Professional Documents
Culture Documents
2406G
2406G
Rated Horsepower . . . . . . . . . . . 1200 hp
Rated Speed . . . . . . . . . . . . . . . . . 1200 rpm
Speed Range . . . . . . . . . . . . . . . . 900 - 1200
Page 6-i
2406G Technical Data Book
Page 6-iii
Outline Drawings ............................................................................................... 6-75
2406G Control Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
2406G Exhaust Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
2406G Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
2406G Rear End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
2406G Plan View – Foundation Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
2406G Flange View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
Page 6-iv
2406G Technical Data Book
SYSTEMS
DATA
Page 6-1
2406G Technical Data Book
General Specifications
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Natural Gas, Intercooled, 4-stroke cycle,
Turbocharged
Valve Timing
Inlet Valve (Lash 0.016 in.)
Opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.0° BTDC
Closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5° ABDC
Exhaust Valve (Lash 0.020 in.)
Opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.0° BBDC
Closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.0° ATDC
Prechamber Valve (Lash 1/4 turn loose)
Opens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.0° BTDC
Closes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5° ABDC
Page 6-3
Engine Performance Data Summary
Rating conditions for standard engine configuration at 1200 bhp and 1200 rpm:
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,000 ft . . . . . . . . . . . . . . . . . . . . . . . . . 1,219.2 meters
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . 100° F . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.7° C
Fuel Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consult Superior Marketing, Springfield
Emissions*
NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.9 g/bhph . . . . . . . . . . . . . . . . . . . . . 1.2 g/kWh
CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 g/bhph . . . . . . . . . . . . . . . . . . . . . 4.4 g/kWh
NMHC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 g/bhph . . . . . . . . . . . . . . . . . . . . . 1.3 g/kWh
Page 6-4
2406G Technical Data Book
s
2406G - Maximum Unbalanced Forces and Couples
Due to Manufacturing Tolerances (English)
Page 6-5
s
2406G - Maximum Unbalanced Forces and Couples
Due to Manufacturing Tolerances (Metric)
Page 6-6
2406G Technical Data Book
Noise Data
Noise data was not available at the time of publication. Previously-published sound
pressure levels data is incorrect and should not be used. Requests for noise data
will be handled on a case-by-case basis by the Superior applications engineers; contact the
Springfield plant.
Page 6-7
Starting System
Starter Motor Make & Model . . . . . . . . . . . . . . . . . Ingersoll-Rand SS825
Supply Air/Gas Pressure . . . . . . . . . . . . . . . . . . . 150 psi . . . . . . . . . . . . . . . . . . . . . . . . . . 1,034 kPa
Consumption Rate - Starter Motor . . . . . . . 1,500 scfm . . . . . . . . . . . . . . . . . . . . . . 40.2 Nm3/min
Normal Cranking Time . . . . . . . . . . . . . . . . . . . . 10 seconds
Connection Sizes
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 in NPT
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 in NPT
Fuel System
Pilot Fuel Filter
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foam
Required Fuel Supply Pressure . . . . . . . . . . . . . . . . . 45 - 50 psi . . . . . . . . . . . . . . . . . . . . . . . 310 - 345 kPa
Maximum Filter Pressure Differential . . . . . . . . 5 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.5 kPa
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95%
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 - 0.6 microns
Gas Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 in 150# FF Flange
Fuel Shutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel Body, Bubble-tight Shutoff
Page 6-8
2406G Technical Data Book
Turbocharger
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ABB RR-151 series
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Asea Brown Boveri
Exhaust Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Constant Pressure
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR 151
Maximum Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64,800 rpm
Exhaust System
Maximum Allowable Back Pressure . . . . . . . . . . . 15 in H2O . . . . . . . . . . . . . . . . . . . . . . . 3.7 kPa
Exhaust Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 in 150# FF Flange
Exhaust Flow Rate @ 100% Load . . . . . . . . . . . . . . 232 lbs/min . . . . . . . . . . . . . . . . . . . . 105 kg/min
Stack Temperature @ 100% Load . . . . . . . . . . . . . . 678° F . . . . . . . . . . . . . . . . . . . . . . . . . . . 359° C
Cooling System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forced circulation
Jacket Water Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 76 gallons . . . . . . . . . . . . . . . . . . . . . . 287.7 liters
Intercooler Pump
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal
Normal Water Inlet Temperature . . . . . . . . . 130° F * . . . . . . . . . . . . . . . . . . . . . . . . . . 54.4° C *
Flow Rate at Rated Speed . . . . . . . . . . . . . . . . . . 265 gal/min . . . . . . . . . . . . . . . . . . . . 1,003 l/min.
Available External Head . . . . . . . . . . . . . . . . . . . 10.6 psi . . . . . . . . . . . . . . . . . . . . . . . . . 73.1 kPa
Minimum NPSH Required . . . . . . . . . . . . . . . . 4.3 ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 m
* Lower intercooler water temperatures may be required for elevations above 4,000 feet. Contact
Springfield for recommendations.
Page 6-9
Intercooler Thermostat
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wax Expansion
Valve Opening Temp. . . . . . . . . . . . . . . . . . . . . . . 130° F . . . . . . . . . . . . . . . . . . . . . . . . . . . 54° C
Connection Sizes
(See Outline Drawings, pages 6-75 through 6-81)
Jacket Water Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 5 in Pipe, 6 Bolt Flange
Jacket Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . 3.5 in Pipe, 4 Bolt Flange
Intercooler Water Inlet . . . . . . . . . . . . . . . . . . . . 5 in Pipe, 6 Bolt Flange
Intercooler Water Outlet . . . . . . . . . . . . . . . . . . 3 in 150# FF Flange
Vent Line to Surge Tank . . . . . . . . . . . . . . . . . . . 3/8 in OD tube or 1/4 in. pipe
Surge Tank Return to Pump Inlet
Jacket Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 in pipe
Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 in pipe
Jacket Water Thermostat Bypass to Pump
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 in pipe, 2 bolt flange
Lubrication System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure-feed by gear pump
Engine Oil Specification . . . . . . . . . . . . . . . . . . . . . . . SAE 10W, SAE 30, or SAE 40 depending on
ambient temperature (see ES-1007, page 3-27).
Engine Oil Capacity (incl. Filters) . . . . . . . . . . . . . 98 gallons . . . . . . . . . . . . . . . . . . . . . . 371 liters
Oil Pump
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Pump
Capacity (at 1200 rpm) . . . . . . . . . . . . . . . . . . . . 192 gal/min . . . . . . . . . . . . . . . . . . . . 727 l/min
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water-cooled, Multi-tube
Regulator Valve
Opening Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 64 - 85 psi . . . . . . . . . . . . . . . . . . . . . . . 441 - 586 kPa
Oil Thermostat
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wax Expansion
Valve Opening Temp . . . . . . . . . . . . . . . . . . . . . . . 127° - 135°F . . . . . . . . . . . . . . . . . . . . . . 53° - 57°C
Oil Filter
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Paper Elements, Full Flow
Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 microns
Maximum Oil Filter Pressure Differential . . . . 25 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 kPa
Lube Oil Consumption (est.) . . . . . . . . . . . . . . . . . . 8,000 bhph/gallon . . . . . . . . . . . . 1,576 bkWh/l
Lube Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80-100 psi . . . . . . . . . . . . . . . . . . . . . . 552-690 kPa
Temperature Out of Engine . . . . . . . . . . . . . . . . . . . 170° F . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.6° C
Filter Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 gal/min . . . . . . . . . . . . . . . . . . . . 727 l/min
Page 6-10
2406G Technical Data Book
Prelube Pump
Pump Flow w/2500 SSU Oil
(60° SAE30 or 70° SAE40) . . . . . . . . . . . . . . . . 18 gal/min . . . . . . . . . . . . . . . . . . . . . 68 l/min
Air Motor Flow Requirements:
Air Flow @ 90 psig . . . . . . . . . . . . . . . . . . . . . . . 158 scfm . . . . . . . . . . . . . . . . . . . . . . . . 4.2 nm3/min
Gas Flow @ 90 psig . . . . . . . . . . . . . . . . . . . . . . . 197 scfm . . . . . . . . . . . . . . . . . . . . . . . . 5.3 nm3/min
Dimensions
Main Bearing #650-907-000
Diameter (installed) . . . . . . . . . . . . . . . . . . . . . . . . 7.8732 in . . . . . . . . . . . . . . . . . . . . . . . . 199.98 mm
Diameter (freestanding) . . . . . . . . . . . . . . . . . . . 7.875 in . . . . . . . . . . . . . . . . . . . . . . . . . 200.03 mm
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.99 in . . . . . . . . . . . . . . . . . . . . . . . . . . 76.0 mm
Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Page 6-11
Exhaust Emissions Qualifying Conditions
1. Emissions performance shown is based upon use of Pipeline Quality Natural Gas (PLQNG)
which is defined as follows: methane content greater than 90% with a low heating value of
900 BTU/SCF ± 15%; NMHC/THC ratio of fuel gas less than 12% by mass; NMEHC/THC
ratio of the fuel gas less than 5% by mass. PLQNG is defined by Ajax-Superior Engineering
Standard ES1005 (page 3-26).
The use of fuel gas not conforming to this definition may result in different emissions
performance. Consult with Ajax-Superior Engineering for emissions performance using
fuel gas different than the PLQNG specified. Written approval from Ajax-Superior
Engineering must be obtained to quote, guarantee, or recommend for permitting any
emissions levels for applications using fuel gas different than the specified PLQNG or any
other limiting conditions different than those specified in this document.
2. Emissions performance specified is based upon 140° F air manifold temperature, 130° F or
lower intercooler water temperature, and 100° F or lower ambient temperature. Reduced air
manifold temperatures will result in lower NOX levels. Higher ambient temperatures may
not affect emission levels at rated load and speed but will cause slightly higher NO X levels
at reduced speed.
3. Emissions performance shown is based upon engines adjusted for standard BSFC. NOX
emissions performance better than that shown is achievable with compromises in BSFC.
Consultation with and written approval by Ajax-Superior Engineering must be obtained
for each specific case for lower NOX and higher BSFC performance.
Page 6-12
2406G Technical Data Book
GENERATOR
APPLICATION
DATA
Page 6-13
2406G Technical Data Book
Definitions
Continuous Duty: The power rating which can be applied without interruption or
load cycling for continuous full load operation and which permits 10% overload for one
hour maximum in any 12-hour period.
Prime Duty: Applied on applications with normal load cycling without an allowable
overload where the average load will be less than 80 percent of the Prime rating.
Intermittent Duty: Rating used for standby service only, where normal requirement
is 100 to 500 hours per year.
Notes:
(1) All above ratings are based on pipeline quality natural gas fuel as defined by Ajax-
Superior Engineering Standard ES-1005.
(2) All above ratings are based on nominal generator efficiency of 95%.
Page 6-15
Ratings
s
Model 2406G
CONTINUOUS
1,200 rpm 1,000 rpm 900 rpm
PRIME
1,200 rpm 1,000 rpm 900 rpm
INTERMITTENT
1,200 rpm 1,000 rpm 900 rpm
Page 6-16
2406G Technical Data Book
Performance Data
s
Model 2406G - Continuous Duty - English
1,200 rpm - 180°F Jacket Water - 130°F Intercooler Water
100% 75% 50%
Unit Data
Load (bhp) 1200 900 600
(kwe) 850 637 425
Emissions (g/bhph), Standard Setting:
NOx .9 .9 .9
CO 3.3 3.3 3.3
NMHC 1.0 1.0 1.1
BSFC (Btu/bhph) 6800 7,100 7,600
Heat Rejection Data
Input Energy (Btu/min) 136,000 106,500 76,000
Work (Btu/min) 50,880 38,160 25,440
Jacket Water (Btu/min) * 26,000 21,750 17,000
Intercooler & Oil (Btu/min) * 18,030 12,350 7,440
Recoverable Exhaust to 350° F (Btu/min) 20,710 17,460 13,500
Lost Energy (Btu/min) ** 8,590 7,730 6,320
Systems Data
Air Flow (scfm) 2,940 2,300 1,640
Exhaust Flow (lb/min) 232 181 129
Exhaust Stack Temp. (°F) 710 739 772
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-17
s
Model 2406G - Continuous Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-18
2406G Technical Data Book
s
Model 2406G - Continuous Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-19
s
Model 2406G - Continuous Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-20
2406G Technical Data Book
s
Model 2406G - Continuous Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-21
Model 2406G - Continuous Duty - Metric
s
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-22
2406G Technical Data Book
s
Model 2406G - Prime Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-23
s
Model 2406G - Prime Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-24
2406G Technical Data Book
s
Model 2406G - Prime Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-25
s
Model 2406G - Prime Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-26
2406G Technical Data Book
s
Model 2406G - Prime Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-27
s
Model 2406G - Prime Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-28
2406G Technical Data Book
s
Model 2406G - Intermittent Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-29
s
Model 2406G - Intermittent Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-30
2406G Technical Data Book
s
Model 2406G - Intermittent Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-31
s
Model 2406G - Intermittent Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-32
2406G Technical Data Book
s
Model 2406G - Intermittent Duty - English
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 100°F Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 180°F
or intercooler water temperatures exceed 130° F. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
**Lost energy calculated using 90% of jacket water heat.
Page 6-33
s
Model 2406G - Intermittent Duty - Metric
Qualifying Conditions:
Elevation: sea level Fuel gas: per ES-1005 (PLQNG)
Ambient temperature: 38° C Generator efficiency: 95%
Heat rejection rates may differ from those given above if jacket water outlet temperatures exceed 82°C
or intercooler water temperatures exceed 54° C. Consult Springfield for heat rejection rates and design
limitations for elevated jacket water and intercooler water temperatures.
See page 6-12 for a detailed description of the exhaust emissions qualifying conditions.
* Subtract 10% from listed values for heat recovery applications and add 10% reserve factor for sizing
cooling systems.
** Lost energy calculated using 90% of jacket water heat.
Page 6-34
2406G Technical Data Book
VARIABLE
SPEED
APPLICATION
DATA
Page 6-35
2406G Technical Data Book
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-37
Fuel Consumption Tables
s
2406G – Metric (kJ/bkWh)
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-38
2406G Technical Data Book
50%
7,500
75%
7,000
100%
6,500
6,000
900 925 950 975 1000 1025 1050 1075 1100 1125 1150 1175 1200
RPM
s
2406G Fuel Consumption @ 1.2 g/bkWh NOX – Metric
kJ/bkWh Rated
11,000 Load
50%
10,500
10,000 75%
100%
9,500
9,000
900 925 950 975 1000 1025 1050 1075 1100 1125 1150 1175 1200
RPM
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-39
Fuel Consumption Curves by Load
s
2406G Fuel Consumption @ 1.5 g/bhph NOX – English
Btu/bhph Rated
8,000
Load
7,500
50%
7,000
75%
100%
6,500
6,000
900 950 1000 1050 1100 1150 1200
RPM
s
2406G Fuel Consumption @ 2.0 g/bkWh NOX – Metric
kJ/bkWh Load
10,500
50%
10,000
75%
9,500
100%
9,000
900 950 1000 1050 1100 1150 1200
RPM
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-40
2406G Technical Data Book
50%
7,500
75%
7,000
100%
6,500
900 1000 1100 1200
RPM
s
2406G Fuel Consumption @ 1.0 g/bkWh NOX – Metric
kJ/bkWh Rated Load
11,000 50%
10,500
75%
10,000
100%
9,500
9,000
900 950 1000 1050 1100 1150 1200
RPM
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-41
Fuel Consumption Curves by Speed
s
2406G Fuel Consumption @ .9 g/bhph NOX - English
Btu/bhph Engine
7,600 Speed
7,500
7,400
7,300
7,200
7,100
7,000
6,900
6,800 1200 rpm
6,700 1100 rpm
1000 rpm
6,600 900 rpm
50% 60% 70% 75% 80% 90% 100%
Rated load
s
2406G Fuel Consumption @ 1.2 g/bkWh NOX - Metric
kJ/bkWh Engine
10,800
Speed
10,700
10,600
10,500
10,400
10,300
10,200
10,100
10,000
9,900
9,800
9,700
9,600 1200 rpm
9,500 1100 rpm
9,400 1000 rpm
9,300 900 rpm
50% 60% 70% 75% 80% 90% 100%
Rated load
Fuel consumption levels are based on +3% factory tolerance, pipeline quality natural gas and the LHV of the gas.
Page 6-42
2406G Technical Data Book
Only full load and speed emissions levels are valid for altitudes up to 4,000 feet (1,219 meters).
Part load and speed emissions may not be achievable at altitudes approaching 4,000 feet (1,219
meters) due to turbocharger limitations. Part load and speed emissions are given as reference
levels, and are not to be used as guaranteed levels without written approval from Ajax-Superior.
NMHC denotes non-methane hydrocarbons, including aldehydes (contact the factory for specific data).
VOC denotes non-methane, non-ethane hydrocarbons, including aldehydes (contact the factory for
specific data).
THC denotes total hydrocarbons.
NMHC is based on typical PLQNG with: NMHC/THC mass ratio = 0.106
VOC is based on typical PLQNG with: NMNEHC/THC mass ratio = 0.032
Qualifying Conditions:
140° F (60° C) air manifold temperature
Elevation ≤ 4,000 ft. (1,219 m)
Ambient temperature ≤ 100° F (38° C)
180° F (82° C) jacket water outlet temperature
See page 6-12 for a more detailed description of exhaust emissions qualifying conditions.
Page 6-43
Exhaust Emissions Tables (cont.)
s
Model 2406G – Expected Emissions at Optional Setting
*Optional 1.5 NOx Setting *Optional 2.0 NOx Setting
g/bhph g/bkWh
Engine Percent (tons/year) (tons/year)
Speed Rated
(rpm) Load BHP NOx CO NMHC VOC kW NOx CO NMHC VOC
Only full load and speed emissions levels are valid for altitudes up to 4,000 feet (1,219 meters).
Part load and speed emissions may not be achievable at altitudes approaching 4,000 feet (1,219
meters) due to turbocharger limitations. Part load and speed emissions are given as reference
levels, and are not to be used as guaranteed levels without written approval from Ajax-Superior.
* Contact Ajax-Superior for approval to quote the optional NOX levels given above. BSFC will
decrease ≅ 2.9% at the 1.5 gram NOX setting.
NMHC denotes non-methane hydrocarbons, including aldehydes (contact the factory for specific
data).
VOC denotes non-methane, non-ethane hydrocarbons, including aldehydes (contact the factory for
specific data).
THC denotes total hydrocarbons
NMHC is based on typical PLQNG with: NMHC/THC mass ratio = 0.106
VOC is based on typical PLQNG with: NMNEHC/THC mass ratio = 0.032
Qualifying Conditions:
140° F (60° C) air manifold temperature
Elevation ≤ 4,000 ft. (1,219 m)
Ambient temperature ≤ 100° F (38° C)
180° F (82° C) jacket water outlet temperature
See page 6-12 for a more detailed description of exhaust emissions qualifying conditions.
n Cooper Energy Services (9/97 rev.)
Page 6-44
2406G Technical Data Book
Only full load and speed emissions levels are valid for altitudes up to 4,000 feet (1,219 meters).
Part load and speed emissions may not be achievable at altitudes approaching 4,000 feet (1,219
meters) due to turbocharger limitations. Part load and speed emissions are given as reference
levels, and are not to be used as guaranteed levels without written approval from Ajax-Superior.
* Contact Ajax-Superior for approval to quote the optional NOX levels given above. BSFC will
increase ≅ 2.2% at the 0.75 NOX setting.
NMHC denotes non-methane hydrocarbons, including aldehydes (contact the factory for specific data).
VOC denotes non-methane, non-ethane hydrocarbons, including aldehydes (contact the factory for
specific data).
THC denotes total hydrocarbons
NMHC is based on typical PLQNG with: NMHC/THC mass ratio = 0.106
VOC is based on typical PLQNG with: NMNEHC/THC mass ratio = 0.032
Qualifying Conditions:
140° F (60° C) air manifold temperature
Elevation ≤ 4,000 ft. (1,219 m)
Ambient temperature ≤ 100° F (38° C)
180° F (82° C) jacket water outlet temperature
See page 6-12 for a more detailed description of exhaust emissions qualifying conditions.
Page 6-45
Elevation and Temperature Ratings
s
2406G engine load adjustment for altitude and ambient
temperature - with low altitude turbo (English)
Load adjustment factor - percent of normal rating Ambient
115
temperature
110 (°F)
105
100
95 60°
70°
90 80°
90°
85
100°
80 110°
75 120°
70
0 1000 2000 3000 4000 5000 6000 7000
Altitude (ft)
s
With high altitude turbo (English)
Load adjustment factor - percent of normal rating Ambient
115
temperature
(°F)
110
105
100
60° 70°
95 80° 90°
100°
90 110°
120°
85
0 1000 2000 3000 4000 5000 6000 7000
Altitude (ft)
n Cooper Energy Services (9/97 rev.)
Page 6-46
2406G Technical Data Book
s
2406G engine load adjustment for altitude and ambient
temperature - with low altitude turbo (Metric)
105
100
15.6°
95
21.1°
90 26.7°
32.2°
85 37.8°
80 43.3°
75 48.9°
70
0 300 600 900 1200 1500 1800 2100
Altitude (m)
s
With high altitude turbo (Metric)
Load adjustment factor - percent of normal rating Ambient
112
temperature
110 (°C)
108
106
104
102
100
98
15.6°
96 21.1°
26.7°
94 32.2°
37.8°
92
43.3°
90
48.9°
88
0 300 600 900 1200 1500 1800 2100
Altitude (m)
n Cooper Energy Services (9/97 rev.)
Page 6-47
Operating Data and Heat Rejection
At Standard 0.9 g/bhph NOX
s
Superior 2406G - English
% Rated BMEP Engine Speed - rpm
Load (psi) 1,200 1,100 1,000 900
Intake Air 100 184 2,940 2,650 2,380 2,140
Flow
75 138 2,300 2,060 1,860 1,660
Requirements
(scfm) 50 92 1,640 1,480 1,330 1,180
Notes:
1. Heat rejection data is based on nominal 180° F jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 180° F jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 4000 ft. altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 130° F maximum to intercooler for rated
engine performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-48
2406G Technical Data Book
Notes:
1. Heat rejection data is based on nominal 82° C jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 82° C jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 1219 m altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 54° C maximum to intercooler for rated engine
performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-49
Operating Data and Heat Rejection
At Optional 1.5 g/bhph NOX
s
Superior 2406G - English
Notes:
1. Heat rejection data is based on nominal 180° F jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 180° F jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 4000 ft. altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 130° F maximum to intercooler for rated
engine performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-50
2406G Technical Data Book
Notes:
1. Heat rejection data is based on nominal 82° C jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 82° C jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 1219 m altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 54° C maximum to intercooler for rated engine
performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-51
Operating Data and Heat Rejection
At Optional .75 g/bhph NOX
s
Superior 2406G - English
% Rated BMEP Engine Speed - rpm
Load (psi) 1,200 1,100 1,000 900
Intake Air 100 184 3,090 2,790 2,510 2,260
Flow
75 138 2,420 2,170 1,960 1,750
Requirements
(scfm) 50 92 1,730 1,560 1,400 1,240
100 184 243 220 198 178
Exhaust Flow
75 138 191 171 154 138
(lbs/min)
50 92 136 123 110 98
Notes:
1. Heat rejection data is based on nominal 180° F jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 180° F jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 4000 ft. altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 130° F maximum to intercooler for rated
engine performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-52
2406G Technical Data Book
Notes:
1. Heat rejection data is based on nominal 82° C jacket water outlet temperature. Consult the factory for heat
rejection rates and design limits for applications above 82° C jacket water outlet temperature.
2. Heat rejection data is averaged and will vary with operating conditions and ambient temperature. Add 10%
reserve factor for sizing cooling systems. Subtract 10% reserve factor to compute recoverable heat.
3. Intercooler heat rejection based on nominal 1219 m altitude.
4. Lube oil cooler and intercooler are in a common circuit requiring 54° C maximum to intercooler for rated engine
performance.
5. All accessory equipment should be sized to allow for a 10% reserve factor.
Page 6-53
Intake Air Flow At 0.9 g/bhph NOX
s
Superior 2406G – English
scfm Rated load
3000
100%
2500
75%
2000
50%
1500
1000
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
Nm3/min Rated load
80 100%
75
70
65
75%
60
55
50
45 50%
40
35
30
25
900 1000 1100 1200
rpm
Page 6-54
2406G Technical Data Book
100%
2500
2000 75%
1500 50%
1000
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
Nm3/min Rated load
80
75
70 100%
65
60
55 75%
50
45
40 50%
35
30
25
900 1000 1100 1200
rpm
Page 6-55
Intake Air Flow At 0.75 g/bhph NOX
s
Superior 2406G – English
scfm Rated load
3500
100%
3000
2500
75%
2000
50%
1500
1000
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
Nm3/min Rated load
85
100%
80
75
70
65 75%
60
55
50
45 50%
40
35
30
900 1000 1100 1200
rpm
Page 6-56
2406G Technical Data Book
200
175
75%
150
125 50%
100
75
900 1000 1100 1200
rpm
100%
100
75%
75
50%
50
25
0
900 1000 1100 1200
rpm
Page 6-57
Exhaust Flow At 1.5 g/bhph NOX
s
Superior 2406G – English
100%
200
175
75%
150
125
50%
100
75
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
kg/min Rated load
100
100%
90
80
75%
70
60
50%
50
40
30
900 1000 1100 1200
rpm
Page 6-58
2406G Technical Data Book
200
75%
175
150
50%
125
100
75
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
kg/min Rated load
120
110 100%
100
90
75%
80
70
60 50%
50
40
900 1000 1100 1200
rpm
Page 6-59
Exhaust Outlet Temperatures
s
Superior 2406G - English
deg F (±50°) Rated load
760
750
740 50%
730
720
710
75%
700
690
680 100%
670
660
650
640
630
900 1000 1100 1200
rpm
s
Superior 2406G – Metric
400
390
50%
380
75%
370
360 100%
350
340
330
320
900 1000 1100 1200
rpm
Page 6-60
2406G Technical Data Book
100%
25,000
75%
20,000
50%
15,000
10,000
900 1000 1100 1200
rpm
s
Superior 2406G - Metric
kJ/min Rated Load
30,000
100%
25,000
75%
20,000
50%
15,000
10,000
900 1000 1100 1200
rpm
Page 6-61
Lube Oil and Intercooler Heat Rejection
At 0.9 g/bhph NOx
s
Superior 2406G - English
20,000 100%
15,000
75%
10,000
50%
5,000
900 1000 1100 1200
rpm
s
Superior 2406G - Metric
kJ/min Rated Load
25,000
100%
20,000
15,000 75%
10,000
50%
5,000
900 1000 1100 1200
rpm
n Cooper Energy Services (9/97 rev.)
Page 6-62
2406G Technical Data Book
100%
15,000
75%
10,000
50%
5,000
900 1000 1100 1200
rpm
s
Superior 2406G - Metric
kJ/min Rated Load
20,000
100%
15,000
75%
10,000
50%
5,000
900 1000 1100 1200
rpm
n Cooper Energy Services (9/97 rev.)
Page 6-63
Lube Oil and Intercooler Heat Rejection
At 0.75 g/bhph NOx
s
Superior 2406G - English
Btu/min Rated load
25,000
100%
20,000
15,000 75%
10,000
50%
5,000
900 1000 1100 1200
rpm
100%
20,000
15,000 75%
10,000
50%
5,000
900 1000 1100 1200
rpm
Page 6-64
2406G Technical Data Book
Page 6-65
n Cooper Energy Services (9/97 rev.)
Page 6-66
2406G Technical Data Book
RECOMMENDED
SPARE PARTS
Page 6-67
2406G Technical Data Book
Valve Train/Prechamber
Seal, O-Ring 6 2 6
Seal, O-Ring 6 2 6
Prechamber Assembly 6 2 2
Page 6-69
s
Superior 2406G Spare Parts - Continued
Recom-
mended Quantity
Quantity Start-Up Insurance Consum-
Description per Unit Quantity Quantity ables
Valve Covers
Rocker Cover Gasket 6 2 6
Snap Ring 12 4 12
Main Bearings
Bearing Journal Set 7 7
Thrust Washer 2 2
Cylinder Liner
Liner, Power 6 1
Seal, O-Ring 18 6 18
Seal Ring Power Liner 6 2 6
Rear Cover
Seal, O-Ring 1 1 1
Rear Gear Case Gasket 1 1 1
Page 6-70
2406G Technical Data Book
s
Superior 2406G Spare Parts - Continued
Recom-
mended Quantity
Quantity Start-Up Insurance Consum-
Description per Unit Quantity Quantity ables
Oil Pan
Oil Pan Gasket 1 1 1
Seal, O-Ring 5 1 5
Pistons
Piston, Power 6 1
Pin, Piston 6 1
Ring, Retaining 12 2
Piston Rings
Ring Set, Piston 6 1 3
Connecting Rods
Bushing, Connecting Rod 6 1
Bearing Journal Set 6 6
Page 6-71
s
Superior 2406G Spare Parts - Continued
Recom-
mended Quantity
Quantity Start-Up Insurance Consum-
Description per Unit Quantity Quantity ables
Accessory Drive
Gasket, Front Gear Case 1 1 1
Seal, O-Ring 1 1 1
Snap Ring 5 2
Ball Bearing 6 1 2
Oil Seal 1 1 1
Gasket 1 1 1
Distributor Cover
Gasket 1 1 1
Gasket, Flat Round 1 1 1
Exhaust System
Gasket 1 1 1
Gasket 1 1 1
Gasket 6 1 3
Gasket 4 1 2
Gasket 1 1 1
Gasket 2 1 2
Oil Pump
Oil Pump Repair Kit 1 1
Oil System–Head/Turbo
Gasket, Flat Round 2 1 2
Gasket, Flat Round 12 2 12
Seal 1 1 2
Page 6-72
2406G Technical Data Book
s
Superior 2406G Spare Parts - Continued
Recom-
mended Quantity
Quantity Start-Up Insurance Consum-
Description per Unit Quantity Quantity ables
Oil Filter
Element, Oil Filter 1 1 5
Seal, O-Ring 1 1 5
Seal, O-Ring 1 1 5
Crankcase Breather
Element 1 1
Seal, O-Ring 1 1 1
Seal, O-Ring 1 1 1
Seal, O-Ring 1 1 1
Intercooler Pump
Repair Kit, Water Pump 1 1
Ignition System
Ignition Lead 6 2
Ignition Coil 6 2
Sparkplug 6 6 30
Pickup, Magnetic 2 1
Pickup, Hall Effect 1 1
Gasket, Flat Round 1 1 3
Page 6-73
s
Superior 2406G Spare Parts - Continued
Recom-
mended Quantity
Quantity Start-Up Insurance Consum-
Description per Unit Quantity Quantity ables
Gasket Kits
Gasket Kit, Complete Engine 1 1 1
Gasket Kit, Head & Liner 6 1 6
Gasket Kit, Cylinder Head 6 1 6
Page 6-74
2406G Technical Data Book
OUTLINE
DRAWINGS
Page 6-75
2406G Technical Data Book
s
2406G Control Side*
16.35
Front Face Rear Face 8.70
of Block of Block
96.00
Clearance required
to remove Piston
and Rod Ass'y
Dip
Stick
2.06
4.06
Oil Fill
3.25
Lube Oil Sight Gauge 5.63
90.94 8.66
55.00 (Half of Camshaft) 97.00 Max. (Whole Camshaft)
Clearance required to 55.00 Min. (Half of Camshaft)
remove Camshaft Clearance required to remove
Camshaft
Page 6-77
s
2406G Exhaust Side*
Rear Face
of Block
W Front Face
of Block
S
G
P
48.28
F
Engine
Turning Q
Device 2.00
1/2" Hex.
4.00
7.86
Clearance required
to remove Oil Pan
P
37.50 from Frt. of Engine
29.50 from Rear of Engine
28.00 from Side of Engine
Crankcase Relief
J Valves T
7.36 5.35
9.30
10.96 K 9.86
Page 6-78
2406G Technical Data Book
s
2406G Front End*
A
22.18 10.63
G
51.26 O
F 38˚
22˚ Z
21.65
10.24 2.00
4.00
7.86
13.07 13.07
16.49
N 22.44
I
C
7.68 from
7.68 from Front Face of Block
E
Front Face H
of Block 9.06
9.06 11.81
13.67
20.08 29.37
Page 6-79
s
2406G Rear End*
32.20 38.37
B
56.38
46.22 M16 x 2 TAP
x 1.06 DP.
12 - Holes
equally spaced 82.25
10.67
"CD" L
4.41
M14 x 2 Tap 14.19 14.19
16 Holes K J
Equally Spaced
.33.50
8.50 AC
B.C. .75
12.03 11.68
.25.25
B.C.
Housing and Flywheel
T
T 8.00 meet SAE 00 Standards
8.00 AA
See Flywheel Section AC-AC
27.39 24.49
11.15 39.94
11.15
"CD"
Page 6-80
2406G Technical Data Book
s
2406G Plan View – Foundation Bolting*
21.623
TYP 18.080 90.945
TYP 5ym. About C
C Engine (2406G)
(8) M24 x 3 Tapped Holes
Front Face For Leveling Screws
Of Block 16.12 (8) 1.75 φ Spot Face x 062 Deep
23.591 TYP
26mm (1.024) C thru for
Engine Foundation Bolts
B63 TYP
Rear Face
Of Block
22.638 4.724 4.724
51.968 6.889
s
2406G Flange View*
9.00 φ
4.00 φ
M16 x 20 Thru
8 Holes
Equally Spaced
On 7.500 φ B.C.
Page 6-81