S.

No Tower Vendor MOM Discrepancy tracker

1 SALASAR TECHNO ENGINEERING PVT LTD. Yes Yes

2 MPOWER INFRATECH (INDIA) PRIVATE LIMITED Yes Not Received / 16-Jul

3 CELLCOM TELESERVICES PVT. LTD. Yes

4 TELECOM NETWORK SOLUTIONS PVT LTD No Yes

5 SOLUX GALFAB PRIVATE LIMITED Yes Not Received / 30-Jul

6 k. L. MECHANICAL WORKS PRIVATE LIMITED Yes Yes

Welder qualification recordMaterial Tractability record Calibration record Material
Remark Traceblity
discussion not
Yes Yes Yes done in MOM

Not Received / 16-Jul Not Received / 1-Aug Yes

Not Received / 16-Jul Yes Yes

Yes Dated_31.7.12 Yes

Not Received / 30-Jul Not Received / 30-Jul Not Received / 30-Jul

Yes Yes
 Tower Sr. No.
S.No Tower Vendor Methodology
1 SALASAR TECHNO ENGINEERING PVT LTD. Y
2 CELLCOM TELESERVICES PVT. LTD. Y
3 TELECOM NETWORK SOLUTIONS PVT LTD Y
4 MPOWER INFRATECH (INDIA) PRIVATE LIMITED Y
5 KADEVI INDUSTRIES LIMITED Y
6 ASTER PRIVATE LIMITED Y
7 DEEPAK GALVANISHING AND ENGINEERING INDUSTRIES PVT LTD Y
8 SOLUX GALFAB PRIVATE LIMITED Y
9 k. L. MECHANICAL WORKS PRIVATE LIMITED Y
Sample Cut Discrepancy Welder qualification Material Tractability Calibration
for Me/Che. Tracker Record Record record
Y Y Y Y Y
Y Y Y Y Y
Y Y Y N Y
Y Y Y Y Y
Y Y
Y Y Y
Y
Y Y Y Y
Y Y Y Y
Remark

for GBT Only

 Control Document Number: Indus
PDI CHECK SHEET /Tower/SFMonopole/FB/PDI/00 Revision No. 01 Date of
Release: 07th November 2017

PDI Agency PDI Lot No. PDI Lot Size PDI Result

Customer Name Inspection Date Sample Size Pass / Fail

Supplier Name Supplier Code Sl. Nos of Lot Reason of Failure (Highlight Major Points if any)

Product Name Anchor Bolt for SF Design Supplier Location Sl. Nos of Samples
Monopoles

Rating / Type Item Code Sampling Plan IS: 2500 Part-1 G-II

Non Conformances Supplier Organization PDI Agency

Critical Major Minor Name Name

Mention Critical Non Conformance Mention Major Non Conformance Mention Minor Non Conformance Signature Signature
Mention Critical Non Conformance Mention Major Non Conformance Mention Minor Non Conformance Supplier Seal Inspecting Agency Seal
Resp. Observations

Type of Check
Instruments

Sample Size

Document
Reference
standard/
S.No

Supplier
Parameter / Characteristics Specification

PDIA
S1 S2 S3 S4 S5 Result (Pass/Fail) Remarks

A) RAW MATERIAL INSPECTION

BOLT

1 Chemical Composition Spectrometer Lab Test One per Lot C : 0.36-(Min) - 0.47 (Max) , S : 0.035 (Max) , P : P W
0.035(Max) , B:0.0036(Max)

2 Tensile Strenth UTM Lab Test One per Lot 800 Mpa (Min) P W

3 Percentage Elongation UTM Lab Test One per Lot 12% (Min) P W

4 Hardness Test Hardness Tester Lab Test One per Lot 320 - 335 Vickers P W

NUT

6 Chemical Composition Spectrometer Lab Test One per Lot C : 0.58(max), Mn - 0.25 Min, P : 0.06(max) S : P W
0.150(max)

7 Tensile Strenth UTM Lab Test One per Lot 800 Mpa (Min) P W

8 Hardness Test Hardness Tester Lab Test One per Lot 180 - 302 Vickers P W

B) GALVANIZATION

BOLT

29 Mass of Zinc Coating Chemical test Measurement As per AQL IS 1367 Part -13 375 gm/ Mtr2 (minimum average) P P

30 Thickness of Zinc costing Elco meter Measurement As per AQL IS 1367 Part -13 54 Micron (minimum average) P P

31 Uniformity of Zinc Coating Visual Measurement As per AQL IS 4759 -1996 Zinc Coating shall be uniform P P

32 Knife Test Knife Tester Measurement As per AQL IS 4759 -1996 Scratch not allowed after Knife test P P

Black Spot/ Lumps/ Deep Scratches/ Free from Black Spot/ Lumps/ Deep Scratches/
33 Surface abnormalities Visual Verification As per AQL Industry Standerds Surface abnormalities P P

NUT

34 Mass of Zinc Coating Chemical test Measurement As per AQL IS 1367 Part -13 375 gm/ Mtr2 (minimum average) P P

35 Thickness of Zinc costing Elco meter Measurement As per AQL IS 1367 Part -13 54 Micron (minimum average) P P

36 Uniformity of Zinc Coating Visual Measurement As per AQL IS 4759 -1996 Zinc Coating shall be uniform P P

37 Knife Test Knife Tester Measurement As per AQL IS 4759 -1996 Scratch not allowed after Knif test P P

38 Black Spot/ Lumps/ Deep Scratches/ Visual Measurement As per AQL Industry Standerds Free from Black Spot/ Lumps/ Deep Scratches/ P P
Surface abnormalities Surface abnormalities

WASHER

39 Mass of Zinc Coating Chemical test Measurement As per AQL IS 1367 Part -13 375 gm/ Mtr2 (minimum average) P P

40 Thickness of Zinc costing Elco meter Measurement As per AQL IS 1367 Part -13 54 Micron (minimum average) P P

41 Uniformity of Zinc Coating Visual Measurement As per AQL IS 4759 -1996 Zinc Coating shall be uniform P P

42 Knife Test Knife Tester Measurement As per AQL IS 4759 -1996 Scratch not allowed after Knif test P P

43 Black Spot/ Lumps/ Deep Scratches/ Visual Measurement As per AQL Industry Standerds Free from Black Spot/ Lumps/ Deep Scratches/ P P
Surface abnormalities Surface abnormalities

D) APPEARANCE
BOLT

44 Surface Defects Visual Verification As per AQL Industry Standerds Free from Surface Defects P P

45 Burr Visual Verification As per AQL Industry Standerds Free from Burr P P

46 Sharpe edge Visual Verification As per AQL Industry Standerds Free from Sharp edges P P

47 Thread Chattering Visual Verification As per AQL Industry Standerds Free from thread chattering P P

48 Dent/ Damage/ Deformation/Bend Visual Verification As per AQL Industry Standerds Free from Dent/ Damage/ Deformation/Bend P P

NUT

49 Surface Defects Visual Verification As per AQL Industry Standerds Free from Surface Defects P P

50 Burr Visual Verification As per AQL Industry Standerds Free from Burr P P

51 Sharpe edge Visual Verification As per AQL Industry Standerds Free from Sharp edges P P

52 Thread Chettring Visual Verification As per AQL Industry Standerds Free from thread chettring P P

53 Dent/ Damage/ Deformation/Bend Visual Verification As per AQL Industry Standerds Free from Dent/ Damage/ Deformation/Bend P P

WASHER

54 Surface Defects Visual Verification As per AQL Industry Standerds Free from Surface Defects P P

55 Burr Visual Verification As per AQL Industry Standerds Free from Burr P P

56 Sharpe edge Visual Verification As per AQL Industry Standerds Free from Sharp edges P P

57 Dent/ Damage/ Deformation/Bend Visual Verification As per AQL Industry Standerds Free from Dent/ Damage/ Deformation/Bend P P

E) PACKING / IDENTIFICATION

58 Packaging material Visual Verification As per AQL Industry Standerds No breakage/ Damage allowed P P

59 Packaging quality Visual Verification As per AQL Industry Standerds Completely wraped & well protected. Identification P P
sticker on top of packing.

60 Identifcation & Stamping Visual Verification As per AQL Industry Standerds Serial No / Batch no to be mentioned on top of P P
bolts near threads using permenant marker

Inspection Remarks

Photographs
 B) DIMENSIONS REPORT
Foundation Bolt / Nut / Washer
S.No Parameter/ Type Unit 20/ 750 22/750 24/1050 28/1050
1 Indus Item codes - PDI Lot No.-
2 Tower Type Monopole Monopole Monopole Monopole Monopole Date:-
3 Wind Speed KMPH 180 180 180 180
4 Tower Hight meters 18/15/12/9 21 27/24 30
5 Quantity`of Bolts/Set Nos 24/20/16/16 24 24/24 24
Foundation Bolt S S S S S
1 Length mm 750 750 1050 1050
2 Shank Dia mm Dia 20 Dia 22 Dia 24 Dia 28
3 Thread Size mm M20X2.5-6g M22X2.5-8g M24X3-6g M28X3-6g
4 Thread Major Dia mm 19.428-19.958 21.428-21.958 23.58-23.95 26.352-26.952
5 Thread pitch circle dia mm 18.069-18.334 20.069-20.334 21.8-22.0 24.688-25.003
6 thread pitch mm 2.50 2.50 3.00 3.00
Nut
1 Across Flat mm 29.16-30.00 33.00 - 34.00 35.0-36.0 40.00-41.00
2 Across Corner mm 32.95 Min 37.29 min 39.55 min 45.20min
3 Thickness mm 16.90-19.00 18.10-20.20 20.20-21.5 22.60-24.70
4 Thread Size mm M20X2.5-6h M22X2.5-7h M24X3-6h M28X3-6h
5 Thread Minor Dia mm 17.294-17.854 19.294-19.854 20.75-21.38 23.752-24.382
6 Thread pitch circle dia mm 18.376-18.656 20.376-20.656 20.75-21.25 25.051-25.386
7 Thread Pitch mm 2.50 2.50 3.00 3.00
Washer
1 Inner Dia mm 22.00-23.00 23.5-24.5 25.0-25.33 30.00-31.00
2 Outer Dia mm 36.00-37.00 37.8-24.5 43.38-44.0 48.50 min
3 Thickness mm 3.15-5.00 3.40-4.60 3.7-4.3 4.0-6.0
 Control Document Number: Indus
/Tower/SFMonopole/FB/PDI/00 Revision No. 00 Date of
Release: 25th March 2015 Result
(Pass/Fai Remarks
l)
PDI Lot No.-
Date:-

S S S S S