Professional Documents
Culture Documents
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 5
CASE (AUX) ........................................................................................................................................................................... 6
CASE (FRONT) ...................................................................................................................................................................... 8
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 11
COUNTERSHAFT ASSY...................................................................................................................................................... 13
FILTER REGULATOR .......................................................................................................................................................... 15
H & C W/A-5000 VALVE ...................................................................................................................................................... 16
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 18
INT OIL PUMP/CURRENT ................................................................................................................................................... 19
INT OIL PUMP/NON-CURRENT .......................................................................................................................................... 21
ISOLATORS ......................................................................................................................................................................... 23
KITS & ASSEMBLIES .......................................................................................................................................................... 24
LEVERS/HOUSINGS............................................................................................................................................................ 28
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 31
MAINSHAFT ASSY .............................................................................................................................................................. 33
MISCELLANEOUS ............................................................................................................................................................... 35
NON-SELECTIVE M/S ASSY ............................................................................................................................................... 36
OIL COOLER ........................................................................................................................................................................ 38
OIL FILTER ........................................................................................................................................................................... 40
RANGE CYLINDER .............................................................................................................................................................. 42
REVERSE IDLER ................................................................................................................................................................. 44
ROADRANGER VALVE ....................................................................................................................................................... 47
SHIFT BAR HOUSING ......................................................................................................................................................... 48
SLAVE VALVE - A-5000 ...................................................................................................................................................... 51
SPLITTER CYLINDER ......................................................................................................................................................... 52
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
Reman Transmission
AFTMKT 09-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Group: AUXILIARY DRIVE GEAR
6 8
7
3
5
10484A-5-10
3 4300894 RETAINER 1
5
Group: CASE (AUX)
1
6
7 4 21
2 20
8
5
3
15
16
11 10 9
12
14
13*
n
e sig
e st D
Lat
9
10
17
18
13*
* See Service Manual for Proper Shimming Procedure
10405-3-99
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
6
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2769
20 K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2287,K-2769,K-
2770,K-3344,K-
3345,K-3346
7
Group: CASE (FRONT)
27 29
36 37
28 30
31 38
24
23
22 1
Latest Design
2 21
* 18 3
39
19
4
20 5
15 7
18 6
*
17 19
8
10
9
16 11
12
15 13
10301-6/92 Iron Hsg 14
* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.
Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28 18128 PIN 2
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38 20814 SPACER 2
10
Group: COUNTERSHAFT & BRGS(AUX)
2 3
10444-5/93 CS Helical
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
12
Group: COUNTERSHAFT ASSY
11
13 12
15 7
8
14 9
10
2 1
4 3
5
6
10341-1/92 CS/RT
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
14
Group: FILTER REGULATOR
NSS
1
10130-1-92 AFR NSS - Not Sold Separately
FILTER REGULATOR
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
15
Group: H & C W/A-5000 VALVE
21
9
From
RRV H/L H
6 3 12
5 From
RRV
19
4 P
L 8 Range Cylinder
H
11
9
2
S S
From 14
RRV 7
13 12
1
L
18 15
17 7 10 16
Splitter Cylinder
20
SP
15 21425 STRAP 1
16
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16 21426 BRACKET 1
17
Group: INPUT SHAFT & DRIVE GEAR
8
6
3 4 5
2
*1
4 16463 SPACER 1
8 S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2770,K-
3345,K-4125
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
18
Group: INT OIL PUMP/CURRENT
13
12
19 15 14
17 11
16
9
18
10
26 27
6
3
1 2
5
10529-11-97
4
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
19
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
9 4303773 RETAINER 1
12 20509 KEY 1
17 4303775 SPRING 1
19 4304629 PLUG 1
26 X-8-447 SCREW 2
20
Group: INT OIL PUMP/NON-CURRENT
20
10 10 10 22
3
12 17 19
9 11
18
6
26
1 2 10
14
15 27
8
13
4 5
Latest Design
10520-4-92
4 20823 PLUG 1
6 K-4126 FASTENER KIT 20824, X-8-448 1 KIT CONTAINS 3 FASTENERS AND K-3367
3 WASHERS
21
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 20509 KEY 2
26 20507 ELEMENT 1
22
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
23
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 20807 20808 1 "FOR MECHANICAL COVER" K-2287,K-2769,K-
2770,K-3344,K-
3345,K-3346
24
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-3202 COUNTERSHAFT REPLT 4300937 ,A - 5943 ,A - 1 C/S 4303141 - D/G 4300935 - S/G
KIT 6604 4300936 PRIOR TO SERIAL
NUMBER 51126221 & PRIOR TO
SERIAL NUMBERS STARTING
WITH AN ALPHA CHARACTER
25
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
CHARACTER
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-2770,K-
3345,K-4125
26
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
CHARACTER
27
Group: LEVERS/HOUSINGS
2 4
3
5 23
6
7
15
8 1
K-2428 - Low
2 4 K-2978 - Mid
3
5 K-2429 - High
6
9
24
8
20
S-1677 - Low
17
16 13 S-1967 - Mid
21 S-1579 - High
4
3 22
5
13 6 33
14
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
Group: MAINSHAFT & SYNCHRO(AUX)
11
10
9
6 8
7
5
3 4
1 2
16
oke
l Jo int Y
Uni versa
15
14
13
12
10426-6/93 Aux MS
31
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
15 20191 ROTOR 1
32
Group: MAINSHAFT ASSY
17
-Selec tive 19
Partial Non 16
18
14 17
6 7
11
12 4
13
14 7
8
6 7
9
10 4
7 6
8
1 2
3
5 4
15
7
10320B-3-94 MS w/ OD
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
13 22032 SPACER 1
34
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35
Group: NON-SELECTIVE M/S ASSY
11 14
12 9
15 14
7
8 14
10 9
7 14
3 1
2
5 4
6
13
10337B-10-96
36
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
37
Group: OIL COOLER
2 7
6 7 Flow 6
4 Oil Return
3
5 11 13 7
8 9 12 2
6
6 Oil Pump
7 10 Outlet
13
*13
*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237
10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
39
Group: OIL FILTER
3
10
2
2 6
5
7
8
10539-3-00
OIL FILTER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
40
41
Group: RANGE CYLINDER
10 11
9
7
11 5 8
6
4
3
2
RANGE CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
42
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
43
Group: REVERSE IDLER
6
5 12
3
4
3
6
Latest Design
11
7
5 3
4
3
2
10
8
5 7
3
4
3
2
1
9
9
Old Design
11383-5-97 RI
Old Design
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
44
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
8 5202 PLUG 2
45
Group: ROADRANGER VALVE
Old Design
2
2
2 2
2
22 2 2 22 2
2
2
2
3 2
999
4 5
6
H/L P S SP
11 *7 * *7 *
7 7
12
* 14 * * *
10 10 10
P S SP
Splitter Cylinder
H/L
10102E-7-97 * For Connector and Elbow Assy
component information see Appendix.
To Slave Valve
46
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
47
Group: SHIFT BAR HOUSING
19
14
18 20
13
17 12
16
21
15
22
11
10 1
9 2
8
3
3
7 23 5
6
999
42
41 29
26 **
40 28
27
**
39 29
35 30 27
38
34 31
29 29
37 33
32 ** Use Lockscrew and Shift Block
36 together in Forward Shift Bar Housing
29 to eliminate interference with 1st gear.
10253-11-96 X-Forward
48
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
1 S-1446 SHIFT BAR HSG 18925 ,20136 ,20216 1 HOUSING ONLY (XF)
,20217 ,20488 21136
,S - 1361
49
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-1528 SHIFT BAR HSG ASSY 20217 ,21136 1 COMPLETE (XF)
50
Group: SLAVE VALVE - A-5000
2 3
22
22
2
22
7 2
2 4
2
2
5
2
8 1
2 Repair Kit
10120-10-97 A-5000 SV
51
Group: SPLITTER CYLINDER
13
10
2 3 11 12
1 7
8
21
6
4 18
17
t
Lates
n
Desig
19
11467-4-00 16
SPLITTER CYLINDER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
52
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
5 4301964 PISTON 1
9 X-1-805 NUT 1
12 15719 PLUG 1
53
54