Professional Documents
Culture Documents
DSpace Repository
1994-09
Tomaiko, Thomas A.
Monterey, California. Naval Postgraduate School
http://hdl.handle.net/10945/28642
by
Thomas A. Jomaiko
Lieutenant, United States Navy
B.S., United States Naval Academy, 1987
from the
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1. AGENCY USE ONLY REPORT DATE REPORT TYPE AND DATES COVERED
September 1994 Master's Thesis
TITLE AND SUBTITLE: VIBRATION ANALYSIS OF THE AN/SPS-67(V)3 5. FUNDING NUMBERS
SURFACE SEARCH RADAR ( U
6. AUTHOR(S) Thomas A. Tomaiko
7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) PERFORMING
Naval Postgraduate School ORGANIZATION
Monterey, CA 93943-5000 REPORT NUMBER
9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10.
SPONSORING/MONITORING
AGENCY REPORT NUMBER
11. supplementary notes The views expressed in this thesis are those of the author and do not
reflect the official policy or position of the Department of Defense or the U.S. Government.
12a. DISTRIBUTION/ A VArLABILITY STATEMENT 12b. DISTRIBUTION CODE
Approved for public release; distribution is unlimited. *A
13. ABSTRACT
Modern warships rely greatly upon electronic systems for their combat effectiveness, as well as defense. The ability of
the U. S. Navy to maintain sea control and to project sea power depends upon the state-of-the-art combat systems
equipment. Shipboard combat systems must, therefore, be shock hardened to be capable of operating in the combat shock
environment.
The structural survivability of the mast and antennae and hence, the shipboard combat systems, is a shock induced
vibration problem in which relatively low frequency equipment responses are observed. The structural survivability of
combat systems can be "designed in" through the application of modern digital techniques for measuring and analyzing
dynamic phenomena.
The purpose of this study was to build and demonstrate the practical value of a finite element model of the AN/SPS-
67(V)3 surface search radar which when validated by experimentally obtained shock qualification data can serve as a
powerful tool toward improving survivability of combat systems. The finite element model developed may be used to
compute predicted shock-induced accelerations, velocities, displacements, and shock spectra resulting from UNDEX in
order to evaluate the potential for antenna structural survivability or vulnerability on an existing platform. Furthermore,
the antenna finite element model may be used in the design of new mast-antenna systems.
Modern warships rely greatly upon electronic systems for their combat
effectiveness, as well as defense. The ability of the U. S. Navy to maintain sea control
and to project sea power depends upon the state-of-the-art combat systems equipment.
The structural survivability of the mast and antennae and hence, the shipboard
combat systems, is a shock induced vibration problem in which relatively low frequency
equipment responses are observed. The structural survivability of combat systems can
be "designed in" through the application of modern digital techniques for measuring and
The purpose of this study was to build and demonstrate the practical value of a
finite element model of the AN/SPS-67(V)3 surface search radar which when validated
by experimentally obtained shock qualification data can serve as a powerful tool toward
improving survivability of combat systems. The finite element model developed may be
shock spectra resulting from UNDEX in order to evaluate the potential for antenna
finite element model may be used in the design of new mast-antenna systems.
in
. . . .. ... 3
DUDLEY KNOX LIBRARY
NAVAL.
POSTGRADUATF SCKQOi
MONTEREY CA 93943-5101
Table of Contents
I INTRODUCTION 1
B PROBLEM DEFINITION 3
C SCOPE OF RESEARCH g
D MOTIVATION 7
II BACKGROUND 9
A. SOLID MODELING 17
2 Part Creation 21
3 Construction Operations 23
B. MESH GENERATION 25
1 Node Creation 25
2 Element Creation 26
3 Finite Element Model Components 27
a. Antenna Sub-^assembly 29
b. Shaft Connection 33
c. Pedestal Assembly 39
C. DEFINING PHYSICAL AND MATERIAL PROPERTIES 39
IV
. ..
E BOUNDARY CONDITIONS 45
A. MODEL SOLUTION 48
D. EXCITATION DEFINITION 88
VI CONCLUSIONS 90
author would like to thank Dr. Y.S. Shin and Dr. J.H. Gordis
Mr. Victor DiRienzo of the Naval Sea Systems Command and Mr.
VI
3
I . INTRODUCTION
B. PROBLEM DEFINITION
C. SCOPE OF RESEARCH
(SDRC). The finite element model was used to solve for the
vibration for the AN/SPS-67 (V) 3 surface search radar and the
frequency response analysis of the AN/SPS-67 (V) 3 surface
search radar are discussed. Suggestions for future work and
.
D. MOTIVATION
the structure.
.
discretizations
10
produce an undesirably large response. Furthermore, mode
shapes can identify what load locations and directions will
where [M] represents the structure mass matrix, {q} is the node
11
A
detftKl-u^MlHo} (2.4)
is an eigenvector, I
\(|)/. Therefore, the solution to the free
n
vibration problem is n eigenpairs, On and (<p /. Each
eigenvector, \<^f,
is orthogonal to every other eigenvector.
<Pi
9i
/qi<t)l
4>2
qa(t)
/qs(t) '4 <l>3 / <t>3
Ciei"^ + C 2 &°* t
C 3 e*"* 1
+...+
'
Cn ei^t (2.5)
lq n(t)j
14W til ^i
and
'qi(t) 'ui(t)»
q2(t) u2(t)
qa(t) n ua(t)
(
= WiW A* /-(<l> )J
q n(t)j I Un(t)
12
.
where
13
:
be written as
Ma Uj + Ka Uj = (2.7)
where
2 Ka
14
III. MODEL DEVELOPMENT
15
)
^^^^
Define Physical and
Material Properties
~P
Apply Boundary Conditions
^^j *
16
A. SOLID MODELING
traveling wave array that uses inclined slots cut into the
narrow wall of the waveguide to couple electromagnetic (EM)
power into the 64 horn radiators. The waveguide and the horns
front cover, C—band radome, and a convex rear cover. The IFF
spindle.
17
rpm, and a motor transmission which reduces the motor rpm to
18
c
19
FIGURE 3.3: AN/SPS-67 (V) 3 PEDESTAL ASSEMBLY DRAWING. COURTESY
NORDEN SYSTEMS, INC.
20
.
2 . Part Creation
modify, and select parts, and are stored in bins. Table 3.1
lists the parts created with I—DEAS Master Modeler and the
21
TABLE 3.1: SOLID MODEL PARTS
Antenna 167702
Spindle 177265
Shroud 177268
22
3 . Construction Operations
23
FIGURE 3.4: SHADED-IMAGE OF THE AN/SPS-67 (V)3 SOLID MODEL,
24
B. MESH GENERATION
1 . Node Creation
25
2 . Element Creation
26
. . .
model
21
assembly. The following discussion focuses on the major FE
model components
42.00"
Gear Housing
Pedestal—;
Motor Housing
28
.
a. Antenna Sub—assembly
normal modes
29
frequencies for the first 10 modes of vibration for both FE
models. The mode shape plots are included in Appendix A.
1 58.22 57.39
2 62.18 59.71
3 93.08 91.68
4 106.96 100.44
5 267.06 208.99
6 290.33 290.00
7 383.28 382.74
8 409.10 398.10
9 436.88 432.57
10 442.30 435.93
30
FIGURE 3.6: ANTENNA SUB-ASSEMBLY (3400 ELEMENTS)
31
FIGURE 3.7: MT. NNA SUB-ASSEMBLI (2318 ELEMENTS)
32
b. Shaft Connection
- The shaft connection, shown in Figure 3.8,
consists of the FE model elements used to represent the
Figures 3.9 and 3.10. The connections between the spindle and
the adapter box and the bearing assembly were modeled with
Appendix B.
33
FIGURE 3.8: SHAFT CONNECTION,
34
FIGURE 3.9: BEAM CROSS-SECTION (6.0 IN).
35
:
6
STIFFNESSES (X 10 LB/IN)
F = KtotalX (3.1)
summed as follows:
Fi =
KtqtaL X/ (3.2)
cos
and
36
FIGURE 3.11: DUPLEXED, RADIAL CONTACT BALL BEARING GEOMETRY
37
:
Solving Equation (3.1) for Ktotal and setting KTO tal = Kbeanng
yields
Kbeanng =
i
2=0 Keff COS Oj (3.4)
where
-i^bearing
Keff =
and
Table 3.4.
STIFFNESSES (X 10 6 LB/IN)
38
c. Pedestal Assembly
39
TABLE 3.5 PHYSICAL PROPERTY TABLE
Sides
Side
40
PHYSICAL SHELL SPRING MASS (LB)
PROPERTY NAME THICKNESS (IN) STIFFNESS
(X10 5 LB/IN)
Plate
41
PHYSICAL SHELL SPRING MASS (LB)
PROPERTY NAME THICKNESS (IN) STIFFNESS
(XlO 5 LB/IN)
Ball Bearing XY 3.79
(8IN X 6IN) 3.79
2.73
Ball Bearing YY 0.0
(8IN X 6IN) 5.37
2.73
Ball Bearing 1.49
XX (6INX4.5IN) 0.0
0.0828
Ball Bearing XY 1.05
(6INX4.5IN) 1.05
0.0828
Ball Bearing YY 0.0
(6INX4.5IN) 1.49
0.0828
Ball Bearing 0.0
Rotational XX 41.6
(8IN X 6IN) 0.0
Ball Bearing 29.4
Rotational XY 29.4
(8IN X 6IN) 0.0
Ball Bearing 41.6
Rotational YY 0.0
(8IN X 6IM) 0.0
Ball Bearing 0.0
Rotational XX 0.988
(6IN X 4. SIN) 0.0
Ball Bearing 0.699
Rotational XY 0.699
6IN X 4.5IN) 0.0
42
.
43
s s )
(X10 6 psi)
44
Element distortion is used to highlight elements that are
distorted. Distorted check lists elements with values ranging
E. BOUNDARY CONDITIONS
45
!Sl iJ
n|iwnii|D
Djiji 11 iltiri
Q^llllljlO
ci D
Oii|iimiii|o
owiimiiiiiin
Q |iwiiiiiii ri_
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BdH
rnn
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n jiniiiiiijj aoDD
niminnn n
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n fimfnoga
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niiiiiiiniiiin
n njiiiinijp
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1
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niiiiiiiniiiin
mma
~ffi nto
ma
n ri
iiiiiiiiiijii
n ijiiiiiiiijo
njjnTffnrnnp
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46
FIGURE 3.13: ISOMETRIC VIEW OF COMPLETED ANTENNA
47
IV. NORMAL MODES AND TRANSIENT RESPONSE
A. MODEL SOLUTION
were solved using the Model Solution Task. Solving for the
48
frequencies. Figures 4.1 through 4.20 contain all 20 modes,
The first three modes occur near the low frequency range
49
TABLE 4.1: AN/SPS—67 (V) 3 ANTENNA MODES BY ASCENDING FREQUENCY
50
MODE FREQUENCY (HZ) DESCRIPTION
11 229.66 Motor Pendulum
51
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71
B. FREQUENCY RESPONSE ANALYSIS
higher damping.
72
the second mode at 27.22 Hz. The first mode is much more
excited than the second mode based on the height of the two
peaks. This is expected since the first mode is the lateral
plane.
73
cr Q
sn |
n poy\j
74
sn |
n po iai
75
sn |
n p o|/\|
76
.
reached
77
B. A MULTI-DEGREE OF FREEDOM SYSTEM SUBJECTED TO BASE
EXCITATION
NDOF system is :
{q(t)=0} = {q } (5.2)
and
{q(t)=0} = {q } (5.3)
78
FIGURE 5.1: MDOF SYSTEM.
79
:
where
m-H
and
N
{x(t)} = 2 jVjIqCt)}
80
where
and
r
(f(t)} = [oJ {F(t)}
{U(t» + [2kfl*)ii(t)} + k 2
]{u(t)} = {a(t)> (5.8)
where
Mii
and
<a(t)) = i|f(t)}
81
Having transformed the differential equation of motion into
and
{q } = [5]{uo} (5.11)
Premultipying by [<1>J
[M] yields:
r
.5j [M](qo} = [^r[Ml5]{uo} (5.12)
and
(5.13)
(5.14)
and
{u } = M 1
r
[5j [M](qo} (5.15)
82
Applying the transformed initial conditions to Equation (5.9)
{q(t)} = L<i>J{u(t)}
83
C. HIGH IMPACT SHOCK TESTING OF SHIPBOARD SYSTEMS (MIL-S-
901D)
criteria.
84
table. The hammer strikes the 4500 lb anvil table imparting
Figure 5.3.
85
FIGURE 5.2: NAVY HIGH IMPACT SHOCK MACHINE FOR MEDIUM WEIGHT
EQUIPMENT (MWSM). COURTESY CLEMENTS.
86
STANDARD MOUNTING FIXTURE.
FIGURE 5.3: MWSM ANVIL TABLE AND
87
.
D. EXCITATION DEFINITION
The applied excitation used to perform the transient
locations
88
S I X D-X
89
3
VI . CONCLUSIONS
for future live fire test and evaluation (LFT&E). This goal
90
. 3
91
.
prior to this study and the Shock Qualification Test data was
of the antenna assembly but did not provide any insight into
92
APPENDIX A. ANTENNA SUB-ASSEMBLY MODE
SHAPES
The following plots are the mode shapes computed for the mesh
comparison between the 3400 element mesh and the 2318 element
93
.u a. < o.
U.Q W <
W O <- OS
o z o u.
94
(D a. < a.
o w a r
u. a v. <
Ui c — CC
95
MODE 3 (FRONT VIEW)
96
ix a. < a.
C u a z
97
[Tl 1 UJj Sil
it ^r\
1
IA
.[ . _.
t IS
2r
t
|7
M"!5;!'i>uiiB||l
l'!!S!"'"'i ilia|||
:
u. a w <
Cil o — oc
a a: o b.
98
o a < e
99
—. o
x a- < ix
H fik
z z u
O UK
100
'HiiMiKimnit
cd a < a.
< CD (J O
O w a. x
a z c u.
101
„_«*•*
IllllllliliU
lliiiaiaill
liaiitaiilll
O u a. z
u. O u) <
u) C ~ a.
_- a: q u.
102
m a, o t-
e- o ui u.
103
APPENDIX B. MANUFACTURER'S BEARING
ANALYSIS
104
1.3 24 94 14:22 Fa.\ 616 739 410 KAVDO.v MUSKEGON
@0 02 2
K\YDDN
FREE RACE RADIAL, AXIAL AND MOMENT STIFFNESS
RESULTS:
PRELOAD GAP AFTER INSTALLATION = 0.000500 IN
AXIAL PRELOAD AFTER INSTALLATION 130 LB
PRELOAD CONTACT ANGLE = 30.413
105
U3 24 94 15: 16 FAX 616 739 4102 KAYDON MUSKEGON
©(
^\YDO
FREE RACE RADIAL. AXIAL AND MOMENT STIFFNESS
RE JLTS
:
r
106
.
107
TR 177230-1
ENCLOSURE 4.13-4
210 OF 533
108
LOCKHEED ELECTRONICS CO., INC. TE5T REPORT NO. 7667- l -3625
TEST REPORT
ON
UNITED TECHNOLOGIES, NORDEN SYSTEMS, INC.
ANTENNA including PEDESTAL
0E-374/SPS-67
REPORT WRITER:
J. CZEREUTA
TEST ENGINEER:
D-37 Page 1 of 6
109
LOCKHEED ELECTRONICS CO., INC. TEST REPORT NO. 7E£7- i -3625
PURPOSE OF TEST The purpose of this test was to subject the Tes
Item to the shocW test requirement s as specified in
Purchase Order No: 76-en?P323£-ES, in accordance with
Procedure TP177E30-1.
APPLICABLE
DOCUMENTS: yriited_Technol,ooieSj Norden_Syster is J
!
Inc__
Procedure: TP177£3i?-l.
QUANTITY OF
TEST ITEMS: One <1) Antenna « Pedestal
SECURITY
CLASSIFICATION
OF TEST ITEMS: Unclassified.
TEST
CONDUCTED BY: Lockheed Electronics Co. Inc. ,
Environmental Laboratory
15<?1 U.S. Hwy 2£, C. S. #1
Plainfield, NJ »7tt£l-l5Gl
DATE TESTS
COMPLETED: : 31 AUG 88.
DISPOSITION
OF TEST ITEM: Returned to United Technologies, Norden Systems, for
post shock test and/or inspection.
SHIPPING
DOCUMENTS: LEC Packing Slip No. 4653c, dated 8 SEP 88.
Page £ of 6
110
;
Page 3 of 8
111
TEST
PROCEDURE: The Test Item was attached to the test fixture usint,
eight <6>, 2/4-ie, Grade 5 Bolts. The entire
assembly was then secured to the medium-weight shock
machine and subjected to the test requirements in
accordance with TP177£30-1 as outlined herein:
,
FIG. 9-1
FIG. lP-1
6 1£ 3 Antenna parallel to
mounting rails.
Page 4 of S
112
LOCKHEED ELECTRONICS CO., INC. TEST REPORT NO. 76E7- -Z£ 23
l
TEST
RESULTS Six (6) shock blows were completed with n«:
d 1 screpancies.
Photo pp.7 t 8.
Page 5 of 6
113
u
*\ 5
£>
fc\
b
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\ 1 I
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i
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Page 6 of 8
114
Lockheed
Dectrontes environmental
Company. laboratory
FIGURE 1
FIGURE
SHOCK TEST SETUP, BLOW #2, ROTATED
90°, FIGURE 9-1, ANTENNA PER-
PENDICULAR TO MOUNTING RAILS
FIGURE 3
Page 7 of 3
115
Lockh««d
Electronics
r Company
FIGURE L_
SHOCK TEST SETUP, FIGURE 10-1, BLOK »2, KITH
THE ANTENNA ROTATED 4S* FROM BLOK »4
FIGURE
SHOCK TEST SETUP, FIGURE 10-1, WITH ANTENNA
PARALLEL TO MOUNTING RAILS
116
Electronics
Company \^~
APPENDIX A
ACCELERDMETER LOCATIONS
X-Y PLOTS
117
LOCKHEED ELECTRONICS CO., INC. TEST REPORT NO. 7667-1 -383!
.CHANNEL_NO._ LOCATION
X = TIME IN MILLISECONDS
APPENDIX A Page 2
118
TR 177230-1
ENCLOSURE 4.12-4
116 OF 533
119
1 — 1 r
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^ 10
ill 1
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1 1
1'
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1- O i
120
LIST OF REFERENCES
1994.
121
9. "Shock Qualification Test Data" provided by Charles
Connors, Norden Systems Inc., Norwalk, Connecticut, 21 March
1994.
1994.
122
INITIAL DISTRIBUTION LIST
No. of Copies
2. Library, Code 52
Naval Postgraduate School
Monterey, California 93943—5002
123
9. Mr. Joel Bloom
Staff Scientist
Office of. the Secretary of Defense
OSD/ODDRE/Life Fire Test
Room 3E1060, The Pentagon
Washington, D.C. 20301
124
DUDLEY KMOX UBl
MONTB ,5inf
GAYLORD S