RENR7947-03 Harness And Wire Electrical Schematic Symbols

September 2011
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

INJECTION ACTUATION Fuse: A component in an electrical circuit that will open the circuit if too much current flows
PRESSURE CONTROL through it.
VALVE BOOST
PRESSURE INTAKE MANIFOLD INJECTOR ATMOSPHERIC
A-C4 INLET AIR
SENSOR AIR TEMPERATURE HARNESS PRESSURE
HEATER RELAY COOLANT Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
A-C13 SENSOR CONNECTOR SENSOR
A-C3 LEVEL circle indicates that the component has screw terminals and a wire can be disconnected from it.
A-C9 A-C2/B-C23 A-C12 SENSOR
FUEL PRESSURE A-C22
SENSOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
A-C15 No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C5/A-C6 Ground (Case): This indicates that the component does not have a wire connected to ground.
ENGINE COOLANT It is grounded by being fastened to the machine.
INLET AIR
TEMPERATURE
HEATER
SENSOR
BATTERY(+) Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
A-C10
A-C17/A-C14 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C9 Marine Generator Set Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
CUSTOMER electromagnet can open or close the switch part of the relay.
CONNECTOR SJB1-UP
E-C2
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
INJECTION ACTUATION
PRESSURE SENSOR
coil that makes an electromagnet when current flows through it. The electromagnet
A-C16 can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

PRIMARY activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
ENGINE that make electromagnet when current flows through them. It also has an internal switch that places
SPEED/TIMING SERVICE TOOL
SENSOR
the latch coil circuit open at the time the coil latches.
CONNECTOR
(TOP) E-C3
A-C8 Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
SECONDARY Harness Identification Letters and
Harness Connector Serialization Code:
ENGINE Harness Connector Serialization
A-C1 The "C" stands for "Connector" and the
SPEED/TIMING ELECTRONIC E-C1 Codes (see sample).
ENGINE OIL number indicates which connector in the
OR P2 CONTROL OR P1 TERMINATION FUEL
SENSOR PRESSURE harness (C1, C2, C3, ...).
MODULE RESISTOR TEMPERATURE AG-C4 L-C12 L-C12
(BOTTOM)
A-C7
SENSOR
A-C11
E-C5/E-C7 SENSOR TOP VIEW 111-7898 3E-5179 3E-5179
INLET AIR HEATER A-C21
CIRCUIT BREAKER (135 A) Part Number: for Connector Plug 1
171-2213 Part Number: for Connector Receptacle
2
LEFT SIDE VIEW (WITHOUT JUNCTION BOX) Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Volume 1 of 2: Marine Generator Set
© 2011 Caterpillar Printed in U.S.A.
All Rights Reserved

160-7689 172-6062
A-C10
CLR-GA WIRE NAME POS TERM/PLUG
BU-18 995-A15 1 180-9340 1 2 3 4 5 6
PK-18 G833-A38 2 180-9340
ACCESSORY TABLE 7 8 9 10 11 12
QTY PART NAME P/N
13 14 15 16 17 18
1 PLUG AS. 155-2269

RENR7947-03 VOL 1 of 2
1 WEDGE 155-2261
1 BOOT 6I-4347
COOLANT
TEMPERATURE 100-3320
SENSOR
A-C10

160-7690

(Dimensions: 39 inches x 28 inches)

A B

A-C15
CLR-GA WIRE NAME POS TERM/PLUG COOLANT
A-C13 A-C11 A-C22
OR-18 997-A47 A 180-9340 LEVEL
FUEL PRESSURE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-18 993-A52 B 180-9340 SENSOR
SENSOR OR-18 997-A45 A 180-9340 OR-18 997-A46 A 180-9340 OR-18 R800-A60 A 180-9340
WH-18 A745-A7 C 180-9340 A-C22
A-C15 BR-18 993-A51 B 180-9340 BR-18 993-A54 B 180-9340 BK-18 J842-A65 B 180-9340 3E-3370
ACCESSORY TABLE
PK-18 A746-A29 C 180-9340 GY-18 994-A12 C 180-9340 OR-18 M967-A58 C 180-9340
QTY PART NAME P/N
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 PLUG AS. 169-8670
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2276
1 PLUG AS. 169-8670 1 PLUG AS. 169-8670 1 PLUG AS. 169-8670 A-C12 (NOTE V) B A
1 BOOT 6I-4347
1 WEDGE 155-2276 1 WEDGE 155-2276 1 WEDGE 155-2276 CLR-GA WIRE NAME POS TERM/PLUG
A-C21 1 BOOT 6I-4347 1 BOOT 6I-4347 1 BOOT 6I-4347 OR-18 997-A8 A 180-9340
CLR-GA WIRE NAME POS TERM/PLUG FUEL BK-18 993-A6 B 180-9340 C
YL-18 F421-A61 1 180-9340 TEMPERATURE INJECTOR GY-18 A747-A5 C 180-9340
PK-18 G833-A62 2 180-9340 SENSOR HARNESS ACCESSORY TABLE 191-7823
ACCESSORY TABLE QTY PART NAME P/N
A-C21 CONNECTOR
RIGHT/TOP VIEW QTY
1
PART NAME
PLUG AS.
P/N
155-2269
A-C2
1
1
PLUG AS.
WEDGE
169-8670
155-2276
3E-3364
1 WEDGE 155-2261 1 BOOT 6I-4347
1 BOOT 6I-4347 NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 6 5 4 3 2 1
246-4954 -00. THE WIRE IS BROWN ON LATER
12 11 10 9 8 7
A-C4 INJECTION ACTUATION ATMOSPHERIC VERSIONS OF THE HARNESS.

CLR-GA WIRE NAME POS TERM/PLUG PRESSURE CONTROL PRESSURE A-C14 18 17 16 15 14 13 1 2

CIRCUIT BREAKER INLET AIR SENSOR CLR-GAWIRE NAME POS TERM/PLUG
PK-18 G854-A34 A 180-9340 VALVE
171-2211(24V)90A HEATER RELAY A-C12 1 8T-8737
START PU-18 G855-A35 B 180-9340 A-C4
171-2213(12V)135A A-C3 2 8T-8737
RELAY ACCESSORY TABLE
INTAKE MANIFOLD ACCESSORY TABLE
(SMMS) QTY PART NAME P/N A-C3
3E-0075(24V) 1 PLUG AS. 155-2269 A-S5 AIR TEMPERATURE INLET QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG
3E-7278(12V) 1 WEDGE 155-2261 RD-18 C987-A21 1 180-9340 A-C9 SENSOR AIR 1 PLUG AS. 155-2269 9X-0141 153-9693
BOOST
E-C6 OR P515 1 BOOT 6I-4347 BU-18 G850-A4 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C9 HEATER
PRESSURE ENGINE OIL A-C17
ACCESSORY TABLE BU-18 C967-A16 1 180-9340 BATTERY(+) CLR-GA WIRE NAME POS TERM/PLUG
SENSOR PRESSURE
A-C1 QTY PART NAME P/N PK-18 G833-A37 2 180-9340
A-C13 SENSOR A-C17/A-C14 RD-18 C987-A21 1 180-9339 10 6 5 1
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 155-2269 ACCESSORY TABLE
A-C11 2 8T-8737
1 8T-8737 1 WEDGE 155-2261 QTY PART NAME P/N 20 11
ACCESSORY TABLE 16 15
OR-18 997-A1 2 180-9340 1 BOOT 6I-4347 1 PLUG AS. 155-2269
QTY PART NAME P/N A B B
BR-18 993-A2 3 180-9340 1 WEDGE 155-2261 30 26 25 21
A-S7 1 RECEPTACLE AS. 3E-3364
OR-18 R800-A60 4 180-9340 1 BOOT 6I-4347
1 WEDGE 3E-3365 40 36 35 31
BK-18 J842-A65 5 180-9340 1 BOOT 6I-4347
OR-18 M967-A58 6 180-9340 PRIMARY ENGINE
7 8T-8737 USE KIT 156-7106 WHEN REPLACING
SPEED/TIMING
BU-18 G850-A4 8 180-9340 INJECTION ACTUATION A-C5 CONNECTOR 153-9693. REFER TO REHS1809
SENSOR

30 Page,
9 8T-8737 PRESSURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG FOR REPAIR AND INSTALLATION DETAILS.
(TOP)
10 8T-8737 A-C16 PK-18 F723-A10 1 180-9340 9X-1343
A-C8
11 8T-8737 PU-18 F724-A11 2 180-9340 111-2416
12 8T-8737 A-C8 ACCESSORY TABLE
13 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
GY-18 A747-A5 14 180-9340 BK-18 E963-A28 A 111-1567 1 PLUG AS. 155-2269 1 5 6 10
15 8T-8737 GY-18 R817-A27 B 111-1567 1 WEDGE 155-2261 11 15 16 20
WH-18 A745-A7 16 180-9340 ACCESSORY TABLE A B
1 BOOT 6I-4347 21 25 26 30
17 8T-8737 QTY PART NAME P/N 31 35 36 40
PK-18 G833-A9 18 180-9340 1 PLUG AS. 100-3320 TIMING CALIBRATION
19 8T-8737 1 BOOT 6I-4347 (TC)PROBE CONNECTOR
20 8T-8737 A-C5/A-C6
21 8T-8737
SECONDARY ENGINE A-S6 A-C6
PK-18 F723-A10 22 180-9340 A-S1 169-8670
CLR-GA WIRE NAME POS TERM/PLUG
PU-18 F724-A11 23 180-9340 SPEED/TIMING SENSOR
1 8T-8737
GY-18 994-A12 24 180-9340 (BOTTOM) A-C7 8T-8736
2 8T-8737
BR-18 G849-A14 25 180-9340 A-S4
A-C7 ACCESSORY TABLE
26 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
27 8T-8737 ELECTRONIC B
BU-18 E965-A33 A 111-1567 1 RECEPTACLE AS. 3E-3364 A
28 8T-8737 D
YL-18 E966-A32 B 111-1567 CONTROL
29 8T-8737
ACCESSORY TABLE E
RIGHT SIDE VIEW 30
31
8T-8737
8T-8737
QTY PART NAME P/N
MODULE A-C1
C C
1 PLUG AS. 111-2416 F A B
BU-18 995-A15 32 180-9340
1 BOOT 6I-4347
YL-18 F421-A61 33 180-9340

BU-18 C967-A16
34
35
8T-8737
180-9340
A-C2
CLR-GA WIRE NAME POS TERM/PLUG
A-C16
CLR-GA WIRE NAME POS TERM/PLUG
HARNESS 293-5393 OR 246-4954 G
H
J 155-2269

GY-16-HV A701-A17
PU-16-HV A702-A18
36
37
180-9340
180-9340
GY-16-HV A701-A17
PU-16-HV A702-A18
1
2
180-9340
180-9340
OR-18
BR-18
997-A44
993-A50
A
B
180-9339
180-9339
CONNECTOR AND SPLICE
BR-16-HV A703-A19
GY-16-HV J763-A20
38
39
180-9340
180-9340
A-C1 (CONTINUED)
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV A703-A19
GY-16-HV J763-A20
3
4
180-9340
180-9340
BR-18 G849-A14 C
ACCESSORY TABLE
180-9339
LOCATIONS AND TABLES 2 1
PK-18 A746-A29 40 180-9340 BU-18 E965-A33 59 180-9340 BU-16-HV A705-A30 5 180-9340 QTY PART NAME P/N
41 8T-8737 60 8T-8737 GY-16-HV A706-A31 6 180-9340 1 RECEPTACLE AS. 3E-3370 9W-1951
42 8T-8737 PK-18 G854-A34 61 180-9340 7 8T-8737 1 WEDGE 3E-3371
43 8T-8737 PU-18 G855-A35 62 180-9340 8 8T-8737 1 BOOT 6I-4347
WH-16-HV A721-A24 44 180-9340 63 8T-8737 9 8T-8737
YL-16-HV A722-A23 45 180-9340 64 8T-8737 10 8T-8737 D
E 127-5483
OR-16-HV A723-A25 46 180-9340 65 8T-8737 11 8T-8737 C
WH-16-HV A724-A26 47 180-9340 66 8T-8737 12 8T-8737 B
F A (4-6 AWG)
GY-18 R817-A27 48 180-9340 YL-16-HV A725-A36 67 180-9340 OR-16-HV A726-A57 13 180-9340
BK-18 E963-A28 49 180-9340 OR-16-HV A726-A57 68 180-9340 YL-16-HV A725-A36 14 180-9340 J
G
50 8T-8737 69 8T-8737 WH-16-HV A724-A26 15 180-9340 H
51 8T-8737 70 8T-8737 OR-16-HV A723-A25 16 180-9340
52 8T-8737 ACCESSORY TABLE YL-16-HV A722-A23 17 180-9340
53 8T-8737 QTY PART NAME P/N WH-16-HV A721-A24 18 180-9340
BU-16-HV A705-A30 54 180-9340 1 PLUG AS. 160-7690 ACCESSORY TABLE
GY-16-HV A706-A31 55 180-9340 1 ENDBELL 126-1774 QTY PART NAME P/N 3E-3382 127-5484
56 8T-8737 2 STRAP 3S-2093 1 RECEPTACLE AS. 172-6062
57 8T-8737 1 BOOT 6I-4348 1 WEDGE 172-6065 (4-6 AWG)
YL-18 E966-A32 58 180-9340 1 BOOT 6I-4347 1 BOOT 115-5674
6 1

5 2

4 3

Related Electrical Service Manuals

Title Form Number
Troubleshooting RENR5032
Systems Operation / Testing and Adjusting SENR9663
 A-C4
A-C1 OR P2 F724-A11 PU-18 1552269
1607690 G855-A35 PU-18 G854-A34 PK-18 1
INJECTION ACTUATION PRESSURE CONTROL VALVE E-C1
1 G855-A35 PU-18 2
ANALOG SENSOR SUPPLY +5V 2 997-A1 OR-18 CLR-GA WIRE NAME POS TERM/PLUG E-C1 (CONTINUED)
F723-A10 PK-18 A-C8
ANALOG SENSOR RETURN 3 993-A2 BR-18 1 8T-8737 44 8T-8737
4 G850-A4 BU-18 1003320
DIGITAL SENSOR POWER +8V R800-A60 OR-18
5 A-C5 A-C6 E963-A28 BK-18 A SIGNAL- 2 8T-8737 45 8T-8737 E-C2
DIGITAL SENSOR RETURN J842-A65 BK-18 3E3364 PRIMARY (TOP)
6 R817-A27 GY-18 1552269 R817-A27 GY-18 B SIGNAL+ 3 8T-8737 PK-16 E722-E15 46 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
COOLANT LEVEL M967-A58 OR-18 E963-A28 BK-18
7 G849-A14 BR-18 F723-A10 PK-18 1 TIMING CALIBRATION E965-A33 BU-18 4 8T-8737 PK-16 C968-E21 47 180-9340 RD-14 101-E22 1 126-1767
IAH RELAY 8 G850-A4 BU-18 R800-A60 OR-18 F724-A11 PU-18 2 (TC) PROBE CONNECTOR R817-A27 GY-18 BR-16 L464-E2 5 180-9340 RD-14 101-E22 48 126-1768
E-S9
BK-14 229-E1 2 126-1767
9 F421-A61 YL-18 G833-A37 PK-18 ENGINE SPEED / TIMING SENSORS 6 8T-8737 49 8T-8737 BK-14 229-E28 3 126-1767
10 995-A15 BU-18 995-A15 BU-18 245-4630
11 E963-A28 BK-18 G833-A38 PK-18 7 8T-8737 YL K900-E23 50 180-9340 4 8T-8737
A.C7
12 A745-A7 WH-18 E966-A32 YL-18 OR-16 944-E3 8 180-9340 51 8T-8737 RD-14 101-E36 5 126-1767
13
1112416
A746-A29 PK-18 C967-A16 BU-18 BR-16 945-E4 9 180-9340 RD-14 101-E24 52 126-1768 BR-16 945-E35 6 180-9339
TRANSMISSION OIL PRESSURE 14 A747-A5 GY-18 M967-A58 OR-18 E965-A33 BU-18 A SIGNAL-
G833-A62 PK-18 SECONDARY (BOTTOM) 10 8T-8737 RD-14 101-E25 53 126-1768 OR-16 944-E38 7 180-9339
15 E966-A32 YL-18 B SIGNAL+
E965-A33 BU-18 F421-A61 YL-18
FUEL PRESSURE 16 A745-A7 WH-18 E966-A32 YL-18 11 8T-8737 54 8T-8737 RD-14 101-E25 8 126-1767
17 994-A12 GY-18 12 8T-8737 55 8T-8737 BK-14 229-E29 9 126-1767
ANALOG TEMPERATURE SENSOR RETURN 18 G833-A9 PK-18 C967-A16 BU-18 PK-16 F427-E5 13 180-9340 56 8T-8737 BR-16 M971-E16 10 180-9339
19 A747-A5 GY-18 A-C22
20 1698670 A-C9 14 8T-8737 57 8T-8737 11 8T-8737
A-S1 G833-A62 PK-18
1552269 15 8T-8737 58 8T-8737 PK-16 F427-E5 12 180-9339
21 G833-A9 PK-18 G833-A37 PK-18 R800-A60 OR-18 A RD-18 +8V
TIMING CALIBRATION (TC) PROBE+ 22 B BK-18 GROUND COOLANT LEVEL SENSOR C967-A16 BU-18 1 SIGNAL INTAKE MANIFOLD AIR TEMPERATURE SENSOR 16 8T-8737 59 8T-8737 BR-16 L464-E2 13 180-9339
F723-A10 PK-18 G833-A38 PK-18 J842-A65 BK-18 204-2518(OPTIONAL) 264-4297 ELECTRONIC
G833-A37 PK-18 2 GROUND
TIMING CALIBRATION (TC) PROBE- 23 F724-A11 PU-18 997-A8 OR-18 M967-A58 OR-18 C GN-18 SIGNAL 17 8T-8737 60 8T-8737 14 8T-8737
ENGINE OIL PRESSURE 24 994-A12 GY-18 997-A55 OR-18 997-A47 OR-18 CONTROL
A-S5 18 8T-8737 BK-14 229-E27 61 126-1768 15 8T-8737
INJECTION ACTUATION PRESSURE 25 G849-A14 BR-18 997-A45 OR-18 MODULE
26 BU-16 F429-E6 19 180-9340 62 8T-8737 BK A234-E41 16 133-0967
A-S4 E-C1
27 997-A1 OR-18 997-A44 OR-18 A-C11 YL-16 F473-E7 20 180-9340 BK-14 229-E28 63 126-1768 YL K900-E44 17 180-9339
1698670 A-C10
28 997-A46 OR-18 START RELAY YL-16 F424-E8 21 180-9340 64 8T-8737 GN K990-E47 18 180-9339
29 A +5V 1552269
A-S7 993-A6 BK-18 NOTE V 997-A46 OR-18 ENGINE OIL PRESSURE SENSOR (SMMS) BU-16 F426-E10 22 180-9340 BK-14 229-E29 65 126-1768 WH-16 E716-E18 19 180-9339
30 993-A56 BR-18 993-A52 BR-18 B GROUND 995-A15 BU-18 1 SIGNAL ENGINE COOLANT TEMPERATURE SENSOR
993-A54 BR-18 161-1705
31 993-A51 BR-18 994-A12 GY-18 C SIGNAL G833-A38 PK-18 2 GROUND 264-4297 E-C6 PU-16 F715-E9 23 180-9340 BR-16 M971-E16 66 180-9340 20 8T-8737
COOLANT TEMPERATURE 32 995-A15 BU-18 24 8T-8737 67 8T-8737 21 8T-8737
FUEL TEMPERATURE 33 F421-A61 YL-18 993-A2 BR-18 993-A50 BR-18 E-C6 25 8T-8737 68 8T-8737 YL-16 F424-E8 22 180-9339
A-S6
34 993-A54 BR-18 CLR-GA WIRE NAME POS TERM/PLUG
A-C12 26 8T-8737 69 8T-8737 23 8T-8737
INTAKE MANIFOLD AIR TEMPERATURE 35 C967-A16 BU-18 J842-A65 BK-18
1698670 A-C21 PK-16 391-E54 1 180-9340 27 8T-8737 BR-16 J906-E34 70 180-9340 BU-16 F429-E6 24 180-9339
INJECTOR 1 36 A701-A17 GY-16-HV
INJECTOR 2 37 A +5V 1552269 BK-14 C214-E53 2 126-1768 28 8T-8737 ACCESSORY TABLE YL-16 F473-E7 25 180-9339
A702-A18 PU-16-HV 997-A8 OR-18 ATMOSPHERIC PRESSURE SENSOR
INJECTOR 3 38 A-C2 B-C23 NOTE V 993-A6 BK-18 B GROUND F421-A61 YL-18 1 SIGNAL FUEL TEMPERATURE SENSOR ACCESSORY TABLE
A703-A19 BR-16-HV 161-1703 GROUND 130-9811 29 8T-8737 QTY PART NAME P/N 26 8T-8737
INJECTOR 4 39 J763-A20 GY-16-HV 1726062 1917823 A747-A5 GY-18 C SIGNAL G833-A62 PK-18 2
(OPTIONAL) QTY PART NAME P/N 30 8T-8737 1 PLUG AS. 160-7689 27 8T-8737
BOOST PRESSURE 40 A746-A29 PK-18 A701-A17 GY-16-HV 1 T951-B54 YL-16 1 PLUG AS. 155-2269 31 8T-8737 1 ENDBELL 126-1774 28 8T-8737
41 A702-A18 PU-16-HV 2 T952-B55 BR-16
42 A703-A19 BR-16-HV 3 T953-B56 BU-16 A-C13 1 WEDGE 155-2261 32 8T-8737 50mm TUBE 5P-0702 PK-16 391-E54 29 180-9339
43 J763-A20 GY-16-HV 4 T954-B57 GY-16 1698670 1 BOOT 6I-4347 33 8T-8737 2 STRAP 3S-2093 BR-16 J906-E50 30 180-9339
INJECTOR 1 RETURN 44 A721-A24 WH-16-HV A705-A30 BU-16-HV 5 T955-B58 GN-16 997-A45 OR-18 A +5V GN K990-E14 34 180-9340 50mm TUBE 125-7876
BOOST PRESSURE SENSOR 31 8T-8737
INJECTOR 2 RETURN 45 A722-A23 YL-16-HV A706-A31 GY-16-HV 6 T956-B63 GY-16 993-A51 BR-18 B GROUND 161-1704
INJECTOR 3 RETURN 46 A723-A25 OR-16-HV 7 A746-A29 PK-18 C SIGNAL 35 8T-8737 1 BOOT 6I-4348 32 8T-8737
INJECTOR 4 RETURN 47 A724-A26 WH-16-HV 8 36 8T-8737 1 BOOT 6I-4348 33 8T-8737
PRIMARY ENGINE SPEED/TIMING (TOP) + 48 R817-A27 GY-18 9 37 8T-8737 PK-16 E722-E15 34 180-9339
PRIMARY ENGINE SPEED/TIMING (TOP) - 49 E963-A28 BK-18 10 38 8T-8737
A-C15 PK-16 C968-E21 35 180-9339
50 11
12 1698670 39 8T-8737 BU-16 F426-E10 36 180-9339
51
E-C5
52 A726-A57 OR-16-HV 13 T962-B64 WH-16 997-A47 OR-18 A +5V WH-16 E716-E18 40 180-9340 BU-16 N715-E19 37 180-9339
53 14 B GROUND FUEL PRESSURE SENSOR CLR-GA WIRE NAME POS TERM/PLUG
A725-A36 YL-16-HV T961-B65 GN-16 993-A52 BR-18 194-6725 BU-16 N715-E19 41 180-9340 38 8T-8737
INJECTOR 5 54 A705-A30 BU-16-HV A724-A26 WH-16-HV 15 T960-B66 BU-16 A745-A7 WH-18 C SIGNAL RD-14 101-E40 1 126-1767
BK A234-E20 42 133-0969 PU-16 F715-E9 39 180-9339
INJECTOR 6 55 A706-A31 GY-16-HV A723-A25 OR-16-HV 16 T959-B67 BR-16 BK-14 229-E33 2 126-1767
56 A722-A23 YL-16-HV 17 T958-B68 YL-16
43 8T-8737 40 8T-8737
3 8T-8737
57 18 ACCESSORY TABLE
SECONDARY ENGINE SPEED/TIMING (BOTTOM) +
SECONDARY ENGINE SPEED/TIMING (BOTTOM) -
58
59
E966-A32
E965-A33
YL-18
BU-18
A721-A24 WH-16-HV
INJECTOR HARNESS
T957-B69 PU-16
B-C17 B-C18 B-C19 B-C20 B-C21 B-C22 A-C16
3E3370
BK
GN
A234-E42
K990-E49
4
5
133-0967
180-9339
Harness 246-4953 QTY
1
PART NAME P/N
RECEPTACLE AS. 9X-1343
CONNECTOR 1539693 1539693 1539693 1539693 1539693 1539693
INJECTION ACTUATION PRESSURE CONTROL VALVE +
INJECTION ACTUATION PRESSURE CONTROL VALVE -
60
61
62
G854-A34
G855-A35
PK-18
PU-18
AB NOTE W
AB NOTE W
AB NOTE W
AB NOTE W
AB NOTE W
AB NOTE W 997-A44 OR-18
993-A50 BR-18
A
B
OR-18 +5V
YL-18 GROUND
INJECTION ACTUATION PRESSURE SENSOR
224-4536
YL K900-E46 6
ACCESSORY TABLE
180-9339
Connector and Splice 50mm
1
TUBE
BOOT
5P-0702
6I-4348
63
64
G850-A4 BU-18 G849-A14 BR-18 C GN-18 SIGNAL QTY
1
PART NAME P/N
RECEPTACLE AS. 3E-3382 Locations and Tables 50mm TUBE 125-7876
65 1 WEDGE 3E-3383
66 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 50mm TUBE 125-7876
INJECTOR 5 RETURN 67 A725-A36 YL-16-HV CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6 CUSTOMER
INJECTOR 6 RETURN 68 A726-A57 OR-16-HV
1 STRAP 3S-2093 TERMINATION CONNECTOR
242-3456 242-3456 242-3456 242-3456 242-3456 242-3456
69 50mm TUBE 5P-0702 RESISTOR E-S4
E-C2
70 1 BOOT 6I-4347 E-C5/E-C7
REMOTE START 391A PK E-S3
1
2
E-S5 E-S8
E-S7
3
4
HOUR METER (-) 5 HOUR METER- L464 BR
6
7
CAT DATA LINK (+) (NOTE M & N) 8 CAT DATA LINK + 944 0R
CAT DATA LINK (-) (NOTE M & N) 9 CAT DATA LINK - 945 BR

SIGNAL+
SIGNAL-
10
11 MAGNETIC DC CONTROLS CONNECTOR
12 PICKUP
(MPU) CHASSIS GROUND GN/YL 9X1343
HOUR METER (+) JUNCTION BOX 2mm2 2mm2
13
14
HOUR METER + F427 PK CHASSIS GROUND
ON BASE OR FRAME GROUND STUD
MPU(+) WH
+BATT(UNSWITCHED) 101 RD 1
2
RED 15A INSTRUMENT PANEL 1
2
+BATT (UNSWITCHED)
E-C3

A
B
15 3 HOURMETER 3 CLR-GA WIRE NAME POS TERM/PLUG

1552269
MPU(-) BK
16 2mm2 +BATT(UNSWITCHED) 101 RD -BATT(EXPANDED CUST CONNECTION) 4 - 4 BR-16 J906-E51 A 180-9339
17 CIRCUIT BREAKER 2mm2 +BATT(UNSWITCHED) 101 RD -BATT(EMCP III) 5 5 BK-14 229-E31 B 126-1767
18 MPU (+) WH +
CAT DATA LINK - NOTES G & H
2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK - 945 BR 6 6 BK A234-E43 C 133-0967
DIAGNOSTIC LAMP 19 DIAGNOSTIC LAMP F429 BU
MPU (-) BK 6mm2 RD CAT DATA LINK + NOTES G & H
-BATT(EXPANDED CUST CONNECTION)
20A 2mm2 +BATT(UNSWITCHED) 101 RD CAT DATA LINK + 944 0R 7 7
OR-16 944-E39 D 180-9339
WARNING LAMP 20 WARNING LAMP F473 YL
-BATT(EMCP III) - BATTERY STUD 2mm2 BK 2mm2 +BATT(UNSWITCHED) 101 RD 8 ALARM SILENCE 8
E-S12 BR-16 945-E37 E 180-9339
MAINTENANCE INDICATOR LAMP 21 MAINT IND LAMP F424 YL + BATTERY STUD 2mm2 BK 2mm2 BK 2mm2 BK 9 BLACK (MUTE) SWITCH 9 -BATT 2mm2
MAINTENANCE CLEAR SWITCH 22 MAINT CLEAR SW F426 BU 2mm2 BK PRIMARY THROTTLE POS M971 BR 10 10 PRIMARY THROTTLE POSITION GN K990-E48 F 180-9339
6mm2 RD +BATT(UNSWITCHED)
EMERGENCY STOP SWITCH (E-STOP SW) 23 E-STOP SW F415A PU 2mm2 BK E-STOP SW F415A PU -BATT(EXPANDED CUST CONNECTION) BK 11 11 -BATT (EXPD CUST CONN) 2mm2 YL K900-E45 G 180-9339
E-S11
24
A-C17 A-C14 CIRCUIT BREAKER 2mm2 BK LOW IDLE SW C968A PK HOUR METER + F427 PK 12 BROWN/BLACK ALARM 12 HOUR METER +
H 8T-8737
25 3E3364 1552269 2mm2 BK EMCP III E-STOP BATT NEG F415N PU HOUR METER - L464 BR 13 BLUE NO 13 HOUR METER -
C -
J 8T-8737
26 WIRE AS C987-A21 RD-18 1 1mm2 BU INLET AIR HEATER RELAY 10A 2mm2 RD REMOTE START 391A PK STARTER INTERLOCK X994 BR 14 14
27 (OPTIONAL) A-C3 2 STARTER INTERLOCK X994 BR 15 NC + 15 ACCESSORY TABLE
224-1378 1552269
28 MAINT CLEAR SW F426 BU J1939 SHIELD A234 BK 16 16 J1939 SHIELD E-S10 QTY PART NAME P/N
29 NEG POS 3E3364 2 1 INLET AIR RUN/STOP SW J1939 DATA + K900 YL 17 ALARM SILENCE 17 J1939 DATA +
CIRCUIT BREAKER E716 WH 1 RECEPTACLE 8T-8736
30 HEATER RELAY J1939 DATA - K990 GN 18 18 J1939 DATA -
(OPTIONAL) (OPTIONAL) RESET SW N715 BU RELAY
31 STARTER INTERLOCK X994 BR 171-2213 DROOP/ISOCH SW E722 PK RUN/STOP SW E716 WH 19 19 RUN/STOP SW 50mm TUBE 125-7876
12V OR 24V 223-4453(24V)
32
33
BATTERY
OR-4 135A OR-4
212-7766(12V) PRIMARY THROTTLE POS M971 BR -BATT(EMCP III)
EMCP III REMOTE START 391B
BK
PK
20
21 OR 20
21
-BATT (EMCP III) 2mm2
EMCP III REMOTE START 2mm2
153-2707
CABLE
1
50mm
CAP
TUBE
8C-6354
5P-0702
J1939 (-) 34 J1939 DATA - K990 GN MAINT IND LAMP F424 YL 22 BLUE/YELLOW +
22 MAINTENANCE IND LAMP NOTE J
P67 G S -
MAINT CLEAR IND 1 BOOT 115-5674
35 23 23
A J1939 DATA + WIRE AS + SERVICE TOOL
36 120 OHMS CIRCUIT BREAKER (OPTIONAL) DIAGNOSTIC LAMP F429 BU 24 RED/YELLOW DIAGNOSTIC IND R 24 DIAGNOSTIC LAMP
B J1939 DATA - MTR BAT 171-2211(24V)90A
37
C J1939 SHIELD
224-1374 WARNING LAMP F473 YL WARNING LAMP F473 YL 25 WHITE - 25 WARNING LAMP CONNECTOR
38 171-2213(12V)135A MAINT IND LAMP + KEYSWITCH MPU +
053T264-H3 OR-4 F424 YL MPU(+) WH 26 ENGINE 26 E-C3
TERMINATION RESISTOR 134-2540 2mm2 RD +BATT(UNSWITCHED) -
WARNING IND
39 250T265-H4 OR-4 ALT DIAGNOSTIC LAMP F429 BU MPU(-) BK 27 SHUTDOWN 27 MPU -
MOTOR 2mm2 RD +BATT(UNSWITCHED) C OFF
RUN/STOP SWITCH 40 RUN/STOP SW E716 WH + R 28 (E-STOP) 28
2mm2 RD +BATT(UNSWITCHED) ON S E-S1 E-S2 E-S6
RESET SWITCH 41 RESET SW N715 BU HOUR METER + F427 PK REMOTE START 391 PK 29 VIOLET SWITCH 29 REMOTE START 2mm2
GND 2mm2 BK -BATT (NOTE A)
J1939 SHIELD 42 A234-E20 BK 051T251-H5 BK-4 HOUR METER - L464 BR KEYSWITCH J906 BR 30 YELLOW B START 30 KEYSWITCH
2mm2 BK -BATT (NOTE A)
43 H-C1 KEYSWITCH J906 BR LOW IDLE SW C968B PK 31 ORANGE 31 LOW IDLE RETURN SW NOTE F
2mm2 BK -BATT (NOTE A)
44 051T028-H6 BK-4 1 BK-4 OR-4 CAT DATA LINK - 945 BR EMCP III E-STOP BATT NEG F415N PU 32 PINK 32 EMCP III E-STOP RETURN SW
BATTERY RATED SPEED SW C970 BU 944 0R
45 1275484 1275483 CAT DATA LINK + EMCP III E-STOP SW F415C PU 33 PINK 33 EMCP III E-STOP SW 10 AMP CIRCUIT
DROOP/ISOCH SWITCH 46
ISOLATOR SW INLET AIR A234 BK J1939 SHIELD
DROOP/ISOCH SW E722 PK HEATER DROOP/ISOCH SW E722 PK 34 LOW IDLE SPEED SW 34
LOW IDLE SWITCH 47 LOW IDLE SW C968A PK P515
(OPTIONAL) J1939 DATA - K990 GN LOW IDLE SW C968A PK 35 ORANGE 35 LOW IDLE SW BREAKER BATTERY -
1552269 052T056-H1 RD-8 WIRE AS MAINTENANCE
(+) BATTERY UNSWITCHED 48 2mm2 RD +BATT(UNSWITCHED) EMCP III E-STOP BATT NEG F415N PU J1939 DATA + K900 YL MAINT CLEAR SW F426 BU 36 BLACK/WHITE CLEAR SW 36 MAINTENANCE CLEAR SW 20 AMP CIRCUIT GROUND DC CONTROLS
2 (OPTIONAL)
EMCP III REMOTE START 391B PK RESET SW BATTERY + STUD
49 1 205-3729 WIRE AS EMCP III E-STOP BATT NEG F415N PU RESET SW N715 BU 37 37 BREAKER STUD CONNECTOR
J1939 (+) 50 J1939 DATA + K900 YL START RELAY 059T265-H2 RD-10 (OPTIONAL) EMCP III E-STOP SW F415C PU E-STOP SW CUST F415B PU 38 PINK 38 E-STOP RETURN SW STUD
51 (SMMS) 224-1377 LOW IDLE SW C968B PK E-STOP SW F415A PU 39 PINK 39 E-STOP SW
(+) BATTERY UNSWITCHED 52 2mm2 RD +BATT(UNSWITCHED) 3E-0075(24V) CHASSIS GROUND GN/YL 40 GREEN / YELLOW 40 CHASSIS GROUND
(+) BATTERY UNSWITCHED 53 2mm2 RD +BATT(UNSWITCHED) 3E-7278(12V)
54
55
6mm2 BK
REMOTE START 391A PK -VE PANEL -VE BOX CUSTOMER WIRING
LOW IDLE SW C968B PK
56
STARTER INTERLOCK X994 BR EMCP III E-STOP SW F415C PU
57
EMCP III REMOTE START 391B PK
58 NOTE: WIRES WHICH ARE NOT PART OF THE CUSTOMER WIRING & ARE MAINT CLEAR SW F426 BU 2mm2 +BATT(UNSWITCHED) 101 RD
59
60
C970 BU RATED SPEED SWITCH
IDENTIFIED BY FUNCTION OR BY WIRE SIZE (IN mm2) AND COLOR 2mm2 +BATT(UNSWITCHED) 101 RD
RUN/STOP SW E716 WH 2mm2 +BATT(UNSWITCHED) 101 RD CUSTOMER CONNECTOR J61
(-) BATTERY 61 2mm2 BK -BATTERY ARE PART OF THE 262-5764 HARNESS ASSEMBLY WHICH INCLUDES 2mm2 BK 9X1343
CUSTOMER CONNECTOR P61
9X0141
62
(-) BATTERY 63 2mm2 BK -BATTERY
THE JUNCTION BOX. RESET SW N715 BU 2mm2 BK +BATT(UNSWITCHED) 101 RD 1 +BATT (UNSWITCHED)
2mm2 BK 2mm2 BK 2 -BATT 1 SIGNAL ROTARY
64 CIRCUIT BREAKER POSITION SENSOR
DROOP/ISOCH SW E722 PK EMCP III E-STOP BATT NEG F415N PU 2mm2 BK 3 -BATT 2 + BATT
(-) BATTERY 65 2mm2 BK -BATTERY REMOTE START NOTE D 134-0670
391A PK 4 3 - BATT
PRIMARY THROTTLE POSITION 66 PRIMARY THROTTLE POS M971 BR NOTE E
PRIMARY THROTTLE POS M971 BR STARTER INTERLOCK X994 BR +BATT(UNSWITCHED) 101 RD 5 +BATT (UNSWITCHED)
67 MAINT CLEAR SW CUSTOMER
F426 BU CAT DATA LINK - 945 BR 6 CAT DATA LINK - NOTES G & H
68
WARNING LAMP F473 YL RUN/STOP SW E716 WH CAT DATA LINK + 944 0R 7 CAT DATA LINK + NOTES G & H CONNECTOR J61
69 PWM OUTPUT WOODWARD
RENR7947-03 VOL 1 of 2

RESET SW N715 BU +BATT(UNSWITCHED) 101 RD 8 +BATT (UNSWITCHED) LOADSHARE

(+) BATTERY KEYSWITCH 70 KEYSWITCH J906 BR DROOP/ISOCH SW E722 PK SIGNAL (+) MODULE
MAINT IND LAMP F424 YL 2mm2 BK 9 -BATT
ELECTRONIC CONTROL MODULE (ECM) 1607689 PRIMARY THROTTLE POS M971 BR PRIMARY THROTTLE POS M971 BR 10 PRIMARY THROTTLE POSITION 161-0797
P1 DIAGNOSTIC LAMP F429 BU 19 NOTE E (+) BATTERY
11 CUSTOMER
HOUR METER + F427 PK 12 HOUR METER +
HOUR METER + F427 PK WARNING LAMP F473 YL HOUR METER - L464 BR 13 HOUR METER - (+) BATTERY SWITCHED CONNECTOR P61
MAINT IND LAMP F424 YL STARTER INTERLOCK X994 BR 14 STARTER INTERLOCK
HOUR METER- L464 BR DIAGNOSTIC LAMP F429 BU 15 STARTING CIRCUIT
J1939 SHIELD A234 BK 16 J1939 SHIELD NOTE C
KEYSWITCH J906 BR HOUR METER + F427 PK J1939 DATA + K900 YL 17 J1939 DATA + (-) BATTERY / SENSOR RETURN
HOUR METER - L464 BR J1939 DATA - K990 GN 18 J1939 DATA -
(Dimensions: 39 inches x 28 inches)

KEYSWITCH J906 BR RUN/STOP SW E716 WH 19 RUN/STOP SW NOTE B SENSOR / ACTUATOR SUPPLY

CAT DATA LINK - 945 BR CAT DATA LINK - 945 BR 20
CAT DATA LINK + 944 0R SIGNAL TO ECM
EMCP III REMOTE START 391B PK 21 EMCP III REMOTE START
A234 BK J1939 SHIELD 153-2707 CABLE CUSTOMER PROVIDED
MAINT IND LAMP F424 YL 22 MAINTENANCE IND LAMP NOTE J KEYSWITCH CONTROL (POSITIVE) FROM ECM
CAT DATA LINK + 944 0R J1939 DATA - K990 GN 23 NOTE G CONTROL (RETURN) FROM ECM
J1939 DATA + K900 YL DIAGNOSTIC LAMP F429 BU 24 DIAGNOSTIC LAMP R
A234 BK J1939 SHIELD WARNING LAMP F473 YL 25 WARNING LAMP CAT DATA LINK
26
1 J1939 DATA - K990 GN 27 J1939 DATA LINK
C OFF
2 SERVICE TOOL CONNECTOR 28
3 REMOTE START 391A PK 29 REMOTE START ON S HIGHWAYS
J63
4 E-C5 E-C7 J1939 DATA + K900 YL 9W1951 KEYSWITCH J906 BR 30 KEYSWITCH B START
HOUR METER (-) A
5
6
L464-E2 BR-16 101-E22 RD-14
E-S8
101-E40 RD-14
3E3382 2080432
101-E40 RD-14 1 E-STOP SW
LOW IDLE SW
F415A PU
KEYSWITCH
2mm2 BK
J906 BR
B EMCP III E-STOP SW F415C PU
31
32 EMCP III E-STOP RETURN SW
TERMINAL STRIP
JUNCTION BOX
7 101-E24 RD-14 101-E36 RD-14 229-E33 BK-14 2 C968A PK J1939 SHIELD A234 BK C EMCP III E-STOP BATT NEG F415N PU 33 EMCP III E-STOP SW
CAT DATA LINK (+) (NOTE M & N) 8 944-E3 0R-16 101-E25 RD-14 3 TERMINATION CAT DATA LINK + 944 0R D DROOP/ISOCH SW E722 PK 34 DROOP/ISOCH SW (SPLICE CONNECTIONS)
CAT DATA LINK (-) (NOTE M & N) 9 945-E4 BR-16 E-S9 A234-E42 BK 4 RESISTOR CAT DATA LINK - 945 BR E LOW IDLE SW C968B PK 35 LOW IDLE SW NOTE A
SERVICE TOOL
10 229-E27 BK-14 C214-E53 BK-14 101-E40 RD-14 K990-E49 GN 5 J1939 DATA - K990 GN F MAINT CLEAR SW 36 MAINTENANCE CLEAR SW
229-E31 BK-14
F426 BU CONNECTOR
11 229-E31 BK-14 K900-E46 YL 6 J1939 DATA + K900 YL G RESET SW N715 BU 37 RESET SW
12 229-E17 BK-14 229-E33 BK-14 229-E33 BK-14 H 38
E-S7
HOUR METER (+) 13 F427-E5 PK-16 229-E1 BK-14 944-E39 0R-16 J E-STOP SW CUST F415B PU 39 E-STOP SW
14 A234-E58 BK-14 945-E37 BR-16 JUNCTION BOX 40
15
A234-E60 BK
E-S3
A234-E41 BK
A234-E42
A234-E43
BK
BK E-C3
CUSTOMER WIRING INSTRUMENT
16 DC CONTROLS
17 A234-E42 BK J906-E51 BR-16 8T8736 PANEL
18
E-S12
K900-E45 YL J906-E51 BR-16 A
CONNECTOR
A234-E43 BK-14
DIAGNOSTIC LAMP 19 F429-E6 BU-16 A234-E20 BK K900-E46 YL 229-E31 BK-14 B
WARNING LAMP 20 F473-E7 YL-16 K990-E48 GN A234-E43 BK C
SERVICE TOOL
MAINTENANCE INDICATOR LAMP 21 F424-E8 YL-16 E-S6 K990-E49 GN 944-E39 0R-16 D
J906-E34 BR-16 J906-E51 BR-16 CONNECTOR
MAINTENANCE CLEAR SWITCH 22 F426-E10 BU-16 J906-E50 BR-16 945-E37 BR-16 E
EMERGENCY STOP SWITCH (E-STOP SW) 23 F715-E9 PU-16 K990-E48 GN F
24 E-S11 K900-E45 YL G
K900-E23 YL K900-E45 YL
25 K900-E61 YL H
26 E-S4 J
K900-E44 YL 15 1
27
K900-E46 YL 16 2
28
29 E-S10 17 3
K990-E14 GN K990-E48 GN OPTIONAL EMS UNIT
30 18 4
K990-E62 GN CATERPILLAR NOTE S
31 E-S5 19 PWM OUTPUT (+) 5
K990-E47 GN COMPUTERIZED 31
32 391-E54 PK-16 20 PWM OUTPUT (-) 6
K990-E49 GN DISPLAY MODULE 3
33 391-E54 PK-16 21 PWM OUTPUT SHIELD 7
J1939 (-) 22 8 40
34 K990-E14 GN E-S2
35 944-E3 OR-16 944-E39 OR-16 101-E22 RD-14 23 9 39
944-E38 OR-16 101-E36 RD-14 24 10 38
36 QUAD GAUGE GROUP TACHOMETER
37 E-S1 101-E25 RD-14 25 11 37
38 945-E4 BR-16 945-E37 BR-16 229-E1 BK-14 26 12 36
39 945-E35 BR-16 229-E28 BK-14 27 13 15 32
PRIMARY THROTTLE 20 10
30
RUN/STOP SWITCH 40 E716-E18 WH-16 229-E29 BK-14 28 14 POSITION SENSOR 29
RESET SWITCH 41 N715-E19 BU-16 944-E38 0R-16 25 5
(134-0670) 28
J1939 SHIELD 42 A234-E20 BK 229-E28 BK-14 945-E35 BR-16 LOAD SHARING MODULE NOTE U 27
43 229-E29 BK-14 A234-E41 BK 161-0797 P403 RPM X100
NOTE U 30 0 26
44 A234-E20 BK C968-E21 PK-16 A +BAT.
30 Page,

45 C968-E21 PK-16 C214-E53 BK-14 B -BAT. 24

6
5
4
3
2
1

6
5
4
3
2
1
DROOP/ISOCH SWITCH 46 E722-E15 PK-16 E716-E18 WH-16 E716-E18 WH-16 C SIGNAL 22 2 1
LOW IDLE SWITCH 47 C968-E21 PK-16 E722-E15 PK-16 E722-E15 PK-16 21 RPM RPM

(+) BATTERY UNSWITCHED 48 101-E22 RD-14 F424-E8 YL-16 F424-E8 YL-16 19

F427-E5 PK-16 WIRE2918 PK-16 PRIMARY THROTTLE POSITION 18
49 F426-E10 BU-16 WIRE2919 BR-16
J1939 (+) 50 K900-E23 YL F427-E5 PK-16 F429-E6 BU-16 17
F426-E10 BU-16 WIRE2925 RD-14 LOW IDLE SW NOTE D 16
51 F429-E6 BU-16 WIRE2926 RD-14 CkPaMILESKMRPMSERV CODE

(+) BATTERY UNSWITCHED F473-E7 YL-16 F473-E7 YL-16 +BUSBAR CIRCUIT BREAKER LOW IDLE SW 35
52 101-E24 RD-14 WIRE2927 RD-14
x10

(+) BATTERY UNSWITCHED 101-E25 RD-14 F715-E9 PU-16 F715-E9 PU-16 WIRE2895 RD-14 WIRE2897 RD-14 34
53 10A RESET SW
54
J906-E50 BR-16 CUSTOMER PROVIDED 25
K900-E44 YL CIRCUIT BREAKER START SWITCH RESET SW 15
55
K990-E47 GN -BUSBAR MAINTENANCE CLEAR SW 12
56 WIRE2896 RD-14 WIRE2826 RD-14
L464-E2 BR-16 10A R MAINTENANCE CLEAR SW 11
57 L464-E2 BR-16 WIRE2919 BR-16
M971-E16 BR-16 10
58 M971-E16 BR-16 WIRE2924 BK-14 CIRCUIT BREAKER ON REMOTE ENGINE (REF 121-4017 AND 117-1575)
N715-E19 BU-16 9
59 N715-E19 BU-16 WIRE2923 BK-14 SHUTDOWN SW
WIRE2897 RD-14 10A WIRE2925 RD-14 C OFF 8
60 WIRE2922 BK-14 REMOTE ENGINE SHUTDOWN SW
J1-P99 6
(-) BATTERY 61 229-E27 BK-14 CIRCUIT BREAKER WIRE2918 PK-16 ON
CUSTOMER PROVIDED RUN/STOP SW 1 +BAT. 1
62
SHUTDOWN SW B START
(-) BATTERY 63 229-E28 BK-14 WIRE2898 RD-14 RUN/STOP SW 2 -BAT. 2
64 (NOTE G) 3 US-METRIC 20
WIRE2920 BK-14 CIRCUIT BREAKER
(-) BATTERY 65 229-E29 BK-14 A-C3 A-C17 A-C14 4 SCROLL FORWARD 23
WIRE2903 BK-4

3E3364 1552269
WIRE2902 RD-4

WIRE2800 RD-14 WIRE2801 RD-14 3E3364 1552269 5 CAT DATA LINK - 14

PRIMARY THROTTLE POSITION 66 M971-E16 BR-16 10A DROOP/ISOCH SW
1 C987-A21 RD-18 1 6 CAT DATA LINK + 5
67
2 2 7 MON XMSN TEMP-PRESS. 7
68 WIRE2921 BK-14
WIRE2904 OR-18

8 13
WIRE2906 BU-18

69
WIRE 2899 OR-4

TO G850-A4 BU-18 LOCATED 9 WARNING-ALARM LAMP 4

(+) BATTERY KEYSWITCH 70 J906-E34 BR-16
IN THE A HARNESS 10 BACKLIGHT LAMP PWR 33
ELECTRONIC CONTROL MODULE (ECM) 1607689
E-C1 OR P1
11
OPTIONAL LAMPS (NOTE L) 12
WIRE2901 RD-4

NEG POS SCROLL BACKWARD

INLET AIR (MAINTENANCE INDICATOR LAMP)
CIRCUIT BREAKER HEATER RELAY MAINTENANCE INDICATOR LAMP
12V OR 24V (OPTIONAL) (OPTIONAL)
WIRE2893 BK-4

BATTERY
135A WIRE2905 OR-4
WARNING LAMP
(WARNING LAMP) LEFT SIDE VIEW
391-E54 PK-16
C214-E53 BK-14
G S OPTIONAL
(DIAGNOSTIC LAMP)
MTR BAT DIAGNOSTIC LAMP INLET AIR TERMINATION
CIRCUIT BREAKER
053T264-H3 OR-4 HEATER TO MAGNETIC RESISTOR
250T265-H4 OR-4 ALT CIRCUIT SERVICE TOOL CUSTOMER
E-C2 P61 MOTOR 135A PICKUP
9X1343 +
GND
R
OPTIONAL NOTE A: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER E-STOP SWITCH. SWITCH TO BE
BREAKER TO INLET AIR CONNECTOR CONNECTOR P61
101-E22 RD-14 1 (+) BATTERY UNSWITCHED
051T251-H5 BK-4 HEATER RELAY
229-E1 BK-14 2 (-) BATTERY WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 39 AND PIN 2. HARNESS 262-5764 JUNCTION BOX
NOTE K
229-E28 BK-14 3 (-) BATTERY H-C1 (IN BLACK CONDUIT)
4 1275484 NOTE B: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER LOW IDLE SWITCH. SWITCH TO BE
051T028-H6 BK-4 1 WIRE2907 BU-4 J42 WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 35 AND PIN 9.
101-E36 RD-14 5 (+) BATTERY UNSWITCHED
INLET AIR CAT DATA LINK + CUST SUPPLIED ENG
945-E35 BR-16 6 CAT DATA LINK (-)
NOTE G (+)BATTERY UNSWITCHED HEATER CAT DATA LINK - SERVICE TOOL CONN MARINE POWER DISPLAY NOTE C: REMOVE LINK TO WIRE ADDITIONAL CUSTOMER RUN/STOP SWITCH. SWITCH TO BE
944-E38 OR-16 7 CAT DATA LINK (+)
(+)BATTERY UNSWITCHED 052T056-H1 RD-8 (OPTIONAL) WIRED IN SERIES ON THE N/C CONTACT BETWEEN PIN 19 AND PIN 9.
101-E25 RD-14 8 (+) BATTERY UNSWITCHED A MPD
(+)BATTERY UNSWITCHED WIRE2894 BK-14 (+)BATTERY KEYSWITCH KEYSWITCH CB ON-OFF 12 NEGATIVE BATTERY
229-E29 BK-14 9 (-) BATTERY NOTE K B
(-)BATTERY WIRE2912 PK-16 (-)BATTERY -BATTERY 11 POSITIVE BATTERY NOTE D: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION WILL VARY BASED ON THE
M971-E16 BR-16 10 PRIMARY THROTTLE POSITION J 5A
11 (-)BATTERY 059T265-H2 RD-8 10 MPD ENABLE NUMBER AND TYPE OF DISPLAYS. SEE INSTALLATION GUIDE.
START RELAY H
F427-E5 PK-16 12 HOUR METER (+) (-)BATTERY (SMMS) 9 J1939 SHIELD
REMOTE START D CAT DATA LINK + NOTE E: MAY USE EITHER WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR.
L464-E2 BR-16 13 HOUR METER (-) 8 J1939 DATA -
(+)BATTERY KEYSWITCH E CAT DATA LINK -
14 7 J1939 DATA +
C J1939 SHIELD NOTE F: REQUIRED IF CUSTOMER PROVIDED CONTROLS ARE FITTED, AND START/STOP BOX
15 (-)BATTERY 6 BUS POSITIVE
STUB KEY F J1939 DATA - ALARM OR EMCPIII IS NOT USED.
A234-E41 BK 16 J1939 SHIELD (+)BATTERY KEYSWITCH DEVICE 5 BUS NEGATIVE
G J1939 DATA +
K900-E44 YL 17 J1939 (+) P68-J68 4 EXTERNAL ALARM NOTE G: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR OF 18 AWG OR LARGER WIRE.
K990-E47 GN 18 J1939 (-) C CB 3 CONFIGURATION RTN ONE TWIST PER 25 MM MINIMUM.
E716-E18 WH-16 19 RUN/STOP SWITCH PRIMARY THROTTLE POSITION THROUGH KEY A MAX LENGTH 1 METER NOTE T - + 2 CONFIGURATION 2 THIS SCHEMATIC IS FOR THE C9 MARINE GENSET (SJB)
20
RUN/STOP SWITCH B 1 CONFIGURATION 1 NOTE H: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL OTHER CAT DATALINK CONNECTIONS.
21
DROOP/ISOCH SWITCH J1939 DATA - A IDENT. HARNESS CHG
F424-E8 YL-16 22 MAINTENANCE INDICATOR LAMP LOW IDLE SWITCH J1939 DATA + B NOTE H NOTE J: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR ALL A 293-5393 00 (J2 / ENGINE)
23 C J1939 DATALINK CONNECTIONS.
RESET SWITCH J1939 SHIELD A 246-4954 01 (J2 / ENGINE) WIRED THE SAME AS THE 293-5393 HARNESS
F429-E6 BU-16 24 DIAGNOSTIC LAMP MAINTENANCE CLEAR SWITCH A MAX LENGTH 1 METER
J68-P68 B 215-3249 03 (INJECTOR HARNESS)
F473-E7 YL-16 25 WARNING LAMP REMOTE ENGINE SHUTDOWN SWITCH (153-2707) B NOTE K: -BATT ON CUSTOMER CONNECTOR AND ECM GROUND STRAP MUST BE CONNECTED DIRECTLY
26
MAINTENANCE INDICATOR LAMP NOTE R & S C STUB KEY TO THE -BATT STUD AND NOT CONNECTED TO -BATT THROUGH ANY OTHER INDIRECT PATH. E 246-4953 00 (CUSTOMER HARNESS)
27 H 201-7180 02 (ALTERNATOR/STARTER)
DIAGNOSTIC LAMP P68-J68 P68-J68
28
WARNING LAMP NOTE L: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER - 262-5764 00 JUNCTION BOX AND ASSOCIATED ENGINE HARNESS
391-E54 PK-16 29 REMOTE START THROUGH KEY C
J1939 SHIELD THROUGH KEY A ALARM
J906-E50 BR-16 30 (+) BATTERY KEYSWITCH RECEPTACLE AS. NOTE M: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION REFER
J1939 DATA (+) B RELAY
31 (133-0970) C9 MARINE ENGINE INSTALLATION GUIDE.
J1939 DATA (-) A THE ALARM RELAY IS NOT REQUIRED
32 FOR ALARMS THAT DRAW LESS THAN 100mA.
HOUR METER (+) B
33
HOUR METER (-) NOTE N: DO NOT ENGINE MOUNT.
HOUR METER + C
E722-E15 PK-16 34 DROOP/ISOCH SWITCH CAT DATA LINK (-) A
J68-P68 TERMINATION
C968-E21 PK-16
F426-E10 BU-16
35
36
LOW IDLE SWITCH
MAINTENANCE CLEAR SWITCH
CAT DATA LINK (+) HOUR METER - - +
(153-2707)
B
C
120
RESISTOR
(174-3016)
OPTIONAL NOTE P: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
RESISTOR IS 40 METERS
N715-E19 BU-16 37
38
RESET SWITCH
HOUR METER
NOTE R & S
RECEPTACLE AS. NOTE P & S NOTE R: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS THIS SCHEMATIC IS FOR THE C9 MARINE GENERATOR SET ELECTRICAL SYSTEM
(133-0970) P57-J68 FOR ALL J1939 DATA LINK CONNECTIONS
F715-E9 PU-16 39 REMOTE ENGINE SHUTDOWN SWITCH (6T-7337)
40 THROUGH KEY
NOTE S: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
VOLUME 1 of 2: MARINE GENERATOR SET
CUSTOMER CONNECTOR
CUSTOMER WIRING GROUP - HARNESS 246-4953 NOTE U: MAY USE WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR. MEDIA NUMBER: RENR7947-03
(USED WHEN JUNCTION BOX IS NOT PROVIDED) NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN
Components are shown installed on a fully operable generator set with the key and engine off.
ON LATER VERSIONS OF THE HARNESS. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
FOR REPAIR AND INSTALLATION DETAILS.
 INJECTION ACTUATION BOOST
PRESSURE CONTROL PRESSURE SENSOR (E9)
DIFFERENTIAL PRESSURE VALVE (R) (BEHIND AFTERCOOLER)
SWITCH (FUEL FILTER ALARM) (W) COOLANT TEMPERATURE RENR7947-03
TRANSMITTER ATMOSPHERIC
(HIGH TEMP ALARM) (Z) INLET MANIFOLD PRESSURE ENGINE OIL PRESSURE
September 2011
AIR TEMPERATURE SENSOR (B) SENSOR (N)
SENSOR (U)
ECM P2 CONNECTOR
ECM P1 CONNECTOR
PRESSURE TRANSMITTER
(LUBE OIL PRESSURE ALARM) (G)
LOW LUBE OIL
PRESSURE SWITCH (H)

CONTROL BOX 23 WAY

CONNECTOR A
CONTROL BOX 31 WAY
CONNECTOR B
FUEL PRESSURE
SENSOR (S) AC CONNECTOR

INJECTION
ACTUATION
PRESSURE AC HARNESS
SENSOR (L) 315-1122

ENGINE SPEED/TIMING
SENSOR (TOP) (K)

ENGINE SPEED/TIMING
SENSOR (BOTTOM) (J)
K5 Relay
F1 10A ‘S’ PWM
Breaker converter
Additional
F2 10 A magnetic
Breaker speed pickup
B- PWM
F3 10 A converter 17
Breaker
K2 Relay B+ PWM

C9 Marine Generator Set

converter
K3 Relay Main control power
failure alarm
MAGNETIC PICKUP K4 Relay
Engine running
(OVERSPEED SHUTDOWN) (F)

Electrical System
Backup Start +ve supply (backup)
Stop Switch -ve supply
+ve supply (main)
Reset Switch Remote stop switch
(Remove link if fitted)
Shutdown Ground
Override
SJB1-UP Switch
K1 Relay

LEFT SIDE VIEW

FRONT VIEW Internal Component layout

HIGH LUBE OIL HUEI SYSTEM OIL LEAK HIGH COOLANT TIMING CALIBRATION (TC)
TEMPERATURE ALARM LEVEL SWITCH (O) TEMPERATURE SWITCH (I) PROBE CONNECTOR (DD) Key to External Features
ALARM SWITCH (M)
1. Service Tool (Diagnostic) Connector
2. Connector A (23 way)
3. Connector B (31 way)
PRESSURE TRANSMITTER 4. Battery Isolator Switch (-VE)
(FUEL PRESSURE HIGH-LOW ALARM) (X) 5. Access hole for Battery Supply Lead (-VE)
6. Battery Isolator to Starter -VE
COOLANT LEVEL SWITCH ALARM (V) 7. Audible Alarm Connector
8. Gland Plate for Customer Connections
9. AC Connector
10. Emergency Shutdown Switch
11. Control Module Display (when fitted)
12. ECM Warning Lamp
13. Diagnostic Lamp
14. Maintenance Warning Lamp
DIFFERENTIAL PRESSURE 15. Maintenance Clear Switch
SWITCH (FUEL FILTER ALARM) (W) 16. Shutdown Override Lamp
17. Customer Connect Terminal Block

COOLANT TEMPERATURE Component Identification Chart - MCS Engine Control Box

TRANSMITTER
(HIGH TEMP ALARM) (Z)

STARTER
RELAY STARTER
CIRCUIT BREAKER

Volume 2 of 2: Marine Class Society (MCS) Generator Set

© 2011 Caterpillar Printed in U.S.A.
PRESSURE TRANSMITTER
(COOLANT PRESSURE ALARM) (BB) All Rights Reserved

DIFFERENTIAL PRESSURE
SWITCH (LUBE OIL FILTER) (CC)

HARNESS 315-1125
CONNECTOR DESCRIPTION
B - Atmospheric Pressure Sensor
RIGHT SIDE VIEW C - Boost Pressure Sensor
N - Engine Oil Pressure Sensor
S - Fuel Pressure Sensor

RENR7947-03 VOL 2 of 2
L - Injection Actuation Pressure Sensor

F - Magnetic Pickup,
O - Level Switch HEUI System Oil Leak Alarm
Q - Engine Coolant Temperature Sensor
R - Injection Actuation Pressure Control Valve
T - Inlet Air Heater Relay
U - Inlet Manifold Air Temperature Sensor
V - Coolant Level Switch Alarm
AA - Start Relay

(Dimensions: 39 inches x 24 inches)

DD - Timing Calibration Probe Connector

J & K - Engine Speed/Timing Sensors

G - Pressure Transmitter Lube Oil Pressure

Alarm
H - Low Lube Oil Pressure Switch
Starter Relay I - High Coolant Temperature Switch
M - High Lube Oil Temperature Alarm
W - Differential Pressure Switch Fuel Filter
Alarm
X - Pressure Transmitter Fuel Pressure
High-Low Alarm
Z - Temperature Transmitter Coolant High
Temperature Alarm
BB - Pressure Transmitter Coolant Pressure
Alarm
CC - Differential Pressure Switch Lube Oil
Filter Alarm

P - Injector Harness Connector

A1 - Engine Connector A

A2 - Engine Connector B

20 Page,
G

ENGINE HARNESS 315-1125

CONNECTOR & SPLICE
LOCATION & TABLES F FA
 INPUT ASSIGNMENTS
N N
OPTIONAL INPUT / OUTPUTS ON GPU OPTIONAL INPUTS ON M13 CARD TERMINAL CHANNEL FUNCTION TERMINAL CHANNEL FUNCTION
No. No. No. No. PD6 ADDED AND LAMP COLORS SHOWN W3 L3
TERMINAL FUNCTION TERMINAL FUNCTION 91 3520 COOLANT PRESSURE 127 3370 ENGINE ECM ALARM P1 P2
GROUND NOW ON PIN 16 CT COILS S1 S2
FUEL TANK LOW LEVEL 93 3540 OIL PRESSURE 128 3380 OIL LEAKAGE (HUEI) ALARM V2 L2
3 & 4 CONTROL FAILURE 131 95 3560 129 ALTERNATOR P1 P2
ALARM (20% 20secs) HIGH FUEL PRESSURE 3390 OIL DIFFERENTIAL ALARM ISSUE 10 WIRE Nos ADDED TO CT/BREAKER LOOM 16/05/07 GW
97 3580 130 S1 S2
COOLANT TEMPERATURE 3400 FUEL DIFFERENTIAL ALARM U1 L1
8 & 9 ENGINE READY AIR STARTER LOW AIR P2
108 131 3410 FUEL LEVEL LOW P1 179 181 183
132 PRESSURE ALARM S1 S2 76
109 3800 HIGH OIL TEMPERATURE 132 3420 START AIR PRESSURE LOW
15 & 16 COMMON SHUTDOWN

2.5mm2

2.5mm2

2.5mm2

2.5mm2
(5 bar 30secs) 110 3810 LOW 133 3430 SPARE (AC WINDING TEMPERATURE) BREAKERS
102 3740 HIGH COOLANT TEMPERATURE 114 3320 SHUTDOWN OVERRIDE
24 ALARM ACKNOWLEDGE 133 AC WINDING TEMPERATURE
105 3770 LOW OIL PRESSURE 115 3330 COOLANT LEVEL LOW
25 REMOTE START STOP 116 3340 DC ALTERNATOR CHARGE WARNING 73 75 76 77 79 81 83 84 16
AC HARNESS 315-1122
8 10 12 14 1 2 3 4 16
AC CONNECTOR
PANEL HARNESS 317-4943 AC HARNESS 317-4944
F3
10A BREAKER
DC SWITCHED -VE
DC +VE

HARNESS
CONNECTOR - G
PANEL HARNESS
RELAY 1 CONNECTOR - F

COMMON PANEL HARNESS

FOR 23-27 CONNECTOR - H
PANEL HARNESS
CONNECTOR - E

DEIF GPU (SLOT 1) DEIF M15 CARD (SLOT 6) DEIF M13 CARD (SLOT 8) PANEL HARNESS DEIF M4 (SLOT 7)
2.5mm2

CONNECTOR - U

73

74

75

77

78

79

81

83

84

85

87

88

89
76
PANEL HARNESS PANEL HARNESS

START PREPARE
DEIF CONNECTOR DEIF CONNECTOR
CONNECTOR - S CONNECTOR - T
RELAY 3 PANEL

PANEL HARNESS

L1 GEN VOLT

L2 GEN VOLT

L3 GEN VOLT

L1 BUS VOLT

L2 BUS VOLT

L3 BUS VOLT
CAN BUS 1

CAN BUS 2

N GEN VOLT
L1 GEN AMP

L2 GEN AMP

L3 GEN AMP

L2 GEN AMP

L3 GEN AMP

L3 GEN AMP
F3(-)

8-32 +VE DC
F3(+)

N BUS VOLT
CONNECTOR - NN

FOR 112-117

STOP COIL
RPM INPUT
PANEL HARNESS

AI CH1

AI CH2

AI CH3

AI CH4

RUN COIL
BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN
2.5mm2

COMMON
CONNECTOR - MM

FOR 127-133
8-32 +VE DC

CRANK
kWh PULSE

kvar PULSE
RELAY 2

RELAY 4

0V DC
BINARY IN

BINARY IN

BINARY IN

BINARY IN

BINARY IN

127 BINARY IN

128 BINARY IN

129 BINARY IN

130 BINARY IN

131 BINARY IN

132 BINARY IN

133 BINARY IN
STATUS

PT100
4-20mA IN

4-20mA IN

95 4-20mA IN

97 4-20mA IN
COMMON

COMMON

COMMON

COMMON

COMMON
SYNC
0V DC

0 VDC

AI CH5

AI CH6

AI CH7

AI CH8
F2

104 (C)

107 (C)
102 (A)
103 (B)

105 (A)
106 (B)

108 (A)
109 (B)
110 (C)
100 (+)
101 (-)
10A BREAKER

120

121
122

123
124
112

113

114

115

116

117

118
119
111
126

A1

A2

A3

B1

B2

B3
10

12
13

14
15
16

17
18
19

20

21

22

23

24

25

26

27

28

90

91

92

93

94

96

98
99
11
1

3
4

5
6
7

8
9

DEIF GENERATOR PROTECTION UNIT (SLOT 5)

F2(-)
F3(-)

F3(-)

F3(-)

F3(-)
F3(+)

F3(+)

F2(+)
F2(+)

F2(+)
107

108
109

122

124
129

110

114

115

116

118
128

104
97

127

130

102
93

95

105
100
101
F3(+)

F1(+)

F3(+)

91
F3(-)

KEY TO ENGINE COMPONENTS (CONNECTOR REF CONNECTOR PART No)

V
12
05
F2(+)

F2(-)

DD - TIMING CALIBRATION (TC) PROBE CONNECTOR (P400 155-2269)

K - ENGINE SPEED/TIMING SENSOR (TOP) (P401 100-3320)
F1(-)-413 J - ENGINE SPEED/TIMING SENSOR (BOTTOM) (P402 111-2416) NOTE: THE FOLLOWING

124
START STOP CABLES ARE TO BE
+ R - INJECTION ACTUATION PRESSURE CONTROL VALVE (P500 155-2269) ASSEMBLED AS TWISTED
BACKUP PAIRS
7 4 2 3 1 B - ATMOSPHERIC PRESSURE SENSOR (P203 169-8670)
2.5mm2

232 & 238

2.5mm2

2 3 START
S - FUEL PRESSURE SENSOR (P209 169-8670) 233 & 239
22,000uF 1 STOP 234 & 240

F2(+)
CAPACITOR (EMERGENCY K2 N - ENGINE OIL PRESSURE SENSOR (P201 169-8670) 235 & 241
8 6 5 236 & 242
USE ONLY) L - INJECTION ACTUATION PRESSURE SENSOR (J204 3E3370) 237 & 243
DC SWITCHED -VE

F2(-)

211
C - BOOST PRESSURE SENSOR (169-8670)
6A DIODE PANEL DISPLAY COMPONENTS: Q - ENGINE COOLANT TEMPERATURE SENSOR (P100 130-9611)
DC SWITCHED +VE

PD1 ECM WARNING LAMP (RED) U - INLET MANIFOLD AIR TEMPERATURE SENSOR (P103 155-2269)
PD2 DIAGNOSTIC LAMP (BLUE)
207-214 PD3 MAINTENANCE INDICATOR LAMP
INJECTOR HARNESS 215-3249
DC MAIN +VE

F1 PD1
(YELLOW)
122

116

10A BREAKER
247

202

F2(+)
127
12

PD4 MAINTENANCE CLEAR SWITCH

114
254 SP1 E13 - INJECTOR CYLINDER 1 (J301 153-9693)
7 4 2 3 1 7 4 2 3 1 7 4 2 3 1 7 4 2 3 1 PD5 EMERGENCY STOP SWITCH
DC BACKUP +VE

E14 - INJECTOR CYLINDER 2 (J302 153-9693)

F2(-)
SHUTDOWN PD2 PD6 SHUTDOWN OVERRIDE INDICATOR E15 - INJECTOR CYLINDER 3 (J303 153-9693)
OVERRIDE LAMP (GREEN)
2.5mm2

K1 K5 K3 K4 E16 - INJECTOR CYLINDER 4 (J304 153-9693)

8 8 8 SWITCH
F3(-)

8 6 5 6 5 6 5 6 5 255 E17 - INJECTOR CYLINDER 5 (J305 153-9693)

251
MOMENTARY
F1(-)

201
F1(+)

253
252

203
248

CONTACT E18 - INJECTOR CYLINDER 6 (J306 153-9693)

E13
F2(-)
F3(-) PD3 SWITCH A
PD6 PD4 A
SP2 256

232
227
228
118
207-215 B B B
F1(+)-312 C
QQ F1(-)-415

222
HH

238
F1(-)-418 F1(-)-416 F1(-)-413
F1(-)-428
E14

F2(+)
ADDITIONAL A

F1(+)
A

F1(-)
253

252
247
248

MAGNETIC B S

233
PICKUP PD5 C B

239
223

227
228
30
CUSTOMER CONNECT 3
28 27 29 TERMINAL BLOCK 4 5 40 41 10 19
E15
MAIN CONTROL ENGINE RUNNING
250
249

213
REMOVE LINK A
POWER FAILURE IF REMOTE A

234
ALARM B N
EMERGENCY
C B

240
STOP IS FITTED

F1(-)-414

224
RESET B- B+
DC SWITCHED -VE TERMINATION RESISTOR D 1 E16
2.5mm2 R1 120 OHM O.5W A
2 A
ISOLATOR

235
S 3 B L

241
STARTER SWITCH C B
BATTERY

227
228
225
PWM CONVERTER
-VE (CUSTOMER FIT)

210-502
E17
DC SUPPLY -VE

DC BACKUP +VE

A
DC SUPPLY -VE

SCREENED CABLE

206-206
205-205
DC MAIN +VE

B C A

236
C
2.5mm2
2.5mm2

2.5mm2

2.5mm2

226
F1(-)-401

227
228
B

242
210-210
209-209
CONNECTOR - I1

207-207
CONNECTOR - VV

CONNECTOR - I1

CONNECTOR - I2

PANEL HARNESS
CONNECTOR - D

PANEL HARNESS
PANEL HARNESS

PANEL HARNESS

PANEL HARNESS
RENR7947-03 VOL 2 of 2

F1(-)-417

F1(+)-303
F1(-)-404
E18

206-206
209-501
205-205
405- ?
42 35 34 33 34
05

237
A B C W U T 1 2 3 4 5 6 7 8 9 10 11 2312 13 14 15 16 17 18 19 20 21 22 H J K Q V X L M N F A C P R S Q U B
DC MAIN DC BACKUP

243
23 WAY CONNECTOR (A) 31 WAY CONNECTOR (B) A B C D E F G H I 23 WAY CONNECTOR (A)
ENGINE HARNESS
CONNECTOR - A1

ENGINE HARNESS
CONNECTOR - A1
CONTROL CONTROL
ENGINE HARNESS
CONNECTOR - A2

1 2 1 2
POWER SUPPLY POWER SUPPLY SERVICE TOOL
CONNECTOR
A - VDC+

B
(Dimensions: 39 inches x 24 inches)

B - VDC- (J300 191-7823)

C - J1939 SHIELD 1 2 3 4 5 6 18 17 16 15 14 13
70mm 2

D - DATA LINK (+) DD K J R

E - DATA LINK (-)
F - J1939 (-)

TERMINALS 7-12 NOT USED

1 2 2 1 2 1 1 2 (P300 172-6062)
G - J1939 (+)
AUDIBLE ENGINE HARNESS
CONNECTOR - P

214
215

216
217

218
219

220
221
ALARM
201

F2(-)
ENGINE HARNESS
1 2 CONNECTOR - AA

25mm2
250

100
101
249

F1(+)

F1(+)
F1(+)

F1(+)
F1(-)

F1(-)
F1(-)
F1(-)
F1(-)
209

212
256

211
207

208

213
254

255
206
205

214
215

216
217

218
219

220
221

222

223

224

225

226
227
228

229

230

231

232
233
234
235
236
237

238
239
240
241
242
243
204
210
90A (12V)
F2(-)

135A (24V) 135A

CIRCUIT FA
105

107

108
109

CIRCUIT
104

110
102
128

129

130
91

93

95

97

BREAKER BREAKER F

+ 22
- 23

+ 48
- 49

+ 58
- 59

INJECTION ACTUATION (+) 51

- 52
RESET SWITCH 41

24
14

44
45
46
47
67
68
16

25

BOOST PRESSURE 40
2
ANALOG SENSOR RETURN 3

4
5
6

ANALOG TEMPERATURE SENSOR RETURN 18

32

33

36
37
38
39
54
55
35
1 1
DATA LINK (+) 8
DATA LINK (-) 9
HOUR METER 13
DIAGNOSTIC LAMP 19
WARNING LAMP 20
MAINTENANCE INDICATOR LAMP 21
MAINTENANCE CLEAR SWITCH 22

DROOP/ISOCH SWITCH 46
LOW IDLE SPEED 47
BATTERY UNSWITCHED (+) 48
REMOTE SHUTDOWN SWITCH 23
J1939 (-) 34
RUN/STOP SWITCH 40

J1939 SHIELD 42

1 1
J1939 (+) 50
BATTERY UNSWITCHED (+) 52
BATTERY UNSWITCHED (+) 53
RATED SPEED SWITCH 59
BATTERY (-) 61
BATTERY (-) 63
BATTERY (-) 65
PRIMARY THROTTLE POSITION 66
BATTERY KEYSWITCH (+) 70
1 1 1 1 1 1

INLET AIR HEATER

DIGITAL SENSOR RETURN

COOLANT LEVEL
ENGINE OIL PRESSURE
ATMOSPHERIC PRESSURE

RETURN
RETURN
RETURN
RETURN
RETURN
RETURN
FUEL PRESSURE

INJECTION ACTUATION PRESSURE

ANALOG SENSOR SUPPLY +5V

COOLANT TEMPERATURE

FUEL TEMPERATURE

1
2
3
4
5
6
W I H M V

DIGITAL SENSOR POWER +8V

INTAKE MANIFOLD AIR TEMPERATURE

BB G X Z O CC

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
TIMING CALIBRATION (TC) PROBE

PRIMARY ENGINE SPEED/

TIMING (TOP)

TIMING (BOTTOM)
SECONDARY ENGINE SPEED/

PRESSURE CONTROL
3 2 1
2 2 2 2 2 2 2 2 2 2
25mm2

1
2
3
4
5
6
F3(+)
F3(+)

F3(+)

F3(+)

115
F3(-)

F3(-)

F3(-)
202

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
6mm2
STARTER INLET AIR

PANEL HARNESS 317-4943

F1(+)

MOTOR HEATER WIRE BREAK

244
202

STARTER
RELAY
202

BATTERY RESISTOR 270R

POS KEY TO TRANSMITTERS AND SWITCHES

CONNECTOR & SPLICE

+VE
1 1 1 BB - PRESSURE TRANSMITTER COOLANT PRESSURE ALARM 0.4Bar 5Sec (0-4Bar)
203

5 5

LOCATIONS & TABLES

G - PRESSURE TRANSMITTER LUBE OIL PRESSURE ALARM 2.5Bar 5Sec (0-10Bar)
204

R X - OPTION - PRESSURE TRANSMITTER FUEL PRESSURE HIGH-LOW ALARM 4-7Bar 5Sec (0-10Bar)
246

3 2 3 2 2 Z - TEMPERATURE TRANSMITTER COOLANT HIGH TEMP ALARM 102°C 5 Sec (-50 to 150°C)
NEG O - LEVEL SWITCH HUEI SYSTEM OIL LEAK ALARM 20% 5Sec
ENGINE HARNESS
25mm2
245

CONNECTOR - T CC - OPTION - DIFFERENTIAL PRESSURE SWITCH LUBE OIL FILTER ALARM 1Bar 5Sec
STARTER RELAY ALTERNATOR W - DIFFERENTIAL PRESSURE SWITCH FUEL FILTER ALARM 1Bar 5Sec
I - HIGH COOLANT TEMPERATURE SWITCH CLOSES AT CLOSES 108°C RISING TEMPERATURE 2Sec
INLET AIR H - LOW LUBE OIL PRESSURE SWITCH CLOSES AT 2Bar FALLING PRESSURE 2Sec
M - HIGH LUBE OIL TEMPERATURE ALARM 110° 5Sec (PT100) ECM P1 CONNECTOR (ENGINE HARNESS ECM P2 CONNECTOR (ENGINE HARNESS CONNECTOR E)
HEATER FA - PROVISION FOR ADDITIONAL MAGNETIC PICKUP CONNECTOR D)
(OPTIONAL) F - MAGNETIC PICKUP, OVERSPEED SHUTDOWN
V - COOLANT LEVEL SWITCH ALARM 80% 20Sec
25mm2 NEXT CABLE IDENT

257
258
259
260
261
262
263
264
265
STARTER & ALTERNATOR HARNESS 315-1137 ENGINE HARNESS 315-1125
20 Page,

CIRCUIT DIAGRAM, C9 MARINE CLASS SOCIETY ENGINE ELECTRICAL SYSTEM PART NUMBER
N39072
DRAWING No.
07-1007-0
SYMBOL DESCRIPTION
CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

2
1
CONNECTOR

CIRCUIT CONNECTED

BLADE, SPADE, RING OR SCREW THIS SCHEMATIC IS FOR THE C9 MARINE GENERATOR SET ELECTRICAL SYSTEM
TERMINAL
VOLUME 2 of 2: MARINE CLASS SOCIETY (MCS) GENERATOR SET
SPLICE
MEDIA NUMBER: RENR7947-03
Components are shown installed on a fully operable generator set with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.