Professional Documents
Culture Documents
Final Report
February 2016
Prepared for:
Ministry of Economy, Trade and Industry
Prepared by:
Toyota Tsusho Corporation
Reproduction Prohibited
ABBREVIATIONS
CC Combined Cycle
CST Centi-Stokes
CT Current Transformer
DM Demineralization
G Giga; billion
GE General Electric
h hour
Abbreviation Standard nomenclature
ID raqi Dinars
k Kilo; thousand
M Mega; million
m3 Cubic Meter
SC Simple Cycle
UN United Nations
V Volt
W Watts
Summary S-1
Chapter 4 Power System Analysis for Nasiriyah Gas Turbine Power Station
1. Demand Forecast 4-1
2. Peak Load by Region 4-1
3. Power System Development Plan 4-2
4. Power System Analysis 4-16
5. Nasiriyah Gas Power Station 4-23
6. Conclusion 4-35
C-1
Chapter Contents Page
C-2
Chapter Contents Page
C-3
Summary
S-1
1. Background/Objective of the Project
For the people in Iraq, the Iraqi government at its maximum effort has been rehabilitating, building
and upgrading the infrastructures which were destructed or exhausted in the periods of the wars and
economic sanction since such periods ended. The power sector is one of those infrastructures which
are essential for the life of Iraqi people and is needed to be improved immediately.
As for the electricity situation, it is estimated that the power demand will be reached 30,000MW in
2020 from 20,000MW in 2015.
As one of solutions to enhance the power supply, the Ministry of Electricity, Iraq (“MOE”) plans to
convert the existing simple cycle gas turbine (“SCGT”) power stations to the combined cycle gas
turbine (“CCGT”) power stations, which is called the Add-On project (“Add-On Project”). Based on
this, in May 2015, MOE’s expectation for the feasibility study for the Add-On Project was shown.
In this study, one site was selected for Add-On Project with the consideration of suitability and
priority of three (3) candidate sites (i.e. Amara, Nasiriyah and Najibiyah) through the meeting. And
the feasibility study of Add-On Project for selected gas turbine power station was carried out.
Iraqi Government has currently faced financial stringency because of the less national budget due to
the slump of crude oil price and the increase of costs/expenses for cleaning operation by Iraqi army
against terrorism (called by themselves as Islamic State for Iraq and Syria “ISIS”).
The World Bank and the International Monetary Fund (“IMF”) decided to provide Iraq with
financial supports. However, those financial supports are not enough and each ministry in the Iraqi
Government has to find out appropriate solutions to cover such situation.
S-2
Control of Terrain in Iraq as of November, 2015
Basic Concept:
The principle of the combined-cycle is firstly to recover the exhausted gas and generate the
steam by the heat recovery steam generator (“HRSG”) and secondly to combine the steam and
generate the electricity by the steam turbine generator (“STG”). After completing the gas turbine
cycle (simple cycle), the temperature of the exhausted gas from the gas turbine which is wasted
in the simple cycle is still high enough to generate the steam. By recycling this exhausted gas,
the overall net efficiency of the combined-cycle may achieve at more than 50% from the
simple-cycle at around 35%-40%. This recycling of the waste entropy can expand the power
S-3
capacity without increasing the fuel consumption and the environmental load. Especially, to add
the HRSG and STG on the existing/operating simple-cycle power plant is called “Add-On” also
known as repowering or bottoming.
Site Selection:
The study has initially considered three (3) potential sites where the gas turbines are already
installed or planned to be installed in simple cycle and one of them could be converted to a
combined cycle plant.
S-4
Location of Candidate Gas Turbine Power Station
Amara
Basrah
Nasiriyah
Najibiyah
The power stations at Amara and Najibiyah have been completed and the gas turbines in simple cycle
mode are in commercial operation. At Nasiriyah site, the gas turbines have not been yet installed
however the EPC contractor has been selected and the installation works are expected to commence in
early 2016 and be completed in 25 months from thereafter.
The site of Najibiyah has been ruled out for Add-On because there is no extra land available for
accommodating the equipment needed for the conversion into combined cycle. As the sites of
Nasiriyah and Amara have adequate extra land and they have been compared. The site of Nasiriyah
has been selected for this study because of the vicinity of the river water (Euphrates) which ensures
availability of the water to the power station, in the required quantity and with lower pumping costs.
S-5
Location of Nasiriyah Gas Turbine Power Station
(Source: Google)
Plant Configuration:
- Site : Nasiriyah area in Thi Qar Governorate
- Capacity : 500MW (4 x 125MW, to be installed) + 250MW (by this project)
- Main Fuel : Natural Gas (will be available in 2018)
Nasiriyah site will have four (4) GTGs of about 125 MW ISO rating, this report describes feasibility
study of the 4/4/1x1 configuration with the consent of MOE in consideration with the EPC cost and
the combined cycle efficiency.
S-6
4. Implementation Schedule
The implementation of the Add-On Project is envisaged to start once the simple cycle gas turbine
power station is completed, as follows. The Project Implementation Time Schedule (Base) is
attached.
Simple cycle gas turbine power station poject starts in early 2016, lasts 25 months and end in first
quarter of 2018
The Add-On Project will start at 2nd quarter of 2018 and last 33 months therefore will be
completed by end of 2020
As alternative, upon MOE’s request, another implementation schedule has been studied in order to
anticipate the Add-On Project early completion. The Project Implementation Time Schedule
(Alternative) is attached.
The concept is to start some engineering and procurement activities of the Add-On Project 3
months ahead of the simple cycle gas turbine power station completion.
S-7
Project Implementation Time Schedule (Base)
S-8
Project Implementation Time Schedule (Alternative)
S-9
Technology Advantages of Japanese Companies
The main purpose of the Add-On project is to increase the output comparing with simple cycle and
to achieve the higher efficiency to reduce the fuel consumption. In this regards, Japanese leading
equipment companies have many experiences to optimize the steam cycle in accordance with
specific condition such as in Iraq and to develop the equipment model. Moreover, the utilization of
steam exhaust from existing Gas Turbine efficiently is one of the important parts of which many
Japanese leading equipment companies including companies who do not manufacture Gas Turbine
have accumulated their technology for a long time. Therefore, Japanese leading equipment
companies are expected to contribute a lot toward optimization of model and cycle like this project.
5. Conclusion
The electricity demand in Iraq has been rapidly increasing however the electricity supply has not met
such demand. Considering the situation in Iraq and current circumstances around MOE, it is
understood that the Add-On project for Nasiriyah Gas Turbine Power Station is very appropriate
solution because this is the project which is possible to realize and materialize under the current
situation and circumstances in Iraq. Furthermore, consideration of utilization of JBIC buyer’s credit
scheme + EPC is expected because the construction cost as EPC basis can be economical than IPP
basis.
S-10
Chapter 1
Overview of Electricity Sector in Iraq
1-1
1. Electricity Sector
1-1. General:
Electricity Sector of Iraq is governed by Electricity Law. Ministry of Electricity (“MOE”) is engaged
in operation of whole of electrical power system from generation, transmission, distribution and
collection of electricity bill from the consumers.
The organization chart of MOE is as shown in Figure 1-1 below. As of January 2016 Mr. Qassim
Mohammed Fahdawi is the Minister of MOE.
Minister
General Inspector
Headquarters Directorate Project Directorate Production Directorate Transmission Directorate Distribution Directorate
GD of Planning & Studies Office GD of Test and Workshop GD of Electricity Production / North GD of Electricity Transmission / North GD of Electricity Distribution / North
GD of Economics & Finance Office GD of Prodution Projects GD of Electricity Production / Salah Al-Din GD of Electricity Transmission / Upper Euphrates GD of Electricity Distribution / Rusafa
GD of Administration Office GD of Gas Power Plant Projects GD of Electricity Production / Middle GD of Electricity Transmission / Middle GD of Electricity Distribution / Sadder
GD of Enegry Production Office GD of Transmission Projects GD of Electricity Production / Middle Euphrates GD of Electricity Transmission / Middle Euphrates GD of Electricity Distribution / Karkh
GD of Transmission Office GD of Security & Police GD of Electricity Production / Nassiriyah GD of Electricity Transmission / South GD of Electricity Distribution / Middle
GD of Legal Office
Security Adviser
IT Center
(Source: MOE)
1-2
39,000MW in 2018.
Under Construction : 12,000MW
Add On (combined) : 5,000MW
Table 1-2 / National Budget of Iraq and Planned Oil Price/Export Amount
2009 2010 2011 2012 2013 2014(*) 2015 2016
National
$58.8B $72.4B $82.6B $100B $118.5B --- $105B $88.2B
Budget
Expected $50 $62.5 $76.5 $85 $90 $56 $45
---
Oil Price BPD BPD BPD BPD BPD BPD BPD
Expected
2.0M 2.1M 2.2M 2.6M 2.9M 3.3M 3.6M
Export ---
BPD BPD BPD BPD BPD BPD BPD
Volume
(*) The national budget of year 2014 was not finally concluded. (Source: Reuters)
1-3
Due to trend of decreasing of oil price recently, the amount of national budget is very much
negatively affected and the allocation of yearly budget to ministries for reconstruction and
development projects has been decreased accordingly. As reference, the oil price as of January 2016
is around USD30 BPD.
1-4
2-3. Financial Situation in Iraq
As mentioned above, Iraqi Government has suffered two kinds of negative impact and has been
facing the situation of financial stringency at the moment. Therefore, in order to cover the negative
financial situation, the World Bank and the International Monetary Fund (“IMF”) decided to provide
the country with financial supports. However those financial supports are not enough and each
ministry is in the situation that ministry cannot implement by Iraqi national budget and they have to
find out suitable solutions such as utilizing foreign finance arranged by foreign institutes on their
reconstruction and development projects to be proceeded with the implementation of the necessary
projects.
1-5
(Figure 1-3 / Location of Candidate Gas Turbine Power Station)
Amara
Basrah
Nasiriyah
Najibiyah
Amara:
Amara is a city of Missan Governorate. Missan Governorate is located in the southern eastern part of
Iraq and on the border of Iraq and Iran. It is also located on the bank of the Tigris River. It is almost
400km away from Baghdad. The area of Missan Governorate is 16,072 ㎢ and its population is
approximately 1,050,000. There are (1) university, (6) hospitals and 80 medical centers in Missan
Governorate.
(Source: Investment Map 2014/National Investment Commission, Iraq)
Nasiriyah:
Nasiriyah is a city of Thi Qar Governorate in Iraq. The best part of the area of the Thi Qar
Governorate is situated next to the Euphrates River and Gharraf. The area of Thi Qar Governorate is
13,626 ㎢ and its population is approximately 2,000,000. It has a good net of roads and
transportation linking to the neighboring governorate as. There are (2) universities, (11) hospitals
and (138) medical centers
(Source: Investment Map 2014/National Investment Commission, Iraq)
1-6
Najibiyah:
Najibiyah is located in Basrah Governorate which is 3rd governorate in Iraq regarding population and
considered as the economic capital of Iraq. The capital of Basrah Governorate is Basrah city, is about
590km away from Baghdad and located on the Shatt al-Arab river in southern Iraq between Kuwait
and Iran. The area of the Basrah Governorate is 19,070 ㎢ and its population approximately
2,750,000. There are (1) university which is Basrah University, (17) hospital and (121) medical
centers.
(Source: Investment Map 2014/National Investment Commission, Iraq)
1-7
Chapter 2
Objective, Organization and Method of Study
2-1
1. Objective of Study
It is estimated that the power demand will be reached 30,000MW in 2020 form 20,000MW in 2015.
As one of solutions to enhance the power supply, the Ministry of Electricity, Iraq (“MOE”) plans to
convert the existing simple cycle gas turbine (“SCGT”) power stations to the combined cycle gas
turbine (“CCGT”) power stations, which is called the Add-On project (“Add-On Project”).
In this study, one site was selected for Add-On Project with the consideration of suitability and
priority of three (3) candidate sites (i.e. Amara, Nasiriyah and Najibiyah) through the meeting. And
the feasibility study of Add-On Project for selected gas turbine power station was carried out.
2. Organization of Study
The study was carried out by having site surveys for the three candidate sites and series of three-time
meeting in Jordan with MOE study team to discuss and collect necessary information. The
organization of METI study team are shown in Figure 2-1, and the organization of MOE study team
are shown in Figure 2-2.
TOYOTA TSUSHO
CORPORATION Technical
Project M anager Power Station
M iddle East Group Yuki Fukuda
Hiroki Yamada Nobuto Yasui
Energy Infrastructure
Project Department 1
Environmental Assess Fuel and Water
Tsuyoshi Fujita Hideyuki Oiwa
<Technical for Combined Power Station>
TOSHIBA Transportation
CORPORATION Economic and
Takeshi Kitamura
Financial analysis
<Analysis for Transmission Network> Yasuyuki Torimaru
2-2
Figure 2-2 / Organization of MOE Study Team
Production Office
2-3
the answers for questionnaires and one candidate site (i.e. Nasiriyah) was selected and configuration
of the Add-On project was also confirmed.
2-4
Figure2-3 / Study Schedule
2015 2016
August September October November December January February
<Work>
Preparation Work
Detailed Study
Draft of Study Report
Submission of
Draft Study Report
★
Finalization of
Study Report
Submission of
Final Study Report
★
<Meeting with MOE>
1st Feasibility Study
Meeting in Jordan
2-5
Chapter 3
Project Contents and Technological Feasibility
3-1
3.1 Background and Objective
For the people in Iraq, the Iraqi government at its maximum effort has been rehabilitating, building
and upgrading the infrastructures which were destructed or exhausted in the periods of the wars and
economic sanction since such periods ended. The power sector is one of those infrastructures which
are essential for the life of Iraqi people and is needed to be improved immediately.
The Ministry of Electricity, Iraq (“MOE”) has been executing a lot of projects which rehabilitate
and newly install the power stations, substations, transmission lines, distribution lines and other
necessary projects to increase the power supply resources and provide enough electricity for all
through the country.
As one of solutions to enhance the power supply, MOE plans to convert the existing simple cycle
gas turbine (“SCGT”) power stations to the combined cycle gas turbine (“CCGT”) power stations.
The principle of the combined-cycle is firstly to recover the exhausted gas and generate the steam
by the heat recovery steam generator (“HRSG”) and secondly to combine the steam and generate
the electricity by the steam turbine generator (“STG”). After completing the gas turbine cycle
(simple cycle), the temperature of the exhausted gas from the gas turbine which is wasted in the
simple cycle is still high enough to generate the steam. By recycling this exhausted gas, the overall
net efficiency of the combined-cycle may achieve at more than 50% from the simple-cycle at
around 35%-40%. This recycling of the waste enthalpy can expand the power capacity without
increasing the fuel consumption and the environmental load. Especially, to add the HRSG and STG
on the existing/operating simple-cycle power station is called “Add-On” also known as repowering
or bottoming.
MOE has purchased total 72 units equal to 10,442MW of gas turbines from General Electric
(“GE”) and Siemens that is called the Mega Deal. More than 90% of the Mega Deal gas turbines
have been already installed as the simple cycle power stations by the end of 2015.
Based on the conceptual plan of the combined cycle conversion mentioned above, MOE has been
discussing with the IPP developers to realize the projects. However, it is assumed that the total cost
in IPP paid by MOE as tariff should exceed the total cost in investing by MOE’s own for EPC even
though MOE would utilize the foreign finance on the projects. Therefore it is highly recommended
to MOE that MOE would consider the EPC to be financed by foreign institutes (“EPC+Finance”)
besides the IPP as alternative. As the recommendation of the EPC+Finance, in May 2015, MOE’s
expectation for the feasibility study for the Add-On project (“Add-On Project”) was shown.
3-2
MOE had provisionally shortlisted three (3) sites in the south region of Iraq where SCGT power
stations either exists or are planned, out of which one of the most suitable sites to be converted to a
CCGT power station. Among three (3) candidate sites, Nasiriyah (Thi Qar Governorate) has been
selected by the discussion with MOE for this feasibility study.
Site Map
Amara
Basrah
Nasiriyah
Najibiyah
Under this Add-On Project, individual HRSG will be installed behind each of the existing gas
turbines. The exhaust from each gas turbine will be led to the HRSG via individual diverter damper
installed in by pass stack. The proposed arrangement will allow simple cycle as well as combined
cycle operation of the plant. The diverter dampers along with the guillotine dampers for all four (4)
gas turbines shall be installed for safe maintenance of the HRSG while the gas turbine is operating in
simple cycle mode. The HRSG will be of horizontal design employing natural circulated evaporator
sections. The HRSG comprises of HP and LP drums together with respective economisers,
evaporators and super- heaters.
3-3
Steam from the four (4) HRSGs will be connected to one (1) number HP/LP steam turbine having
down flow exhaust arrangement exhausting the steam into a water cooled condenser (“WCC”), thus
constituting an Add-On Block of 4-4-1 configuration.
Generator of steam turbine will be connected to a dedicated step-up transformer for power
evacuation at 400kV level using existing 400kV GIS.
All three (3) sites utilize four (4) gas turbines of GE make, Frame 9 E type or plan to install.
The power stations at Amara and Najibiyah have been completed and the gas turbines in simple cycle
mode are in commercial operation. At Nasiriyah site, the gas turbines have not been yet installed
however the EPC contractor has been selected and the installation works are expected to commence
in early 2016 and be completed in 25 months from thereafter.
The site of Najibiyah has been ruled out for Add-On because there is no extra land available for
accommodating the equipment needed for the conversion into combined cycle. The sites of Nasiriyah
and Amara have adequate extra land and they have been compared with following terms:
3-4
S.
No Description Nasiriyah Power Station Amara Power Station
.
All 4 Gas Turbine Generator
EPC contract not yet
1 Current situation (“GTG”) installed and in
finalized, no site works.
operation.
Layout drawing shows that
the area is available.
EPC current layout drawing
Availability of sufficient area
2 for Simple Cycle may be Area is available.
to install Add-On facilities
adjusted to accommodate a
combined cycle with 4/4/1
configuration,
Temporary yard & laydown
Area available adjacent to Area available adjacent to
3 area required during
the site. the site.
construction
Grid capacity to accept 250
4 Yes Yes
MW coming from Add-On
Ground bearing capacity
5 (impact on the foundation Piling required Piling required
costs)
Seismic Classification Seismic Code UBC97 Seismic Code UBC97
6 (impact on the foundation and Seismic Importance Factor 1 Seismic Importance Factor 1
structural costs) Horizontal acceleration 0.2 g Horizontal acceleration 0.2 g
7 Cooling Water
River Water (Euphrates River Water (Tigris river
Water source and availability
7.a river), available through all Branch), available through
around the year
year all year.
7.b Water quality Require treatment Require treatment
100-200m from Euphrates
Distance of the water source 5 to 6 km Tigris River to the
7.c River bank beside the plant
from the site west of plant
site ( North side)
3-5
S.
No Description Nasiriyah Power Station Amara Power Station
.
Whether the existing facilities
have extra capacity (like
water treatment/DM plant, Partially ( refer to interface
8 No
Water storage tanks, Fire description)
water reserve, compressed
Air etc.)
9 Interfaces with existing facilities
HV Switchyard extension
9.a Yes Yes
(spare bay)
Availability of sufficient area
9.b in CCR to accommodate new Available Available
control system/DCS
Note: The above site information mentioned in Table-2 has been provided by MOE
The site of Nasiriyah has been selected because of the vicinity of the river water (Euphrates) which
ensures availability of the water to the Power Station, in the required quantity and with lower
pumping costs.
Furthermore the time schedule expected for the implementation of the SCGT power stations in
Nasiriyah site (25 months) allows to put in place all necessary arrangements, such like financing,
proposal and signing of the EPC contract, for starting the Add-On project in timely and smooth
manner. So the Power Station can be phased in 2 consecutive steps: the simple cycle and then its
conversion to combined cycle.
The SCGT Power Station is designed with four (4) GE gas turbines and generators Frame 9E (MS
9001EA), outdoor installation type, having Non Dry Low Nox (“Non-DLN”) combustors with
capabilities to fire crude oil as main fuel, light distillate oil and natural gas as back-up. The natural
3-6
gas, although currently not available, is planned by the Ministry of Oil, Iraq (“MOO”) to be brought
at site at beginning of year 2018.
The SCGT power station will also have common and auxiliary systems as briefly described here
below:
Fuel facilities include an unloading station for light diesel oil, storage tanks and fuel forwarding
system for both crude oil & light diesel oil. Fuel gas station is also envisaged with all necessary
equipment for conditioning of gas before firing in the gas turbine combustors.
Raw water to the plant is supplied from the Euphrates River. Water treatment and storage facilities
include: pre-treatment of the river water with clarification and sludge removal. Reverse osmosis and
EDI type water treatment plant for demineralized water supply for SCGT consumers and water
injection in gas turbine combustors. Service water, fire water and potable water system also
envisaged for plant usage. Effluents treatment and sewage treatment are installed for treatment of
waste water and plant sewage respectively.
Other mechanical systems considered are compressed air, firefighting system and auxiliary boiler.
Electrical power evacuation is by means of four (4) step-up transformers one each for each gas
turbine, 400 kV and 132 kV gas insulated switchgears (“GIS”) located indoors. Electrical power
distribution has unit auxiliary transformers (“UAT”), MV power distribution system, LV power
distribution system, emergency power supply system and emergency diesel generator.
Gas turbines are installed outdoor having their own compartments/enclosures. The SCGT power
station includes central electrical and control building, GIS buildings, administration building, fire
station, canteen, warehouse, bachelor house and workshop building.
The steam from each HRSG can be connected to four sets of smaller sized steam turbines or the
steam output from each of the four HRSGs can be combined together to supply the steam to a
common piping header which then feeds one larger sized steam turbine. The way the GTG/HRSG
3-7
units are grouped in order to supply steam to the steam turbine and the number of steam turbine
determine the configuration of the combined cycle.
In consideration with the following advantages, the 4/4/1x1 configuration mentioned below will be
more recommendable in this feasibility study than the 2/2/1x2 configuration mentioned below.
· The bigger capacity STG unit has better efficiency than 2 STG of smaller capacity for the
same steam parameters.
· Lower capital costs due to saving on the cost of the steam turbine and generator, their
foundation and STG building, step up transformer, electrical power distribution equipment’s
and cabling.
· The plot area requirement is less (the available site area in Nasiriyah is limited).
4/4/1x1 configuration: 1 block comprising of four (4) gas turbines, four (4) heat recovery
steam generators and one (1) steam turbine generator.
2/2/1x2 configuration: 2 blocks each comprising of two ( 2) gas turbines, two (2) heat recovery
steam generators and one (1) steam turbine generator
As Nasiriyah site will have four (4) GTGs of about 125 MW ISO rating, this report describes
feasibility study of the 4/4/1x1 configuration with the consent of MOE.
3-8
3.2.4 Design Basis for the Add-On Project
The design conditions utilised for the Add-On project have been considered as follows:
3.2.4.1 Fuel
Main fuel considered for Add-On project is natural gas while crude oil and light fuel oil are back up
fuels.
This is because the fuel gas is expected to be available at Nasiriyah site in early 2018 and the cost of
the natural gas is expected to be lower than crude oil and light fuel oil. Further as per information
from MOE, the fuel gas is envisaged to be used as main fuel after 2018. Thus the Add-On project will
be starting the commissioning and the commercial operation with fuel gas.
3-9
S.No. Specification Value
2 Low heating value (MJ/Nm3) 48.31
3 Gas supply pressure (bar) 40.31
%
4 N2 -
5 CO2 2.45
6 C1 77.92
7 C2 17.16
8 C3 2.01
9 IC 0.21
10 NC4 0.26
11 IC5 -
12 NC5 -
13 C6+ -
(Source: MOE)
3-10
S.No. Characteristics Value
@100 deg F 14.56
@120 deg F 10.63
@140 deg F 8.250
(Source: MOE)
3-11
S. No. Characteristics Value
,Mg/l 192
4 Ph 8.0
5 P/m Meq/l 0/2.8
Mg/l HCO3 170.8
6 Fe3+ ,Mg/l 1.8
7 SiO2 ,Mg/l 1.1
-
8 Cl ,Mg/l 1633
2-
9 SO4 , p.p.m. 1455
10 Conductivity, Micro s/cm 7180
11 TDS, Mg/l 5630
12 TSS, Mg/l 170
13 Org., Mg/l 4.8
(Source: MOE)
Table-7: Gas Turbine Performance Summary in Simple cycle on Heavy Fuel Oil
Heavy Fuel Oil
Load Base Base Base
Ambient Temperature °C -15 15 55
Relative Humidity % 35 35 35
Fuel Type Liquid Liquid Liquid
Fuel LHV kJ/kg 42,000 42,000 42,000
Gross Output kW 128,400 108,200 76,800
Gross Heat Rate (LHV) kJ/kWh 10,940 11,210 12,150
3-12
Heavy Fuel Oil
Heat Consumption (LHV) GJ/h 1,407.7 1,212.9 933.1
Exhaust Flow (x 1000) kg/h 1,732.5 1,538 1,265.4
Exhaust Temperature °C 458 475.9 501.8
Water Injection Flow kg/h 17,654 15,114 4,500
(Source: MOE)
Table-8: Gas Turbine Performance Summary in Simple cycle on Light Distillate Oil
Light Distillate Oil
Load Base Base Base
Ambient Temperature °C -15 15 55
Relative Humidity % 35 35 35
Fuel Type liquid liquid Liquid
Fuel LHV kJ/kg 42,447 42,447 42,447
Gross Output kW 128,400 108,300 76,900
Gross Heat Rate (LHV) kJ/kWh 10,970 11,230 12,180
Heat Consumption (LHV) GJ/h 1,408.5 1,216.2 936.6
Exhaust Flow (x 1000) kg/h 1,731.8 1,537.4 1,265
Exhaust temperature °C 458 475.9 501.8
Water injection flow Kg/h 17,214 14,746 4,309
(Source: MOE)
3-13
Natural Gas
Water Flow Kg/h 18,429 16,896 6,904
(Source: MOE)
3-14
• The units remain synchronized to the transmission system during rate of change of
transmission system frequency of values up to and including 0.5 Hz per second;
The Gas Turbines are capable to operate with Automatic Generation Control (“AGC”), Load
Frequency Control (“LFC”) and all Net Dependable Capacity (“NDC”) application functions as
well as speed droop.
copper 0.5
iron 1.0
zinc 1.0
temperature increase at the edge of the
3 °C
mixing zone
(Source: World Bank)
Aqueous discharges shall be segregated into storm drains, process effluent and domestic sewage
streams. Process effluents shall be provided with an appropriate monitoring and treatment system to
ensure that the discharge limits are not exceeded.
3-15
The Add-On projects are also known as bottoming cycle and it aims to:
(1) Raise the capacity of the power station so to benefit the consumers in the area/region, preventing
possibility of power cuts in those areas affected by power shortages
(2) Increase the efficiency of the existing power station which means increasing the use of the fuel
intrinsic energy therefore reducing the cost of the energy produced
The following table provided the benefit of Add-On in terms of increase in output and efficiency of
the plant.
(3) Fighting global warming by reducing the specific CO2 as they improve the efficiency of the
existing SCGTs, as such it correspond to CDM (Clean Development Mechanism) as the increase
of the output power is brought without increasing of fuel consumption.
3-16
Attachment No. 1
Gas Turbine Performance in Simple Cycle
Performance Data
If the fuel system is specific to a fuel (gas, Light distillate or Heavy) and if this fuel is not available
at time of initial commissioning, the refurbishment and commissioning is excluded of this contract
=
.-.
.i-
.
-- . - a?%&
: ,.-. . .
GE PROPRlETARY INFORMATION Performance Data Page 3.2
Firm Proposal 707926 (1 1/08) Rev. 0 ib
Emissions Guarantees
NOx exhaust gas emissions shall not exceed the following concentrations during steady-state
operation from baseload down to 30% load over the ambient temperature range from -15 to
48.9"C.
Noise Guarantees
Near Field Noise Guarantees
Fuel Gas Turbine Load SPL, dBA
H FO Base 85
Natural Gas Base 85
The average sound pressure levels (SPLI (re: 20 micropascalsl from the indoor and/or outdoor
supplier equipment defined in this proposal, shown in the Drawing/Diagrams Section of this
proposal, shall not exceed the value stated above, when measured 1m (3 ft) in the horizontal
plane and at an elevation of 1.5 m (5 ft) above the gas turbine operating level, steam turbine
operating level (if different), and generator operating level (if different) identified on the General
Arrangement drawings with the equipment operating at base load in accordance with contract
specifications. Walkways and/or platforms that are not easily accessible by stairs are excluded
from the above guarantee.
Near field guarantees apply to areas along a Site specific Source Envelope(s1,determined by a line
established 1 meter (3 ft.) from the outermost surface of the equipment defined in the proposal
scope of supply (including noise abatement equipment). Depending on the site arrangement and
relationship of equipment locations, multiple source envelopes may be designated. (See sample
figure 3.4 - 1on the following page)
War Field
Other Guarantee
Supplied
Equlpment Source Envelope
Supplied
Equlpment
(Remote
Locations)
*-- 1 I"---
I
- -
Figure 3.4 1 Single Shaft STAG
(For reference only, envelope(s) should include
all equipment defined In thlspropoarls, and will
be determined by Site condition4
\- ~L
Performance Data Page 3.4
Firm Proposal 707926 (7 1/08) Rev. O ib
C, Equipment is operated in a new and clean condition when measurements are
taken. All access compartments, doors, panels and other temporary openings are
fully closed, all silencing hardware is fully installed and all systems designed to be
airtight are sealed. Inspection of Installation Quality will be conducted prior to
compliance testing. Identified defects must be corrected prior to Compliance
Testing.
D. Corrections for background noise will be made to the measured SPL, as referenced
in the G EK-110392 "Standard Noise Assessment Procedure" document.
Background noise is defined, as the noise measured with all equipment identified in
the proposal scope of supply not operating and all other plant equipment in
operation. If the above guaranteed SPL is greater than 10 dBA above the measured
background noise, no correction to the measured SPL is necessary.
E. Free field conditions must exist at measurement locations. Testing for, and
corrections to, a free field are per the applicable standards, I S 0 3744146 and/or
ANSI/ASME PTC 36 1985
F. Noises of an interim nature such as blow down valves, filter pulse noise, and
startup / shutdown activities are not included in the above guarantee.
G. Measurements shall be taken 1m (3 ftl away from the outermost exterior surfaces
of equipment including piping, conduit, framework, barriers, noise abatement
equipment, and personnel protection devices if provided.
H. Measurements shall not be taken in any location where there is an airflow velocity
greater than 1.5 m/s (5ft/sl including nearby air intakes or exhausts. Outdoor
measurements shall not be taken when wind speeds exceed 1.5 m/s (3 mi/hr).
I. Responsibility for measurement and development of the project specific test plan
will be stated in the contract. Testing shall be conducted in accordance with GEK
110392 "Standard Noise Assessment Procedure", included in the Reference
Specifications / Documents Tab in this proposal. The test plan must be submitted a
minimum of 30 days prior to the noise test for review and approval of all parties. If
the Owner performs the compliance measurements, GE reserves the right to audit
or parallel these measurements.
. G>- -
... - -
-
NC
.C
Pedormance Data Page 3.5
Firm Proposal 707926 ( 1 1/08) Rev. 0 ib
Gas Turbine Estimated Performances
The estimated performance data for heavy fuel, light distillate and natural gas below considers a
derating due to heavy fuel oil. The derating is based on a Vanadium content of maximum 63 ppm.
EMISSIONS
NOx ppmvd @ 15% 0 2
CO ppmvd 10. 10. 10.
UHC ppmvw 7. 7. 7.
Particulates kglhr 5 5
(PMlO Front-half Filterable Only)
SITE CONDITIONS
Site Pressure bar 1.0094
Exhaust Static Pressure mm HZ0 80.01 @ IS0 Conditions
Relative Humidity % 35
Application TEWAC Generator
Power Factor (lag1 0.8
Combustion System Non-DLN Combustor
Emission information based on GE recommended measurement methods. NOx emissions are corrected to 15% 0 2
without heat rate correction and are not corrected to IS0 reference condition per 4OCFR 60.335(a)(lI(il.NOx levels
shown will be controlled by algorithms within the SPEEDTRONICTM control system.
Output contingent upon generator water at adequate temperature, pressure, and flow.
;&
.>..-
EMISSIONS
SITE CONDITIONS
Emission information based on GE recommended measurement methods. NOx emissions are corrected to 15% 0 2
without heat rate correction and are not corrected to I S 0 reference condition per 40CFR 60.335(al(ll(il.NOx levels
shown will be controlled by algorithms within the SPEEDTRONICTM control system.
Output contingent upon generator water at adequate temperature, pressure, and flow.
EMISSIONS
SITE CONDITIONS
Emission information based on GE recommended measurement methods. NOx emissions are corrected to 15% 0 2
without heat rate correction and ore not corrected to I S 0 reference condition per 40CFR 60.335(aI(ll(i).NOx levels
shown will be controlled by algorithms within the SPEEDTRONICTM control system.
Output contingent upon generator water at adequate temperature, pressure, and flow.
-
-- - -
Chapter 4
Power System Analysis for Nasiriyah Gas
Turbine Power Station
1. Demand Forecast
Power demand forecast in Iraq provided by the Ministry of Electricity, Iraq (“MOE”) is shown in
Figure 1-1. According to the power demand forecast, Iraq’s power demand was 19,557MW in 2014.
Its maximum power demand is expected to be 54,094MW in 2030. Power demand in 2030 will be
more than double from 2014. For this reason, there will be a need for developing / constructing new
power plants equivalent of the current capacity.
60,000
50,000
Demad [MW]
40,000
30,000
20,000
10,000
Year
(Source: MOE)
4-1
Table 2-1 Average growth rate of the peak load
Governorate 2014 2030 Growth rate
Ninawa 2,030 MW 5,662 MW 6.62%
Kirkuk 710 MW 2,087 MW 6.97%
Diyala 543 MW 1,574 MW 6.88%
Al-Anbar 1,328 MW 2,742 MW 4.64%
Baghdad 6,086 MW 17,292 MW 6.74%
Babil 1,024 MW 2,632 MW 6.08%
Kerbala 721 MW 1,873 MW 6.15%
Wasit 638 MW 1,575 MW 5.81%
Salah Al-Deen 870 MW 2,513 MW 6.85%
Al-Najaf 801 MW 2,316 MW 6.86%
Al-Qadisiya 698 MW 1,974 MW 6.71%
Al-Muthanna 477 MW 1,260 MW 6.26%
Thi-Qar 889 MW 2,653 MW 7.07%
Missan 621 MW 1,802 MW 6.88%
Basra 2,121 MW 6,139 MW 6.87%
Total 19,557 MW 54,094 MW 6.57%
(Source: MOE)
4-2
development plan. As from the unstableness of the Country, MOE was not able to provide a reliable
and detailed power system network of PSS/E data of the current 2015 condition. Depending of the
circumstances and from the MOE provided data, the condition of the Power System including that
of 2015, will be organize in this section.
4-3
Figure 3-1 Power system network in 2015
Mosul
Pump storage
Mosul Legend
400kV Transmission line
Substation
Power plant
Baiji
Thermal
Haditha
Qa’im Baiji
New Gas
Qudis
Dyala
BGNW
Ameen
BGW BGE
BGN
BGC
Musayab BGS
Thermal
Wasit
Babil Musayab
Gas Kut
Khairat
Kadisiya
Amara
Najaf
Nasiriyah
Thermal Hartha
Muthanna
Shat alarab
Rumaila
Khor al Zuber
(Source: MOE)
4-4
Figure 3-2 Power system network plan in 2020
Mosul MainDam
Kesek Khormala
Mosul
Pump storage
Mosul Mosul Legend
East
< Transmission line >
Existing as of 2014
Nenava
Planned 2016 - 2020
Dibis
Al-Shamal < Substation >
Existing as of 2014
Baiji Gas Kirkuk
Mansuriya Planned 2016 - 2020
< Power plant >
Existing as of 2014
Baiji
Thermal
Haditha Planned 2016 - 2020
Salah al-dean
Qa’im Baiji
New Gas Sadr
Qudis
Dyala
BGNW
Ameen
BGW BGE
BGN Bismaya
Al-Anbar BGC
Yusfiya
Thermal Rusafa
Wasit
Rumaila Najibia
FAO
Khor al Zuber
(Source: MOE)
4-5
3.4 Demand and supply balance in 2020
By analyzing the network data of PSS/E provided by MOE the areal demand and supply balance
has been considered to be as shown in Table 3-2.
The total demand in 2020 is 28,541MW including transmission loss and station service power.
Middle area, of which the capital city is Baghdad, accounts for 35% of total demand, and Southern
area, which has the second largest city of the Country, Basra, accounts for 26%. Hence, Middle and
Southern areas account for about 60% of total demand.
Meanwhile, Middle and South areas have 31% and 25 % of total power generation over the country
29,037MW, respectively. Accordingly, the power is not transmitted between areas. The loss of
power system network on this demand and power generation situation is small.
12,000
Generation Demand
Generation or Demand [MW]
10,000
8,000
6,000
4,000
2,000
0
North Upper Middle Middle South
Euphrates Euphrates
Area
(Source: MOE)
4-6
3.5 Network system in 2020
The 400kV network has performed at the bulk power transmission system among areas and 132kV
network has played the role of local supply systems.
Figure 3-4 shows 400kV bulk power network as of 2020. 400kV transmission line are particularly
enhanced in the north-south direction. Mosul, Baghdad and Basra city is in this straight line.
The Iraqi power system has been interconnected with Iranian power system by a 400kV single
circuit transmission line at Diyala substation located in Upper Euphrates area.
4-7
Figure 3-4 Power system network reinforcement plan
North
Mosul MainDam
Kesek Khormala
Mosul
Pump storage
Mosul Mosul Legend
East
400kV Transmission line
Dibis
Nenava Substation
Al-Shamal
Power plant
Baiji
Thermal
Haditha
Salah al-dean
Qa’im Baiji
New Gas
Qudis Sadr
Dyala
Middle
BGNW
Ameen
BGE
BGN Bismaya
Al-Anbar
BGW BGC
Yusfiya Rusafa
Thermal
Yusfiya IPP BGS Dora
Musayab
Thermal
Middle Euphrates Wasit
Dhifaf
South
Kadisiya
Dewaniya Amara
Khairat IPP Maysan
IPP
Najaf Shatra
Qurna
Nasiriyah
Thermal Hartha
Muthanna
Shat alarab
Rumaila Najibia
FAO
Khor al Zuber
(Source: MOE)
4-8
Table 3-3 400kV Transmission Line as of 2020
Capacity Capacity
No. of Per Length No. of Per Length
From To circuit
From To circuit
circuit [km] circuit [km]
[MVA] [MVA]
MSL4 MMDH 1 970 63 BGC4 DFAF 1 970 80
MSL4 MSE4 1 970 50 BSMG RFE4 2 2774 30
MSL4 NYNG 1 1000 104.88 BNW4 HYDG 1 970 140
MSL4 SHMP 1 970 70 RFE4 ZBDP 2 970 120
MSL4 KSK4 2 970 30 DAL4 MNSRG 1 970 110
MSL4 BAJP 1 1000 183 KUT4 ZBDP 2 1000 20
MMDH MPSG 2 1000 2.8 KUT4 NSRG 1 970 200
MMDH KSK4 1 970 30 KUT4 AMR4 1 1000 229
MSE4 NYNG 1 970 100 KUT4 MSN4 1 1000 200
MSE4 SHMP 1 970 70 HDTH QIM4 1 1000 128
MSE4 EBLC 1 970 65 HDTH ANBG 1 970 120
NYNG NBJG 1 970 79.12 QIM4 TAYM 1 1000 155.7
SHMP BAJP 1 970 176 QIM4 ANBG 1 970 220
BAJP BAJG 1 1000 1 MUSP MUSG 1 970 5.5
BAJP NBJG 1 1000 15 MUSP BAB4 2 970 35.5
BAJP BGW4 1 1000 223 BAB4 KRTG 2 970 50
BAJG KRK4 1 1000 92 BAB4 HYDG 1 970 50
NBJG BGW4 1 970 242 KRTG KDS4 1 970 50
NBJG HDTH 1 970 151 DFAF KRTP 2 970 35
SLDP SLD4 2 1000 4 DFAF MTHN 2 2774 65
SLDP KRK4 1 1000 230 HYDG KDS4 1 970 70
SLDP BNW4 1 970 80 HYDG SMWG 1 970 170
SLDP DAL4 1 1000 90 DWNG KDS4 2 970 12
EBLC DBSG 1 970 65 DWNG NSRG 1 1000 176
DBSG KRK4 1 970 55 KDS4 MTHN 2 1000 30
KRK4 MNSRG 1 970 165 SMWG MTHN 1 1000 80
BGW4 BGC4 1 1000 39 SMWG NSRG 1 970 100
BGW4 BNW4 1 970 30 SMWG NSRP 1 970 100
BGW4 ANBG 1 970 120 MTHN SNFG 2 2774 35
BGS4 AMN4 1 1000 53.5 MTHN SHTR 2 2774 140
BGS4 BGC4 1 1000 44.5 MTHN SHTR 1 2774 140
BGS4 YSFP 1 1000 60 NSRG NSRP 1 970 1
BGS4 BSMG 1 970 14 NSRG RMLG 2 970 145
BGS4 ZBDP 1 970 140 SHTR MSN4 2 2774 110
BGS4 MUSP 1 970 53.5 SHTR MSN4 2 2774 110
BGS4 MUSG 1 970 48 AMR4 MSN4 1 1000 40
BGS4 KDS4 1 1000 140 AMR4 SHTG 1 970 185
YSFIPP BNW4 2 2774 50 AMR4 QRN4 1 1000 80
YSFIPP DFAF 2 2774 155 MSN4 RMLG 2 2774 160
DOR4 RFE4 2 1000 30 SHTG BSR4 1 1000 5.4
BGE4 QDSG 1 1000 17.5 SHTG HRTP 1 970 25
BGE4 AMN4 1 1000 50 SHTG KAZG 1 970 30
BGE4 SDRG 1 970 15 SHTG FAO4 1 970 110
BGE4 DAL4 1 1000 47 BSR4 NJBG 1 970 13
BGN4 QDSG 2 1000 9.3 BSR4 KAZG 1 970 15
BGN4 SDRG 1 970 15 BSR4 FAO4 1 970 105
BGN4 BNW4 1 970 20 HRTP NJBG 1 970 26
AMN4 BSMG 1 970 30 HRTP QRN4 1 1000 60
AMN4 DAL4 1 1000 100 HRTP STRB 1 1000 10
AMN4 ZBDP 1 1000 140 KAZG RMLG 1 1000 0
BGC4 YSFP 1 1000 30 RMLG QRN4 1 970 60
(Source: MOE)
4-9
3.7 Substation
Table 3-4 shows the 400kV substations in 2020. The standard specification of the transformers is
400/132kV 250MVA Auto transformer. Each substation has 4 transformers as standard.
The Bismaya substation is installed of large capacity 500MVA transformer. This area is regarded as
an extending demand in the future.
The power system network of Iraq in 2020 has 51 substation and total capacity of the installed
transformer is 43,000MVA. New substations are planned to be built at 21 locations in 2016-2020.
4-10
3.8 Power Plant
The power plant development plan in Iraq prepared by MOE is shown in Table 3-5 and 3-6. The
study team made location map of the power plant development plan as shown in Figure 3-5 and
Figure 3-6. The total amount of the two plans is approximately 30,000MW of generator capacity.
The current demand planning is about 29,000MW in 2020, it was found to be sufficiently supplying
the demand with the new power plant and the existing power plant.
Construction or reinforcement of the power plant have been conducted mainly in Middle Euphrates
and Southern region.
Table 3-5 Power plant of Gas fuel type production projects plan
Unit: MW
Year
Project Name Total
2014 2015 2016 2017 2018 2019 2020
Rumaila
876 1,460
292MW x 5
Dewaniya Gas
125 375 500
125MW x 5
Amara
250 250 500
125MW x 4
Sadr Gas expansion
338 338
169MW x 2
Nasiriyah Gas
250 250 500
125MW x 4
Dibs
338 338
169MW x 2
Dibs Gas
320 320
160MW x 2
Najibia Gas
250 250 500
125MW x 4
Beji Gas
1,014 1,014
169MW x 6
Akkaz Gas
120 120
120MW x 1
Haditha Gas
500 500
125MW x 4
Haditha Combined
160 160 480
160MW x 2+160MW
Samawa Combined
500 750
125MW x 4+250MW
Muthanna Gas
728 728
182MW x 4
Shat al Basra
375 750 1,250
125MW x 10
(Source: MOE)
4-11
Figure 3-5 Site Location for Power plant of Gas fuel type production projects plan
Mosul MainDam
Kesek Khormala
Mosul
Pump storage
Mosul Mosul
169 MW x 2
Legend
East
400kV Transmission line
Nenava Substation
Dibis
Al-Shamal
169 MW x 4 Power plant
125 MW x 4
160 MW x 2 Baiji
Thermal
Haditha
Salah al-dean 169 MW x 2
Qa’im Baiji
New Gas Sadr
Qudis
Dyala
BGNW
Ameen
BGW BGE
BGN Bismaya
Al-Anbar BGC
Yusfiya
Thermal Rusafa
Wasit
125 MW x 5
Babil Musayab Kut
Gas
125 MW x 5
Khairat
Dhifaf
Kadisiya
Dewaniya Amara
Khairat IPP Maysan
IPP
Najaf Shatra
Qurna
Nasiriyah
Thermal Hartha
Muthanna
Shat alarab
125 MW x 4 Najibia
Rumaila
FAO
292 MW x 5
Khor al Zuber
125 MW x 10
125 MW x 4
(Source: MOE)
4-12
Table 3-6 Thermal and combined production projects plan Unit: MW
Year
Project Name Total
2014 2015 2016 2017 2018 2019 2020
Waste Thermal
610 610 1,220
Expansion 610MW x 2
Salah Alddin
630 630 1,260
Thermal 630MW x 2
Al-Yosfyah
210 210 420
Thermal 210MW x 2
Alyosfyah Thermal
700 700 1,400
Expansion 350MW x 4
North Thermal
350 700 350 1,400
350MW x 4
Al-Khayrat Thermal
300 600 300 1,200
300MW x 4
Al-Hareth Thermal
610 610 1,220
Expansion 610MW x 2
Al-Nasryah Thermal
600 600 1,200
300MW x 4
Al-Amarah Thermal
600 600 1,200
300MW x 4
Replacement of Beji PJ
700 700 1,400
350MW x 4
Replacement of South
Baghdad PJ 160MW x 160 320 480
3
Al-Anbar Thermal
700 700 1,400
Substation 350MW x 4
Al-Anbar Combined
289 867 486 1,642
1,642MW
Al-Samawa Combined
250 250
125MW x 4
Al-Haydariah
160
Combined 160MW x 3
Al-Naseryah Combined
900 900 1,800
1800MW
Combined cycle for
Gas units for the first
stage(Quds, Najaf,
785 785
Khour Alzubair,
Al-Sadr South
bagdad 1)
Combined cycle for
Gas units for the
785 585 1,380
second stage(Basrah,
Al-Rmeleh, Al-Sadr)
Combined cycle for
Gas units for the third 940 1,750 2690
stage (Liquid Fuel)
Total 610 899 1,747 2,431 2,665 7,635 6,510 22,507
(Source: MOE)
4-13
Figure 3-6 Site Location for Thermal and combined production projects plan
Mosul MainDam
Kesek Khormala
Mosul
Pump storage
Mosul Mosul Legend
East
400kV Transmission line
Nenava Substation
Dibis
Al-Shamal
Power plant
Baiji
Thermal
Haditha
Salah al-dean
Qa’im Baiji
New Gas Sadr
Qudis
Dyala
BGNW
Ameen
BGW BGE
BGN Bismaya
Al-Anbar BGC
Yusfiya
Thermal Rusafa
Wasit
Rumaila Najibia
FAO
Khor al Zuber
(Source: MOE)
4-14
3.9 Facility situation in 2020
Facility situation of the power system network in 2020 and power plant generator capacity is as
shown in Figure 3-7.
Nenava Substation
Dibis
Al-Shamal
Installed Transformer
Unit
Baiji Gas Kirkuk
Mansuriya 500MW X 4
500MW X 6
Baiji 250MW X 4
Thermal
Haditha 250MW X 3
Salah al-dean
Qa’im Baiji
New Gas 250MW X 2
Sadr
Qudis 250MW X 1
Dyala
Installed Generator
Capacity
BGNW 3,500 MW
Ameen
BGW BGE 3,000 MW
BGN Bismaya
2,500 MW
1,500 MW
Yusfiya
Thermal Rusafa
1,000 MW
Yusfiya IPP Musayab BGS Dora
500 MW
Thermal
0
Wasit
Rumaila Najibia
FAO
Khor al Zuber
(Source: MOE)
4-15
4. Power system analysis
4.1 Allowable Voltage Variation
The power flow analysis was carried out under the conditions described above. The allowable
voltage variation of power system is shown in table 4-1 below.
4-16
Figure 4-1. Substation bus voltage profile of 400kV network system in 2020 for peak load
Mosul MainDam
Kesek Khormala
402 402 398 402
Mosul
Pump storage
Mosul
399
400
Mosul Legend
East
400kV Transmission line
Dibis
Nenava 401 Substation
402
402
Al-Shamal
Power plant
Dhifaf 402
Kadisiya
402
402 400 Dewaniya Amara
Khairat IPP Maysan 405
401 IPP 403
Rumaila Najibia
397
FAO
399
Khor al Zuber
(Source: MOE)
4-17
Figure 4-2. Power Flow of 400kV network system in 2020 for peak load
Mosul MainDam
110 275 Kesek 120 Khormala
110 210 492
218 68
Mosul
Pump storage
Mosul
44
505
85
488
Mosul Legend
408 East
140
350
400kV Transmission line
Dibis
Nenava 325 1196 Substation
106
260 328
565 294
Al-Shamal
113 479 Power plant
25
Baiji Gas 666 Kirkuk
127
48 Mansuriya
419 207
214 205
169 578 Unit [MW]
518
439
Baiji
535
Thermal 464
464
Haditha 243
1096
Salah al-dean 362
Qa’im 239 Baiji
New Gas 443
706
282 145
475 Qudis Sadr
30 41 222 Dyala
292 105 1035
446 452
359
114
40 370
33 321
BGNW 473 75
765 814 104
192 554 754 Ameen
163
446 BGE 408
994
BGN Bismaya
Al-Anbar 805 697
119 704 2216
1406 745 BGW442 BGC 206 38
382
798
Yusfiya 722 Rusafa
1124
145 421
Thermal 505
0
Yusfiya IPP 286 BGS 548
Dora
Musayab 77 540 504
427 Thermal 355
272
738 24 258 Wasit
239 452
537 1
240 905
2436
Khor al Zuber
(Source: MOE)
4-18
4.4 Power system analysis in Off-peak Load
The power system in 2020 for 400kV system had no problem with voltage profile and power flow.
However low level of power flow will be a tendency to increase the substation bus voltage. For this
reason, the Study Team have conducted a power system analysis at off-peak. The off-peak load
level was assumed to be 40% of the peak load.
Figure 4-3 and Figure 4-4 shows power flow analysis results. The substation bus voltage in 400kV
was in the range of the prescribed value by adjusting generator terminal voltage, transformer tap
value and amount of shunt reactors. All the substations and transmission lines are not overloaded.
Since there are many power plants and substations, relatively large fault currents are observed in
Middle area and Middle Euphrates areas. But, Bagdad South substation connected to the same
transmission line is exceeding 50kA. Therefore, it should be limited of the number of connected
power generators around Bagdad South substation.
400 kV 50kA
132 kV 40kA
(Source: MOE)
4-19
Figure 4-3. Substation bus voltage profile of 400kV network system in 2020 for off-peak load
Mosul MainDam
Kesek Khormala
406 406 406 406
Mosul
Pump storage
Mosul
407
407
Mosul Legend
East
400kV Transmission line
Dibis
Nenava 406 Substation
404
408
Al-Shamal
Power plant
Dhifaf 408
Kadisiya
418
418 410 Dewaniya Amara
Khairat IPP Maysan 417
410 IPP 411
Rumaila Najibia
402
FAO
402
Khor al Zuber
(Source: MOE)
4-20
Figure 4-4. Power Flow of 400kV network system in 2020 for off-peak load
Mosul MainDam
55 150 Kesek 154 Khormala
55 150 194
43 7
Mosul
Pump storage 55
Mosul
222
43
214
Mosul Legend
97 East
55
67
400kV Transmission line
Dibis
Nenava 113 299 Substation
37
140 147
240 126
Al-Shamal
22 234 Power plant
22
Baiji Gas 300 Kirkuk
39
16 Mansuriya
105 37
110 5
90 217 Unit [MW]
192
120
Baiji
166
Thermal 245
245
Haditha 74
548
Salah al-dean 182
Qa’im 90 Baiji
New Gas 118
210
120 77
158 Qudis Sadr
43 39 56 Dyala
240 95 815
119 207
143
59
77 181
65 50
BGNW 351 132
Khor al Zuber
(Source: MOE)
4-21
Figure 4-5. Maximum Fault Current of 400kV Network system in 2020.
North
Mosul MainDam
Kesek Khormala
16.1 16.5 16.4
Mosul
Pump storage
Mosul
22.6
20.4
Mosul Legend
East
400kV Transmission line
Dibis
Nenava 21.0 Substation
13.8
20.0
Al-Shamal
Power plant
Dhifaf
South
28.2
32.5 Kadisiya
23.0 36.7 Dewaniya Amara
Khairat IPP Maysan 23.2
30.8 IPP 23.8
Rumaila Najibia
10.5
FAO
25.9
Khor al Zuber
(Source: MOE)
4-22
5. Nasiriya Gas Turbine Power Station
5.1 Additional Generator Unit
According to the 2020 Plan of MOE, the additional generator unit (this project scope) is installed in
Nasiriya Gas Power plant. Figure 5-1 shows image of the grid connection of the additional
generator unit. The additional generator of steam turbine utilizes the waste heat of gas turbine
generator. The additional generator parameter is shown in Table 5-1.
Rumaila
Kut
Dewaniya
400kV
15kV/400kV 2 x 250MVA
315MVA
Z = 14% 132kV
4-23
5.2 Power Flow Analysis
Power flow analysis was carried out under the condition that the project generator is connected to
the grid. The power system condition for power flow analysis is this project generator and gas
turbine generator to have either full output or zero output. As for, the load condition, it will be
considered of peak load or off-peak load. The scenarios for power flow analysis shown Table 5-2.
4-24
(1) Full Power operation at Peak Load
Power flow analysis result is shown in Figure 5-2. The transmission lines and transformers around
Nasiriya Gas power plant is not overloaded. The substation bus voltage is ranged of the specified
value.
4-25
Figure 5-2 Power flow analysis result of Full Power operation at Peak Load scenario
4-26
(2) Full Power operation at Off-Peak Load
Power flow analysis result is shown in Figure 5-3. The transmission lines and transformers around
Nasiriya Gas power plant is not overloaded. The substation bus voltage is ranged of the specified
value.
4-27
Figure 5-3 Power flow analysis result of Full Power operation at Off-Peak Load scenario
4-28
(3) Out of Operation at Peak Load
Power flow analysis result is shown in Figure 5-4. The transmission lines and transformers around
Nasiriya Gas power plant is not overloaded. The substation bus voltage is ranged of the specified
value.
4-29
Figure 5-4 Power flow analysis result of Out of Operation at Peak Load scenario
4-30
(4) Out of Operation at Off-Peak Load
Power flow analysis result is shown in Figure 5-5. The transmission lines and transformers around
Nasiriya Gas power plant is not overloaded. The substation bus voltage is ranged of the specified
value.
4-31
Figure 5-5 Power flow analysis result of Out of Operation at Off-Peak Load scenario
4-32
5.3 Fault current analysis
Fault current analysis is carried by calculating the short circuit under the following conditions.
Before the additional generator unit installation
After the additional generator unit installation
23.6kA
27.1kA
30.1kA
28.2kA
28.4kA
23.0kA
4-33
After the additional generator unit installation
Fault current analysis result was shown in Figure 5-7. Short-circuit current is slightly increased by
the installation of the additional generator unit. But the short-circuit current is ranged of the
specified value.
Figure 5-7 Fault current analysis result for after the project generator installation
23.8kA
27.2kA
30.2kA
29.4kA
29.6kA
23.2kA
Additional Generator Unit
4-34
6. Conclusion
It is concluded that the generator installation under the project scope is appropriately planned as in
detail described as follows;
Iraq's electricity demand has been increasing year by year. Therefore, construction
of power plant is required.
Expansion of the transmission lines and substations have been made sufficiently in
the planning of 2020. Therefore, it is possible to transport the power from the built
power plants.
It is necessary to note short-circuit current. While it can be reduced by switching the
operating state or the generators.
Installation of the project generator does not overload transmission lines and
transformers.
Short-circuit current is slightly increased by the installation of the project generator.
The project generator contributes to the supply of the power demand.
4-35
Chapter 5
Accessibility of Fuel and Water Resources
5-1
1. Crude Oil
1.1 Oil Reserves
Iraq has 150 billion barrels of proven oil reserves which is the 5th largest in the world
behind Venezuela (298.3 billion barrels), Saudi Arabia (267.0 billion barrel), Canada
(172.9 billion barrels) and Iran (157.8 billion barrel) according to BP Statistical Review of
World Energy June 2015 (64th edition). The Table 5-1 shows the volume of oil reserve of
those countries from 2005 to 2014.
5-2
1.4 Domestic Demand (for Crude Oil)
Table 5-4 shows volume of domestic demand considering available refining capacity and
domestic consumption in Iraq.
Table 5-4 Domestic Demand / year 2005 to year 2014 (million per day)
Year: 2010 2011 2012 2013 2014
Domestic 0.69 0.75 0.80 0.83 0.81
Demand:
(Source: OPEC)
Table 5-5 Design Capacity of Refinery / year 2010 to year 2014 (million per day)
Location: 2010 2011 2012 2013 2014
Baiji 0.31 0.31 0.31 0.31 0.31
Basrah 0.14 0.14 0.14 0.14 0.14
Daura 0.14 0.14 0.14 0.14 0.14
Kirkuk 0.03 0.03 0.03 0.03 0.03
Sainia 0.03 0.03 0.03 0.03 0.03
Najaf 0.03 0.03 0.03 0.03 0.03
Samawa 0.03 0.03 0.03 0.03 0.03
Nasiria 0.03 0.03 0.03 0.03 0.03
Missan 0.03 0.03 0.03 0.03 0.03
Diwania 0.02 0.02 0.02 0.02 0.02
Haditha 0.01 0.01 0.01 0.01 0.01
Qaiarah 0.01 0.01 0.01 0.01 0.01
Kask 0.01 0.01 0.01 0.01 0.01
(Source: OPEC)
5-3
Euphrates River.
Ceyhan
(Turkey)
North Fields
D/s stations
Banias(Syria),
Depots
Tripoli(Lebanon)
Pumping stations
K3,
Haditha
70,000 b/d
To Jordan Strategic Pipeline
900,000 b/d
South Fields
D/S Stations
Depots
Pumping Stations
Fao
Ras
Mujis(Saudi
Arabia)
5-4
PS-3 to PS-4 42 175 Damaged
PS-3 to PS-4 (Joins 48 90
42 inch line)
PS-4 to K3 42 153 Damaged
Subba to Luhais 10 39
Luhais to PS-1 12 56
Luhais to PS-1 12 56
Ratawi to PS-1 18 30
West Quma-1 to Tuba 1 40 22
tank farm 2 32 20 Being
repaired
3 48 18
4 48 22
Tuba tank farm to PS-1 42 25
PS-1 to Zubair-2 tank 24 22
farm 32 22 Closed
36 22
Zubair-1 tank farm to 48 27
Zubair-2 tank farm
Tuba tank farm to 48 18
Zubair-1 tank farm
Tuba field to Tuba tank 16 6
farm
Zubair field to PS-1 18 33
Zubair field to PS-1 22 33
Hamdan Junction to 30 19
Zubair-1 tank farm 32 19
Hamdan Junction to 24 19 Closed
Zubair-1 tank farm
Zubair-1 tank farm to 42 105 700,000
Al-Faw b/d.
Corroded
Missan fields to 28 261 300,000
Hamdan Junction b/d
Halfaya to 18 16
Missan-Hamdan
pipeline
Majnoon to 28 28
Missan-Hamdan
pipeline
Al-Faw to Al-Basra Oil 48 50
Terminal
5-5
Al-Faw to Al-Basra Oil 48 50
Terminal
Al-Faw to Khor 42 46
al-Amaya Oil Terminal
Al-Faw to Khor 32 46 Closed
al-Amaya Oil Terminal
Al-Faw to Khor 32 46 Closed
al-Amaya Oil Terminal
North Rumaila to 28 na
manifold-1 20 na
16 na
South Rumaila to 16 17
manifold-1 20 17
12 17
18 17
Rumaila manifold to 42 na
PS-1 30 na
South Rumaila to 16 na
manifold-2 20 na
Manifold-2 to Zubair-2 30 na
tank farm 32 na
(Source: Middle East Business Inteligence)
2. Natural Gas
2.1 Natural Gas Reserves
Iraq has 126.7 trillion cubic feet (Tcf) of proven natural gas reserves which is 12th largest
in the world. Iraq has 10 natural gas fields (non-associated) but about 70 percent of Iraq's
natural gas reserves is associated natural gas.
2.2 Natural Gas Production, processing plants and Domestic Demand (million standard cu m)
Table 5-7 shows Iraqi gas production related data from year 2010 to year 2014.
5-6
Table 5-7 Gas Production related data in Iraq / year 2010 to year 2014 (million standard cu m)
2010 2011 2012 2013 2014
Gross 16,885.0 18,691.0 20,496.0 21,390.1 21,853.1
Production
Marketed 1,303.0 876.0 646.0 1,179.0 904.4
Production
Flaring 7,573.0 9,612.0 11,975.0 12,431.8 12,871.4
Reinjection 809.0 968.0 875.0 335.0 150.1
Shrinkage 7,200.0 7,235.0 7,000.0 7,444.4 7,927.2
(Source: OPEC)
The marketed production (i.e. Domestic Demand) for natural gas is mainly for power stations,
petrochemical industries, and household use. The demand for natural gas for power stations has
been increased corresponding with the progress of construction and rehabilitation works.
5-7
Figure 5-2 Iraqi Dry Gas Pipeline Map
Mosul
To Syria 12”
Kirkuk
18”
Haditha
16” 16”
Baiji
16”
Taji
18”
Baghdad
Kudus
18”
42”
N.Rumaila
To Kuwait
(Source: MOO)
Through the feasibility study meeting, JapanFS Team received information of current available fuel
to candidate power station as mentioned in the table 5-8 below.
5-8
Table 5-8 Fuel of Candidate Power Station
Power Station (PS): Najibiyah PS Nassiriyah PS (*Note) Amara PS
Type of Operating Heavy Fuel Oil (HFO) Heavy Fuel Oil (HFO) Heavy Fuel Oil (HFO)
Fuel: Light Diesel Oil (LDO) Light Diesel Oil (LDO) Light Diesel Oil (LDO)
Fuel):
NG NG
(Source: MOE)
*Note: As Nasiriyah Power Station is not yet constructed, the above information of Nasiriyah is
current MOE’s plan.
Iraq has huge oil and gas resources in the country, however both of development of oil and gas field
and reconstruction of transportation network such as pipelines and tanks have been delayed.
Because of this, the fuel to the power stations is delivered by dozens of trucks every day.
Nasiriyah Gas Turbine Power station is located along the Euphrates River which is the one of
biggest water resources in the country and available through all year as shown in the figure 5-3
below. It is sure that the location of Nasiriyah Gas Turbine Power Station is satisfied considering
the access of water resource for the Add-On project. As the water quality of the Euphrates River is
not good, the water treatment facilities in the power station are mandatory.
5-9
Figure 5-3 / Location of Nasiriyah Gas Turbine Power Station
(Source: Google)
The source of the Euphrates River is mountain area of northeast of Turkey. It runs through Syria
and Iraq and finally flows into the Arabian Gulf together with Tigris River as Shatt Al Arab River
as shown in the figure 5-4.
5-10
Figure 5-4 / Map of Euphrates River
5. Conclusion
Iraq is the one of the countries who has rich natural resources such as crude oil and natural gas. In
terms of availability of fuel to the power station, there is no doubt. However, due to the delay of
reconstruction and/or damages might be caused by civil unrest, the transportation network namely
pipeline for fuel oil and fuel gas to power station is not enough and they are under the responsibility
of MOO. To cover this point, MOE has been arranging necessary amount of fuel oil by truck
transportation to each power station for stable operation of power station.
In addition to the above, according to MOE study team, as feeding fuel gas to Nasiriyah Gas
Turbine Power Station via gas pipeline is planned to be ready in 2018, Nasiriyah Gas Turbine
Power Station is expected to have stable operation by natural gas in 2018.
The Add-On Project itself does not require additional fuel, however in order to recover exhausted
gas from the gas turbine, the above mentioned stable operation is necessary.
5-11
As for the water availability for Nasiriyah Gas Turbine Power Station for combined cycle power
station, their location is one of the best in the country to access the reliable water resource (i.e.
Euphrates River). Therefore, it also expected that necessary volume of water is available as
required.
5-12
Chapter 6
Environmental and Social Feasibility
6-1
1. Premise/Background
The contents under this section are based on following report or studies, in which hearings from the
Ministry of Electricity, Iraq (“MOE”) were held, if no resource is mentioned.
- “Feasibility Study on Rehabilitation and Extension of Al-Mussaib Power Station and Extension
of Taji and Mosul Power Station, Republic of Iraq”
- “Study on New Gas Turbine Power Station at the Akkas Gas Field in Anbar Governorate, Iraq”,
Study on economic partnership projects in Developing Countries in FY2008
- “ Feasibility Study for Add-On Project for Gas Turbine Power Station in South Region of
Iraq”, Study on Economic Partnership Projects in Development Countries in Fiscal Year 2015
(this study)
According to MOE Study Team in this feasibility study, the environment and social feasibility
covering the area of Nasiriyah Gas Turbine Power Station (500MW) was studied during the
Preparatory Study for Development of Southern Large Scale Thermal Power Plant in Republic of
Iraq (2011-2012). The public consultation (stakeholder’s meeting) was also held at that time and
the environmental impact assessment was concluded that no direct impact was recognized from the
environmental and social point of view. The stakeholders also accepted the concept of power
station construction planned by MOE..
- Completion: 1978
6-2
(1 unit of single gas turbine)
- Completion: 2004
(*Note)
After the Preparatory Study for Development of Southern Large Scale Thermal Power Plant in
Republic of Iraq, MOE came to know that there were difficulties for supply of Natural Gas as fuel
to planned power station which was MOO’s responsibility. Therefore, MOE finally decided to
postpone the plan of Southern Large Scale Thermal Power Plant.
6-3
Map 6-1 / Location of Power Station
(Source: Google)
- In year 1972 Human Environment Directorate was established under Ministry of Health after
UN Conference on the Human Environment.
- In year 1986 Environmental Protection Center (EPC) was established under Ministry of Health,
according to Law No. 76 of 1986.
- In year 1997 at the enforcement of Environment Protection and Improvement Law No.3 of
1997, Environment Protection and Improvement Directorate (EPID) was established as a
merger of EPC, Center for Worker’s Safety and Health, and Center for Prevention of
Radioactive Contamination.
6-4
under Ministry of Labor and Social Affairs, were under the control of Ministry of Environment.
Ministry of Environment, under two deputy ministers, is composed of following departments,
which can be classified in two units as shown in Table 6-1.
Environmental Impact Assessment (“EIA”) in Iraq has the appearance of EIA, but there still remain
some fields such as environmental monitoring etc. to be built up. The outline is described as follows.
First of all, in the “Site study”, during the course of project site selection, preliminary environmental
impact assessment is held towards the candidate sites. And then, after the permission of the
construction, in consequence of the selection of construction site, “Environmental Impact
Assessment is held.
6-5
“Site study”:
“Site study” is a procedure for selecting a project site from among a number of locations proposed
by the proponent. Currently the Land Utilization Bureau of the MOE is in charge of the study of the
proposed sites from following viewpoints, which was originally conducted by the Environmental
Protection Center.
- Is the nature of the sector (of the project) suitable for the proposed sites? (Location
Requirements)
- Are appropriate measures for polluting sources being taken during construction and operation
of the project? (Environmental Requirements)
- Does the project conform to land utilization planning such as urban planning and regional
planning? (Fundamental Planning Limits)
All projects are classified and reviewed in three classes (A to C) in accordance with the level of
environmental risk. Power generation project is classified as Class A, for which following conditions
must be investigated. The exception is gas-firing project, which is classified as Class B.
Location Requirements:
- In the master plan with regard to gas-fired power plant construction within urban area and
other areas is permitted. (On the contrary, the construction of oil-fired power plant is
permitted only on the condition that the plant is constructed in the area with a certain
distance from the urban area.)
- The plant is not constructed in valleys and low-lying areas, where the master plan
indicates as residential areas.
Environmental Requirements:
- Exhaust gas treatment facilities is available.
- Plant wastewater treatment system in accordance with River management regulations is
introduced.
6-6
- Introduction of cooling water system in accordance with laws and regulations
Article 18 of Environment Protection and Improvement Law of 1997 indicates that following items
should be included in EIA report.
The concept of the Add-On Project is to install necessary equipment in simple cycle power station
for the combined cycle such as the heat recovery steam generator (“HRSG”) and the steam turbine
generator (“STG”) to recover the exhausted gas from the gas turbine of simple cycle power station
and generate the steam for the STG. The STG generates the electricity by using the steam without
additional fuel.
The planned simple cycle Nasiriyah Gas Turbine Power Station is 500MW in total (125MW x 4
units of gas turbine) and additional 250MW is also planned by the Add-On Project.
As the construction of the Add-On Project is started after the completion of simple cycle gas
6-7
turbine power station, it is considered that the EIA and necessary permissions for the construction
of simple cycle gas turbine power station has been done.
Therefore, in this feasibility study for the Add-On Project, the Japan study team focuses on the
environmental and social points may be affected by the Add-On Project such as Air pollution,
Water pollution, Solid Waste, Noise and Vibration mainly. As the additional land for the Add-On
Project may be required, this is also considered in this section.
During the feasibility study meeting with MOE, the Japan Study Team received following
information related to the above from MOE.
Noise regulation
The table 6-1 shows the figure of continuous noise regulation which shall not exceed 115 DB.
The table 6-2 shows the figure of intermittent noise regulation which shall not exceed 150 DB.
6-8
The table 6-3 shows the figure of national regulation for the noise levels outside building in DB.
The table 6-4 shows the figure of national regulation for the noise levels inside building in DB.
Water regulation (for protection of rivers and public water from pollution)
The protection of rivers and public water from pollution is stipulated in the Regulation No. 25 of
1967. The public water means as follows.
6-9
- All the river in Iraq and their tributaries
- All streams, canals and channels and their primary and secondary tributaries
- All drainages and their primary and secondary branches
- Lakes, land marshes, ponds and swamps
- Springs, wells and other groundwater
- Basins and other water area
Based on the Regulation No. 25 of 1967, the following instruction was issued for the purpose of the
protection of rivers and public water from pollution. The table 6-5 shows the ratio permitted for
hydrogen, sulfide, toxic substances and others.
Table 6-5 / Ratio permitted for hydrogen sulfide, toxic substances and others
No. Item: Ratio:
1 Lead 0.1
2 Arsenic 0.05
3 Copper 0.1
4 Nickel 0.1
5 Selenium 0.05
6 Mercury 0.005
7 Cadmium 0.1
8 Zinc (divalent) 5.0
9 Chromium 0.1
10 Cyanides 0.1
11 Hydrogen Sulfides 0.5
12 Carbon disulfide 1.0
13 Crude oil and its dissolved Hydrocarbons 0.1
14 Free chlorine Trace
15 Sulfide 0.5
16 Carbon tetrachloride 5.0
17 D.D.T 0.2
18 Dinitronaphthalene 2.0
19 Chlorobenzene 0.1
20 Trinitrotoluene 0.5
21 Dinitrobenzene 0.5
6-10
22 Tetra nitromethane 0.5
23 Fluorides 1.0
(Source: Regulation No. 25 of 1967)
Note 1): The ratios listed in the table above are permitted for hydrogen sulfide, toxic substances and
others contained therein and if those ratios were exceeded, water shall be considered
harmful.
Note 2): Any other materials may be added to the above table.
Note 3): The factory owner shall comply with and implement these instructions within 6 months as
of the date of their publication in the official gazette.
In this Regulation No. 25 of 1967, the new limitation for the protection of river from pollution is
also stipulated. The water pollution is defined as any chemical, biological, physical changes (in
whole or in part) that occur to the water and lead to change in its qualities to become harmful to the
beneficiary and to the surrounded environment.
Water Sources:
The table 6-6 shows the chemical and biological limits required in the water, which may not be
exceeded upon discharged to the source and are considered the maximum allowed limits for the
components of water resources.
2 Temperature - - - -
3 Residues - - - -
materials
concentration
6-11
5 Dissolved More than 5 More than 5 More than 5 -
oxygen
7 CO.D.CR207 - - - -
14 Nitrates 15 15 15 50
17 Pesticide DDT 0 0 0 0
6-12
27 Aluminum - 0.5 0.1 0.1
34 Hydrocarbons - - - -
and their
derivatives
35 Sulfide - - - -
36 Ammonia - - - -
37 Ammonia gas - - - -
38 Sulfur dioxide - - - -
39 Alcohol oil - - - -
40 Calcium Carbide - - - -
41 Organic solvents - - - -
42 Gasoline - - - -
43 Chlorobenzene - - - -
44 TNT - - - -
45 Bromine - - - -
6-13
Waste Water:
The table 6-7 shows the physical, chemical and biological limits required for the waste water
discharged to the sources
1 Color - - - -
Celsius
3 Suspended 60 750 - -
materials
hydrogen
concentratio
5 Dissolved - - - -
oxygen
9 Fluorine 5.0 10 - -
chlorine
6-14
water discharged to the
prior to discharge.
the 600 mg / L.
implementation of the
regulation.
6-15
13 Sulphate a. If the ratio of the amount of - - -
1% of the natural
prior to discharge.
the 400 mg / L.
c. If the concentration of
of the regulation.
6-16
14 Nitrates 50 - - -
15 Phosphate 3.0 - - -
16 Ammonium - - - -
17 Pesticide 0 - - -
DDT
20 Copper 0.2 - - -
22 Selenium 0.05 - - -
27 aluminum 5.0 20 - -
31 Iron 2.0 15 - -
32 Magnesium 0.5 - - -
6-17
33 Silver 0.05 0.1 - -
measuring those
less1:1000 or less.
in continuous flow.
6-18
discharged to the source
be in continuous flow.
1:300
Or less.
be in continuous flow.
35 Sulphide - 3.0 - -
36 Ammonia - 10.0 - -
37 Ammonia - 6.0 - -
gas
38 Carbon - 7.0 - -
dioxide
Carbide
6-19
41 Organic - Not allowed - -
solvents
42 Gasoline - 0.5 - -
43 Chlorobenz - 0.1 - -
ene
44 TNT - 0.5 - -
45 Bromine - 1-3 - -
Production materials
1000
industries
6-20
Sulfur dioxide SO2 Combustion Sources 500
Production materials 2000
industries
Other Sources
1000
Sulfur Trioxide SO3 Material production 150
industry other sources 50
Total Suspended Particles TSP Combustion sources 250
Cement factories
Existing facilities 150
Jadeedeh New faculties 100
other sources 150
Ammonia & Ammonium NH3 Material production 50
Compounds sources other sources 10
Benzene C6H6 All sources 5
Iron Fe Iron Mills 100
Lead & its’ Compounds Pb All sources 5
Antimony & Compounds Sb Material production 5
industries other sources 1
Arsenic & Compounds As All sources 1
Cadmium & Compounds Cd All sources 1
Mercury & Compounds Hg All sources 5
Chrome and Compounds Cr All sources 5
Vanadium & Compounds V All sources 5
Nickel & Compounds Ni All sources 1
Cupper & Compounds Cu All sources 5
Hydrogen Sulfide H2S Material production 10
sources, other sources 5
Chloride Cl- Chloride factories 200
other sources 10
Hydrogen Chloride HCl Chloride factories 200
other sources 20
Hydrogen Fluoride HF All sources 2
Silicon Fluoride SiF4 All sources 10
6-21
other sources 50
Formaldehyde CH2O Material production 20
industry, other sources 2
Carbon C Material production mills 250
waste incinerators 50
Volatile Hydrocarbons Group VOC All sources 20
Dioxins & Furans All sources 1 ng TEQ/m3
(Source: MOE)
With regard to environmental and social consideration for the Project, the following procedure
in accordance with the JBIC guideline of environmental and social considerations will be
applied.
Procedure
- Screening
- Categorization (A to C and F1)
- Environmental Review
- Monitoring
-
Information required for Screening Process
<Permits and Approvals>
- Need for permits and approvals for EIA
- Status of acquisition of permits and approvals for EIA
- Date of issue of permits and approvals for EIA
- Names of organizations issuing permits and approvals for EIA
- Status of acquisition of other environmental permits and approvals
<Project Details>
- Location of project site
- Project Description
- Relevant sector
6-22
- Scale, etc. of project
<Environmental Impact>
- Degree of environmental impact
- Existence of sensitive areas
- Existence of sensitive characteristics
- Scale of sensitive characteristics
6-23
occupational safety)
- Community health, safety, and
security
5 Other - Impact during construction
- Accident prevention measures
- Monitoring
6-24
7. Conclusion
The result of EIA for the Preparatory Study for Development of Southern Large Scale Thermal
Power Plant in Republic of Iraq in Nasiriyah, which was carried out in 2011 – 2012, was that no
negative impacts against environmental /social points were recognized. Such EIA also covered
the area of Nasiriyah Gas Turbine Power Station (Simple cycle 500MW). In the view of capacity
of power station, in case Nasiriyah Gas Turbine Power Station will be increased up to 750MW
by the Add-On Project, it could be no problem because the effect of smaller power station is less
than larger one (i.e. Large Scale Thermal Power Station) in general and accordingly no negative
impacts will be recognized. However, MOE has to consider followings.
1. When MOE has an intention of execution of the Add-On Project, it is required that EIA in
accordance with laws, instructions regulated by MOH shall be done. MOE has to obtain
necessary construction permissions by the related authorities.
2. MOE has to take necessary action for related permits and approvals for construction of
power station in timely manner if it is necessary.
3. When MOE has an intention to apply the Add-On Project to Japanese Finance Scheme (i.e.
JBIC Buyer’s Credit Scheme), MOE shall follow JBIC guideline of environmental and
social consideration for screening, categorization, environmental review and monitoring.
6-25
Chapter 7
Financial and Economical Feasibility
7-1
(1) Project Cost Estimation
The construction cost for the conversion of the combined cycle of the gas turbine power station
from the existing simple cycle power station is necessary to be included in the project cost
estimation.
Costs of procurement of the equipment like STG, HRSG, Condenser, Cooling Tower and other
auxiliary systems include the cost of engineering. Costs of transportation, civil and installation
work include costs of insurance, labor, field management, construction machinery, construction
materials, equipment and temporary facilities etc.
Operation & Maintenance costs after the conversion to the combined cycle such as the additional
operating labor cost, the fuel cost and the maintenance cost etc. are not considered for this project
cost estimation since the purpose of this chapter is to estimate the initial project cost for the
conversion to combined cycle of the gas turbine power station.
7-2
2.Project Cost of conversion to combined cycle of the gas turbine power station
The Project Cost of conversion to combined cycle of the gas turbine power station is estimated
with following categories consisting of three items such as 1) Main Equipment, 2) Ancillary
Facilities and 3) Inland Transportation, Civil, Construction & Installation.
Three (3) scenarios are set forth only for this financial analysis purpose as shown in the table 7-1.
The construction cost of Scenario 1 is suggested by MOE according to the previous project and
therefore set as a base scenario. Scenario 2 is 15% cost up scenario and Scenario 3 is 45% cost up
scenario.
For the avoidance of doubt, each Project Cost of such three scenario mentioned in Table 7-1 is the
tentative figures only for this financial analysis and is changeable depending on the circumstances
like origin of equipment and materials, local labor cost, local material cost, timing of the project
and terms and conditions of the contract when the project would be materialized in the future.
Table 7-1 Project Cost of conversion to combined cycle of the gas turbine power station
Remarks:
In consideration with the guideline of Japan Bank for International Cooperation (“JBIC”),
minimum 30% of the project cost must be for the goods/service made in/by Japan including 10% of
made in Japan.
7-3
(2) Financial and Economic Analysis
1.Method of financial analysis
The financial analysis based on Project IRR (Internal Rate of Return)including the finance cost and
the interest payment for the loan is made and the sensitivity analysis for each scenario mentioned in
this Chapter 7 is also made by changing the electricity tariff.
a. Plant Capacity
The design value of the steam turbine generator of 250MW is applied as the plant capacity for the
financial analysis purpose only.
b. Project Cost
As per the Project Cost of this Chapter 7
c. Finance
The Buyer’s Credit Scheme by JBIC (“JBIC Buyer’s Credit Scheme”) is considered as the finance
source of this project.
The following loan conditions for JBIC Buyer’s Credit Scheme shown in the below Table 7-2 are
tentatively applied for the financial analysis purpose only.
For the avoidance of doubt, the above loan conditions are for the financial analysis purpose only
7-4
and should be confirmed with JBIC and the commercial bank(s) in Japan during the development
of the project.
d. Operation Term
Although the operation term of simple cycle gas turbine power station is generally considered for
20 to 25 years, the operation term for the project is set for 15 years for the financial analysis
purpose only.
e. Degradation Rate
The degradation rate is set at minus (-) 0.5% per year for the financial analysis purpose only.
g. Availability
The availability is set at 91%, which corresponds to 11 months operation per year for the financial
analysis purpose only.
7-5
l. Operation & Maintenance Cost
The Operation & Maintenance Cost is set at US$ 6.0/MWh including consumable items for the
financial analysis purpose only based on the assumption that the power station after the conversion
to the combined cycle can be operated without any increase of the number of workers at the
existing simple cycle power station, although the Operation & Maintenance Cost can be varied by
increase or decrease in the number of workers after the conversion to the combined cycle and the
periodical inspection and overhaul etc.
m. Electricity Tariff
The electricity tariff is set at US Cent 7.0/kWh, which was provided in “Study on New Gas Turbine
Power Station at the Akkas Gas Field in Anbar Governorate, the Republic of Iraq” carried out under
“Study on Economic Partnership Projects in Developing Countries in FY 2008”. This electricity
tariff (i.e. US Cent 7.0/kWh) is used as the base case only for this sensitivity analysis.
3.Financial Analysis
a. Result of Financial Analysis
Project IRR, which includes the finance cost and the repayment interest, for each scenario under the
base case (Electricity tariff: US Cent 7.0/kWh) is as per following Table 7-3;
The calculation sheet for each scenario under the base case is herewith attached.
b. Sensitivity Analysis
The sensitivity analysis is made by changing the electricity tariff as per Table 7-4.
The result of this sensitivity analysis is studied by the comparison between the Project IRR and the
hurdle rate (i.e. 10%), which is the same figure as the discount rate for this financial analysis. Such
discount rate is tentatively set for the financial analysis purpose only with reference to the interest
of the long-term government bond in US$ issued by the countries of which the rating by Standard
& Poor’s and Moody’s are same or almost same as Iraq (respectively, Standard & Poor’s: B-,
Moody’s: Caa1 as of Jan. 2016).
7-6
Table 7-4 Sensitivity Analysis
Project IRR
Electricity Tariff
Case Scenario 1
(US Cent/kWh) Scenario 2 Scenario 3
(Base Scenario)
Base case 7.0 16.9% 14.3% 10.3%
Case 1: 10% Down 6.3 14.7% 12.2% 8.4%
Case 2: 20% Down 5.6 12.3% 9.9% 6.4%
Case 3: 30% Down 4.9 9.7% 7.5% 4.2%
Case 4: 10% Up 7.7 19.1% 16.2% 12.1%
4.Economic Analysis
According to MOE, MOE has the base policy to develop the conversion to the combined cycle of
the gas turbine power station under IPP (Independent Power Producer) Scheme. In that case, MOE
will make a long-term power purchase agreement with the IPP developer(s) and will pay for such
purchase of the electricity for a long term.
On the other hand, MOE can select another option to develop the conversion to combined cycle of
the gas turbine power station under EPC (Engineering, Procurement and Construction) + Finance
scheme. In this case, MOE does not need to purchase the electricity from the IPP developer(s) and
to pay out for such electricity for a long term.
The below Table 7-5 is the comparison between IPP scheme and EPC + Finance scheme from the
viewpoint of total cash out by MOE for the conversion to combined cycle of the gas turbine power
station.
7-7
Table 7-5 Comparison of Cash out between IPP Scheme and EPC + Finance Scheme
Remarks:
“Cash out of IPP Scheme” means the total amount of electricity tariff to be paid under the power
purchase agreement and operation & maintenance cost to be paid by MOE.
“Cash out of EPC + Finance Scheme” means the total amount of EPC cost, operation &
maintenance cost, Finance cost and interest payment for the loan to be paid by MOE.
According to the above Table 7-5, it is confirmed that although the initial cost of EPC + Finance
scheme is larger than IPP scheme, total cash out to be paid by MOE under EPC + Finance scheme
is much smaller than total cash out under IPP scheme in every scenario.
From the viewpoint of the total cash out, it is considered that not only IPP scheme but also EPC +
Finance scheme can be beneficial method for MOE to develop the conversion to the combined
cycle of the gas turbine power station and also to achieve the target under the National
Development Plan (2013-2017).
7-8
Attachment : Scenario 1
1. Revenue
Electiricity Tariff (US Cent/kWh) 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Revenue (US Dollar (Mil.)) 1455.0 100.4 99.9 99.4 98.9 98.4 98.0 97.5 97.0 96.5 96.0 95.5 95.1 94.6 94.1 93.6
2. EPC Cost
Progress 20.0% 61.0% 19.0%
Main Equipment 99 19.8 60.4 18.8
Ancillary Facilities 83 16.5 50.3 15.7
Inland Transportation, Civil,
29.7 90.6 28.2
Construction & Installation 149
Total EPC Cost 330.0 66.0 201.3 62.7
6. Finance Cost
Upfront Fee 2.2 2.2
Commitment Charge 1.1 0.6 0.4 0.1 0.0
Total Finance Cost 3.4 2.8 0.4 0.1 0.0
7. Debt Balance
Openening Balance 280.5 56.1 171.1 53.3
Repayment 280.5 0.0 0.0 0.0 28.1 28.1 28.1 28.1 28.1 28.1 28.1 28.1 28.1 28.1 0.0 0.0 0.0 0.0 0.0
Debt Balance 56.1 227.2 280.5 252.5 224.4 196.4 168.3 140.3 112.2 84.1 56.1 28.1 0.0 0.0 0.0 0.0 0.0 0.0
Interset Payment 109.6 3.4 13.6 16.8 15.1 13.5 11.8 10.1 8.4 6.7 5.0 3.4 1.7 0.0
1. Revenue
Electiricity Tariff (US Cent/kWh) 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Revenue (US Dollar (Mil.)) 1455.0 100.4 99.9 99.4 98.9 98.4 98.0 97.5 97.0 96.5 96.0 95.5 95.1 94.6 94.1 93.6
2. EPC Cost
Progress 20.0% 61.0% 19.0%
Main Equipment 114 22.77 69.4 21.6
Ancillary Facilities 95 18.975 57.9 18.0
Inland Transportation, Civil,
34.155 104.2 32.4
Construction & Installation 171
Total EPC Cost 380 75.9 231.5 72.1
6. Finance Cost
Upfront Fee 2.6 2.6
Commitment Charge 1.3 0.6 0.5 0.1 0.0
Total Finance Cost 3.9 3.2 0.5 0.1 0.0
7. Debt Balance
Openening Balance 322.6 64.5 196.8 61.3
Repayment 322.6 0.0 0.0 0.0 32.3 32.3 32.3 32.3 32.3 32.3 32.3 32.3 32.3 32.3 0.0 0.0 0.0 0.0 0.0
Debt Balance 64.5 261.3 322.6 290.3 258.1 225.8 193.5 161.3 129.0 96.8 64.5 32.3 0.0 0.0 0.0 0.0 0.0 0.0
Interset Payment 126.0 3.9 15.7 19.4 17.4 15.5 13.5 11.6 9.7 7.7 5.8 3.9 1.9 0.0
1. Revenue
Electiricity Tariff (US Cent/kWh) 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
Revenue (US Dollar (Mil.)) 1455.0 100.4 99.9 99.4 98.9 98.4 98.0 97.5 97.0 96.5 96.0 95.5 95.1 94.6 94.1 93.6
2. EPC Cost
Progress 20.0% 61.0% 19.0%
Main Equipment 143 28.5 86.9 27.1
Ancillary Facilities 119 23.75 72.4 22.6
Inland Transportation, Civil,
42.75 130.4 40.6
Construction & Installation 214
Total EPC Cost 475 95.0 289.8 90.3
6. Finance Cost
Upfront Fee 3.2 3.2
Commitment Charge 1.6 0.8 0.6 0.2 0.0
Total Finance Cost 4.8 4.0 0.6 0.2 0.0
7. Debt Balance
Openening Balance 403.8 80.8 246.3 76.7
Repayment 403.8 0.0 0.0 0.0 40.4 40.4 40.4 40.4 40.4 40.4 40.4 40.4 40.4 40.4 0.0 0.0 0.0 0.0 0.0
Debt Balance 80.8 327.0 403.8 363.4 323.0 282.6 242.3 201.9 161.5 121.1 80.8 40.4 0.0 0.0 0.0 0.0 0.0 0.0
Interset Payment 157.7 4.8 19.6 24.2 21.8 19.4 17.0 14.5 12.1 9.7 7.3 4.8 2.4 0.0
8-1
8.1 Project Implementation schedule
The implementation of the Add-On Project is envisaged to start once the simple cycle gas turbine
power station is completed, as follows. The Project Implementation Time Schedule (Base) is
attached.
Simple cycle gas turbine power station poject starts in early 2016, lasts 25 months and end in
first quarter of 2018
The Add-On Project will start at 2nd quarter of 2018 and last 33 months therefore will be
completed by end of 2020
As alternative, upon MOE’s request, another implementation schedule has been studied in order to
anticipate the Add-On Project early completion. The Project Implementation Time Schedule
(Alternative) is attached.
The concept is to start some engineering and procurement activities of the Add-On Project 3
months ahead of the simple cycle gas turbine power station completion.
Both Project implementation schedule consider pre award activities like Add-On Project proposal
preparation, discussion and Contract finalisation including financing scheme to be concurrent with
simple cycle power station construction. Further this concept has the advantage of avoiding the two
EPC contractors (simple cycle power station construction and Add-On Project) working
simultaneously at site which may otherwise may lead to difficulties in terms of managing the site
related activities such as lay-down area, materials movement, interface on the common working
areas etc.
As result of this alternative study, the Add-On EPC Project may be started at beginning of 2018 and
the completion by 3rd quarter of 2020 resulting in anticipating the completion in 30 months excluding
an overlap with SCGT execution schedule of 3 Months pre-engineering work.
8-2
Project Implementation Time Schedule(Base)
IRAQ ADD-ON FEASIBILITY STUDY
L1 SCHEDULE (Base)
MONTH
Activities
-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Apr'18 Dec'20
Project Zero Date - NTP
HRSG #1 to #4 Engg+Mnfg+Transport+Erection
STG Engg+Mnfg+Transport+Erection
BOP Engg+Mnfg+Transport+Erection
Engineering
Manufacturing
Transportation
Erection and Commissioning
Civl works
Shut down
Project Implementation Time Schedule(Alternative)
IRAQ ADD-ON FEASIBILITY STUDY
L1 SCHEDULE(Overlap of 3M with SCGT Construction)
MONTH
Activities
-1 -3 -2 -1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Jan'18 Sep'20
Project Zero Date - NTP
HRSG #1 to #4 Engg+Mnfg+Transport+Erection
STG Engg+Mnfg+Transport+Erection
BOP Engg+Mnfg+Transport+Erection
Engineering
Manufacturing
Transportation
Erection and Commissioning
Civl works
Shut down
Chapter 9
Organization of Implementation of Project
9-1
1. Organization of MOE
The organization chart of the Ministry of Electricity, Iraq (“MOE”) provided by MOE study team is
shown in the attached Appendix-I. According to this chart, there are five (5) departments under the
Minister. Among those five departments, the production department is the one assigned for operation
of power stations. The production department consists of six (6) sections (General Directorates)
depending on the region. According to the MOE, in case of power station in Nasiriyah, Thi Qar
Governorate, it will belong to General Directorate for Electrical Energy Production, Nasiriyah
“GDEEP Nasiriyah”. The organization chart of GDEEP Nasiriyah is shown in the attached
Appendix-II.
MOE has currently been operating thermal power stations, gas turbine power stations, hydro power
stations and diesel power stations. For reference, the estimated organization chart of Nasiriyah
power station which belongs to GDEEP Nasiriyah is as shown in the attached Appendix-III.
In order to materialize and implement the project smoothly, mutual understanding based on the close
communication between MOE and the contractor is very important.
And it is necessary to be cooperated with MOE that the project will be sufficiently planned and
implemented and that the power station will be successfully completed and being operated with its
full capacity.
Department or section of MOE to be assigned for each stage of the project will be as follows:
Planning Stage
MOE HQ in Baghdad such as Production Office, General Directorate for Gas Power Plant
Projects, Planning & Studies Office, Investments & Contracts Office and GDEEP Nasiriyah
will be assigned for the planning of the project.
Implementation Stage
General Directorate for Gas Power Plant Projects will be assigned for the implementation of the
project.
Operation Stage
After the completion of construction work, Nasiriyah Gas Turbine Power Station will operate
the power station afterward.
9-2
Furthermore, the training of the power station staff will be conducted by General Directorate of
Training under MOE if it is necessary.
9-3
Organization Chart of Ministry of Electricity (MOE) Republic of Iraq Appendix-Ⅰ
Minister
General Inspector
Headquarters Directorate Project Directorate Production Directorate Transmission Directorate Distribution Directorate
GD of Planning & Studies Office GD of Test and Workshop GD of Electricity Production / North GD of Electricity Transmission / North GD of Electricity Distribution / North
GD of Administration Office GD of Gas Power Plant Projects GD of Electricity Production / Middle GD of Electricity Transmission / Middle GD of Electricity Distribution / Sadder
GD of Transmission Office GD of Security & Police GD of Electricity Production / Nassiriyah GD of Electricity Transmission / South GD of Electricity Distribution / Middle
GD of Legal Office
Security Adviser
IT Center
Organization Chart of General Directorate for Electrical Energy Production, Nasiriyah Appendix-Ⅱ
General Manager
Associate Director
Associate Director
- General for Administrative
- General for Technical Affairs
and Commercial Affairs
Internal Industrial Financial Administrative Planning Environment Commercial Training Legal Engineering Relations Retaining Hydro Gas Power Steam Stations
Over-sight Safety Section Section and and Water Section and Developing Affairs and Quality and Media Units Electric Plant Power Directorates
Section Section Following Treatment Section Section Inspection Section Section Power Section Plant
Section Section Section Stations Section
Section
- Mechanic - Mechanic
- Administrative for Employee - Electric - Electric
- Administrative Services - Fuel Treatment
- Maintenance of Equipment
- Printer Documents
- Personal File Boxes
- Microwave System
- Reception
- Kids Care
Organization Chart of Nasiriyah Power Station Appendix-Ⅲ
Station Manager
Training Section
Internal Supply Accounting Administrative Technical Treatment Industrial Planning and Self - Electrical Machnical Operation
Oversight and Stores Section Section Support Section Safety Following Control Section Section Section
Section Section Section Section Section Section
- Supply - Administrative Office - Water Treatment - Planning and - Electrical Station - First Shift
- Stores for Employee - Fuel Treatment Maintenance - Electrical Maintenance - Second Shift
- Personal - Laboratory Program - Third Shift
- Printer - Environment - Following - Fourth Shift
- Transportation - Accounting and - Morning Operation
- Administrative Internet Shift
Services
- Information Section
Chapter 10
Technological Advantages of Japanese
Companies
10-1
1. Competitiveness of Japanese Companies
In consideration of security situation in Iraq, the construction work by Japanese companies may be
limited even in the southern part of Iraq where is considered as stable area. Also, visiting the site
for maintenance purpose may be continuously restricted. Therefore, it is desirable that reliable
equipment should be supplied and installed in the plant in order to realize less-maintenance and/or
easy maintenance. Japanese equipment manufacturer shows their high reliability based on quality
controlled manufacturing such as steam turbine, heat recover steam generator, cooling tower,
power cycling pumps, related electrical equipment and control equipment which are necessary
main equipment for the Add-On Project. For the quality control and quality assurance, the Quality
Management System has been established and maintained systematically by documented procedure.
Since the strong preference for Japanese equipment as main equipment of the Add-On Project has
been shown by the Ministry of Electricity, Iraq (“MOE”) in this study, the possibility of
involvement of Japanese companies is expected.
The main purpose of the Add-On Project is to increase the output comparing with simple cycle and to
achieve the higher efficiency to reduce the fuel consumption. In this regards, Japanese leading
equipment manufacturers have many experiences to optimize the steam cycle in accordance with
specific condition such as in Iraq and to develop the equipment model. Moreover, the utilization of
steam exhaust from existing Gas Turbine efficiently is one of the important parts of which many
Japanese leading manufacturers, including manufacturers who do not manufacture Gas Turbine,
have accumulated their technology for a long time. Therefore, Japanese leading equipment
manufacturers are expected to contribute a lot toward optimization of model and cycle like this
project.
With regard to the possibility that Japanese engineers cannot visit the site due to the security
situation in Iraq, it is considered that technical advisor from neighbouring countries can be
dispatched as alternative solution. For this method to be workable, site engineers should be trained
by Japanese manufacture so that site engineers can smoothly understand the advice or direction
from technical advisor. This kind of training by Japanese manufacturer can also contribute not only
transferring of technology but also development of skilled human resource in future.
10-2
Also, the possibility for the utilization of the overseas affiliated company (ex. in India) managed
and quality-controlled by Japanese manufacturer was confirmed by MOE during this study. In this
case, there is also a possibility of the economic advantage with same quality compared with
so-called pure Japanese equipment (i.e. Made in Japan).
10-3
Chapter 11
Project Implementation
11-1
Project Implementation
11.1 Engineering
Most appropriate technology, scale and configuration have been considered through the comparison
of various options. Following is the description of the technologies selected for major components of
Add-on project.
While the configuration of the Add-On project (multi shafts, 4/4/1) has been discussed in section
3.2.3 of Chapter 3, this paragraph intends to cover those considerations relevant to the technology
and compare different solutions.
The Gas Turbines will be installed in simple cycle having exhaust stack. In order to increase the
availability, the Add-On project shall allow the possibility to operate the gas turbines in simple cycle
therefore the Add-On project shall include diverter damper and conversion of the simple cycle
exhaust stack into a bypass stack.
Type of Heat Recovery Steam Generator (“HRSG”): - As the primary function of the Add-On
project is to recover the thermal energy of the exhaust gases the first consideration is about the HRSG.
Considering that the exhaust gas temperature is in the range of 450°C to 500°C, the suggested HRSG
will have 2 steam pressure levels. The 2 pressure levels ensure higher heat recovery than the single
pressure level ensuring a lower exhaust temperature from the HRSG stack. The solution with triple
pressure HRSG is ruled out because it is economically viable when the exhaust gas temperature is in
the range of 600°C to 650°C that is typical for the Class F gas turbines.
Considering easy maintainability and lesser Auxiliary power requirement it is recommended of apply
horizontally arrangement HRSG type, i.e. with exhaust gases flowing in horizontal direction and
exchange tubes are arranged in vertical direction. The horizontal arrangement is preferred to the
vertical arrangement because the circulation of the water in the heat exchange tubes is naturally
driven by the water density difference and does not require pumps to circulate the water as in the
vertical type HRSG. This solution has therefore less auxiliary consumption and constructability
advantage at site.
The HRSG will have no supplementary firing as these features will not increase the efficiency of the
combined cycle although steam turbine output will increase.
11-2
The Add-On Project does not consider adding any firing capability so the gaseous emissions coming
from the Gas Turbines and discharged to the atmosphere through the main stacks downstream each
HRSG will be the same as for the simple cycle. The emissions of the exhaust gases from the main
stacks will be continuously monitored.
The control of the emissions limitation is done on the gas turbine combustors. As the gas turbines
have Non Dry Low Nox (“Non-DLN”) combustors the emission control Nitrogen Oxide (“NOx”)
with demineralised water injection is applied. The water is injected into the gas turbine combustors
for all types of fuel firing to reduce the production of NOx, Therefore HRSGs are not having any
provision for NOx abetment facility like Selective Catalytic Reduction (“SCR”).
Type of Steam Turbine and cooling system: - The steam turbine shall be tandem compound, full
condensing type with HP and LP casings. Steam turbine shall have no steam extractions as there is no
requirement of steam for facilities such as feed water heaters, district heating, desalination, utility etc.
Water cooled condenser (“WCC”) is applied in this project since water is available from the nearby
river throughout the year and the WCC has better efficiency and occupies less space as compared to
air cooled condenser. The condenser will be of shell and tube surface condensing type heat exchanger,
where the condensing heat is removed by cooling water flowing through the tubes which is further
cooled in evaporative Cooling Tower. Due to poor water quality having high salt contents, titanium
tubes will be applied.
The cooling water circulating in the Cooling Tower and Condenser will be produced from river water
with appropriate pre-treatment process to remove the suspended particles. The chemical properties of
the condenser cooling water and its concentration factor will be controlled with injection of
chemicals and by control of the blow-down rate.
Feed Water and Condensate System: - Common de-aerator for 4 HRSGs has been envisaged for the
project considering advantage due to lower number of feed water pumps and consequently lower
number of electrical feeders & power cables, less foot prints, reduced construction & commissioning
time and its suitability for base load operation. 3x50% capacity HP/LP common feed water pumps
for the four HRSGs with intermediate tap-off to cater to Low pressure feed water is envisaged as an
optimal solution to save space and cost considering base load operation design.
The redundancy criteria for the Add-On project in regard to the water and steam cycle pumps like
Condensate Extraction Pump, Feed Water Pump, Aux Cooling Water Pump, and Closed Cycle
11-3
Cooling Water Pump are considered in 3x 50% configuration. This implies that each pump can cater
to requirement of 2 HRSG operation and hence in the event that 2 nos. GTs and associated HRSGs
are shut down then just 1x50% capacity pump would be sufficient to meet the requirement.
In order to optimize the usage and capacity of integrated Add-on facility with the existing SCGT
facilities, consideration has been given to use existing facilities as far as possible. The following
areas has been considered for interface with SCGT facilities
The steam turbine would be complete with separate lube oil and control oil system. The gland sealing
steam for the steam turbines would be taken from HP steam header and will be de-pressurized and
de-superheated before supply to turbine glands. The gland steam header supplies seal steam during
steam turbine start-up and reduce the start-up time. The steam turbine is installed on a rigid
Reinforced Cement Concrete (“RCC”) pedestal type foundation.
(ii) HRSG
At exhaust of the gas turbine diverter damper and bypass stack (existing gas turbine stack shall be
modified) will be installed together with a guillotine damper. The bypass damper shall be operated
11-4
by a motor and gear box arrangement and shall have facility to be positioned at intermediate
position between 0 to 90 degree to assist in plant start-up. Exhaust gases from the gas turbines are
led to the HRSGs when the bypass damper is open to the HRSG. Steam is generated in the HRSG
by heat transfer from flue gases to the feedwater. The HRSGs will be unfired type with horizontal
gas flow, natural circulation type and a dual pressure boiler comprising of:-
High Pressure (HP) system
Low pressure (LP) system
In each HRSG, a condensate pre-heater (CPH) has been envisaged to recover the thermal energy of
the hot gas to the maximum extent. The gas temperature at outlet of CPH is generally governed by
dew point temperature of oxides of sulphur. Though the sulphur content in the fuel gas is nil, the
design exit gas temperature considering firing HFO which has sulphur content of 4.5% is estimated
to be approximately 170ºC.
From four (4) parallel HRSGs the superheated HP steam is combined and fed to the steam turbine.
11-5
support operation of two HRSG (half block). The level in the hot well is maintained by control of the
make-up feed. A condensate common minimum flow valve is provided to ensure minimum flow
through the condensate pumps and gland steam condenser by common recirculation line routed back
to the condenser.
(v) Deaerator
One (1) x 100 % capacity common, spray and tray type horizontal deaerator either with separate
storage tank or common deaerating cum storage tank of 3 minutes maximum flow capacity storage is
provided. The deaerator is located at the de-aerator floor adjacent to ST building. Condensate is
sprayed through nozzle as it falls through an internal arrangement of trays. The deaerating steam is
passed over the trays and the splashing condensate water inside the de-aerator is heated to the
saturation temperature at the Deaerator operating pressure and it is simultaneously stripped of the
dissolved oxygen. During normal operation, both heating and de-aerating operations are enabled with
HP steam after reduction to suitable pressure and temperature.
11-6
(viii) Water Cooled Condenser
The steam turbine will be provided with a surface type water cooled condenser (WCC) located below
the turbine exhaust for condensing the exhausted steam from the steam turbine. The condenser would
be of transverse type with rigid foundation arrangement.
The condenser design will be ensured to prevent sub-cooling of condensate below saturation
temperature corresponding to respective condenser backpressure under any of the operating
conditions. While deciding the heat duty of the condenser, the heat load during steam dumping
(HP/LP bypass operation) will also be considered as one of the operating conditions with higher
temperature rise and condenser back pressure allowed to increase up to the steam turbine exhaust
back pressure alarm setting level.
The WCC is shell and tube type, two pass & two parallel halves. Lower portion of condenser i.e.
hotwell provides the necessary condensate storage capacity of 2 to 3 minutes of maximum
condensate flow capacity.
11-7
Firefighting water, service water and potable water will be tapped from the existing SCGT facilities.
Additionally service water from Add-on pre-treatment plant shall be provided as makeup to existing
service water tank of SCGT plant.
d) Demineralisation System
Demineralised water is produced by use of reverse osmosis and electro-deionisation. The
demineralised water so produced is fed to the existing demineralised water tank of SCGT. From
demineralised water tank the respective consumers are supplied with demineralised water by the DM
water supply/makeup pumps installed for Add-on project. The existing DM transfer pumps discharge
header shall also be connected to Add-on DM water header to have redundancy of DM transfer
pumps and also for operation flexibility. Therefore the capacity and head of the Add-on DM transfer
pump will be matched with that of the SCGT plant.
11-8
• Abnormal/occasional waste ( like storm water, no treatment is envisaged)
11-9
d) Air-Conditioning System
Air conditioning system will be provided for all those areas, which require close control of
environment conditions such as DM plant control room. Since no separate central control building is
envisaged for Add-on control equipment, thus existing Air conditioning system of Simple Cycle Gas
Turbine plant shall be used.
e) Ventilation System
Ventilation system will be designed to supply fresh outdoor air and will be selected for maintaining
inside conditions for those areas where close control of temperature is not required,
but nevertheless have a stipulated maximum temperature. The steam turbine building will be
provided with evaporative cooling system together with roof extractor fans
DM plant equipment room, MCW pump house, Battery rooms, Chemical stores and toilets will be
provided with mechanical ventilation fans using combination of supply air fans and roof exhausters
or wall mounted exhaust fans as applicable with minimum ten (10) air changes.
(1) Configuration
Electrical System of the add-on plant shall comprise a three (3) phase synchronous Generator along
with Generator Auxiliaries and Static Excitation System. The power generated shall be stepped-up to
400kV voltage level by a Generator Step-up Transformer (GSUT) and connected to feeder of a spare
bay of the existing 400kV Gas Insulated Switchgear (GIS) for evacuation. A Generator Circuit
Breaker (GCB) is provided to isolate the Generator from GSUT and 400kV GIS.
Power supplies to the Steam Turbine Generator (STG) auxiliaries are considered from Add-on 6.6kV
Switchgear having two (2) bus-sections, connected to each other by a Tie Circuit Breaker (CB). One
bus-section is fed from ST Unit Auxiliary Transformer (UAT) and the other bus-section is fed from
existing 6.6kV Station Switchgear.
While large auxiliary motors (greater than 200kW) are fed directly from the STG UAT thru 6.6 KV
Switchgear, smaller motors (less than 200kW) and other non-motor auxiliaries are fed from 400V,
11-10
LV Switchgears, deriving power from respective MV/LV Service Transformers, in turn getting
power from 6.6kV Switchgear.
An Emergency DG set is also provided to ensure 400V LV power supply to auxiliaries required to be
in operation for safe shut-down of STG unit.
For the auxiliaries, which ensure safety of the plant, 220V DC and 230V, 1-phase UPS are provided.
The ratings shown for electrical equipment in the Key SLD are preliminary and may change during
detailing.
Design concept of the electrical system/equipment is based on the requirements for the safe and
reliable operation with provision for easy maintenance. The design and performance requirements of
equipment will generally be as per the latest International standards such as IEC, IEEE, JEM, JIS etc.
For the purpose of design of electrical system/equipment, following site conditions shall be
considered:
Ambient minimum temperature : 0°C
Ambient maximum temperature : 55 °C
Relative Humidity : minimum 10%, maximum 98%
11-11
Static type Excitation system shall be provided for the generator. The static excitation system shall
consist of the followings components:
• Rectifier duty Excitation Transformer, dry type, indoor, air natural cooled rated for ceiling
duty of the excitation system.
• Thyristor Panel with N+1 redundancy
• Field Circuit Breaker FCB)
• Initial Excitation Cubicle
• Automatic Voltage Regulator (“AVR”) with 2x100% controllers
The Excitation transformer shall draw power from generator output through a tap-off bus-duct.
Interconnection of the transformer, thyristor, FCB and collector terminals of generator field shall be
done by cable or non-segregated phase bus-duct.
GSUT shall be a three (3) phase, 315 MVA, 420kV/15kV, Oil filled, OFAF cooled transformer
comply with IEC-60076. Vector Group of the GSUT shall be YNd11, same as that of Gas Turbine
GSUT. ST-GSUT shall be provided with Off Circuit Tap Changer (“OCTC”) on HV side with tap
11-12
range of ±5% in steps of 2.5%. The GSUT shall be rated for transferring 100% power of the
associated generator.
The ST-UAT shall be a three (3) phases, 15kV/6.9kV, Dyn1, Oil filled, ONAF cooled transformer
comply with IEC-60076. It shall be provided with On Load Tap Changer (“OLTC”) on HV side with
tap range of ±10% in steps of 1.25%. The UAT shall draw power from the output of the generator
through a tap-off bus-duct and sized to cater to the entire load of the add-on STG auxiliaries and
HRSGs of the four GTs. LV side neutral of the UAT is grounded by a low impedance resistor.
11-13
In normal condition, both the incomers are closed and the respective service transformers share the
connected loads. In case of outage of one service transformer due to any reason, incomer breaker of
the un-available transformer opens and coupler between the sections is closed through an automatic
changeover scheme. Thus, the healthy service transformer starts feeding to the entire LV board.
The LV switchgear shall generally comply with IEC-60439 and IEC-600947. It shall be
withdrawable type and rated for a fault level of 50kA for 1 sec.
Plant emergency power will be provided from 1x100% capacity Emergency Diesel Generator
(“EDG”) set to take care of any emergency situation particularly in the case of grid failure to achieve
safe shown of STG unit. The EDG shall generate power at 400V, 3-phase, 50Hz and connected to
each bus-section of the normal/emergency LV switchboard. The EDG shall be sized to meet
requirement of following loads identified as ‘emergency loads:
• LV drive motor of STG emergency auxiliaries,
• 220V DC Battery Charger
• 230V, 1-phase AC UPS
Fuel used for the EDG shall be High Speed Diesel (HSD).
To feed power to various unit / station drives, the voltage rating for the motors will generally be as
follows:
11-14
DC Motors --- 220 V DC
The control, indication, annunciation and supervision of the STG add-on unit electrical system shall
be performed through STG DCS. 'On Line' dynamic graphics will be provided for 6.6kV & 415V
systems. Necessary command signals, feedback signals and measurement signals will be wired up
from various equipment through transducers and interposing relays to the plant DCS system.
All electrical equipment will be protected against abnormal system conditions by means of numerical
protection relays. The protections for all equipment shall be as per relevant IEEE / IEC standard. All
numerical relays will be IEC 61850 compliant.
The control & instrumentation (“C&I”) system of the plant will be designed to ensure safe, efficient
and reliable operation of the plant under all regimes of operation in safe & most efficient manner,
11-15
without invoking plant or system operational limits and to provide the quality of control to support
the overall performance criteria.
State of the art C&l system will minimize operator interventions required and would take
pre-planned actions required in case of process drift or if unsafe trends or conditions develop in any
regime of operation. The system should alert the operators as to any abnormal conditions or
situations requiring manual intervention in a timely manner.
The general design philosophy for the Control & Instrumentation system shall meet the following
objectives.
• High level of automation
• Operational convenience, user friendliness
• Consideration of maintainability and accessibility.
• Consideration of long-range economy and better spares management
• Remote monitoring and control with minimum no. of local operators.
The design of the control systems and related equipment shall adhere to the principle of ‘Fail Safe’
Operation wherever safety of personnel/ plant equipment is involved. ‘Fail Safe’ operation signifies
that the loss of signal, loss of excitation or failure of any component shall not cause a hazardous
condition. However, it shall also be ensured that occurrence of false trips are avoided/ minimized.
Centralized control/ operation has been envisaged from a common Central Control Room (“CCR”) in
control building. The entire operation/ control and monitoring under all regimes of operation i.e.,
start up, loading, normal operation, shutdown, emergencies etc. shall be possible through Operator
Workstations (“OWSs”), keyboard/Mouse located at Unit Control Desk (“UCD”) supported by
Large Video Screens (“LVSs”).
In line with the latest trend of control & monitoring, for centralized control & monitoring of the plant,
the C & I system shall be built around a Distributed Control System (“DCS”) with functionally
distributed multifunction controllers, suitable Human Machine Interface (“HMI”) devices and other
required peripherals and hardware.
The DCS will provide a comprehensive integrated control and monitoring system to operate, control
and monitor the HRSG & auxiliaries, Steam Turbine-Generator & auxiliaries and TG Cycle Balance
Of Plant (“BOP”) systems including integrated control of all main plant equipment and auxiliaries
with a hierarchically and functionally distributed structure.
11-16
The Heat Recovery Steam Generator (“HRSG”) will be controlled from plant DCS. For Steam
Turbine-Generator dedicated integral control system, i.e., Digital Electro-Hydraulic Control
(“D-EHC”) system is envisaged.
The Packaged Control system of Gas Turbine Generators (“GTG”) will be interfaced to plant DCS
through hardwired interface for necessary interlocks, control and monitoring. Also, redundant
software interfaces between GTG control system and plant DCS will be provided for centralized
monitoring of GTG signals in DCS.
Operation and Monitoring of Plant Electrical downstream System will be performed through DCS.
Sequence of Event Recording system will be provided for recording and printing trip and causes of
trip for quick diagnostic of fault and remedial action.
The control of Balance of Plant (“BOP”) auxiliary packages like DM Plant, Effluent Treatment Plant,
condenser ball tube cleaning system, air compressors and fire protection will be typically from
respective Local Control rooms by means of Programmable Logic Controllers (“PLC”) &
manufacturer’s standard control system. Redundant Software communication link will be provided
between PLCs and main Plant DCS for centralized monitoring.
The major components of C&l system of the unit will comprise of the following:
• Distributed Control System (“DCS”)
o HRSG Control and Protection System implemented in the Plant DCS
o Steam Turbine Generator Control and Protection System as per STG manufacturer's
standard design with interfacing to the Plant DCS
o TG Cycle Control and Protection system
o MCW Pumps and Cooling Tower Control & Protection system
• Turbine Supervisory Instrumentation system for STG set
• Vibration monitoring system for HT Drives
• Master and Slave Clock System
• Field Measuring Instruments
o Transmitter, temperature element, Local gauges etc.
o Flow Elements (Nozzle & Orifice)
o Local Instrument Racks
• Steam and Water Analysis System (“SWAS”)
11-17
• Offsite (“BoP”) Packaged control system
• Continuous Emission Monitoring System (“CEMS”) in Main Stack
• Uninterruptible Power Supply (“UPS”) 230 VAC System
• Final Control Elements
• Instrumentation & Special cables
• Instrumentation Installation and Hook-up material
• Grounding system
An integrated functionally Distributed Control System (“DCS”) from one general family of
interchangeable multifunction hardware has been envisaged for the Unit Distributed Control
System (“DCS”) will consist of following basic functions / Subsystems:
• Close Loop and Open Loop Control Systems, which include Interlock and Protection
systems, Sequential Controls, Plant Automation features and Measurement Systems
• Operator Station (“OPS”) and Large Video Screen (“LVS”) in Central Control Room
• System Bus
• Historical Storage and Retrieval function
• Plant Performance Calculations System
• Sequence of Events Recording function
• Alarm Annunciation System
• Programming and maintenance station
The HRSG Control System shall be implemented in plant DCS and designed to :
11-18
Continually monitor HRSG conditions and actuate a trip signal during adverse
-
operating conditions which could be hazardous to equipment and personnel.
Provide all logic and safety interlocks in accordance with National Fire
-
Protection Association (“NFPA”).
The HRSG control system will include the following functional blocks:
• HRSG HP/LP Drum Level Control
• HRSG HP Steam Temperature Control
• HRSG Diverter Damper Control & Guillotine Damper Control
For Steam Turbine control and protection dedicated Digital Electrical Hydraulic Control system is
envisaged. The control system will be as per OEM standard & proven practice. The controllers
are provided in a triple redundant configuration. Human Machine interface (“HMI”) station will
provides the operator with a convenient control and monitoring interface to the EHC system.
The STG control system will typically include the following functions:
• Speed control & Load control, Initial Steam Pressure Regulator
• Automatic Turbine Start-up
• Turbine Protection Turbine Test Function
• Turbine Auxiliaries Control System
Control, Interlock, Protection, Start-up and Shutdown of major TG cycle systems and equipment,
auxiliaries and balance of plant equipment and drives are implemented through this group.
Turbine Supervisory Instrumentation for the Steam Turbine Generator will be complete with Sensors,
11-19
Amplifiers, Special Cables and monitors with all necessary equipment and accessories. Bearing
Vibrations, Axial Shift, Eccentricity, differential expansion, Thrust position etc., will be some of the
important measurement for the Steam Turbines. The measurement items will be as per Turbine OEM
standard and proven practice.
11-20
(6) Roads & Drains
The roads of the existing SC plant will be mostly used for connectivity. However, any modification
or newly construction of the roads will be done as per the requirement. Storm water drain will be in
the scope of Add-on facility and will be connected at suitable locations to the main plant storm water
drain.
11.1.3 Procurement
Major equipment for Add-On project like STG, HRSG, Condenser, Cooling Tower, Power cycle
pumps, piping, electrical equipment and control equipment have been considered for sourcing from
Japan, Europe and/or USA and Korea. Indian Manufacturing facilities also are considered in case
11-21
parent company is from above mentioned countries.
Nevertheless, a few equipment of the power plant would have to be sourced from the other Indian
manufacturers who are regularly supplying equipment in Middle East region.
11-22
11.2 Transportation Conditions and Security Escort
However, when the transportation into Iraq is considered, it is necessary to study the circumstances
of security situation in Iraq neighboring country at first. Currently, it is understood that the security
situation of the southern part of Iraq is stable in general but north and northwest part has become
worse due to the Islamic State for Iraq and Syria (“ISIS”). Therefore, taking current security situation
in/around Iraq into consideration, the following two (2) routes are considered as passable and
realistic transportation route for materialization of the Project.
Before, the Jordan route, the Syria route, and the Iran routes were also available but they are not
considered as potential transportation route in this study because of the following reasons.
Jordanian route and the Syrian route, it is too dangerous to handle the transportation of cargoes
through Anbar Governorate where some cities/areas have been occupied and controlled by ISIS
11-23
which is beyond the risk can be managed. As for the border between Iraq and Iran, there are several
entry points, however they are frequently closed and it is difficult to plan punctual transportation
schedule for the implementation of the Project.
2) Trailer
The standard trailers with good quality are available and they are sufficient. The standard
low-bed trailers are also available. The conditions of the trailers/equipment in Iraq are not same
as international standard but it is understood that they are good enough for the purpose of the
transportation in Iraq.
11-24
1) Road Conditions
The routes from Umm-Qasur to Nasiriyah city is currently good conditions. The road survey
before the transportation is recommended.
Turkey route
It takes many days because of the distances from port (Iskenderun / Mersin) in Turkey to border
which is approximately 770 km and from border to site which is approximately 885 km. The security
condition in northern part of Iraq is not stable however the transportation through north of Iraq is
partly possible. This route is normally familiar to use for the delivery of cargoes to northern part of
Iraq and Kurdistan region such as Erbil Governorate, Duhok Governorate Sulaymaniah Governorate,
and up to Baghdad area. Due to long distance, the transportation cost is high and risk of
transportation especially inside of Iraq is also high compared to other routes.
11-25
3) Trailer
It is possible to use Turkish trailer until destination in Iraq. Heavy lift low bed trailer with the
capacity up to 275 tons is available. The security convoy can be provided if it is necessary. For
general cargo, tractor head shall be changed from Turkish tractor head to Iraqi one at Zakho or
Kirkuk area in Iraq.
4) Road Conditions
1) To Iraqi border (Ibrahim Al Khalil)
Double lane asphalt roads will be used. It is said that the maximum cargo weight on this route is
275 tons and the maximum cargo size is set at length: 8.75 m, height: 5 m and width: 6 m.
Detailed comparison of candidate transportation route for reference is also attached as the table
11-2-1.
11-26
11-27
11.2.3 Security Escort for inland transportation
One of points should be considered for the transportation in Iraq is whether the security escort for
inland transportation is necessary or not. This depends on the security situation of transportation
route and characteristic of cargoes. At the moment, it is not mandatory arrangements in terms of the
arrangement of insurance coverage for inland transportation, however it is recommended that
necessity of security escort should be studied and evaluated by obtaining advices from not only
transportation companies but also Private Security Companies (“PSC”) when transportation schedule
is planned.
In case the security escort by PSC for inland transportation is needed, the following points shall be
considered in general.
Convoy Protection
- Team leader who is familiar with region and locals
- Number of trucks
- Recovery truck and spare tractor head
- All trucks shall be inspected
- In case of slow moving due to cargo which has speed limitation or transit in threat
area, additional countermeasures shall be considered
Route selection
- Point of convoy commencement and delivery
- Weight and speed of trucks
- Bridges and road situation
- Threat
- Refueling points
- Safe area/point
- Estimated time of travel
- Alternative route
Communication
- Reliable communication tools
- Monitoring system
11.2.4 Conclusion
11-28
Iraq route from Umm Qasr port to the site in Nasiriyah is the best route for transportation of the
Project at the moment in the view of handling of cargoes, distance-wise and stable security situation
of the route/region. Turkey route is also possible to be considered for alternative route.
However, it is highly recommended that all potential transportation routes shall be well studied and
evaluated based on the latest status of following points when time and route for transportation is
planned.
11-29
11.3 Construction (Installation and Commissioning)
Since Installation and commissioning should be implemented at site, the utilization of local
contractor with the capacity in terms of technical experience and quality control should be effective
at site where engineers from foreign countries can’t come and go freely depending on security
situation. In respect of gathering labour force, the main idea is to employ workers with in Iraq via
contractors considering the augmentation of labour demand in Iraq. Also it is possible to employ
workers from the third countries, but it is better to employ only Iraqi workers considering ethnic
matter
Regarding commissioning, training at manufacturer’s works is necessary in case technical advisors
can’t be dispatched.
Material and machinery owned by contractor will be used at the stage of construction. Material and
machinery not procured in Iraq will be purchased from the neighbouring countries.
11-30
Existing DM water storage tank shall be used for Add-on project. DM water from Add-on DM plant
shall be fed to these existing DM storage tanks. Additional DM transfer pump one(1) no to be
installed as part of Add-On project scope and shall be connected to existing suction and discharge
header of SCGT DM transfer pumps in order to have common redundancy for the DM water transfer
to Add-on as well as Simple cycle gas turbine plant equipment.
Spare piping nozzle should be considered on the SCGT DM Water Tank in order to allow the
Add-On connections.
11.3.3.4 Service and Potable Water
Service water storage tank of SCGT shall be used for Add-on facility. However separate service
water pumps (2x 100 %) and piping network to be put for add-on facilities. One (1) additional service
pump feed pump for supplying service water from Add-on clarified water tank to SCGT service
water tank shall be installed.
Spare piping nozzle should be considered on the Service Water Tank in order to allow the Add-On
connections.
SC potable water network shall be extended for Add-on usage.
11.3.3.5 Fire Fighting Water System
The Fire Fighting Pumps of the SCGT shall be utilized therefore the Fire Water Ring of the SCGT
scope will be extended to the Add-On Project areas.
The SCGT fire water ring shall have branches to allow the Add-On connections.
11.3.3.6 Effluent Treatment Plant (ETP) facility
It is envisaged that the SC Oily Water Treatment can receive and treat the oily water coming from the
Add-On Project area therefore they will be treated in the SC oily Water Treatment Plant.
Add-On scope will include the interconnecting piping from the Add-On areas to the SC treatment
plant.
11.3.3.7 Sewage plant
It is envisaged that the SC sewage treatment plant can receive and treat the sewage coming from the
Add-On facilities therefore they will be treated in the existing STP treatment plant for SCGT.
Add-On scope will include the interconnecting piping from the Add-On areas to the SC sewage
treatment plant
11-31
11.3.5 Instrumentation and Control
11.3.5.1 Add-On Control system
Control panels and desks of the DCS shall be placed in the control building of SC plant.
Refer Attachment 7 “Central Control room layout” for space requirement to place Add-on control
equipment in existing control building
11.3.5.2 CEMS (Continuous Emission Monitoring System)
Existing CEMS can be used for analysis of flue gases from HRSG stack. Only sampling probes and
accessories required for connection to be considered in Add-On scope. There shall be time delay in
sample analysis during switchover from SCGT stack to HRSG Stack and vice versa
11.3.5.3 Interface (hardwired/ software) with GTG Packaged Control system
At GTG Control System panel
11.3.5.4 Interface with existing Fire Fighting system panel
At existing Firefighting system panel
11.3.5.5 Interface with existing HVAC system local panel/ damper JB
At existing HVAC system local panel/ damper JB (for Fire protection isolation)
11.3.5.6 GPS Master Clock Time Synchronization (with existing Master Clock)
At existing Master clock panel
Simple Cycle Roads, drains, trenches and racks shall be interfaced suitably based on Add-on plot
plan.
11-32
• Minimum disturbance to SCGT facility planning. In order to integrate the Add-On Project
with the SCGT Project some changes on the SCGT lay out have been found unavoidable
however this these change are kept as minimum as possible.
• Arrangement of facilities in line with process flow requirements.
• Short connections between all plant areas and major components for piping, ducts, cables
and related interconnecting structures, resulting in lower losses
• Short distances for operation and maintenance
• Optimal arrangement with reference to the available space
11-33
Slight modification in simple cycle plant facilities is required to achieve optimal utilization of
available plant area.
Laydown, preassembly area, storage required during construction time is planned on south side of
plant. Necessary space for the same is to be allocated by owner.
The proposed Lay Out drawing for the entire Combined Cycle Power Plant has been drafted by
implementing some changes on the initial Lay-out of the Simple Cycle Project and then adding the
equipment and structures for the Add-On project.
The list below intends to highlight the major changes on the initial SC Lay-Out drawing:
(1) The Fuel Unloading Area and the Fire Station building have been rearranged
(2) The Area with the common systems of the SC project (Fuel Tanks, Water treatment, etc…) has
been shifted toward west direction of about 260 m.
(3) The Water Treatment Area for the Add-On Project (including the Cooling Tower) has been
added at east side.
(4) An extra area has been added so that the fence of the SC initial layout results shifted toward west
side of about 260 m.
(5) The road on the North side of the SCGT plant has been further pushed north side by 15 m to
accommodate the HRSG pipe rack of the Add-on facility.
11-34
11.4 Plant Operation Concept
The basic operation concept of the combined cycle plant after Add-on facility is incorporated is based
on following considerations.
• Simple cycle operation of all 4 GTs is possible in the event of steam turbine trip or
shutdown. However, GTs shall be automatically run back to a pre-set low load and
ramp-up to full load after closing respective diverter dampers.
• Any nos of GT can be operated and accordingly the steam turbine output will vary.
• It will be possible to start the plant after a black out or cold start with one GT starting at a
time in sequential manner as selected by the Operator.
• Combined cycle plant can be started with any number of GTs in operation. For more details
refer description in later part of this section.
• In the event any HRSG is shutdown, the corresponding GT will automatically run back to a
pre-set low load and simultaneously the bypass damper will operate to allow operation in
Simple cycle mode
• All GTs coupled to the respective HRSG and Steam turbine will be equally loaded up and
down. If any GT is operating in simple cycle then such limitation does not apply to that GT.
Total output required from the plant will be distributed by the AGC control among the
GTs.
• In the event of condenser protection or steam turbine trip, the GTs will run back to a pre-set
low load and simultaneously will change to simple cycle operation by the operation of the
bypass damper.
11.4.1 Start-up
In principle two start-up procedures are feasible:
11-35
positions till the steam turbine has reached suitable load. Parallel or Sequential start of the GTs and
coupling of each unit HRSG steam to be considered suitably in this mode by adjusting the damper
opening position and /or GT load..
.
11.4.1.2 Starting of GTs with exhaust through HRSGs (Combined Cycle Operation from
starting of GTs)
Flue gas from the GTs flows through the HRSGs from the very beginning (gas turbine start). As the
GT load increase the steaming rate increases and once the steam parameters are acceptable for
admission to steam turbine, steam turbine rolling, speedup, synchronization and load up takes place.
To match the steam parameters and steam turbine start-up times, the GT load need to be maintained
at different part loads and reaches full load after steam turbine has reached suitable load. Parallel or
Sequential start of the GTs and coupling of each unit HRSG steam to be considered suitably in this
mode.
With both the start-up modes, the individual requirements of GT, HRSG and ST (like load increase
rates, holding points, steam conditions, limiting values, etc.) have to be checked and verified by
means a step by step procedure.
11-36
For the station load below 50%, it is advisable to operate the plant the plant in half block (2 GTs
under shut down). Exact conditions and limitations will be determined during project execution.
11-37
Attachment No. 2
Plant Flow Diagram
NASIRIYA GAS POWER PLANT
Attachment No. 3
Water Balance Diagram
0
0
Attachment No. 4
Single Line Diagram
1
3
0
1 0
3
2
3
0
2 0
3
3
3
0
6.6kV STG / HRSG SWITCHGEAR - BUS-A 6.6kV STG / HRSG SWITCHGEAR - BUS-B
3 0
3
Attachment No. 5
DCS System Configuration Diagram
PLANT DCS
HMI System
Engineering System
LVS LVS
ENGINEERING HISTORIAN
50"-55" 50"-55"
STATION
GPS Time
CCR ‐ Central Control Room
A4 A3 A4 Server
B&W COLOR COLOR
LBP LBP LBP
SLAVE CLOCKS
Information Network
SHIFT IN-
CHARGE
Control Network
Control
Equipment
To Control System (DCS, PLC)
FIELD/
Engineering Room
Equipment Room
0
0
0
Attachment No 7
Control Building Layout
(Space Requirement for Add-On Control
Equipment)
SPACE REQUIRED FOR ADD-ON CONTROL EQUIPMENT
Attachment No. 8
Plot Plan
(SCGT to Add-On Coversion)
1
5
0
FOR FEASIBILITY
STUDY REPORT
- - 0
- - -
- - -
- - -
NASIRIYA GAS POWER PLANT
1 0
1
Attachment No. 9
Plot Plan
(SCGT to Add-On Plot Plan Changes)
1
1
0
FOR FEASIBILITY
STUDY REPORT
- - 0
- - -
- - -
- - -
NASIRIYA GAS POWER PLANT
1 0
1
Chapter 12
Conclusions and Recommendations
12-1
1. Conclusion
Through the feasibility study, it was recognized and reconfirmed that the electricity demand in Iraq
has been rapidly increasing and the development and improvement of electricity supply has not met
such demand because of following reasons.
The development and improvement of transportation network for fuel oil and fuel gas to the
power plants have been delayed.
The security situation in some regions / governorates became worse because of Islamic
State of Iraq and Syria (“ISIS”) and the Government of Iraq was obliged to allocate their
budget to Iraqi army to sweep ISIS.
Since oil market price has been decreasing, the national budget of Iraq is also decreased.
Accordingly the Government of Iraq cannot allocate enough budgets for reconstruction
projects for the country and Iraqi people.
Taking the abovementioned circumstances into consideration, the discussion and study with the
Ministry of Electricity, Iraq (“MOE”) was made and concluded as follows.
As the abovementioned circumstances get entangled each other actually and disturb actively of
ministries for development, improvement and reconstruction, it is complicated and difficult to
overcome. However, it was reconfirmed that there is a way for MOE to tackle with the development
and improvement of electricity supply in short term using available and existing resources which is
one of top priority projects “Add-On Project “of MOE master plan.
In order to achieve them in short term, MOE decided and selected Nasiriyah Gas Turbine Power
Station (500MW), where is along with the Euphrates river, located in Nasiriyah, Thi Qar
Governorate, to be combined cycle power station which does not require additional fuel but can
materialize expansion of generation capacity (additional 250MW). And, MOE, together with Thi Qar
Governorate, has already conducted EIA for the area of power stations in Nasiriyah in 2011-2012.
MOE also decided the plant configuration as combined cycle 4/4/1 basis considering economical
EPC cost compared to 2/2/1 x2 configuration.
As for the view of electricity transmission, MOE has planned enough expansion of substations and
transmission lines by 2020 in order to meet the capacity of expected increasing power generation.
Therefore, additional 250MW from Nasiriyah Gas Turbine Power Station by Add-On Project does
not make negative affect on the transmission network for electricity supply.
12-2
Nasiriyah is located in Thi Qar Governorate which is around 250 km from Umm Qasr port. For
transportation-wise, there are advantages that the site is near to Iraqi port to receive and handle
cargoes and it is short distance for inland transportation in the region with stable security situation.
Further, though MOE has a plan to proceed with the Add-On Project by IPP scheme, MOE
considered the total cost to be paid by MOE in case of IPP scheme and decided to proceed with this
study based on EPC basis, which shall not exceed the total cost of IPP scheme, with consideration to
utilize the financing scheme provided by foreign institutes such as JBIC Buyer’s Credit Scheme
(namely “EPC + Finance”) to cover the lack of MOE’s budget due to decrease of the national budget
of Iraq.
From the above considerations, it is understood that the Add-On project for Nasiriyah Gas Turbine
Power Station is suitable solution against the current circumstances around MOE and this is the
project which is possible to realize and materialize under the current situation and circumstances in
Iraq.
2. Recommendations
For early materialization of the Add-On Project for Nasiriyah Gas Turbine Power Station, it is highly
recommended that the following issues are considered and well followed up by MOE.
Construction of Nasiriyah Gas Turbine Power Station (simple cycle) in timely manner
Sending official request to Japanese side to utilize Japanese financing scheme (i.e. JBIC
Buyer’s Credit Scheme)
Following-up with related authorities to obtain necessary permits and approvals for
Add-On Project
Following-up with related authorizes for the EIA in accordance with Iraqi law and
regulations
Following-up with the EIA in accordance with JBIC guideline in case JBIC Buyer’s Credit
Scheme is applied
12-3