas fuelled ships. developed based on bunkering and initiates
DNV rules. Enabler for an ISO working group.
design and operation ISO TC 67 - Guidelines
of LNG fuelled ships for systems and installations
worldwide. for supply of LNG as fuel to
ships is finalized in 2014.

www.dnvgl.com
LNG FUELLED
SHIPS IN LNG fuelled ships
OPERATION
1,000
AIS plot of operation
2013 January to April 2014. 900
The world's first bunker
vessel SeaGas enters into
operation fuelling the
800
RoPax Viking Grace.

700

600

500

400
2013
Fjordline takes delivery of
Stavangerfjord, the world’s
first ship with pure gas
engines not deployed
in domestic trade.
300

2014
Searoad orders a LNG 200
fuelled RoRo vessel,
becoming the first ship
to operate with LNG in
Australia in 2016. 160

140
LNG Ready ships
2013 120
UASC demonstrates that
LNG fuel is also an option 100
for mega container vessels
and orders 17 LNG Ready
vessels to DNV GL class. 80
Ships on order
60

40

20
Ships in operation
0
2008 2009 2010 2011 2012 2013 2014 2015 2016 2020

2013 2014 2015 2016 2020


DNV GL launches the LNG NYK places order for a purpose The 0.10% sulphur IMO NOx Tier III will The global sulphur limit of
Ready concept, which is built LNG bunker vessel (5100 m³), limit for SECAs will take effect in the North 0.50% will. enter into force,
quickly pickedup by the that will operate out of Zeebrugge enter into force and American ECA, further pending a fuel availability
industry. from 2016. Several more orders for accelerate the uptake increasing the rationale review in 2018, and will
bunker vessels are imminent. of LNG fuel. for choosing LNG for drive uptake of LNG fuel
DNV GL launches Recom- new ships that intend in the deep sea segments.
mended Practice for LNG The IGF code is scheduled for to have any extent of Enforcement in EU is not
Bunkering, providing the completion and will reduce operation here. subject to the availability
industry with the first uncertainty for LNG fuel designs. review.
practical tool for devel-
oping bunkering procedures.
LNG Shipping at 50|the safety regime

IGC Code revision reflects


great changes afoot
Developing the international regime governing gas carrier design and equipment
has required two monumental efforts – at its birth and during the current revision

I
n the early 1970s the Inter- societies agreeing to work together, of Ships Carrying Liquefied Gases in Bulk,
governmental Maritime Consultative under the auspices of the International known as the GC Code. Governments
Organization (IMCO, the earlier Association of Classification Societies were recommended to incorporate its
name for IMO) was preparing an (IACS), to help prepare universally agreed provisions, which covered new ships
international code covering the code chapters on cargo containment, cargo built from 1976 onwards, into their
construction and equipment of ships handling and materials of construction. national regulations as soon as possible.
carrying chemicals in bulk. The nascent The societies had done the early work To cover ships already in service
gas shipping community, aware of the in developing gas carrier design and another instrument, the Code for Existing
need for a similar set of harmonised construction criteria and in helping those Ships Carrying Liquefied Gases in Bulk,
provisions for gas carriers, began to make bold shipowners launching pioneering known as the Existing Ship Code, was
representations to IMCO. projects. It was essential for IMCO and introduced within a year of the first code.
Up until that point shipowners and its efforts to develop a harmonised code While mirroring the initial document in
shipbuilders had relied on classification to have the societies onside and speaking many respects, the new code recognised
society rules to guide their design with a common voice. that there were areas where it would be
and construction work. The US Coast The Organization’s work was also neither easy nor cost-effective to bring
Guard (USCG) was a national maritime supported by industry associations existing ships into compliance with the
administration that also played a key role and technical bodies and their input provisions for new ships.
in laying down standards for gas ships. was coordinated through the maritime The international regime governing
Before a gas carrier could enter a US port, administrations of certain IMCO gas carrier construction and equipment
it had to undergo a rigorous inspection member states. For example, the has been updated over the years. The
by USCG staff and be issued with a Letter membership of a new USCG group that GC Code was a voluntary instrument
of Compliance. Like the class societies, was to eventually become the Chemical but in 1983 the provisions for new ships
the technical branch of the Coast Guard Transportation Advisory Committee were made mandatory with the adoption
was struggling to keep pace with the rich (CTAC) included a vast range of by IMO, the name for IMCO since 1982,
variety of ship and containment system organisations, not least the American of what was in effect a new code. The
designs being introduced into the vibrant Gas Association (AGA) and the Society provisions of the International Code for
new gas carrier market. of Naval Architects and Marine the Construction and Equipment of Ships
IMCO, too, realised there was a need Engineers (SNAME). The International Carrying Liquefied Gases in Bulk, popularly
for a unified approach and in September Chamber of Shipping (ICS) and the UK known as the International Gas Carrier
1971 the first meeting was held of a Ship Chamber of Shipping channelled their Code, or IGC Code for short, govern
Design Sub-committee ad hoc working contributions to the IMCO deliberations vessels whose keel was laid on or after 30
group tasked with defining the general via the UK Department of Trade. June 1986.
format and scope of the proposed gas Drafting work on the code was Over the two decades following its
code, including the type of ships to be completed and a text agreed at an adoption the IGC Code was amended
covered. The working group, under the October 1974 meeting of the ad hoc several times. However, during the
chairmanship of the USCG’s Bob Lakey, working group. This set the scene first decade of the new millennium the
continued its deliberations for four years, for the adoption, at IMCO’s Ninth pace of change in gas carrier design
until 1975. Assembly in November 1975, of the and equipment accelerated. Shipboard
Progress was facilitated by the class Code for the Construction and Equipment reliquefaction and regasification of LNG

The revised IGC Code provides guidance for gas carriers


periodically serving as regasification vessels (FSRUs)
were introduced, as were commercial
ship-to-ship transfers of liquefied gases,
new propulsion systems, new cargoes,
sophisticated automation systems and a
greater range of gas carrier sizes. It was
clear that the next revision of the Code
would require a much more extensive
work programme than had previously
been the case.
At its 83rd Session in October 2007
IMO’s Maritime Safety Committee
(MSC 83) agreed to include in the work
programme of the Bulk Liquids and Gases
(BLG) Sub-committee a new, high priority
work item entitled Revision of the IGC Code.
In keeping with the strategic approach
IMO is now taking with the development
of regulations, the revised Code was to be
‘goal-based’ in its approach.
At its 12th session in February 2008 The Existing Ship Code recognises areas where it would be difficult to bring
BLG (BLG 12) agreed to a proposal by the ships built before 1976 into compliance with the provisions for newer ships
UK that the industry itself conduct the
revision, a departure from normal IMO direction, and agree on the final draft to   6. Provides guidance for limit state
procedure. In fact it was the first time be submitted to IMO. design for new containment system
that IMO had allowed industry to draft The draft revised Code was received designs.
a document outside the Organization’s by IMO in November 2010. It then went   7. New, detailed emergency shutdown
direct control. through various IMO committee and sub- (ESD) system requirements.
To initiate the revision of the Code committee reviews before being adopted   8. Provides requirements for high-
a broad cross-section of industry at MSC 93 in May 2014. It will enter pressure fuel gas systems and for gas-
representatives was brought together into force on 1 January 2016, with an fired internal combustion engines.
to establish a steering committee to application date of 1 July 2016. This gap   9. Requirements for thermal oxidation of
oversee the work. The UK chaired between entry-into-force and application vapours, which include boilers and gas
the steering committee and SIGTTO dates is to minimise the effect on existing combustion units (GCUs).
provided secretarial support. The shipbuilding contracts. In practical terms 10. Provision for sequential lifting
steering committee consisted of 19 senior the revised IGC Code applies to ships to reduce the amount of vented
industry representatives and oversaw with keels laid, or at a similar point of cargo, as well as a requirement for
the work of 10 working groups, each of construction, on or after 1 July 2016. It emergency isolation of pressure relief
which examined and revised different is not to be retroactively applied to the valves (PRVs).
sections of the Code. Progress with the existing fleet of gas carriers. 11. Expands on requirements to prevent
revision of the IGC Code was reported A number of important changes are backflow in the inert gas system and
back to relevant IMO committees and included in this new revised edition of adds a requirement to monitor the
sub-committees on a regular basis. the IGC Code. These can be summarised quantity of inert gas flowing into
The working groups consisted of as follows: individual insulation spaces.
experts from classification societies,   1. New IGC product data reporting 12. Alignment of electrical installation
liquefied gas ship operators, shipyards introduced. requirements with IEC 60092, Electrical
specialising in the construction of   2. Concept of tripartite agreement installations in ships.
liquefied gas ships and designers of ship introduced for carriage of cargoes that 13. Alignment and reference to other
systems and equipment. This participation fall within the scope of the revised applicable IMO codes and guidelines,
translated into a wide range of industry Code but are not specified in Chapter such as the Fire Safety Systems (FSS)
coverage, as follows: 19 of the Code. Code.
•O  wner and operators controlling 51 per   3. Location of cargo tanks changed so 14. New sections on automation systems
cent of the world’s gas carrier capacity that separation of cargo tanks from and systems integration.
•C  lassification societies with 98.5 per cent side shell is increased. Separation is 15. Requirements for ventilation systems,
of the gas carrier fleet on their registers now to be between 0.8m and 2.0m, vent systems and gas detection
•S  hipyards responsible for 33 per cent as a function of the volume of the systems enhanced.
of the world’s LPGC construction individual tanks. 16. Incorporation of applicable IACS
capacity and 44.8 per cent of the   4. Provides guidance for gas carriers Unified Interpretations, the most
world’s LNGC capacity. periodically serving as floating LNG significant of which covers justification
A total of 39 working group meetings production (FLNG) vessels or floating for permitting filling limits greater
were held in 14 countries during the storage and regasification units than 98 per cent. A maximum filling
26-month period it took to complete the (FSRUs). limit of 99.5 per cent is specified.
work of drafting the revised IGC Code.   5. New sections addressing internal 17. Requires a Cargo Operations Manual.
The steering committee met six times turret compartments and associated 18. Adds requirements for new
to review progress, offer guidance and systems. cargoes. MC/AC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 65


Access our extensive LNG expertise

40 years in liquefied gas


25 years in LNG
Newbuilding & Shipmanagement
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www.bs-shipmanagement.com
the safety regime|LNG Shipping at 50

SIGTTO and GIIGNL


on safety issues as well as information
on their respective current projects.
Over the years topics which have

in partnership
been jointly covered by both SIGTTO
and GIIGNL include:
• Gathering of LNG industry data
• Ship/shore compatibility
• LNG terminal and ship security
The LNG import terminal ship/shore interface is where • LNG quality, weathering and quality
the interests of the SIGTTO and GIIGNL memberships adjustment
come together and prompt wide-ranging cooperation • Small-scale LNG
• Specificity of the LNG industry
• Guidance for the use of the Panama
Canal.

T
he nature of the objectives and For several decades after the birth of A major joint project is the LNG
the memberships of the Society the industry there was little variation at terminal information web portal. This
of International Gas Tanker and such ship/shore interfaces. Conventional- project was commenced in 2004 after a
Terminal Operators (SIGTTO) and size LNG carriers would shuttle between series of meetings. The initial objective
the International Group of Liquefied dedicated terminals under long-term was to establish a common location for
Natural Gas Importers (GIIGNL) contracts. Ship and terminal staff LNG terminal compatibility information.
means that the two organisations share involved with a particular project became This was later expanded to include
considerable areas of mutual interest. very familiar with each other. LNG ship information. The portal is
This alignment also means that SIGTTO In more recent years, however, great extensively used today and can be seen
and GIIGNL regularly work together changes have occurred in the industry at http://lngwebinfo.org. The website is
on projects and initiatives of common and these changes have introduced new jointly funded by both organisations and
interest to their memberships. dimensions to operations at the ship/ both sets of members contribute towards
Both SIGTTO and GIIGNL were shore interface. Quite aside from the inputting the information contained
established in the 1970s as non-profit rapid rise in short-term and spot cargo within it.
organisations. Both bodies have grown movements, the LNGC fleet now contains GIIGNL sits on SIGTTO’s General
in tandem with the industry, and the mega gas carriers as large as 266,000m3 Purposes Committee (GPC) and each
rapid pace of change over the past and coastal tankers as small as 1,100m3. organisation has nominated members to
decade has ensured that the areas of Import terminals are now gearing up sit on those working groups established
mutual interest and cooperation are to handle a much wider range of LNG by its opposite number that are
greater than ever before. carrier sizes as well as a new generation considering issues of mutual relevance.
SIGTTO was established in 1979 to of LNG bunker vessels. Another type of Both SIGTTO and GIIGNL are part
promote liquefied gas shipping and import terminal becoming increasingly of the Protocol of International LNG
terminal operations which are safe, prevalent is the floating storage and bodies, which is an agreement between
environmentally responsible and reliable. regasification unit (FSRU), and such international gas organisations on
GIIGNL, which held its first meeting facilities often require the use of ship- cooperation and information sharing. This
in 1971, was formed to enhance the to-ship transfers of LNG from visiting group last met in Geneva in April 2014.
safety, reliability and efficiency of LNG delivery tankers. This LNG Shipping at 50 magazine is
import activities, and in the operation The good relationship that SIGTTO the latest example of cooperation between
of LNG import terminals in particular. and GIIGNL have enjoyed over the the two organisations. SIGTTO and
It is at the ship/shore interface, when years has strengthened in response to GIIGNL are pleased to be joint sponsors of
an LNG carrier is at an import terminal the expansion and diversification of the a publication they hope will be enjoyed by
delivering cargo, that the interests of the LNG industry. The two bodies meet on not only both their memberships but also
two associations overlap. regular occasions and exchange views the LNG industry at large. AC/J-YR

Terminal and ship compatibility


is the subject of a joint SIGTTO/
GIIGNL web portal project
LNG Shipping at 50|the safety regime

Class underpins
LNGC safety record
Although class society rules are empirical, in the early
days of LNG carrier design there was no experience
on which the required standards could be based The register of ABS-classed gas carriers
encompasses all the LNG carrier
containment systems in service today

B
ack in the 1950s, when new LNG certificates for gas ships trading in significant progress in understanding
carrier design proposals were Japanese waters. the techniques required to transport
being considered, a face-to- In 1970 the Italian Ministry of LNG by sea. These advances were made
face, roundtable discussion between Merchant Marine published provisional possible as a result of the pioneering
designers, the shipbuilder and the rules for the carriage of liquefied gases LNG research work in the US and an
classification society’s technical staff in bulk in Italian waters. Ships were extensive study by British Gas on the
was a common occurrence. In the early required to have a fitness certificate from feasibility of transporting LNG from
years class societies were in a fortunate the Italian maritime authority. Existing Venezuela to Britain.
position in that submissions of plans for ships could generally comply with the On 26 January 1962, as the society’s
approval were being made from various Italian rules but a requirement that did Notice No 2182 indicates, LRS added
sources. They were able to discern catch some out was the need for lightning a new Section 70 to its Chapter D Steel
whether any patterns of consistency in conductors or suitable lightning copper Ships rulebook. Section 70 laid down
LNGC design were emerging. nails to be fitted at the vent masts tops. provisional requirements for the carriage
Early class society work on rule Back in 1930 some small research of liquefied petroleum and natural gases
development was augmented by the projects had been undertaken in the US at or near atmospheric pressure.
efforts of government agencies in some and the UK on uninsulated pressure In March of the same year a paper
of the importing countries. The Italian vessel tanks used on ships for the entitled The Carriage of Liquefied Petroleum
Ministry of Merchant Marine, the carriage of butane and propane. Both the and Natural Gases by principal surveyor
Japanese Ministry of Transport and the American Bureau of Shipping (ABS) and J B Davies was presented to the Lloyd’s
US Coast Guard (USCG) had each drawn Lloyd’s Register of Shipping (LRS) were Register Staff Association in London.
up their own operational requirements. involved in assessing these new ideas. The Association had been established
The USCG published tentative LRS followed up this work by classing to advance and disseminate within LRS
standards in August 1959 for the the first purpose-built LPG carrier, Agnita. knowledge of current shipbuilding and
transport of liquefied flammable gases at The vessel was delivered to Anglo-Saxon marine engineering problems and issues.
atmospheric pressure. In 1965 the Coast Petroleum, a Shell affiliate, in 1934 Appendix II of the Davies paper
Guard’s exacting Letter of Compliance from the Hebburn yard of Tyneside contained an example of calculating
programme was initiated. The Japanese shipbuilder Hawthorn Leslie. methane tank scantlings, complete with
Ministry of Transport required fitness During the 1950s ABS and LRS made formulae for acceleration, and dynamic
and static loading. Despite the stated
restriction of this information to LRS
members and technical staff, the paper
was widely circulated and used, with
biblical reverence, by naval architects to
determine cargo tank scantlings.
In the period 1954-56, during the early
phases of the development of the Methane
Pioneer project, the USCG was assisted by
an industrial advisory group. Established
within the framework of the American
Petroleum Institute (API), the group
contributed to the drafting of preliminary
regulations for cryogenic tank vessels.
ABS participated in this activity and
contributed to the formation of some of
the basic principles of LNGC design.
At the time, ABS rules had
requirements for refrigerated cargo
The feedback of surveyors has been an essential element in the development of installations for ships carrying
class society rulebooks for gas carriers refrigerated foodstuffs. However, these

68 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


rules were not applicable for ships Special Liquid Cargoes, was delivered to an RINA had generally relied on its rules
intended to carry LNG. To fill the gap, audience in Sandefjord, Norway in 1964. for oil tankers. The new 1966 rules
ABS introduced a new Section 24 in Nippon Kaiji Kyokai (ClassNK) specifically addressed gas carrier cargo
the 1970 edition of its rules specifically developed its rules for refrigerated tanks, piping and vent systems as well
covering the construction and and pressure-type gas carriers in 1959. as other safety features.
classification of steel vessels intended for Goshu Maru, the first ship classed with Classification societies took on
the carriage of liquefied gases. NK to carry LPG, was delivered by board the recommendations of the
The French classification society Mitsui Engineering and Shipbuilding in IMCO Code for the Construction and
Bureau Veritas (BV) has been closely October 1961. This ship was a combined Equipment of Ships Carrying Liquefied
associated with the development of crude oil and LPG carrier with five Gases in Bulk after it was published in
gas carriers since the very beginning of fully refrigerated prismatic LPG tanks 1976. Most class societies had taken an
this new technology. The society’s early providing a total capacity of 11,300m3. active part in developing the Code’s
involvement began in 1953 with the The ship design, in which 90 per cent recommendations. By the time this
classification of various pressurised LPG of the available space for cargo was set of provisions became the IMO’s
carriers built in Europe, mainly under devoted to crude oil, was based on International Gas Carrier (IGC) Code,
the French and Danish flags. guidance plans from Esso and the ship class societies had incorporated the
In 1958 BV became the first was dual classed with ABS. essence of the Code’s recommendations
class society to publish special Registro Italiano Navale (RINA) into their rulebooks.
recommendations for LPG carriers in published its rules for ships transporting The success, progress and exemplary
its rules. These provisions were drawn liquefied gases in pressure vessels safety record of LNG carriers over
up for vessels involved in the carriage in 1966. The rules were based on the the past 50 years owes much to class
of liquefied gases such as butane and society’s experience during the building societies. The dedication, co-operation
propane at full pressure. BV followed this of six fully pressurised LPG carriers and foresight of their technicians,
up with the publication of a guidance built in Italy since 1956. During the researchers and surveyors have been
document entitled Technical general construction of these small gas carriers unparalleled. SH
conditions governing the sea transportation
of liquefied natural gas in 1962. To assist
in the compilation of the guidance
document, the Paris-based society had
established, within its naval technical
committee, a special commission made
up of representatives from Gaz de
France, shipowners, shipbuilders, steel
manufacturers and other interested and
duly qualified persons.
Det Norske Veritas (DNV, now DNV
GL) has had gas carriers in its class since
the late 1940s. Hydro and Herøya, a pair
of 1,454m3 anhydrous ammonia carriers,
were converted on behalf of Norsk
Hydro in 1949 and 1950. The early DNV
work on gas carriers was formalised in
July 1960 when its research department
published a document entitled Preliminary
recommendations for the design and
construction of ships for the transport of
liquefied gas.
DNV’s first comprehensive rules for
gas carriers were published in 1962 in its
Rules for the construction and classification
of steel ships as ‘Chapter XIV –
Recommendations for the design and
construction of ships for the transport of
liquefied gas’.
In the early 1960s DNV’s director of
research Egil Abrahamsen was to the fore
in presenting the extensive guidance on
the classification of gas carriers compiled
by his society. His paper Special Ships
for the Transport of Liquefied Gas, from
the Classification Viewpoint was heard
in Oslo in 1960 while Gas Transport and
Ship Classification was presented to API Extensive research and testing programmes form a key part of class society
in 1963. Another paper, The Carriage of involvement with LNG carriers

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 69


LNG Shipping at 50|the safety regime

Training – the bedrock of safe


LNGC operations
Chris Clucas* shows how LNG carrier training starts with an understanding of
the seeds of today’s the basic physics and chemistry of natural gas
sophisticated LNG carrier
training regime were
sown right at the start
of this enterprising and
challenging new industry

H
owever tentative it may have
been in its earliest days,
LNG transportation took
hold quickly and went on to become
a great success – both technically and
commercially. LNG offered a clean and
attractive alternative to gas derived from
coal gasification or naphtha reforming
and to other hydrocarbon fuels.
The investment in liquefaction plant and
shipping enabled companies to cash in on to be given top priority. A measure of the Early LNG carriers were steam
gas assets that were otherwise stranded or success of the LNG shipping industry’s turbine-driven vessels of relatively
flared. This became increasingly important ongoing commitment to minimising risks small size, in the 25,500–75,000m3
as environmental concerns developed and is the exemplary safety record achieved range. The relatively high cargo
oil reserves became scarcer. over the past 50 years. tank surface-to-volume ratio and the
The pioneering exports from If asked what makes the LNG insulation technology at the time meant
Algeria, Libya and Alaska were soon business unique and why a quality there was a comparatively high cargo
joined by those from Brunei, Abu training regime is so important, there boil-off gas rate to deal with. In order to
Dhabi and Indonesia and within the is no need to look beyond the ships avoid wasting this valuable product, it
short span of 10 years the global LNG themselves. From the birth of the was used as propulsion system fuel in
trades had developed into the pattern industry LNG carriers have always been the ship’s boilers. Because ship service
we recognise today. regarded as rather special. They are, speeds were usually chosen to match fuel
The subsequent expansion of in effect, a ‘floating pipeline’, linking availability, this led to service speeds that
these trades was more evolution than gas exporters and importers where no were higher than the average for the time.
revolution. The industry favoured pipeline alternative exists. Of course, most of the LNG carriers
established commercial practices, Also, given the very nature of the ordered today are dual-fuel motor
proven liquefaction plant technology trade – which is closely linked to the ships and managing these propulsion
and reliable ship designs. Ship size fuel requirements of public utilities – the systems requires a completely different
increased only marginally over the first reliability of LNG deliveries has always set of engine room skills. At the same
quarter of a century, in tandem with been of paramount importance. The need time, steam ships still account for the
discreet rises in LNG production plant to provide a continuous, seamless flow largest part of the fleet, so the industry’s
capacity. The conservative approach and to keep the supply chain functioning retention of a body of engine room staff
was understandable, as the industry according to tight contractual terms is one familiar with the operation of steam
gained familiarity with what is a of the key differences between LNG ships turbines is essential.
challenging cargo and accommodated a and most other liquefied gas carriers. Given the international nature of the
relatively slow buildup in trade in the The highly engineered systems and shipping industry, it is perhaps surprising
1970s and 1980s. equipment needed to contain and handle to note that IMO’s first set of provisions
LNG presents certain risks when large volumes of valuable, cryogenic aimed at standardising maritime training
carried as a cargo in significant volumes. cargo make LNGCs expensive ships. In worldwide was not introduced until
Its vapours are flammable and its the early days it was possible to build 1978. However, for gas carrier operators
cryogenic carriage temperature of seven (single-hull) very large crude this Standards of Training, Certification
–162˚C requires special precautions. The carriers (VLCCs) for the price of a single and Watchkeeping (STCW) Convention
shipping industry realised early on that if LNGC. The high cost of entry ensures proved to be an excellent example of
LNG was to gain and maintain a place in that the LNG domain is open only to the joined-up thinking.
the global energy mix, safety would have committed shipowner. The ‘Lakey Group’ had just completed

70 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


the International Gas Carrier (IGC) maritime educational faculties in setting
Code under the auspices of IMO and up steam training courses. Quite simply,
the International Chamber of Shipping there are very few steam engineers
(ICS) had likewise just published the ICS available today who can serve as
Tanker Safety Guide (Liquefied Gas). instructors and pass on their specialist
The establishment of SIGTTO was to practical experience.
follow in 1979. Highly sophisticated cargo-handing
The IGC Code recognised that simulators are an important part of today’s
operations onboard many liquefied gas training regime and, most recently, the
carriers involve product flows, something applications have been made compatible
not usually encountered on other cargo with laptop computers. This development
ships. This situation is recognised in has brought highly realistic simulation
the IGC Code in a special chapter on training within even easier reach of LNG
operational requirements, an unusual industry participants. Amongst other
inclusion for a code dedicated to design, things, simulators enable students to
construction and equipment standards. become familiar with new technologies in
The draft syllabus for gas carrier Chris Clucas a safe environment and to try out possible
training in the STCW Convention was alternative scenarios that would be
reviewed and amended by the Lakey easier for officer trainees to comprehend unthinkable onboard a trading LNGC.
Group. This contribution ensured that how equipment functions and why The LNG shipping industry is
the training courses would match the gas cargo-handling operations are carried out poised at the start of another period
carrier equipment requirements. in certain ways and sequences. of rapid expansion. While this will no
While STCW may have formalised Familiarity with the cargo’s doubt dilute overall experience levels,
and harmonised gas ship training, the chemistry and physics similarly it will also open the market to further
practice had begun long before work facilitates an understanding of first aid, advances in technology. Innovation has
started on the STCW Convention. The safety equipment and gas detection. already started to make itself apparent
Methane Pioneer crew for the historic 1959 An appreciation of the cryogenic nature in recent years, in terms of floating LNG
trial shipments were selected from the sea of LNG also leads to an appreciation production vessels, small-scale LNG
staff of Stephenson Clarke, a venerable of the effects of a cargo spillage on the carriers, LNG bunkering vessels and
British shipping company dating back conventional parts of the ship’s structure. LNG-powered ships of all types.
to 1730. While this Methane Pioneer crew The standards laid down in IMO’s In such circumstances the demand
may have been much more familiar with STCW Convention are deemed to be the for training will increase markedly. A
the coastal coal trades, they were highly minimum acceptable for the shipping sound LNGC training regime has been
competent seamen. industry. To bridge the gap perceived established over the past 50 years and
Furthermore the cargo equipment to exist between classroom training is available for participants to not only
on the vessel was handled exclusively and practical experience, SIGTTO led make use of in the most appropriate way
by a team of chemical and gas engineers an initiative to develop ‘competency but also help fine-tune and update for
familiar with the liquefaction of natural standards’ for LNG carrier crews some the benefit of the industry as a whole.
gas and industrial air gases, including on 10 years ago. A strong driver for this Seafarer training should not just be
behalf of the NASA space programme in initiative was the accelerating pace of limited to the refining of operational
the US. These engineers were augmented change in the LNG industry and the skills. We also need to identify and
on the transatlantic runs to Canvey need to maintain operational standards nurture the leaders of the future.
Island by some naval architects from the during a period of rapid expansion.
group that designed and built the ship’s The resultant SIGTTO Competency * Group fleet director at Bernhard Schulte
containment system. Standards set out the underpinning Shipmanagement Group, Chris Clucas
There was so much at stake for this knowledge required and what the has enjoyed a long and varied career in
trial Methane Pioneer programme that ship officer needs to know in order the LNG and LPG shipping business,
training was seen as an essential and to achieve the effective performance including extensive experience delivering
integral part of the process of transporting required in carrying out a particular training courses around the world.
LNG by sea. This philosophy has been operation. The standards also recognise
retained up to the present. Excellence the interdependence of different
in training goes hand-in-glove with departments, e.g. between the deck and
excellence in operation, and smooth engine room teams when gas vapour
operations provide the LNG shipping from the cargo tanks is supplied as fuel
industry with its license to operate. That for the propulsion system.
commitment starts at the top, with a This emphasis on ‘input and output’
shipping company’s senior management, in the SIGTTO Competency Standards
and encompasses a variety of shore staff. was ahead of its time in many ways
The key purpose of any LNG training and is now seen as an effective way
course is to explain how to operate the of setting out training standards. As
ship safely. This in turn requires a certain part of the overall initiative, SIGTTO
level of understanding of the fundamental developed Competency Standards for Simulator training has an important
chemistry and physics of gases. After these Steam Engineers. The Society recognised role to play in the cadet’s overall
basic concepts are understood, it is much the limited availability of guidance for training programme

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 71


the safety regime|LNG Shipping at 50

LNGC fit-for-purpose assessments


Amongst the intangible benefits of ship vetting programmes are the improvements
in the quality and safety of ships and crews that can accrue

T
he vetting of LNG carriers has the external condition of a ship and the the fleet in general and some of the
not become an integral element standard of operations onboard, they are pioneering vessels in particular, is
of the operation of such vessels not structural surveys and do not cover the structural condition of ships. The
until relatively recently. In the early days inspections of internal or void spaces. earliest ships have been put through
LNG ships would be engaged on long- The SIRE system has been taken up life extension refurbishments at around
term projects shuttling cargoes between by the LNG shipping community as an 20 years of age to provide them with
dedicated terminals, and charterers important vetting tool. Amongst other another long lease of life. As part of
would be extremely familiar with the things, the use of SIRE as a centralised these rigorous life extension projects,
ships they employed and their general system helps reduce the number of the class society overseeing the work
condition and performance. ship inspections required and eases the will provide the vessel with a Condition
In the late 1990s, however, spot burden on ship crews. Assessment Programme (CAP) rating.
cargoes and short-term contracts began But SIRE inspections are only one More and more vetting departments
to feature in the LNG trades, and vessels part of any vetting programme. The are requiring a CAP rating of at least
began to call at terminals they had not vetting team will also make use of a certain minimum standard before
previously visited. In the circumstances relevant vessel information arising vessels of a certain age, type or size
charterers, buyers, terminal operators from classification society records, port will be considered for employment.
and sellers needed to assure themselves state inspections, flag administration Although age is not necessarily an
that the condition, operation and data, casualty records and the previous indicator of ship quality, its structural
ownership of any third party vessel they operational performance of not only the condition needs to be taken into account
were considering making use of was up ship itself but also other vessels in the in the vetting process.
to an acceptable standard. same fleet. The third key element in the LNG
For guidance the LNG industry On a par with the condition carrier vetting process, besides the
turned to the oil tanker, chemical tanker of a vessel and the state of its assessments of the quality of a ship and
and LPG carrier sectors, where short- operation is the standard of the its suitability for the intended use, is the
term trading and spot voyage fixing was vessel’s management. On the vetting question of ship/shore compatibility.
prevalent and where a sophisticated department’s agenda will be a review Factors that need to be considered are
ship vetting regime was in place. of the management systems that the compliance with local and national
Companies involved in those sectors shipowner or operator has in place. regulations; ship dimensions versus any
were acutely aware of the perils that Such reviews are carried out to terminal limitations; cargo-handling
attached to the employment of a tanker assess the operational and technical and mooring equipment; security
or LPG carrier subsequently found to be competency of the company behind the arrangements; waterway restrictions;
substandard. If such a vessel was to be vessel in question. and weather conditions. Furthermore
involved in an accident that jeopardised Another vetting consideration that terminal feedback can be utilised in ship
lives, property and/or the marine has increased in importance in recent vetting assessments and the process can
environment, their reputations could be years, in tandem with the ageing of be reciprocal. MC
irretrievably damaged. They established
vetting departments whose sole purpose SIRE inspections cover the operational
was to assess the quality of ships and standards in play onboard a ship as
their management. This data could then well as its external condition
be measured against their own in-house
acceptance criteria to determine if a
candidate ship should be selected.
In 1993 the Oil Companies
International Marine Forum (OCIMF),
the industry body representing users of
tankers, developed the Ship Inspection
Report (SIRE) system as a voluntary,
industry-wide programme to assist
in the vessel vetting process. SIRE is
a very large database of up-to-date
information about tankers, based
on vessel inspections carried out by
independent, third party specialists
qualified and certified to undertake
such work. While SIRE reports cover

A SIGTTO/GIIGNL commemorative issue


Borgøy and Bokn bunker with
LNG at their home port of Kårstø

Escort tugs boost LNG port safety


I Research into what
n the operational cycle of an LNG terminal operators will typically ask
carrier, vessels face the greatest level tug operators, “Can you provide tugs
of risk at the ship/shore interface. It
LNG terminals require of that will safely bring the LNG carrier
is here where gas ships come into close their tugs has resulted alongside and berth it in sea states with a
proximity with other port traffic and in a breed of vessels significant wave height of up to a 3m?”
where the chances of a grounding or with superior escort and The goal of providing escort tugs
collision incident are at their highest. that are fit for purpose was greatly
The ship/shore interface begins in the
seakeeping capabilities facilitated by the SAFETUG joint
port approaches, when the LNG carrier industry project (JIP) coordinated by
takes on a pilot and begins the final leg Marin in the Netherlands and supported
of its voyage. The passage towards the and regasification units (FSRUs) as a by oil and gas companies, tug owners,
terminal berth is carried out at a pre- means of fast-tracking LNG purchases at major equipment suppliers and a few
agreed speed and with an exclusion much lower cost than the shore receiving consulting naval architects.
zone in force around the vessel. terminal option. Such FSRUs also tend to Completed in 2010, the two-phase,
The other essential element of the be placed on jetties in exposed locations five-year SAFETUG study provided the
LNG carrier berth approach is the tug and in some cases are moored to turret participants, by means of model testing,
escort. Escort tugs were deemed to be buoys in deep water at true offshore sites. computational fluid dynamics (CFD)
an eminently sensible safety measure for Another factor in the escort tug analyses and related research, with
oil tankers navigating confined waters equation is ship size. LNG carriers have the basic tools to enable a reasonable
following the grounding of the crude oil high freeboards and their overall size prediction of the ‘operability’ of tugs in
carrier Exxon Valdez in Alaska’s Prince has been increasing in recent years, in a specified sea state condition.
William Sound in March 1989. tandem with the growth of the LNG Although the experience of the tug
The concept was quickly taken up for industry, the expanding network of master remains the key factor in safe
the large number of new LNG terminals export and import terminals worldwide operations, the JIP established a level of
that were built in the 1990s and into and the drive for economies of scale. understanding that has allowed the design
the early years of the new century. The ‘Conventional size’ LNGCs ordered 30 of better, safer and more capable tugs for
safety role of the escort tug is particularly years ago were commonly of 125,000m3, hostile environments. One conclusion of
important for LNG terminals as most such whereas today cargo-carrying capacities SAFETUG was that attempting to handle
facilities are located outside inner harbour of 170,000m3 are usually specified. the escorting of ships in conditions with
areas, often at exposed locations where The combination of large LNG carriers significant wave heights greater than 3m
fairly significant sea states may prevail. and terminals at exposed locations is not likely to be successful, at least not
An increasing number of LNG calls for escort tugs with exceptional with current tug designs.
importers are specifying floating storage capabilities. LNG carrier owners and In a typical escort tug operation at an

74 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


the safety regime|LNG Shipping at 50

LNG terminal the arriving LNG carrier operate receiving terminals. The Milford the four Costa Azul tugs. The winches
will be joined by four tugs in the outer Haven complement comprises four are able to achieve the constant tension
port approaches. One of the quartet will RAstar 3400 tugs, each with an 80-tonne requirement in sea conditions with wave
be tethered to the stern of the gas ship BP, a 90-tonne BP RAstar 3600 tug and a heights of up to 3m.
and this vessel will be able to exert a 105-tonne BP RAstar 3900 vessel. In common with many sectors of the
braking or steering force in case of an The most notable difference between shipping industry, the drive to reduce fuel
emergency such as the LNGC losing typical harbour operations and those consumption and harmful atmospheric
power while en route. The escort tugs at offshore/exposed terminal locations emissions is also impacting the tug
must be able to maintain a speed that is in the type of deck machinery, market, for both harbour and offshore
enables the gas carrier to continue at its particularly the design of the main applications. The load profile of an
port approach speed of up to 10–12 knots. hawser winches. While there are a few offshore terminal tug, with more extended
Two principal escort tug design tugs in harbour operations which have use of higher power levels, can place such
concepts have been developed. The first winches with a degree of ‘render/ vessels in a more favourable position as
is the high-performance, ‘skeg-forward’ recover’ capability, it is essential regards early recovery of investments in
Voith tug while the second is the to have this attribute in offshore hybrid or similar power configurations.
azimuthing stern drive (ASD), or Z-drive, applications. This is because wave- Over the past year the LNG power
escort tug with indirect towing capability. induced loads in the towline can easily option has made a breakthrough in the
Following a rapid evolution in design, exceed typical line breaking strengths, escort tug sector. Buksér og Berging of
modern ASD tugs are able to generate even with large margins in safe Norway has recently put two LNG-
significant indirect steering forces and working loads. fuelled tugs, Borgøy and Bokn, into
thus provide a performance which is A rather extreme example of this service at the Kårstø gas terminal on the
directly comparable to that of a Voith tug. render/recover capability can be found country’s southwestern coast. Built by the
The latest ASD tugs make use of hull on the tugs developed for operation at Sanmar yard in Turkey, the vessels are
forms that are much improved on those the Costa Azul LNG terminal on Mexico’s on charter to Statoil and in service at a
of the early tugs of this type and they Pacific Coast. The tugs are operated by terminal that handles a larger volume of
are also fitted with large ‘escort skegs’. Servicios Marítimos de Baja California of LPG and ethane tanker shipping than any
These design features, combined with Mexico, a joint venture between Moran other port in Europe. Each of the pair is
a better understanding of the physics Towing and the Boluda group. powered by two Rolls-Royce Bergen lean-
of escort operations, have proven that a Because the terminal is located burn gas engines fuelled solely by LNG.
properly designed ASD tug can fulfil all on a lee shore in an area exposed to China State Shipbuilding’s Huangpu
the requirements of a ‘true’ escort tug. Pacific swells, the owner’s specification yard is also building two LNG-fuelled
One naval architect firm that has demanded that each tug and its winch escort tugs, each powered by twin
devoted considerable effort to developing must be able to sustain a constant Wärtsilä 34DF dual-fuel engines. The
a range of effective ASD escort tug line pull of 75 tonnes throughout the duo have been constructed for the state-
designs is Robert Allan Ltd of Vancouver entire terminal approach in a 2m-plus owned China National Offshore Oil
on Canada’s west coast. As part of the significant swell. Markey Machinery of Corp (CNOOC) and for operation at
process, the company developed its own Seattle, Washington designed the 520kW, the new Zhuhai LNG import terminal
model testing programme, the initial double-drum winch with Asymmetric on the western flank of the Pearl River
focus being aimed solely at evaluating Render/Recover™ capability fitted on Delta. MC
the hull characteristics that achieved the
highest indirect forces. The Robert Allan The SAFETUG research yielded a
research evaluated tug performance as a new set of tools enabling the design
function of a range of design parameters, of tugs tailored to the demands of
each specific operating area
including basic hull geometry and
proportions, sloped hull sides, sponsoned
hull sides, skeg geometries and positions
and tow-point position.
The company’s investigations into
optimised escort tug hull forms resulted
in the development of the company’s
RAstar class vessels. This series now
includes tugs from 27 to 39m in length,
with bollard pulls (BPs) ranging
from 70 to 120 tonnes. These designs
have proven successful in numerous
offshore/exposed terminal applications,
particularly at LNG terminals.
For example, there are four RAstar
3600 tugs in operation for Smit Lamnalco
at the Balhaf export terminal of Yemen
LNG, each with a BP of 90 tonnes, while
Svitzer has six RAstar tugs in service at
Milford Haven in South Wales, where
Dragon LNG and South Hook LNG both

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 75


LNG Shipping at 50|the safety regime

Sterling results from


Progress, were in service under a 15-year
gas purchase agreement signed by the
UK and Algeria.

safety-first focus
Since the early days of LNG
transportation, there have been many
changes to the industry. LNG vessel size
has increased considerably, especially
since the start of the new millennium.
The LNG shipping industry has built up an exemplary Whereas the average cargo-carrying
safety record over its 50-year history, and those few capacity of a conventional LNG carrier
incidents that do occur provide valuable lessons was 125,000m3 up to the mid-1990s, it
has been moving steadily upwards since
then and such newbuildings now fall in
the 160,000–175,000m3 size range.

I
n the 50 years since they loaded their remarkable safety record is the fact that The LNG carrier fleet also includes
first commercial shipment, LNG the International Gas Carrier (IGC) 31 Q-flex ships of 216,000m3 and 14
carriers have safely delivered over Code was developed based on actual Q-max vessels of 266,000m3. These gas
77,000 cargoes. These consignments experiences in the early days of LNG carriers were ordered a decade ago to
all reached their destinations with no transport and our industry’s ability help Qatar realise economy-of-scale
breach of a cargo containment system to share lessons learnt and to develop benefits in shipping its cargoes to world
and with no onboard fatalities directly universally accepted best practices. markets. They remain by far the largest
attributable to the cargo. This is a very Credit also needs to be given to the LNG carriers trading today.
impressive, in fact unprecedented, pioneers who contributed first to the Fleet growth has also picked up a
safety record for the carriage of liquid development of design standards and head of steam over the past decade. The
hydrocarbons by sea in bulk. operating procedures during the early number of LNG carriers in the current
This exemplary safety record is days of liquefied gas shipping and fleet reached the 400-ship milestone in
due to several reasons. These include, then to the development of the IGC April 2014. With over 125 such vessels
but are not limited to, a strong, Code, with its safety margins and safe on order, the 500-ship mark is due to
overarching safety philosophy; robust design provisions. They played a key be attained in late 2016. The industry’s
equipment and systems design; role in laying the foundation stones on record of achievement in terms of fleet
good operational and maintenance which the industry’s excellent safety growth is made all the more notable by
procedures; operating in excess of the performance has been built. the fact that it was not until 1997 that
minimum requirements and according The pioneering cargo of LNG was the LNG carrier fleet reached the 100-
to best practice guidelines; and high carried across the Atlantic Ocean by the ship landmark.
standards of training coupled with 5,000m3 Methane Pioneer at the start of a LNG carriers are also amongst the
competency verification. series of trial shipments in 1959. By 1964 most durable of all ships. Several have
Amongst other factors that have the first purpose-built LNG carriers, the successfully traded up to and beyond
contributed to LNG shipping’s 27,400m3 Methane Princess and Methane their 40th year. In 2013 approximately
10 per cent of the LNG carrier fleet
Valuable lessons have been learned from those cargo-handling equipment was in excess of 30 years of age. Due
incidents that have occurred at the ship/shore interface to the industry’s requirement for a safe
and reliable performance, rigorous
maintenance routines and good
housekeeping practices are given top
priority on these high-value vessels.
Some older vessels have been
converted into floating storage
and regasification units (FSRUs), a
modification which effectively gives the
vessel a new lease of life. In addition
a contract has recently been signed
under which a 1975-built LNGC will
be converted into a floating LNG
production (FLNG) vessel. As a result
of FSRU and FLNG conversions, it will
not be long before some LNG ships go
beyond 50 years of active service.
In the delivery of 77,000 cargoes
some minor incidents and near misses
have occurred within the overall fleet.
The Society of International Gas Tanker
and Terminal Operators (SIGTTO)
maintains a highly detailed database
of incidents which have taken place

76 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


onboard LNG vessels and within
terminals. The data is analysed in the
drive to identify causes and minimise
the risk of recurrences.
Incidents to date have mainly
involved problems with machinery
and cargo-handling systems and
equipment. The machinery incidents
include loss of propulsion and other
system failures and blackouts. Most
of the cargo-handling incidents have
occurred at the ship/shore interface,
especially during connection and
disconnection of the marine loading
arms on the jetty.
LNG carriers have also been
involved in three high-speed grounding
incidents. Although the vessels suffered
substantial bottom damage as a result of
the groundings, in no case was a cargo The SIGTTO Competency Standards help cadets target what they need to know
containment system breached. There
have also been other LNGC groundings and remedial measures introduced. In huge explosion that may harm people
in port areas when the vessels were this case new plant designs eliminated and property in the vicinity. The public
proceeding at slower speeds. Again, the need for boilers, which have been needs to learn that these vessels are
containment systems have remained replaced with more efficient gas-fuelled robust ships, soundly designed and
intact in each of these occurrences. turbines and compressors. constructed and well equipped with
LNGCs have also been involved The LNG industry continues to safety and emergency systems.
in a few collision incidents, including expand and introduce new technologies. The public also needs to be aware
two in the last 18 months. In the first a Larger ships with new types of that catastrophic events caused by
Q-flex LNG carrier and a container ship propulsion system are now in service hydrocarbon gases in the liquid phase
collided in the Singapore Straits and in and the fleet continues to grow apace. are few. As an example, in a fire accident
the second an LPG carrier and an LNG FSRUs are also now part of the industry scenario refrigerated liquefied gas tanks
carrier came together in Tokyo Bay. and FLNG vessels are about to be. All can burn until the fuel they contain is
Methane Princess, the first LNG carrier these advances ensure that there are consumed but they are highly unlikely
in commercial service, was struck by the many challenges in the liquefied gas to explode.
vessel Tower Princess while berthed at shipping and terminal industry today. Liquefied gas cargo-handling
the Canvey Island terminal in the UK Not least of these challenges procedures can be complex and the cargo
and the impact necessitated repairs to is the supply of ship crews, shore itself is potentially hazardous. For these
the gas carrier’s side shell. In another support staff and trainers to provide reasons, personnel operating gas carriers
well-known incident Norman Lady, the required number of trained and and gas berths require a thorough
while proceeding through the Strait of competent staff needed in an era of understanding of ship and shore
Gibraltar, was, almost unbelievably, unprecedented growth. equipment and cargo properties. They
struck by a US Navy submarine as it In respect of training, the SIGTTO need to have available good operating
rose to periscope depth. competency standards for crews procedures so as to avoid accidents, and
As was the case with the grounding onboard both LNG and LPG vessels emergency plans should be in place in
incidents, no LNG carrier containment have become the industry best practice case an accident does occur.
system was compromised as a result recommendation. The standards LNG is increasingly being carried
of the collisions. This achievement is a provide operators with guidance as as a cargo at sea in ISO containers on
legacy of the extra safety margins and safe to the specific competencies each conventional container ships and the
separation distances built into the original individual should possess before use of LNG as a marine fuel also brings
rules governing the design of these vessels serving in that rank. These standards with it new risks and fresh challenges.
by the LNG shipping industry’s founding are above and beyond the minimum A robust safety regime has been
fathers mentioned above. requirements of IMO’s Standards of established and it is incumbent upon the
As regards LNG terminals the most Training Certification and Watchkeeping shipping industry to make appropriate
serious accident was the explosion that (STCW) Convention. There is similar use of it, and, where necessary, adapt it
destroyed three of the six liquefaction competency guidance available for to suit particular circumstances.
trains at the Skikda export terminal in terminal operators and their staff. We look forward to celebrating 50
Algeria in 2004. The explosion occurred Educating the public is extremely years of commercial LNG shipping
during a routine boiler maintenance important for liquefied gas shipping, and in October 2014 and also, in the same
operation and was due to insufficient the public needs to be made aware that month, 35 years of SIGTTO. We also
purging of the boiler. Some 26 workers gas carriers are not the “floating bombs” look forward to this very responsible
were killed by the blast and 74 injured. that some scare-mongerers portray them industry continuing to ensure the safe
As with all incidents in the LNG sector, to be. Public perception is often that an transportation of liquefied gases by
detailed investigations were carried out incident on a gas carrier will result in a sea. AC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 77


Cheniere’s LNG Network

SPL Construction – April 2014

Sabine Pass Liquefaction First LNG


~1,000 acres in Cameron Parish, Louisiana
40 ft. ship channel; 3.7 miles from coast From SPL
2 berths and 4 dedicated tugs
Expected
2015
5 LNG storage tanks, 160,000 m3 each (~17 Bcfe total)
6 liquefaction trains*, ~27 mtpa total
ConocoPhillips Optimized Cascade® Process

Corpus Christi Liquefaction artist rendition

Corpus Christi Liquefaction First LNG


Houston
700 Milam Street, Suite 800
~1,000 acres owned or controlled by Cheniere
45 ft. deepwater channel, 13.7 miles from coast From CCL Houston, Texas 77002 +1 713 375 5000

Expected
London
2 protected berths 5th Floor, Berkeley Square House

2018
3 LNG storage tanks, 160,000 m3 each (~10 Bcfe total) Berkeley Square
3 liquefaction trains, ~13.5 mtpa total London W1J 6BY +44 (0) 203 214 2700

ConocoPhillips Optimized Cascade® Process www.cheniere.com

* trains 1- 4 (18 mtpa) under construction


the middle years|LNG Shipping at 50

Little Das Island makes a big


LNG contribution
Located on a small,
Arriving in Tokyo Bay from Das Island, Umm Al
remote Gulf island, Abu Ashtan was one of the first Moss LNG carriers to
Dhabi’s 37-year-old be designed with only four cargo tanks

terminal was the first LNG


export complex to be
built in the Middle East

I
n the early 1960s Sheikh Zayad Bin
Sultan Al Nahyan, president of the
United Arab Emirates and ruler of
Abu Dhabi, and Sheikh Khalifa Bin
Zayad Al Nahyan, the Abu Dhabi
crown prince, decided that something
needed to be done to halt the wasteful
flaring of the associated gas that
came with the country’s rising oil Three ships were built to service with four to be built in Japan and four
production. They issued directives the Abu Dhabi project, all owned by in Finland. The newbuildings were to
which called for the valuable gas to be Gotaas-Larsen Shipping. Hilli was replace the older ships on the route.
captured and marketed. delivered by Moss Rosenberg Værft of The four 137,500m3 ships built
The leadership’s aspirations were Stavanger, Norway, in December 1975 in Japan were designed with five
fulfilled on 29 April 1977, when while sisterships Gimi and Khannur Moss spherical cargo tanks, and the
the 125,000m3 Hilli departed Das followed in June and July 1976, construction was shared between
Island with the country’s inaugural respectively. Each vessel sported six three yards. As the lead yard, Mitsui
LNG cargo, bound for Japan. Hilli Moss spherical cargo tanks. Engineering and Shipbuilding in Chiba
successfully discharged the shipment at The trio was joined by a fourth built the first and third ships, Al Khaznah
the Sodegaura import terminal in Tokyo vessel, the 1973-built, 88,000m3, and Ghasha. Kawasaki Heavy Industries
Bay on 14 May 1977. The LNG project spherical tank Norman Lady, which was in Sakaide constructed Shahamah, the
helped bring the flaring of associated owned by a Buries Markes/Leif Höegh second ship, while the final ship, Ish,
gas to an end. joint venture. The fleet was chartered to was completed by the Nagasaki yard of
Das Island is a small piece of land Liquid Gas Shipping Company (LGSC), Mitsubishi Heavy Industries. Al Khaznah
in the Gulf, 160km northwest of Abu a firm that had been established to loaded its first cargo at Das Island in
Dhabi City, and its LNG plant is the handle the carriage of Abu Dhabi LNG August 1994.
first to be built in the Middle East. to Japan under a 20-year contract. LGSC The Finnish quartet were built at the
Covering only 2.5km2 in the late itself was a joint venture, comprising new Kvaerner Masa-Yards shipbuilding
1960s, the island’s footprint has been BP, Compagnie Française des Pétroles facility in Turku. Each 135,000m3 in
augmented with further tranches of (CFP), Mitsui and Bridgestone capacity, they were the first LNGCs to
reclaimed land over the years, parts Liquefied Gas. be built in Finland and amongst the first
of which have enabled the expansion In 1980 another Gotaas-Larsen to incorporate a four Moss spherical
of the liquefaction facilities and LNG vessel of the Moss spherical tank type, cargo tank arrangement. The first pair,
storage capacity. the 126,000m3 Golar Freeze, joined Mubaraz and Mraweh, were delivered in
In 1972 Abu Dhabi National Oil the original quartet under a 15-year January and June 1996, while the final
Company (ADNOC) finalised a sales charter. Golar Freeze was completed at two, Al Hamra and Umm Al Ashtan, were
and purchase agreement (SPA) with Howaldtswerke Deutsche Werft in Kiel, completed in January and May 1997.
Tokyo Electric Power Company Germany, in February 1977. The eight newest ships are managed
(TEPCO) covering the delivery of 2 In October 1990 ADNOC and TEPCO by Abu Dhabi’s National Gas Shipping
million tonnes per annum (mta) of LNG signed another SPA under which Company (NGSCO).
and 800,000 tonnes per annum (tpa) of ADGAS would double its production All 13 ships that have been and are
LPG for 20 years. The following year and the Japanese would purchase the being used on the Das Island to Tokyo
Abu Dhabi Gas Liquefaction Company additional LNG cargoes for a further 25 Bay run to serve the ADNOC/TEPCO
(ADGAS) was established to own and years, from 1994. At this point ADGAS agreements have had Moss spherical
operate the Das Island LNG plant. The placed a contract for the construction of tanks. Furthermore they have fulfilled
participants in this joint venture company a third liquefaction train on Das Island as all their delivery obligations admirably,
are ADNOC, Mitsui, BP and Total. well as orders for eight new LNG carriers, without any major interruptions. SH

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 79


INSURERS OF
THE FIRST
COMMERCIAL
LNG CARRIERS
Setting the standard
the middle years|LNG Shipping at 50

Bontang and Arun put


Indonesia on the LNG map
Indonesia fast-tracked development of its gas fields and the construction of two
major terminals to become the world’s leading LNG export nation

I
ndonesia despatched its first LNG Shipbuilding (MES) handed over Senshu that year the three-tank ship was
cargo, from the Bontang plant in East Maru and Wakaba Maru. delivered by KHI’s Sakaide yard to
Kalimantan to the Senboku 2 terminal The ships were owned by various MCGC International in fulfilment of a
in Japan for Osaka Gas, in August 1977. consortia of Japanese companies, supply contract signed by Pertamina
This shipment, onboard LNG Aquarius, all of whom were to become major and MOL on behalf of several small
was made only five and one-half years players in the carriage of Japanese Japanese gas companies. Surya Aki
after the discovery of gas in the nearby LNG imports during the years that transported LNG from Bontang to the
Badak gas field. The country’s second followed. Ownership of the vessels Hatsukaichi terminal for Hiroshima Gas,
LNG plant, at Arun in northern Sumatra, was shared between Japan Line, K to Kagoshima for Nippon Gas and to
opened for business in October 1978, Line, Mitsui OSK Lines (MOL), NYK, Senboku for Osaka Gas.
again with an inaugural cargo to Japan. Showa Line and YS Line. Two new In their heyday Bontang’s eight
Pertamina, the Indonesian state oil operating companies were formed liquefaction trains and Arun’s six
and gas company, had signed long- to serve each of the Indonesian provided Indonesia with a clear lead at
term gas sale and purchase agreements terminals; Badak LNG Transport had the top of the LNG exporters league table.
with Japanese electricity and gas three ships in its fleet and Arun LNG However, dwindling gas supplies have
utility companies in December 1973 Transport four. meant that output at both facilities has
to initiate the country’s involvement The new phase of the Indonesia- been on the decline over the past decade.
with LNG. Four new import terminals Japan trade began in August 1983 when Although a third LNG export terminal, at
were built in Japan for this new trade. Bishu Maru delivered a cargo from the Tangguh, was brought onstream in 2009
The Senboku 2 terminal served Osaka Bontang terminal to Chita for Chubu and two medium-scale liquefaction plants
Gas and Kansai Electric, Chita was Electric Power. In the following month are now under construction in Sulawesi,
for Chubu Electric and Tobata was for Echigo Maru loaded its first cargo at the this new capacity does not match the
Kyushu Electric, while Nippon Steel Arun plant for delivery to Niigata on extent to which output from Bontang and
and Kansai Electric made use of the behalf of Tohoku Electric Power. Arun has been shrinking.
new Himeji facility. Pertamina and Korea Gas Corp Ironically LNG is poised to play
Pertamina and Burmah Gas Transport (Kogas) signed an LNG supply contract an even greater role in the country’s
signed a 20-year transport contract for in 1983. Upon completion of Korea’s energy mix in the years ahead. Several
this trade in September 1973, following first import terminal, at Pyeong Taek, LNG receiving terminals are being
which Burmah placed an order for Kogas began importing LNG from built to enable the delivery of gas to the
seven 125,000m3 LNG carriers at the Indonesia in 1986. The inaugural Korean archipelago’s diverse population and
General Dynamics Quincy shipyard in cargo arrived onboard the 129,000m3, industrial centres. One of the receiving
Massachusetts. The ships, known as the Moss spherical tank Golar Spirit. terminals is Arun, which is being
LNG Aquarius series after the lead vessel, Completed by KHI in September 1981, reconfigured to enable cargo discharges.
had five Moss spherical cargo tanks each. the ship was the first LNG carrier to be While cargoes to date have been sourced
LNG Aquarius was the first purpose-built built in Japan. from the country’s own LNG terminals,
LNGC to be delivered from a US yard. In March 1987 Pertamina and Indonesia is currently negotiating its
All seven ships were US-manned and Chinese Petroleum Corp (CPC) signed first supplies of imported LNG. SH
flagged and were operated by Energy an LNG supply contract covering
Transportation Corp. the delivery of 1.5 million tonnes per
In 1981 Pertamina and the Japanese annum (mta) of Indonesian LNG to CPC
utilities signed an extension to the 1973 and Taiwan Power for 20 years from
supply contract. This spurred orders 1990. To fulfil this contract a 137,000m3
for seven additional Moss LNGCs of LNGC was ordered at MHI in Japan.
125,000m3 at three Japanese shipyards. Ekaputra was delivered in January 1990
The ships were delivered between to Cometco Shipping, a joint venture
August 1983 and April 1985 and were between Mitsui OSK and Indonesia’s PT
the first Japanese-flag LNGCs. Kawasaki Humpuss Group.
Heavy Industries (KHI) built Bishu Maru The smallest LNGC built with Moss
and Kotawaka Maru. Mitsubishi Heavy spherical cargo tanks, the 19,100m3
Industries (MHI) completed the trio of Surya Aki, opened up a new trade LNG Aquarius got the ball rolling for
Banshu Maru, Echigo Maru and Dewa from Indonesia to smaller receiving Indonesia on its path to the top of
Maru, while Mitsui Engineering and terminals in Japan in 1996. In February the LNG exporters league table

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 81


Linde and STRABAG – two pioneers join forces to offer full containment
storage systems for refrigerated liquefied gases, such as LNG.

Joint efforts in clean energy.


Linde – a trailblazer in refrigeration technology and a From engineering and procurement to construction and project
world-leading engineering company for industrial gases management, Linde and STRABAG cooperate from beginning
and process plants. DYWIDAG now part of STRABAG – one to end. You can count on the two partners for your storage
of Europe’s major construction groups. The expertise of and respective process installations for refrigerated liquefied
these two companies goes into the innovative, safe and gases, whether for mid-scale import terminals or for
reliable full containment storage systems for refrigerated liquefaction plants of any size.
liquefied gases. Already today, the growing LNG industry
is profiting from this strong partnership.

STRABAG International GmbH


DYWIDAG LNG Technology, Leopoldstrasse 250c, 80807 Munich, Germany
Phone +49.89.360.555-2310, Fax +49.89.360.555-2395, www.strabag-international.com

Linde AG
Engineering Division, Dr.-Carl-von-Linde-Strasse 6–14, 82049 Pullach, Germany
Phone +49.89.7445-0, Fax +49.89.7445-4928, natural-gas-plants@linde-le.com, www.linde-engineering.com
the middle years|LNG Shipping at 50

Slow-build at Bintulu pays


dividends for Malaysia

Tenaga Empat and Tenaga Satu, two of the earliest LNG carriers built for MISC,
are now on station at the Malacca import terminal as floating storage units

In 2003, 20 years and seven liquefaction trains after the first such unit came
onstream at Bintulu, Malaysia became the world’s second largest LNG exporter

W
hen Malaysia’s first for a new three-train plant at the Bintulu ships are engaged in the carriage of
liquefaction train came complex. Termed MLNG 2, this project Bintulu cargoes under direct charters
onstream at Bintulu in the state came onstream in 1995. The process with Petronas, the shipowner has been
of Sarawak in 1983, it was only the ninth was replicated once again and the diversifying its range of activities and
LNG export plant to be commissioned. two-train MLNG 3 project at Bintulu client base over the past decade. One of
It was also the third such facility on the was commissioned in 2003, the year the new customers is Asean LNG Trading
island of Borneo, joining Brunei’s Lumut Malaysia moved past Algeria to become Co Ltd (ALTCO), a company established
and Indonesia’s Bontang terminals. the second biggest LNG exporter in the in 2003 by Petronas to secure the shipping
As with the Lumut project, Shell as world. The new production units and necessary as it develops its own portfolio
well as Japanese buyers and financial debottlenecking of the existing trains have of LNG activities outside Malaysia.
institutions played key roles in bringing boosted total export capacity at Bintulu to Expansion work is not finished
LNG to Malaysia. The energy major had 25.7 mta. The complex boasts six 65,000m3 at Bintulu. Petronas has recently
discovered substantial reserves of gas in storage tanks and one of 120,000m3. sanctioned the construction of a ninth
fields off the coast of Sarawak in the late The MISC LNG carrier fleet grew in liquefaction train at the site. When
1960s but a decade was to go by before tandem with the country’s production commissioned in the first quarter of
steps were taken to exploit this wealth. capacity. The delivery of the 157,600m3 2016, Train 9 will boost LNG production
In 1978 Tokyo Gas and Tokyo Electric Seri Balqis in March 2009 by Mitsubishi capacity at Bintulu to 29.3 mta. Of
Power Co (Tepco) initialled purchase Heavy Industries completed the most liquefaction complexes worldwide, only
contracts covering the output from the recent phase of MISC’s fleet buildup. Ras Laffan in Qatar, with 14 trains now
planned Malaysia LNG (MLNG) scheme. MISC now has an LNGC fleet of 29 in place, has a larger LNG output.
MLNG was to be a three-train facility vessels, two of which were recently Amongst the various LNG projects
with a total production capacity of 6 removed from seagoing service for with which Petronas is involved are
million tonnes per annum (mta) of LNG. conversion to floating storage units two floating production (FLNG) vessels
Under the terms of the sales (FSUs). The pair are now positioned at the currently under construction in Korea.
agreements, Malaysia would have control Malacca jetty-based regasification facility, At the moment, the first FLNG vessel
of the shipping element and would playing a key role in the operation of is yet to enter service and Petronas is
deliver cargoes to Japan on an ex-ship Malaysia’s first LNG import terminal. behind two of the five such vessels
basis. Nominated to own and operate the MISC is a subsidiary of Petronas, the under construction or being converted.
required vessels, Malaysia International Malaysian state oil and gas company and On delivery in 2015 and 2018, the
Shipping Corp (MISC) ordered five the majority shareholder and operator two Petronas FLNG vessels will be
130,000m3 GTT No 88 membrane tank of MLNG, MLNG 2 and MLNG 3. The positioned in Malaysian coastal waters
LNG carriers at two French shipyards. shipowner provides Petronas with the offshore Sarawak and Sabah to enable
The newbuildings were delivered in 1981 transport capacity and flexibility to ensure the development of marginal-size gas
and 1982 and the MLNG plant loaded its a secure and reliable supply of Bintulu fields. The commissioning of the two
first cargo in January 1983. LNG to its full range of contracted buyers. FLNG projects will boost Malaysia’s
More gas was found, as were buyers, Although the majority of the MISC production capacity to 32 mta. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 83


the middle years|LNG Shipping at 50

Land down under


the 44 mta mark, or about double the
1980 trade volume. Japan had already
established its credentials as the world’s

comes up trumps
leading LNG import nation by 1989, and
69 per cent of the LNG moved by sea
that year was discharged at Japanese
receiving terminals. LNG imports met
about 10 per cent of the country’s total
The North West Shelf project, Australia’s first LNG energy requirements in 1989.
scheme, is celebrating its 25th anniversary this year Today the NWS venture remains
and setting a fine example for the country’s many Australia’s largest hydrocarbons project.
Over the past 20 years the original three
new schemes trains were debottlenecked and two
further trains were added at the plant,
boosting the total capacity to 16.3 mta.

T
he big event in the world of LNG in to be provided with only four cargo The modular construction techniques
1989 was the start-up of Australia’s tanks. All previous ships built with used with Train 5 represent a first for
North West Shelf (NWS) liquefaction Moss spheres were designed with five, the LNG industry. The project also uses
plant, the world’s 10th baseload LNG or occasionally six, such tanks. pipeline deliveries to meet 65 per cent of
export facility. The inaugural cargo The cargo tank arrangement gave Western Australia’s gas supply needs.
departed the new Withnell Bay terminal, the NWS vessels a greater beam – The expansion work has included
on the Burrup Peninsula near Karratha, 47.2m – than any LNG carrier yet built. the provision of a second jetty, and cargo
1,500 km north of Perth, on 28 July. The ships’ aluminium cargo tanks are loadings have climbed to the 200 per
The first cargo was entrusted to the almost 40m in diameter. The four cargo annum mark. Exports are now also
125,000m3 Northwest Sanderling, a ship tank configuration made the ships shipped to long-term customers in China
which Mitsubishi had delivered six cheaper to build and repair and easier and Korea as well as to buyers around
months ahead of schedule. The US$9.36 to operate than a five-tank tank ship. the world on an occasional, spot basis.
billion, two-train NWS project itself was The same month that Northwest The original 20-year contract that
commissioned two months earlier than Sanderling departed with the inaugural the NWS project had with the eight
originally planned. Sales of LNG from cargo, the NWS project partners ordered Japanese utilities expired in March
the new Woodside-operated plant, to the final two of the seven 125,000m3 2009. Rather than continue with a
eight Japanese utilities for a period of ships needed to service the project. similar arrangement, it was left to each
20 years, were due to climb to their peak Contracted at the Mitsui and Mitsubishi individual utility to renegotiate its own
level of 6 million tonnes per annum shipyards, each of the ships cost US$200 follow-up sales contact. The original
(mta) by 1993 when a third NWS train million. The NWS project ship scheduling Japanese buyers adopted a more flexible
was due for completion. called for each LNG carrier to make 14 approach during these contract renewal
Northwest Sanderling carried the voyages per year, for a fleet total of 100 talks and most finalised medium-term
inaugural cargo to the Sodegaura voyages per year when all seven vessels agreements, of 10-12 years duration. In
terminal in Tokyo Bay, some 7,000km were in service from 1993 onwards. addition, because several renewals are
and 11 days distant, on behalf of Tokyo The phased start-up of the NWS on a free-on-board (FOB) rather than an
Gas and Tokyo Electric. The series of project did little to add to global LNG ex-ship basis, the Japanese utilities are
spherical tank ships that were built to trade levels in 1989 itself. As a result, playing a greater role in arranging the
transport LNG from Withnell Bay to worldwide movements increased only shipping requirements than was the case
Japan were the first vessels of this type marginally during the year, to top in the past. MC

The NWS project’s Karratha terminal is despatching cargoes to customers in Asia at the rate of four per week

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 85


LNG Shipping at 50|the middle years

Atlantic Basin enjoys a


reviving LNG decade

Spain was the biggest buyer of the output from Nigeria’s first two trains

The Atlantic Basin LNG trades enjoyed a rebirth in 1999, with the commissioning of
the first new liquefaction plants in the region in 25 years

A
s the 20th century drew to a the commencement of operations at only purchase 60 per cent of the Atlantic LNG
close the LNG industry was the second LNG liquefaction plant in the Train 1 output, while Enagas of Spain
rubbing the sleep out of its western hemisphere. North America’s had secured the remaining 40 per cent.
eyes and about to embark upon a first LNG export terminal, at Kenai in The commissioning of the Trinidad
decade of unprecedented growth. Asia Alaska, had come onstream 30 years plant, coupled with an increase in
was putting behind it the economic earlier, in 1969. demand for natural gas in the US,
crisis of the late 1990s that had The new US$1 billion, one-train, particularly for power generation,
temporarily slowed its strong forward 3 million tonnes per annum (mta) LNG and an increase in US natural gas
progress and the first new Atlantic liquefaction plant at Point Fortin in prices, prompted renewed interest in
Basin liquefaction trains in 25 years southwestern Trinidad, known as the LNG in that country. Decisions were
were about to be commissioned. Atlantic LNG project, still represents made to reactivate two mothballed US
In 1999 the global trade in LNG the largest, single investment in the LNG receiving terminals, Elba Island
reached 90.8 million tonnes (mt), Caribbean. It was also the first new, eventually returning to service in 2001
8.4 per cent ahead of the previous year. baseload LNG project in the Atlantic and Cove Point in 2003.
The Asian market, namely imports by Basin in 25 years. With the loading of The increasing demand for natural
Japan, Korea and Taiwan, accounted the Matthew cargo, Trinidad became the gas and the availability of adequate gas
for 76 per cent of the world total. world’s 10th LNG export nation. reserves around the coast of Trinidad
Indonesia was the leading exporter, with The inaugural Point Fortin cargo had already ensured that Atlantic LNG
shipments of 28.3 mt, then Algeria with represented the culmination of a six- would not be a single-train operation.
18.8 mt, Malaysia 14.9 mt, Australia year programme in which adequate Even before Train 1 was commissioned,
7.1 mt, Brunei 6.1 mt, Qatar 4.9 mt and gas reserves were proven; innovative engineering studies had been completed
Abu Dhabi 4.7 mt. contracting mechanisms were employed for two further 3 mta trains at Point
The LNG trade surge in 1999 was in finalising gas purchase agreements; a Fortin and sale and purchase agreements
abetted by the commissioning of six greenfield LNG export plant was built; (SPAs) finalised for their output.
new production trains. Three of the and shipping arrangements secured. Spain had agreed to buy 3.75 mta
units were built for two new Atlantic The then existing LNG projects had of the additional Trinidad LNG and
Basin export projects. The first of the taken, on average, twice that long to contracts had been put out to tender
pair opened in Trinidad in July. When bring to fruition. Cabot LNG of the US, for four 138,000m3 LNG carriers to
the 125,000m3 Matthew loaded the the operator of the Everett terminal and serve this trade. Deliveries were to
first cargo, for shipment to the Everett a company which had recently been begin in the first quarter of 2002.
receiving terminal in Boston, it marked acquired by Tractebel, was contracted to Under the terms of a second SPA,

86 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


for output from Trains 2 and 3, 1.5 subsidiary of Nigeria LNG, ordered two of Qatar’s ambitious export programme
mta of LNG was earmarked for the 138,000m3 spherical tank LNG carriers to meet that demand. The US shale gas
reactivated Elba Island terminal in at Hyundai Heavy Industries. These revolution, unforeseen in 1999, turned
Georgia. As 1999 was drawing to a were the first LNG carriers to be ordered out to have a bigger impact still.
close, the partners in the Trinidad in Korea for foreign owners. The Atlantic Basin LNG market did
project were pushing ahead with plans Algeria, the first country to indeed blossom during the first decade
to market the output from a possible export LNG, also had taken steps to of the new millennium. Shipments to
fourth 3 mta train at Point Fortin. improve its offering to the Atlantic the US, Spain and the UK in particular
On the other side of the Atlantic the Basin LNG market in the late 1990s. surged and three new liquefaction
US$3.8 billion, two-train Nigeria LNG The country’s export volume had plants were built – two in Egypt
(NLNG) project finally came onstream dropped to 12.8 million tonnes in 1995 and one in Norway – to help cater
in October 1999, some 34 years after it and its ageing production facilities for the growing regional demand.
was first proposed by Conch. The 1976- were in need of a revamp. The wide- Furthermore Qatar brought six new
built, 122,000m3 LNG Lagos departed the ranging refurbishment programme 7.8 mta Super Trains into service and
Bonny Island export terminal at Finima implemented by the government a significant part of the output from
in Rivers State with the inaugural cargo, in response succeeded in boosting these facilities was earmarked for
for delivery to Montoir in France on overall production capacity back up shipment through the Suez Canal to
behalf of Italy’s Enel. to the 21 mta level by 1999. A good Europe and the US.
The other customers of NLNG Trains level of utilisation was achieved, The honeymoon was short-lived,
1 and 2 were Enagas of Spain, Botas of as Algeria despatched 18.8 mt to however. The exploitation of shale
Turkey and Transgas of Portugal. Over customers around the Atlantic Rim gas resources in the US meant that the
the following years the Enel cargoes and in the Mediterranean over the country’s imports peaked in 2007, at
were discharged at the Montoir terminal course of the year. 16.2 mt, and then fell away sharply.
in France due to lack of capacity at At the end of 1999 the world Europe’s imports did not top out until
Italy’s then only LNG import terminal  – LNG carrier fleet stood at 114 vessels 2011, when they reached 64.8 mt. The
at Panigaglia terminal near La Spezia. while there were 28 ships on order continent’s purchases have slumped
Under this arrangement France made at nine different shipyards. Some of steadily since then, as the recession
an equivalent amount of pipeline gas the consultancies specialising in LNG following the 2008 banking crisis bit
available to Italy to compensate. trade forecasting got caught up in deeply and soaring Asian demand
The original partners in NLNG the buoyant mood prevailing in 1999 and gas prices sucked available
were the Nigerian government, Shell, and predicted, in their optimistic case cargoes eastwards. Europe’s LNG
Elf and Agip. On commissioning, each scenario, that there would be a need imports fell to 33.9 mt in 2013, a nine-
of the two trains at Bonny Island had for a further 100 new LNG carriers year low.
a capacity of 2.7 mta. The growing over the coming decade, bringing the The Atlantic Basin LNG trades over
demand for LNG and the availability of fleet up to the 250-ship mark by 2010. the coming decade will be very much
significant gas reserves in the vicinity of In the event the pundits were not different from those envisaged when
Bonny Island ensured that the decision optimistic enough, as there were 350 the plants in Trinidad and Nigeria
to construct a third train at the terminal vessels in the global LNG carrier fleet commenced operations. The US is
was taken six months before the first by the end of 2009. To be fair, there was poised to become a major LNG exporter
two came onstream. no way of predicting what a topsy-turvy while Europe is struggling to rediscover
In the event the third, similar- decade it would turn out to be. No one its appetite for LNG. No doubt
sized train was to be commissioned in was in a position to fully appreciate European imports will revive but, failing
November 2002, three months ahead of either the extent to which the hunger for a geopolitical crisis of some sort, it will
schedule. Once underway, the build-up gas would drive the market or the ability be a long, drawn out process. MC
at Bonny Island was rapid. By February
2001 NLNG had loaded its 100th
export cargo and the 400th cargo was
discharged at Montoir in September
2003, again by LNG Lagos.
Spain, a major purchaser of LNG
from Trinidad and the first two Nigerian
trains, also made a major commitment
in terms of the output from NLNG Train
3, signing up to take 75 per cent of the
2.7 mta that would be produced by the
unit. Like their counterparts in Trinidad,
the companies behind the Nigerian
project were quick to plan even farther
ahead, having tabled proposals for
Trains 4 and 5 at Bonny before the end
of 1999.
In August 1999, as part of the build-
up of the fleet needed to carry Nigerian
cargoes, Bonny Gas Transport, a Matthew loaded the inaugural Atlantic LNG cargo in July 1999

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 87


LNG Shipping at 50|the middle years

Qatar redefines the


this scheme, dubbed Qatargas 1, was the
world’s most ambitious LNG shipping
project at the time, it represented only the

art of the possible


beginning of Qatar’s plans to capitalise
on the North Dome gas reserves.
Even before the US$800 million
Qatargas 1 grassroots complex, which
featured three 2 mta liquefaction trains
and three 85,000m3 storage tanks, was in
Qatar started out ambitiously in its drive to provide a service another Ras Laffan project had
world-class LNG delivery capability, and went on to been agreed. In October 1995 Korea Gas
set new standards in LNG production and transport Corp (Kogas) signed a contract with Ras
Laffan LNG Co (RasGas) for the purchase
of 2.4 mta of Qatari LNG for 25 years

S
uperlatives are required to produce an aggregate 77 mta, three times commencing in 1999, and later exercised
describe every aspect of Qatar’s more than Malaysia, its next nearest rival an option to purchase an additional
involvement with LNG. The at the top of the LNG exporters league. 2.4 mta, beginning in the year 2000.
country possesses the largest single The port has been operating at, or close The RasGas 1 complex was to feature
concentration of gas yet discovered, to, capacity in recent years, despatching two 3.3 mta liquefaction trains and two
the North Dome field, and has built approximately 1,000 LNG cargoes per 140,000m3 LNG storage tanks at the port
the world’s biggest LNG export annum to customers worldwide. to service the initial contract levels.
complex, at Ras Laffan, to bring that The Gulf emirate’s LNG adventure The RasGas 1 project is a 70/30
gas to world markets. began in December 1996 when the joint venture between Qatar General
The cargoes are transported by 135,000m3 LNG carrier Al Zubarah loaded Petroleum Co and Mobil. The Mobil
Nakilat, owner and operator of the Ras Laffan’s first export cargo. Al Zubarah share was to become an ExxonMobil
world’s largest fleet of LNG carriers. is the lead tanker of a 10-ship fleet of share when the two energy majors
Furthermore that fleet features 31 Q-flex spherical tank vessels built to deliver merged in 1999. ExxonMobil is also
ships of 216,000m3 and 14 Q-max ships 6 mta of Qatari LNG to Japan over a one of the shareholders in the Qatargas
of 266,000m3, the only LNGCs over contracted period of 25 years. Delivered 1 scheme and was to hold stakes in
200,000m3 in size. by Mitsui Engineering & Shipbuilding, several subsequent Ras Laffan LNG
Amongst the 14 liquefaction units Al Zubarah was the 49th LNG carrier to export projects mounted by Qatargas
operating at Ras Laffan on behalf of be built to the Kvaerner Moss spherical and RasGas. Qatar Petroleum possesses
Qatargas and RasGas, the country’s two tank design out of a world fleet of 90 a controlling share in all the Qatargas
LNG exporters, are six Super Trains, each such ships in service at the time. and RasGas LNG export projects.
able to produce 7.8 million tonnes per Chubu Electric signed up for the The shipping arrangements for the
annum (mta) of LNG. This is the highest full output but 2 mta of the total was RasGas 1 project were to be similar
capacity of any such production facility purchased on behalf of seven other to those for Qatargas 1 in that they
in the industry. Ras Laffan is able to Japanese utility companies. Although would be the responsibility of the gas

Mozah, the first of 14 Q-max ships to be delivered,


on sea trials off Korea’s southern coast
Ras Laffan loads an average of
20 cargoes per week

purchaser. In August 1996 orders were project did emerge. In March 2001 a third export nation and LNG revenues would
placed, against Kogas charters, for six Qatari LNG company – RasGas 2 – was exceed those from oil for the first time.
135,000m3 LNG carriers at four Korean established to supply 7.5 mta of LNG to The Adriatic LNG project also marked
shipyards: Hyundai Heavy Industries the Indian utility Petronet for 25 years, the first in which Qatar was to secure
(HHI) was to build two ships for commencing in late 2003. RasGas 2 built control of the full supply chain, including
Hyundai Merchant Marine; Daewoo two LNG production trains, each of making deliveries ex-ship. In addition to
Shipbuilding & Marine Engineering 4.7 mta, at Ras Laffan to meet the needs its majority shareholding in the receiving
(DSME) one ship for Korea Line and of this new agreement. At the time, the terminal, RasGas made arrangements
one for Yukong Line; Hanjin Heavy Petronet deal was the world’s largest to charter four LNGC newbuildings to
Industries one ship for Hanjin Shipping; LNG sale with a single customer, while transport cargoes to Italy.
and Samsung Heavy Industries (SHI) the two RasGas 2 trains were to be the Qatar Gas Transport Co Ltd (QGTC),
the final vessel for Yukong Line. world’s largest, at least for a short period. or Nakilat, was established as a joint
The Hyundai ships were built with Even then there were no plans stock company in 2004 by the state of
Moss spherical tanks while the four other to ease back. Qatargas was pressing Qatar to provide shipping and marine-
ships sported membrane tanks of either ahead with a proposal to add a related services, including in the
the Technigaz or Gaz Transport type. fourth liquefaction train and boost its transport of the country’s gas exports.
All the vessels were constructed for the production capacity to 9.2 mta by 2003. Nakilat took an ownership interest in
then-competitive price of approximately In April 2001 Qatargas announced a one- the four Adriatic LNG ships as well
US$220 million each and were delivered off deal with Spain for the sale of up to as five further conventional size LNG
over the 1998-2000 period. These RasGas 1.5 mt of LNG, and a few months later carriers built for other Ras Laffan export
1 vessels were the first LNG carriers to be RasGas signed a sales agreement with projects. Amongst the marine services
built in Korean yards. A seventh Korean- Italy calling for the supply of 3.5 mta of provided by Nakilat, in tandem with
built and operated ship was later ordered LNG for 25 years to a new offshore LNG foreign partners, are a harbour towing
to meet the transport needs of the full receiving facility in the North Adriatic, and mooring operation and a ship repair
4.8 mta Kogas contract. beginning in 2005. yard at Ras Laffan.
The RasGas 1/Kogas agreement was The latter arrangement represented Of the 45 Q-flex and Q-max ships
inaugurated on schedule in August 1999 the first long-term LNG sales contract mentioned above, 25 are wholly owned
when the 135,000m3 SK Summit loaded signed between a Middle East supplier by Nakilat and 20 are part-owned. The
the first of 1,900 cargoes scheduled for and a European importer. The Adriatic three Korean yards of DSME, HHI and
delivery to the Korean utility over the LNG terminal was an offshore gravity- SHI recorded a remarkable shipbuilding
25-year life of the scheme. based structure, the industry’s first achievement by delivering the full
In those early days Qatar was also such facility, and Qatar Petroleum and complement of Q-flex and Q-max
negotiating a possible LNG export deal Exxon Mobil were to become the major vessels within the space of 34 months,
with Enron, the self-styled “world’s shareholders in the venture. between October 2007 and August 2010.
first gas major”. Enron was seeking to By 2000 LNG shipments to overseas The 45 LNG carriers were constructed
purchase 5 mta for the Dabhol power customers of Qatargas and RasGas had at a cost of US$12.5 billion and three
plant it was building in India. However, climbed to 10.4 mt. Within the space of societies – ABS, DNV and LR – were
Enron was already running into trouble four years Qatar had become the fourth involved in classing the fleet. The 19
with the Maharashtra state government largest LNG exporter in the world DSME-built ships have GTT No 96
over energy pricing, and the LNG and was achieving annual gas sales membrane tanks while the eight vessels
terminal adjacent to the power plant revenues of US$2.5 billion. This was constructed by HHI and 18 by SHI have
was not completed at that time. Enron only an initial step in the growth curve, GTT Mark III membrane tanks.
filed for bankruptcy in late 2001, the however. The country was targeting The Q-flex and Q-max ships, which
biggest collapse in US corporate history. production levels of 30 mta by 2007, at are all chartered by either Qatargas or
It was not long before an Indian LNG which point it would be the top LNG RasGas, have enabled Qatar to achieve

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 89


LNG Shipping at 50|the middle years

The possibility of converting Q-flex and Q-max ships to dual-fuel running on a fleetwide basis is under review

improved economies of scale in the provided with two reliquefaction plants fleet. At the busiest time of the newbuild
delivery of LNG to its customers. The to provide a full measure of redundancy. project Qatargas Operating Co had 150
four Qatargas and two RasGas Super Because the reliquefaction plants are people on its payroll.
Trains in place at Ras Laffan have computer-controlled when in service Qatargas Operating Co believed that
also contributed to this capability. rather than operated manually, additional one of the key advantages of providing
These facilities have built Ras Laffan’s redundancy is provided through back- high-capacity reliquefaction plants for
production capacity to today’s level of up monitoring and control systems. For the Q-flex and Q-max vessels was that
77 mta from 14 trains. emergencies, to dispose of excess gas if it disentangled the issue of cargo tank
The technical management of the the full cargo reliquefaction capability is pressures from the ship’s fuel cycle.
25 Q-flex and Q-max ships fully owned down, each vessel is provided with a gas Nevertheless fuel is the major cost item for
by Nakilat is the responsibility of Shell combustion unit (GCU). Qatargas and RasGas, as charterers of the
International Trading and Shipping All the Q-flex and Q-max ships are vessels. Oil bunkers are now expensive
Company (STASCO). Under the master built with five cargo tanks, in contrast to relative to natural gas, to the extent that
services agreement signed by Nakilat the four tanks on conventional size LNG conversion of the existing MAN engines
and Shell, STASCO is assisting the Qatari carriers. As many of the conventional on the Q-flex and Q-max ships to dual-
owner in managing its LNG carrier fleet size LNG ships now being ordered fuel running is being considered.
and recruiting and training seafarers. are of 170,000m3 and above, there is In 2015, as a test case, the two engines
Further, the partnership agreement calls not much difference in cargo-carrying on one of the Q-max vessels will be
for Nakilat to assume full responsibility capacity between an individual cargo converted in a project likely to require
for the management of the fleet within a tank on one of these ships and one on 40 days in drydock to complete and
timeframe of 8-12-years. a Q-flex vessel. Amongst other things, an expenditure of US$15-20 million.
The Q-flex and Q-max vessels were the five-tank arrangement reduces the The results of this trial will determine
designed and ordered when oil prices risk of cargo sloshing damage. The whether the conversion of the whole or a
were low and those for gas high. The longitudinal strength of the big LNG further part of the 45-ship fleet is feasible.
situation resulted in a ship design which carriers is such that the ships are capable In the meantime most new
is unique for LNG carriers, i.e. a pair of of handling any combination of full or LNG receiving terminals coming
conventional, oil-burning, low-speed empty cargo tanks. onstream worldwide are designed to
diesel engines for each vessel in tandem As is the case with several of the accommodate ships of up to the Q-max
with a powerful reliquefaction plant liquefaction projects at Ras Laffan, the size and many existing facilities not
which processes cargo boil-off gas and key principals behind the development previously sized for such vessels have
returns it to the tanks as LNG. of the designs for the Q-flex and Q-max now been suitably modified. In recent
Hamworthy provided the ships were ExxonMobil and Qatar years one-third of all LNG moving by
reliquefaction plants for the Q-flex ships Petroleum. The pair established the sea originated in Qatar and in 2013
and Cryostar those for the Q-max vessels. Qatargas Operating Company Ltd to shipments from Ras Laffan reached
It was decided at the design stage oversee the design and supervise the 25 of the world’s 29 LNG-importing
that each of the large ships had to be construction of the Q-flex and Q-max countries. MC

90 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


WE UNDERSTAND THE UNIQUE AND RIGOROUS DEMANDS privileged to serve international major LNG owners and operators
of an LNG carrier. She not only has to transport liquefied natural namely BG Americas & Global LNG, BP Shipping Ltd, BW Gas
gas safely, she has to perform at her optimum to deliver her cargo AS, Chevron Shipping Co LLC, GasLog LNG Services Ltd,
on time, all the time. CLSICO, Exmar LNG, Golar Wilhelmsen Management, H-Line
Shipping, HOS Co Ltd, KLC Ship Management, K Line
As an operator and owner of an LNG carrier, meeting commercial Shipmanagement, MISC Berhad, MO LNG Transport, Maran
schedules is a commitment. So will we. As your partner, we work Gas Maritime Inc, NiMiC Shipmanagement Co Ltd, Nigeria LNG,
with you to meet all your performance goals; returning your vessel North West Shelf Shipping Services Company, NYK LNG Ship
to service as promised. And never for one moment compromising Management, Oman Shipping Company, SK Shipping, STASCo,
on Quality, Health, Safety and Environment targets. Teekay Gas Services and V. Ships LNG UK Ltd.

Perhaps the greatest proof of our commitment to our partners is Sembawang Shipyard is indeed proud to be the world's leading
the unfailing consistency with which we deliver results. We are shipyard for LNG vessels' repairs, refurbishment & life extension.

(A Subsidiary of Sembcorp Marine Ltd), Regn. No. 199606058N


Admiralty Road West, Singapore 759956 • Tel: 65 6752 2222 Fax: 65 6758 1025
E-mail: sembship@sembship.com • Website: www.sembship.com
LNG Shipping at 50|regasification vessels

Regas vessels streamline


route to LNG imports
In the space of 10 years regasification vessels have Energy Bridge commitments made by
El Paso. As part of the package Kathleen
established themselves as a strong, low-cost and fast- Eisbrenner and her El Paso team who
track alternative to shore-based receiving terminals had developed the concept moved
over to join Kaiser’s newly established
Excelerate Energy.

I
n 2000 El Paso Corporation began could proceed to the export terminal to Excelerate Energy and Exmar went
to explore the novel concept of load cargo itself or even serve in the LNG on to develop a strong relationship
shipboard LNG regasification. trades until that time its regasification over the past decade and to record
Known US gas reserves were dwindling services were required. many regasification vessel ‘firsts’ in
at the same time that domestic In 2002 El Paso agreed to take on the process. Excelerate now has a fleet
consumption was rising and LNG long-term charter three 138,000m3 of nine DSME-built regas ships, the
imports were recognised as the best way regasification vessels that Exmar of latest being the 173,400m3 Experience,
of bridging any future gaps between Belgium would order at Daewoo delivered in April 2014. The other
supply and demand. Shipbuilding & Marine Engineering components of the fleet are the original
El Paso’s theory was that an offshore (DSME) in Korea. The vessels, which three 138,000m3 ships and five vessels of
offloading system could be designed were priced at approximately US$270 151,000m3. All are managed by Exmar,
and built at far less cost than a shore- million each, would be owned and both the Belgian shipowner and
based facility and that, by delivering and operated by Exmar. Advanced Excelerate hold 50 per cent stakes in
the product offshore in its gaseous Production and Loading AS (APL) of four of the regas ships. Excelerate fully
state using a regasification vessel, Norway was contracted to provide the owns the remaining five.
expensive shore-based facilities could be STL buoy required for the Gulf Gateway The Gulf Gateway facility was
eliminated from the transport equation. Energy Bridge deepwater port facility. inaugurated in March 2005 with the
A regas vessel-based receiving facility At about this time El Paso Corp had delivery of a part cargo from the
would also enable LNG imports to begin need to raise cash and it was decided 138,000m3 Excelsior, the industry’s first
more quickly than would be the case if a that the Energy Bridge technology regas vessel. All that had been needed to
new shore terminal had to be built. would be one of the assets put up bring the port onstream, besides the STL
The company chose the Gulf of for sale. Although one or two majors buoy, were some short lengths of pipe to
Mexico for its initial installation, considered the offering, they decided a metering station installed on a nearby
selecting a site 180km off the US Gulf to pass. unused platform and to the existing gas
Coast at the Louisiana/Texas border as It was at this point that George pipeline network in the US Gulf. Gulf
the location of a deepwater port named Kaiser, an Oklahoma billionaire who Gateway proved its resilience later in
Gulf Gateway Energy Bridge. The ‘port’ had a strong belief in a bright future the year when Hurricane Katrina passed
itself would be invisible except for a for natural gas in the US, stepped in to through the Gulf and the facility was the
small marker buoy fixed to a submerged buy the technology and take over the only terminal in the area that remained
turret loading (STL) buoy, itself linked
to a subsea pipeline via umbilicals. A Italy’s FSRU Toscana project has
similar technology had been utilised extended the offshore regasification
for handling oil cargoes offshore in the technology envelope
North Sea for a decade.
On arrival at the sea marker the
regasification vessel would pull up the
STL buoy and connect it to a moonpool
arrangement in its bow. Regasification
units mounted on the ship would then
begin to process the LNG and pump the
resultant natural gas to the shore grid
via the subsea pipeline link.
The regas vessel would be supplied
by LNG delivery tankers, and cargoes
would be transferred in the open sea in a
ship-to-ship (STS) operation using flexible
cryogenic hoses. Because the regas vessel
would be, to all intents and purposes,
a conventional LNG carrier fitted with
suitable regasification equipment, the ship

92 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


operational throughout.
Excelerate went on to install a
similar facility, Northeast Gateway, on
the US eastern seaboard, off the coast
of Massachusetts. But at this point the
US shale gas revolution was beginning
and the country’s need for gas imports
evaporated virtually overnight.
Although the US Gateways were little
used, Excelerate’s solution was much
sought after elsewhere, proving the
underlying strength of the floating regas
vessel concept.
The configuration that has proved
most popular is the company’s GasPort
arrangement, in which the regas vessel
is berthed at a dedicated jetty, either
permanently or for a dedicated import
season each year. GasPorts are usually
provided with jetty-mounted loading
arms for LNG transfers from the
delivery tanker. Excelerate Energy is now carrying out over 100 STS transfers a year in support of
The next milestone for the Excelerate its regas vessel operations
vessels was the first commercial
STS transfer of LNG. This happened The fifth Golar FSRU conversion, of Neptune is earmarked for a similar,
in the US Gulf in August 2006 and the 138,800m3, 2004-built, spherical tank albeit temporary, role at Montevideo
involved the transshipment of a partial Golar Frost, was the most ambitious. The for Uruguay’s GNL Sayago project. The
cargo between two of the company’s ship was sold to the Italian company vessel will eventually be replaced by a
regas vessels. This was followed in OLT Toscana and renamed FSRU 263,000m3 FSRU that Mitsui OSK Lines
February 2007 by the first commercial Toscana. The modification work was (MOL) currently has under construction
transshipment of a full cargo, at Scapa undertaken by Drydocks World Dubai at DSME.
Flow in the UK’s Orkney Islands. and involved the removal of the vessel’s Höegh LNG has also been active
The receiving vessel, Excelsior, then propulsion system and the installation on the newbuilding front. The
proceeded to inaugurate the Teesside of not only regasification equipment shipowner has recently taken delivery
GasPort terminal by discharging the but also a sophisticated turret yoke bow of the first two of four 170,000m3
first regasified LNG directly into the UK mooring system and deck-mounted FSRUs contracted at Hyundai
national grid. loading arms. Designed to remain on Heavy Industries. The pair are being
In June 2008 the Bahia Blanca station for 20 years, the FSRU marked a employed under long-term contracts as
GasPort in Argentina received South further breakthrough for offshore LNG Indonesia’s second and Lithuania’s first
America’s first LNG cargo. Further when it went into service at a location LNG receiving terminal, respectively.
GasPorts were commissioned in Kuwait off the Tuscany coast in autumn 2013. The MOL FSRU will be the largest
in August 2009 and at Escobar on the Golar has extended its commitment such vessel when completed in 2016.
Paraná River in Argentina in 2011. to the regas sector through Another newcomer besides MOL to
Because of the restricted water depth newbuildings. Three such vessels were the regas ship sector is BW Gas. The
at Escobar, the operation requires STS ordered at Samsung Heavy Industries company has two 170,000m3 vessels
transfers in the mouth of the nearby (SHI) in Korea in recent years. The on order at SHI in Korea, the first of
River Plate to enable the delivery of part first of these, the 170,000m3 Golar which is scheduled to go into service in
cargoes to the terminal’s regas vessel in Igloo, has been delivered and has the Dominican Republic on delivery in
conventional size LNG carriers. gone into service in Kuwait while the 2015. Exmar is building on its expertise
The other major players in the 160,000m3 Golar Eskimo is scheduled to in the sector and is promoting its non-
regasification vessel sector are Golar and go on station at Aqaba in spring 2015 propelled, barge-mounted regas floater
Höegh LNG. Golar made its entry into to enable Jordan to commence LNG design. The first such unit is under
the field with conversions of its existing imports. The third FSRU newbuilding, construction at the Wison yard in China.
ships. Five such conversions have been the 170,000m3 Golar Tundra, is Regasification vessels have come a
carried out to date and the company scheduled for late 2015 completion. long way in the space of 10 years. As of
continues to own and operate four of the Golar is providing its newbuildings end-2013 there were 20 regasification
vessels as jetty-based floating storage with regasification equipment capable projects in service or under construction,
and regasification units (FSRUs). Two of processing up to 5.5 million tonnes and global floating regasification
are working in Brazil, one in Dubai and per annum (mta) of LNG. capacity had reached 44.3 mta of LNG,
one in Indonesia. The first conversion, Höegh LNG currently has two 34 per cent ahead of the previous year,
of the 129,000m3, 1981-built Golar Spirit 145,000m3 regas vessels on charter in nine countries. By the end of 2015 a
by the Keppel yard in Singapore, was to GDF Suez. GDF Suez Cape Ann further eight LNG importing nations are
completed in June 2008 and enabled is serving as a receiving terminal expected to have regasification vessel-
Brazil’s first LNG imports. at Tianjin in China while GDF Suez based terminals in place. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 93


LNG Shipping at 50|the new millennium

Gaz de France Energy, now GDF Suez Global Energy, is the first
LNG carrier to be ordered with a DFDE propulsion system

The blossoming of
de l’Atlantique in February 2002 while
orders for two 153,500m3 sisters, Provalys
and Gaselys, were placed with the same

LNGC propulsion
yard in September 2003 and July 2004,
respectively. Complications with the
innovative membrane containment
system also specified for the three vessels
delayed their delivery but they were all
Until a decade ago requirements are another attribute. in service by March 2007.
Steam turbines are also able to Gaz de France was in a good position
there was no serious handle any excess cargo boil-off gas by to pioneer DFDE propulsion because
alternative to steam means of dumping surplus steam to the of the company’s control of the supply
turbines for LNGC seawater-cooled condenser in the engine chains on which the vessels would
room. This capability means that low operate. The three ships loaded cargoes
propulsion. Today
propulsion system loads pose no undue at export plants where GDF Suez had
shipowners have four problems. It also obviates the need for contracted supplies and delivered them
viable options available expensive ancillary equipment such as to company-owned receiving terminals
reliquefaction plants and gas combustion in France.
units (GCUs). Nevertheless, despite the ‘in-house’

L
NG carriers have been the last However, just over a decade ago, on nature of the employment, it was still a
redoubt of the marine steam turbine the verge of a major new growth phase courageous move for an industry that was
industry. Until the early years of for the LNG industry, Gaz de France notoriously conservative. Gaz de France
the new millennium every LNG carrier (now GDF Suez) took the brave step of had been impressed by the performance
newbuilding was specified with a steam choosing a new LNGC propulsion system. of Wärtsilä’s 50DF dual-fuel test engine
turbine propulsion system. While all The LNG industry was pushing to cut and decided that, given the level of
other sectors of commercial shipping had costs and improve efficiencies along the reliability and redundancy provided
long since been seduced by the greater transport chain in order to improve the by the propulsion system, its improved
propulsive efficiencies of diesel engines, economics of gas projects. Ship propulsion efficiency compared to steam turbines
LNG owners had stuck with steam had been identified as an area of potential would yield significant cost savings over
turbines for several reasons, most notably savings, and investigative work on the life of the vessels.
their dual-fuel capabilities. alternatives to steam turbines on LNG GDF Suez Global Energy was specified
Cargo boil-off gas (BOG) generated ships had been intensifying. with four six-cylinder Wärtsilä 50DF dual-
during the course of an LNG carrier Through its Gazocéan shipowning fuel engines which provide an aggregate
voyage can be burned in a steam subsidiary, Gaz de France ordered the power of 22.8MW and a service speed of
vessel’s boilers as readily as fuel oil to first three LNGCs to be powered by 17.5 knots. In normal operating conditions
generate steam. In addition turbines dual-fuel diesel-electric propulsion natural BOG is complemented, when
have proved to be extremely reliable (DFDE) systems. The newbuilding required, by forced BOG for use as fuel.
throughout the history of LNG carrier contract for the 74,130m3 GDF Suez The engines can run on marine diesel oil
operations. Their low maintenance Global Energy was placed with Chantiers in situations where no gas is available.

94 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


The DFDE propulsion system quickly as little as 3 per cent. 6RT-flex50DF can run solely on gas across
proved its ability and from the MAN Diesel & Turbo reports that the entire load range, thus obviating the
mid-2000s onwards the LNG shipowner its ME-GI engine is not susceptible to need for an exhaust gas cleaning system.
community switched to DFDE systems the methane slip that other gas-burning Also, because only low-pressure gas
for the greater part of its newbuilding engines have to contend with and, compression is required, the LNG and
requirement. Underpinning this shift as such, represents an environment- gas-handling system is substantially
was a growing awareness that DFDE friendly propulsion system choice. simpler and of lower cost than a high-
systems outperform steam turbines on Furthermore the low-speed, gas- pressure gas delivery system with heavy-
cost, emission levels, fuel consumption, injection engine has a higher drive train duty compressors.
flexibility, redundancy and efficiency. The efficiency than the DFDE configuration Within days of the official launch
propulsive efficiency of a steam turbine and, on the whole, is a less complex of the engine, Terntank Rederi A/S, a
at full load, for example, is unlikely to propulsion system. Danish-flag tanker operator, selected
exceed 30 per cent whereas a 40 per cent The ME-GI engine has now also Wärtsilä RT-flex50DF engines for two
rating is typical for a DFDE system. made a breakthrough into the LNGC 15,000 dwt, LNG-powered product
As of mid-2014, although there were newbuilding market, as the result tankers it ordered from the Avic
274 steam-powered LNGCs in service, the of a December 2012 order by Teekay Dingheng yard in China for service
DFDE contingent had climbed to 67 ships at Daewoo Shipbuilding & Marine in the Baltic Sea. The engine was also
and is growing much more rapidly. Of the Engineering (DSME) for a pair of chosen to power a 14,000m3 coastal
120 LNG vessels on order on 1 July 2014, 173,400m3 ships. The shipowner has LNG carrier contracted in China in
98 were specified with DFDE propulsion since exercised several options at the March 2014.
systems, 10 with steam, nine with low- yard and will now have five ships in While orders for steam-driven LNGCs
speed dual-fuel engines and four with this series built with ME-GI propulsion have become a comparatively rare
oil-fired diesels. systems. More recently two other occurrence over the past decade, there
There is also a significant group of shipowners have specified ME-GI has been a modest resurgence of interest
LNG vessels in service that do not utilise engines for the pairs of LNGCs they in this propulsion system in recent years.
cargo BOG for propulsion. These are the have contracted. It is hanging on to a small segment of
31 Q-flex and 14 Q-max ships delivered ME-GI engines units have also the newbuilding market as a result of
over the 2007-2010 period to Nakilat been specified for eight LNG-powered the ultra steam turbine (UST) technology
of Qatar. At 216,000m3 and 266,000m3, container ships and car carriers currently introduced by Mitsubishi Heavy
respectively, they are the largest LNGCs in under construction. MAN is taking the Industries (MHI) in 2007.
the world. technology a stage further by developing UST, which promises a 15 per cent
When they were ordered the price alternative dual-fuel versions that run on higher propulsion system efficiency than
of oil was relatively low and that of gas LPG, methanol and ethane. a conventional turbine, has been chosen
on the high side. Qatargas and RasGas, Each of the Teekay LNG carriers will for eight LNG carriers ordered at MHI in
the vessels’ charterers, reviewed their have two 5G70ME-GI ultra-long-stroke, recent years by Japanese owners as well
options at the design stage and decided G-type engines, and MAN points out as for a series of four LNGCs contracted
that a pair of oil-burning, two-stroke that the G-type’s longer stroke enables by Petronas of Malaysia at Hyundai
diesels, in combination with a powerful a reduction in engine speed and the use Heavy Industries in Korea. The first of
reliquefaction plant to process BOG of larger diameter propellers. Such a the MHI newbuildings is set to enter
and ensure the delivery of full cargoes, configuration results in an especially high service in the latter part of 2014 while
offered the optimum economic solution level of propulsion system efficiency. the Petronas order marks the first market
for the Q-flexes and Q-maxes. The engine manufacturer states that in success for Mitsubishi’s UST system
As the ships were being delivered, recent years its conventional, heavy fuel outside Japan. Petronas holds an option
however, the oil and gas pricing trends oil-burning G-type unit has gained the for four additional LNGCs of this design
reversed, casting doubt on the wisdom fastest market acceptance of any engine at Hyundai. MC
of the propulsion system choice. The fuel in its portfolio.
price quandary has persisted, to the extent That is not the end of LNGC
that Qatargas has decided to convert one propulsion system innovation. In
of its Q-max vessels to dual-fuel running November 2013 Wärtsilä unveiled its
early in 2015 as a test case. Depending low-speed contribution to the melting
on the results, the propulsion systems on pot. The 6RT-flex50DF is a new, low-
further Q-flex and Q-max ships could be pressure, two-stroke, dual-fuel gas
similarly modified. engine. The engine manufacturer
The conversion involves altering the explains that in the gas-burning mode the
configuration of the two MAN ME low- 6RT-flex50DF is compliant with the IMO
speed diesels on the ship to the engine Tier III emission requirements without
manufacturer’s ME-GI gas injection the need for nitrogen oxide (NOx)
type of unit. Gas is introduced into the abatement equipment.
engine at high pressure and the diesel Furthermore it is claimed that the
displacement rate can be as high as engine will provide capital expenditure
95 per cent, leaving diesel’s savings of between 15 and 20 per cent
contribution as a pilot fuel at 5 per compared to other two-stroke gas engine The first LNG carrier powered by an
cent. MAN is seeking to reduce the technologies currently on the market. MAN ME-GI two-stroke gas injection
amount of diesel pilot fuel required to This is due, not least, to the fact that the engine will take to the sea in 2016

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 95


LNG Shipping at 50|the new millennium

Nine out of the 10 ships in the Dynagas fleet are ice class 1A vessels

New players make the LNG leap


Independent owners have taken the opportunity offered by a surge in trade
volumes over the past decade to establish a sizeable presence in LNG shipping

T
he stakes are formidable for sharing ownership stakes in individual were Exmar, Maersk, Knutsen OAS and
shipowners in the LNG sector. ships and vessel management amongst Bergesen, now BW Gas.
Newbuilding costs set the the vast pool of vessels they operate As described in the article on
bar high for entry into the business on behalf of a range of Japanese utility page 92, Exmar carved out a niche
and the lack of a long-term charter companies is well established. The in the regasification vessel sector in
exposes the newcomer to the vagaries expertise of the Japanese trio is also tandem with Excelerate Energy. BW Gas,
of the market and, potentially, if no now much sought after internationally, Knutsen OAS and Maersk built up their
immediate business is forthcoming, a to the extent that they participate in fleets through newbuildings backed by
rapid drawdown of available funds and a number of LNG shipping ventures long-term charters. In the case of BW
financier goodwill. On the other side outside Japan, both singly and in Gas the employment for their vessels
of the coin, if a lucrative term contract various combinations. was provided by Nigeria LNG and
can be secured, the shipowner could be A decade ago the rather limited GDF Suez while Knutsen operated its
assured of a steady revenue stream not LNGC owner community was newbuildings on behalf of Stream in
likely to be encountered in many other completed by a handful of independent Spain. RasGas of Qatar was the charterer
sectors of shipping. owners, including Golar and Leif of Maersk’s first LNG carriers.
In the early days of the LNG Höegh, with a long involvement in The expansion of the LNG trades in
industry national shipping lines in the LNG transport. Their presence was the first decade of the new millennium
export countries became involved with relatively marginal, reflecting the slow was so great that there was room for
the transport of their cargoes as soon pace at which the LNG industry had yet more new players. The second wave
as they were able, usually making use been expanding up to that point and the can be summed up as the late arrival of
of the LNG carrier expertise of one of limited room to manoeuvre due to the Teekay and the emergence of the Greeks.
their international oil company project presence of national shipping interests. Teekay, a significant presence in
partners in the drive to get up to the The new millennium brought with the oil tanker and offshore sectors,
necessary speed. it the first sustained wave of growth in announced that it was seeking to
In the two top LNG importing the LNG sector, both in terms of new become involved in LNG shipping
countries, Japan and Korea, the leading projects and the expansion of the LNGC in late 2003. Within months it had
shipping lines have long played a major fleet. The surge opened up opportunities secured an entrée through the
role in those projects where cargoes are for new owners to become involved acquisition of Tapias, Spain’s leading
purchased on a free-on-board (FOB) and a small group, with experience of tanker company, with its four LNGCs
basis. In Japan in particular, Mitsui LPG carrier and oil tanker operations, and nine Suezmax tankers. This was
OSK Lines, NYK and K Line have built were quick to seize the opportunity. quickly followed by an order for three
a significant presence. Their pattern of Most notable amongst the newcomers 151,700m3 newbuildings at Daewoo

96 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


Shipbuilding & Marine Engineering active in the newbuilding market. The LNG arena with a ship acquisition.
(DSME) in tandem with Nakilat and company has 18 LNGCs on order, all The company purchased the 145,000m3
for charter to RasGas. of which will have TFDE propulsion Muscat LNG from Oman Shipping and
Over the past decade Teekay has systems. Fourteen of the total have renamed it Fuji LNG. Cardiff Marine
built is fleet through newbuildings and been fixed on long-term charters with went on to order four 159,800m3 LNGCs
acquisitions, to the extent that it now BG Group. at DSME and the first of these, Corcovado
owns or part owns 34 LNG carriers. On delivery the newbuilding LNG, was delivered in spring 2014.
Amongst the ships purchased were complement will join the 12 LNGCs Tsakos Energy Navigation has one
the four vessels from the fleet that that Maran Gas currently has in service. ship in service, the 150,000m3 Neo
Maersk sold as it exited the LNG sector. Eight ships in the existing fleet are Energy, delivered by Hyundai Heavy
Teekay’s fleet is now the third largest in jointly owned by Nakilat of Qatar. Industries in 2007, and a 174,000m3
LNG shipping. Maran Gas holds a 60 per cent stake in vessel on order at the same yard. The
Teekay’s current LNGC orderbook the joint venture controlling these ships newbuilding, to be named Maria Energy,
includes five 173,400m3 ships building and Nakilat the remaining 40 per cent. is due for completion in early 2016.
at DSME that will be the first LNG ships Other Greek owners active in Costas Fostiropoulos has ordered a
to be powered by two-stroke, dual-fuel LNG transport are Dynagas, Tsakos pair of 160,000m3 LNGCs for his Almi
diesel engines with high-pressure gas Energy Navigation (TEN), Cardiff Gas operation at DSME, a shipbuilder
injection. DSME is also constructing six Marine, Thenamaris, Almi Gas and with which the owner has enjoyed a
172,400m3 icebreaking LNG carriers for Alpha Shipping. Owned by George long association. Both newbuildings are
a joint venture comprising Teekay and Procopioiu, Dynagas has seven LNG due for delivery in 2015.
China LNG Shipping (CLNG). The latter carriers in service and three on order. The last of the Greek newcomers to
sextet will be engaged in carrying Yamal Of this complement, only the inaugural the LNGC field is Christos Kanellakis,
LNG export cargoes from Sabetta in the vessel, the 2007-built Clean Energy, does owner of Alpha Tankers. The original
Russian Arctic. not have an ice class 1A notation. Two play was a contract for a 160,000m3
Although their entry into the LNG of the company’s ships, Ob River and vessel at STX Offshore & Shipbuilding,
carrier field has been slow to materialise, Arctic Aurora, are the only LNG carriers following the conversion of an original
Greek shipowners have been making up to have completed passages of the order for a pair of capesize bulk
for lost time. The Greeks have always Northern Sea Route between Europe carriers. An option was later exercised
had a powerful presence in international and Asia along Russia’s Arctic coast. for a second LNGC but this has now
shipping. Sixty years ago they helped Thenamaris, a leading operator of been dropped. The Alpha Tankers
lay the foundations for the modern product tankers, joined the LNG sector newbuilding is due to be handed over
tanker industry with the purchase of with an order for three 160,000m3 early in 2015.
World War II-surplus T-2 tankers from vessels at Samsung Heavy Industries. Between them the eight Greek
the US government at knockdown The trio, which will initially be shipowners have 38 active LNG carriers
prices. Larger-than-life entrepreneurs, or technically managed and crewed by and 40 on order. When the last of the
magnates, like Aristotle Onassis, Stavros Bernard Schulte Shipmanagement, are current orderbook is delivered, the
Niarchos and George Livanos, emerged currently delivering and all are expected Greek fleet will aggregate 78 LNG ships.
in the process. Today Greek independent to be in service by the end of 2014. That is quite a performance, considering
owners, including some of the most Cardiff Marine, controlled by George that the first of these vessels only
famous names in shipping, control Economou, made its entrance into the entered service in July 2005. MC
20 per cent of the world’s tonnage.
Greek involvement with LNG
Al Areesh is one of a trio of ships that were the first
carriers began about 10 years ago newbuildings to be contracted by Teekay
when the Peter Livanos-controlled
GasLog operation took on the technical
management of a series of newbuildings
for the BG Group. John Angelicoussis
then upped the stakes by ordering five
LNGCs, which were delivered during
the 2005–07 period to his Maran Gas
operation. Four of the ships are jointly
owned with Nakilat and on long-term
charter to the RasGas 2 project.
GasLog now has 15 LNG carriers in
service and 10 on order. Fourteen of the
vessels in the company’s in-service fleet
are serving on multi-year charters while
the remaining ship is currently engaged
on a short-duration contract. The fleet
also includes six ships that the company
was previously managing on behalf of
BG Group. They will remain on long-
term charters with BG.
Maran Gas has also continued to be

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 97


LNG Shipping at 50|LNG today and tomorrow

98 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


High-resolution
snapshot of the
global LNG trade
GIIGNL’s annual LNG industry reviews not only pinpoint
all the notable trade, fleet and terminal developments
but also provide some surprising insights

T
he annual compilation of trade, exporting LNG in 2005, Equatorial
fleet and terminal statistics Guinea and Norway in 2007, Russia and
published by the International Yemen in 2009, Peru in 2010 and Angola
Group of Liquefied Natural Gas in 2013. There were 86 liquefaction
Importers (GIIGNL) provides a succinct trains in operation in 17 LNG exporting
yet comprehensive overview of the state countries at the end of 2013. Qatar has
of the LNG industry for that particular the greatest concentration of liquefaction
year as well as a record of the most capacity, with 14 trains able to produce
notable achievements and developments an aggregate 77 million tonnes per
over the 12-month period. Because annum (mta) in place at its Ras Laffan
the organisation has been maintaining complex. Malaysia is in second place,
its log of all LNG carrier voyages and the eight trains at Bintulu being able to
cargo discharges completed each year produce a combined 25.7 mta.
for some considerable time, it is in a The main feature of LNG trade in the
position to look back and trace how the last 10 years has been the tremendous
global LNG trades and infrastructure growth in Asian demand. LNG volumes
have developed and, also, discern shipped to the region have more than
emerging trends. doubled over the period, climbing from
The latest GIIGNL report, The LNG 83 mt in 2003 to 178 mt in 2013. Whereas
Industry in 2013, reports that the world Asia accounted for 66 per cent of global
trade in LNG last year was 236.9 million LNG imports 10 years ago, the region
tonnes (mt). A review of the GIIGNL was the destination for 75 per cent of
reports of 10 and 20 years ago shows global movements of LNG in 2013.
that the comparable figures for 2003 Meanwhile Europe’s share of world
were 125.2 mt while 61 mt was traded LNG purchases declined from 24 per
in 1993. LNG shipments have doubled cent in 2003 to 14 per cent in 2013 while
over each of the last two decades and imports in the Americas remained stable
over the last 20 years international at around 9 per cent. The decrease in US
movements of LNG have grown by imports was offset by rising volumes of
about 7 per cent per year on average. At LNG shipped to South America.
the end of 2013 approximately 10 per In terms of supply sources, the
cent of global demand for gas was met Middle East remained the biggest
by LNG. LNG export region in 2013, with
In recent years the number of shipments of 98.3 mt being equal to a
countries and players involved in the 41.5 per cent market share. The 87.9
LNG trades has increased dramatically. mt exported from the Asia-Pacific
As regards importers, 29 countries region represented 37.1 per cent of total
received LNG in 2013, compared with shipments worldwide.
13 countries in 2003. A total of 104 In 2013 Qatar supplied 33 per cent
LNG receiving terminals, including 15 of all LNG traded worldwide, followed
floating storage and regasification units by Malaysia with an 11 per cent
(FSRUs), were in operation at the end of market share and Australia 10 per cent.
2013, compared with 46 in 2003 and Shipments to the four North East Asia
31 in 1993. import nations of Japan, Korea, China
Delivered in early 2014, the 160,000m3
Cool Runner is helping push up the On the supply side, seven new and Taiwan accounted for 67 per cent of
average ship size in the LNGC fleet countries have joined the ranks of LNG all LNG moved by sea in 2013.
exporters since 2003. Egypt commenced Collating this import and export data

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 99


LNG Shipping at 50|LNG today and tomorrow

shows that the two major LNG trade Most notable amongst the new Sabine Pass, is under construction and
flows are currently that from the Middle supplies of LNG poised to enter the due to begin loading cargoes in early
East to the Asia-Pacific region and intra- market are seven projects in Australia. 2016. By the end of the decade the US
Asia-Pacific movements. Between them the facilities will be is likely to be the third largest LNG
Switching to the LNG carrier fleet, able to produce an aggregate 65 mta of exporter, behind Australia and Qatar.
at the end of 2013 there were 393 such LNG when at full throttle. All seven are Beyond the emerging Australia and
ships compared with 152 in 2003 and scheduled to be up and running by 2017. US projects, a range of ambitious LNG
76 in 1993. The orderbook as of end- Australia will be followed by the US. export schemes is being developed
2013, at 113 vessels, indicates a surge in The Department of Energy has so far in Canada and East Africa, with
fleet growth over the next three years. granted seven proposed plants approval production startups targeted for the end
The average capacity of an LNG for the export of LNG to countries with of the decade.
carrier has risen progressively over the which the US does not have a free trade As GIIGNL points out, 2013 can
period under review, from 102,000m3 in agreement. The total capacity of these be considered to be a transition year
1993 to 117,000m3 in 2003 and 143,000m3 facilities will be 62.5 mta and the first, for the LNG industry. Although final
in 2013. Of the end-2013 fleet, 91 per
cent of the ships had a capacity above
90,000m3 while 14 per cent were above
170 000m3 in size.
In comparison to the LNG carrier
fleet of 10 years ago, today’s is younger.
At the end of 2013 some 66 per cent
of the ships in the fleet were less than
10 years old. The comparative figure
for the fleet of 10 years ago was 45 per
cent. In terms of containment systems,
68 per cent of the LNG vessels in service
at the end of 2013 were equipped
with a membrane system, versus only
47 per cent in 2003.
The emergence of new importers Singapore was added to the list of LNG import nations in 2013
and exporters over the 50 years of
commercial LNG shipping operations
has created an elaborate matrix of
shipping patterns. At the end of 2013
the world LNG trade involved 168
‘flows’ (country-to-country trades) over
423 sea transportation routes (port-to-
port routes).
Focusing on more recent trade
developments, 2013 was the third
consecutive year of stagnation in global
movements of LNG. In 2012 trade
retreated by 1.9 per cent, to 236.3 mt.
Although 2013 did mark a return
to growth, it was only a marginal
expansion of 0.3 per cent. Of the total
trade in LNG last year, 65 mt, or 27 per One-third of the global trade in LNG is currently loaded at the port of Ras Laffan
cent, was traded on a spot or short-
term basis.
While the demand for LNG is
robust, very little new liquefaction
capacity has been commissioned in
recent years. Shipowners have derived
some benefit from an increase in long-
distance shipments from the Atlantic
Basin to Asia following the March 2011
earthquake, which forced the closure
of Japan’s nuclear reactors. However,
the pace of LNG carrier newbuilding
deliveries has been picking up over the
last 18 months and the fleet is facing
a short period of oversupply, until the
next wave of new LNG liquefaction
capacity starts coming onstream in 2015. FSRUs are the option of choice for a growing proportion of new LNG import terminals

100 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


investment decisions were made on of the total, or one less cargo than in
only three projects – Yamal LNG in the 2012. That is equivalent to just over four LNG WORLD TRADE 2013
Russian Arctic and two expansions of shiploads per day, or 30 per week.
existing facilities – they will provide China received 260 cargoes in 2013, LNG IMPORTERS
another 29 mta of production capacity. up from 206 the previous year, while
Slack demand for LNG in Europe, deliveries to the Southern Cone of Volume
(million Change
due to the region’s lingering economic Brazil, Argentina and Chile totalled Country tonnes) 2012–13 (%)
recession and the availability of 224, a 24 per cent rise on a year earlier.
Belgium 1.19 –34.7
alternative pipeline supplies, was Interestingly there were 82 LNG
compensated for by a strengthening cargoes delivered to the South East France 5.94 –17.2
need for gas in Brazil and Argentina. Asia quartet of Indonesia, Malaysia,
Operators of a number of European Singapore and Thailand and 53 to the Greece 0.45 –40.4

LNG import terminals played a part by Middle East, more specifically Dubai, Italy 4.05 –21.6
continuing with innovative transactions Kuwait and Israel. Israel and Malaysia
in the search for business, including are the two new LNG import nations Netherlands 0.36 –35.4
re-loadings, two-port loadings and of 2013.
Portugal 1.49 –1.6
ship-to-ship transfers. Of the 78 re-load While setting the scene for the
cargoes despatched worldwide in 2013, buoyant times ahead, GIIGNL’s The Spain 9.13 –36.9
Spanish terminals were responsible LNG Industry in 2013 publication also
for 40 and the Zeebrugge facility in looked back to report that since the Turkey 4.40 –21.9
Belgium 20. first commercial LNG delivery in 1964,
UK 6.91 –33.4
As part of the subtle shift in trading over 75,000 cargoes had been delivered
patterns, China and Korea, too, also without loss. That end-2013 total is Europe
33.93 –28.5
(Total)
recorded notable increases in LNG currently being added to at the rate of
import volumes. China has moved up about 340 cargoes per month. J-YR Argentina 4.72 40.4
quickly through the ranks to become the
Brazil 4.15 53.7
world’s third largest LNG importer. LNG EXPORTERS
After commissioning four new Chile 2.61 –5.5
Volume
LNG import terminals over the past
(million Change Dominican
year China has four further receiving 0.84 –9.0
Country tonnes) 2012–13 (%) Rep
facilities under construction, with a Algeria 10.81 –3.5 Mexico 5.67 61.2
combined capacity of 12 mta. Worldwide
there are more than 25 import Angola 0.33 N/A Puerto Rico 1.16 20.3
terminal projects, both newbuilds and Egypt 2.66 –43.9
Canada 0.76 –42.0
expansions, underway. Most, if not all,
should be in service by the end of 2015. Eq Guinea 3.77 4.2
USA 1.90 –38.7
The popularity of floating storage Nigeria 16.47 –15.9 Americas
and regasification units (FSRUs) as a (Total)
21.81 17.1
means of fast-tracking LNG imports at Norway 3.05 –7.8
China 18.60 27.0
comparatively low cost has skyrocketed Trinidad 13.67 1.5
in recent years. Almost one-half the new India 13.05 –1.7
Atlantic
import terminals under construction 50.76 –9.2
Basin (Total)
will utilise FSRUs. Four FSRUs were Indonesia 1.43 98.6
Abu Dhabi 5.08 –10.2
completed in 2013 while three further
Japan 87.98 –0.1
such units were delivered in the first Oman 8.35 2.5
half of 2014. Korea 40.39 9.8
Qatar 78.02 2.1
The LNG carrier fleet completed
3,998 laden voyages last year. Japan’s 26 Yemen 6.82 39.4 Malaysia 1.50 N/A
receiving terminals accounted for 1,532 Middle East
98.28 3.4 Singapore 0.91 N/A
(Total)
LNG INDUSTRY GROWTH OVER Australia 22.41 7.3 Taiwan 1272 0.4
THE PAST 20 YEARS
Brunei 7.01 2.8 Thailand 1.45 41.9
1993 2003 2013
Indonesia 18.36 –3.2 Asia (Total) 178.04 6.5
Liquefaction plants 11 15 26
Malaysia 25.14 6.0 Dubai 1.15 10.0
Receiving terminals 31 46 104
Peru 4.25 10.1 Israel 0.40 N/A
Number of
8 12 17
exporting countries Russia 10.69 –1.6
Kuwait 1.59 –20.4
Number of
9 13 29 Pacific Basin
importing countries 87.86 3.0 Middle East
(Total) 3.14 3.4
(Total)
LNG carriers 76 152 393
World (Total) 236.91 0.3
World (Total) 236.91 0.3
LNG imports
61.0 125.2 236.9 Source: GIIGNL
(million tonnes) Source: GIIGNL

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 101


LNG Shipping at 50|LNG today and tomorrow

Exporters ready to meet the


greatest of expectations
E The global trade in LNG is about to embark on a
ight countries have joined the
LNG exporters league over
the past decade, boosting the
major new growth phase. The industry has all likely
membership of this club to 20. Egypt demand scenarios for the coming decade covered
began shipping LNG to world markets
in 2005, Equatorial Guinea and Norway liquefaction capacity has been coming propel Australia to the top of the LNG
in 2007, Russia and Yemen in 2009, Peru onstream. The global trade in LNG has exporters league table.
in 2010, Angola in 2013 and Papua New been stalled at the 240 mta mark for the Three of the new terminals –
Guinea in 2014. past three years. QCLNG, APLNG and GLNG – have
The Sakhalin 2 project in Russia, Gas consumers and LNGC been built adjacent to each other on
with exports of 10 million tonnes per owners are anxiously awaiting the Curtis Island in the port of Gladstone
annum (mta) of LNG, has been the most commissioning of new LNG export on Australia’s east coast. Bechtel is
prolific of the newcomers. Egypt has plants. The additional volumes will constructing all three facilities and all
two liquefaction plants, at Damietta and ease pressure on gas prices and boost will process coal seam gas piped from
Idku but, after a brief initial flourish, freight rates for an LNGC fleet which is the vast Queensland coal fields. QCLNG
the country’s exports have slumped currently negotiating its way through a is on track to load its inaugural LNG
dramatically due to rapidly rising period of sustained overtonnaging. cargo in December 2014 while APLNG
domestic demand. Damietta has been The new LNG flows will originate is scheduled for a mid-2015 start-up and
idled and loadings at Idku are fitful. from Australia, the US, Russia, Canada GLNG “sometime in 2015”.
The rising requirements of LNG and East Africa, in that order. Each of Gorgon, a three-train facility with
buyers worldwide have not been these countries and regions holds the a 15.6 mta capacity and the largest of
helped, as yet, by the Angola project. promise of adding substantial quantities Australia’s new projects, is also aiming
The plant’s start-up has been dogged to the global LNG supply pool. for a mid-2015 commencement to
by technical problems and the facility Deliveries from new Australian operations. The other three schemes
is now shut until mid-2015 while major schemes are imminent. Beginning in will follow a little later. Wheatstone is
repairs are carried out. September 2009 and over a period of due onstream in 2016 while Ichthys has
The global financial crisis which 30 months, final investment decisions earmarked December 2016 as the date
broke in September 2008 not only were taken to proceed with seven for loading the first cargo at its new
temporarily dampened gas usage but LNG export projects in the country. Darwin plant.
also slowed investment in new LNG They are Gorgon, Queensland Curtis Prelude is an offshore project being
production capacity. The end-result LNG (QCLNG), Australia Pacific LNG developed by Shell using a floating
is that the industry has been dealing (APLNG), Gladstone LNG (GLNG), LNG (FLNG) production vessel.
with a sustained period of supply Wheatstone, Prelude and Ichthys. Samsung Heavy Industries in Korea is
tightness. While the demand for gas is Between them, these liquefaction plants constructing the FLNG unit, and the
now greater than ever before, little new will provide 65 mta of new capacity and plan is to install it in position in late

The QCLNG terminal is due to be the first of Australia’s


seven new export facilities to come onstream
2016. That will enable the first cargo to
be loaded in early 2017.
Australia has further exploitable
gas reserves but the country is a high-
cost place to do business, and the
new onshore projects have proved to
be prone to cost and time overruns.
The next new Australian LNG export
initiatives are likely to be based on the
use of FLNG vessels.
For the moment, attention has
switched to the US as the next supplier
of notable volumes of LNG. Until well Graphic shows four of the six trains planned for Sabine Pass in place
into the previous decade the US was
identified as an LNG import market and for the second two in May 2013. spectre of competing sources of supply
of great potential and a string of Construction work on Trains 1 and 2 is looms large. In Russia the developers of
receiving terminals were built along its advancing well and they both could be the 16.5 mta Yamal LNG project reached
Gulf Coast. Almost immediately these producing LNG by late 2015. such a decision in December 2013, and
facilities were commissioned, however, The jury is still out on the volume an agreement to add a third 5 mta train
the shale gas phenomenon broke and of LNG that the US will ultimately at the Sakhalin 2 plant in the Russian
the need for imports evaporated. be exporting. The big attractions of Far East has also been finalised.
Today the emphasis is on LNG US LNG are the large quantities of Beyond that, Gazprom is seeking to
exports and monetising the sizeable competitively priced shale gas available, build a 10 mta terminal at Vladivostok
reserves of shale gas that are surplus the security of supply and the storage and to begin shipping in early 2019.
to domestic requirements. Over 25 tank capacity and marine jetty facilities Rosneft has also tabled a plan for a
proposed US LNG export projects already in place. liquefaction plant on Russia’s Pacific
have been submitted to the country’s Taken in aggregate the volume coast. The 5 mta, single-train facility
relevant regulatory agencies for offered by all the export terminals that would be built in conjunction with
authorisation. Many of the schemes have been proposed is nearing the ExxonMobil and, like the Sakhalin
that have been put forward are based current level of the global trade in LNG. 2 plant, located on Sakhalin Island. A
on the addition of liquefaction trains That would not only be far too great for 2018 start-up is targeted.
at idle import terminals where use can the market to absorb but also go against The final contender wishing to
be made of existing storage tanks and political will in a country sensitive to participate in the next wave of LNG
marine jetty facilities. energy self-sufficiency issues. Many of supply is East Africa or, more precisely,
The opening of the Panama Canal’s the estimates for the likely quantity of Mozambique and Tanzania. Large
enlarged lock system in late 2015 will US exports by 2025 instead fall within deposits of gas have recently been
facilitate the delivery of US cargoes in the more reasonable but still substantial discovered off the coastlines of both
‘Pacific-max’ LNG carriers of 170,000m3 60–70 mta range. countries and LNG project development
to Asia. Many of the US plans are US exports will also be in plans are well underway.
based on tolling agreements whereby competition with the LNG cargoes Mozambique is seeking to start
customers line up their own gas that Canada, Russia and East Africa exports at the rate of 10 mta and, bearing
supplies, contract the appointed export are seeking to make available to world in mind the number of competitors
terminal to process them and make their markets by the early 2020s. Like the US, targeting the same markets, to commence
own shipping arrangements. Korea, Western Canada is rich in shale gas and shipments by 2019/2020. That would
China and particularly Japan have been gas from other unconventional sources, require an FID on the project go-ahead by
lining up significant purchases of US gas and to date over 20 proposals have been late 2014 or early 2015.
under such arrangements. put forward for projects that would Tanzania also anticipates getting its
In August 2014 Cameron LNG liquefy gas from Alberta and British LNG export train rolling with a two-
became only the second of the proposed Columbia at terminals to be built along train liquefaction plant but is running
US export initiatives, after Sabine Pass, the coast of British Columbia. a year behind its southern neighbour.
to have its developers make a final Major international companies are Project developers BG, Statoil,
investment decision (FID) to proceed. involved in several of the proposed ExxonMobil and Ophir are looking at an
The timetable calls for the three 4 mta Canadian schemes and a number of FID in 2016 to enable the plant to come
trains at the existing Louisiana terminal preliminary sales agreements have onstream in the early 2020s.
to be commissioned in 2018 and for been signed with leading gas buyers in The future looks bright for
full production to be reached in 2019. China, Korea and Japan. Chinese buyers LNG production, and a number of
Having received the last of its necessary have expressed particular interest heavyweight projects are set to come
clearances in July 2014, Freeport LNG is in Canadian LNG and its relative onstream in the years ahead. There
expected to reach an FID on its project proximity to their growing network of is enough capacity to meet all likely
imminently. import terminals. Some of the Canadian market requirements, and Canada,
Sabine Pass has a two-year jump on proposals involve notably large volumes in particular, has the resources in
its US competitors, the decisions for the of LNG. hand to meet the additional volumes
first two 5 mta trains at its Louisiana As yet, however, no Canadian project entailed in the most optimistic demand
terminal having been taken in July 2012 has reached the FID stage and the scenarios. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 103


LNG Shipping at 50|LNG today and tomorrow

Time is nigh for floating


LNG production
Five FLNG vessel The technology behind Prelude, a vessel of many superlatives,
projects are underway is set to be replicated in many new FLNG projects
and developers of
upwards of 20 further
such schemes are
working towards final
investment decisions

I
t is ironic that the first LNG to be
liquefied for transportation by sea,
as described in the Methane Pioneer
article on page 10, was produced on a
floating barge in the Louisiana bayous
some 55 years ago. The industry has
had to wait for over half a century
since that historic moment but the first capacity of 3.6 mta, PFLNG 1 will be other of its older LNG carriers. The
production of commercial quantities of able to liquefy 1.2 mta. The Malaysian shipowner has not yet finalised a
LNG on a floating vessel is now only a unit is scheduled to commence LNG charter deal for Hilli in its new role
matter of months away. The five projects production in late 2015. but is in negotiations with several
currently underway – comprising four In February 2014 Petronas sanctioned a potential customers.
newbuilding vessels and an LNG carrier second floating LNG project for Malaysian On paper it looks like the Exmar
conversion – bring the LNG industry waters. The PFLNG2 vessel will be built FLRSU will be the first past the finishing
full circle and launch it into a new era. at SHI and have a capacity to produce line. However, the contenders will not
The FLNG conversion project is a late 1.5 mta. It is due to go into service in be claiming a place in the history books
starter, having only been announced in 2018 off the coast of Sabah, where it will until the first cargo from their floater
summer 2014. Which of the four floating process gas from the Rotan field. is transshipped. Experience has shown
LNG production (FLNG) newbuilding The smallest of the four FLNG that it is best not to take anything for
vessels under construction will be the vessels under construction is that granted when new technologies are
first to enter service has been the subject being developed by Exmar for a being applied.
of some speculation. Shell contracted 15-year charter with Pacific Rubiales The five committed FLNG projects
the first LNG ‘floater’ in May 2011, and positioning at Tolú on Colombia’s look set to be the first batch of many
the 488m-long Prelude vessel which Caribbean coast. The non-propelled similar initiatives. Floating production
Samsung Heavy Industries (SHI) is vessel, named FLNG Caribbean is poised to follow in the footsteps
building for positioning off Australia’s and termed a floating liquefaction established by the LNG industry’s
northwestern coast. regasification and storage unit (FLRSU), adoption of the floating storage and
Prelude embraces many was ordered at the Wison yard in China regasification unit (FSRU) concept
groundbreaking technologies and in June 2012 and is scheduled to be over the past decade. Having said
will be the world’s largest floating, providing LNG, at a rate of 0.5 mta, by that, the technologies involved in LNG
man-made structure upon completion. the second quarter of 2015. regasification are much less complex
However, such is the scale of the project The recently announced conversion than those involved in its liquefaction,
that it will not be ready to enter into project involves the fitting of four so FLNG will never match the extent
service until early 2017. modular liquefaction trains on Golar and the pace of the FSRU take-up.
A more modest newbuilding is the LNG’s 1975-built, 125,000m3, spherical Nevertheless the welcome given
300m-long FLNG vessel that Petronas tank LNG carrier Hilli. The work, which by the LNG industry to floating
ordered at Daewoo Shipbuilding and will be carried out at Keppel Shipyard regasification shows how quickly
Marine Engineering (DSME) in early in Singapore, will provide the vessel innovative technologies can be
2012 for what it terms its PFLNG 1 with a liquefaction capacity of 2.2–2.8 adopted and accepted in the modern
project. The scheme calls for the vessel mta. Black & Veatch’s proprietary Prico era. Just as importantly, floating
to be positioned in shallow water about liquefaction technology will be utilised regasification has been quick to prove
180km off the coast of Bintulu in the and the conversion project is due for that major cost savings can accrue
Malaysian state of Sarawak in order to completion in the first quarter of 2017. from offshore solutions. When the
liquefy gas from the Kanowit field. In Golar holds options with Keppel regasification cost element of delivered
contrast to the Prelude LNG production covering similar conversions on two gas via an FSRU comes in at one-third

104 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


that of gas processed at a shore-based widely available will be facilitated by power generation markets of Central
import terminal, the benefits are not the fact that Shell has entered into a America and the Caribbean using
difficult to appreciate. master service agreement with Technip coastal LNG carriers.
The US has eight and Australia and Samsung covering the design, Exmar has established a strategic
seven FLNG schemes on the drawing construction and installation of multiple alliance with Black & Veatch, the
board. The developers of the majority FLNG facilities over a period of up to supplier of the FLRSU’s liquefaction
of these projects are currently engaged 15 years. plant technology, and Wison, the
in preliminary engineering work with Smaller scale units are also well builder of the vessel, to explore
a view to commissioning full front- represented amongst the FLNG schemes further opportunities for the
end engineering and design (FEED) under development. It is estimated that small-scale FLNG technology the
studies. A successful outcome, along there are over 650 remote offshore fields partnership has developed.
with the necessary permits and gas with between 0.5 and 5 trillion cubic feet One of the principal advantages of
sales agreements in place, would enable (tcf) of stranded gas that would be ripe the FLNG approach to bringing LNG
a final investment decision (FID) to for development with small-scale, barge- to market is that the entire vessel can
be taken in 2015–16 and their projects mounted liquefaction plants. be built under controlled conditions
to transship the first LNG to delivery The combination of liquefaction by experienced and skilled workers at
tankers in 2018–2019. plants of modular construction and a dedicated yard. In doing so the cost
Most of the US and Australian simple barge-shaped hulls, especially overruns, construction problems and
initiatives are based on floaters when the facility is moored in nearshore inclement weather conditions often
with relatively large, single train waters, helps ensure that the investment encountered at shore terminal building
liquefaction capacities, of 3–4 mta, to cost per tonne of LNG produced is sites can be avoided.
enable the export of sizeable quantities much below the equivalents for both a Yard construction of an FLNG vessel
of gas. The US projects, for example, large-scale FLNG project and a shore- also enables the building schedule
are competing with numerous shore- based export terminal. Exmar’s small to be accelerated through replication
based terminal schemes to export the FLRSU, for example, is expected to cost and efficiency shortcuts, again to the
same shale gas resources. US$300 million, complete with topsides. benefit of the overall budget. Financing
In Australia the offshore fields The Exmar FLRSU, which is due to arrangements are usually facilitated
targeted by the FLNG community be positioned at a dedicated jetty located by yard construction, and the overall
hold significant reserves, and floating 3km off Colombia’s Caribbean coast, is project will benefit from the lessons
production offers a lower cost, fast-track illustrative of the effect such a vessel can learned from previous projects of a
alternative to the construction of a shore- have on a region’s LNG supply chain. similar nature.
based export terminal and an associated, The FLRSU will work in tandem with a The FLNG projects involving the
long-distance, subsea gas pipeline. floating storage unit (FSU) also moored vessels under construction are based on
Sometimes, however, even an FLNG at the jetty, transferring LNG to the FSU the side-by-side method of offloading
proposal in Australia is found not to as it is liquefied. LNG to the LNG shuttle carrier. The
be commercially justified. In summer It is likely that initially the terminal next frontier, for projects in more
2014 GDF Suez and Santos decided to will export full LNGC cargoes of inhospitable waters, will be the adoption
shelve their planned Bonaparte FLNG 140,000–160,000m3, depending on the of the tandem offloading method. For
scheme rather than press on to the sizes of the FSU and the delivery tanker, the moment, however, the homework
FEED stage, citing the questionable to the international spot market once has been done, the foundation FLNG
economics of the project. every six weeks. Eventually, once the vessels are currently under construction
Shell is a partner in a number region’s customers have their LNG and a raft of investment decisions on
of Australia’s prospective FLNG receiving infrastructure in place, the new projects is imminent. The FLNG era
developments, and in these cases the FLRSU will supply the small-scale has begun. MC
energy major’s Prelude technology
has been chosen as the route to project
realisation. The concept is based
on solid foundations, Shell having
researched its FLNG options for 15
years and devoted 1.6 million man-
hours to work on the engineering
challenges before deciding on the
Prelude design and equipment.
Prelude will be moored using the
world’s largest turret yoke arrangement
200km from the nearest land off
Australia’s northwest coast, an area
prone to seasonal cyclones. The Prelude
FLNG vessel is being designed for not
only an uninterrupted service life of 20
years at this location but also a further
20 years at another potential offshore
gas field development. The FLNG Caribbean project is poised to show what is possible with small, barge-
Making the Prelude concept more mounted liquefaction units

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 105


LNG Shipping at 50|LNG today and tomorrow

Coastal LNGCs
carrier fleet that are not fully employed in
the trade. Eight of the ships are designed
as multipurpose gas carriers, with the
ability to carry ethylene and LPG as well

come into their own as LNG. This flexibility has helped the
operators achieve high utilisation rates
for the vessels until that time they are
needed for LNG distribution duties. The
Only a decade old, coastal LNG carriers are poised current strength of the ethylene trades
to help a major extension of the LNG supply chain at has been a boon in this respect.
The largest of the coastal LNG
the small-scale end of the spectrum carriers currently in service, the
15,600m3 Coral Energy, is fully
dedicated to the trade. The vessel was

T
he delivery of the 6,500m3 Coral drawing boards around the world are built by Neptun Werft of Rostock in
Anthelia to Anthony Veder and the filling up with coastal LNGC design Germany, part of the Meyer Group,
2,500m3 Kakayu Maru to Tsurumi concepts. A number of newbuilding for Anthony Veder, and Skangass, the
in 2013 raised the complement of coastal projects have been mooted and several vessel’s long-term charterer, worked
LNG carriers worldwide to 16 vessels. are poised to materialise. closely with the principals in the design
Another four such ships are on order, all All the coastal LNG carriers built of the vessel. The ability to load LNG
building in China and earmarked for gas to date have IMO Type C insulated, at large terminals and deliver cargoes
distribution duties along the country’s pressure vessel cargo tanks fitted to all sizes of terminals by means of a
long coastline. Three of the vessels are horizontally in the vessel. The Type C dual manifold arrangement was a key
in the 28–30,000m3 size range and, on tanks are either cylindrical or bilobe in design consideration.
delivery in 2015, will be the largest shape and stainless steel and aluminium Anthony Veder describes Coral
coastal LNG carriers yet built. have been used as tank materials. Energy as the world’s first direct-drive,
This fleet of small-scale LNG carriers With Type C tanks there is no need dual-fuel, ice-class 1A LNG carrier.
is only a decade old. It has emerged to for the cargo containment system to The ship’s Wärtsilä dual-fuel engine
facilitate the extension of the LNG supply have a secondary barrier. Ship designs is linked directly to the propeller, thus
chain and to bring the benefits of this with alternative containment systems, avoiding the power losses that can arise
clean-burning, competitively priced fuel including GTT membrane tanks, have with diesel-electric drive systems. The
to a much wider range of customers. The been developed but as yet only Type C 1A ice class rating means that the vessel
main market drivers for small-scale LNG tanks have been specified. will be able to function in the Baltic Sea
are the growing use of gas as marine fuel Various types of propulsion system throughout the winter months.
and the need to supply remote residential have been utilised on small-scale Coral Energy has been delivering
communities, power stations and LNG carriers, including dual-fuel cargoes loaded at the Skangass
commercial ventures not connected to the arrangements which enable the use of liquefaction plant in Stavanger’s
pipeline grid. cargo boil-off gas as vessel fuel. When Risavika harbour to receiving
Predicting the size of the coastal LNG dual-fuel plant is specified, back-up terminals at Fredrikstad in Norway
carrier fleet 10 years hence and the pace arrangements, such as a reliquefaction and Nynäshamn in Sweden. Until
at which it will grow pose challenges plant or gas combustion unit, must be the European LNG distribution and
but it is safe to say that the influence in place either to handle excess boil-off bunkering markets get up to speed the
being exerted by the current market gas or for emergencies when there are Risavika plant has spare capacity, and
drivers will continue to strengthen. problems with the propulsion system. Coral Energy has also been facilitating
New delivery routes, terminal facilities, While the new reality of an extended product sales by transporting LNG
bunker depots and fuelling stations are LNG supply chain is getting closer, there offered by Skangass on the spot market.
being developed and naval architects’ are still parts of the existing coastal LNG IM Skaugen operates four LNG

Coral Energy loads LNG at the Skangass


terminal in Stavanger’s Risavika harbour

106 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


carriers of 10,000m3 and two of 12,000m3 years and is now marketing its concepts seven-day design allowance before
as part of its Norgas fleet. All six ships for an inland waterway LNG carrier, a venting is required.
are able to carry ethylene and LPG as coastal LNG carrier and a seagoing LNG Japan is now looking beyond this
well as LNG and have been primarily bunkering vessel also able to transport fleet to its future small-scale needs and
employed in the petrochemical gas oil fuel bunkers. The coastal LNG carrier is considering larger capacity vessels
trades since their delivery from Chinese design features two Type C cargo tanks for ‘milk run’ distribution operations
shipyards over the 2009-11 period. The of 2,000m3 each. as well as LNG bunker vessels. As the
vessels have conventional propulsion TGE Marine of Bonn in Germany is builder of all the country’s small-scale
systems and are fitted with a new type of another company which has developed LNG tankers to date, KHI is leading the
reliquefaction plant developed to handle a portfolio of LNG distribution vessel design review and amongst the options
LNG boil-off gas. designs based on the use of Type C under consideration is the use of LNG-
One of the Skaugen vessels, the tanks. TGE Marine is supplying the fuelled vessels.
10,000m3 Norgas Innovation, had a taste bilobe cargo tanks and cargo-handling Capacities up to 10,000m3 are being
of things to come when it delivered a plant for the three 28–30,000m3 coastal considered for the milk run LNG carriers
domestic Chinese LNG cargo recently. LNG carriers building in China. The while a design for a 6,000m3 LNG bunker
The shipment was transported from the TGE package comes complete with tank vessel has also been developed by the
Dalian import terminal in northern China supports that have been redesigned shipbuilder. The milk run distribution
to the Jovo Group’s new LNG terminal in order to accommodate cargo tank tanker would be engaged on somewhat
in the southern port of Dongguan in expansion and shrinkage due to longer voyages, so the pressure build-
Guangdong province. temperature variations. up would be greater than that on the
The Jovo terminal, which features two Japan has five 2,500m3 coastal existing ships. KHI reports that a 6,000m3
80,000m3 storage tanks, is China’s second LNG carriers in service, all built by Type C aluminium cargo tank with a
coastal LNG receiving terminal. A third Kawasaki Heavy Industries (KHI) and design pressure of 8 barg (8,100 kPa) is
small-scale terminal is under construction all engaged in loading cargoes at certain feasible as an alternative.
and proposals have been tabled for an of the country’s import terminals for The option of going for tanks with a
additional eight such facilities in China. distribution to the smaller regional lower design pressure and burning boil-
Both Jovo and the operator of the Dalian terminals in locations where the demand off gas in the ship’s propulsion system
terminal are affiliates of China National for gas is more limited. Two of the vessels comes with the challenges of finding the
Petroleum Corp (CNPC). are engaged in transporting LNG in the necessary skilled engineering officers to
IM Skaugen is reported to be Seto Inland Sea area in southern Japan man the ships and designing a scaled-
considering contracting up to four while the remaining three load cargoes down gas combustion unit for any excess
additional LNG/ethylene/LPG carriers supplied by Tokyo Gas at the Sodegaura boil-off gas that might be generated on
in China. A 17,000m3 cargo-carrying terminal in Tokyo Bay for the 850km run the ship.
capacity has been mooted for the new up the country’s northeastern coast to The gas shipping sector has been
vessels, as has been the ability to run the Hachinohe and Hakodate. able to utilise the expertise gained
ships on LNG cargo boil-off gas. All the ships are fitted with a pair of in the design and construction of
Bijlsma, a member of the Veka Group aluminium Type C tanks covered with ethylene carriers in the initial designs
in the Netherlands, built the 1,100m3 330mm of Kawasaki Panel insulation for coastal LNG carriers. Indeed one-
Pioneer Knutsen, the smallest coastal and are powered by conventional diesel half of the small-scale LNG carriers are
LNG carrier, in 2004. That vessel, which engines. The containment system design multipurpose vessels with the ability to
is fitted with a dual-fuel propulsion accommodates pressure build-up during also carry ethylene. The industry has also
system, has performed non-stop the course of the short voyages. The tackled the challenges associated with
LNG distribution services along the tanks have a design pressure of 3 barg the design of larger cargo tanks and the
Norwegian coast on charter to Gasnor (3,100 kPa) and are able to contain all handling of boil-off gas in relation to the
over the past 10 years. the cargo boil-off gas that is generated. fuel needs of the propulsion system. The
Veka has devoted time to developing Voyages to Hakodate take around 48 scene is set for a flourishing of small-
its LNG vessel design portfolio in recent hours, which is well within the tanks’ scale LNG shipping. MC

Japan is considering its further small-scale LNGC needs and the


applicability of the design features of its existing 2,500m3 series

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 107


LNG Shipping at 50|LNG today and tomorrow

LNG bunkering
projects while the Fluxys LNG import
terminal in the Belgian port of Zeebrugge
and the Gate facility at Rotterdam in the

market beckons
Netherlands are engaged in the provision
of dedicated jetties to enable the loading
of small LNG carriers and bunker
vessels. Both ports, along with Antwerp,
are likely to host their own LNG bunker
The use of LNG as marine fuel is poised to become vessel operation within the next two
an important new market. The extent of the years. Several other European ports are
breakthrough is dependent on many variables embarking on similar initiatives.
Progress with the provision of LNG
bunkering arrangements in the region are
being reinforced by the European Union’s

A
s of 1 May 2014 there were developed LNG bunkering infrastructure commitment to the use of LNG as marine
52 gas-fuelled vessels that are that is supplied by coastal LNG carriers fuel. This commitment takes the form of
not LNG carriers in service and and a fleet of cryogenic road tankers. both the strict environmental legislation
57 such vessels on order. The majority LNG World Shipping published a list it promulgates and the subsidies on
of this 102-ship fleet are either currently showing all the ships in the in-service offer to initiatives that support its Trans-
sailing in emission control areas (ECAs) and on-order fleets as of 1 May 2014. The European Network-Transport (TEN-T)
or will be upon delivery. catalogue of ships on order highlights programme. Measures have also been
The allowable sulphur content of the extent to which the use of LNG introduced to promote the use of LNG to
fuel used by ships sailing in ECAs as marine fuel is spreading out from propel vessels sailing on the Rhine-Main-
will be reduced from 1 to 0.1 per cent Norway. It is not only going global but Danube inland waterway system.
as of 1 January 2015. Not surprisingly also encompassing many more ship types Shell is playing an important role in
this restriction is creating considerable than the cross-fjord ferries and offshore the advances being made in Europe. The
interest in the use of LNG as marine fuel supply vessels (OSVs) that feature energy major has acquired Gasnor, the
in the North and Baltic Seas and North prominently in the current Norwegian Norwegian LNG distribution company,
American coastal waters – the three fleet. As well as car/passenger ferries and is building upon the network already
regions which are currently designated and OSVs, the on-order listing also in place. Shell will be the foundation
ECA zones. includes container ships, roll-on/roll- customer of the new breakbulk LNG
LNG is one of three options available off cargo vessels, gas carriers, product/ facility being built at the Gate import
to shipowners seeking to ensure chemical tankers, car carriers, tugs, a terminal in Rotterdam and is chartering
compliance with the increasingly bulk carrier and an icebreaker. two LNG-powered inland waterway
strict requirements governing ship Norway has provided the ideal tankers currently sailing on the Rhine.
atmospheric pollution. Alternatively springboard for the breakout of LNG Another notable feature of the LNG-
ships can be either switched to running bunkering into other parts of Scandinavia powered ship orderbook is the progress
on low-sulphur marine diesel oil (MDO) and Northern Europe. Sweden, Finland now being made in North America. The
fuel or fitted with an exhaust gas and Denmark are pressing ahead with region’s operators have contracted 19
scrubber to enable the continued use of small-scale terminal and fuelling station LNG-fuelled vessels, comprising 16 for
heavy fuel oil.
All the options have advantages and
disadvantages but it is acknowledged
that the use of LNG entails higher upfront
costs in providing the necessary systems
for a newbuilding than those associated
with the two alternatives. On the other
hand burning LNG ensures compliance
with all existing and likely clean air
regulations and holds the promise of
lower lifecycle costs, due not least to
reduced maintenance costs. That potential
increases with any widening of the gap
between oil and gas prices that may occur.
Most of the existing LNG-fuelled
ships are Norwegian-flag vessels
sailing in Norwegian coastal waters.
The country’s government incentivised
shipowners to opt for LNG as marine
fuel through benefits deriving from a
nitrogen oxide (NOx) emissions fund
that was established a decade ago. The A converted Norwegian ferry now working
in Stockholm, Seagas is the world’s first
inducements were backed by the ready
dedicated LNG bunkering vessel
availability of North Sea gas and a rapidly

108 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


service in the US and three for Canada.
The availability of plentiful supplies
of competitively priced gas in the two
countries and their ECA status will
spur further orders in the region in the
years ahead.
The US orderbook includes 10 large
container ships – both newbuildings
and conversions – that are taking LNG
fuelling into new realms in terms of
installed horsepower, gas consumption
and bunkering arrangements.
One country that is currently only
marginally represented on the list of
LNG-fuelled vessels in service and on
order is China. However, that situation Gasnor has carried out approximately 20,000 LNG bunkering operations in
is poised to change dramatically. The Norway over the past decade
government is supporting the use of
LNG as a transportation fuel in an global potential for LNG fuel, the class underpin their investments and provide
effort to tackle the air pollution that society concludes, in its median case users of LNG-fuelled ships with a
beleaguers the country. scenario, there will be 1,800 LNG- base upon which they can build a
The current tally shows that China powered vessels in service by 2020, safety performance record every bit as
has two Chinese-built, LNG-powered comprising 1,100 newbuildings and exemplary as that established by the
tugs in service and two similar vessels 700 conversions. MAN Diesel & Turbo LNG carrier sector.
on order. However, the country has believes there could be as many as 2,000 A unified regulatory regime will also
in place a wide-ranging and growing gas-powered vessels consuming 15 assist maritime authorities in dealing
LNG distribution infrastructure which million tonnes of LNG by 2020. In this, with the extremely diverse industry that
includes a larger number of cryogenic the “most likely” of the MAN outcomes, is beginning to emerge. Administrations
road tankers, tank containers and LNG would displace approximately are being requested to review an ever-
vehicle fuel tanks than any other nation. 8 per cent of the global shipping fleet’s increasing number of LNG-fuelled
Modified versions of these vehicle current consumption of liquid oil fuel. vessel concept designs that span a full
LNG fuel tanks have been fitted to a In March 2014 Lloyd’s Register range of vessel types and encompass
number of fishing and inland waterway (LR) issued the results of its own different types of gas-burning engines,
vessels in China as part of a trial investigation into the worldwide gas treatment equipment and bunker
programme to assess the viability of potential for LNG as bunker fuel. tank design and location. Port and
dual-fuel running. Numerous local Entitled Global Marine Fuel Trends coastal state authorities charged with
companies are reportedly on the verge 2030, the study encompassed three verifying the safety of a ship’s LNG
of constructing fuelling stations for major global economic scenarios and bunkering arrangement and its ability to
the Yangtze and other rivers as well concluded that, in its ‘status quo’ perform as required also have a vested
as LNG-fuelled river vessels that will scenario, LNG will account for about interest in the availability of a single,
utilise these depots. In addition domestic 11 per cent of the world bunker market common regime against which they can
shipyards are currently building three in 2030. Heavy fuel oil will remain test compliance.
coastal LNG carriers of 30,000m3 each for the dominant driver of ship engines, The maritime industry is working
use in carrying LNG to small shoreside commanding a market share of about hard on the development of such an
distribution terminals and riverside 66 per cent. instrument – in the form of IMO’s
fuelling stations planned for the country. LR points out that the use of International Code for Ships using Gas or
The current, fast-changing situation LNG would be greater but for the other Low Flash-Point Fuels (IGF Code).
for LNG-powered vessels worldwide comparatively young age of much of Efforts to finalise the IGF Code have
begs the question as to how big this the world fleet. One sector that is ageing been prioritised and a spring 2015
fleet will be five or 10 years from now. and has not experienced any notable adoption date has been targeted. This
However much research is carried out to infusions of newbuilding tonnage of late would allow the new regime to become
underpin a forecast, any estimate has to is that comprising chemical and small mandatory some time in the first half
be qualified by the plethora of variables product tankers. LR states that LNG 2017. Once the work on the use of LNG,
that come into play. Will any new could be powering over 30 per cent of methanol and low flash point diesel
ECAs will be created? Will the reduced small tankers by 2030. fuels is complete, other fuels such as
global sulphur cap for heavy fuel oil be It is vital that this nascent LNG- LPG and hydrogen will be addressed.
implemented in 2020 or 2025? How will fuelled vessel fleet is provided with The causes of global harmony, sound
the prices of competing fuels evolve and an internationally agreed set of rules design and reliable operations will be
what impact will refinery technologies governing LNG bunkering, including greatly facilitated by the Society for
have on their ability to increase the aspects such as ship design and Gas as a Marine Fuel. SGMF is a new
production of middle distillate fuels? equipment, transfer arrangements non-governmental organisation (NGO)
When will individual sectors of the world and operational safety. Harmonised established to promote safety and
shipping fleet fall due for rejuvenation? requirements will give shipowners industry best practice in the use of LNG
In DNV GL’s own analysis of the the level playing field they need to as a marine fuel. MC

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 109


New horizons beckon for the LNG shipping industry in the icy waters of the Russian Arctic

Arctic Pilot Project – an early


precursor to Yamal LNG
Although stillborn, Canada’s Arctic Pilot Project of 35 years ago set a precedent
that is now being followed up with the first icebreaking LNGCs

T
he Arctic Pilot Project (APP) was shipping companies, joined the venture Shipbuilders, consultants, ice specialists
launched to determine if there was to provide technical resources and and equipment manufacturers with
a technically and economically expertise for the shipping segment. The experience in LNG ship construction
feasible way of delivering gas from the shipowners were Federal Commerce flocked to Canada to promote their
Canadian Arctic islands by ship. The and Navigation of Montreal, Upper capabilities. This frenzied competition
shipping component of the scheme was to Lakes Shipping of Toronto and Canada prompted a range of research
comprise two 140,000m3 icebreaking LNG Steamship Lines of Montreal. programmes worldwide in the search
carriers, operating year round. Loading The APP project itself had a for the optimum icebreaking LNG
was to take place at a terminal on Melville precedent. In 1969 Exxon had converted carrier design.
Island’s Bridport Inlet while the delivery its crude oil tanker Manhattan into an Because there were no class or
voyage would be across Lancaster Sound icebreaking vessel to prove the viability regulatory rules in place governing
and between Baffin Island and Greenland of North West Passage transits. More the design and construction of
across Baffin Bay and the Davis Strait out specifically the oil major had sought to LNG carriers for operations in such
into the North Atlantic. evaluate the potential for Arctic tanker a hostile environment, designers
Panarctic Oils of Calgary had operations as a means of exploiting were left to formulate their own
discovered the Drake field, with its Alaska’s North Slope oil field. In the specifications. No LNG ship of the
110 billion m3 of gas, in the Melville event, although the tanker successfully proposed size had yet been built and
Island region in the late 1960s. Although navigated the route, carrying a single, the cargo sloshing phenomenon was
Melville is not considered to be in the token barrel of oil on the return voyage, not understood to anything like the
High Arctic, it does fall within what it was an expensive exercise and a extent it is today.
the Canadian Arctic Shipping Pollution pipeline across Alaska was deemed to be An additional challenge was the
Prevention (ASPP) regulations specify as more economically feasible. choice of material and thickness for
Zone 6. Vessels navigating in this zone The challenge of discovering a sea the low-temperature steels to be used
are required to be able to move unaided route along the North West Passage for the hull ice belts. Another design
through ice 2-2.5m thick during the through the Canadian Arctic has excited consideration was the fact that the
winter months. entrepreneurs and explorers alike for vessels would spend 70 per cent of
APP was initiated by Petro Canada, centuries. The challenge was just as real their time in open water en route to and
as the overall project operator and for the interests behind APP, bearing from the proposed Canadian east coast
manager, in early 1977. Melville in mind the need for a year-round receiving terminal.
Shipping Ltd, a consortium of three solution for large, sophisticated ships. Not surprisingly under the

110 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


Arctic LNG|LNG Shipping at 50

circumstances, the tendency is to improved performance in a low-


err on the side of caution and a temperature environment.
conservative approach to the design of In the event, despite the steep
the vessels was taken. It was decided learning curve, APP did not proceed. A
to build the ships as Arctic Class 7 combination of falling oil prices, poor
icebreaking LNG carriers according to market demand, an economic recession
the ASPP classification. This specifies and a lack of political confidence
the steel grades required for hull ice ensured that the curtain was drawn on
belts. For the ships in question there the initiative in 1982. Quite simply APP
would be six ice belt areas, covering was a project ahead of its time. But some
the stern and bow, the mid-body, the seeds were sown.
upper and lower transition and the Today the LNG industry is focused
lower bow. on the northern Russian port of Sabetta, Daewoo will construct the 16-ship
The naval architects proposed a hull where Yamal LNG is poised to become Yamal LNG fleet of 172,000m3 vessels
shape which featured a propulsion- the world’s first Arctic LNG project.
efficient aft-end, a mid-body with Blessed with rich gas deposits nearby, US$310 million to construct and
tapered lower sides and an icebreaking Sabetta is located at the mouth of the Ob will be provided with a reinforced
fore-end. Hull resistance in open River and is icebound for nine months Gaztransport and Technigaz (GTT) No
water and in ice, including first year of the year. The US$27 billion scheme, 96 membrane tank cargo containment
ridge ice, was studied, as was vessel which has been given the go-ahead, will system. A dual-fuel diesel-electric
manoeuvrability in ice. Model tests require a fleet of 16 icebreaking LNG (DFDE) propulsion system has been
were carried out at the Wärtsilä Arctic carriers of 172,000m3 each to ensure chosen and at the end of the power
Design and Marketing (WADAM) the delivery of gas along the Northern train on each ship will be three
ice basin, the Hamburg Ship Model Sea Route on a year-round basis to Azipod propulsors.
Basin (HSVA) and in Canada at Arctec customers in Asia and Europe. The The design of the Yamal LNGCs
and the National Research Centre’s ships will be delivered over the 2016-18 is based on Aker Arctic’s ‘double-
hydrodynamic laboratories. period, and when Yamal is operating at acting’ technology. The combination
After a thorough review of all full capacity a laden LNGC will depart of the azimuthing propulsion pods
the options, the designers narrowed Sabetta every 38 hours. and the icebreaking bow means
down the vessels’ cargo containment The Arc 7 ice class ships will be able that the vessels can break ice in
system to a choice between spherical to proceed through sea ice up to 2.1m both directions. However, they will
and membrane tanks. The propulsion thick and to operate in temperatures as be most effective as icebreakers
system favoured by the APP team was low as –50˚C. The intention is for the when moving stern first, as the
particularly adventurous for the time. ships to sail eastbound to Asia during omnidirectional Azipods can be used
Gas turbines burning cargo boil-off gas, summer period, independent of any not only to provide propulsive power
with electrical transmission of power icebreaker escort, and to sail westbound but also to keep broken ice clear of
to three fixed-pitch propellers, got the to a transshipment point in Europe the hull due to their wash effects.
vote. The arrangement featured an 8.0m for the rest of the year. At this location Back in Canada the riches of the
diameter centreline propeller and two LNG will be loaded onto conventional Drake field are still in position in the
7.5m diameter wing propellers. LNG carriers for the final leg of the icy surrounds of Melville Island. Now,
The design team believed an electric delivery voyage. 32 years on since APP faltered, should
transmission system would provide a This Yamal LNG icebreaking our sights be once again focusing on
superior performance in ice-covered fleet, which will be shared amongst this remote part of northern Canada?
waters due to the high torques available three shipowning consortia, will be So much progress has been made with
at low propeller/shaft speeds and the built by Daewoo Shipbuilding and LNG carrier design in the intervening
excellent response times. Also it was Marine Engineering (DSME) in Korea. years that the task would be much easier
appreciated that gas turbines offered Each ship will cost approximately this time around. SH

A 140,000m3, triple-screw vessel with four Moss tanks was one of the Arctic Pilot Project design options

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 111


LNG Shipping at 50|LNG today and tomorrow

Where will the


industry be in 2029?
LNG Shipping at 50 had the opportunity to ask a
panel of experts* to predict the state of play in 2029,
on the occasion of SIGTTO’s 50th anniversary

LNG Shipping at 50: The global Ed Carr: I don’t have a figure in mind,
trade in LNG is currently around but it is logical to think that natural
the 240 million tonnes per annum gas will continue to be the fossil fuel Andrew Clifton
(mta) mark. What do you think of choice into the foreseeable future,
the trade level will be in 2029 primarily for power generation lower requirement for BOG as fuel.
(approximately) and why? but also for domestic use such as For floating terminal projects there
heating and cooking, particularly in may be a trend towards greater use
Andrew Clifton: It will probably be emerging markets. The use of gas as a of Moss spheres or self-supporting,
around double that, if not more. Demand petrochemical feedstock is also driving prismatic IMO Type B (SPB) tanks. The
is rising and is likely to continue to do so demand. Indonesia and South America new, enlarged Panama Canal locks will
for environmental, cost and security of are good examples of LNG markets that determine the maximum size for future
supply reasons. The two countries with did not exist 10 years ago. Furthermore LNG vessels – about 175,000m3 for
the largest reserves of natural gas, Russia the threat of geopolitical disruptions membrane tank ships and 160,000m3
and Iran, currently have just one export to pipeline deliveries will prompt for Moss ships for a maximum beam
terminal between them. Once these vast decision makers to put in place LNG of 49m.
reserves come onstream, along with import infrastructure as a hedge against
the export projects planned for the US, supply interruptions. Bill Wayne: No, I think there will be
British Columbia, East Africa, the eastern continual evolutionary development of
Mediterranean, the Arctic and Australia, Chris Clucas: Extrapolation of statistics established systems, mainly for lower
the world’s LNG production profile will from the past 10 years suggests a level BOG rates. There are high entry barriers
look very different to that of today. Of of around 425 mta, or about 80 per cent to completely new containment systems,
course, not all proposed projects will be ahead of the current trade volume. and backing a novel design is regarded
built but those that go ahead will mean a The positive factors include world as being a significant technological risk.
significant boost to world output. population and economic growth, To gain acceptance, a new design must
environmental concerns and plentiful be either significantly cheaper, quicker
Jean-Yves Robin: Global trade could supplies of gas. On the other side of to build or, preferably, both.
be in the 400–425 mta range. This figure the coin are the imponderables. As
is arrived at because export plants the late Malcolm Peebles memorably Ed Carr: I believe that SPB will make
traditionally work at an 85 per cent commented at one Gastech conference, a comeback, now that the JMU yard in
utilisation rate while liquefaction the LNG industry has seen numerous Japan has received several orders for
capacity worldwide could reach the demand forecasts, and the only SPB tank vessels and has been able to
450–500 mta level. consistent factor is that they are always reduce costs by using more automated
wrong! No doubt my comments above welding. The displacement tonnage
Bill Wayne: My guess would be about have just added to the tally. disadvantage of SPB ships has more
400 mta. The drivers are an increasing or less been negated by the fact that
awareness that gas will have a key role LNG Shipping at 50: Do you expect many terminals have upgraded to
to play in a world of low CO2 emissions any breakthroughs in terms of new accept Q-flex and Q-max size vessels. At
and the possibility that significant containment systems over the next 177,000m3, conventional LNG carriers
quantities in the form of LNG could 15 years? with Moss tanks have probably reached
be utilised as marine fuel. It is worth their maximum size, although spherical
noting that the global market for marine Andrew Clifton: The main containment tank vessels of greater capacity could
bunker fuel oil stands at 300 mta. Just a systems in use today are unlikely to be used in offshore applications. I
15 per cent swing, which seems a fairly be easily displaced. They are proven, can’t imagine shipowners or charterers
conservative estimate, would require well-established and have stood taking a chance on a new membrane or
an extra 40 mta of LNG production. the test of time. The drive towards hybrid containment system just to save
Moderating influences on this gas increased efficiency will continue, with the GTT license fee. For that to happen
demand are the traditional issues of high a particular focus on better insulation to there would need to be risk sharing, and
capital cost requirements and perceived ensure lower natural boil-off gas (BOG) we don’t see much of that in today’s
risks in doing business in some countries rates, in tandem with improvements business. Also, a deep-pocketed project
with access to undeveloped reserves. in engine efficiency and the resultant participant willing to take that risk

112 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


would be required. Having said that, it Ed Carr: I think there will continue to be
is interesting to note that ExxonMobil a market for all three propulsion systems.
used a new tank design for its Adriatic Steam, and now ultra steam, turbines
LNG offshore terminal. have their advocates due to the system’s
reliability and the ease of handing BOG
Chris Clucas: Possible increases in ship at low speeds. DFDE, and TFDE, lends
capacity could lead to an evolution itself to flexible machinery space layouts
of the current integral membrane, and specific applications like the use of
independent prismatic and independent azipod propulsors. The downside is the
spherical tank containment systems. high maintenance costs. ME-GI engines,
Nirvana is still the internal insulation once proven in service, will be attractive
system but failures of the concept early to projects where the cost of fuel is a
in the industry’s history seem to have significant issue in the scheme’s overall
discouraged any serious work on this economics. However, many trading
idea. However, new materials yet to be models only use their ships at full speed
discovered may make such an internal for a portion of time and low speed
insulation system feasible. means a requirement to handle BOG. Jean-Yves Robin
That means either adding an expensive
LNG Shipping at 50: What do you reliquefaction plant or disposing of BOG 2029, not more than 15–20 per cent, or
think will be the LNGC propulsion via a gas combustion unit (GCU). 35–45 mta, will be FLNG-derived. Most
system of choice in 2029? extensions of existing plant, brownfield
Chris Clucas: The same system as used projects, schemes with adequate onshore
Andrew Clifton: I think technology will for normal merchant ships, because such infrastructure and projects in areas
bring further changes. When dual-fuel ships are also likely to be running on where a high local content is required
diesel-electric (DFDE) engines were LNG! Although it is difficult to envisage will rely on traditional shore-based
first ordered in the early part of the what may happen in the next 15 years, export terminals.
new millennium, no-one was talking fuel cell technology looks promising.
about two-stroke gas injection (ME-GI) Also, conventional two-stroke diesels Bill Wayne: Not much. I think FLNG
engines. Recently such vessels have been have proved reliable under the very will remain a niche product so long
ordered. There will still be steam ships demanding conditions at sea, which is as there are sufficient reserves which
trading in 2029. Pressures to lower fuel one factor that will not change. A simple can be developed with reasonable
consumption, increase engine efficiencies and reliable propulsion system will be ease using traditional onshore plants.
and control system emissions will push the key requirement, plus the ability to The main driver for FLNG is the
technology in different directions. The burn clean fuel efficiently so as to be in elimination of the costly subsea line
industry will learn from the performance compliance with EEDI requirements and back to shore. Additionally, projects
of the early ME-GI engines and the use not cause environmental pollution. such as Prelude make sense due to the
of LNG as a marine fuel on conventional very high engineering, procurement
ships and develop accordingly. LNG Shipping at 50: To what and construction costs associated with
extent do you think the LNG developing onshore facilities in Australia.
Jean-Yves Robin: Given the LNG industry will rely on floating LNG
industry’s traditional reluctance to production in 2029? Ed Carr: It really depends on the price
take risks or innovate at too fast a of LNG. On a per tonne basis, offshore
pace, I do not expect a great change Andrew Clifton: Five years ago there projects are almost always significantly
from the modern engines now being was no FLNG vessel on order and more expensive then onshore projects,
chosen for newbuildings. The current now we have four such units under but any decision will be site-dependent.
large orderbook for LNG ships and construction and several more FLNG While there will be some floating LNG
the propulsion systems that have been projects under serious discussion. It is production going forward, I think it will
specified for these vessels provide a inevitable that a reasonable percentage be the exception rather than the rule.
good indication of the direction the of the world’s production in 2029 will
industry is taking. be FLNG-derived. The challenges Chris Clucas: To a significant extent.
associated with building an LNG There will be an increasing need to
Bill Wayne: Low-speed, two-stroke, export terminal at a greenfield onshore use our offshore energy resources, and
duel-fuel diesel engines with low- site, especially in a remote area with FLNG offers the opportunity to exploit
pressure gas injection. The principal labour and local content issues, are small, stranded gas resources.
driver for this particular choice of huge. Project economics will determine
propulsion system is IMO’s Energy the final choice. Operating an FLNG LNG Shipping at 50: To what extent
Efficiency Design Index (EEDI) initiative, unit comes with its own challenges, do you think small-scale LNG,
and hence fuel economy. Technically including the provision of onshore including the use of LNG as marine
a neat design of combined cycle gas support, onsite train maintenance and fuel, will be established by 2029?
turbine could be interesting, but there is handling various weather scenarios.
no advanced aero-derivative base engine Andrew Clifton: The delivery of
to build the system around. Modern Jean-Yves Robin: Of the 230 mta of smaller parcels of LNG to receivers
engines, such as the Rolls-Royce MT 90, additional liquefaction capacity likely who are not currently able to handle
are all too powerful for the needs. to come onstream between now and LNG will become much more common

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 113


LNG Shipping at 50|LNG today and tomorrow

and small coastal LNG vessels will LNG shipping has achieved needs to
be required in greater numbers. The be protected and maintained; it is, in
extent to which LNG is used as a effect, our license to operate. Increases
marine fuel and the speed of its take- in activity bring increased risks and
up will depend on when IMO’s global these need to be mitigated through
sulphur cap restrictions enter into appropriate control measures, including
force. By 2029 I would expect that a continuing to operate to best practice
substantial worldwide LNG bunkering and not just the minimum requirements.
infrastructure will be largely in place, Existing industry members need to
enabling many deepsea vessels to ensure that new entrants embrace the
bunker with LNG. Small-scale LNG will high standards and practices the LNG
be an integral part of this supply chain. shipping community has operated to
these past 50 years. The industry also
Jean-Yves Robin: Small-scale LNG, needs to continue to invest in training;
primarily for the supply of LNG there is no other solution to the skills
as transportation fuel, could grow shortage. Also, the focus must not be just
rapidly from 2020 onwards, to reach on ship staff. Having sufficient numbers Chris Clucas
around 40 mta by 2029. That would of shore support staff and trainers of the
be equivalent to around 10 per cent appropriate quality is vital too. sector, with many senior people leaving
of the total LNG market at that time. and not being replaced during the
Both environmental (air pollution) and Jean-Yves Robin: There are many quieter parts of the business cycle.
economic drivers (fuel price differentials challenges. These include the This is then followed by a mad panic
and the cost of complying with IMO uncertainty of demand in the Atlantic and wage spiral a couple of years later
restrictions) are the underlying reasons. Basin, a potential breakthrough of when activity picks up. I was extremely
unconventional gas in China and India, fortunate to join the International
Bill Wayne: I think there is quite a lot and competition from large pipelines Chamber of Shipping (ICS) just after
of potential here, particularly for vessels into Asia. However, the major challenge graduating and chance brought me the
trading extensively in emission control within the LNG industry itself is the opportunity to move into liquefied gas.
areas (ECAs). I am less sure of the case increasing cost of new investment It seems to me this sort of opportunity
for ships serving on long-haul, deepsea stemming from factors such as needs to be offered by some of our
trade routes. environmental requirements, shortages industry bodies. It is certainly on my
of qualified personnel, and labour and agenda for SGMF and I have suggested
Ed Carr: The extent to which LNG as material costs. this in the past to SIGTTO. The need
marine fuel is taken up will depend on General market and political exists in the companies that design and
price, supply and the continued spread pressures to keep the level of energy operate LNG plants, that manufacture
of stricter emission control requirements. prices low on the one hand and cost LNG equipment and especially in those
Look for ships operating in current escalations on the other could squeeze that man and operate LNG ships, where
ECAs, namely the Baltic and North Seas margins over extended periods of time. the entire sector faces a recruitment
and North American coastal waters, to gap. Logic would suggest that general
lead the way. They will be followed by Bill Wayne: In an age where society remuneration packages for LNG
vessels on long-haul, fixed routes, like is increasingly suspicious of large should be kept somewhat higher than
large container ships sailing between companies, and recognising that LNG comparable work in, say, oil or coal but
Asia and Europe. projects will, for cost reasons, remain this would probably be impossible in
the preserve of such companies, the companies that work in all sectors.
Chris Clucas: Having recently been challenge of getting society, government
appointed the founder president of the and regulatory support for new projects LNG Shipping at 50: Do you foresee
Society for Gas as Marine Fuel (SGMF), remains significant. To have a chance any other major changes taking
I would say completely! The business of success it is vital that the industry’s place in the LNG industry over the
is already starting to happen and I am reputation for reliability and safety are next 15 years?
sure you will be hearing about orders strongly maintained.
for new LNG bunker delivery tankers Andrew Clifton: More players in
very shortly. Ed Carr: Finding, training and the industry mean more options and
developing adequate human resources increased competition and expectations.
LNG Shipping at 50: What do you to handle the growth. But also The small, closed ‘LNG club’ is now
think is the greatest challenge that continuing a safety culture where no part of history. The percentage of the
the LNG industry will face over accident is acceptable. world’s fleet tied to specific projects is
the next 15 years? What is the best likely to be lower than it is today as the
way to meet this challenge? Chris Clucas: Skills – in all areas, portfolio players use chartered/operated
ashore and at sea. The best way to meet fleets to move their supply around.
Andrew Clifton: I believe it is two this challenge is through training and The way LNG is traded may also move
related issues which SIGTTO has much better harnessing of educated away from the more traditional methods
been dealing with since the Society engineering talent from our colleges of the past. In addition we may see
was formed – manning and safety. and universities. Historically the LNG completely new uses for floating LNG
The remarkable safety record that industry has been a rather ‘start-stop’ such as integral power plants where

114 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


storage, regasification and power proportion of their foreseeable demand.
generation is all on one huge unit Recent political uncertainties around
supplied by ship-to-ship (STS) transfers. security of supply, such as could arise
Such a solution would be ideal for major due to the current Russia/Ukraine
engineering projects in isolated locations situation, may well bring more countries
or for dealing with areas recovering into the LNG users’ club.
from natural disasters.
Ed Carr: I expect that more and more
Jean-Yves Robin: The LNG business LNG will be sold on a trading basis
model in the Pacific Basin is likely to with long-term contracts becoming less
continue evolving towards the structure common. Shipowners will be challenged
seen in the Atlantic Basin. In other by shorter time charter periods.
words Asia’s traditional tramline model
of long-term contracts and dedicated Chris Clucas: More new companies
trade could gradually give way to entering the business, especially
a traded market and portfolio play, traders. The larger the market, the more
including by Asian companies. As a opportunity for arbitrage trading. This is Ed Carr
result by 2029 the current distinction certainly not unique to LNG.
between the business models of Atlantic- per cent. While new projects bring in new
based and Pacific-based players would LNG Shipping at 50: Do you think players, we often see consolidation taking
have all but disappeared. the roles of SIGTTO and GIIGNL place after a period, with some of the
will change in any way over the new players being absorbed by existing
Bill Wayne: There are a number of next 15 years? large players. For GIIGNL, I would
unknowns looking forward. How will put it a bit higher because I think more
the Chinese demand develop and will Andrew Clifton: I think both countries will be joining the LNG users’
that bring Chinese capital into new organisations will grow from strength club, and this means more importers.
projects? Will the premium, oil-linked to strength as the world’s focus on
price structure based on Japanese LNG increases. Both organisations Ed Carr: As the LNG business expands
contracts continue, or will LNG develop are likely to be bigger, with more going forward, I think there will be
its own, worldwide commodity resources dealing with more activities. more and more demand for the services
pricing system. Despite this, I think The importance of highly specialised, of the two organisations, especially
we will still see projects underwritten experienced and respected industry in the form of technical information.
by long-term contracts. While there bodies with years of experience Membership will continue to expand
may be some trend towards more serving their members cannot be with the business but it is hard to put a
short-term trade and, if you like, more underestimated. On the basis that number on it.
commoditisation of LNG, I don’t think SIGTTO had 130 members 10 years ago
it will be substantial. Basically, LNG and has 190 today, I will hazard a guess Chris Clucas: There will be more
projects are highly capital-intensive and and say we will have 300 members members in locations remote from the
banks want the security of long-term by 2029! organisations’ head offices. So there
contracts for their financial support. will have to be more local meetings,
Additionally most buyers are supplying Jean-Yves Robin: With expansion of and travel requirements will be greater
markets where their host governments the numbers of players active on the than at present despite the growing
put stringent requirements on them LNG scene, and in particular because use of video-link technology. In short,
concerning continuity of supply. One of the development of small-scale both SIGTTO and GIIGNL will become
easy way to meet these is through LNG, safety will become an even more global. 
long-term contracting for the major more important focus for associations
like SIGTTO and GIIGNL. With *Andrew Clifton is general manager
the objectives of safety, operational of SIGTTO
excellence and product-lobbying in Jean-Yves Robin is general delegate of
mind, we might consider assembling an GIIGNL
industry group that incorporates all the Bill Wayne is a former general
players in the LNG supply chain, from manager of SIGTTO and now director
liquefaction down to suppliers of LNG of Sewallis Consulting
in the small-scale market. If GIIGNL Ed Carr is a director of BGT and has
develops in such a direction, the worked in the LNG industry, afloat
membership could grow significantly. and ashore, for 35 years
Chris Clucas is group fleet
Bill Wayne: I think we will see more of director with the Bernhard Schulte
the same roles. There will undoubtedly Shipmanagement Group
be new challenges but the key role of the
associations as the voice of the industry The interviewees would like to point out
and, indeed, as the champions of the that the views expressed above are their
industry, will continue. On membership, personal opinions and not necessarily
Bill Wayne I think SIGTTO’s will grow by about 10 those of their organisations.

A SIGTTO/GIIGNL commemorative issue LNG shipping at 50 I 115


YOUR QUALITY PARTNER  
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timeline|LNG Shipping at 50

LNG industry timeline


May 1915 1960
Godfrey Cabot patented concept for “handling Shell took 40% stake in Constock; company
and transporting liquid gas” by river barge renamed Conch International Methane

1917 November 1961


Small gas liquefaction plant built in West Virginia; UK signed 15-year LNG sales contract with Algeria
main output was bottled ethane and propane

1961
1940 DNV engineer Bo Bengtsson developed concept
Hope Natural Gas built pilot liquefaction plant in of waffled membrane containment system;
West Virginia technology later acquired by Technigaz

1941 1962
First commercial liquefaction plant, a peakshaving France signed a 15-year LNG sales contract with
facility, built in Cleveland, Ohio Algeria

Conversion of experimental ship Beauvais completed


1944
Failure of new, fourth LNG storage tank at
Cleveland due to use of 3.5% nickel steel, also 1963
inadequate tank dykes; fire kills 128 FMC developed the first loading arm for LNG

1947 May 1964


Dresser Industries built liquefaction plant near Moscow 630m3 Pythagore, experimental vessel with
Technigaz tanks, went into service

1951
William Wood Prince launched idea of barging October 1964
LNG from Louisiana up Mississippi River to Chicago 27,400 m3 Methane Princess transported first
for use in stockyards commercial LNG cargo, from CAMEL plant in
Arzew, Algeria to Canvey Island, UK

1952
Great London Smog, and its 4,000 directly linked October 1965
fatalities, set North Thames Gas Board on overseas BP discovery of gas in UK sector of North Sea
search for natural gas scuppered Conch plans for Nigeria/UK LNG project

Gaz Transport established


1956
French government authorised Worms Group to
research transport of Algerian natural gas by sea 1967
US National Fire Protection Association adopted
NFPA 59A Standard for the Production, Storage,
1957 and Handling of LNG
Gazocéan established

December 1968
1958 Methane Pioneer delivered first US import cargo,
CB&I built flat-bottomed, aluminium LNG storage from Algeria and discharging direct to LNG road
tank at Lake Charles in US tankers in Boston

January 1959 November 1969


5,000m3 Methane Pioneer, converted cargo ship, Japan, and Asia, received first LNG cargo, a
carried first of seven trial LNG shipments from Lake shipment from Kenai, Alaska to Negishi terminal of
Charles, Louisiana to Canvey Island, UK Tokyo Gas

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LNG Shipping at 50|timeline

1969 cargo, for Tokyo Electric


Italy commenced LNG imports, at Panigaglia terminal

July 1977
1970 LNG Aquarius, of 125,000m3, loaded first
Libya’s Marsa el Brega terminal opened, Indonesian LNG export cargo, at Bontang for new
despatching cargoes to Italy and Spain in four Senboku 2 terminal of Osaka Gas
41,000m3 LNGCs designed by Esso

March 1978
November 1971 Cove Point receiving terminal commissioned,
Distrigas LNG opened first US import terminal, at launching the El Paso LNG project
Everett, a suburb of Boston
US Natural Gas Policy Act lifted price controls on
domestic natural gas discovered after 1977
December 1971
GIIGNL, with 19 members, held inaugural meeting
September 1978
Elba Island terminal opened, with El Paso Paul
1971 Kayser cargo
Qatar’s North Field discovered; deposit proved to
be world’s largest non-associated gas field
October 1978
Arun, Indonesia’s second export terminal, loaded
November 1972 first cargo
Three-train Skikda plant in Algeria began
producing LNG
May 1979
Insulation faults found on first of three Conch
December 1972 125,000m3 newbuildings at Avondale; trio declared
75,000m3 Gadinia discharged Brunei’s first export constructive total losses
cargo, at the Senboku 1 terminal of Osaka Gas

June 1979
1972 Laden 125,000m3 El Paso Paul Kayser ran aground
Fos Tonkin terminal commissioned in the Straits of Gibraltar at full speed; no breach of
containment system

February 1973
Tokyo Gas commissioned Sodegaura terminal 1979
SIGTTO established in London with 9 founder
Fire during repair of empty LNG peakshaving tank members
on Staten Island, New York dislodged concrete
roof, killing 40 workers
April 1980
El Paso contracts terminated when Algeria and US
November 1973 fell out over gas pricing; Cove Point mothballed in
88,000m3 Norman Lady, first Moss tank LNGC, 1981, Elba Island in 1982
delivered

November 1980
January 1975 Brunei LNG delivered 1,000th cargo, to
La Ciotat completed 120,000m3, Technigaz Mk I Sodegaura terminal
vessel Ben Franklin, first LNGC over 100,000m3

December 1980
1976 Montoir receiving terminal at St Nazaire
IMCO published Code for the construction and commissioned; France’s third import facility
equipment of ships carrying liquefied gases in bulk

1980
January 1977 US adopted comprehensive LNG safety regulations
Abu Dhabi became first Middle East LNG exporter that include ship and terminal exclusion zone
when 125,000m3 Hilli loaded inaugural Das Island requirements

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September 1981 1987
Kawasaki completed 125,000m3 Golar Spirit, first US received no LNG imports, the first year since
Japanese-built LNGC 1974 that this had happened

1981 June 1988


UK ceased importing LNG on regular basis, until Huelva import terminal received first cargo
1996 when new long-term contract with Algeria
was agreed
1988
Indonesian exports accounted for 40% of world
September 1982 LNG trade
Panhandle’s Trunkline import terminal in
Louisiana received first cargo from Algeria
July 1989
Australia exported first LNG cargo, from North West
1982 Shelf project on 125,000m3 Northwest Sanderling to
Exxon exited Libya due to US trade embargo Sodegaura terminal

February 1983 December 1989


First Malaysian export cargo, from MLNG complex, Trunkline terminal reopened; Algerian purchases
arrived at Sodegaura terminal onboard Tenaga Satu resumed

August 1983 1989


Mitsubishi delivered Echigo Maru, its first LNGC Le Havre receiving terminal in France
decommissioned

October 1983 Cartagena terminal in Spain commissioned;


Korea Gas Corp (Kogas) established country’s third import facility

December 1983 February 1990


Panhandle cancelled contract for Algerian LNG Delivery of Algerian cargo to Canvey Island by
due to dispute over gas prices Methane Princess was to be last LNG shipment to
UK for 15 years

1984
Japan purchased 72% of world’s LNG May 1990
Taiwan received first LNG shipment, from
Indonesia became world No 1 LNG exporter, Indonesia onboard 137,000m3 Ekaputra at new
overtaking Algeria Kaohsiung terminal

1985 March 1993


Tokyo Electric’s Futtsu LNG terminal opened Japanese utilities involved in vessel ownership for
first time with delivery of LNG Flora

May 1986
10,000th LNG cargo loaded, all but 20 on long- May 1993
term contracts MLNG despatched 1,000th cargo

June 1986 June 1993


IGC Code entered into force for new gas ships IHI delivered 87,500m3 Polar Eagle, first LNGC
with SPB tanks; sistership Arctic Sun completed
in December
October 1986
Korea received first LNG shipment, at Pyeong Taek
November 1993
Saibu Gas became first mid-size Japanese utility
July 1987 to import LNG direct; Malaysian cargo arrived on
Zeebrugge LNG import terminal in Belgium opened 18,900m3 Aman Bintulu

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June 1994 October 1997


Hyundai Heavy Industries delivered 125,000m3 Small-scale Tjeldbergodden facility, Norway’s first
spherical tank Hyundai Utopia, first Korean-built LNGC LNG liquefaction plant, opened

Gaz Transport and Technigaz merged operations


to create Gaztransport & Technigaz SA (GTT) January 1998
Tokyo Gas commissioned Ohgishima terminal, its
third
August 1994
Turkey began importing LNG, with Algerian
shipment to Marmara-Ereglisi terminal 1998
Algeria completed 10-year refurbishing of its four
LNG plants
1994
Use of Canvey Island as LNG import terminal In-service LNGC fleet reached 100 vessels
formally terminated

July 1999
May 1995 Atlantic LNG in Trinidad, western hemisphere’s
Three-train MLNG 2 complex at Bintulu second export project, came onstream
commissioned

August 1999
June 1995 RasGas 1, second Qatar export project,
Enron claimed it had achieved its goal of inaugurated
becoming “the world’s first natural gas major”

September 1999
September 1995 Nigeria LNG Train 2 commenced production; Train
Daewoo and Hanjin jointly completed their first 1 came onstream in February 2000
LNGC and first Asian-built membrane ship, the
130,000m3 Hanjin Pyeongtaek
December 1999
Samsung completed 138,200m3 SK Supreme, its
November 1996 first LNGC and largest Technigaz Mark III ship yet
Incheon, Korea’s second import terminal, opened

Mahgreb Europe Gasline opened 1999


Bontang Train 8 onstream; Indonesian LNG
production peaked, at 28.5 mta level
December 1996
Inaugural Qatar export cargo loaded, onboard
135,000m3 Al Zubarah for shipment to Chubu February 2000
Electric’s Kawagoe terminal Revithoussa import terminal in Greece
commissioned

1996
Japan inaugurated three new terminals, April 2000
Hatsukaichi, Kagoshima and Sodeshi Oman LNG plant opened; Oman is 12th LNG
exporter
Pyeong Taek in Korea became busiest receiving
terminal, overtaking Sodegaura in Japan
July 2000
EcoElectrica terminal in Puerto Rico received first
February 1997 cargo
Methane Princess scrapped

25,000th LNG cargo delivered October 2001


Elba Island terminal received first LNG cargo in 20
years, delivered by Matthew
March 1997
Algeria recommenced deliveries to Italy, to
upgraded Panigaglia terminal under 20-year December 2001
contract Enron filed for bankruptcy

120 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


February 2002 December 2004
Wärtsilä won first marine order for its 50DF dual-fuel Hudong Zhonghua began work on first Chinese-
engines, for four six-cylinder units for 71,400m3 Gaz built LNGC
de France Energy
Insulation imperfections detected in CS1
containment system during Gaz de France Energy
September 2002 gas trials; repairs delayed delivery
Tongyeong, Korea’s third terminal, received first
cargo
January 2005
138,000m3 Excelsior, world’s first regas vessel,
November 2002 commissioned; in May Gulf Gateway, first
Nigeria LNG Train 3 commenced operations deepwater LNG port, inaugurated

Single-train SEGAS plant at Damietta, Egypt


February 2003 commenced operations, with cargo lifted by
AES Andries terminal opened and Dominican 138,000m3 Cádiz Knutsen
Republic become 13th LNG importer

April 2005
March 2003 Shell’s Hazira receiving terminal in India
MLNG Tiga despatched first cargo, to JAPEX inaugurated

July 2003 May 2005


Berge Boston (now BW Suez Boston) received Two-train, 7.2 mta Idku plant in Egypt
shipping industry’s first ever International Ship commissioned
Security Certificate
Sanha LPG FPSO, world’s first purpose-built LPG
Kawasaki delivered 2,500m3 Shinju Maru No 1, the FPSO, commenced operations
world’s first pressure buildup-type LNG carrier

July 2005
August 2003 Grain LNG reopened as import terminal, receiving
Cove Point in US received first commercial first UK import cargo in 15 years
LNG cargo in 23 years; it had reopened for
peakshaving operations in 1995 Posco’s Gwangyang import facility, Korea’s
fourth, opened
Bilbao, Spain’s fourth terminal inaugurated

December 2005
October 2003 Qalhat LNG, third Omani train, despatched first cargo
Moss spherical tank 145,000m3 Energy Frontier
became largest LNGC on delivery from Kawasaki
January 2006
Mizushima, Japan’s 26th receiving terminal,
November 2003 opened for business
Sines import terminal in Portugal commissioned;
country is 14th LNG import nation
February 2006
3.5 mta Darwin LNG export terminal loaded first cargo
2003
Devon Energy in US launched shale gas era by
drilling first well combining horizontal drilling and April 2006
hydraulic fracturing technology Dapeng LNG, China’s first import terminal, entered
service

January 2004 SAGGAS receiving terminal in Sagunto, Spain


Petronet imported India’s first LNG cargo, at Dahej inaugurated

April 2004 August 2006


Three of six trains at Skikda, Algeria plant destroyed Altamira terminal opened, making Mexico 17th
by explosion during boiler maintenance; 27 killed LNG importer

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December 2006 terminal opened


Egegaz import terminal at Aliaga, Turkey’s
second, opened
January 2009
Brazil imported first cargo, at FSRU-based Pecem
2006 terminal
Qatar overtook Indonesia to become No 1 LNG
exporter
February 2009
10 mta Sakhalin 2 export terminal despatched
February 2007 first cargo
Excelerate and Exmar carried out first commercial
ship-to-ship (STS) LNG transfer, at Scapa Flow
March 2009
Teesside GasPort, world’s first jettyside, regas FSRU-based Guanabara Bay terminal opened
vessel-based receiving terminal, inaugurated
15.6 mta South Hook LNG import terminal
Small-scale Hachinohe distribution terminal commissioned
opened in Japan

April 2009
May 2007 Excelerate opened Northeast Gateway offshore
First cargo loaded at Equatorial Guinea’s Bioko import facility
Island plant

El Ferrol, Spain’s sixth import terminal, received first May 2009


cargo Fujian LNG, China’s second import terminal,
opened

October 2007
4.3 mta Snøhvit project in Norway loaded June 2009
inaugural cargo 7.5 mta Canaport LNG import terminal came
onstream

December 2007 Chile commenced LNG imports, at Quintero


Al Gattara became first Q-flex ship to lift a cargo LNG terminal

Cameron LNG received first commissioning cargo


2007
Panama Canal expansion project launched
July 2009
Taiwan opened second LNG import terminal, at
April 2008 Taichung
Sabine Pass and Freeport import terminals
commissioned Tangguh LNG loaded first cargo

Costa Azul, Mexico’s second terminal, received


first cargo August 2009
Mina Al Ahmadi GasPort in Kuwait, Middle East’s
Dapeng Sun, first Chinese-built LNGC, delivered first LNG import terminal, entered service

Adriatic LNG, first offshore GBS-based terminal,


June 2008 opened
Bahia Blanca GasPort, South America’s first LNG
import facility, commissioned; first jettyside LNG STS
transfer carried out September 2009
Decision taken to proceed with 15 mta Gorgon LNG

October 2008
Samsung delivered Mozah, first Q-max size LNGC October 2009
Fos Cavaou (Fosmax) received first cooldown cargo

November 2008 Shanghai LNG, China’s third baseload import


Shanghai’s small-scale Wuhaogou import terminal, opened

122 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


November 2009 checks; country’s annual LNG imports rise by 25%
Yemen became 17th export nation with loading of following the disaster
first cargo

April 2011
December 2009 Rudong terminal in China received first
Decision made to proceed with 6.6 mta PNG commissioning cargo
LNG project

May 2011
February 2010 Shell sanctioned Prelude, first floating LNG
CLNG placed industry’s first LNGC order in two production project
years, at Hudong
Exmar and Pacific Rubiales agreed to build
liquefaction barge for Colombia Caribbean coast
May 2010
Mejillones terminal in Chile received first N-KOM yard carried out first LNGC repair job, on
commercial cargo Simaisma

Sweden’s small-scale Nynäshamn receiving


June 2010 terminal opened
4.5 mta Peru LNG export terminal entered into
service, with shipment to Costa Azul, Mexico
June 2011
GNL Escobar GasPort, Argentina’s second regas
August 2010 vessel-based receiving terminal, commenced
Cheniere sought permission to export up to 16 mta operations
of LNG for 30 years from Sabine Pass import terminal
Dunkirk LNG import terminal project in France
Nakilat took delivery of 266,000m3 Rasheeda, last sanctioned
of its 54-ship newbuilding programme

July 2011
October 2010 APLNG partners agreed to proceed with 9 mta
Golden Pass import terminal in Texas received project
inaugural cargo

September 2011
November 2010 Map Ta Phut, Thailand’s first LNG import terminal,
QCLNG partners agreed to proceed with 8.5 commenced commercial operations
mta project
Gate terminal in Rotterdam received first cargo;
making the Netherlands the 26th LNG import nation
December 2010
Golar Freeze, converted to FSRU, commissioned Wheatstone partners agreed to proceed with 8.9
at Dubai mta project

January 2011 October 2011


GLNG partners agreed to proceed with 7.8 mta 0.3 mta Skangass LNG liquefaction plant at
project Stavanger opened

Grain LNG Phase 3 expansion boosted capacity to


14.8 mta November 2011
First cargo discharged at PetroChina’s Dalian
import terminal
February 2011
Qatargas Train 7, 14th and last Ras Laffan train, Shin-Minato terminal in Sendai City, only Japanese
commissioned LNG import facility damaged by March 2011
earthquake, reopened

March 2011
Japan hit by magnitude 9.0 earthquake and January 2012
tsunami; country’s nuclear plants closed for safety Inpex and Total sanctioned 8.4 mta Ichthys project

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March 2012 August 2013


Mexico’s third import terminal, at Manzanillo, Italy launched FSRU Toscana project at site off the
commissioned coast near Livorno

Kochi, India’s 4th terminal, received inaugural


April 2012 cargo
Australia’s Pluto LNG project loaded its first cargo
September 2013
Japanese island of Okinawa received first LNG cargo Det Norske Veritas and Germanischer Lloyd merged

May 2012
Indonesia inaugurated its first receiving terminal, October 2013
Nusantara Regas Satu, the converted LNGC Khannur Zhuhai, CNOOC’s fifth and China’s seventh import
terminal, opened

July 2012 Arctic Aurora delivered second Northern Sea


Cheniere decided to proceed with Trains 1 and 2 Route cargo
of Sabine Pass project; Trains 3 and 4 given go-
ahead in May 2013
November 2013
Shell acquired Gasnor, Norwegian LNG distribution PetroChina opened third receiving facility, at
company Tangshan; China’s eighth import terminal

CNOOC’s Tianjin facility, China’s first regas vessel-


September 2012 based terminal, started up, using 145,000m3 GDF
CNOOC’s Zhejiang LNG terminal at Ningbo Suez Cape Ann; China’s ninth import terminal
commissioned

December 2013
October 2012 Yamal LNG partners agreed to proceed with 16.5
150,000m3 Ob River completed first passage of mta project
Northern Sea Route by a laden LNGC
Inpex commissioned 1.5 mta Naoetsu receiving
Hokkaido Gas commissioned Ishikari import terminal terminal

January 2013 January 2014


Inaugural cargo discharged at 5 mta Dabhol Bahia, Brazil’s third FSRU-based import terminal,
terminal, India’s third; planned start in April 2012 opened
was aborted
Israel became 30th LNG export nation with start of
buoy-based FSRU operations off Hadera
February 2013
Operations at Damietta plant ceased due to lack
of feed gas May 2014
Papua New Guinea became 20th LNG export
nation with entry into service of PNG LNG project
March 2013
3.5 mta Singapore LNG terminal received first In-service LNGC fleet reached 400 vessels
cargo

July 2014
May 2013 Kogas opened its fourth LNG terminal, at Samcheok
Malacca LNG’s jetty-based regasification terminal
received first cargo PGN FSRU Lampung went on station off southern
Sumatra

June 2013
Angola LNG despatched first commercial shipment August 2014
Hainan LNG, CNOOC’s seventh and China’s tenth
import terminal, opened
July 2013
New 4.5 mta train at Skikda, Algeria commenced Cameron LNG export project partners agreed to
operations proceed.

124 I LNG shipping at 50 A SIGTTO/GIIGNL commemorative issue


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