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SECTION 4011A – ELECTRICAL SYSTEM 1

SECTION 4011A

ELECTRICAL HARNESSES
FULL POWERSHIFT 175 AND 190 MODELS

CONTENT

Description Page
Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wire Identification and colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Main (Engine) Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Main (Transmission) Harness, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cab Main Harness, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electronic Right Hand Consol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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2 SECTION 4011A – ELECTRICAL SYSTEM

HARNESSES

1
There are five main electrical wiring harnesses used:–
1. LT Lighting Harness 4. CM Chassis Main (Transmission) Harness
2. FM Front Main (Engine) Harness 5. EL Electronic Harness
3. RM Rear Main (Cab) Harness

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SECTION 4011A – ELECTRICAL SYSTEM 3

MAIN EXTENSION CONNECTORS

2
The location of the main Harness to Harness connectors is shown above.

C001 – FM to CM Harness C019 – RM to EL Harness


C020 – RM to CM Harness C056 – LT to CM Harness
C269 – FM to EL Harness C317 – RM to EL Harness
C318 – CM to EL Harness C319 – CM to EL Harness

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4 SECTION 4011A – ELECTRICAL SYSTEM

WIRE COLOUR
Each wire entering a connector on a harness has a
colour.
Below is a list of the colours used and their identifiy-
ing letter.

B Black (Ground) LTG Light Green


N Brown (12v Unfused) U Blue (Headlamps)
TN Light Brown TQ Turquoise (Prossesor
Signal)
S Slate
L Lilac (12v Fused Bat-
R Red (General Lighting)
tery Feed
O Orange K Pink
Y Yellow W White (12v Unfused
G Green (12v Fused Key Key ON)
On)

WIRE CODE
The following pages show in detail each wiring har-
ness, the general location of the connectors on that
harness, followed by a more detailed location. Also
each connector is detailed with pinouts and the wire
code relating to each wire.

3
The wire codes can be read as follows.
1 – Indicates the connector pin number.
2 – Indicates the Wiring harness.
3 – Indicates the circuit and spur.
4 – Indicates wire colour where the first letter (4) is the
base colour, the second (5) is a tracer colour and the
third (6) is the colour of any rings.

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SECTION 4011A – ELECTRICAL SYSTEM 5

NOTES

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6 SECTION 4011A – ELECTRICAL SYSTEM

LIGHTING HARNESS

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SECTION 4011A – ELECTRICAL SYSTEM 7

LIGHTING HARNESS
1. C056 Headlamp Harness Main Connector 4. C059 Right Hand Headlamp
(Page 8, Fig 8) (Page 8, Fig 9)
2. C057 Horn 5. C060 Left Hand Headlamp
(Page 8, Fig 9) (Page 8, Fig 9)
3. C058 Right Hand Worklamp 6. C061 Left Hand Work Lamp
(Page 8, Fig 9) (Page 8, Fig 9)

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8 SECTION 4011A – ELECTRICAL SYSTEM

LIGHTING HARNESS

6 8

7 9

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SECTION 4011A – ELECTRICAL SYSTEM 9

NOTES

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10 SECTION 4011A – ELECTRICAL SYSTEM

FRONT MAIN (ENGINE) HARNESS

10

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SECTION 4011A – ELECTRICAL SYSTEM 11

FRONT MAIN (ENGINE) HARNESS


1. C001 Front Main Harness connector 14. C018 Thermostart Device
(Page 12 Fig.12) (Page 14 Fig. 30)
2. C003 Engine Oil Pressure Sender 15. C253 Axle Height Sensor
(Page 12 Fig.14) (Page 13 Fig. 22)
3. C004 Engine Oil Pressure Switch 16. C254 Front Hitch/PTO Connector
(Page 12 Fig.14) (Page 13 Fig.19)
4. C005 Start Relay 17. C269 Main Electronic Connector
(Page 13 Fig.19) (Page 12 Fig.12)
5. C006 Start Solenoid 18. C270 Boost Pressure / Temperature
(Page 13 Fig.19) (Page 14 Fig. 30)
6. C008 Engine Coolant Level Switch 19. C271 Start Alt (alternator to starter wire)
(Page 13 Fig. 20) (Page 13 Fig.19)
7. C009 Air Cleaner Vacuum Switch 20. C272 Temperature Sender
(Page 13 Fig. 21) (Page 13 Fig. 22)
8. C010 Air conditioning Compressor Connector 21. C273 Pump Control Unit
(Page 13 Fig. 22 ) (Page 14 Fig. 26)
9. C012 Engine Coolant Temperature Sender 22. C274 Temperature Sensor
(Page 13 Fig. 22) (Page 13 Fig. 22)
10. C013 Alternator Connector 23. C275 Vistrionic Fan
(Page 14 Fig. 26) (Page 14 Fig. 27)
11. C014 Steering Angle Sensor 24. C276 Vistrionic Fan (Connector onto Fan)
(Page 14 Fig. 27) (Page 14 Fig. 27)
12. C016 Fuel Pump Connector 25. C287 Flywheel Speed Sensor
(Page 14 Fig. 28) (Page 14 Fig. 27)
13. C017 Water in Fuel Sensor
(Page14 Fig. 28)

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12 SECTION 4011A – ELECTRICAL SYSTEM

FRONT MAIN (ENGINE) HARNESS

11

12

13 15

14 16

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SECTION 4011A – ELECTRICAL SYSTEM 13

17 21

18 22

19 23

20 24

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14 SECTION 4011A – ELECTRICAL SYSTEM

25 28

26 29

27 30

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NOTES

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16 SECTION 4011A – ELECTRICAL SYSTEM

REAR MAIN (TRANSMISSION) HARNESS

31

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SECTION 4011A – ELECTRICAL SYSTEM 17

REAR MAIN (TRANSMISSION) HARNESS


1. C019 Extension Harnesss Connector 1 (electronic) 29. C054 PTO Speed Sensor
(Page 18, Fig 33) (Page 21, Fig 58)
2. C020 Extension Harnesss Connector 2 (cab) 30. C055 Trailer Socket
(Page 18, Fig 33) (Page 21, Fig 57)
3. C022 Fuel Tank Sender 31. C175 Hydraulic Filter
(Page 19, Fig 40) (Page 21, Fig 59)
4. C023 Transmission Oil Temp Sender 32. C176 Hydraulic Temp Switch
(Page 19, Fig 41) (Page 21, Fig 59)
5. C024 Clutch E Solenoid 33. C177 Hydraulic Pressure Switch
(Page 19, Fig 42) (Page 21, Fig 59)
6. C025 Clutch D Solenoid 34. C217 EDC Raise Solenoid
(Page 19, Fig 42) (Page 21, Fig 57)
7. C026 Clutch C Solenoid 35. C218 EDC Lower Solenoid
(Page 19, Fig 42) (Page 21, Fig 57)
8. C027 Clutch B Solenoid 36. C243 High Range Pressure Switch
(Page 19, Fig 42) (Page 22, Fig 63)
9. C028 Clutch A Solenoid 37. C244 Medium Range Pressure Switch
(Page 19, Fig 42) (Page 22, Fig 63)
10. C031 Medium Range Solenoid 38. C245 Low Range Pressure Switch
(Page 19, Fig 43) (Page 22, Fig 63)
11. C032 Low Range Solenoid 39. C246 Reverse Range Pressure Switch
(Page 19, Fig 43) (Page 22, Fig 63)
12. C033 PTO Brake Solenoid 40. C248 Front Suspension Connector
(Page 20, Fig 48) (Page 21, Fig 56)
13. C034 Four Wheel Solenoid 41. C255 Engine Speed / P.U. Torque Sensor
(Page 20, Fig 48) (Page 19, Fig 40)
14. C035 4WD Switch 42. C279 EHR1
(Page 20, Fig 49) (Page 23, Fig 67)
15. C036 Pressure Switch 43. C280 EHR2
(Page 19, Fig 41) (Page 23, Fig 67)
16. C037 Input Speed P.U. 44. C281 EHR3
(Page 20, Fig 50) (Page 23, Fig 67)
17. C038 Output Speed P.U. 45. C282 EHR4
(Page 19, Fig 43) (Page 23, Fig 67)
18. C039 High Range Solenoid 46. C283 EHR5
(Page 19, Fig 43) (Page 23, Fig 67)
19. C040 Reverse Range Solenoid 47. C284 Link Level
(Page 19, Fig 43) (Page 20, Fig 48)
20. C041 PTO Solenoid 48. C285 Brake Accum Switch
(Page 20, Fig 49) (Page 22, Fig 65)
21. C042 Differential Lock Solenoid 49. C286 Creeper
(Page 20, Fig 49) (Page 22, Fig 64)
22. C043 Diff Lock Switch 50. C288 Rear PTO Shaft Twist Sensor
(Page 20, Fig 49) (Page 21, Fig 56)
23. C047 Left Hand Draft Sensing Pin 51. C289 19th Dump Solenoid
(Page 20, Fig 51) (Page 21, Fig 56)
24. C048 Right Hand Draft Sensing Pin 52. C290 19th Gear Solenoid
(Page 20, Fig 51) (Page 19, Fig 43)
25. C049 Diverter Valve Connector 53. C291 19th Gear Pressure Switch
(Page 21, Fig 56) (Page 22, Fig 63)
26. C050 Trailer Brake Connector 54. C292 Terminating Res.
(Page 21, Fig 57) (Page 19, Fig 40)
27. C052 Rockshaft Potentiometer 55. C317 Electronic Extension Connector 3
(Page 21, Fig 58) (Page 18, Fig 35)
28. C053 Remote Valve Solenoid
(Page 21, Fig 57)

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18 SECTION 4011A – ELECTRICAL SYSTEM

REAR MAIN (TRANSMISSION) HARNESS

32

33

34 35

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36 40

37 41

38 42

39 43

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44 48

45 49

46 50

47 51

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52 56

53 57

54 58

55 59

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60 63

61 64

62 65

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66

67

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NOTES

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SECTION 4011A – ELECTRICAL SYSTEM 25

CAB MAIN HARNESS

68

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26 SECTION 4011A – ELECTRICAL SYSTEM

CAB MAIN HARNESS


1. C001 Front Main Harness Connector 31. C093 Left Hand Rear NASO Flasher
(Page 28, Fig 72) (Page 33, Fig 109)
2. C020 Transmission Harness Connector 32. C094 Right Hand Rear NASO Flasher
(Page 28, Fig 73) (Page 33, Fig 110)
3. C056 Lighting Harness Connector 33. C095 Left Hand Rear Licence Plate / Worklamp
(Page 28, Fig 74) (Page 33, Fig 111)
4. C062 Right Hand Stop Lamp Switch 34. C096 Right Hand Rear Licence Plate / Worklamp
(Page 29, Fig 79) (Page 33, Fig 110)
5. C063 Left Hand Stop Lamp Switch 35. C097 Beacon
(Page 29, Fig 79) (Page 31, Fig 95)
6. C066 Right Hand Side Light 36. C099 Interior Lamp
(Page 29, Fig 80) (Page 33, Fig 111)
7. C067 Left Hand Side Lamp 37. C106 Radio Connector A
(Page 29, Fig 80) (Page 33, Fig 112)
8. C068 Radar Connector 38. C107 Radio Connector B
(Page 29, Fig 81) (Page 33, Fig 112)
9. C069 Starter Solenoid 39. C108 Clock
(Page 29, Fig 81) (Page 32, Fig 103)
10. C072 Key Start Switch 40. C109 Rear Wiper Motor
(Page 29, Fig 82) (Page 33, Fig 110)
11. C073 Front Windshield Wiper Switch 41. C110 Right Hand Speaker Connector
(Page 29, Fig 82) (Page 32, Fig 104)
12. C074 Turn Switch 42. C111 Left Hand Speaker Connector
(Page 30, Fig 87) (Page 33, Fig 109)
13. C075 Shuttle lLever Switch 43. C113 Front Pitch Potentiometer
(Page 30, Fig 87) (Page 34, Fig 116)
14. C076 Clutch Pedal Switch 44. C114 Front PTO Engaged Lamp
(Page 30, Fig 88) (Page 34, Fig 117)
15. C077 Clutch Pedal Potentiometer 45. C115 Front PTO Switch
(Page 30, Fig 88) (Page 34, Fig 117)
16. C078 Rear Wiper Switch 46. C119 Heater / Air Conditioning Connector
(Page 30, Fig 89) (Page 33, Fig 112)
17. C079 Instrument Cluster “A” 47. C123 Limp Home Connector
(Page 31, Fig 92) (Page 34, Fig 118)
18. C080 Instrument Cluster “B” 48. C131 License Plate Lamp
(Page 31, Fig 92) (Page 37, Fig 139)
19. C081 Instrument Cluster “C” 49. C136 Hand Brake Switch
(Page 31, Fig 92) (Page 34, Fig 120)
20. C082 Beacon Switch 50. C137 PTO Alarm Seat Switch
(Page 30, Fig 90) (Page 34, Fig 120)
21. C083 Hazard Warning Light Switch 51. C139 Front Washer Motor
(Page 30, Fig 90) (Page 35, Fig 124)
22. C084 Left Hand Upper Front Worklamp 52. C140 Rear Washer Motor
(Page 31, Fig 95) (Page 35, Fig 124)
23. C085 Right Hand Upper Front Worklamp 53. C143 Rear Implement Connector
(Page 32, Fig 96) (Page 35, Fig 125)
24. C086 Left Hand Front NASO Flasher 54. C144 Air Brake Connector
(Page 31, Fig 95) (Page 35, Fig 126)
25. C087 Right Hand Front NASO Flasher 55. C145 Rear Socket Connector
(Page 31, Fig 96) (Page 35, Fig 125)
26. C088 Front Wiper Motor 56. C147 Remote Valve Lockout Switch
(Page 32, Fig 101) (Page 35, Fig 128)
27. C089 Air Trailer Brake Pressure Guage 57. C148 Diverter Valve
(Page 32, Fig 102) (Page 35, Fig 128)
28. C090 Left Hand Door Switch 58. C225 Header 1
(Page 32, Fig 102) (Page 34, Fig 116)
29. C091 Right Hand Door Switch 59. C238 Header 2
(Page 32, Fig 103) (Page 38, Fig 148)
30. C092 Console Lamp 60. C256 Foot Throttle Potentiometer
(Page 32, Fig 104) (Page 36, Fig 132)

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SECTION 4011A – ELECTRICAL SYSTEM 27

61. C260 Indicator Flasher Unit 71. C300 Powerboost Lamp


(Page 36, Fig133) (Page 37, Fig 140)
62. C261 Indicator “On” Buzzer Unit 72. C301 Engine +/–
(Page 30, Fig 89) (Page 37, Fig 140)
63. C264 Front Implement Socket 73. C302 HTS Engine
(Page 36, Fig134) (Page 37, Fig 140)
64. C293 RH Fender 1 74. C318 Cab Interface1
(Page 36, Fig 136) (Page 38, Fig 146)
65. C294 RH Fender 2 75. C319 Cab Interface 2
(Page 36, Fig 136) (Page 38, Fig 146)
66. C295 LH Fender 1 76. C320 EDC Control Panel 4
(Page 37, Fig 139) (Page 37, Fig 143)
67. C296 LH Fender 2 77. C321 DIA Headlamp
(Page 37, Fig 139) (Page 30, Fig 90)
68. C297 RH Extremity 78. C322 Front PTO Module1
(Page 36, Fig 136) (Page 37, Fig 144)
69. C298 LH Extremity 79. C323 Front PTO Module 2
(Page 37, Fig 139) (Page 37, Fig 144)
70. C299 Constant ERPM Lamp
(Page 37, Fig 140)

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28 SECTION 4011A – ELECTRICAL SYSTEM

CAB MAIN HARNESS

69 72

70 73

71 74

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SECTION 4011A – ELECTRICAL SYSTEM 29

75 79

76 80

77 81

78 82

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30 SECTION 4011A – ELECTRICAL SYSTEM

83 87

84 88

85 89

86 90

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SECTION 4011A – ELECTRICAL SYSTEM 31

91

92

93 95

94 96

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32 SECTION 4011A – ELECTRICAL SYSTEM

97 101

98 102

99 103

100 104

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SECTION 4011A – ELECTRICAL SYSTEM 33

105 109

106 110

107 111

108 112

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34 SECTION 4011A – ELECTRICAL SYSTEM

113 116

114 117

115 118

119 120

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SECTION 4011A – ELECTRICAL SYSTEM 35

121 124

122 125

123 126

127 128

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36 SECTION 4011A – ELECTRICAL SYSTEM

129 132

130 133

131 134

135 136

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SECTION 4011A – ELECTRICAL SYSTEM 37

137 139

138 140

141 143

142 144

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38 SECTION 4011A – ELECTRICAL SYSTEM

145

146

147 148

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SECTION 4011A – ELECTRICAL SYSTEM 39

NOTES

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40 SECTION 4011A – ELECTRICAL SYSTEM

ELECTRONIC HARNESS – FULL POWERSHIFT RIGHT HAND CONSOLE

149

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SECTION 4011A – ELECTRICAL SYSTEM 41

ELECTRONIC HARNESS – RIGHT HAND CONSOLE


1. C019 Electronic Extension Harness 1 25. C307 Remotes 4
(Page 42, Fig 151) (Page 47, Fig 186)
2. C103 Gear Shift (Bone Connector) 26. C308 Auto Creeper Switch
(Page 42, Fig 153) (Page 44, Fig 168)
3. C104 Gear Shift Indicator (Dog Can) 27. C309 CERPM Cruise Auto
(Page 42, Fig 153) (Page 44, Fig 169)
4. C105 EMU Connector 28. C310 ECM Relay
(Page 43, Fig 157) (Page 46, Fig 180)
5. C116 Rear PTO Switch 29. C311 EHR Enable Relay
(Page 43, Fig 158) (Page 46, Fig 180)
6. C117 Rear PTO Engaged Lamp 30. C312 Engine Shutdown
(Page 43, Fig 159) (Page 46, Fig 180)
7. C118 Rear PTO Brake Switch 31. C313 Hydraulic Stop
(Page 43, Fig 159) (Page 44, Fig 169)
8. C120 EDC Control Panel 1 32. C314 Hand Throttle
(Page 43, Fig 161) (Page 44, Fig 165)
9. C121 EDC Control Panel 2 33. C315 ECM Electronic
(Page 43, Fig 161) (Page 46, Fig 176)
10. C122 EDC Control Panel 3 34. C316 ECM Vehicle
(Pag 43, Fig 161) (Page 46, Fig 176)
11. C123 Limp Home 1 35. C317 Electronic Extension Harness 3
(Page 44, Fig 164) (Page 42, Fig 151)
12. C125 Diagnostic Plug TCM 36. C318 Electronic 1 Interface
(Page 45, Fig 171) (Page 47, Fig 182)
13. C126 Diagnostic Plug XCM 37. C319 Electronic 2 Interface
(Page 45, Fig 171) (Page 47, Fig 182)
14. C237 Ground Speed Sensor 38. C324 XCM Connector 1A
(Page 45, Fig 171) (Page 48, Fig 188)
15. C240 EDC Mouse 39. C325 XCM Connector 1B
(Page 44, Fig 165) (Page 48, Fig 188)
16. C247 Front Suspension Switch 40. C326 XCM Connector 2
(Page 44, Fig 168) (Page 48, Fig 188)
17. C259 PTO Soft Start Switch 41. C327 XCM Connector 3A
(Page 44, Fig 168) (Page 48, Fig 190)
18. C269 Main Front Connector 42. C328 XCM Connector 3B
(Page 45, Fig 172) (Page 48, Fig 190)
19. C277 Can Bus Select 43. C329 XCM Connector 4
(Page 45, Fig 174) (Page 48, Fig 190)
20. C278 ECM Diagnostic 44. C330 TCM Cn1A
(Page 45, Fig 174) (Page 49, Fig 192)
21. C303 EHR 3/4 Switch 45. C331 TCM Cn1B
(Page 46, Fig 178) (Page 49, Fig 192)
22. C304 Remotes 1 46. C332 TCM Cn2A
(Page 47, Fig 184) (Page 49, Fig 192)
23. C305 Remotes 2 47. C333 TCM Cn2B
(Page 47, Fig 184) (Page 49, Fig 192)
24. C306 Remotes 3
(Page 47, Fig 186)

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42 SECTION 4011A – ELECTRICAL SYSTEM

ELECTRONIC HARNESS – RIGHT HAND CONSOLE

150

151

152 153

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SECTION 4011A – ELECTRICAL SYSTEM 43

154 157

155 158

156 159

160 161

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44 SECTION 4011A – ELECTRICAL SYSTEM

162 164

163 165

166 168

167 169

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SECTION 4011A – ELECTRICAL SYSTEM 45

170

171

172

173 174

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46 SECTION 4011A – ELECTRICAL SYSTEM

175

176

177 178

179 180

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SECTION 4011A – ELECTRICAL SYSTEM 47

181

182

183 184

185 186

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48 SECTION 4011A – ELECTRICAL SYSTEM

187

188

189

190

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SECTION 4011A – ELECTRICAL SYSTEM 49

191

192

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50 SECTION 4011A – ELECTRICAL SYSTEM

NOTES

6 – 66000 – 06 – 2002

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