Annexure - II

1. The following are comments w.r.t FAT procedure

a. PDIL approved FAT procedure mentions demonstration of PLC scan time. Since
actual I/O allocation for various tag and instrument type is yet to be completed.
Hence DCS /TAS PLC/ Safety PLC scan time not checked. Feature is available in
Control builder with the option to select the tasks as normal, slow and fast depending
upon the scan rate. CPU loading also not checked as all I/O mapping and
corresponding scan time and logic is yet to be implemented.

b. Comments on FAT procedure mentions - TFM to DCS communicate test.

Presently OEM software is not loaded in TFMS server. Mapping of tag between
TFMS to DCS not done as CIU (FCU of Emerson) shall be installed at site. Also
graphic for Tank farm yet to be developed, Hence TFM to DCS communication not
checked.

c. Continuity from TB to Isolator/relay to Input/ out card to controller to work station

mapping (Control builder table) for Analog Input/ Output, Digital input/ Output
checked. Since actual I/O allocation for various tag and instrument type is yet to be
completed for each channel, hence Dynamic Checks on Application Software not
checked.

d. Since P&I graphic and I/O database configuration is yet to be done , hence the
following checks not demonstrated
 Simulation, graphics functionality
 Description/Range/Units/Alarm Limits of various instruments
 Digital symbol shall colour change in accordance with their simulated state
 Logic check, PID tuning parameters.
 ESD applications are to be programmed using SIL3 complaint libraries.

e. System alarms and events checked on Engineering / Operator station - Process

alarm & process event not verified.

2. Various features of TAS software demonstrated. ABB to built-in Project specific loading
operation philosophy applicable for LPG loading along with weigh bridge sequence.

3. Terminal Server dual host communication redundancy checked and found O.K..
Terminal server serial port redundancy not checked.

4. Typical communication interface of Accuload III. Net Batch controller via non project
specific terminal server to TAS software was checked and found O.K. Integration of
batch controller with project specific Terminal server not checked

5. Gas detector in FGS panel and Jetty Panel – Presently wiring is for two wire through IS
barrier. Since all gas detector are three wire i.e. 4-20 mA + 24 V source, hence
necessary 24 V DC source along with TB arrangement to be made in the corresponding
marshaling cabinet.
6. Networking panel – Proper dressing to be done. Horizontal cable duct to be provided
for laying Serial communication cable to Terminal server. Also Vertical cable ducts to
be provided for laying Ethernet and serial communication cable.

7. ABB to furnish Internal acceptance test report by the testing department personnel.
Including all TC with serial no. for controllers, I/O cards

8. LIU to be mounted in SPLC-SC-01 panel.

9. Hardwire wired alarm annunciator panel and power distribution cabinet not offered
for inspection.