Ako - Cnc65 Tube Bending Machine

www.akomac.com info@akomac.
com
cNC 65 PIPE AND TUBE BENDING

MACHINE
INSTRUCTIONS FOR USE AND

MAINTENANCE
MODEL : AKO –CNC 65

SERIAL NO : 2017 / 145
PRODUCTION YEAR : 2017
KORKUSUZ MAKINA LTD.ŞTİ ( AKOMAC ) .

ADRES : ALAATTINBEY MAH. 614. SK. KAYA PLAZA
NO: 1/D NİLÜFER / BURSA
TEL : 0 224 482 20 24
FAX : 0 224 482 20 34
WEB : www.akomac.com
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www.akomac.com info@akomac.com
TABLE OF CONTENTS
1. PREFACE
2. NOTES TO THE CUSTOMER
3. TECHNICAL SPECIFICATIONS
4. SHIPPING AND STORAGE
4.1 LIFTING
4.2 THE PORT OF ARRIVAL CONTROLS
4.3 STATEMENT OF TRANSPORTATION DAMAGE
4.4 STORAGE
4.5 INFRASTRUCTURE AND INSTALLATION
5. GENERAL INFORMATION
5.1 DIFFERENT GROUPS OF CNC 65 MACHINE
6. MACHINE PARTS
6.1 BODY PARTS
6.2 BENDING PARTS
6.3 BENDING GROUP REDUCER
6.4 MANDREL GROUP
6.5 PIPE CARRIAGE GROUP
6.6 PULLEY GROUP FOR PIPE HOLDER
6.7 PARTS LIST
7. INITIAL CHECKS AND CONNECTIONS
8. SAFETY RULES
8.1 SAFETY INSTRUCTIONS
8.2 CUSTOMER'S LIABILITY
8.3 OPERATOR'S LIABILITY
8.4 RISKS OF MACHINE WORK IMMEDIATELY
8.5 ELECTRICAL ENERGY AND POTENTIAL
8.6 MAINTENANCE AND TROUBLE SHOOTING
8.7 MECHANICAL INSPECTION
8.8 CLEAN MACHINE
9. ACCESSORY CONNECTIONS AND SETUP
9.1 ACCESSORIES REPLACEMENT
9.2 MANDREL SETTING
10. OPERATION
10.1 ROTATION MOTOR CONTROL
10.2 BENDING PROCESS
10.3 EMERGENCY STOP
11. MAINTENANCE OF MACHINE
11.1 CARE INSTRUCTIONS
11.2 LUBRACATION
12. TAKING OUT OF FACTORY
13. TROUBLE SHOOTING AND PROBLEM SOLVING
14. WARRANTY CONDITIONS
15. INDUSTRIAL RIGHTS
16. CE CERTIFICATE
17. ELECTRIC SCHEMA
18. HYDRAULIC SCHEMA
18. GUARANTY DOCUMENT
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1 - PREFACE
AKOMAC was founded in 1990 in Bursa. Our company started with the manufacture of sheet metal
processing machinery production since 2000, along with eight factory continues to serve the industry with the
production of metal processing machines..
Our company continues to manufacture its products in domestic and overseas sales, service and spare
parts service and technical staffs are committed to developing all kinds of requests and problems solved. The
main idea is to raise the quality of our products, our customers and increase the capacity of convenient, modern
design and equipment to provide the European Union standards
With many years of accumulation of the target policy is the control of machines have experienced staff,
quality and aesthetics at the forefront of emerging technologies and continually improve customer satisfaction
by keeping our machines is to take market share in the manufacturing sector by adapting the machine. Parallel
to this, our range of products we started with manual hydraulic, digital, PLC and CNC units have proved that
we are in a great improvement by adding.
Also in 2000, the production activities that we have completed our work we carry CE certification, all
our machines have started the process of disseminating it to users in the European market.
AKOMAC, quality service, customer-oriented and professional management approach, while maintaining
the growth of modern and technological production facilities will continue to be worthy of your trust.
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2 – NOTES TO THE CUSTOMER
Thank you for choosing us as AKOMAC. Machines in the machine to be satisfied and you can work
smoothly for years to come read the user manual carefully.
These guidelines have been prepared to use the machine correctly and efficiently as possible. Please read
the following instructions carefully, apply.
Warning signs are used in a variety of manual and machine use. Their meaning is shown below. This
should take into account the warning signs.
ELECTRICITY CAUTION DANGER OF HAND DANGER OF FIXING EARTH

FIXING IN BETWEEN CONNECTION
The operator of the machine must carefully read and understand this manual. The responsibility to have this
manual read by the operator shall belong to the purchaser company in accordance with CE rules to which our
machine is also subjected.
You must follow the instructions for maintenance to sustain long-life of your machine. The use of authentic
spare parts shall also prolong your machine’s life.
Emergency stop buttons are used for stopping the machine in case where it is needed to access the operation
area of machine for any emergency and danger or for repair and maintenance activities.
If you need further information not included in the manual or encounter any problem other than those
explained, our technical staff will be very pleased to help you. In case you need assistance:
A – Please inform full title, telephone and fax numbers of your plant, and machine type and serial number and
specifications;
B – And please explain a distinct and clear description of the failure.
The above information shall assist us with determining the certain failure.
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3 – TECHNICAL SPECIFICATIONS
TUBE & PROFILE BENDING MACHINE
Picture 1
Max. Tube Diameter ( mm) 65

Max. Wall Thickness ( mm) 4
Max. Bending Radius CLR ( mm) 300
Max. Bending Angle (0) 190º
Bending Speed (0/sn.)
Motor Power (kw) 10 KW
Mandrel Length (mm) 4000
Bending Accuracy (mm) ±0,05
Oil tank capacity (L) 170
Max. Hydraulic Pressure (bar ) 250
Prox. Weight (Kg.) 3450
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Prox. Length ( mm ) 5886
Prox. Width ( mm) 1181
Prox. Height ( mm ) 1456
Table 1
4 - SHIPPING AND STORAGE
4.1 – LIFTING
The request is filed in a different machine by the customer will be referred to as nylon coated. A and B are
considered as the center of gravity of the machine axes are moved with the help of rope and winch. (Picture 2)
the necessary measures are taken to prevent damage to the environment during transport.
A B
Picture 2
4.2- THE PORT OF ARRIVAL CONTROLS
Search for tube and profile bending machine manufacturing stages of the approval of the final control checks
whether the latest is installed by running.
For this reason, the following points should be checked in taking delivery of the machine.
 Whether or not the machine received the ordered machines,

 Whether there is any damage during transport,
4.3 – STATEMENT OF TRANSPORTATION DAMAGE
If the machine is found damage or missing information should be provided orally or in writing immediately to
the shipping company.
In addition, if possible, in writing, photographing and prepared a report on the damaged parts. This report will
be delivered within 48 hours of the shipping company and the company AKOMAC.
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4.4 – STORAGE
Operate the machine where external factors (rain, excessive heat, etc.) do not affect the machine systems. The
machine should be protected and should be kept indoors. As we know that all metal parts of the machine will
not operate for a long time because of the external factor and material properties. However, if the all metal parts
of the machine are lubricated with protective oil. We can prevent the failures for the metal parts and the metal
parts can be used long time of period.
4.5 – INFRASTRUCTURE AND INSTALLATION
Must meet the weight of the machine on a level surface and should not be placed on the ground vibration. Dust-
free and stable ground should be provided. The ambient temperature should be around 20  C and also relative
humidity, condensation and the environment should not be more than 60%.
5 – GENERAL INFORMATION
Picture 3
 List of materials that can be bent bending machines, welded pipe, standard steel pipe, brass pipe, stainless
steel pipe, hydraulic pipe, aluminum pipe, filled with soft steel, box profile and full profile.
 Bending machine, tube and profile bending process is designed to make the desired mass production and
precise angles.
 Various sizes, tubes and profiles max. Operation (bending) of between 20-25 sec periods.
 Hydraulic crimping machine, the system has the ability to gauge and mandrel.
 The machine has a control system CNC.
 The machine can be programmed and controlled by the using of control panel. The different parameters
and information can be loaded and stored on the memory. It can allow you to write 99 different bending
program settings.
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5.1 DIFFERENT GROUPS OF CNC 65 MACHINE
As we know that generally, all machines are created from different groups which are obtained with assembly of
different parts together. In this phase of handbook, different groups are shown below.
Picture 4
Table 2
6 – MACHINE PARTS
6.1 – BODY PARTS
NO QUANT. EXPLANATION
01 1 BODY GROUP
02 1 ELECTRICAL UNIT
03 1 HYDRAULIC UNIT
04 1 MANDREL GROUP
05 1 CARRIAGE GROUP
06 1 BENDING GROUP
07 1 STABLE BASE GROUP
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Picture 5
6.2 – BENDING PARTS
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Picture 6
Picture 7
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Picture 8
6.3 – BENDING GROUP REDUCER
Picture 9
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Picture 10
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6.4 MANDREL GROUP
Picture 11
Picture 12
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6.5 PIPE CARRIAGE GROUP
Picture 13
Picture 14
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Picture 15
Picture 16
6.6 PULLEY GROUP FOR PIPE HOLDER
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Picture 17
6.7 PART LIST FULL
PART NO PART NAME

BODY PARTS
1 BODY CHASSIS
2 BODY UPPER TABLE
3 BODY SIDE COVERS
BENDING GROUP
4 ROTATION BODY SHEET METAL
5 SLIDER CLAMP BODY
6 BODY KNUCKLE MIL
7 KNUCKLE 1
8 KNUCKLE 2
9 KNUCKLE 3
10 KNUCKLE 4
11 ROTATION BODY PISTON ASSEMBLY
12 ROTATION BODY MIL ASSEMBLY
13 HOLDER CLAMP FOR ROTATION JAW
14 KNUCKLE TAPBOLT 2
15 KNUCKLE TAPBOLT 3
16 BODY KNUCKLE FIXATION PLATE
17 CONNECTION SHEET BETWEEN PISTON AND BODY
18 ROTATION BODY BRONZE SHEET 2
19 ROTATION BODY BRONZE SHEET 1
20 PROTECTION SHEET 2
21 PROTECTION SHEET 1
22 MOLD
23 HOLDER CLAMP FOR ROTATION JAW
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24 CLAMP SUPPORT
25 PIPE HOLDER CLAMP
26 CLAMP BOLT
27 ROTATION BODY LINK SHEET
BENDING GROUP REDUCER
28 STABLE GROUP TABLE 1
29 STABLE GROUP TABLE 2
30 STABLE BODY CIRCLE SHEET PLATE 1
31 SIDEWISE SHEET PLATE 1
32 SIDEWISE SHEET PLATE 2
33 STABLE BODY LINK SHEET PLATE 4,1
34 STABLE BODY LINK SHEET PLATE 3
35 STABLE BODY MOVEMENT RAIL
36 CLAMP HOLDER FOR STABLE BODY
37 BRONZ DIE FOR SLIDER BAR
38 SLIDER BAR
39 STABLE BODY ARM 1
40 STABLE BODY ARM 2
41 MIL ASSEMBLY
42 STABLE BODY KNUCKLE MIL 1
43 PISTON HOLDER
44 STABLE BODY LINK SHEET PLATE 5
45 CLAMP TAP BOLT STOP
46 CLAMP TAP BOLT
47 STABLE BODY 50 PISTON ASSEMBLY
48 SLIDER PISTON MIL HOLDER PLAIN WASHER
49 SLIDER CLAMP ASSEMBLY
50 SLIDER BODY
51 LINKED SHEET PLATE FOR CLAMP TAP BOLT
MANDREL GROUP
52 65 PISTON 80 HOLDER
53 MANDREL SENSOR SHEET PLATE
54 MANDREL PISTON Ø80 STR 80
55 MANDREL PIN
56 MANDREL ATTACHMENT
57 MANDREL GAP DIE
58 BASE FOR BACK REST
PIPE CARRIAGE GROUP
59 BUTTOM SHEET ASSEMBLY
60 PIPE ROTATION FULL ASSEMBLY
61 PLIERS CLAMPING KNUCKLE
62 PLIERS CLAMPIN ARM BEARING
63 COVER
64 AXIS ADJUSTMENT NUT
65 AXIS ADJUSTMENT SCREW
66 AXIS ADJUSTMENT SCREW STABILISER
67 PLIERS CLAMPING PISTON PC 40 STR 50S
68 PLIERS END ROD EYE
69 PISTON HOLDER
70 GEARBOX _G8X120009K_120_140_0_F
71 RAC AND PINION GEAR PROTECTION
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72 HELICAL GEAR 2M 22T 20 HA 20PA 25FW
73 BMH1401P16A2A-SCHNEIDER ELECTRIC
74 BASE SHEET METAL
75 BASE SHEET METAL 2
76 TOOTHED RAC DRIVE GROUP ASSEMBLY
77 AR20 RAIL
78 HRC 25FN BLOCK 25 CARRIAGE
79 BODY
80 PIPE ROTATION DIE MIL
81 PIPE ROTATION PLIER ATACHED MIL
82 PLIERS CLAMPIN KNUCKLE CONNECTING PART
83 FRONT CARRIAGE
84 CLAMPING PART FOR PIPE PLIERS
85 KNUCKLE FOR PLIERS CLAMPING
86 BACKWARD CARRIAGE
87 PIPE ROTATION BRONZE GEAR
88 SKF-33014 -24,SI, NC,24
89 PIPE HOLDERS PLIERS
90 HRC 20FN. BLOCK 20 CARRIAGE
91 PIPE ROTATION ENDLESS SCREW
92 BEARING SPACER BUSHING
93 0.75 KW RADIATOR ADAPTOR
94 SUPPORT FOR AXIS ADJUSTMENT SCREW
95 GEARBOX_GBX080009K_GBK_080_100_3_F
96 GEAR_BMH1001P16A2A
PULLEY GROUP FOR PIPE HOLDER
97 KNUCKLE ARM 1
98 KNUCKLE ARM 2
99 CONNECTION PART TO BODY
100 PISTON
101 PISTON KNUCKLE CONNECTION PART
102 BUSHING 1
103 BUSHING 2
104 PULLEY GROUP
Table 3
7 – INITIAL CHECKS AND CONNECTIONS

 Please make sure that electrical connections are made by authorized and competent electricians.
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 Check if there is damage on hydraulic system (connection components and etc.) due to transportation.
 Electrical connection of machine must be grounded.

 System may require additional oil if the machine runs out of oil due to tilting the device as a result
of wrong transportation. The machine must be perpendicularly shipped to prevent lack of oil.
 Reasons that may lead the machine run in an unsafe and unstable mode must be removed.
8– SAFETY RULES
8.1 – INSTRUCTIONS FOR SAFETY
Machine is designed in accordance with regular safety rules.
Machine:
Must be used for the purpose mentioned in technical specifications. In case of failure to do
so, injuries and damages may occur in which cases Akomac Machine SHALL NOT BE
HELD RESPONSIBLE.
Producer company IS NOT RESPONSIBLE from any damage or loss that may occur due
to false connection of electrical lines.
In case of an emergency, push emergency stop button and execute emergency rules of your
company.
Operator must use steel-tip shoes, goggles and gloves.
Basic safety rules must be applied for flawless operation of machine without causing any
risks or injury.
Notice and understand safety labels on machine.
Do not modify electrical unit.
Operator must know safety rules.
In addition general safety rules must also be observed.
This manual should be kept at the closest position to the machine.
In addition to recommendations herein, all local accident prevention and environment
protection rules must be followed.
All safety, information and etc. subjects relating to the machine must be absolutely followed and
applied.
8.2 – LIABILITIES OF CUSTOMER
Owner of machine is responsible from training the operator about main accident
prevention and safety rules.
8.3 – LIABILITIES OF OPERATOR
Prior to operating the machine personnel should be trained about the following:
Basic safety and accident prevention instructions,

Conformity with safety rules and periodical inspection.
8.4 – RISKS OF MACHINE WORK IMMEDIATELY
 All electrical equipment is potentially dangerous.

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 Do not put your hands on operation area where compression and bending equipment are
available.
 Slow motions may cause your hands get jammed or any other injuries.
 In case of a failure do not attempt to operate the machine.
 Make sure that all potential dangers are removed before operating the machine.
 In case of any failure on machine operations, notify maintenance personnel.
 Ensure sufficient illumination for a safe working environment.
 Do not let any other person access your operation area or distract surrounding people. You may
lose your control over the machine due to the above and similar reasons.
 Pay attention not to tangle around electrical supply cables and hydraulic hoses and do not put any
objects there on.
8.5 – ELECTRICAL ENERGY AND POTENTIAL
In case of an electrical shock first you should get the injured away from electrical leakage. However
this is a potentially dangerous situation whereas if someone touches directly the injured person’s body,
he/she may also get electrical shocked. Therefore, if possible, shut down the main supply and if not, move
the wounded with an insulating material (such as wood, PVC and etc.) Refer to a hospital for medical
help for the injured person as soon as possible.
 Electrical installation, operation, repairs and maintenance about electricity must be made by
authorized and component electricians.
Any damage that may cause unsafe operation of machine must be immediately removed.
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8.6 – MAINTENANCE AND TROUBLE SHOOTING
The machine must be serviced. Regular maintenance improves efficiency and prolongs the life of machine.
 Make sure that electrical connection has been disconnected before starting any maintenance or
modification. Necessary sections must be locked and warning signs must be hung which measures
are imperative to prevent accidents.
 Certain tasks such as maintenance, inspection, control should be performed at necessary periods.
 Operator must be informed prior to any maintenance.
 Upon completion of an intervention, make sure that safety systems are enabled.
 The unsuitable parts of the machine must be immediately replaced provided that solely the
producer company’s authentic spare parts must be used. Producer does not warranty any damage
to the machine due to those parts supplied from other resources.
 Waste oil must be not be disposed into environment but must be reported under local rules.
8.7 – MECHANICAL INSPECTION

Do not make any change or modification without approval of producer. Such changes o
modifications may affect safety features
8.8 – CLEAN MACHINE
 Water or pressurized water shall not be pointed towards electrical panel, motor, reducer, valve or
switches and bearings.
 The waste materials after the following must be cleaned:
 Due to lubrication
 Due to maintenance
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9. ACCESSORY CONNECTIONS AND SETUP
9.1 ACCESSORIES REPLACEMENT
Picture 10
Before you start working with the machine the machine is equipped with the desired dimensions
of the mold must be prepared. Molding machine needs to be done to place the order listed below.
 A molding machine used primarily previously (01) must be dismantled if. To do this, first hinge (06) and
the clamping nut (02) must be removed. (Figure 10)
 Mold-locking nut (02) and then bending mold (03) is taken from.
 The older mandrel (06) and the movable jaw (04) removed from the machine are ready to install the new
overlay.
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Picture 11
 New mold and stable jaw (03) wedge places down the main shaft are placed through the machine.
(Figure 10)
 New mandrel (06), is screwed to the mandrel shaft.
 New movable jaw (04), attached to the jaw bed.
 The mold clamping part is screwed to fix the mold (03)
 With a piece of bent pipe (100-150cm) mandrel (06) passing between the mold and the jaw tightened.
 The lean cradle (05) is placed to the slider bar.
 Step-piston adapter by loosening the bolts on the control panel opens up to the end. Then manually slide
the pipe gauge is imposed. Step-back is set back by the sensor tube. Set in this way at the same time and
stop mold mandrel carriage (or rollers) are provided between the falls.
 Pipe clenched mandrel shaft while it is set to come to the center of the pipe clenched.
Picture 12
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9.2 MANDREL SETTING
Mandrel location is very important. Mandrel pipe bending or twisting the location varies according to
the diameter. Should be determined in these trials should be. In general, the mandrel, twist axis positioned
ahead of 2-3mm. But as mentioned earlier, the location mandrel used pipe diameter, wall thickness or diameter
may vary depending on the mold. Twist axis, with the mold jaw can be defined as the line junction. In such
cases, the formation of the pot in the pipe (Fig. 13) mandrel gradually moved forward in a controlled manner.
Mandrel bending is achieved the desired quality setting nuts fixed. Taking into account the work done and then
twist it again, the quality is not the appropriate place and time again mandrel mandrel measure avoids having to
adjust.
Picture 13 Picture 14
As said before, the setting mandrel bending axis is made to be 2-3mm in the future. Then the twist is
attempted.
10 – OPERATION
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10.1 ROTATION MOTOR CONTROL
 Mechanical main switch opens.
 Mechanical work L1 - L2 interchange cables
 CNC control panel is activated by touching the screen.
 Language option to choose the appropriate language.
 Manually or automatically by selecting the drop-down processing commenced as one of the pages on the
screen.
If manual is selected, all the commands manually can twist before. (Jaw open-often, leaning back and
forth, back and forth mandrel)
 Automatic option, the pre-recorded program runs automatically. Program registration is done by
entering values in the desired angle on the angle of the program.
10.2 BENDING PROCESS
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 Open Main switch.
 Accessories that are already installed in the machine tube are passed through the mandrel and the
mandrel shaft.
 Located on the mandrel shaft measuring gauge set and the mandrel shaft are secured latches.
 CNC automatic page on the control panel is selected. Go to the program by entering the command option
is saved automatically with the angle values. Twisting machine is ready for operation. From the moment
you entered the order of degrees that automatically start the machine with the twist will be given.
 Primarily to recover after twisting tube from the mold and pressing the start button again, the machine
automatically returns to the starting position.
 After returning to the starting position machine, the pipe is removed from the machine.
 If any undesirable event occurs in the course of their work machine can be stopped by pressing the
EMERGENCY STOP button.
MANUAL BENDING PROCESS
 Turn on main switch and wait for the operator panel to open.
 Push MANUAL and go to home page.
 After hydraulic is running, you can jump to manual operation page with only one push button
 If is not at an advanced position press MANDREL FRONT and forward the mandrel
 Accessories are attached to machine i.e. pipe, mandrel and mandrel axis.
 Press CLAMP FRONT, front and compress within tie mold and jaw (until pressure switch is OK)
 Press BASE FRONT to make supporting.
 Keep pushing BEND FRONT to make bending. Once you release bending stops.
 Once you complete bending, millions of mandrel is taken by after.
 Press BASE BACK and retract and driver slides to its first position.
 Press CLAMP BACK button and retract fixing piston to its first position and remove pipe outside.
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 Finally keep pushing BEND BACK and bending arm is withdrawn until machine and all procedure
should be reminded
AUTOMATIC BENDING PROCESS
 Main supply switch is turned on. Please wait for how to open the switch and operator system.
Press Automatic button and a main page electrical power would occur.
 Once you run hydraulic motor, press AUTO on main page and go to automatic operation page by
pressing AUTO on main page.
 Select the program number to run on this page. You can choose in either ways: buttons to browse
between programs. b-) Click on program number by using direction buttons and enters any number from
the numbers on operator panel and presses ENTER to complete the procedure.
 There are numbers like 1-2-3-4……19-20 that let you enter bending degrees respectively on the same
page with degree digits next to them. Enter degree with direction buttons and press ENTER to write the
degree. You can write how many different degrees of bending you would like to make respectively (max.
20 units)
 Upon completion of entering degrees press SAVE button and record to program number the degrees you
entered.
 Upon completion of recording press RESET button and start resetting like it would start from degree
number 1.
 You can record 3250 programs in this manner. Recall any program recorded and press RESET button
before entering degree again and start operating.
 Start the machine that is ready to work automatically by using foot pedal.
 Machine completes bending until the degree you entered into the machine and releases the party
according to its own listing. Pull outwards and take free part and then press on foot pedal once again to
get the machine to beginning point.
Repeat this procedure as much as how many degrees you entered
10.3 EMERGENCY STOP
Any necessary emergency stop button should be pressed on the foot pedal or electrical control panel. At
the end of the emergency EMERGENCY STOP button is pressed to run for production line turning into an old
and start working to bring.
SETTINGS
Press SETTINGS button on main page to reach settings page. Use direction arrows on incoming settings
page to access the line where you want to enter a value. (Password: 12345678)
BEND 1. SPEED : Indicates the revolution speed during bending.

BEND 2. SPEED : Slows down 5 degrees before bending degree to prevent any distortion on degree.
This value indicates the speed of such slow down. You are recommended not to make
any intervention.
BEND BACK SPEED : Indicates the return speed of machine. You can enter value using the numbers on
operator panel through direction buttons.
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SPEED RATE : Enables rating the speed of pusher piston of supporting slide and forward bending
speed. Pusher piston’s speed may be accelerated or slowed down in proportion to
bending arm.
ENCODER : Enables adjusting multiplier value of encoder. Multiplier value of your machine was
adjusted at final control stages. Do not change this value.
11. MAINTENANCE OF MACHINE

11.1 CARE INSTRUCTIONS
 For better performance and safer operation of the machine should be serviced regularly. If possible, this
maintenance must be performed by a mechanical engineer or technician.
 If you want to work with a chart Perform regular maintenance on the machine performance.
 Work area should be clean and dry. At the end of every working day around the machine should be
cleaned and the mold and the jaws should be replaced and cleaned.
 Cleaning Use only a slightly damp cloth or compressed dry air. On the machine, caustic, flammable and
irritating to clean with cleaning fluids.
 Do not clean with compressed air inside the control cabinet is definitely.
 Lubricate the moving surfaces of the friction fully clearing.
 If necessary, tighten the bolts and check the connection to the host.
11.2 LUBRACATION
Never lubricate the machine dies. If you lubricate the machine dies, it will slip during bending
operation. Because of the slipping the bending result will not be perfect as desired. Materials and molds always
clean burr-free and should be free of oil. Grease lubrication points are shown at least once a month. If you are
running more than 8 hours a day can increase the frequency of lubrication. Standard grease for lubricating oils
is used in the process.
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Part Nr. Name of Part Maintenance Time

1 Jaw bearing base Grease oil Weekly
2 Mandrel square base Grease oil Weekly
3 Hydraulic unit Hydraulic system oil As decreases
12. TAKING OUT OF FACTORY
 Discharge hydraulic oil in machine and dispose in accordance with local environmental rules.
 Discharge reducer oil in machine and dispose in accordance with local environmental rules..
 Scrap the other parts of the machine
13. TROUBLE SHOOTING AND PROBLEM SOLVING
It is a small possibility that your machine, which has been subjected to a careful production and
testing stage, to fail. Nevertheless, if you encounter any problem the methods that you may easily find a
solution are as follows. Please consult to AKOMAC for any other failures.
FAILURE AND PROBLEM POSSIBLE REASON SOLUTION

●Check cables and connections
●Check fuse, contactor, relay and
●Machine does not run. ●Electrical failure etc. equipment
●Check emergency stop button
●Consult service.
●Machine runs but pistons do not ●Phases of supply plug may ●Replace L1 – L2 cables with each
move be wrong other
. .
●Hydraulic system does not run. ●Hydraulic oil might have ●Add hydraulic system oil as
been decreased. mentioned in manual.
.
●It performs bending but pipe ●Mandrel might be at a ●Advance mandrel in a controlled
gets wrinkles. place earlier than usual. manner.
●It performs bending but pipe is ● Mandrel might be at a ● Retrieve the mandrel.
torn. place further than usual.
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14. TERMS OF GUARANTY
Before all machines leave the factory they are carefully checked and delivered. Purchaser Company must
be responsible from assembling the machine. Purchaser Company must assembly the machine in accordance
with the instructions mentioned in manual.
In case where Purchaser Company requests the installation and operation of the machine to be done by
AKOMAC, then all costs relating thereto must be charged to the purchaser company.
SCOPE OF GUARANTY AND LIMITATIONS
 AKOMAC has stipulated the maximum capacity for models to deliver a long-term life for the machine.
Provided that the machine is used in accordance with instructions for use, it is warranted for 1 years. If
the machine is used out of purpose even for short time, warranty shall not be valid.
 Purchaser company shall have the right to request replacement or repair of defective parts free of
charge according to the producer company’s (failure) decision .
 Freight charges for the part that requires repair or that is defective shall be borne by the purchaser.
AKOMAC shall determine a suitable date for the elimination of failure.
 The company shall give necessary assistance and interest to technical service staff that is sent for repair
and maintenance by AKOMAC under warranty period.
 If it is detected that the failure is due to the misuse of user, then repair and spare part costs shall be
charged to the company.
 Excessive loading, misuse, unmeasured use, faulty maintenance and damages due to failure to comply
with the instructions for use by the user shall terminate machine’s warranty.
Warranty shall also be invalid in case where devices, which are not delivered by AKOMAC or not confirmed in
written form, are added or any modification is made without the consent of AKOMAC. The same situation also
applies to removal or change of machine serial number.
15. INDUSTRIAL RIGHTS

This instruction for use and maintenance is under the property of;
KORKUSUZ MAK. SAN. VE TİC. LTD. ŞTİ. ( by AKOMAC )

Alaattinbey Mah. 614. Sk. Kaya Plaza No:1/D Nilüfer / BURSA - TÜRKİYE
TEL : +90 224 482 20 24
FAX: +90 224 482 20 34
This instructions for use and maintenance is issued for the use of
 Assembly
 Maintenance
 Operation personnel
This manual shall not be reproduced, distributed or used in parts. In case of failure to comply with these rules,
we reserve our right to resort to legal proceedings.
--

Ako - Cnc65 Tube Bending Machine

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www.akomac.com info@akomac.

cNC 65 PIPE AND TUBE BENDING

INSTRUCTIONS FOR USE AND

MODEL : AKO –CNC 65

KORKUSUZ MAKINA LTD.ŞTİ ( AKOMAC ) .

2 – NOTES TO THE CUSTOMER

ELECTRICITY CAUTION DANGER OF HAND DANGER OF FIXING EARTH

B – And please explain a distinct and clear description of the failure.

TUBE & PROFILE BENDING MACHINE

Max. Tube Diameter ( mm) 65

4 - SHIPPING AND STORAGE

4.2- THE PORT OF ARRIVAL CONTROLS

 Whether or not the machine received the ordered machines,

4.3 – STATEMENT OF TRANSPORTATION DAMAGE

4.5 – INFRASTRUCTURE AND INSTALLATION

5.1 DIFFERENT GROUPS OF CNC 65 MACHINE

6.1 – BODY PARTS

6.2 – BENDING PARTS

6.3 – BENDING GROUP REDUCER

6.5 PIPE CARRIAGE GROUP

6.6 PULLEY GROUP FOR PIPE HOLDER

PART NO PART NAME

7 – INITIAL CHECKS AND CONNECTIONS

 Electrical connection of machine must be grounded.

8.1 – INSTRUCTIONS FOR SAFETY

Machine is designed in accordance with regular safety rules.

8.2 – LIABILITIES OF CUSTOMER

8.3 – LIABILITIES OF OPERATOR

Basic safety and accident prevention instructions,

8.4 – RISKS OF MACHINE WORK IMMEDIATELY

 All electrical equipment is potentially dangerous.

 In case of a failure do not attempt to operate the machine.

 In case of any failure on machine operations, notify maintenance personnel.

 Ensure sufficient illumination for a safe working environment.

8.5 – ELECTRICAL ENERGY AND POTENTIAL

8.6 – MAINTENANCE AND TROUBLE SHOOTING

 Operator must be informed prior to any maintenance.

8.7 – MECHANICAL INSPECTION

8.8 – CLEAN MACHINE

 The waste materials after the following must be cleaned:

9. ACCESSORY CONNECTIONS AND SETUP

9.1 ACCESSORIES REPLACEMENT

9.2 MANDREL SETTING

10.1 ROTATION MOTOR CONTROL

 Mechanical main switch opens.

 Mechanical work L1 - L2 interchange cables

 CNC control panel is activated by touching the screen.

 Language option to choose the appropriate language.

10.2 BENDING PROCESS

 Open Main switch.

MANUAL BENDING PROCESS

 Push MANUAL and go to home page.

 Press BASE FRONT to make supporting.

 Once you complete bending, millions of mandrel is taken by after.

AUTOMATIC BENDING PROCESS

10.3 EMERGENCY STOP

BEND 1. SPEED : Indicates the revolution speed during bending.

11. MAINTENANCE OF MACHINE

Part Nr. Name of Part Maintenance Time

12. TAKING OUT OF FACTORY

13. TROUBLE SHOOTING AND PROBLEM SOLVING

FAILURE AND PROBLEM POSSIBLE REASON SOLUTION

SCOPE OF GUARANTY AND LIMITATIONS