Professional Documents
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Management Solutions
David Blackwell – Engineering Director
Content:
Internal Lining
• Reliability, application quality, resilience
Material Selection
Combination of
Belzona 1391/5892 74,000 20,168 94,168
Linings
Lining vs Cladding
Other parameters:
• 5 year entry interval and maintenance required to remove ‘black
powder’ and internal/external coating inspection & repair
operations
Lining vs Cladding
OpEx (Maintenance)
USD 0.75 million -
• Adhesion on to steel
• Heat resistance
• Dry and wet (immersed)
• Resistance to rapid decompression
• Thermal cycling
• Erosion resistance
• Chemical resistance
• Resistance to cathodic disbondment
• Edge retention and flexibility
(pipeline coatings)
Application Quality - Delivering the Solution:
Risk Control Systems
• Vessel design
• Outstanding erosion
resistance
1 10.34
1600 ft lbs OIS Limited
1500# 8”30 barg (start) 255 15 60 minutes soft gasket
255
Thickness Compressive Strength (Yield) Cure Temperature
30 barg (end) 15 No Leaks
2 in (6.0 mm)
0.24 20.68 Motherwell Bridge90.3 Mpa81 barg (start) 19.5 30 minutes
20°C
Inspection Limited
113.4 Mpa 121°C
81 barg (end) 19.5 Soft gasket no leaks
3 41.37 Motherwell Bridge 160 barg (start) 19.5 30 minutes
0.12 in (3.0 mm) 102.5 Mpa 20°C
Inspection Limited
130.4 Mpa 121°C
159 barg (end) 19.5 Spiral gasket, No leaks
Application Example
High Temperature Immersion Linings
The vessel operates at 150°C (302°F) and 1.6 MPa (232 psi) pressure.
The amine media, rich in H2S, is extremely corrosive.
Inspection after 2 years
High Temperature Immersion Linings
The vessel operates at 150°C (302°F) and 1.6 MPa (232 psi) pressure.
The amine media, rich in H2S, is extremely corrosive.
Conclusions
Process Vessel Internal Erosion/Corrosion
Management with Internal Organic Linings:
Low Risk – High Value Solutions
• Qualified materials
• Trained and validated application team
• QC procedures
• Design life inspection plan
Opportunities in the
North Sea?