TriacPC Electrical Drawings PDF

50 WAY ADDITIONAL I/O
IF IN DOUBT
CONNECTOR FOR OPTIONS
ASK
DENFORD LIMITED
110 BLUE
OUT 0.4 35 QM1 (E) AUX OUTPUT 1
BRIGHOUSE
1K RESISTOR
(RS 132-494)
39
OUTPUT
POWER
WEST YORKSHIRE
REMOVE
RESISTOR AND WIRE NUMBER 110 (IF FITTED)
ADD RELAY TO SAME TERMINAL
AS BELOW
+24v
61
BLUE AR
110
OUT 0.4 35
AR AUXILIARY RELAY
DRN BY
110v 0v
25 24
AR AS
107
A McHENRY
(13) (14)
RC
DATE
AR AUXILIARY SOLENOID
20-2-97
TO CONTROL VICE ATTACHMENT

TRIAC PC
FOR OPTIONS
M62 ENERGISES RELAY

ADDITIONAL I/O
M64 DE-ENERGISES RELAY

BN 01
[ TPC ]
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE
SPINDLE
N L DRIVE
SEE SHEET 17
L1 L2 L3 FOR DETAILS
TACHO
RED
T1 T2 T3
RC BLUE
N L
SPINDLE
ESR
DENFORD MACHINE TOOLS LTD

SRR
F1 MOTOR
L 1 2 6 7 CHOKE 20 A-A1
L
A 17 18
(1) (3)
+
N
N
A 19
BRIGHOUSE
4mm EARTH E - 21
NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

4 5 A-A2
REFERS TO PIN NOs ON PLUG AND SOCKET ASSEMBLY

A-A4 SCREEN
51 SGR GSIR 53
52
A-A3 EARTH
WEST YORKSHIRE
(6) (7) (13) (14)
(0.5mm BLUE)
F2 F5
L 3 110v
23 25
110V CIRCUIT SEE SHEET 10

0v 24
75VA
F6 A-C4
12v 14 RED 16 BROWN
LOVO
LIGHT
N 0v 15 RED BLUE
A-C5
TERMINAL
ES
120
ESR
F4 44 RED
L 10 11 110
F1=6.3 AMP
F4=6.3 AMP
F2=3.15 AMP
100 18 WHITE
(6) (7)
N 0
0 BLACK
11 120
N
110 18 YELLOW
100
44 GREY
DRN BY
0
LINK
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
AXIS DRIVE
TRANSFORMER
ALL WIRES 1mm
A McHENRY
COR
F8 12 A-C1
L 5 BROWN
COOLANT
(13) (14)
PUMP
N BLUE
(OPTION)
A-C2
RC
DATE
SUPPRESSOR
8 B-C3
YELLOW
CCR
GR CPR
23-2-95
F7 13 31
7 (3)
L BLACK
TRIAC PC
C M
SD12, 13 DRIVES
(1) (4) (13) (14) (1) B-C2

9
POWER SCHEMATIC
RC WHITE
(4)
A3-
N N
IF IN DOUBT
B-C1
ATC MOTOR
ASK
WITH
CAPACITOR
RC
400176 K
[ GR1 ]
[ TPC ]
SHEET 1
SUPPRESSOR
(RS 210-364)
FERRITE CORE
ISOLATOR
(361T)
N N
L1
T1
MAINS CABLE
L2
T2
3.5m OF 1.5mm
L L
L3
T3
3 CORE FLEX
FILTER
SPINDLE DRIVE
(361W)
DENFORD LIMITED
SEE SHEET 11
RC
N L FOR DETAILS
SPINDLE
ESR SRR
F1 MOTOR
L 1 2 CHOKE 20 A-A1
BRIGHOUSE
L
A 17 18
(1) (3)
6.3A
+
N
N
A 19
4mm EARTH E - 21
4 5 A-A2
WEST YORKSHIRE
A-A4 SCREEN
51 SGR GSIR 53
52
A-A3 EARTH
(6) (7) (13) (14)
(0.5mm BLUE)
F2 F7
L 3 110v
23 25
110v CIRCUIT
3.15A 3.15A
0v 24 SEE SHEET 10
75VA
F8
A-C4
12v 14 RED 16 BROWN
LOVO
3.15A
LIGHT
N 0v 15 RED BLUE
A-C5
TERMINAL

ES
120
ESR
44 RED
L F3 11 110
10
100 18 WHITE
(6) (7)
DRN BY
6.3A N 0
0 BLACK
11 120
N
110 18 YELLOW
100
44 GREY
0
LINK
A McHENRY
COR
L F4 12 5 BROWN A-C1
COOLANT
(13) (14)
3.15A
PUMP
N BLUE
(OPTION)
A-C2
RC
DATE
SUPPRESSOR
8 B-C3
25-3-96
YELLOW
CCR
TRIAC PC
GR CPR
13 31
F5 7 (3) BLACK
L
SD12, 13 DRIVES
C M
POWER SCHEMATIC
3.15A (1) (4) (13) (14) (1) B-C2

9
RC WHITE
(4)
N N
B-C1
ATC MOTOR
ADD LINK IF
GR-01 A
WITH
GUARD INTERLOCK
CAPACITOR
IS NOT FITTED SUPPRESSOR
[ TPC ]
RC
SHEET 1
(RS 210-364)
IF IN DOUBT ASK
TERMINALS IN
CONNECTION BOX
LINKED ON
REMOVE LINK FITTED TO BACK OF MACHINE
MACHINE
IF REMOTE
E-STOP FITTED
41 B-A1 Z- B-B2 46
X+ X- Y+ Y- Z+
(A) (G) 42 43 44 45 46
REMOTE
61
E-STOP AXIS OVERRIDE
+24v
PUSHBUTTON
A-B9 A-B10
41 46
(OPTIONAL)
QM1 = 8 WAY ROUND QM
CONNECTOR FOR
AUXILIARIES
60
(A) 61 (E) 110
0v
(B) 60 (F) 111 AIR
(C) 108 (G) 41 PRESSURE

E-STOP
(D) 109 (H) EARTH SPINDLE SPINDLE
CONTACT 2 SWITCH
DRIVE MOTOR
0.5mm BLUE FAULT THERMAL

A-A10 A-A9 A-A6 A-A5
0.5mm EARTH ESR
49 48 47 BLUE RED 46
REMOVE LINK
IF PRESSURE
REMOVE LINK
SWITCH FITTED
IF FAULT
CONTACT FITTED
TERMINALS ON MAIN PANEL
PIN NUMBERS ON 80 WAY PLUG AND SOCKET
(CABINET TO MACHINE)
SHEET 2
TRIAC PC
EMERGENCY STOP [ TPC ]
CIRCUIT
[ GR2 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 24-2-95 A3- 400191 E
IF IN DOUBT ASK
TERMINALS IN
CONNECTION BOX
LINKED ON
REMOVE LINK FITTED TO BACK OF MACHINE
MACHINE
IF REMOTE
E-STOP FITTED
41 B-A1 Z- B-B2 46
X+ X- Y+ Y- Z+
(A) (G) 42 43 44 45 46
REMOTE
61
+24v
PUSHBUTTON
A-B9 A-B10
41 46
(OPTIONAL)
CONNECTOR FOR
AUXILIARIES
60
(A) 61 (E) 110
0v
(B) 60 (F) 111 AIR

E-STOP
CONTACT 2 SWITCH
DRIVE MOTOR

A-A10 A-A9 A-A6 A-A5
0.5mm EARTH ESR
49 48 47 BLUE RED 46
REMOVE LINK
IF PRESSURE
REMOVE LINK
SWITCH FITTED
IF FAULT
CONTACT FITTED
SHEET 2
TRIAC PC
CIRCUIT
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 25-3-96 GR-02 A
IF IN DOUBT ASK
SEE SHEET 16 SEE SHEET 17
FOR OPTIONAL RELAYS FOR SPINDLE DRIVE DETAILS
**** REMOVE LINK IF
REMOTE E-STOP
6 2 3 7 6 1 1 8 4 1 5 6 6 5 6 6 6
FITTED
1 5 0 9 1 8 9 0 9 9 0 2 7 3 4 0 0.5mm GREY
LINK
A1 A2
5 1 1 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 6 6 4 4 4 4 4 4 4
2 1 11 10 2 1 8 7 2 1 11 10 2 1 8 7
E N N N N
G E 5 5 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 5 5 1 1 6 6 7 8 9
6 3 9 2 3 9 58 S
SGR SRR ESR GIR
4
I
4
R
5 6 7 8 3 4 5 6 5 6 7 8 3 4 5 6
1.5mm 1.5mm
13 14 EARTH EARTH
5 5 2 2 2 2 2 1 1 5
1 2 9 1 0 1 0 0 1 6 5 5
****
2 3 2.5mm EARTH
MAINS IN
N 0
N L
* ADD IF SPRAY MIST FITTED 200
** ADD IF TOOLCHANGER 220

BLACK
L1 L2 L3 2.5mm
FITTED 3 240
1.5mm
EARTH
*** IF POWER VICE 24 0
IS AUTOMATIC E E E E E E 23 110
ES
ADD VOR (SHEET 16) 15 0
RED 120
**** ADD IF POWER VICE 44 RED

14 12 110
0.5mm
IS MANUALLY CONTROLLED T1 T2 T3
100 18 WHITE
N 0
N L 75 VA 0 BLACK
11 120
CONTROL
110 18 YELLOW
** * TRANS
L 23 14 100
44 GREY
0
F1 SPINDLE DRIVE 10 AMP LINK
F2 CONTROL TRANS 3.15 AMP
F F F F F F F F4 DRIVES TRANS 6.3 AMP +
61
1 4 7 8 5 6 AXIS DRIVE
2 F5 110v CIRCUIT 3.15 AMP 24v
TRANSFORMER
F6 WORKLIGHT 3.15 AMP
POWER
ALL WIRES 1mm
F7 ATC MOTOR 3.15 AMP
SUPPLY
24
F8 COOLANT PUMP 3.15 AMP
1 3 10 13 12 25 16
60
25
L
-
SHEET 3
TRIAC PC
6mm EARTH
PANEL WIRING [ TPC ]
DETAILS
[ GR3 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 23-2-95 A3- 400179 L
USE LINKS WITH
IF IN DOUBT ASK
132.5mm FROM EDGE OF BACKPLATE
RELAY TYPE 51851
TO CENTRE OF ISOLATOR
8 6 8 8 8 8 4 1 5 6
2 1 3 5 4 1
MAINS IN 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 23 14 N L 1 6 1 5 2 9 1 8 9 0
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
L1 L2 L3 2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
C C C D C 2 3 9 58
F F F F F F F F
E I D P B O ESR
1 2 3 4 5 6 7 8
R R R R R
CCR SGR SRR 4
T1 T2 T3 3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
13 14 13 14 13 14 13 14 13 14
1 3 10 12 13 25 16 N L 8 9 6 5 2 2 2 2 1 1
2 2 2 2 3 7 2 2 1 5 1 1 0 1 0 0 1
ISOLATOR
5 6 5 7 1 5 8 2
RELAYS FOR SUPPRESSOR
OPTIONS (RS 210-364)
RC
(OPTION)
SPINDLE DRIVE
101 61 104 106 5 1 6 6 5 6 64 60 REMOVE LINK IF
SEE SHEET 11
A1 A1 A1
0 3 0 2 7 3 A1
REMOTE E-STOP
A2 A2 A2 A2
FITTED FOR DETAILS

2 1 8 7 2 1 8 7 LINK (0.5mm GREY)
G
V D D
S 8
2 2 2 2 2 2 2 2 1 1 6 6 6 6 6 6 6 6 6 4 4 4 4 4 4 4
O O C E E E E E
N N N N
I EARTHS
R R R
GR GIR 5 5 5 5 4 4 4 4 5 5 1 1 1 1 1 1 0 0 0 1 1 6 6 7 8 9 1.5mm
R
EARTH
3 4 5 6 3 4 5 6
ES
13 14 13 14 13 14 13 14
3 5 120
1.5mm 1.5mm 44 RED

25 29 25 105 25 107 1 6 52 53 110
EARTH EARTH 100 18 WHITE
N 0
LINK 52 + 53 18 17 0 BLACK
11 120
LINK 13 + 31
6mm EARTH 110 18 YELLOW
ADD LINKS IF GUARD
100
44 GREY
INTERLOCK IS NOT FITTED
0
6 6 CHOKE
LINK
N 0 0 1
F1 SPINDLE DRIVE 10 AMP
200
75 VA - - + +
220 AXIS DRIVE
F3 DRIVES TRANS 6.3 AMP
CONTROL TRANSFORMER
3 240
TRANS 24v PSU
24 0 ALL WIRES 1mm
23 110 LINK IN 1mm BLACK

(F6 COMPUTER ON TRIAC VMC)
L N E
15 0 F7 110v CIRCUIT 3.15 AMP
14 12 2 2 F8 WORKLIGHT 3.15 AMP
SHEET 3
5 4
TRIAC PC
1.5mm
RELAY [ TPC ]
1.5mm EARTH EARTH
WIRING
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 27-3-96 GR-03 A
USE LINKS WITH
IF IN DOUBT ASK
RELAY TYPE 51851
8 6 8 8 8 8 4 1 5 6
2 1 3 5 4 1
MAINS IN 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 23 14 N L 1 6 1 5 2 9 1 8 9 0
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
L1 L2 L3 2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
C C C D C 2 3 9 58
F F F F F F F F
E I D P B O ESR
1 2 3 4 5 6 7 8
R R R R R
CCR SGR SRR 4
T1 T2 T3 3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
13 14 13 14 13 14 13 14 13 14
1 3 10 12 13 25 16 N L 8 9 6 5 2 2 2 2 1 1
2 2 2 2 3 7 2 2 1 5 1 1 0 1 0 0 1
ISOLATOR
5 6 5 7 1 5 8 2
RC
GIR (OPTION)
SPINDLE DRIVE
101 61 104 106 5 1 6 64 60 REMOVE LINK IF
SEE SHEET 11
A1 A1 A1
0 3 0 4 56 A1
REMOTE E-STOP
A2 A2 A2 A2
FITTED FOR DETAILS

2 1 8 7 2 57 LINK (0.5mm GREY)
G
V D D 3
S 8
2 2 2 2 2 2 2 2 1 1 6 6 6 6 6 6 6 6 6 4 4 4 4 4 4 4
O O C E E E E E
N N N N
I EARTHS
R R R
GR 5 5 5 5 4 4 4 4 5 5 1 1 1 1 1 1 0 0 0 1 1 6 6 7 8 9 1.5mm
R
EARTH
3 4 5 6 5+ 62
ES
13 14 13 14 13 14 13 14
3 1- 63 120
1.5mm 1.5mm 44 RED

25 29 25 105 25 107 1 52 53 110
N 0
LINK 52 + 53 18 17 0 BLACK
11 120
LINK 13 + 31
ADD LINKS IF GUARD
100
44 GREY
0
6 6 CHOKE
LINK
N 0 0 1
200
75 VA - - + +
220 AXIS DRIVE
CONTROL TRANSFORMER
3 240
TRANS 24v PSU
24 0 ALL WIRES 1mm

L N E
SHEET 3
5 4
TRIAC PC
1.5mm
RELAY [ TPC ]
1.5mm EARTH EARTH
WIRING
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 9-9-96 GR-03 B
COOLANT ATC OPTION
8 6 8 8 8 8 4 1 5 6
1 1 2 3 5 4
MAINS IN 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 23 14 N L 1 6 1 5 2 9 1 8 9 0
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
L1 L2 L3 2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
C C C C D 2 3 9 58
F F F F F F F F
E O I D P B ESR
1 2 3 4 5 6 7 8
R R R R R
CCR SGR SRR 4
T1 T2 T3 3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
13 14 13 14 13 14 13 14 13 14
1 3 10 12 13 25 16 N L 8 9 6 5 2 2 2 2 1 1
1 5 2 2 2 2 3 7 2 2 1 1 0 1 0 0 1
ISOLATOR
2 5 6 5 7 1 5 8
RC
GIR (OPTION)
SPINDLE DRIVE
101 61 104 106 5 1 6 64 60 REMOVE LINK IF
SEE SHEET 11
A1 A1 A1
0 3 0 4 56
A1
REMOTE E-STOP
A2 A2 A2 A2
FITTED FOR DETAILS

2 1 8 7 2 57 LINK (0.5mm GREY)
G
V D D 3
S 4
2 2 2 2 2 2 2 2 1 1 6 6 6 6 6 6 6 6 6 4 4 4 4 4 4 4
O O C E E E E E
N N N N
I EARTHS
R R R
GR 5 5 5 5 4 4 4 4 5 5 1 1 1 1 1 1 0 0 0 1 1 6 6 7 8 9 1.5mm
R
EARTH
3 4 5 6 5+ 62
ES
13 14 13 14 13 14 13 14
3 1- 63 120
1.5mm 1.5mm 44 RED

25 29 25 105 25 107 1 52 53 110
N 0
LINK 52 + 53 18 17 0 BLACK
11 120
LINK 13 + 31
ADD LINKS IF GUARD
100
44 GREY
0
6 6 CHOKE
LINK
N 0 0 1
200
75 VA - - + +
220 AXIS DRIVE
CONTROL TRANSFORMER
3 240
TRANS 24v PSU
24 0 ALL WIRES 1mm

L N E

ENSURE
SHEET 3
5 4
LINK IS TRIAC PC
FITTED RELAY [ TPC ]

1.5mm EARTH
1.5mm EARTH
WIRING
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 10-12-96 GR-03 C
50 WAY
INTERFACE UNIT
RED ARM IN BLUE

RED B-D6 B-D5 70
71
IN 0 1 44 GND
RED ARM OUT

72 RED B-D7
IN 1 2
ATC SWITCHES
COMMONED UP
B-D8 RED ARM UP
RED
73
IN CONNECTION BOX
IN 2 3
50 WAY
SEE SHEET 5
INTERFACE UNIT

1K RESISTOR
4
(RS 132-494)
(RS 126-590)
BEAD CAPACITORS
RED ARM DOWN
74 RED B-D9
BRIGHOUSE
IN 3 5
69
41 +5v
CAROUSEL REFERENCE
SENSOR
YELLOW B-D3 B-D1 70

75 RED RED
YLW
IN 4 6 43 GND
BLUE B-D2 A-B7 BLUE

76 BLUE A-B8 BLUE 70
WEST YORKSHIRE
IN 5 7 46 GND
BLUE BLUE
LUBE FLOAT
GND 8 SWITCH
RED B-B5 BLACK BROWN B-B6 YELLOW 70

77
9 45 GND
IN 6
GUARD
CONTACT 1
IN 7 10
GND 11
+24v
61
GND 12
BLUE SGR
79
OUT 0 13
80 BLUE SRR
OUT 1 14
DRN BY
ESR = EMERGENCY STOP RELAY
81 BLUE COR
SGR = SPINDLE GO RELAY
OUT 2 15
SRR = SPINDLE REVERSE RELAY
COR = COOLANT ON RELAY
16 CIR = CAROUSEL IN RELAY
CDR = CAROUSEL DOWN RELAY
DBR = DRAWBAR RELAY

82 BLUE CIR
A McHENRY
OUT 3 17 CPR = CAROUSEL POWER RELAY
CCR = CAROUSEL
COUNTER CLOCKWISE RELAY

83 BLUE CDR
OUT 4 18 > = PIN CONNECTIONS ON
80 WAY PLUG AND SOCKET
BLUE
DATE
84 DBR
OUT 5 19
20
23-2-95
BLUE CPR SENSOR INFORMATION

85
TRIAC PC
OUT 6 21
PINS 1 - 25
INTERFACE UNIT
86 BLUE CCR
22 YELLOW BLACK BLUE BLUE
OUT 7
A3-
BROWN RED
23
59 (11) BLACK SIGNAL 75

24
BROWN +5v 69
400181 D
E-STOP
SEE SHEET 3
BLUE 0v 70
[ GR4 ]
ESR
[ TPC ]
SHEET 4
MONITOR
25
58 (9) (PIN NUMBERS ON RELAY BASE)
50 WAY
INTERFACE UNIT
RED ARM IN BLUE

RED B-D6 B-D5 70
71
IN 0 1 44 GND
RED ARM OUT

72 RED B-D7
IN 1 2
ATC SWITCHES
COMMONED UP
B-D8 RED ARM UP
RED
73
IN CONNECTION BOX
IN 2 3
50 WAY
SEE SHEET 5
INTERFACE UNIT
DENFORD LIMITED
1K RESISTOR
4
(RS 132-494)
(RS 264-5015)
BEAD CAPACITORS
RED ARM DOWN
74 RED B-D9
BRIGHOUSE
IN 3 5
69
41 +5v
CAROUSEL REFERENCE
SENSOR
YELLOW B-D3 B-D1 70

75 RED RED
YLW
IN 4 6 43 GND
BLUE BLUE
WEST YORKSHIRE
BLUE A-B8 BLUE B-D2 A-B7 70
76
IN 5 7 46 GND
BLUE BLUE
LUBE FLOAT
GND 8 SWITCH
RED B-B5 BLACK BROWN B-B6 YELLOW 70

77
9 45 GND
IN 6
GUARD
CONTACT 1
IN 7 10
GND 11
+24v
61
GND 12
BLUE SGR
79
OUT 0 13
80 BLUE SRR
OUT 1 14
DRN BY
81 BLUE COR
OUT 2 15

GND
DBR = DRAWBAR RELAY

82 BLUE CIR
A McHENRY
CCR = CAROUSEL

83 BLUE CDR
OUT 4 18 > = PIN CONNECTIONS ON
BLUE
DATE
84 DBR
OUT 5 19
GND 20
25-3-96

85
TRIAC PC
OUT 6 21
PINS 1 - 25
INTERFACE UNIT
86 BLUE CCR
OUT 7
59
RED BROWN RED
GND 23
(11)
ESR
GR-04 A
BLACK SIGNAL 75
GND 24
BROWN +5v 69
(9)
BLUE 0v 70
[ TPC ]
SHEET 4
STOP 25
BLUE
58
50 WAY
INTERFACE UNIT
GND 26
PULSE IN 27
GND 28

DIRECTION IN 29
BRIGHOUSE
RESET IN 30
RESET CTR 31
GND 32
WEST YORKSHIRE
65 BLACK
+ 12v 33
65 BLACK
+ 12v 34
B-A3 BLUE B-A2

66 BLACK
HOME 0 35 X
B-A5 BLUE B-A4

67 BLACK DATUM
HOME 1 36 Y
SENSORS
B-A7 BLUE B-A6

68 BLACK
HOME 2 37 Z
HOME 3 38
GND 39
GND 40
DRN BY
RED
69
+5v 41 CAROUSEL SENSOR
+5v 42
A McHENRY
BLUE
70
GND 43 CAROUSEL SENSOR
SEE SHEET 4
BLUE
70
GND 44 ATC SWITCH COMMON
DATE
YELLOW
70
GND 45 GUARD CONTACT 1
BLUE
70
GND 46 LUBE FLOAT SWITCH
24-2-95
TRIAC PC
RED
55
PINS 26 - 50
SPINDLE
47 3
ANALOGUE
STANDARD I/O UNIT
=PIN CONNECTIONS ON
SPRINT DRIVE
80 WAY PLUG & SOCKET
A3-
GND 48 TERMINALS
SEE SHEET 9
BLUE SEE SHEET 3

54
=TERMINAL BLOCK ON
0v 49 2
MAIN PANEL
400182 F
EARTH AT
10v 50
[ GR5 ]
[ TPC ]
SHEET 5
DRIVE END
50 WAY
INTERFACE UNIT
GND 26
PULSE IN 27
GND 28

DIRECTION IN 29
BRIGHOUSE
RESET IN 30
RESET CTR 31
GND 32
WEST YORKSHIRE
65 BLACK
+ 12v 33
65 BLACK
+ 12v 34
B-A3 BLUE B-A2

66 BLACK
HOME 0 35 X
B-A5 BLUE B-A4

67 BLACK DATUM
HOME 1 36 Y
SENSORS
B-A7 BLUE B-A6

68 BLACK
HOME 2 37 Z
HOME 3 38
GND 39
GND 40
DRN BY
RED
69
+5v 42
A McHENRY
BLUE
70
SEE SHEET 4
BLUE
70
DATE
YELLOW
70
BLUE
70
25-3-96
TRIAC PC
RED
55
PINS 26 - 50
SPINDLE
47 3
ANALOGUE
STANDARD I/O UNIT
=PIN CONNECTIONS ON
SPRINT DRIVE
GND 48 TERMINALS
SEE SHEET 9
BLUE SEE SHEET 3

54
=TERMINAL BLOCK ON
0v 49 2
MAIN PANEL
GR-05 A
EARTH AT
10v 50
[ TPC ]
SHEET 5
DRIVE END
50 WAY
INTERFACE UNIT
GND 26
PULSE IN 27
GND 28
DENFORD LIMITED
DIRECTION IN 29
BRIGHOUSE
RESET IN 30
RESET CTR 31
GND 32
WEST YORKSHIRE
65 BLACK
+ 12v 33
65 BLACK
+ 12v 34
B-A3 GREEN B-A2

66 BLUE YELLOW
HOME 0 35 X
B-A5 BLUE B-A4

67 BLUE BROWN
HOME 1 36 Y
B-A7 BLUE B-A6

68 BLUE BROWN
HOME 2 37 Z
HOME 3 38
DATUM SENSORS
GND 39
GND 40
DRN BY
RED
69
+5v 42
A McHENRY
BLUE
70
SEE SHEET 4
BLUE
70
DATE
YELLOW
70
BLUE
70
17-5-96
TRIAC PC
RED
55
PINS 26 - 50
SPINDLE
47 3
ANALOGUE
STANDARD I/O UNIT
PIN CONNECTIONS ON
SPRINT DRIVE
GND 48 TERMINALS
SEE SHEET 9
BLUE SEE SHEET 3

54
0v 49 2
GR-05 B
EARTH AT
10v 50
[ TPC ]
SHEET 5
DRIVE END
IF IN DOUBT ASK
40x60 TRUNKING
0.5mm GREY
LINK
G
SGR SRR ESR GIR
F F F F F F F S 1 1 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 6 6 4 4 4 4 4 4 4
E 5 E N N N N
11 8 11 8 5 5 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 5 5 1 7 8 9
1 6 6
1 2 4 7 8 5 6
PIN PIN PIN PIN
R
1.5mm 1.5mm
132mm TO CENTRE OF ISOLATOR 60x60 TRUNKING
2.5mm
4mm EARTH
RELAYS FOR OPTIONS
(SEE SHEET 16) ES

ISOLATOR
120
44
110
CCR
INTERFACE UNIT 100 18

4 E E E
25x40 TRUNKING
8
N 0
PIN 0 SPINDLE
11 120
DRIVE
110 18
2.5mm EARTH
100
44
0
25x40 TRUNKING
LINK
AXIS DRIVE 17
+
TRANSFORMER
24v 18
POWER
SUPPLY
N
CHOKE
L
-
MOUNTED ON
0 N
RIGHT HAND SIDE
2.5
200
OF CABINET
mm
220 6mm
240 3 EARTH
Z Y X
0 24
110 23
0 15
12 14
SHEET 6
75 VA TRIAC PC
6mm EARTH
CONTROL TRANS PANEL [ TPC ]
LAYOUT
[ GR6 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 23-2-95 A3- 400178 L
FERRITE CORE
60 x 80 TRUNKING
(RS 0C/1)
63
IF IN DOUBT
62
ASK
ISOLATOR
C C C D C C S S E
F F F F F F F F
E I D P B O C G R S

1 2 3 4 5 6 7 8
R R R R R R R R R
SPINDLE
DRIVE
TERMINALS
BRIGHOUSE
132.5 mm
60 x 80 TRUNKING
4mm
EARTH
WEST YORKSHIRE
G
V D D G
G S
O O C I E E E E E 6 x E 30 TERMINALS
R I CHOKE
R R R R
40 x 80 TRUNKING
RELAYS FOR
OPTIONS
1.5mm
EARTH
6mm
60 x 80 TRUNKING
EARTH
- - + +
24v PSU
STANDARD I/O UNIT ADDITIONAL I/O UNIT
DRN BY
L N E
SEE SHEETS 4 AND 5 SEE SHEET 10

1.5mm
EARTH 1.5mm
EARTH
A McHENRY
AXIS DRIVE
TRANSFORMER
SEE SHEET 7
DATE
75 VA
TRANS
27-3-96
TRIAC PC
PANEL LAYOUT
6mm 1.5mm
GR-06 A
EARTH EARTH
[ TPC ]
SHEET 6
FERRITE CORE
60 x 80 TRUNKING
(RS 0C/1)
63
IF IN DOUBT
62
ASK
ISOLATOR
C C C D C C S S E
F F F F F F F F
E I D P B O C G R S

1 2 3 4 5 6 7 8
R R R R R R R R R
SPINDLE
DRIVE
TERMINALS
BRIGHOUSE
132.5 mm
60 x 80 TRUNKING
4mm
EARTH
WEST YORKSHIRE
G
V D D G
G S
R I CHOKE
R R R R
40 x 80 TRUNKING
RELAYS FOR
OPTIONS
1.5mm
EARTH
6mm
60 x 80 TRUNKING
EARTH
- - + +
24v PSU
DRN BY
L N E

1.5mm
EARTH 1.5mm
EARTH
A McHENRY
AXIS DRIVE
TRANSFORMER
SEE SHEET 7
DATE
75 VA
TRANS
20-6-96
TRIAC PC
PANEL LAYOUT
6mm 1.5mm
GR-06 B
EARTH EARTH
[ TPC ]
SHEET 6
FERRITE CORE
60 x 80 TRUNKING
(RS 0C/1)
IF IN DOUBT
ASK
ISOLATOR
C C C D C C S S E
F F F F F F F F
E I D P B O C G R S

1 2 3 4 5 6 7 8
R R R R R R R R R
SPINDLE
DRIVE
TERMINALS
BRIGHOUSE
132.5 mm
60 x 80 TRUNKING
4mm
EARTH
WEST YORKSHIRE
G
V D D G
G S
R I CHOKE
R R R R
40 x 80 TRUNKING
RELAYS FOR
OPTIONS
1.5mm
EARTH
6mm
60 x 80 TRUNKING
EARTH
- - + +
24v PSU
DRN BY
L N E

1.5mm
EARTH 1.5mm
EARTH
A McHENRY
AXIS DRIVE
TRANSFORMER
SEE SHEET 7
DATE
75 VA
TRANS
17-6-96
TRIAC PC
PANEL LAYOUT
6mm 1.5mm
GR-06 C
EARTH EARTH
[ TPC ]
SHEET 6
FERRITE CORE
60 x 80 TRUNKING
(RS 0C/1)
IF IN DOUBT
ASK
ISOLATOR
C C C D C C S S E
F F F F F F F F
E I D P B O C G R S

1 2 3 4 5 6 7 8
R R R R R R R R R
SPINDLE
DRIVE
TERMINALS
BRIGHOUSE
132.5 mm
60 x 80 TRUNKING
4mm
EARTH
WEST YORKSHIRE
G
V D D G
G S
R I CHOKE
R R R R
40 x 80 TRUNKING
RELAYS FOR
OPTIONS
1.5mm
EARTH
6mm
60 x 80 TRUNKING
EARTH
- - + +
24v PSU
DRN BY
L N E

1.5mm
EARTH 1.5mm
EARTH
A McHENRY
AXIS DRIVE
TRANSFORMER
SEE SHEET 7
DATE
75 VA
TRANS
9-9-96
TRIAC PC
PANEL LAYOUT
6mm 1.5mm
GR-06 D
EARTH EARTH
[ TPC ]
SHEET 6
FERRITE CORE
60 x 80 TRUNKING
(RS 0C/1)
IF IN DOUBT
COOLANT ATC OPTION
ASK
C C C C D C S S E
F F F F F F F F
E O I D P B C G R S
1 2 3 4 5 6 7 8
DENFORD LIMITED
R R R R R R R R R
SPINDLE
DRIVE
ISOLATOR
TERMINALS
BRIGHOUSE
132.5 mm
60 x 80 TRUNKING
4mm
EARTH
WEST YORKSHIRE
G
V D D G
G S
R I CHOKE
R R R R
40 x 80 TRUNKING
RELAYS FOR
OPTIONS
1.5mm
EARTH
6mm
60 x 80 TRUNKING
EARTH
- - + +
24v PSU
DRN BY
L N E

1.5mm
EARTH 1.5mm
EARTH
A McHENRY
AXIS DRIVE
TRANSFORMER
SEE SHEET 7
DATE
75 VA
TRANS
10-12-96
TRIAC PC
PANEL LAYOUT
6mm 1.5mm
GR-06 E
EARTH EARTH
[ TPC ]
SHEET 6
IF IN DOUBT ASK
Z AXIS Y AXIS X AXIS
MOTOR MOTOR MOTOR
STANDARD I/O ADDITIONAL I/O
50 WAY INTERFACE UNIT 50 WAY INTERFACE UNIT
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
BLK
BLK
BLK
RD
RD
RD
RIBBON RIBBON
CABLE CABLE
2.5mm
2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a
F1 5 A
EARTH
50 WAY HEADER F2 2 A
MOTOR 3 W2 W1 2b 2a 1b 1a ES
60 WAY HEADER
LED F3 2 A 120
44 RED
STATUS 110
WHT
BLK
GRY
RED
YLW
DISPLAY 12Vac 24vdc 100 18 WHITE
61 60 15v -44v -18v 0v +18v +44v N 0

0 BLACK
11 120
2.5mm
110 18 YELLOW
EARTH
100
44 GREY
0
LINK
SD SD SD
13 12 12 N 0
200
AXIS DRIVE
220
Z Y X TRANSFORMER
3 240
AXIS AXIS AXIS ALL WIRES 1mm
24 0
DRIVE DRIVE DRIVE
23 110
15 0
14 12
75 VA
6mm
CONTROL
EARTH
TRANS
RS 232 9 WAY
D TYPE CONNECTOR
MALE
ADDITIONAL
CUSTOM
SHEET 7
EUROSTEP I/O CARD TRIAC PC
CARD
CONTROLLER
(OPTIONAL) RACK ASSEMBLY [ TPC ]
SD12, 13 DRIVES
[ GR7 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 24-2-95 A3- 400177 F
IF IN DOUBT ASK
MOTOR MOTOR MOTOR

2.5mm
EARTH
ES
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
120
BLK
BLK
BLK
44 RED
RD
RD
RD
110
100 18 WHITE
N 0
RIBBON RIBBON
0 BLACK
11 120
CABLE CABLE
110 18 YELLOW
100
44 GREY
F1 5 A 2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a 0
LINK
MOTOR 3 W2 W1 2b 2a 1b 1a
60 WAY HEADER
LED F3 2 A
STATUS AXIS DRIVE
WHT
BLK
GRY
RED
YLW
DISPLAY 12Vac 24vdc TRANSFORMER
-44v -18v +18v +44v

ALL WIRES 1mm
61 60 15v 0v
2.5mm
EARTH 9 WAY D 25 WAY D
FEMALE FEMALE
TO TO
SD SD SD RACK CABINET
13 12 12 N 0
RED
1 8
200
220 WHITE
Z Y X
3 240 2 3
AXIS AXIS AXIS
24 0 BLUE
DRIVE DRIVE DRIVE
3 2
23 110
15 0 GREEN
4 20
14 12
SCREEN
5 7
75 VA
6mm
MAUVE
CONTROL 6
EARTH 6
TRANS
BROWN
7 4
BLACK
8 5
RACK COMPUTER NUMBER

YELLOW
(BI 00432N) 9 22
CUSTOM
RS 232 9 WAY CARD 8 CORE SCREEN
D TYPE CONNECTOR FUSES ON RACK

(BI 00432N/C)
MALE F1 +36v SUPPLY TO STEPPER DRIVES
ADDITIONAL (3 AXES)
EUROSTEP F2 -36v SUPPLY TO STEPPER DRIVES
I/O CARD SHEET 7
CONTROLLER F3 15v SUPPLY TO 4th AXIS STEPPER DRIVE TRIAC PC
(OPTIONAL)
(BI 00432N/E) RACK ASSEMBLY [ TPC ]
(BI 00432M/24)
SD12, 13 DRIVES
IF IN DOUBT ASK
MOTOR MOTOR MOTOR

2.5mm
EARTH
ES
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
120
BLK
BLK
BLK
44 RED
RD
RD
RD
110
100 18 WHITE
N 0
RIBBON RIBBON
0 BLACK
11 120
CABLE CABLE
110 18 YELLOW
100
44 GREY
F1 5 A 2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a 0
LINK
60 WAY HEADER
LED F3 2 A
STATUS AXIS DRIVE
WHT
BLK
GRY
RED
YLW
DISPLAY 12Vac 24vdc TRANSFORMER
-44v -18v +18v +44v

ALL WIRES 1mm
61 60 15v 0v
2.5mm
EARTH 9 WAY D 25 WAY D
FEMALE FEMALE
TO TO
SD SD SD RACK CABINET
13 12 12 N 0
RED
1 8
200
220 WHITE
Z Y X
3 240 2 3
AXIS AXIS AXIS
24 0 BLUE
DRIVE DRIVE DRIVE
3 2
23 110
15 0 GREEN
4 20
14 12
SCREEN
5 7
75 VA
6mm
MAUVE
CONTROL 6
EARTH 6
TRANS
BROWN
7 4
BLACK
8 5
RACK COMPUTER NUMBER

YELLOW
(BI 00432N) 9 22
CUSTOM
RS 232 9 WAY CARD 8 CORE SCREEN
D TYPE CONNECTOR FUSES ON RACK

(BI 00432N/C)
MALE F1 +36v SUPPLY TO STEPPER DRIVES
ADDITIONAL (3 AXES)
EUROSTEP F2 -36v SUPPLY TO STEPPER DRIVES
I/O CARD SHEET 7
CONTROLLER F3 15v SUPPLY TO 4th AXIS STEPPER DRIVE TRIAC PC
(OPTIONAL)
(BI 00432N/E) RACK ASSEMBLY [ TPC ]
(BI 00432M/24)
SD12, 13 DRIVES
IF IN DOUBT ASK
MOTOR MOTOR MOTOR
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
BLK
BLK
BLK
RD
RD
RD
ES
120
44 RED
RIBBON RIBBON 110
CABLE CABLE
2.5mm 100 18 WHITE
EARTH N 0
0 BLACK
11 120
2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a
F1 5 A
110 18 YELLOW
P14 P13
F2 5 A 100
50 WAY HEADER MOTOR 3 W2 2a
W1 2b 1b 1a 44 GREY
60 WAY HEADER 0
LED F3 2 A
LINK
STATUS
WHT
BLK
GRY
RED
YLW
DISPLAY 24v DC
61 60 15 15 44 18 0 18 44
2.5mm
EARTH
4 CORE FROM
OVERRIDE POTS
SEE SHEET 9
SD SD SD
13 12 12 N 0
B-A9 -12
200
B-A8 +12
220
Z Y X
3 240 B-A10 F
AXIS AXIS AXIS
24 0 B-B1 S
DRIVE DRIVE DRIVE
23 110
15 0
YELLOW
14 12
GREEN
BLUE
RED
75 VA
6mm
137
136
134
135
CONTROL
EARTH
TRANS
LINK
RACK COMPUTER NUMBER (BI 00432N)
AN1-
AN1+
-12v
+12v
AGND
AN2-
AN2+
CUSTOM
FUSES ON RACK
RS 232 CARD
F1 +36v SUPPLY TO STEPPER DRIVES
9 WAY MALE (BI 00432N/C) (3 AXES)
F2 -36v SUPPLY TO STEPPER DRIVES P13 CONNECTOR FOR
SEE SHEET 18
ADDITIONAL F3 15v SUPPLY TO 4th AXIS STEPPER DRIVE OVERRIDE POTS
EUROSTEP
I/O CARD
CONTROLLER SD12 STEPPER DRIVE (BI 00339W)
(OPTIONAL)
(BI 00432N/E) SD13 STEPPER DRIVE (BI 00339X) SHEET 7
TRIAC PC
(BI 00432M/24)
RACK DETAILS
[ TPC ]
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 13-6-96 GR-07C
PLUG A
ROW A ROW B
(FEMALE PINS)
PIN COLOUR WIRE DESTINATION PIN COLOUR WIRE DESTINATION
1 BROWN 20 1 RED
DCBA DCBA
2 CORE
2 BLUE 21 2 BLUE TACHO
SCREEN 1 1
SPINDLE 4 CORE SCREEN
MOTOR 1.5mm
3 EARTH E 3 SCREEN E
A B
4 SCREEN E 4 BLACK 6
10 10
LUBE 0.5mm
5 RED 46 5 BLACK 24
PUMP SINGLES
THERMAL 2 CORE SCREEN
6 BLUE 47 6 EARTH E
7 RED 61 7 BLUE 70 LUBE

E-STOP 0.5mm
FLOAT ADAPTAFLEX TO
CONTACT 1 SINGLES
8 56 8 BLUE 76 SWITCH CONTROL BOX
BLUE
4 CORE SCREEN
9 YELLOW 48 9 RED 41 AXIS

E-STOP 0.5mm
OVERRIDE
CONTACT 2 SINGLES
10 GREEN 49 10 BLUE 46 SWITCH
ROW C ROW D
1 BROWN 5 1 RED (MALE PINS)
1mm
2 BLUE N COOLANT 2 RED/WHITE
Y AXIS 0.2mm
SINGLES ABCD ABCD
MOTOR SINGLES
3 E 3 BLACK 1 1
EARTH
4 BROWN 16 4 BLACK/WHITE B A
0.5mm
LOVO
SINGLES
5 BLUE 15 5 RED
LIGHT
10 10
6 EARTH E 6 RED/WHITE
Z AXIS 0.2mm
MOTOR SINGLES
7 RED 7 VIEW OF
BLACK
MACHINE
8 RED/WHITE 8 BLACK/WHITE SOCKET

X AXIS 0.2mm
MOTOR SINGLES
9 BLACK 9 RED 103
GUARD FULLY 0.5mm
OPEN SWITCH SINGLES

10 BLACK/WHITE 10 BLUE 61 SHEET 8
TRIAC PC
[ TPC ]
PLUG A
4mm EARTH
[ GR8 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 23-2-95 A3- 400184 G
PLUG A
ROW A ROW B
(FEMALE PINS)
1 BROWN 20 1 RED
DCBA DCBA
2 CORE
SCREEN 1 1
MOTOR 1.5mm
A B
10 10
LUBE 0.5mm
5 RED 46 5 BLACK 24
PUMP SINGLES
6 BLUE 47 6 EARTH E

E-STOP 0.5mm
FLOAT
CONTACT 1 SINGLES
8 BLUE 56 8 BLUE 76 SWITCH
ADAPTAFLEX TO
4 CORE SCREEN
CONTROL BOX
E-STOP 0.5mm
OVERRIDE
CONTACT 2 SINGLES
80 WAY HOOD
(BI 00357)
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
(BI 00357B)
1 BROWN 5 1 RED
TWO GLANDS
1mm
2 BLUE N COOLANT 2 RED/WHITE (BI 00411K)
Y AXIS 0.2mm
SINGLES
MOTOR SINGLES
3 EARTH E 3 BLACK BULKHEAD ADAPTOR
(BI 00410D)
4 BROWN 16 4 BLACK/WHITE
LOVO 0.5mm
5 BLUE 15 5 RED
LIGHT SINGLES
6 EARTH E 6 RED/WHITE
Z AXIS 0.2mm
MOTOR SINGLES
7 RED 7 BLACK
8 RED/WHITE 8 BLACK/WHITE
X AXIS 0.2mm
MOTOR SINGLES
9 BLACK 9 RED 103
GUARD FULLY 0.5mm
OPEN SWITCH SINGLES

TRIAC PC
[ TPC ]
PLUG A
4mm EARTH
PLUG A
ROW A ROW B
(FEMALE PINS)
1 BROWN 20 1 RED
DCBA DCBA
2 CORE
SCREEN 1 1
MOTOR 1.5mm
A B
10 10
LUBE 0.5mm
5 RED 46 5 BLACK 24
PUMP SINGLES
6 BLUE 47 6 EARTH E

E-STOP 0.5mm
FLOAT
CONTACT 1 SINGLES
8 BLUE 56 8 BLUE 76 SWITCH
PG 36 FLEX TO
4 CORE SCREEN
CONTROL BOX
E-STOP 0.5mm
OVERRIDE
CONTACT 2 SINGLES
80 WAY HOOD
BI 357
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
BI 357B
1 BROWN 5 1 RED
TWO GLANDS
1mm
2 BLUE N COOLANT 2 RED/WHITE BI 411K
Y AXIS 0.2mm
SINGLES
MOTOR SINGLES
3 EARTH E 3 BLACK BULKHEAD ADAPTOR
BI 410D
LOVO 0.5mm
LIGHT SINGLES
5 BLUE 15 5 RED
6 6 RED/WHITE
Z AXIS 0.2mm
MOTOR SINGLES
7 RED 7 BLACK
X AXIS 0.2mm
MOTOR SINGLES
9 BLACK 9 RED 103
GUARD FULLY 0.5mm
OPEN SWITCH SINGLES

TRIAC PC
TPC
PLUG A
4mm EARTH
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 20-1-98 GR - 8 B

IF IN DOUBT ASK
PLUG B
ROW A ROW B
(FEMALE PINS)
0.2mm
1 YELLOW 41 X LIMIT 1
SINGLES
DCBA DCBA
0.2mm
2 BLACK 65 2 YELLOW 46 Z LIMIT 1 1
0.2mm SINGLES
X DATUM
SINGLES
3 BLUE 66 3 RED 57
GUARD 0.2mm
A B
SOLENOID SINGLES
4 BLACK 65 4 BLUE 60
0.2mm
Y DATUM 10 10
SINGLES
5 BLUE 67 5 RED 77
(N/C) GUARD 0.2mm
CONTACT 1 SINGLES
6 BLACK 65 6 YELLOW 70
0.2mm
Z DATUM
SINGLES
7 68 7 RED 61
BLUE (N/C) GUARD 0.2mm ADAPTAFLEX TO
CONTACT 2 SINGLES CONTROL BOX

8 8 YELLOW 64
9 9 RED 61
(N/O) GUARD 0.2mm
CONTACT 3 SINGLES
10 10 BLUE 50
ROW C ROW D
(MALE PINS)
1 BLACK N 1 RED 69
ATC 1mm
2 WHITE 9 2 BLUE 70
MOTOR SINGLES 4 CORE
ATC SENSOR ABCD ABCD
SCREEN
3 YELLOW 8 3 YELLOW 75 1 1
4 BLACK 26 ARM IN SOL. 4 SCREEN E

B A
5 BLACK 27 ARM DOWN SOL. 5 BLUE 70 SWITCH COMMON
10 10
6 BLACK 28 DRAWBAR SOL. 6 RED 71 ARM IN SW.
0.5mm 0.5mm
7 BLACK 29 VICE SOL. 7 RED 72 ARM OUT SW.
SINGLES SINGLES
VIEW OF
MACHINE
8 BLACK 105 GUARD OPEN SOL. 8 RED 73 ARM UP SW.
SOCKET
9 BLACK 107 GUARD CLOSE SOL. 9 RED 74 ARM DOWN SW.
SHEET 9
10 BLACK 24 SOLENOID COMMON 10
TRIAC PC
[ TPC ]
PLUG A
4mm EARTH
[ GR9 ]
IF IN DOUBT ASK
PLUG B
ROW A ROW B (FEMALE PINS)
0.2mm
1 YELLOW 41 X LIMIT 1
SINGLES
DCBA DCBA
0.2mm
2 BLACK 65 2 YELLOW 46 Z LIMIT 1 1
0.2mm SINGLES
X DATUM
SINGLES
3 BLUE 66 3 RED 57
GUARD 0.2mm
A B
SOLENOID SINGLES
0.2mm
Y DATUM 10 10
SINGLES
5 BLUE 67 5 RED 77
(N/C) GUARD 0.2mm
CONTACT 1 SINGLES
0.2mm
Z DATUM
SINGLES
7 68 7 RED 61
BLUE (N/C) GUARD 0.2mm
CONTACT 2 SINGLES
8 8 YELLOW 64 ADAPTAFLEX TO
CONTROL BOX
9 9 RED 61
(N/O) GUARD 0.2mm
CONTACT 3 SINGLES
10 10 BLUE 50
80 WAY HOOD
(BI 00357)
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
(BI 00357B)
1 BLACK N 1 RED 69
TWO GLANDS
ATC 1mm
2 WHITE 9 2 BLUE 70 (BI 00411K)
ATC SENSOR
SCREEN
3 YELLOW 8 3 YELLOW 75 BULKHEAD ADAPTOR
(BI 00410D)
0.5mm 0.5mm
SINGLES SINGLES
SHEET 9
TRIAC PC
[ TPC ]
PLUG B
4mm EARTH
IF IN DOUBT ASK
PLUG B
OVERRIDE
1 YELLOW 41 X LIMIT 0.2mm SINGLES 1 GREEN 135 4 CORE SCREEN
POTS
DCBA DCBA
2 BLACK 65 2 YELLOW 46 Z LIMIT 0.2mm SINGLES 1 1
X DATUM 0.2mm SINGLES
3 BLUE 66 3 RED 57
GUARD
A B
0.2mm SINGLES
SOLENOID
Y DATUM 0.2mm SINGLES 10 10
5 BLUE 67 5 RED 77
(N/C) GUARD
0.2mm SINGLES
CONTACT 1
Z DATUM 0.2mm SINGLES
7 BLUE 68 7 RED 61
(N/C) GUARD
0.2mm SINGLES
CONTACT 2
8 RED 136 8 YELLOW 64 ADAPTAFLEX TO
CONTROL BOX
OVERRIDE
9 BLUE 137 4 CORE SCREEN 9 RED 61
POTS (N/O) GUARD
0.2mm SINGLES
CONTACT 3
10 YELLOW 134 10 BLUE 50
80 WAY HOOD
(BI 00357)
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
(BI 00357B)
1 BLACK N 1 RED 69
TWO GLANDS
ATC 1mm
2 WHITE 9 2 BLUE 70 (BI 00411K)
ATC SENSOR
SCREEN
(BI 00410D)
0.5mm 0.5mm
SINGLES SINGLES
SHEET 9
TRIAC PC
[ TPC ]
PLUG B
4mm EARTH
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 13-6-96 GR-09 B
IF IN DOUBT ASK
PLUG B
OVERRIDE
1 YELLOW 41 X LIMIT 0.2mm SINGLE 1 GREEN 135 4 CORE SCREEN
POTS
DCBA DCBA
2 BLACK 65 2 YELLOW 46 Z LIMIT 0.2mm SINGLE 1 1
X DATUM 0.2mm SINGLES
3 BLUE 66 3 RED 57
GUARD
A B
0.2mm SINGLES
SOLENOID
Y DATUM 0.2mm SINGLES 10 10
5 BLUE 67 5 RED 77
(N/C) GUARD
0.2mm SINGLES
CONTACT 1
Z DATUM 0.2mm SINGLES
7 BLUE 68 7 RED 61
(N/C) GUARD
0.2mm SINGLES
CONTACT 2
8 RED 136 8 YELLOW 64 PG 36 FLEX TO
CONTROL BOX
OVERRIDE
9 BLUE 137 4 CORE SCREEN 9 RED 61
POTS (N/O) GUARD
0.2mm SINGLES
CONTACT 3
10 YELLOW 134 10 BLUE 50
80 WAY HOOD
BI 357
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
BI 357B
1 BLACK N 1 RED 69
TWO GLANDS
ATC 1mm
2 WHITE 9 2 BLUE 70 BI 411K
ATC SENSOR
SCREEN
BI 410D
0.5mm 0.5mm
SINGLES SINGLES
0.5mm SHEET 9
10 BLACK 24 SOLENOID COMMON 10 BLUE 106 GUARD CLOSE P/B
SINGLE
TRIAC PC
TPC
PLUG B
4mm EARTH
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 16-5-97 GR - 9 C

IF IN DOUBT ASK
COMMON
SOLENOIDS
FOR
0v
LUBE PUMP
24
0v
B-C10
A-B5
2.5mm
EARTH
0V
EARTH
6mm
RC
RC
RC
RC
RC
RC
CDS
DBS
VOS
GCS
GOS
CIS
RC
N
24
FAN
60
0v
0v
B-C6
B-C9
B-C5
B-C7
B-C8
B-C4
A-B4
24v PSU
1
24v
61
75VA CONTROL
+
TRANSFORMER
SEE SHEET
105
107
26
27
28
29
6
(14)
(14)
(14)
(14)
(14)
(14)
(3)
110v
CDR
DBR
GCR
CIR
GOR
VOR
SGR
23
3
(1)
(13)
(13)
(13)
(13)
(13)
(13)
F5
F2
25
110v
L
25
CIS CAROUSEL IN SOLENOID
CDS CAROUSEL DOWN SOLENOID

PIN CONNECTIONS ON 80 WAY PLUG
DBS DRAWBAR SOLENOID
VOS VICE OPEN SOLENOID
GOS GUARD OPEN SOLENOID
GCS GUARD CLOSE SOLENOID

SHEET 10
SGR SPINDLE GO RELAY TRIAC PC
[ TPC ]
110v SCHEMATIC
[ GR10 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 24-2-95 A3- 400195 H
IF IN DOUBT ASK
COMMON
SOLENOIDS
FOR
0v
LUBE PUMP
24
0v
B-C10
A-B5
2.5mm
EARTH
0V
EARTH
6mm
RC
RC
RC
RC
RC
RC
CDS
DBS
VOS
GCS
GOS
CIS
RC
N
24
FAN
60
0v
0v
B-C6
B-C9
B-C5
B-C7
B-C8
B-C4
A-B4
24v PSU
1
24v
61
75VA CONTROL
+
TRANSFORMER
SEE SHEET
105
107
26
27
28
29
6
(14)
(14)
(14)
(14)
(14)
(14)
(3)
110v
CDR
DBR
GCR
CIR
GOR
VOR
SGR
23
3
(1)
(13)
(13)
(13)
(13)
(13)
(13)
3.15A
3.15A
F7
F2
25
110v
L
25

GOS GUARD OPEN SOLENOID
GCS GUARD CLOSE SOLENOID

SHEET 10
SGR SPINDLE GO RELAY TRIAC PC
[ TPC ]
110v SCHEMATIC
IF IN DOUBT ASK
9 WAY D TYPE
FEMALE
25 WAY D TYPE
TO RACK
FEMALE TO CABINET
RED
1 8
WHITE
2 3
BLUE
3 2
GREEN
4 20
SCREEN
5 7
MAUVE
6 6
BROWN
7 4
BLACK
8 5
YELLOW
9 22
8 CORE SCREEN
SHEET 11
TRIAC PC
RS 232 [ TPC ]
CONNECTION
[ GR11 ]
DENFORD MACHINE TOOLS LTD DATE 07-05-91 DRN BY A McHENRY DRN No A4 400185 A
IF IN DOUBT ASK
0v
0 - 10v
60
ANALOGUE
FROM INTERFACE UNIT
SGR SPINDLE GO RELAY SEE SHEET 5

B-B4
24v
SRR SPINDLE REVERSE RELAY
61
47 49
GIR GUARD INTERLOCK RELAY
SPINDLE DRIVE GUARD
GSIR GUARD / SPINDLE INTERLOCK RELAY
SOLENOID
B-B7
BLUE
RED
1
B-B3 GUARD
CONTACT
54 2
2 CORE SCREEN
2
EARTH AT DRIVE END
55 3
B-B8
51 4
SGR GSIR
51 52 53 6 5 6
6 6
53 5
2 7 3
4 0
(6) (7) (13) (14)
A1 A2
RED A-B1 RED 6
2 1 8 7
TACHO
SEE SHEET BLUE A-B2 BLUE 7 G
12 S
GIR
SCREEN A-B3 I
4mm 3 4 5 6
EARTH
13 14
18 5
SRR (1) 17 8
6 5 5
2 3
SRR (8) 19 9
A-A8
CHOKE 62
10 ZS
2.5mm E-STOP
EARTH CONTACT
11
2 ADD LINK IF
63
GUARD
N 12 -24
INTERLOCK
A-A7
IS NOT FITTED
80 WAY HARTING CONNECTOR RC 2 13
0.5mm BLUE
TO MACHINE
24v
SOLDER TO
SEE SHEETS 8 AND 9
SUPPRESSOR 61
SPINDLE DRIVE
(RS 210-364)
SHEET 11
TRIAC PC
SOLDER TERMINALS
SPINDLE DRIVE [ TPC ]

ON SPINDLE DRIVE
DETAILS
IF IN DOUBT ASK
0 - 10v
ANALOGUE SGR SPINDLE GO RELAY

FROM INTERFACE UNIT
SRR SPINDLE REVERSE RELAY
SEE SHEET 5
GIR GUARD INTERLOCK RELAY 24v
GSIR GUARD / SPINDLE 61

47 49
SPINDLE DRIVE INTERLOCK RELAY
B-B7
BLUE
RED
1
GUARD
54 2
CONTACT 2
2 CORE SCREEN 61
EARTH AT DRIVE END ON LED 24v

55 3
B-B8
STALL LED
51 4
SGR GSIR
A-A7
51 52 53
6 6
53 5
4 0
(6) (7) (13) (14)
E-STOP A1 A2
RED A-B1 RED 6
CONTACT 2
TACHO GIR CONTACT

ARRANGEMENT
12 S
A-A8
GIR I
SCREEN A-B3
4 56
4mm
EARTH
2 57 13 14
18 17
SRR (1) 17 8 B-B3 5 5

3
2 3
SRR (8) 19 9
CHOKE GUARD
10 ZS 62 5+ 62 SOLENOID
2.5mm
EARTH
11 1- 63
B-B4 ADD LINK IF
GUARD
N 12 -24 63 (GIR)
60 INTERLOCK
(COIL)
0v IS NOT FITTED
80 WAY HARTING CONNECTOR RC 2 13
TO MACHINE
SEE SHEETS 8 AND 9

SUPPRESSOR
ENERGISING SOLENOID
3 WAY
(RS 210-364)
RELEASES GUARD
TERMINAL BLOCK
RS 424-686 SHEET 11
TRIAC PC
DETAILS
PLUG A IF IN DOUBT ASK
TERMINAL BLOCK
ROW A ROW B
ON SPINDLE MOTOR
1 BROWN 1 BLACK 1 RED
2 GREY
2 BLUE 2 BLUE TACHO
3 EARTH SUPPRESSOR
RC (RS 210-364)
3 EARTH 4 YELLOW 3 SCREEN
5 YELLOW
4 SCREEN 4 BROWN
6 WHITE
LUBE PUMP
5 RED 7 BROWN 5 BLUE
8 GREEN
6 BLUE 6 EARTH
SCREEN
7 RED E-STOP 7 BLUE
LUBE FLOAT
BLUE
CONTACT
SWITCH
8 BLUE 1 RED 8 BLUE
9 YELLOW E-STOP 9 RED AXIS (MALE PINS)

CONTACT OVERRIDE
10 GREEN 2 10 BLUE SWITCH
ABCD ABCD
1 1
B A
SUPPRESSOR
ROW C RC ROW D
(RS 210-364)
10 10
1 BROWN 1 RED
COOLANT
PUMP
2 BLUE 2 RED/WHITE
VIEW OF
Y
MACHINE
ORANGE
3 EARTH 3 BLACK
SOCKET
ORANGE/WHITE
YELLOW
4 BROWN 4 BLACK/WHITE
LOW VOLT YELLOW/WHITE
WORKLIGHT
5 BLUE 5 RED
NOT USED
HEAT SHRINK
6 6 RED/WHITE
SEPARATELY
ORANGE Z
7 RED ORANGE/WHITE 7 BLACK
1
YELLOW
8 RED/WHITE 2 YELLOW/WHITE 8 BLACK/WHITE
X
3 NOT USED
9 BLACK 9 RED (USED FOR POWER DOOR)
HEAT SHRINK
(SWITCH MOUNTED IN COLUMN)
4
SEPARATELY
10 BLACK/WHITE 10 BLUE
SHEET 12
CONNECTION BOX GUARD FULLY TRIAC PC
MOUNTED OPEN SWITCH MOTOR WIRING [ TPC ]

ON X AXIS
PLUG A
[ GR12 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 27-2-95 A3- 400228
ROW A ROW B
1 BROWN RED 1 RED
2 BLUE BLUE 2 BLUE TACHO

SUPPRESSOR
RC (RS 210-364)
3 EARTH T1 BLACK 3 SCREEN
4 SCREEN T2 RED 4 BROWN
LUBE PUMP
5 RED K1 PURPLE 5 BLUE
6 BLUE K2 PURPLE 6 EARTH
7 RED A1 BLACK 7 BLUE

LUBE FLOAT
1
SWITCH
8 BLUE A2 RED 8 BLUE
9 YELLOW 9 WHITE (MALE PINS)

2
TERMINAL BLOCK
10 GREEN 10 BLACK
ON SPINDLE MOTOR ABCD ABCD

1 1
0.2mm SINGLES 0.2mm SINGLES
B A
SUPPRESSOR
ROW C RC ROW D
(RS 210-364)
10 10
1 BROWN 1 RED
COOLANT
PUMP
2 BLUE 2 RED/WHITE
VIEW OF
Y
MACHINE
ORANGE
3 EARTH 3 BLACK
SOCKET
ORANGE/WHITE
YELLOW
4 BROWN 4 BLACK/WHITE
LOW VOLT YELLOW/WHITE
WORKLIGHT
5 BLUE 5 RED
NOT USED
HEAT SHRINK
6 6 RED/WHITE
SEPARATELY
ORANGE Z
7 RED ORANGE/WHITE 7 BLACK
1
YELLOW
8 RED/WHITE 2 YELLOW/WHITE 8 BLACK/WHITE
X
3 NOT USED
9 BLACK 9 RED (USED FOR POWER DOOR)
HEAT SHRINK
4
SEPARATELY
SHEET 12

ON X AXIS
PLUG A
ROW A ROW B
1 BROWN RED 1 RED
2 BLUE BLUE 2 BLUE TACHO

SUPPRESSOR
(MALE PINS)
RC (RS 210-364)
3 EARTH T1 BLACK 3 SCREEN
ABCD ABCD
4 SCREEN T2 RED 4 BLACK
LUBE PUMP 1 1
5 RED K1 PURPLE 5 BLACK
B A
6 BLUE K2 PURPLE 6 EARTH
BLACK 10 10
7 RED A1 7 BLUE
LUBE FLOAT
1
SWITCH
8 BLUE A2 RED 8 BLUE
VIEW OF
9 YELLOW 9 WHITE MACHINE
2 SOCKET
TERMINAL BLOCK
10 GREEN 10 BLACK
ON SPINDLE MOTOR
0.2mm SINGLES 0.2mm SINGLES
SUPPRESSOR
ROW C RC ROW D EXTEND MOTOR WIRES
(RS 210-364)
FOR X AND Y AXIS
1 BROWN 1 RED
COOLANT
RED RED
PUMP
2 BLUE 2 RED/WHITE BLUE
Y
GREY RED/WHITE
3 EARTH 3 BLACK
YELLOW
4 BROWN 4 BLACK/WHITE BLACK BLACK

LOW VOLT
BROWN
WORKLIGHT
5 BLUE 5 RED
WHITE BLACK/WHITE
ORANGE
6 6 YELLOW
Z
7 RED 7 ORANGE
1
8 RED/WHITE 2 8 BLUE
X
9 BLACK 3 9 RED (USED FOR POWER DOOR)

4
SHEET 12

ON X AXIS
PLUG A
IF IN DOUBT ASK
TO
GUARD INTERLOCK
TERMINALS WITH SOLENOID
ROW A TO ROW B IN
X LIMIT
TERMINALS CONNECTOR
(REMOVE LINK 12 - 41)
BLUE
1 RED 41 42 IN 1 Z- BOX
CONNECTOR LIMIT
RED
2 YELLOW 65 BOX 2 YELLOW 46 45
GUARD
SWITCH
3 GREEN 66 X 3 WHITE 57
GUARD CONTACTS
GUARD
SOLENOID
4 BLACK 65 4 VIOLET 60
SOLENOID
BLACK 11 12 BROWN
5 BLUE 67 Y 5 BLACK 77
GUARD RED 21 22 YELLOW
CONTACT 1 (N/C)
6 BLACK 65 6 BROWN 70
GREEN 33 34 BLUE A1 A2
X
7 BLUE 68 Z 7 RED 61
LIMIT GUARD
CONTACT 2 (N/C)
8 8 YELLOW 64
Y+ Y- Z+ WHITE
BLE YLW YLW YLW

9 9 GREEN 61
GUARD
VIOLET
42 43 44 45
CONTACT 3 (N/O)
10 10 BLUE 50
RED RED RED RED
Y+ Y- Z+
Z-
TERMINAL BLOCK TERMINAL BLOCK
ON CAROUSEL ON CAROUSEL
ROW C ROW D
(MALE PINS)
BROWN
BLACK
1 BLACK N 1 RED 69
1 5
WHITE ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
YELLOW
BLACK
3 4
3 YELLOW 8 3 YELLOW 75
B A
4 BLACK 26 ARM IN 4 SCREEN
10 10
5 BLACK 27 ARM DOWN 5 BLUE 70
6 BLACK 28 DRAWBAR 6 RED 71 ARM IN
VIEW OF
7 BLACK 29 VICE 7 RED 72 ARM OUT
MACHINE
SOCKET
8 BLACK 105 DOOR OPEN 8 RED 73 ARM UP
9 BLACK 107 DOOR CLOSE 9 RED 74 ARM DOWN
TRIAC PC SHEET 13
10 BLACK 24 SOLENOID COMMON 10 DATUM AND LIMIT

[ TPC ]
SWITCH WIRING
PLUG B [ GR13 ]
IF IN DOUBT ASK
GUARD INTERLOCK
TO WITH SOLENOID
TERMINALS
ROW A TO ROW B IN (REMOVE LINK 12 - 41)

X LIMIT
TERMINALS CONNECTOR
BLUE
1 RED 41 42 IN 1 Z- BOX
CONNECTOR LIMIT
RED GUARD GUARD
SWITCH SOLENOID
CONTACTS
GUARD
SOLENOID 77 BLACK 11 12 BROWN 70

4 BLACK 65 4 VIOLET 60
A1 A2
61 RED 21 22 YELLOW 64
GUARD
61 GREEN 33 34 BLUE 50
CONTACT 1 (N/C)
6 BLACK 65 6 BROWN 70
WHITE
X 57
LIMIT GUARD
VIOLET
CONTACT 2 (N/C)
8 8 YELLOW 64 60
Y+ Y- Z+
BLE YLW YLW YLW

GUARD
9 9 GREEN 61
GUARD SWITCH
RED IF GUARD INTERLOCK
42 43 44 45
CONTACT 3 (N/O) 5
10 10 BLUE 50 IS NOT FITTED
RED RED RED RED

CONNECT GUARD SWITCH
6
Y+ Y- Z+
YELLOW AS SHOWN
Z-
ROW C ROW D
(MALE PINS)
BROWN
BLACK
1 BLACK N 1 RED 69
1 5
WHITE ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
YELLOW
BLACK
3 4
B A
10 10
VIEW OF
MACHINE
SOCKET
TRIAC PC SHEET 13

[ TPC ]
SWITCH WIRING
PLUG B
IF IN DOUBT ASK
GUARD INTERLOCK
TO WITH SOLENOID
TERMINALS

X LIMIT
TERMINALS CONNECTOR
BLUE
1 RED 41 42 IN 1 Z- BOX
CONNECTOR LIMIT
RED GUARD GUARD
SWITCH SOLENOID
CONTACTS
GUARD

4 BROWN 65 4 VIOLET 60
A1 A2
GUARD
CONTACT 1 (N/C)
6 BROWN 65 6 BROWN 70
WHITE
X 57
LIMIT GUARD
VIOLET
CONTACT 2 (N/C)
8 8 YELLOW 64 60
Y+ Y- Z+
BLE YLW YLW YLW

GUARD
9 9 GREEN 61
GUARD SWITCH
42 43 44 45
CONTACT 3 (N/O) 5
10 10 BLUE 50 IS NOT FITTED
RED RED RED RED

6
Y+ Y- Z+
YELLOW AS SHOWN
Z-
ROW C ROW D
(MALE PINS)
BROWN
BLACK
1 BLACK N 1 RED 69
1 5
WHITE ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
YELLOW
BLACK
3 4
B A
10 10
VIEW OF
MACHINE
SOCKET
TRIAC PC SHEET 13

[ TPC ]
SWITCH WIRING
PLUG B
IF IN DOUBT ASK
GUARD INTERLOCK
TO WITH SOLENOID
TERMINALS

X LIMIT
TERMINALS CONNECTOR
BLUE
1 RED 41 42 IN 1 GREEN * 135 Z- BOX
CONNECTOR LIMIT
RED GUARD GUARD
SWITCH SOLENOID
CONTACTS
GUARD

A1 A2
GUARD
CONTACT 1 (N/C)
WHITE
X 57
LIMIT GUARD
VIOLET
CONTACT 2 (N/C)
8 RED * 136 8 YELLOW 64 60
Y+ Y- Z+
OVERRIDE
BLE YLW YLW YLW
GUARD
9 BLUE * 137 POTS 9 GREEN 61
GUARD SWITCH
SEE 42 43 44 45
CONTACT 3 (N/O) 5
10 YELLOW * 134 SHEET 17 10 BLUE 50 IS NOT FITTED
RED RED RED RED

6
Y+ Y- Z+
YELLOW AS SHOWN
Z-
ROW C ROW D
(MALE PINS)
BROWN
BLACK
1 BLACK N 1 RED 69
1 5
WHITE ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
YELLOW
BLACK
3 4
B A
10 10
VIEW OF
MACHINE
SOCKET
TRIAC PC SHEET 13

[ TPC ]
SWITCH WIRING
PLUG B
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 13-6-96 GR-13 C
IF IN DOUBT ASK
GUARD INTERLOCK
TO WITH SOLENOID
TERMINALS

X LIMIT
TERMINALS CONNECTOR
BLUE
CONNECTOR LIMIT
RED GUARD GUARD
SWITCH SOLENOID
CONTACTS
GUARD

A1 A2
GUARD
CONTACT 1 (N/C)
WHITE
X 57
LIMIT GUARD
VIOLET
CONTACT 2 (N/C)
8 RED * 136 8 YELLOW 64 60
Y+ Y- Z+
OVERRIDE
BLE YLW YLW YLW
GUARD
GUARD SWITCH
SEE 42 43 44 45
CONTACT 3 (N/O) 5
RED RED RED RED

6
Y+ Y- Z+
YELLOW AS SHOWN
Z-
ROW C ROW D
(MALE PINS)
BROWN
BLACK
1 BLACK N 1 RED 69
1 5
WHITE ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
YELLOW
BLACK
3 4
B A
10 10
VIEW OF
MACHINE
SOCKET
TRIAC PC SHEET 13
10 BLACK 24 SOLENOID COMMON 10 BROWN 106 60 ADD TO B-B4 DATUM AND LIMIT
[ TPC ]
GUARD SOLENOID SWITCH WIRING
VIOLET
PLUG B
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 16-5-97 GR-13 D
IF IN DOUBT ASK
GUARD INTERLOCK
TO WITH SOLENOID
TERMINALS

X LIMIT
TERMINALS CONNECTOR
BLUE
CONNECTOR LIMIT
RED GUARD GUARD
SWITCH SOLENOID
CONTACTS
GUARD

4 BROWN 65 (BLACK) ALTERNATE 4 VIOLET 60
A1 A2
SENSOR
5 BLUE 67 Y (WHITE) WIRING 5 BLACK 77
GUARD
CONTACT 1 (N/C)
WHITE
X 57
LIMIT GUARD
VIOLET
CONTACT 2 (N/C)
8 RED * 136 8 YELLOW 64 60
Y+ Y- Z+
OVERRIDE
BLE YLW YLW YLW
GUARD
GUARD SWITCH
SEE 42 43 44 45
CONTACT 3 (N/O) 5
RED RED RED RED

6
Y+ Y- Z+
YELLOW AS SHOWN
Z-
ROW C ROW D
(MALE PINS)
BROWN
WHITE
1 BLACK N 1 RED 69
1 5
NEW
GREY ATC BLUE

CAROUSEL ABCD ABCD
2 WHITE 9 2 2 BLUE 70 6
MOTOR
SENSOR 1 1
BLACK
BLACK
3 4
B A
10 10
VIEW OF
MACHINE
SOCKET
TRIAC PC SHEET 13
10 BLACK 24 SOLENOID COMMON 10 BROWN 106 60 ADD TO B-B4 DATUM AND LIMIT
[ TPC ]
GUARD SOLENOID SWITCH WIRING
VIOLET
PLUG B
DENFORD LIMITED BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 26-10-98 GR-13 E
6 WAY TERMINAL BLOCK
MOUNTED ON CAROUSEL
CAPACITOR
BLACK BLACK N
B-C1 1
WHITE WHITE 9
B-C2 2 ATC MOTOR
C
YELLOW YELLOW 8
B-C3 3

YELLOW BLACK 75
B-D3 4
RED BROWN 69
CAROUSEL
B-D1 5
SENSOR
BRIGHOUSE
BLE BLUE 70
B-D2 6
B-D4
4 CORE SCREEN
WEST YORKSHIRE
BLUE 70
B-D5 ATC SWITCH COMMON
RED 71
B-D6 ARM IN SWITCH
ATC SWITCHES
RED 72
PIN CONNECTIONS ON
B-D7 ARM OUT SWITCH COMMONED UP ON

TERMINAL STRIP
RED 73
B-D8 ARM UP SWITCH
RED 74
B-D9 ARM DOWN SWITCH
ARM IN
DRAWBAR
VICE OPEN
ARM DOWN
GUARD OPEN
GUARD CLOSE
(BI 00430G)
DIN RAIL MOUNTED
SOLENOID MODULES
ADD SUPPRESSOR
E E E E E E
DRN BY
TO EACH SOLENOID FITTED
B-C10 BLACK
B-C7 BLACK
B-C6 BLACK
A McHENRY
B-C8 BLACK
B-C9 BLACK
DATE
B-C5 BLACK
B-C4 BLACK
2-3-95
A-A7
WIRING
TRIAC PC
TERMINALS FOR
A-A8
LIMIT SWITCHES
ATC + SOLENOID
ADD TERMINALS
IF PRESSURE 42 43 44 45 70 70 70 70
A3-
SWITCH FITTED
FROM RED
BROWN
AIR PRESSURE
400231
E-STOP
SWITCH (N/O)
BLUE
P/B BLUE
[ GR14 ]
[ TPC ]
SHEET 14
IF IN DOUBT
ASK
MOUNTED ON CAROUSEL
CAPACITOR
BLACK BLACK N
B-C1 1
WHITE WHITE 9
B-C2 2 ATC MOTOR
C
YELLOW YELLOW 8
B-C3 3
YELLOW BLACK 75
B-D3 4
RED BROWN 69
CAROUSEL
B-D1 5
SENSOR
BLE BLUE 70
B-D2 6
B-D4
4 CORE SCREEN
BLUE 70
RED 71
B-D6 ARM IN SWITCH ATC SWITCHES
COMMONED UP ON
RED 72
B-D7 ARM OUT SWITCH TERMINAL STRIP
IN SOLENOID BOX
RED 73
B-D8 SEE SHEET 16
ARM UP SWITCH
RED 74
SHEET 14
PIN CONNECTIONS ON
[ TPC ]
TRIAC PC ATC WIRING
DENFORD LIMITED DATE 26-3-96 DRN BY A McHENRY GR-14 A

IF IN DOUBT
ASK
MOUNTED ON CAROUSEL
CAPACITOR
BLACK WHITE N
B-C1 1
WHITE GREY 9
B-C2 2 ATC MOTOR
C (NEW)
YELLOW BLACK 8
B-C3 3
YELLOW BLACK 75
B-D3 4
RED BROWN 69
CAROUSEL
B-D1 5
SENSOR
BLE BLUE 70
B-D2 6
B-D4
4 CORE SCREEN
BLUE 70
RED 71
B-D6 ARM IN SWITCH ATC SWITCHES
COMMONED UP ON
RED 72
B-D7 ARM OUT SWITCH TERMINAL STRIP
IN SOLENOID BOX
RED 73
B-D8 SEE SHEET 16
ARM UP SWITCH
RED 74
SHEET 14
PIN CONNECTIONS ON
[ TPC ]
TRIAC PC ATC WIRING
DENFORD LIMITED DATE 26-10-98 DRN BY A McHENRY GR-14 B

+24v
61
IF IN DOUBT
QM2 (A) QM2 (C)
ASK
RED BLUE
100
IN 0.0 1 FOOTSWITCH

RED A-D9 A-D10 BLUE
103
DOOR FULLY
IN 0.1 2
OPEN SWITCH
BLUE
108
QM1 (C) AUX INPUT 1
BRIGHOUSE
IN 0.2 3
109 BLUE
IN 0.3 4 QM1 (D) AUX INPUT 2
IN 0.4 5
WEST YORKSHIRE
BLUE 0v
IN GND 9
60
OUT GND 30 +24v
61
BLUE VOR
101
OUT 0.0 31
OUT 0.1 32
104 BLUE GOR

OUT 0.2 33
106 BLUE GCR

OUT 0.3 34
110 BLUE
DRN BY
BLUE
111
OUT 0.5 36 QM1 (F) AUX OUTPUT 2
A McHENRY
1K RESISTORS VOR VICE OPEN RELAY
39 (RS 132-494) GOR GUARD OPEN RELAY
OUTPUT
GCR GUARD CLOSE RELAY
DATE POWER
40
49
FLYBACK
24-2-95
DIODE BLUE > = PIN CONNECTIONS ON

+24v
50 80 WAY PLUG AND SOCKET
61
TRIAC PC
FOR OPTIONS
ADDITIONAL I/O

CONNECTOR FOR
CONNECTOR FOR
AUXILIARIES
A3-
FOOTSWITCH
(A) 61 (E) 110

(A) 100
(B) 60 (F) 111
(C) 61
(C) 108 (G) 41
(H) EARTH
400196 D
(D) 109 (H) EARTH

[ GR15 ]
[ TPC ]
SHEET 15
0.5mm BLUE
0.5mm BLUE
0.5mm EARTH
0.5mm EARTH
+24v
61
IF IN DOUBT
QM2 (A) QM2 (C)
ASK
RED BLUE
100
IN 0.0 1 FOOTSWITCH

RED A-D9 A-D10 BLUE
103
DOOR FULLY
IN 0.1 2
OPEN SWITCH
BLUE
108
QM1 (C) AUX INPUT 1
BRIGHOUSE
IN 0.2 3
109 BLUE
IN 0.4 5
WEST YORKSHIRE
BLUE 0v
IN GND 9
60
OUT GND 30 +24v
61
BLUE VOR
101
OUT 0.0 31
OUT 0.1 32
104 BLUE GOR

OUT 0.2 33
106 BLUE GCR

OUT 0.3 34
110 BLUE
DRN BY
BLUE
111
A McHENRY
OUTPUT
DATE POWER
40
49
FLYBACK
DIODE BLUE > = PIN CONNECTIONS ON

26-3-96
+24v
61
TRIAC PC
FOR OPTIONS
ADDITIONAL I/O

CONNECTOR FOR
CONNECTOR FOR
AUXILIARIES
FOOTSWITCH
(A) 61 (E) 110

(A) 100
(B) 60 (F) 111
(C) 61
(C) 108 (G) 41
GR-15 A
(H) EARTH
(D) 109 (H) EARTH
[ TPC ]
SHEET 15
0.5mm BLUE
0.5mm BLUE
0.5mm EARTH
0.5mm EARTH
50 WAY ADDITIONAL I/O +24v
61
QM2 (A) QM2 (C)

RED BLUE
IF IN DOUBT
100
IN 0.0 1 FOOTSWITCH
ASK
RED A-D9 A-D10 BLUE
103
DOOR FULLY
IN 0.1 2
OPEN SWITCH
DENFORD LIMITED
BLUE
108
IN 0.2 3 QM1 (C) AUX INPUT 1
BRIGHOUSE
109 BLUE
IN 0.4 5
WEST YORKSHIRE
BLUE 0v
IN GND 9
60
OUT GND 30 +24v
61
101 BLUE VOR

OUT 0.0 31
OUT 0.1 32
104 BLUE GOR

OUT 0.2 33
106 BLUE GCR

OUT 0.3 34
GUARD CLOSE P/B
B-D10 B-B4
110 BLUE
DRN BY
BLUE
111
A McHENRY
OUTPUT
DATE POWER
40
49
FLYBACK
DIODE BLUE > PIN CONNECTIONS ON

16-5-97
+24v
61
TRIAC PC
FOR OPTIONS
ADDITIONAL I/O

CONNECTOR FOR
CONNECTOR FOR
AUXILIARIES
FOOTSWITCH
(A) 61 (E) 110

(A) 100
(B) 60 (F) 111
(C) 61
(C) 108 (G) 41
GR-15 B
(H) EARTH
(D) 109 (H) EARTH
[ TPC ]
SHEET 15
0.5mm BLUE
0.5mm BLUE
0.5mm EARTH
0.5mm EARTH
IF IN DOUBT ASK
TO TERMINALS
SEE SHEET 3
RC
1 1 1
6 8 6 8 6 8 6 8 6 8 6 0 6 0 6 0
5 1 6 6 7 8
1 2 1 3 1 5 1 4 1 1 1 1 1 4 1 6
0 3 0 1 6
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7 2 1 8 7
C C C D C V G G
I D P B O O O C
GR CCR R R R R R R R R
3 4 5 6 3 4 5 6
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
3 8 9
2 2 2 2 1 7 2 2 1 5 2 2 2 1 2 1
1
5 6 5 7 3 5 8 2 5 9 5 0 5 0
5 7
** * *** *****
RELAYS FOR OPTIONS

GR GUARD RELAY
CCR CAROUSEL COUNTER-CLOCKWISE RELAY
CIR CAROUSEL IN RELAY
CDR CAROUSEL DOWN RELAY
CPR CAROUSEL POWER RELAY
DBR DRAWBAR RELAY
* ADD IF SPRAY MIST FITTED COR COOLANT ON RELAY
VOR VICE OPEN RELAY
** ADD IF TOOLCHANGER GOR GUARD OPEN RELAY
FITTED GCR GUARD CLOSE RELAY
*** ADD IF POWER VICE
FITTED
***** ADD IF POWER GUARD FITTED
SHEET 16
TRIAC PC
OPTIONAL RELAY [ TPC ]
WIRING
[ GR16 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 24-2-95 A3- 400226 A
ADD SUPPRESSOR (BI 00430G)
TO EACH SOLENOID
GUARD CLOSE
VICE OPEN
GUARD OPEN
DRAWBAR
ARM DOWN
ARM IN
AIR PRESSURE
SWITCH
Z- LIMIT
SWITCH
E E E E E E
YELLOW 46 RED
B-B2
R B
Z+ YELLOW 45 RED Z-
E L
D U
Y- YELLOW 44 RED Z+
E
Y+ YELLOW 43 RED Y- B-C10 BLACK
RED 41 BLUE
B-C5
X LIMIT B-A1 42 RED Y+ BLACK
RED 71 BLUE BLUE

IN B-D6 70 B-D5 B-C4 BLACK
RED 72 BLUE
OUT B-D7 70 B-C6 BLACK
RED 73 BLUE
UP B-D8 70
B-C7 BLACK
RED 74 BLUE
DOWN B-D9 70
B-C8 BLACK
ATC SWITCHES A-A7 R 48 B

AIR PRESSURE
B-C9 BLACK
SWITCH
R
B
E-STOP
P/B
A-A8 B 49 R
SHEET 16
TRIAC PC
SOLENOID BOX [ TPC ]

IF IN DOUBT ASK
WIRING
ADD SUPPRESSOR (BI 00430G)
TO EACH SOLENOID
GUARD CLOSE
VICE OPEN
GUARD OPEN
DRAWBAR
ARM DOWN
ARM IN
AIR PRESSURE
SWITCH
Z- LIMIT
SWITCH
E E E E E E
YELLOW 46 RED
B-B2
R B
Z+ YELLOW 45 RED Z-
E L
D U
Y- YELLOW 44 RED Z+
E
Y+ YELLOW 43 RED Y- B-C10 BLACK
RED 41 BLUE
B-C5
X LIMIT B-A1 42 RED Y+ BLACK
RED 71 BLUE BLUE

IN B-D6 70 B-D5 B-C4 BLACK
RED 72 BLUE
OUT B-D7 70 B-C6 BLACK
RED 73 BLUE
UP B-D8 70
B-C7 BLACK
RED 74 BLUE
DOWN B-D9 70
B-C8 BLACK
ATC SWITCHES A-A9 R 48 B

AIR PRESSURE
B-C9 BLACK
SWITCH
R
Y
E-STOP
CONTACT 2
A-A10 B 49 G
SHEET 16
TRIAC PC
SOLENOID BOX [ TPC ]

IF IN DOUBT ASK
WIRING
IF IN DOUBT ASK
0 - 10v
ANALOGUE
FROM INTERFACE UNIT
SGR SPINDLE GO RELAY SEE SHEET 5

0v
24v
GIR GUARD INTERLOCK RELAY 60
61
47 49
GSIR GUARD / SPINDLE INTERLOCK RELAY
SPINDLE DRIVE
B-B4
B-B7
BLUE
RED
1
GUARD GUARD
SOLENOID CONTACT
54 2
2 CORE SCREEN
2
EARTH AT DRIVE END
55 3
B-B3
B-B8
51 4
SGR GSIR
51 52 53 6 5 6
6 6
53 5
2 7 3
4 0
(6) (7) (13) (14)
A1 A2
RED A-B1 RED 6
2 1 8 7
TACHO
12 S
GIR
SCREEN A-B3 I
4mm 3 4 5 6
EARTH
13 14
5
18 17 8
6 5 5
2 3
0.2mm BLUE
19 9
A-A8
CHOKE
10 ZS 62
2.5mm E-STOP
EARTH CONTACT
11 LINK IN
2
0.5mm ORANGE
N 12 -24 63 IF
GUARD INTERLOCK
A-A7
80 WAY HARTING CONNECTOR RC 2 13 NOT FITTED
TO MACHINE
24v
SEE SHEETS 8 AND 9
SUPPRESSOR 61
(RS 210-364)
SOLDER TERMINALS
ON SPINDLE DRIVE
SHEET 17
TRIAC PC
DETAILS
[ GR17 ]
IF IN DOUBT ASK
FRONT VIEW OF PLATE
FEEDRATE SPINDLE
AXIS LIMIT E-STOP
OVERRIDE POT. OVERRIDE POT.
OVERRIDE P/B 2 CONTACTS
RED BLUE RED BLUE
YELLOW GREEN
BLACK
WHITE
YELLOW
GREEN
BLUE
RED
46
41
56
48
49
61
A-A7 RED
A-A8 BLUE 0.2mm SINGLES FROM
A-A9 YELLOW E-STOP P/B AND
A-A10 GREEN AXIS OVERRIDE P/B
A-B9 WHITE
A-B10 BLACK
YELLOW
GREEN
BLUE
RED
B-A8 RED
B-A9 BLUE 4 CORE SCREEN
B-A10 YELLOW FROM OVERRIDE POTS
B-B1 GREEN
136
134
135
137
SHEET 17
TRIAC PC
E-STOP AND [ TPC ]
OVERRIDE POTS
DENFORD MACHINE TOOLS LTD DATE 6-8-96 DRN BY A McHENRY GR-17A

IF IN DOUBT ASK
REAR VIEW OF PLATE
FEEDRATE SPINDLE
E-STOP AXIS LIMIT
2 CONTACTS OVERRIDE P/B
RED BLUE RED BLUE
YELLOW GREEN
BLACK
WHITE
YELLOW
GREEN
BLUE
RED
46
41
56
48
49
61
A-A7 RED
A-B9 WHITE
YELLOW
GREEN
BLUE
A-B10 BLACK
RED
B-A8 RED
136
134
135
137
B-B1 GREEN
SHEET 17
TRIAC PC
E-STOP AND [ TPC ]
OVERRIDE POTS
DENFORD MACHINE TOOLS LTD DATE 26-8-96 DRN BY A McHENRY GR-17B

IF IN DOUBT ASK
REAR VIEW OF PLATE
SPINDLE FEEDRATE
E-STOP AXIS LIMIT
2 CONTACTS RESET OVERRIDE P/B
RED BLUE RED BLUE
GREEN YELLOW
BLACK
WHITE
NOT
CONNECTED
YELLOW
GREEN
BLUE
RED
46
41
56
48
49
61
A-A7 RED
A-B9 WHITE
YELLOW
GREEN
BLUE
A-B10 BLACK
RED
B-A8 RED

136
135
134
137
B-B1 GREEN
SHEET 17
TRIAC PC
E-STOP AND [ TPC ]
OVERRIDE POTS
DENFORD MACHINE TOOLS LTD DATE 11-9-96 DRN BY A McHENRY GR-17C

IF IN DOUBT ASK
REAR VIEW OF PLATE
SPINDLE FEEDRATE
E-STOP GUARD AXIS LIMIT
2 CONTACTS CLOSE P/B OVERRIDE P/B
RED BLUE RED BLUE
GREEN YELLOW
BROWN
BLACK
VIOLET
WHITE
YELLOW
GREEN
BLUE
RED
60
46
41
106
56
48
49
61
A-A7 RED
8 CORE SCREEN
A-A8 BLUE
(0.2mm SINGLES IF) E-STOP P/B
A-A9 YELLOW
(COOLANT IS FITTED)
A-A10 GREEN
A-B9 WHITE
AXIS OVERRIDE P/B
A-B10 BLACK
* B-B4 VIOLET
YELLOW
GUARD CLOSE P/B

GREEN
BLUE
* B-D10 BROWN
RED
DOUBLE UP WITH
GUARD SOLENOID B-A8 RED

136
135
134
137
B-B1 GREEN
SHEET 17
TRIAC PC
E-STOP AND [ TPC ]
OVERRIDE POTS
DENFORD LIMITED DATE 16-5-97 DRN BY A McHENRY GR-17D

IF IN DOUBT ASK
RACK
CABINET
9 WAY
FEMALE D TYPE 25 WAY
(INSERT RS 472-843) FEMALE D TYPE
(BACKSHELL RS 469-566) (INSERT RS 470-904)
1 RED 8
2 WHITE 3
3 BLUE 2
4 GREEN 20
9 YELLOW 22
6 VIOLET 6
7 BROWN 4
8 BLACK 5
5 SCREEN 7
8 CORE SCREEN
800mm
NOTE
RUN RS232 CABLE UNDERNEATH
FRONT OF RACK SHEET 18

TRIAC PC
RS 232 [ TPC ]
CONNECTION
DENFORD LIMITED DATE 13-6-96 DRN BY A McHENRY GR-18

75VA CONTROL
TRANSFORMER
SEE SHEET 1
3 N
F5
25 0V
23 24

110v 0v
CIS
CIR B-C4 B-C7
26
BRIGHOUSE
0v
COMMON
FOR
RC
SOLENOIDS
CDS
CDR B-C5
27
WEST YORKSHIRE
RC
DBS
DBR B-C6
28
RC
VICE
OPEN P/B
VOS
SGR
30 29
B-A10 A-C6 B-A3

RC
DRN BY
FAN
24v
A McHENRY
PSU
+ -
25 24
+24v 0v
DATE
61 60
6-5-92
TRIAC PC
110v SCHEMATIC

A3-

OF
400195 B
SHEET
10

75VA CONTROL
TRANSFORMER
IF IN DOUBT
SEE SHEET 1
3 N
ASK
F5
25 0V
23 24
110v 0v

CIS
CIR B-C4 B-C7
26 0v
COMMON
BRIGHOUSE
FOR
RC
SOLENOIDS
CDS
CDR B-C5
27
WEST YORKSHIRE
RC
DBS
DBR B-C6
28
RC
VOS
VOR B-A3
AUTOMATIC 29
POWER VICE
RC
VICE
OPEN P/B
VOS
MANUALLY SGR
30 29
CONTROLLED
POWER VICE
B-A10 A-C6 B-A3
RC
DRN BY
SGR A-B4 A-B5
6
LUBE PUMP
RC
A McHENRY
FAN
DATE
24v PSU
+ -
25 24
11-08-93
110v 0v
TRIAC PC
61 60
110v SCHEMATIC
24v 0v
A3-

SHEET

400195 D
10
[ S10D ]
[ TPC ]

A B C D E F G H I J K L
1
75VA CONTROL
TRANSFORMER
SEE SHEET 1 2
F2
L 3 N
3
F5
25 0V
23 24
110v 0v

4
CIS
CIR B-C4 B-C7
26 0v
5
COMMON
(13) (14)
BRIGHOUSE
FOR
RC
SOLENOIDS
6
CDS
CDR B-C5
27
7
(13) (14)
WEST YORKSHIRE
RC
8
DBS
DBR B-C6
28
9
(13) (14)
RC
10
VOS
VOR B-A3
AUTOMATIC 29 11
POWER VICE
(13) (14)
RC 12
VICE
OPEN P/B
VOS
MANUALLY SGR 13
30 29
CONTROLLED
POWER VICE (10) (8)

B-A10 A-C6 B-A3
14
RC
DRN BY
15
SGR A-B4 A-B5
6
LUBE PUMP
(1) (3)
16
RC
A McHENRY
17
FAN
18
DATE
19
24v PSU
+ -
25 24
20
110v 0v
29-3-94
TRIAC PC
21
61 60
110v SCHEMATIC
24v 0v
22
A3-
IF IN DOUBT

ASK
23

400195 E
SHEET 10
SGR SPINDLE GO RELAY 24

[ S10E ]
[ TPC ]

1
75VA CONTROL
TRANSFORMER
SEE SHEET 1 2
F2
L 3 N
3
F5
25 0V
23 24
110v 0v

4
CIS
CIR
26 0v
5
COMMON
(13) (14)
BRIGHOUSE
FOR
RC
SOLENOIDS
6
CDS
CDR
27
7
(13) (14)
WEST YORKSHIRE
RC
8
DBS
DBR
28
9
(13) (14)
RC
10
VOS
VOR
29 11
(13) (14)
RC 12
13
14
DRN BY
15
SGR A-B4 A-B5
6
LUBE PUMP
(1) (3)
16
RC
A McHENRY
17
FAN
18
DATE
19
24v PSU
+ -
25 24
20
110v 0v
18-8-94
TRIAC PC
21
61 60
110v SCHEMATIC
24v 0v
22
A3-
IF IN DOUBT

ASK
23

400195 F
SGR SPINDLE GO RELAY 24

[ S10F ]
[ TPC ]
SHEET 10

1
75VA CONTROL
TRANSFORMER
SEE SHEET 1 2
F2
L 3 N
3
F5
25 0V
23 24
110v 0v

4
CIS
SGR
VOS
DOS
DCS
DBS
CDS
CIR CIS
B-C4 B-C7
26
0v
5
COMMON
(13) (14)
FOR
BRIGHOUSE
RC
SOLENOIDS
6
SPINDLE GO RELAY
DRAWBAR SOLENOID
VICE OPEN SOLENOID

CDS
DOOR OPEN SOLENOID

CAROUSEL IN SOLENOID
DOOR CLOSE SOLENOID

CDR B-C5
27
CAROUSEL DOWN SOLENOID

7
(13) (14)
WEST YORKSHIRE
RC
DBS
DBR B-C6
28
(13) (14)
RC
10
VOS
VOR B-A3
AUTOMATIC 29
POWER VICE 11
(13) (14)
RC
VICE
12
OPEN P/B
VOS
MANUALLY SGR
30 29
CONTROLLED 13
POWER VICE (10) (8)

B-A10 A-C6 B-A3
RC
14
DOS
DOR A-A9
DRN BY
105
15
(13) (14)
RC
16
DCS
DCR A-A10
A McHENRY
107
17
(13) (14)
RC
18
DATE
SGR A-B4 A-B5

6
LUBE PUMP 19
(1) (3)
RC
20
18-8-94
TRIAC PC
FAN
21
110v SCHEMATIC
22
A3-
IF IN DOUBT
24v PSU
+ -
ASK
23
25 24
110v 0v
400195 G
24
[ S10G ]
[ TPC ]
SHEET 10
6mm 2.5mm
61 60
EARTH EARTH
24v 0v
IF IN DOUBT ASK
9 WAY D TYPE
FEMALE
25 WAY D TYPE
TO RACK
FEMALE TO CABINET
RED
1 8
WHITE
2 3
BLUE
3 2
GREEN
4 20
SCREEN
5 7
MAUVE
6 6
BROWN
7 4
BLACK
8 5
YELLOW
9 22
8 CORE SCREEN
SHEET No 11
TRIAC PC
RS 232
CONNECTION
DENFORD MACHINE TOOLS LTD DATE 07-05-91 DRN BY A McHENRY DRN No A4 400185 A
IF IN DOUBT ASK RED
A-B9
AXIS LIMIT
BLUE OVERRIDE
A-B10
SCREEN A-A4 YELLOW

B-B9
GREY 1 BLUE A-A2

SPINDLE GREEN E-STOP P/B
BLACK 2 BROWN A-A1 B-B10
MOTOR
EARTH 3 EARTH A-A3 AIR PRESSURE SWITCH

BLACK
MOTOR YELLOW 4 RED A-A5 A-C6
THERMAL YELLOW 5 BLUE A-A6

BLACK
VICE OPEN P/B
WHITE 6 RED A-B1
B-A10
TACHO BROWN 7 BLUE A-B2
GREEN 8 SCREEN A-B3
TERMINAL BLOCK
ON SPINDLE MOTOR
8 CORE FROM X AXIS
1
DATUM AND O/TRAVELS
B A
BLACK B-A1
RED/WHITE
A-C8 BLUE B-A2
RED WHITE B-A4

A-C7 10
YELLOW B-A5
BLACK Z
A-C9
BLACK/WHITE
A-C10 PLUG ARRANGEMENT
OUTSIDE VIEW OF
RED/WHITE
A-D2 MACHINE END
RED
A-D1
BLACK/WHITE Y ORANGE
A-D4
A-B7
BLACK LUBE FLOAT

A-D3
ORANGE SWITCH
COOLANT A-B8
LOW VOLT
PUMP
RED/WHITE
PINK WORKLIGHT
A-D6 1
A-C4
BROWN RED
A-D5 2
A-C1 PINK
BLACK X A-C5
A-D7 3
BLUE
A-C2 RED/GREEN
BLACK/WHITE
A-D8 4 A-B4
LUBE
A-C3 BLUE
A-D9 RED/BLUE PUMP
5
GRN/YLW A-B5
BLUE
A-D10 6
GREEN/YELLOW
GUARD SWITCH E
RC
CONNECTION BOX
RC SUPPRESSOR
SUPPRESSOR MOUNTED
ON X AXIS E EARTH POINT
AT MACHINE END TRIAC PC SHEET 12
MACHINE WIRING
OF
(MANUAL VICE P/B)
(NO SPINDLE SENSOR)
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 9-11-92 A3- 400211 D
IF IN DOUBT ASK RED
A-B9
AXIS LIMIT
BLUE OVERRIDE
A-B10
SCREEN A-A4 YELLOW

B-B9
GREY 1 BLUE A-A2

SPINDLE GREEN E-STOP P/B
BLACK 2 BROWN A-A1 B-B10
MOTOR
EARTH 3 EARTH A-A3 AIR PRESSURE SWITCH

BLACK
MOTOR YELLOW 4 RED A-A5 A-C6
P/B FOR MANUALLY
THERMAL YELLOW 5 BLUE A-A6
BLACK CONTROLLED VICE
WHITE 6 RED A-B1
B-A10
TACHO BROWN 7 BLUE A-B2
GREEN 8 SCREEN A-B3
TERMINAL BLOCK
ON SPINDLE MOTOR
8 CORE FROM X AXIS
1
DATUM AND O/TRAVELS
B A
BLACK B-A1
RED/WHITE
A-C8 BLUE B-A2
STEPPER MOTORS WHITE B-A4

RED
A-C7 10
YELLOW B-A5
CUT OUT
BLACK Z
A-C9
ORANGE
BLACK/WHITE
ORANGE/WHITE A-C10 PLUG ARRANGEMENT
YELLOW OUTSIDE VIEW OF

RED/WHITE
YELLOW/WHITE A-D2 MACHINE END
RED
A-D1
BLACK/WHITE Y ORANGE
A-D4
A-B7
BLACK LUBE FLOAT

A-D3
ORANGE SWITCH
COOLANT A-B8
LOW VOLT
PUMP
RED/WHITE
PINK WORKLIGHT
A-D6 1
A-C4
BROWN RED
A-D5 2
A-C1 PINK
BLACK X A-C5
A-D7 3
BLUE
A-C2 RED/GREEN
BLACK/WHITE
A-D8 4 A-B4
LUBE
A-C3 BLUE
A-D9 RED/BLUE PUMP
5
GRN/YLW A-B5
BLUE
A-D10 6
GREEN/YELLOW
GUARD SWITCH E
RC
CONNECTION BOX
RC SUPPRESSOR
SUPPRESSOR MOUNTED
ON X AXIS E EARTH POINT
AT MACHINE END SHEET 12

TRIAC PC
MACHINE WIRING [ TPC ]
(NO SPINDLE SENSOR)

[ S12D ]
IF IN DOUBT ASK
BLACK
A-C6
P/B FOR MANUALLY

B-A10
RED NEW GUARD ARRANGEMENT

A-B9
AXIS LIMIT GUARD SWITCHES MOUNTED IN COLUMN
BLUE OVERRIDE
A-B10
RED
A-D9
GUARD CLOSED
YELLOW YELLOW SWITCH

B-B9 A-D10
GREEN E-STOP P/B

B-B10 RED
B-B9 GUARD FULLY
OPEN SWITCH
BLUE
B-B10
AIR PRESSURE SWITCH (USED FOR POWER DOOR)
REMOVE LINK IF FITTED
A-B3 SCREEN
A-B1 RED T1 RED

TACHO
ORANGE A-B2 BLUE T2 BLACK
A-B7
A-A5 RED K1 PURPLE MOTOR
LUBE FLOAT
ORANGE
SWITCH K2 PURPLE THERMAL
A-A6 BLUE
(FEMALE INSERT)
A-B8
A-A2 WHITE A1 BLACK SPINDLE
LOW VOLT (MALE PINS)
PINK A-A1 BROWN A2 RED MOTOR
WORKLIGHT
A-C4
A-A3 EARTH ABCD ABCD
PINK
A-A4 SCREEN 1 1
A-C5
B A
TERMINAL BLOCK
ON SPINDLE MOTOR
RED/GREEN
A-B4
LUBE 10 10
RED/BLUE
PUMP
A-B5
EXTERNAL VIEW OF
EARTH
E MACHINE SOCKET
RC SUPPRESSOR
E EARTH POINT
AT MACHINE END
WORKLIGHT AND LUBE

SHEET 12
WIRING 0.2mm SINGLES TRIAC PC
[ TPC ]
MACHINE WIRING
[ S12E ]
IF IN DOUBT ASK
BLACK
A-C6
P/B FOR MANUALLY

B-A10
RED NEW GUARD ARRANGEMENT

A-B9
AXIS LIMIT GUARD SWITCHES MOUNTED IN COLUMN
BLUE OVERRIDE
A-B10
RED
GUARD CLOSED
A-D9
SWITCH
YELLOW YELLOW
B-B9 A-D10 ON RIGHT HAND SIDE
GREEN E-STOP P/B

B-B10 RED
A-A7 GUARD FULLY
OPEN SWITCH
BLUE
A-A8
AIR PRESSURE SWITCH (USED FOR POWER DOOR)
ON LEFT HAND SIDE
A-B3 SCREEN
A-B1 RED T1 RED

TACHO
ORANGE A-B2 BLUE T2 BLACK
A-B7
A-A5 RED K1 PURPLE MOTOR
LUBE FLOAT
ORANGE
SWITCH K2 PURPLE THERMAL
A-A6 BLUE
(FEMALE INSERT)
A-B8
A-A2 WHITE A1 BLACK SPINDLE
LOW VOLT (MALE PINS)
PINK A-A1 BROWN A2 RED MOTOR
WORKLIGHT
A-C4
A-A3 EARTH ABCD ABCD
PINK
A-A4 SCREEN 1 1
A-C5
B A
TERMINAL BLOCK
ON SPINDLE MOTOR
RED/GREEN
A-B4
LUBE 10 10
RED/BLUE
PUMP
A-B5
EXTERNAL VIEW OF
EARTH
E MACHINE SOCKET
RC SUPPRESSOR
E EARTH POINT
AT MACHINE END
WORKLIGHT AND LUBE

SHEET 12
WIRING 0.2mm SINGLES TRIAC PC
[ TPC ]
MACHINE WIRING
[ S12F ]
IF IN DOUBT ASK
RED/WHITE
A-C8
STEPPER MOTORS
RED
A-C7
CUT OUT
BLACK Z
(FEMALE INSERT)
A-C9
ORANGE
BLACK/WHITE
(MALE PINS)
ORANGE/WHITE A-C10
YELLOW
RED/WHITE
ABCD ABCD
YELLOW/WHITE A-D2
RED
1 1
A-D1
BLACK/WHITE Y B A
A-D4
BLACK
A-D3
10 10
COOLANT
PUMP
RED/WHITE
EXTERNAL VIEW OF
A-D6 1
MACHINE SOCKET
BROWN RED
A-D5 2
A-C1
BLACK X
A-D7 3
BLUE
A-C2
BLACK/WHITE
A-D8 4
A-C3 BLUE
A-D9 5
GRN/YLW
BLUE
A-D10 6
RC GUARD SWITCH
CONNECTION BOX
IF TOTALLY ENCLOSED
SUPPRESSOR MOUNTED
ON X AXIS GUARDING IS FITTED
WIRE GUARD SWITCH AS BELOW
RED RED
B-B9
GUARD FULLY
BLUE YELLOW
OPEN SWITCH
B-B10
GUARD SWITCH WIRING YELLOW RED

A-D9
IF POWER DOOR
GUARD CLOSED
IS FITTED GREEN BLUE SWITCH
A-D10
CONNECTION BOX
RED
B-B9 MOUNTED ON
SIDE WALL
BLUE
GUARD SWITCH WIRING B-B10
FOR STANDARD
YELLOW BROWN
MACHINE A-D9
GUARD CLOSED
GREEN BLUE SWITCH

A-D10
SHEET 13
TRIAC PC
[ TPC ]
MACHINE WIRING
[ S13 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
B-A1 (FEMALE INSERT)
BLACK
(MALE PINS)
A-C6
GREEN YELLOW P/B FOR MANUALLY
B-A2 X ABCD ABCD BLACK CONTROLLED VICE
K
B-A10
1 1
BLUE BLACK B A RED

B-A7 Y A-B9
AXIS LIMIT
DATUM SENSORS
J
BLUE OVERRIDE
10 10
A-B10
B-A6 EXTERNAL VIEW OF

YELLOW
MACHINE SOCKET
B-B9
I
BLUE BLACK
B-B4 Z B-B10
GREEN E-STOP P/B
AIR PRESSURE SWITCH

H
RED
B-A4
+X
G
BLUE -X
F
B-A5
BLUE RED RED

RED
B-A8
BLACK YELLOW YELLOW
E
YELLOW +Y
B-A9
X DATUM +X -X
RED
OVERTRAVEL OVERTRAVEL
B-B1
D
OVERTRAVEL SWITCHES
YELLOW -Y
B-B2
4 CORE SCREEN
RED 2m LONG
C
B-B5
YELLOW
GREEN
BLUE
RED
YELLOW +Z
B-B6
B-A4
B-A2
B-A5
B-A1
B
RED
B-B7
YELLOW -Z
SHEET 13
B-B8 TRIAC PC
A
LIMIT SWITCH & [ TPC ]
DATUM WIRING
[ S13B ]
MOUNTED ON CAROUSEL
BLACK 27
BLACK
B-C1 1
52 TOOLCHANGER
WHITE WHITE
B-C2 2 MOTOR
RC (240V)
YELLOW YELLOW 53
B-C3 3

YELLOW BLACK
B-D9 4
RED BRN
TOOL 1
B-D7 5
SENSOR
BRIGHOUSE
BLE BLE
B-D8 6
B-D10
4 CORE SCREEN
WEST YORKSHIRE
RED
B-D5
ARM OUT
BLUE LIMIT SWITCH

B-D6
RED
B-D1
ARM DOWN
BLUE LIMIT SWITCH

B-D2
RED
B-D3
ARM IN
BLUE LIMIT SWITCH

B-D4
RED
B-C9
ARM UP
BLUE LIMIT SWITCH

B-C10
DRN BY
DRAWBAR
ARM IN
ARM DOWN
ATC
SOLENOID
MODULE
E E E
* BLACK
0v COMMON
A McHENRY
FROM B-C7
* BLACK
B-C5 BLACK
DATE * BLACK
B-C4 BLACK
* BLACK
B-C6 BLACK
B-B9 RED
18-5-92
B-B10 BLUE
WIRING
AIR PRESSURE
TRIAC PC
* BLACK
SWITCH (N/O)
ATC AND SOLENOID
(MANUAL VICE P/B)
BROWN
A3-
BLUE
Y G
L R
W N BLUE VICE OPEN

OF
FROM BLACK SOLENOID

SHEET
400215
E-STOP P/B B-A3

13
MOUNTED ON CAROUSEL
IF IN DOUBT
BLACK BLACK N
ASK
B-C1 1
8 TOOLCHANGER
WHITE WHITE
B-C2 2 MOTOR
(240V)
YELLOW YELLOW 9
B-C3 3

YELLOW BLACK
B-D9 4
RED BRN
TOOL 1
B-D7 5
SENSOR
BRIGHOUSE
BLE BLE
B-D8 6
B-D10
4 CORE SCREEN
WEST YORKSHIRE
RED
B-D5
ARM OUT
BLUE LIMIT SWITCH

B-D6
RED
B-D1
ARM DOWN
BLUE LIMIT SWITCH

B-D2
RED
B-D3
ARM IN
BLUE LIMIT SWITCH

B-D4
RED
B-C9
ARM UP
BLUE LIMIT SWITCH

B-C10
DRN BY
DRAWBAR
ARM IN
ARM DOWN
ATC
SOLENOID
MODULE
E E E
* BLACK
0v COMMON
A McHENRY
FROM B-C7
* BLACK
B-C5 BLACK
DATE * BLACK
B-C4 BLACK
* BLACK
REMOVE LINK IF
B-C6 BLACK AIR PRESSURE
SWITCH FITTED
B-B9 RED
11-08-93
B-B10 BLUE
WIRING
TRIAC PC
* BLACK
AIR PRESSURE
SWITCH (N/O)
ATC AND SOLENOID
BROWN
A3-
BLUE
Y G
L R
W N BLUE VICE OPEN
FROM BLACK SOLENOID

SHEET
E-STOP P/B B-A3

13
400215 A
[ TPC ]
[ S13B ]
MOUNTED ON CAROUSEL
13 BLACK N
BLACK
B-C1 1
8 TOOLCHANGER 3
14 WHITE WHITE
B-C2 2 MOTOR
(240V)
15 YELLOW 9
YELLOW

B-C3 3
4
10 YELLOW BLACK
B-D9 4
5
9 RED BROWN
TOOL 1
B-D7 5
BRIGHOUSE
SENSOR
CONNECTIONS
11 BLUE BLUE
80 WAY HARTING
B-D8 6 6
PLUG AND SOCKET

12
B-D10
4 CORE SCREEN
7
WEST YORKSHIRE
5 RED 72
B-D5
ARM OUT 8
6 BLUE 70 LIMIT SWITCH

B-D6
7 9
RED 74
B-D1
ARM DOWN
TOOLCHANGER)
B-D2
10
1 RED 71
24 WAY QM CONNECTOR
B-D3
(USED FOR RETRO-FITTING

ARM IN
BLUE 70 LIMIT SWITCH 11

2
B-D4
3 RED 73
B-C9
12
ARM UP

B-C10
13
14
DRN BY
DRAWBAR
ARM IN
ARM DOWN
15
ATC
SOLENOID
MODULE
E E E 16
* BLACK
0v COMMON
A McHENRY
FROM B-C7
17
* BLACK
B-C5 BLACK
18
* BLACK
B-C4 BLACK
DATE
* BLACK
REMOVE LINK IF 19
B-C6 BLACK AIR PRESSURE
SWITCH FITTED
B-B9 RED 20
B-B10
30-3-94
BLUE
WIRING
TRIAC PC
* BLACK
AIR PRESSURE
SWITCH (N/O) 21
ATC AND SOLENOID
BROWN
BLUE 22
A3-
IF IN DOUBT
Y G
L R
ASK
W N BLUE VICE OPEN 23
FROM BLACK SOLENOID
E-STOP P/B B-A3

400215 B
SHEET 14
[ S14 ]
24
[ TPC ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
RELAYS FOR OPTIONS
** * *** *****
K
1 1 1
6 8 6 8 6 8 6 8 6 8 6 0 6 0 6 0
6 7 8
J
1 2 1 3 1 5 1 4 1 1 1 1 1 4 1 6
N 1 6
RC A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7
TO TERMINALS CCR CAROUSEL COUNTER-CLOCKWISE RELAY
I
SEE SHEET 3 CIR CAROUSEL IN RELAY

C C C D C V D D
CDR CAROUSEL DOWN RELAY

I D P B O O O C
CCR
CPR CAROUSEL POWER RELAY
R R R R R R R R
DBR DRAWBAR RELAY

H
3 4 5 6 COR COOLANT ON RELAY
VOR VICE OPEN RELAY

13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
DOR DOOR OPEN RELAY

8 9
DCR DOOR CLOSE RELAY
2 2 2 2 1 7 2 2 1 5 2 2 2 1 2 1
G
5 6 5 7 3 5 8 2 5 9 5 0 5 0
5 7
F
* ADD IF SPRAY MIST FITTED

SPRINT DRIVE CONNECTIONS
E
** ADD IF TOOLCHANGER A+ A- N L
FITTED
1 2 3 4 5 6 7 8 9 10 11 12 13

D
IS AUTOMATIC 54 55 52 53 R B 19 N 2
17
E L
0.5mm
***** ADD IF POWER GUARD FITTED
0.5mm
D U
4mm
BLUE BLUE EARTH

E
C
RC
49 47
TACHO
SUPPRESSOR
INTERFACE MODULE
RS 238-463
SEE SHEET 5
B
TRIAC PC SHEET 16
OPTIONAL RELAYS
A
[ TPC ]
AND SPINDLE
DRIVE [ S16 ]
ISOLATOR
LENZ
N L DRIVE
CHOKE 20 A-A1
ESR
F1
L 1 2 17 18
A
L
(1) (3) SPINDLE

N 19 MOTOR
N
=TERMINALS ON MAIN PANEL

B
21
16 17
SRR
A-A2
SEE SHEET 3
52 SGR 53
(6) (7)
BRIGHOUSE
F2 F5
L 3 110v
23 25

110v CIRCUIT
SHEET 10
0v 24
75VA
F6 A-C4
12v 14 16 BRWN
WEST YORKSHIRE
LOVO
LIGHT
N 0v 15 BLUE
A-C5
ESR
F4
L 10 11 RED
(6) (7)
AXIS
DRIVES
N
BLE TRANSFORMER
SGR
F3
L 6 RED/GRN A-B4
F1=6.3 AMP
F4=6.3 AMP
4
F3=3.15 AMP
F2=3.15 AMP
(1) (3)
LUBE
N RED/BLE PUMP
A-B5
RC
DRN BY
COR
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
F8 12 A-C1
L 5 BROWN
COOLANT
PUMP
N BLUE
A McHENRY
A-C2
RC
CPR CCR
F7 13 8
L 7 B-C3
DATE
YLW
ATC MOTOR
(1) (3)
BLK
RC
B-C2
9
WHT
(1) (4)
6-5-92
N N
(GREECE)
TRIAC PC
B-C1
POWER SCHEMATIC
A3-
OF
100176 B
SHEET
1
IF IN DOUBT
ASK
ISOLATOR

SPINDLE
SRR
N L DRIVE
CHOKE 20 A-A1
ESR
F1 A
L 1 2 17 18
L
+
BRIGHOUSE
(1) (3) SPINDLE
N A 19 MOTOR
N

- 21

A-A2
52 SGR 53
(6) (8)
WEST YORKSHIRE
F2 F5
L 3 110v
23 25
110v CIRCUIT
SHEET 10
0v 24
75VA
F6 A-C4
12v 14 16 BRWN
LOVO
LIGHT
N 0v 15 BLUE
A-C5
ESR
F4
L 10 11 RED
(6) (7)
AXIS
DRIVES
N
BLE TRANSFORMER
F1=6.3 AMP
F4=6.3 AMP
F3=3.15 AMP
F2=3.15 AMP
DRN BY
SGR
F3
L 6 RED/GRN A-B4
4
(1) (3)
LUBE
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
N RED/BLE PUMP
A-B5
RC
A McHENRY
COR
F8 12 A-C1
L 5 BROWN
COOLANT
(13) (14)
PUMP
N BLUE
DATE
A-C2
RC
8
12-8-92
B-C3
YLW
CCR ATC MOTOR
CPR
(3)
TRIAC PC
F7 13
7
SCHEMATIC
L BLK
MAIN POWER
(SPRINT DRIVE)
RC
(13) (14) (1)

B-C2
9
WHT
(4)
A3-
N N
B-C1
OF
SHEET
400176 C
1
[ S1A ]
IF IN DOUBT
ASK
ISOLATOR

SPINDLE
SRR
N L DRIVE
CHOKE 20 A-A1
ESR
F1 A
L 1 2 17 18
L
+
BRIGHOUSE
(1) (3) SPINDLE
N A 19 MOTOR
N

- 21

A-A2
52 SGR 53
(6) (7)
WEST YORKSHIRE
F2 F5
L 3 110v
23 25
110v CIRCUIT
SHEET 10
0v 24
75VA
F6 A-C4
12v 14 16 BRWN
LOVO
LIGHT
N 0v 15 BLUE
A-C5
ESR
F4
L 10 11 RED
(6) (7)
AXIS
DRIVES
N
BLE TRANSFORMER
F1=6.3 AMP
F4=6.3 AMP
F2=3.15 AMP
SEE SHEET 7
FOR CONNECTIONS
DRN BY
COR
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
F8 12 A-C1
L 5 BROWN
COOLANT
(13) (14)
PUMP
N BLUE
A McHENRY
A-C2
RC
SUPPRESSOR
8
DATE
B-C3
YLW
CCR ATC MOTOR
CPR
13 (3)
F7 7
L BLK
RC
(13) (14) (1)

B-C2
9
WHT
(4)
20-11-92
N N
B-C1
TRIAC PC
(SPRINT DRIVE)
POWER SCHEMATIC
(MANUAL VICE P/B)
A3-
OF
SHEET
400176 F
1
[ S1 F ]
SPINDLE
N L DRIVE
SEE SHEET 16 2
L1 L2 L3
TACHO
3
RED
T1 T2 T3
RC BLUE
N L

4
SPINDLE
ESR
SRR
F1 MOTOR
L 1 2 6 7 CHOKE 20 A-A1
L
A 17 18
(1) (3) 5
+
N
BRIGHOUSE
N
A 19

- 21
4mm EARTH E

A-A2
(0.5mm BLUE) 52 SGR 53 7
A-A4 SCREEN
WEST YORKSHIRE
(6) (7)
A-A3 EARTH
8
F2 F5
L 3 110v
23 25
9

0v 24
75VA 10
F6 A-C4
12v 14 RED 16 BROWN
LOVO
LIGHT
N 0v 15 RED BLUE
11
A-C5
TERMINAL
12
ES
120
ESR
F4 44 RED
L 10 11 110
13
100
F1=6.3 AMP
F4=6.3 AMP
18 WHITE
(7)
F2=3.15 AMP
(6)
N 0
0 BLACK
11 120
N
110 18 YELLOW 14
100
44 GREY
0
DRN BY
LINK
15
AXIS DRIVE
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
TRANSFORMER
ALL WIRES 1mm 16
COR
A McHENRY
F8 12 A-C1
L 5 BROWN
17
COOLANT
(13) (14)
PUMP
N BLUE
(OPTION)
A-C2 18
RC
SUPPRESSOR
DATE
19
8 B-C3
YELLOW
CCR
20
CPR
13 (3)
F7 7
L BLACK
(OPTION)
17-3-94
C M
(1)
ATC MOTOR
TRIAC PC
(13) (14)
B-C2
9 WITH 21
SD12, 13 DRIVES
RC WHITE
POWER SCHEMATIC
(4)
CAPACITOR
N N
B-C1
22
A3-
IF IN DOUBT
ASK
23
RC
SUPPRESSOR
400176 H
24
[ S1H ]
[ TPC ]
SHEET 1
RS 238-463
SPINDLE
N L DRIVE
SEE SHEET 3 2
L1 L2 L3
TACHO
3
RED
T1 T2 T3
RC BLUE
N L

4
SPINDLE
ESR
SRR
F1 MOTOR
L 1 2 6 7 CHOKE 20 A-A1
L
A 17 18
(1) (3) 5
+
N
BRIGHOUSE
N
A 19

- 21
4mm EARTH E

A-A2
(0.5mm BLUE) 52 SGR 53 7
A-A4 SCREEN
WEST YORKSHIRE
(6) (7)
A-A3 EARTH
8
F2 F5
L 3 110v
23 25
9

0v 24
75VA 10
F6 A-C4
12v 14 RED 16 BROWN
LOVO
LIGHT
N 0v 15 RED BLUE
11
A-C5
TERMINAL
12
ES
120
ESR
F4 44 RED
L 10 11 110
13
100
F1=6.3 AMP
F4=6.3 AMP
18 WHITE
(7)
F2=3.15 AMP
(6)
N 0
0 BLACK
11 120
N
110 18 YELLOW 14
100
44 GREY
0
DRN BY
LINK
15
AXIS DRIVE
F8=3.15 AMP
F7=3.15 AMP
F6=3.15 AMP
F5=3.15 AMP
4 WAY HARTING FOR COOLANT PUMP
TRANSFORMER
ALL WIRES 1mm 16
COR
A McHENRY
F8 12 A-C1
L 5 BROWN
17
COOLANT
(13) (14)
PUMP
N BLUE
(OPTION)
A-C2 18
RC
SUPPRESSOR
DATE
19
8 B-C3
YELLOW
CCR
20
CPR
13 (3)
F7 7
L BLACK
(OPTION)
17-8-94
C M
(1)
ATC MOTOR
TRIAC PC
(13) (14)
B-C2
9 WITH 21
SD12, 13 DRIVES
RC WHITE
POWER SCHEMATIC
(4)
CAPACITOR
N N
B-C1
22
A3-
IF IN DOUBT
ASK
23
RC
400176 J
SUPPRESSOR
[ S1J ]
24
[ TPC ]
SHEET 1
RS 238-463
LINK
IF REMOTE
FOR WIRE COLOURS SEE SHEET 9
E-STOP
NOT USED LINKED ON
MACHINE
B-A4 B-A5 B-A8 B-A9 B-B1 B-B2 B-B5 B-B6 B-B7 Z- B-B8
41 X+ X- 42 Y+ 43 Y- 44 Z+ 45
(A) (G) 46
REMOTE
61 E-STOP
+24v
A-B9 41 46 A-B10
RED RED BLUE BLUE
AXIS OVERRIDE
PUSHBUTTON
(A,G) PIN No'S
ON 8 WAY QM SOCKET
AUXILIARIES
60
0v
SPINDLE SPINDLE
E-STOP
DRIVE MOTOR
FAULT THERMAL
B-B10 B-B9
ESR
49 48 47 46
BLUE RED
LINK IF FAULT
CONTACT NOT
PRESENT
SHEET 2
TRIAC PC
EMERGENCY STOP OF
CIRCUIT
LINK IF LINKED ON
NOT FITTED
MACHINE
41 X+ X- 42 Y+ 43 Y- 44 Z+ 45
(A) (G) 46
REMOTE
61 E-STOP
+24v
A-B9 41 46 A-B10
RED RED BLUE BLUE
AXIS OVERRIDE
PUSHBUTTON
(A,G) PIN No'S
ON 8 WAY QM SOCKET
AUXILIARIES
60
0v
SPINDLE SPINDLE
E-STOP AIR PRESSURE
DRIVE MOTOR
SWITCH
FAULT THERMAL
B-B10 B-B9
ESR
49 48 47 46
BLUE RED
LINK IF FAULT
CONTACT NOT
PRESENT
PIN CONNECTIONS ON 80 WAY PLUG TRIAC PC SHEET 2
EMERGENCY STOP
OF
CIRCUIT
(MANUAL VICE P/B)
IF REMOTE E-STOP
NOT REQUIRED
USE DUMMY PLUG
LINK PINS (A) & (G)
LINKED ON
REMOTE
MACHINE
E-STOP
X+ X- 42 Y+ 43 Y- 44 Z+ 45
(A) (G)
41 46
61
+24v
A-B9 41 46 A-B10
RED RED BLUE BLUE
AXIS OVERRIDE
PUSHBUTTON
(A,G) PIN No'S
ON 8 WAY QM SOCKET
AUXILIARIES
60
0v
SPINDLE SPINDLE
E-STOP
DRIVE MOTOR
FAULT THERMAL
B-B10 B-B9
ESR
49 48 47 46
BLUE RED
LINK IF FAULT
CONTACT NOT
PRESENT
SHEET No 2
TRIAC PC
OF
EMERGENCY STOP
CIRCUIT
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
K
REMOVE LINK
IF REMOTE
LINKED ON
E-STOP FITTED
MACHINE
J
X+ X- Y+ Y- Z+
(A) (G) 41 42 43 44 45 46
I
REMOTE
61
E-STOP
+24v
H
A-B9 41 46 A-B10
RED RED BLUE BLUE

AXIS OVERRIDE
PUSHBUTTON
G
(OPTIONAL)

F
CONNECTOR FOR
AUXILIARIES
60
(A) 61 (E) 110
0v
E
(B) 60 (F) 111
(C) 108 (G) 41

E-STOP
DRIVE MOTOR

B-B10 B-B9 A-A6 A-A5
D
0.5mm EARTH ESR
49 48 47 BLUE RED 46
BLUE RED
C
LINK IF FAULT
CONTACT NOT
PRESENT

B
SHEET 2
TRIAC PC
A
CIRCUIT
[ S2C ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 1-11-93 A3- 400191 B
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
K
REMOVE LINK
IF REMOTE
LINKED ON
E-STOP FITTED
MACHINE
J
X+ X- Y+ Y- Z+
(A) (G) 41 42 43 44 45 46
I
REMOTE
61
E-STOP
+24v
H
A-B9 41 46 A-B10
RED RED BLUE BLUE

AXIS OVERRIDE
PUSHBUTTON
G
(OPTIONAL)

F
CONNECTOR FOR
AUXILIARIES
60
(A) 61 (E) 110
0v
E
(B) 60 (F) 111 AIR

E-STOP SWITCH
DRIVE MOTOR

B-B10 B-B9 A-A6 A-A5
D
0.5mm EARTH ESR
49 BLUE RED 48 47 BLUE RED 46
REMOVE LINK
C
IF PRESSURE
REMOVE LINK
SWITCH FITTED
IF FAULT
CONTACT FITTED

B
SHEET 2
TRIAC PC
A
CIRCUIT
[ S2D ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 18-8-94 A3- 400191 C
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
K
LINKED ON
REMOVE LINK
MACHINE
IF FITTED
J
X+ X- Y+ Y- Z+
41 42 43 44 45 46
REMOTE
I
E-STOP
61
+24v
H
41 46
RED RED BLUE BLUE

(A) AXIS OVERRIDE (B)
PUSHBUTTON
G
F
8 WAY QM
FOR EXTERNAL 60
E-STOP BOX
0v
E
(A) 41 AXIS
SPINDLE SPINDLE
E-STOP
(B) 46 OVERRIDE P/B DRIVE MOTOR
FAULT THERMAL
A-A6 A-A5
D
(C) 48 E-STOP ESR
(D) 49 P/B 49 GREEN YELLOW 48 47 BLUE RED 46

(D) (C)
C
REMOVE LINK
IF FAULT
CONTACT FITTED

B
SHEET 2
TRIAC PC
A
CIRCUIT
[ S2E ]
F1=SPINDLE DRIVE
F2=CONTROL TRANS
F3=LUBE PUMP
F4=DRIVES TRANSFORMER
F5=110v CIRCUIT
F6=LOVO-LIGHT
F7=ATC MOTOR
(OPTIONS)
F8=COOLANT PUMP
L L L L L L 23 14
61 79 61 80 49
SGR SRR ESR 60
(2) (2) (10)

(10) (2) (10)
4 52 29 21 20 20 21 1 10 57
F F F F F F F
F
(3)
(1) (8) (4) (6) (5) (1)
(6) (6) (9)
1 3 4 7 8 5 6
2
(7) (11) (7) (11)

(3) (1) (8) (3)
18 19 2 11 58
6 53 30
1 3 4 10 13 12 25 16
11 PIN RELAY 8 PIN RELAY 11 PIN RELAY
RELAY
RELAYS REQUIRED WHEN ATC IS FITTED FOR COOLANT
LENZ DRIVE CONNECTIONS

61 82 61 83 61 85 61 84 61 81
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
61 86
E L N A B 2 3 4 7 8 17 CCR
9 16
(2) (7)
2 N 19 R B 54 55 52 53
17
8 C C C D C
E L 9
U I D P B O
D (3)
(4)
E R R R R R
SCREEN
(1)
TACHO 49 47
7
13 14 13 14 13 14 13 14 13 14
INTERFACE MODULE
25 26 25 27 13 7 25 28
8 PIN RELAY 12 5
SEE SHEET 5
SHEET 3
TRIAC PC
OF
RELAY WIRING
(MANUAL VICE P/B)
F1=SPINDLE DRIVE
F2=CONTROL TRANS
F3=LUBE PUMP
F5=110v CIRCUIT
F6=LOVO-LIGHT
F7=ATC MOTOR
(OPTIONS)
F8=COOLANT PUMP
L L L L 23 14 L L
61 79 61 80 49
SGR SRR ESR 60
(2) (7) (2) (10)

(2) (10)
4 52 21 20 20 21 1 10 57
F F F F F F F
F
(6) (3)
(1) (4) (6) (5) (1) (6) (9)
1 3 4 5 6 7 8
2
(3) (8) (3) (7) (11)

(1) (8)
18 19 2 11 58
6 53
1 3 4 10 25 16 13 12
RELAY
SPRINT DRIVE CONNECTIONS 61 82 61 83 61 85 61 84 61 81
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A+ A- N L 61 86
CCR
(2) (7)
1 2 3 4 5 6 7 8 9 10 11 12 13
8 C C C D C
9
54 55 52 53 R B 19 N 2
17 I D P B O
(3)
L (4)
E
R R R R R
D U
E
(1)
7
13 14 13 14 13 14 13 14 13 14
TACHO
49 47
25 26 25 27 4 13 25 28
8 PIN RELAY 12 5
INTERFACE MODULE
SEE SHEET 5 SHEET 3
TRIAC PC
OF
RELAY CONNECTIONS
& ATC OPTION
IF IN DOUBT ASK F1=SPINDLE DRIVE
F2=CONTROL TRANS
F3=LUBE PUMP
F5=110v CIRCUIT
F6=LOVO-LIGHT
F7=ATC MOTOR
(OPTIONS)
F8=COOLANT PUMP
L L L L L L 23 14
61 79 61 80 49
SGR SRR ESR 60
(2) (7) (2) (10)

(2) (10)
4 52 21 20 20 21 1 10 57
F F F F F F F
F
(6) (3)
(1) (4) (6) (5) (1) (6) (9)
1 3 4 7 8 5 6
2
(3) (8) (3) (7) (11)

(1) (8)
18 19 2 11 58
6 53
1 3 4 10 13 12 25 16
RELAYS REQUIRED WHEN ATC IS FITTED
RELAY RELAY
FOR FOR
VICE COOLANT
SPRINT DRIVE CONNECTIONS 61 82 61 83 61 85 61 84 61 101 61 81
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A+ A- N L 61 86
CCR
(2) (7)
1 2 3 4 5 6 7 8 9 10 11 12 13
8 C C C D V C
9
54 55 52 53 R B 19 N 2
17 I D P B O O
(3)
L (4)
E
R R R R R R
D U
E
(1)
7
13 14 13 14 13 14 13 14 13 14 13 14
TACHO
49 47
25 26 25 27 4 13 25 28
8 PIN RELAY 25 29 12 5
INTERFACE MODULE
SEE SHEET 5 SHEET 3
TRIAC PC
OF
RELAY CONNECTIONS
[ S3C ]
& ATC OPTION
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 12-8-92 A3- 400179 C
F1=SPINDLE DRIVE
IF IN DOUBT ASK
F2=CONTROL TRANS
F3=LUBE PUMP
F5=110v CIRCUIT
F6=LOVO-LIGHT
F7=ATC MOTOR
(OPTIONS)
F8=COOLANT PUMP
L L L L L L 23 14
61 79 61 80 49
SGR SRR ESR 60
(2) (2) (10)

(10) (2) (10)
4 52 29 21 20 20 21 1 10 57
F F F F F F F
F
(3)
(1) (8) (4) (6) (5) (1)
(6) (6) (9)
1 3 4 7 8 5 6
2
(7) (11) (7) (11)

(3) (1) (8) (3)
18 19 2 11 58
6 53 30
1 3 4 10 13 12 25 16
RELAY
SPRINT DRIVE CONNECTIONS 61 82 61 83 61 85 61 84 61 81
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
A+ A- N L 61 86
CCR
(2) (7)
1 2 3 4 5 6 7 8 9 10 11 12 13
8 C C C D C
9
54 55 52 53 R B 19 N 2
17 I D P B O
(3)
L (4)
E
R R R R R
D U
E
(1)
7
13 14 13 14 13 14 13 14 13 14
TACHO
49 47
25 26 25 27 13 7 25 28
8 PIN RELAY 12 5
INTERFACE MODULE
SEE SHEET 5 SHEET 3
TRIAC PC
OF
RELAY WIRING
(MANUAL VICE P/B)
F1=SPINDLE DRIVE
IF IN DOUBT ASK
F2=CONTROL TRANS
F5=110v CIRCUIT
F6=LOVO-LIGHT
F7=ATC MOTOR
(OPTIONS)
F8=COOLANT PUMP
L 23 14
61 79 61 80 49
SGR SRR ESR 60
(2) (2) (10)

(10) (2) (10)
25 52 29 21 20 20 21 1 10 57
F F F F F F F
(3)
(1) (6) (8) (4) (6) (5) (1) (6) (9)
1 2 4 7 8 5 6
(7) (11) (7) (11)

(3) (1) (8) (3)
18 19 2 11 58
6 53 30
1 3 10 13 12 25 16
RELAYS REQUIRED WHEN ATC IS FITTED
RELAY
FOR COOLANT
61 82 61 83 61 85 61 84
A1 A2 A1 A2 A1 A2 A1 A2
SPRINT DRIVE CONNECTIONS 61 81
61 86
CCR
(7)
(2) A1 A2
A+ A- N L
8 C C C D
9
1 2 3 4 5 6 7 8 9 10 11 12 13 I D P B
(3)
(4)
R R R R C
54 55 52 53 R B 19 N 2
17 O
E L
R
(1)
D U
E 7
13 14 13 14 13 14 13 14
25 26 25 27 13 7 25 28
8 PIN RELAY 13 14
TACHO
49 47
12 5
INTERFACE MODULE
SEE SHEET 5 SHEET 3
TRIAC PC
OF
RELAY WIRING
(MANUAL VICE P/B) [ S3 F ]
IF IN DOUBT ASK
****
6 2 3 7 6 1 1 8 4 5 6 (OPTION)
1 5 0 9 1 8 9 0 9 1 8 0
REMOVE LINK IF
** * REMOTE E-STOP
L 23 14
FITTED LINK
2 1 11 10 2 1 8 7 2 1 11 10
6 3 9 2 3 9 57
F F F F F F 7 2 2 2 2 2 2 2 6 6 6 6 6 6 6 7 7 7 7 7 6 6 4 4 4 4 4 4 4 4 4 4 4
F
SGR SRR ESR N N N N N
1 2 4 7 8 5 6 EARTHS 5 5 5 5 4 4 4 1 1 1 1 0 0 0 0 0 0 0 0 9 9 1 1 2 3 4 5 6 6 7 8 9
4 4
5 6 7 8 3 4 5 6 5 6 7 8
1 3 10 13 12 25 16
5 5 2 2 2 2 2 1 1
1 0 1 0 0 1
2 3 9
****
** ADD IF TOOLCHANGER
RELAYS FOR OPTIONS
**
FITTED

* ***
IS AUTOMATIC
6 8
61 82 61 83 61 85 61 84 61 81 61 101 MAINS IN
**** ADD IF POWER VICE
N 1 7 6
RC A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 N L IS MANUALLY CONTROLLED
2 1 8 7 L1 L2 L3
C C C D C V
I D P B O O E E
CCR R R R R R R
3 4 5 6 ES
T1 T2 T3
120
13 14 13 14 13 14 13 14 13 14 13 14
N L 44 RED
110
9 8
25 26 25 27 13 7 25 28 12 5 25 29 100 18 WHITE
ISOLATOR
N 0
0 BLACK
11 120
110 18 YELLOW
100
SPRINT DRIVE CONNECTIONS 44 GREY
0
A+ A- N L LINK
1 2 3 4 5 6 7 8 9 10 11 12 13
AXIS DRIVE
54 55 52 53 R B 19 N 2 TRANSFORMER
17
E L ALL WIRES 1mm

0.5mm
D U
BLUE F1 SPINDLE DRIVE 10 AMP
E

49 47
F5 110v CIRCUIT 3.15 AMP
TACHO
F6 WORKLIGHT 3.15 AMP SHEET 3
INTERFACE MODULE TRIAC PC
RELAY CONNECTIONS
SEE SHEET 5 [ TPC ]
[ S3G ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
****
IF IN DOUBT ASK
6 2 3 7 6 1 1 8 4 1 5 6
L
1 5 0 9 1 8 9 0 9 8 0
** *
L 23 14 REMOVE LINK IF
REMOTE E-STOP
K
2 1 11 10 2 1 8 7 2 1 11 10
FITTED
0.5mm GREY
6 3 9 2 3 9 57
F F F F F F F LINK
SGR SRR ESR
1 2 4 7 8 5 6
4 4
9
J
1 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 7 7 7 7 7 6 4 4 4 4 4 4 4 4 4 4 4
N N N
EARTHS 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 0 0 0 0 9 1 1 2 3 4 5 6 6 7 8 9
5 6 7 8 3 4 5 6 5 6 7 8
1 3 10 13 12 25 16
5 5 2 2 2 2 2 1 1
2 3 9 1 0 1 0 0 1
I
****
RELAYS FOR OPTIONS ** ADD IF TOOLCHANGER
FITTED
H
**
IS AUTOMATIC
* ***
MAINS IN
6 8
61 82 61 83 61 85 61 84 61 81 61 101
N 1 7 6 N1 L1
IS MANUALLY CONTROLLED
G
RC A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 12 14 RED
L1 L2 L3 0 15 0.5mm
2 1 8 7
110 23
C C C D
0 24
C V
E E
I D P B 240 3 BLACK
F
O O
CCR R R R R R R 220 1.5mm
200 ES
T1 T2 T3
3 4 5 6
0 N 120
N L 44 RED
13 14 13 14 13 14 13 14 13 14 13 14 110
E
8 9 75VA 100 18 WHITE

25 26 25 27 13 7 25 28 12 5 25 29
TRANS N 0
0 BLACK
(MOUNTED ON 11 120
BOTTOM OF 110 18 YELLOW

D
100
CABINET)
0
A+ A- N L LINK
1 2 3 4 5 6 7 8 9 10 11 12 13
+
C
61
AXIS DRIVE
24v
17
L
POWER
E ALL WIRES 1mm
0.5mm 0.5mm
D U SUPPLY
10 AMP
N
F1 SPINDLE DRIVE
24
BLUE BLUE
E
B
60
25
L
-
RC
49 47
TACHO
SUPPRESSOR F6 WORKLIGHT 3.15 AMP SHEET 3
RS 238-463 F7 ATC MOTOR 3.15 AMP
A
SEE SHEET 5 PANEL WIRING [ TPC ]

DETAILS
[ S3H ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
SEE SHEET 16
FOR OPTIONAL RELAYS
**** REMOVE LINK IF

K
REMOTE E-STOP
6 2 3 7 6 1 1 8 4 1 5 6
FITTED
1 5 0 9 1 8 9 0 9 8 0 0.5mm GREY
LINK
J
7 1 1 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 7 7 7 7 7 6 6 4 4 4 4 4 4 4 4 4 4 4
2 1 11 10 2 1 8 7 2 1 11 10
E N N N N
E 5 5 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 0 0 0 0 0 5 5 1 1 2 3 4 5 6 6 7 8 9
6 3 9 2 3 9 57
SGR SRR ESR
4 4
I
5 6 7 8 3 4 5 6 5 6 7 8
1.5mm 1.5mm
EARTH EARTH
5 5 2 2 2 2 2 1 1
H
2 3 9 1 0 1 0 0 1
****
2.5mm EARTH
MAINS IN
G
N L
N 0
* ADD IF SPRAY MIST FITTED 200

L1 L2 L3
** ADD IF TOOLCHANGER 220
BLACK
2.5mm
FITTED 3 240
1.5mm
F
EARTH
*** IF POWER VICE E E E 24 0
IS AUTOMATIC 23 110
ES
ADD VOR (SHEET 16) 15 0
RED 120
T1 T2 T3
**** ADD IF POWER VICE 44 RED
14 12 110
0.5mm
E
IS MANUALLY CONTROLLED 100

N L 18 WHITE
N 0
75 VA 0 BLACK
11 120
CONTROL
110 18 YELLOW
** * TRANS
D
L 23 14 100
44 GREY
0
F1 SPINDLE DRIVE 10 AMP LINK
F F F F F F F F4 DRIVES TRANS 6.3 AMP +
61
C
1 4 7 8 5 6 AXIS DRIVE
2 F5 110v CIRCUIT 3.15 AMP 24v
TRANSFORMER
F6 WORKLIGHT 3.15 AMP
POWER
ALL WIRES 1mm
SUPPLY
24
B
1 3 10 13 12 25 16
60
25
L
-
SHEET 3
TRIAC PC
A
6mm EARTH
PANEL WIRING [ TPC ]
DETAILS
[ S3J ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 17-8-94 A3- 400179 J
INDUSTRIAL CABINET MACHINE
DOR DCR
DIFFERENT TERMINALS
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
****
IF IN DOUBT ASK
6 2 3 7 6 1 1 8 4 1 5 6
L
1 5 0 9 1 8 9 0 9 8 0
** *
L 23 14 REMOVE LINK IF
REMOTE E-STOP
K
2 1 11 10 2 1 8 7 2 1 11 10
FITTED
0.5mm GREY
6 3 9 2 3 9 57
F F F F F F F LINK
SGR SRR ESR
1 2 4 7 8 5 6
4 4
J
7 1 1 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 7 7 7 7 7 6 4 4 4 4 4 4 4 4 4 4 4
E N N N
3 4 5 6 5 6 7 8 E 5 5 5 5 5 5 5 4 4 4 4 1 1 1 1 1 1 0 0 0 0 0 0 0 9 1 1 2 3 4 5 6 6 7 8 9
5 6 7 8
1 3 10 13 12 25 16
5 5 2 2 2 2 2 1 1
2 3 9 1 0 1 0 0 1
I
****
1.5mm 1.5mm * ADD IF SPRAY MIST FITTED
RELAYS FOR OPTIONS EARTH EARTH ** ADD IF TOOLCHANGER
FITTED
H
**
IS AUTOMATIC
* ***
MAINS IN
6 8
61 82 61 83 61 85 61 84 61 81 61 101
N 1 7 6 N1 L1
IS MANUALLY CONTROLLED
G
RC A1 A1 A1 A1 A1 A1
A2 A2 A2 A2 A2 A2 12 14 RED
L1 L2 L3 0 15 0.5mm
2 1 8 7
110 23
C C C D
0 24
C V
E E
I D P B 240 3 BLACK
F
O O
CCR R R R R R R 220 1.5mm
200 ES
T1 T2 T3
3 4 5 6
0 N 120
N L 44 RED
13 14 13 14 13 14 13 14 13 14 13 14 110
E
8 9 75VA 100 18 WHITE

25 26 25 27 13 7 25 28 12 5 25 29
TRANS N 0
0 BLACK
11 120
110 18 YELLOW
D
100
0
A+ A- N L LINK
1 2 3 4 5 6 7 8 9 10 11 12 13
+
C
61
AXIS DRIVE
24v
17
L
POWER
E ALL WIRES 1mm
0.5mm 0.5mm 4mm
D U SUPPLY
10 AMP
N
F1 SPINDLE DRIVE
24
BLUE BLUE EARTH
E
B
60
25
L
-
RC
49 47
TACHO
SUPPRESSOR F6 WORKLIGHT 3.15 AMP SHEET 3
RS 238-463 F7 ATC MOTOR 3.15 AMP
A
SEE SHEET 5 6mm EARTH PANEL WIRING [ TPC ]

DETAILS
[ S3K ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 17-8-94 A3- 400179 K
RS INTERFACE CONNECTIONS
RED B-D3 B-D4 BLE

71
IN 0 1 ARM IN
72 RED B-D5 B-D6 BLE

ARM OUT
IN 1 2
RED B-C9 B-D10 BLE

73
IN 2 ARM UP
3

4

ARM DOWN
IN 3 5
BRIGHOUSE
CAROUSEL REFERENCE
SENSOR
YELLOW B-D9 B-D7

75 RED
YLW
IN 4 6
BLE B-D8
ORANGE A-B7 A-B8
76
LUBE FLOAT
IN 5 7
SWITCH
WEST YORKSHIRE
BEAD CAPACITOR
BLUE A-D9 A-D10

77 BLE
IN 6 9
GUARD SWITCH
SPINDLE SPEED
SENSOR
78 A-A7
YELLOW YELLOW RED
IN 7 10
A-A9
1K BLE A-A8
11
LINK TO
1K 0v +5v
+24v
PIN 27
70 69
61
12
BLUE SGR
79
OUT 0 13
80 BLUE SRR
OUT 1 14
DRN BY
81 BLUE COR
OUT 2 15
DBR = DRAWBAR RELAY
A. NEWSOME
82 BLUE CIR
CCR = CAROUSEL

83 BLUE CDR
OUT 4 18 >> = PIN CONNECTIONS ON

DATE
BLUE DBR
84
OUT 5 19
20
29-10-90

85
OUT 6 21
CONNECTIONS
INPUT & OUTPUT
TRIAC PC / VMC
86 BLUE CCR
OUT 7
A3-
BROWN RED
23
400181 A
OF
58 (9) BLACK SIGNAL

24
BROWN +5v
E-STOP
SHEET No
SEE SHEET 3
ESR BLUE 0v
MONITOR
25
4
RS INTERFACE CONNECTIONS
RED B-D3 B-D4 BLE

71
IN 0 1 ARM IN

ARM OUT
IN 1 2
RED B-C9 B-D10 BLE

73
IN 2 ARM UP
3

4

ARM DOWN
IN 3 5
BRIGHOUSE
CAROUSEL REFERENCE
SENSOR
YELLOW B-D9 B-D7

75 RED
YLW
IN 4 6
BLE B-D8
ORANGE A-B7 A-B8
76
LUBE FLOAT
IN 5 7
SWITCH
WEST YORKSHIRE
+5v
BEAD CAPACITOR
69
8
BLUE A-D9 A-D10

77 BLE
IN 6 9
GUARD SWITCH
IN 7 10
1K
11
0v
+24v
70
61
12
BLUE SGR
79
OUT 0 13
80 BLUE SRR
OUT 1 14
DRN BY
81 BLUE COR
OUT 2 15
DBR = DRAWBAR RELAY

82 BLUE CIR
A McHENRY
CCR = CAROUSEL

83 BLUE CDR
BLUE
DATE
84 DBR
OUT 5 19
20
11-6-92
(WITHOUT

85
I/O WIRING
OUT 6 21
TRIAC VMC/PC
SPINDLE SENSOR)
1-25
86 BLUE CCR
OUT 7
A3-
BROWN RED
23
OF
58 (9) BLACK SIGNAL

24
SHEET
400181 B
BROWN +5v
E-STOP
4
SEE SHEET 3
ESR BLUE 0v
MONITOR
25
RED B-D3 B-D4 BLE
71
IN 0 1 ARM IN

ARM OUT
IN 1 2
RED B-C9 B-D10 BLE

73
IN 2 ARM UP
3

4

ARM DOWN
BRIGHOUSE
IN 3 5
SEE
CAROUSEL REFERENCE
SHEET 5
SENSOR
YELLOW B-D9 B-D7 69

75 RED
YLW
IN 4 6 41 +5v
BLE B-D8
ORANGE A-B7 A-B8
76
LUBE FLOAT
WEST YORKSHIRE
IN 5 7
SWITCH
GND 8
BLUE A-D9 A-D10

77 BLE
IN 6 9
GUARD SWITCH
IN 7 10
1K RESISTOR
(RS 132-494)
(RS 126-590)
11
BEAD CAPACITORS
0v
+24v
70
61
12
BLUE SGR
79
OUT 0 13
80 BLUE SRR
OUT 1 14
DRN BY
81 BLUE COR
OUT 2 15
DBR = DRAWBAR RELAY

82 BLUE CIR
A McHENRY
CCR = CAROUSEL

83 BLUE CDR
BLUE
DATE
84 DBR
OUT 5 19
20
21-7-94

85
TRIAC PC
OUT 6 21
PINS 1 - 25
INTERFACE UNIT
86 BLUE CCR
OUT 7
A3-
BROWN RED
23
58 (11) BLACK SIGNAL 75

24
BROWN +5v 69
400181 C
E-STOP
SEE SHEET 3
ESR BLUE 0v 70
[ TPC ]
[ S4C ]
SHEET 4
MONITOR
25
RS 50 WAY INTERFACE CONNECTIONS
LINK TO PIN 10
26
78 BLE
PULSE IN 27
=PIN CONNECTIONS ON
SEE SHEET
28

=TERMINAL BLOCK ON
MAIN PANEL
DIRECTION IN 29
RESET IN 30
BRIGHOUSE
RST CNTR 31
32
WEST YORKSHIRE
65 BLK
+12 vI 33
B-A1
65
+12vI 34
X AXIS
B-A2 BLE
66 BLK DATUM
HOME 0 35
SENSORS
Y AXIS
B-A7 B-A6
67 BLE BLK
HOME 1 36
Z AXIS
B-B4 BLE BLK B-B3

68
HOME 2 37
HOME 3 38
39
NOTE
X & Y AXIS DATUMS

40
DRN BY
ARE COMMONED ON
BLE INTERFACE UNIT

69 +5v
+5v 41
69
+5v 42
A. NEWSOME
BLE
70 0v
43
70
44
DATE
45
29-10-90
46
BLE
CONNECTIONS
55
TRIAC PC/VMC
SPINDLE
INPUT & OUTPUT
47 8
ANALOGUE
LENZ DRIVE
A3-
48 TERMINALS
BLE SEE SHEET 3

54
0v 49 7
400182
OF
SHEET No
10v 50
5
26
PULSE IN 27
=PIN CONNECTIONS ON
SEE SHEET
28

DIRECTION IN 29
RESET IN 30
BRIGHOUSE
RST CNTR 31
32
WEST YORKSHIRE
65 BLACK
+12v 33
B-A1
65
+12v 34
X AXIS
B-A2 BLUE
66 BLACK DATUM
HOME 0 35
SENSORS
Y AXIS
B-A7 B-A6
67 BLUE BLACK
HOME 1 36
Z AXIS
B-B4 BLUE BLACK B-B3

68
HOME 2 37
HOME 3 38
39
NOTE
X & Y AXIS DATUMS

40
DRN BY
ARE COMMONED ON
BLE INTERFACE UNIT

69 +5v
+5v 41
69
+5v 42
A McHENRY
BLE
70 0v
43
70
44
DATE
45
29-10-90
46
TRIAC PC
BLE
I/O WIRING
55
SPINDLE
PINS 26 - 50
47 8
ANALOGUE
SPINDLE DRIVE
A3-
48 TERMINALS
IF IN DOUBT
BLE SEE SHEET 3

54
ASK
0v 49 7
400182 B
SHEET 5
10v 50
[ S5A ]
[ TPC ]
26
PULSE IN 27
=PIN CONNECTIONS ON
SEE SHEET
28

DIRECTION IN 29
RESET IN 30
BRIGHOUSE
RST CNTR 31
32
WEST YORKSHIRE
65 BLACK
+12v 33
B-A1
65
+12v 34
X AXIS
B-A2 BLUE
66 BLACK DATUM
HOME 0 35
SENSORS
Y AXIS
B-A7 B-A6
67 BLUE BLACK
HOME 1 36
Z AXIS

68
HOME 2 37
HOME 3 38
39
NOTE
X & Y AXIS DATUMS

40
DRN BY
ARE COMMONED ON
BLE INTERFACE UNIT

69 +5v
+5v 41
69
+5v 42
A McHENRY
BLE
70 0v
43
70
44
DATE
45
20-11-92
46
TRIAC PC
BLE
I/O WIRING
55
SPINDLE
PINS 26 - 50
47 3
ANALOGUE
SPINDLE DRIVE
A3-
48 TERMINALS
IF IN DOUBT
BLE SEE SHEET 3

54
ASK
0v 49 2
400182 C
SHEET 5
10v 50
[ TPC ]
[ S5B ]
26
PULSE IN 27
28
<< = PIN CONNECTIONS ON

4
DIRECTION IN 29
SEE SHEET 9
RESET IN 30
BRIGHOUSE
6
RST CNTR 31
7
32
WEST YORKSHIRE
65
8
+12v 33
WIRES COMMONED
ON MAIN TERMINAL STRIP
65
+12v 34 9
X AXIS
B-A2 BLUE B-A1

66 BLACK
HOME 0 35 10
Y AXIS
B-A7 B-A6
67 BLUE BLACK DATUM
HOME 1 36
SENSORS 11
Z AXIS

68
HOME 2 37
12
HOME 3 38
13
39
14
40
DRN BY
15
BLE
69 +5v
+5v 41
69
16
+5v 42
A McHENRY
17
BLE
70 0v
43
70
18
44
DATE
19
45
20
46
21-3-94
TRIAC PC
SPINDLE BLE
55
21
PINS 26 - 50
ANALOGUE 47 3
INTERFACE UNIT
0 - 10v
SPRINT DRIVE
22
A3-
48 TERMINALS
IF IN DOUBT
BLE SEE SHEET 16

54
ASK
0v 49 2 23
400182 D
10v
SHEET 5
50 24
[ TPC ]
[ S5C ]
40x60 TRUNKING
FAN
SGR SRR ESR
LINK LINK
F F F 7
F F F F 2 2 2 2 2 2 6 6 6 6 6 6 6 7 7 7 7 6 6 6 6 4 4 4 4 4 4 4 4 4 4
UMBILICAL
L L L N N N N 1 9
3
3 5 EARTHS 5 5 5 4 4 4 1 1 1 1 0 0 0 0 0 0 0 9 9 9 9 2 4 5 6 6 7 8
1 2 4 6 7
AUXILIARIES
40x60 TRUNKING RS232
CCR
INTERFACE UNIT
1 4
ISOLATOR
C C C D V C 24v LENZ
I D P B O O POWER SPINDLE DRIVE

SIDE VIEW OF
R R R R R R SUPPLY
+ PANEL ENCLOSURE
MAINS INPUT
CONTROL HEADER
50 WAY I/O HEADER
3 WAY
CONNECTOR
75va TRANSFORMER
Z Y X
240v
220v
TRANSFORMER MOUNTED
0v
ON BOTTOM OF CABINET
110v
0v
12v
0v
SHEET 6
TRIAC PC
OF
PANEL LAYOUT
(WITH OPTIONS)
40x60 TRUNKING
FAN
LINK LINK
F F F F F F F F 8 2 2 2 2 2 2 6 6 6 6 6 6 6 7 7 7 7 6 6 6 6 4 4 4 4 4 4 4 4 4 4
SGR SRR ESR L L L N N N N 1 3 9

1 2 3 4 7 8 5 6 EARTHS 5 5 5 4 4 4 1 1 1 1 0 0 0 0 0 0 0 9 9 9 9 2 4 5 6 6 7 8
AUXILIARIES
40x60 TRUNKING RS232
75va TRANSFORMER
INTERFACE UNIT
ISOLATOR 240v 3
220v
C C C 0v N
C D
I D P B E O
CCR 110v 23 SIDE VIEW OF
R R R R R
0v 24 PANEL ENCLOSURE
12v 14
0v 15
SPINDLE DRIVE
LENZ
MAINS INPUT
3 WAY
CONNECTOR
1 4
24v
Z Y X POWER
SUPPLY
SHEET 6
TRIAC PC
OF
PANEL LAYOUT
(GREECE)
IF IN DOUBT ASK
FAN
40x60 TRUNKING
** * LINK LINK
F F F F F F F 7 2 2 2 2 2 2 6 6 6 6 6 6 6 7 7 7 7 7 6 6 6 4 4 4 4 4 4 4 4 4 4 4
N N N N N
SGR SRR ESR
1 2 4 7 8 5 6 EARTHS
5 5 5 4 4 4 1 1 1 1 0 0 0 0 0 0 0 0 9 9 9 1 1 2 3 4 5 6 6 7 8 9
AUXILIARIES
RS232
40x60 TRUNKING
* * 75va TRANSFORMER
INTERFACE UNIT
*
ISOLATOR E
0v N
SIDE VIEW OF
C C C D C V 240v 3
SPINDLE PANEL ENCLOSURE
I D P B O O E
CCR
110v 23 DRIVE
R R R R R R
0v 24
12v 14
*** 0v 15
MAINS INPUT
3 WAY * ADD IF SPRAY MIST FITTED
CONNECTOR
** ADD IF TOOLCHANGER
FITTED
*** ADD IF VICE FITTED

1 4
24v
Z Y X POWER
SUPPLY
SHEET 6
TRIAC PC
OF
PANEL LAYOUT
[ S6 D ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
40x60 TRUNKING
K
** * 0.5mm GREY
LINK
RELAYS FOR
OPTIONS
F F F F F F F SGR SRR ESR 9 1 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 7 7 7 7 7 6 4 4 4 4 4 4 4 4 4 4 4
N N N
EARTHS 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 0 0 0 0 9 1 1 2 3 4 5 6 6 7 8 9
1 2 4 7 8 5 6 (11 PIN) (8 PIN) (11 PIN)
J
* ADD IF
SPRAY MIST
FITTED
** ADD IF
I
132mm TO CENTRE OF ISOLATOR 60x60 TRUNKING TOOLCHANGER
FITTED
* * *** ADD IF
H
ES
* POWER VICE
ISOLATOR 120
44 FITTED
110
C C C D C V 100 18
INTERFACE UNIT SPINDLE
E E N 0
25x40 TRUNKING
I D P B O O
G
CCR
0 DRIVE
R R R R R R 11 120
110 18
100
***
44
0
F
25x40 TRUNKING LINK
AXIS DRIVE
17
TRANSFORMER +
E
24v 18
POWER
SUPPLY
N
D
CHOKE
L
-
MOUNTED ON
RIGHT HAND SIDE
OF CABINET
12 14 RED
C
0 15 0.5mm
Z Y X
110 23
0 24
75 VA TRANS
240 3 BLACK
ON BOTTOM OF
220 1.5mm
B
CABINET
200
0 N
SHEET 6
TRIAC PC
A
PANEL [ TPC ]
LAYOUT
[ S6G ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
40x60 TRUNKING
K
0.5mm GREY
LINK
SGR SRR ESR

F F F F F F F 1 1 2 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 6 7 7 7 7 7 6 6 4 4 4 4 4 4 4 4 4 4 4
E 7xE N N N N
11 8 11 5 5 5 5 5 5 5 5 4 4 4 1 1 1 1 1 1 0 0 0 0 0 0 0 0 5 5 1 1 2 3 4 5 6 7 8 9
6
1 2 4 7 8 5 6
J
PIN PIN PIN
1.5mm 1.5mm
I
132mm TO CENTRE OF ISOLATOR 60x60 TRUNKING
2.5mm
4mm EARTH
RELAYS FOR OPTIONS

H
(SEE SHEET 16) ES

ISOLATOR
120
44
110
CCR
INTERFACE UNIT 100 18

E E E
25x40 TRUNKING
G
8
N 0
PIN 0 SPINDLE
11 120
DRIVE
110 18
2.5mm EARTH
100
44
F
0
25x40 TRUNKING
LINK
AXIS DRIVE 17
+
E
TRANSFORMER
24v 18
POWER
SUPPLY
N
D
CHOKE
L
-
MOUNTED ON
0 N
RIGHT HAND SIDE
2.5
200
OF CABINET
mm
220 6mm
C
240 3 EARTH
Z Y X
0 24
110 23
0 15
B
12 14
SHEET 6
TRIAC PC
A
75 VA
6mm EARTH PANEL [ TPC ]
CONTROL TRANS
LAYOUT
[ S6H ]
132.5 mm
60 x 80 TRUNKING
IF IN DOUBT
SPINDLE
ASK
ISOLATOR
DRIVE
C C C D C S S E TERMINALS
F F F F F F F
4 x E I D P B O G R S

1 2 4 7 8 5 6
R R R R R R R R
4mm
EARTH
BRIGHOUSE
60 x 80 TRUNKING
9" FROM TOP
OF PANEL
WEST YORKSHIRE
V D D C
CHOKE
O O C C 9 x E 41 TERMINALS
R R R R
60 x 80 TRUNKING
RELAYS FOR
OPTIONS
60 x 80 TRUNKING
14" FROM TOP
OF PANEL
- +
24v PSU
DRN BY
L N
AXIS DRIVE
TRANSFORMER
A McHENRY
SEE SHEET 7
DATE
75 VA
TRANS
17-8-94
TRIAC PC
PANEL LAYOUT
A3-
6mm
EARTH
400178 K
[ S6K ]
[ TPC ]
SHEET 6
MOTOR MOTOR MOTOR

RS INTERFACE UNIT
50 WAY HEADER
SEE SHEET
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
BLK
BLK
BLK
RD
RD
RD
RIBBON MAINS IN
N
CABLE
11 SEE SHEET
F1 2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a
5 AMP
ADDITIONAL I/O
F2 5 AMP
CONTROL HEADER
60 WAY HEADER
F3 2 AMP
WHT
BLK
GRY
RED
YLW
3 WAY
12Vac 24vdc
CONNECTOR
61 60 15v -36v -18v 0v +18v +36v
BLACK
BLUE
RED
SD3 SD2 SD2
X AXIS
Z AXIS Y AXIS
DRIVE
DRIVE DRIVE
DRIVES TRANSFORMER
(TO BE MOUNTED ON
RS 232 9 WAY
INSIDE OF RACK
D TYPE CONNECTOR
MALE
I/O EXPANSION
DENFORD 3RD AXIS
EUROSTEP CARD
CUSTOM SD2 DRIVE
CONTROLLER
CARD
3RD AXIS RS
SHEET No 7
DRIVE
OPTIMISED CONTROL OF
RACK ASSEMBLEY
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A. NEWSOME DATE 17-10-90 A3- 400177 A
IF IN DOUBT ASK
MOTOR MOTOR MOTOR

50 WAY INTERFACE UNIT
SEE SHEETS 4 AND 5
FOR DETAILS
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
BLK
BLK
BLK
RD
RD
RD
RIBBON MAINS IN
N
CABLE
11 SEE SHEET
F1 2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a
5 AMP
ADDITIONAL I/O
F2 5 AMP
CONTROL HEADER
60 WAY HEADER
F3 2 AMP
WHT
BLK
GRY
RED
YLW
3 WAY
24v DC
CONNECTOR
61 60 15v -36v -18v 0v +18v +36v
BLACK
BLUE
RED
SD3 SD2 SD2
X AXIS
Z AXIS Y AXIS
DRIVE
DRIVE DRIVE
RS 232 9 WAY DRIVES TRANSFORMER
D TYPE CONNECTOR MOUNTED ON INSIDE OF RACK
MALE
I/O EXPANSION
DENFORD 3RD AXIS
EUROSTEP CARD
CUSTOM SD2 DRIVE
CONTROLLER
CARD
3RD AXIS RS
SHEET 7
TRIAC PC/VMC
DRIVE
OPTIMISED CONTROL OF
RACK ASSEMBLEY
[ S7 B ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
MOTOR MOTOR MOTOR

K
BLK/WHT
BLK/WHT
BLK/WHT
RD/WHT
RD/WHT
RD/WHT
BLK
BLK
BLK
RD
RD
RD
J
RIBBON RIBBON
CABLE CABLE
2.5mm
2b 2a 1b 1a 2b 2a 1b 1a 2b 2a 1b 1a
F1 5 A
EARTH
I
MOTOR 3 W2 W1 2b 2a 1b 1a ES
60 WAY HEADER
LED F3 2 A 120
44 RED
STATUS 110
WHT
BLK
GRY
RED
YLW
H
DISPLAY 12Vac 24vdc 100 18 WHITE
61 60 15v -44v -18v 0v +18v +44v N 0

0 BLACK
11 120
2.5mm
110 18 YELLOW
EARTH
100
G
44 GREY
0
LINK
SD SD SD
13 12 12 N 0
200
F
AXIS DRIVE
220
Z Y X TRANSFORMER
3 240
AXIS AXIS AXIS ALL WIRES 1mm
24 0
DRIVE DRIVE DRIVE
23 110
E
15 0
14 12
75 VA
D
6mm
CONTROL
EARTH
TRANS
C
RS 232 9 WAY
B
D TYPE CONNECTOR
MALE
ADDITIONAL
CUSTOM
SHEET 7
EUROSTEP I/O CARD TRIAC PC
CARD
A
CONTROLLER
(OPTIONAL) RACK ASSEMBLY [ TPC ]
SD12, 13 DRIVES
[ S7D ]
ROW A ROW B
PLUG A
PIN CABLE PIN CABLE
(FEMALE PINS)
No COLOUR No DESTINATION No COLOUR No DESTINATION
1 BROWN 20 1 RED
2 CORE
TACHO SCREEN
2 BLUE 21 2 BLUE
MOTOR 1 1
EARTH 1.5mm
3 3 SCREEN A B
4 SCREEN 4 RED/GREEN 6
LUBE
5 RED 46 5 RED/BLUE N
PUMP 0.2mm 10 10
2 CORE SCREEN
THERMAL
SINGLES
6 BLUE 47 6 EARTH
7 RED 7 ORANGE 76 LUBE

69
0.2mm
FLOAT
SINGLES
8 BLUE 70 SPINDLE 8 ORANGE 70 SWITCH ADAPTAFLEX TO
SENSOR 4 CORE SCREEN CONTROL BOX
OVERRIDE 2 CORE SCREEN
10 SCREEN 10 BLUE 46 B/BUTTON
ROW C ROW D
PIN CABLE PIN CABLE
1 BROWN 5 1 RED
1mm (MALE PINS)

2 BLUE N 2 RED/WHITE
COOLANT 0.2mm
SINGLES Y AXIS
MOTOR SINGLES
3 EARTH 3 BLACK
1 1
B A
LOVO 0.2mm
5 BLUE 15 5 RED
LIGHT SINGLES
6 EARTH 6 RED/WHITE 10 10
Z AXIS 0.2mm
MOTOR SINGLES
7 RED 7 BLACK
8 RED/WHITE 8 BLACK/WHITE VIEW OF

X AXIS 0.2mm
MACHINE
MOTOR SINGLES
9 BLACK 9 BLUE 77 SOCKET
GUARD 1mm
SWITCH SINGLES
10 BLACK/WHITE 10 BLUE 70
SHEET 8
TRIAC PC OF
PLUG & SOCKET
CONNECTIONS
ROW A ROW B IF IN DOUBT ASK
PLUG A
PIN CABLE PIN CABLE
1 BROWN 20 1 RED
2 CORE
(FEMALE PINS)
TACHO SCREEN
2 BLUE 21 2 BLUE
MOTOR 1.5mm
3 EARTH 3 SCREEN
1 1
A B
LUBE
5 RED 46 5 RED/BLUE N
PUMP 0.2mm
2 CORE SCREEN
THERMAL
SINGLES
6 BLUE 47 6 EARTH 10 10
7 7 ORANGE 76 LUBE
0.2mm
FLOAT
SINGLES
8 8 ORANGE 70 SWITCH
RED ADAPTAFLEX TO
9 9 41 AXIS
CONTROL BOX
10 10 BLUE 46 B/BUTTON
ROW C ROW D
PIN CABLE PIN CABLE
No COLOUR No DESTINATION No COLOUR No DESTINATION (MALE PINS)
1 BROWN 5 1 RED
1mm
BLUE RED/WHITE 1 1
2 N COOLANT 2
0.2mm B A
SINGLES Y AXIS
MOTOR SINGLES
3 EARTH 3 BLACK
LOVO 0.2mm 10 10
LIGHT SINGLES
5 BLUE 15 5 RED
6 BLACK 30 VICE P/B 1mm SINGLE 6 RED/WHITE

Z AXIS 0.2mm VIEW OF
MOTOR SINGLES MACHINE

7 RED 7 BLACK
SOCKET
X AXIS 0.2mm
MOTOR SINGLES
9 BLACK 9 BLUE 77
GUARD 1mm
SWITCH SINGLES
TRIAC PC SHEET 8
PLUG A
OF
(MANUAL VICE P/B)
(NO SPINDLE SENSOR)
PLUG A
PIN CABLE PIN CABLE
1 BROWN 20 1 RED
2 CORE
(FEMALE PINS)
TACHO SCREEN
2 BLUE 21 2 BLUE
MOTOR 1.5mm
3 EARTH 3 SCREEN ABCD ABCD
1 1
LUBE A B
5 RED 46 5 RED/BLUE 24
PUMP 0.2mm
2 CORE SCREEN
THERMAL
SINGLES
6 BLUE 47 6 EARTH 10 10
7 7 ORANGE 76 LUBE
0.2mm
FLOAT
SINGLES
8 8 ORANGE 70 SWITCH
RED ADAPTAFLEX TO
9 9 41 AXIS
CONTROL BOX
10 10 BLUE 46 B/BUTTON
ROW C ROW D
PIN CABLE PIN CABLE
1 BROWN 5 1 RED
DCBA DCBA
1mm
BLUE RED/WHITE 1 1
2 N COOLANT 2
Y AXIS 0.2mm
SINGLES
SINGLES
3 EARTH 3 BLACK
MOTOR
B A
LOVO 0.2mm 10 10
LIGHT SINGLES
5 BLUE 15 5 RED
6 BLACK 30 VICE P/B 1mm SINGLE 6 RED/WHITE

Z AXIS 0.2mm VIEW OF
MOTOR SINGLES MACHINE

7 RED 7 BLACK
SOCKET
X AXIS 0.2mm
MOTOR SINGLES
9 BLACK 9 BLUE 77
GUARD 1mm
SWITCH SINGLES
SHEET 8
TRIAC PC
PLUG A [ TPC ]
2.5mm EARTH
[ S8D ]
ROW A ROW B
PIN CABLE PLUG B PIN CABLE
1 BLACK 65 1 RED 43
0.2mm Y- 0.2mm
X DATUM
SINGLES O/TRAVEL SINGLES 1 1
2 BLUE 66 2 YELLOW 44 A B
3 BROWN 29 VICE SOLENOID 1mm SINGLE 3 BLACK 65

0.2mm
Z DATUM
SINGLES
4 WHITE 61 4 BLUE 68
10 10
0.2mm
X +/-
SINGLES
5 42 O/TRAVEL 5 RED 44
YELLOW
Z+ 0.2mm
O/TRAVEL SINGLES
6 65 6 YELLOW 45
BLACK 0.2mm
Y DATUM
SINGLES
7 67 7 RED 45 ADAPTAFLEX TO
BLUE Z- 0.2mm
CONTROL BOX
O/TRAVEL SINGLES
0.2mm
Y+
SINGLES
O/TRAVEL 48
9 YELLOW 43 9 RED E-STOP
2 CORE
P/BUTTON
10 BLACK 25 110v 10 BLUE 49 SCREEN
1mm SINGLE
ROW C ROW D
PIN CABLE PIN CABLE
1 BLACK 1 RED 74
9
ARM DOWN 0.2mm
LIMIT SWITCH SINGLES

ATC
2 WHITE N 2 BLUE 70
1mm SINGLES
MOTOR
1 1
3 YELLOW 3 RED 71 B A
8
ARM IN 0.2mm

4 BLACK 26 ARM IN SOLENOID 4 BLUE 70
5 BLACK 27 ARM DOWN SOLENOID 5 RED 72

ARM OUT 10 10
0.2mm
LIMIT SWITCH
SINGLES
6 BLACK 28 DRAWBAR SOLENOID 6 BLUE 70
1mm SINGLES
24 SOLENOID COMMON
7 BLACK 7 RED 69 VIEW OF
MACHINE
8 EARTH 8 BLUE 70 4 CORE SOCKET

ATC SENSOR
SCREEN
ARM UP 0.2mm

10 BLUE 70 10 SCREEN
SHEET 9
TRIAC PC OF
HARTING PINOUTS
PIN CABLE PLUG B PIN CABLE
1 BLACK 65 1 RED 43
0.2mm Y- 0.2mm
(FEMALE PINS)
X DATUM
SINGLES O/TRAVEL SINGLES
2 BLUE 66 2 YELLOW 44
3 BROWN 29 VICE SOLENOID 1mm SINGLE 3 BLACK 65 ABCD ABCD

0.2mm
Z DATUM 1 1
SINGLES
4 WHITE 41 4 BLUE 68
0.2mm
X +/-
A B
SINGLES
5 42 O/TRAVEL 5 RED 44
YELLOW
Z+ 0.2mm
O/TRAVEL SINGLES
6 65 6 YELLOW 45 10 10
BLACK 0.2mm
Y DATUM
SINGLES
7 67 7 RED 45
BLUE Z- 0.2mm
O/TRAVEL SINGLES
0.2mm
Y+
SINGLES
O/TRAVEL 48 ADAPTAFLEX TO
9 YELLOW 43 9 RED E-STOP
CONTROL BOX
2 CORE
P/BUTTON
10 BLACK 25 110v 10 BLUE 49 SCREEN
1mm SINGLE
ROW C ROW D
PIN CABLE PIN CABLE
1 BLACK 1 RED 74
N
ARM DOWN 0.2mm DCBA DCBA

ATC 1 1
2 WHITE 9 2 BLUE 70
1mm SINGLES
MOTOR
3 YELLOW 8 3 RED 71 B A
ARM IN 0.2mm

10 10

ARM OUT
0.2mm
LIMIT SWITCH
SINGLES
VIEW OF
1mm SINGLES
MACHINE
24 SOLENOID COMMON
7 BLACK 7 RED 69
SOCKET
8 EARTH 8 BLUE 70 4 CORE

ATC SENSOR
SCREEN
ARM UP 0.2mm

10 BLUE 70 10 SCREEN
SHEET 9
TRIAC PC
PLUG B [ TPC ]
[ S9D ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
PLUG B
L
ROW A ROW B

(MALE INSERT)
1 YELLOW 65 1 RED 43 (FEMALE PINS)

4 CORE
K
Y- 0.5mm
X DATUM SCREEN **
O/TRAVEL SINGLES
2 GREEN 66 (0.2mm) 2 YELLOW 44
DCBA DCBA
3 BROWN 29 VICE SOLENOID 1mm SINGLE 3 BLACK 65
0.5mm 1 1
J
Z DATUM
SINGLES
4 41 4 BLUE 68
A B
RED
X +/-
**
O/TRAVEL
5 42 5 RED 44
BLUE
Z+ 0.5mm
I
10 10
O/TRAVEL SINGLES
6 65 6 YELLOW 45
BLACK 0.5mm
Y DATUM
SINGLES
7 67 7 RED 45
BLUE Z- 0.5mm
H
O/TRAVEL SINGLES
0.5mm
Y+
ADAPTAFLEX TO
SINGLES
O/TRAVEL 48
9 YELLOW 43 9 RED CONTROL BOX
E-STOP
0.5mm
P/BUTTON
SINGLES
G
10 BLACK 25 110v 10 BLUE 49

1mm SINGLE
ROW C ROW D
F
(FEMALE INSERT)
(MALE PINS)
1 BLACK 1 RED 74
N
ARM DOWN 0.5mm
LIMIT SWITCH SINGLES ABCD ABCD

ATC
E
2 WHITE 9 2 BLUE 70
1mm SINGLES
MOTOR 1 1
3 YELLOW 8 3 RED 71
B A
ARM IN 0.5mm

D
10 10
ARM OUT
0.5mm
1mm SINGLES
LIMIT SWITCH
SINGLES
EXTERNAL
C
VIEW OF
24 SOLENOID COMMON
7 BLACK 7 RED 69
MACHINE
SOCKET
8 EARTH E 8 BLUE 70 4 CORE
ATC SENSOR
B
SCREEN
ARM UP 0.5mm

10 BLUE 70 10 SCREEN E SHEET 9
TRIAC PC
A
PLUG B [ TPC ]
4mm EARTH
[ S9E ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
PLUG B
L
ROW A ROW B

(MALE INSERT)
1 YELLOW 65 1 RED 43 (FEMALE PINS)

4 CORE
K
Y- 0.5mm
X DATUM SCREEN **
O/TRAVEL SINGLES
2 GREEN 66 (0.5mm) 2 YELLOW 44
DCBA DCBA
3 3 BLACK 65
0.5mm 1 1
J
Z DATUM
SINGLES
4 41 4 BLUE 68
A B
RED
X +/-
**
O/TRAVEL
5 42 5 RED 44
BLUE
Z+ 0.5mm
I
10 10
O/TRAVEL SINGLES
6 65 6 YELLOW 45
BLACK 0.5mm
Y DATUM
SINGLES
7 67 7 RED 45
BLUE Z- 0.5mm
H
O/TRAVEL SINGLES
0.5mm
Y+
ADAPTAFLEX TO
SINGLES
O/TRAVEL 48
9 YELLOW 43 9 RED CONTROL BOX
E-STOP
0.5mm
P/BUTTON
SINGLES
G
10 BLACK 25 110v 10 BLUE 49

1mm SINGLE
ROW C ROW D
F
(FEMALE INSERT)
(MALE PINS)
1 BLACK 1 RED 74
N
ARM DOWN 0.5mm
LIMIT SWITCH SINGLES ABCD ABCD

ATC
E
2 WHITE 9 2 BLUE 70
1mm SINGLES
MOTOR 1 1
3 YELLOW 8 3 RED 71
B A
ARM IN 0.5mm

4 4 BLUE 70
D
10 10
5 5 RED 72
ARM OUT
0.5mm
LIMIT SWITCH
SINGLES
6 6 BLUE 70
EXTERNAL
C
VIEW OF
7 7 RED 69
MACHINE
SOCKET
8 EARTH E 8 BLUE 70 4 CORE
ATC SENSOR
B
SCREEN
ARM UP 0.5mm

10 BLUE 70 10 SCREEN E SHEET 9
TRIAC PC
A
PLUG B [ TPC ]
2.5mm EARTH
[ S9F ]
PLUG A
ROW A ROW B
1 BROWN 20 SRR 4 1 RED SPINDLE DRIVE 6
2 BLUE 21 SRR 3 2 BLUE SPINDLE DRIVE 7 TACHO

SPINDLE
MOTOR
3 EARTH E TB4 11t 3 SCREEN E TB4 7t
4 SCREEN E TB4 11t 4 BLACK 6 SGR 3
LUBE
5 RED 46 TB5 46 2t SPINDLE 5 BLACK 24 TB5 24 1t
PUMP
MOTOR
6 BLUE 47 TB5 47 1t THERMAL 6 EARTH E TB4 10t
7 RED 61 TB5 61 3b 7 BLUE 70 STD I/O 46 LUBE

E-STOP
FLOAT
CONTACT 1
8 BLUE 56 GIR 4 8 BLUE 76 STD I/O 7 SWITCH
9 YELLOW 48 TB5 48b 9 RED 41 TB5 41 1b AXIS

E-STOP
OVERRIDE
CONTACT 2
10 GREEN 49 TB5 49b 10 BLUE 46 TB5 46 1b SWITCH
ROW C ROW D
1 BROWN 5 COR 14 1 RED TB12 2
2 BLUE N TB5 N 3t COOLANT 2 RED/WHITE TB12 1

Y AXIS
MOTOR
3 EARTH E TB4 9t 3 BLACK TB12 4
4 BROWN 16 F8 b 4 BLACK/WHITE TB12 3
LOVO
5 BLUE 15 TB5 15 1t 5 RED TB13 4
LIGHT
6 EARTH E TB4 8t 6 RED/WHITE TB13 3

Z AXIS
MOTOR
7 RED TB11 4 7 BLACK TB13 2
8 RED/WHITE TB11 3 8 BLACK/WHITE TB13 1

X AXIS
MOTOR
9 BLACK TB11 2 9 RED 103 ADD I/O 2
GUARD FULLY
OPEN SWITCH
10 BLACK/WHITE TB11 1 10 BLUE 61 TB5 61 1t
4mm EARTH TB4 2b
TRIAC PC BADGED HARNESS PLUG A 22-3-96 SCH 1A

PLUG A
ROW A ROW B

SPINDLE
MOTOR
3 EARTH E ETB2 11t 3 SCREEN E ETB2 7t
4 SCREEN E ETB2 11t 4 BLACK 6 SGR 3
LUBE
5 RED 46 TB5 46 2t SPINDLE 5 BLACK 24 TB5 24 1t
PUMP
MOTOR
6 BLUE 47 TB5 47 1t THERMAL 6 EARTH E ETB2 10t
7 RED 61 TB5 61 3b 7 BLUE 70 STD I/O 46 LUBE

E-STOP
FLOAT
CONTACT 1
8 BLUE 56 GIR 4 8 BLUE 76 STD I/O 7 SWITCH
9 YELLOW 48 TB5 48b 9 RED 41 TB5 41 1b AXIS

E-STOP
OVERRIDE
CONTACT 2
10 GREEN 49 TB5 49b 10 BLUE 46 TB5 46 1b SWITCH
ROW C ROW D
2 BLUE N TB5 N 3t COOLANT 2 RED/WHITE TB12 1

Y AXIS
MOTOR
3 EARTH E ETB2 9t 3 BLACK TB12 4
LOVO
5 BLUE 15 TB5 15 1t 5 RED TB11 4
LIGHT
6 EARTH E TB4 8t 6 RED/WHITE TB11 3

Z AXIS
MOTOR
7 RED TB13 4 7 BLACK TB11 2
8 RED/WHITE TB13 3 8 BLACK/WHITE TB11 1

X AXIS
MOTOR
GUARD FULLY
OPEN SWITCH
4mm EARTH ETB4 3t
TRIAC PC BADGED HARNESS PLUG A 11-7-96 SCH 1B

PLUG A
ROW A ROW B
2 CORE
SPINDLE MOTOR SCREEN
1.5mm 4 CORE SCREEN

3 EARTH E EARTH 9tl 3 SCREEN E EARTH 7tu
4 SCREEN E EARTH 9tu 4 BLACK 6 SGR 3
LUBE PUMP
5 RED 46 TB5 46 2t 5 BLACK 24 TB5 24 1t
SPINDLE MOTOR THERMAL 0.5mm SINGLES
2 CORE SCREEN
6 BLUE 47 TB5 47 1t 6 EARTH E EARTH 6b
7 RED 61 TB5 61 3b 7 BLUE 70 STD I/O 46

E-STOP LUBE FLOAT SWITCH
CONTACT 1 0.5mm SINGLES

8 BLUE 56 GIR 4 8 BLUE 76 STD I/O 7
4 CORE
SCREEN
9 YELLOW 48 TB5 48b 9 RED 41 TB5 41 1b AXIS LIMIT
E-STOP
OVERRIDE SWITCH
CONTACT 2
10 GREEN 49 TB5 49b 10 BLUE 46 TB5 46 1b 0.5mm SINGLES
ROW C ROW D DCBA DCBA
1 1

A B
COOLANT PUMP
2 BLUE N TB5 N 3t 2 RED/WHITE TB12 1
1mm SINGLES Y AXIS
10 10
MOTOR
3 EARTH E EARTH 8tu 3 BLACK TB12 4

WORKLIGHT
0.5mm SINGLES
5 BLUE 15 TB5 15 1t 5 RED TB11 4
80 WAY HOOD
6 6 RED/WHITE TB11 3 (BI 357)

Z AXIS
MOTOR
7 RED TB13 4 7 BLACK TB11 2 TWO 40 WAY INSERTS
FEMALE PINS
8 RED/WHITE TB13 3 8 BLACK/WHITE TB11 1 (BI 357B)

X AXIS MOTOR
0.2mm SINGLES
TWO GLANDS
GUARD FULLY
(BI 411K)
OPEN SWITCH
BULKHEAD ADAPTOR
(BI 410D)
4mm EARTH 4t
TRIAC PC BADGED HARNESS PLUG A 9-12-96 SCH 1C

PLUG B
ROW A ROW B
1 YELLOW 41 TB5 41 1t X LIMIT 1
2 BLACK 65 STD I/O 34 2 YELLOW 46 TB5 46 1t Z LIMIT
X DATUM
3 BLUE 66 STD I/O 35 3 RED 57 GIR 1

GUARD
SOLENOID
4 BLACK 65 STD I/O 34 4 BLUE 60 TB5 60 1b
Y DATUM
5 BLUE 67 STD I/O 36 5 RED 77 STD I/O 9

(N/C) GUARD
CONTACT 1
6 BLACK 65 STD I/O 33 6 YELLOW 70 STD I/O 45
Z DATUM
7 BLUE 68 STD I/O 37 7 RED 61 TB5 61 2b

(N/C) GUARD
CONTACT 2
8 8 YELLOW 64 GSIR A1
9 9 RED 61 TB5 61 1b
(N/O) GUARD
CONTACT 3
10 10 BLUE 50 GR 2
ROW C ROW D
1 BLACK N TB5 N 2t 1 RED 69 STD I/O 41
ATC
2 WHITE 9 CCR 4 2 BLUE 70 STD I/O 43
MOTOR
ATC SENSOR
3 YELLOW 8 CCR 3 3 YELLOW 75 STD I/O 6
4 BLACK 26 CIR 14 ARM IN SOL. 4 SCREEN E TB4 13t
5 BLACK 27 CDR 14 ARM DOWN SOL. 5 BLUE 70 STD I/O 44 SWITCH COMMON
6 BLACK 28 DBR 14 DRAWBAR SOL. 6 RED 71 STD I/O 1 ARM IN SW.
7 BLACK 29 VOR 14 VICE SOL. 7 RED 72 STD I/O 2 ARM OUT SW.
8 BLACK 105 GOR 14 GUARD OPEN SOL. 8 RED 73 STD I/O 3 ARM UP SW.
9 BLACK 107 GCR 14 GUARD CLOSE SOL. 9 RED 74 STD I/O 5 ARM DOWN SW.
10 BLACK 24 TB5 24 3t SOLENOID COMMON 10
4mm EARTH TB4 4t
TRIAC PC BADGED HARNESS PLUG B 25-3-96 SCH 2A

PLUG B
ROW A ROW B
1 YELLOW 41 TB5 41 1t X LIMIT 1 GREEN 135 P13 7 OVERRIDE POTS
X DATUM

GUARD
SOLENOID
Y DATUM

(N/C) GUARD
CONTACT 1
Z DATUM

(N/C) GUARD
CONTACT 2
8 RED 136 P13 3 8 YELLOW 64 GSIR A1
OVERRIDE
9 BLUE 137 P13 1 9 RED 61 TB5 61 1b
(N/O) GUARD
POTS
CONTACT 3
10 YELLOW 134 P13 5 10 BLUE 50 GR 2
4 CORE SCREEN
SCREEN TO P13 2
ROW C ROW D
ATC
MOTOR
ATC SENSOR
4 BLACK 26 CIR 14 ARM IN SOL. 4 SCREEN E TB4 13t
4mm EARTH TB4 4t
TRIAC PC BADGED HARNESS PLUG B 17-6-96 SCH-2B

PLUG B
ROW A ROW B
1 YELLOW 41 TB5 41 1t X LIMIT 1 GREEN 135 P13 7 OVERRIDE POTS
X DATUM

GUARD
SOLENOID
Y DATUM

(N/C) GUARD
CONTACT 1
Z DATUM

(N/C) GUARD
CONTACT 2
8 RED 136 P13 3 8 YELLOW 64 GSIR A1
OVERRIDE
9 BLUE 137 P13 1 9 RED 61 TB5 61 1b
(N/O) GUARD
POTS
CONTACT 3
10 YELLOW 134 P13 5 10 BLUE 50 GR 2
4 CORE SCREEN
SCREEN TO P13 2
ROW C ROW D
ATC
MOTOR
ATC SENSOR
4 BLACK 26 CIR 14 ARM IN SOL. 4 SCREEN E ETB2 13t
4mm EARTH ETB2 4t
TRIAC PC BADGED HARNESS PLUG B 11-7-96 SCH-2C

PLUG B
ROW A ROW B
YELLOW 41 TB5 41 1t X LIMIT 0.2mm SINGLE 1 GREEN 135 P13 7 OVERRIDE POTS 4 CORE SCREEN
BLACK 65 STD I/O 34 2 YELLOW 46 TB5 46 1t Z LIMIT 0.2mm SINGLE

X DATUM
0.2mm SINGLES
BLUE 66 STD I/O 35 3 RED 57 GIR 2
GUARD SOLENOID
0.2mm SINGLES
BLACK 65 STD I/O 34 4 BLUE 60 TB5 60 1b
Y DATUM
0.2mm SINGLES
BLUE 67 STD I/O 36 5 RED 77 STD I/O 9 DCBA DCBA
GUARD CONTACT 1
1 1
0.2mm SINGLES
BLACK 65 STD I/O 33 6 YELLOW 70 STD I/O 45
Z DATUM
A B
0.2mm SINGLES
BLUE 68 STD I/O 37 7 RED 61 TB5 61 2b
GUARD CONTACT 2
0.2mm SINGLES
RED 136 P13 3 8 YELLOW 64 GSIR A1 10 10
OVERRIDE POTS
BLUE 137 P13 1 4 CORE SCREEN 9 RED 61 TB5 61 1b

GUARD CONTACT 3
SCREEN TO P13 2
0.2mm SINGLES
YELLOW 134 P13 5 10 BLUE 50 GR 2
80 WAY HOOD
(BI 357)
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
BLACK N TB5 N 2t 1 RED 69 STD I/O 41
(BI 357B)
ATC MOTOR
WHITE 9 CCR 4 2 BLUE 70 STD I/O 43
1mm SINGLES TWO GLANDS
ATC SENSOR
(BI 411K)
YELLOW 8 CCR 3 3 YELLOW 75 STD I/O 6 4 CORE SCREEN
BULKHEAD ADAPTOR
BLACK 26 CIR 14 ARM IN SOLENOID 4 SCREEN E EARTH 10tl
(BI 410D)
BLACK 27 CDR 14 ARM DOWN SOLENOID 5 BLUE 70 STD I/O 44 SWITCH COMMON
BLACK 28 DBR 14 DRAWBAR SOLENOID 6 RED 71 STD I/O 1 ARM IN SWITCH
BLACK 29 VOR 14 VICE SOLENOID 7 RED 72 STD I/O 2 ARM OUT SWITCH
BLACK 105 GOR 14 GUARD OPEN SOLENOID 8 RED 73 STD I/O 3 ARM UP SWITCH
BLACK 107 GCR 14 GUARD CLOSE SOLENOID 9 RED 74 STD I/O 5 ARM DOWN SWITCH
BLACK 24 TB5 24 3t SOLENOID COMMON 10 SWITCH WIRING
0.5mm SINGLES
SOLENOID WIRING
4mm EARTH 5t
0.5mm SINGLES
TRIAC PC BADGED HARNESS PLUG B 9-12-96 SCH-2D

PLUG B
ROW A ROW B
1 YELLOW 41 TB5 41 1t X LIMIT 0.2mm SINGLE 1 GREEN 135 P13 7 OVERRIDE POTS 4 CORE SCREEN
2 BLACK 65 STD I/O 34 2 YELLOW 46 TB5 46 1t Z LIMIT 0.2mm SINGLE

X DATUM
0.2mm SINGLES
GUARD SOLENOID
0.2mm SINGLES
Y DATUM
0.2mm SINGLES
5 BLUE 67 STD I/O 36 5 RED 77 STD I/O 9 DCBA DCBA
GUARD CONTACT 1
1 1
0.2mm SINGLES
Z DATUM
A B
0.2mm SINGLES
GUARD CONTACT 2
0.2mm SINGLES
8 RED 136 P13 3 8 YELLOW 64 GSIR A1 10 10
OVERRIDE POTS
9 BLUE 137 P13 1 4 CORE SCREEN 9 RED 61 TB5 61 1b

GUARD CONTACT 3
SCREEN TO P13 2
0.2mm SINGLES
10 YELLOW 134 P13 5 10 BLUE 50 GR 2
80 WAY HOOD
(BI 357)
ROW C ROW D
TWO 40 WAY INSERTS
FEMALE PINS
(BI 357B)
ATC MOTOR
1mm SINGLES TWO GLANDS
ATC SENSOR
(BI 411K)
3 YELLOW 8 CCR 3 3 YELLOW 75 STD I/O 6 4 CORE SCREEN
BULKHEAD ADAPTOR
4 BLACK 26 CIR 14 ARM IN SOLENOID 4 SCREEN E EARTH 10tl
(BI 410D)
5 BLACK 27 CDR 14 ARM DOWN SOLENOID 5 BLUE 70 STD I/O 44 SWITCH COMMON
6 BLACK 28 DBR 14 DRAWBAR SOLENOID 6 RED 71 STD I/O 1 ARM IN SWITCH
7 BLACK 29 VOR 14 VICE SOLENOID 7 RED 72 STD I/O 2 ARM OUT SWITCH 0.5mm SINGLES
8 BLACK 105 DOR 14 GUARD OPEN SOLENOID 8 RED 73 STD I/O 3 ARM UP SWITCH
9 BLACK 107 DCR 14 GUARD CLOSE SOLENOID 9 RED 74 STD I/O 5 ARM DOWN SWITCH
10 BLACK 24 TB5 24 3t SOLENOID COMMON 10 BLUE 106 ADD I/O 34 GUARD CLOSE P/B
0.5mm SINGLE
SOLENOID WIRING
4mm EARTH 5t
0.5mm SINGLES
TRIAC PC BADGED HARNESS PLUG B 20-1-98 SCH-2E

FERRITE
TB2
TB1
CORE
(RS OC/1)
1 63
8 6 8 8 8 8 2 62
2 1 2 1 3 5 4 1 4 1 5 6
FTB1 N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
1
1 2 3 C C C D C
2 3 9 58
F F F F F F F F
E I D P B O ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
2 2 2 2 3 7 2 2 1 5
0 2 3 2 5 6
5 6 5 7 1 5 8 2
5
53
6
R
7
B
TB3
RC
SPINDLE DRIVE
17
9
19
SUPPRESSOR
SUPPRESSOR
(RS 210-364)
10
OPTIONS
11
1 1 1
0 6 0 0 6 6
12
62
ZS
RC
1 1 4 6 4 0 TB4
5 1 6 6 5 6
2
24
13
63
0 3 0 2 7 3 TB5
A1 A2 A1 A2 A1 A2 A1 A2
1 13
2 1 8 7 2 1 8 7
G
V D D
S
4 4 4
O O C 5xE 8xE N 25 24 15 61 60 41 46
GR GIR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 3 4 5 6
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 5
GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 6 5 5
17
EARTH EARTH LINK

5 9 5 0 5 5 2 3
CHOKE
18
5 7
6mm
EARTH
1.5mm
BEAD CAPACITOR 1K RESISTOR EARTH

(RS 126-590) (RS 132-494)
60 61
STND I/O ADD I/O
49 1 49 1
6 7 8 9 10
TX 1
84
74
54
85
68
65
58
82
73
55
70
70
77
60
104
66
59
69
79
76
110
112
108
100
71
81
61
61
101
1.5mm EARTH
AXIS DRIVE
TB9
67
65
83
72
70
70
80
75
60
86
103
102
119
106
109
61
61
111
TRANS
TB10
50 2 50 1K RESISTOR 2 (A)
CAPACITOR
(RS 132-949) 1 2 3 4 5
(RS 126-590)
1 ES
1K RESISTOR 25 24
Z AXIS Y AXIS X AXIS (B)
(RS 132-494) 2
MOTOR MOTOR MOTOR
24v PSU
3 R 1
ENSURE LINK
RED
RED
RED
BLK
BLK
BLK
4 W 2
IS FITTED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
5 N B 3
6 11 Y 4
TX 2
CONTROL 7 G 5
TRANS 8
1 2 3 4 1 2 3 4 1 2 3 4 1 N
TB11 TB12 TB13 2
3
1.5mm
4 3
TB14 1 2 3 4 5 6 EARTH
5 24
6 23
TB16
7 15
61 60 G Y B W R
SCH 3B
8 14
TB15 1 2 1 2 3 4 5 6
FERRITE CORE
TB1
(RS OC/1)
(BI 00361T)
8 6 8 8 8 8
2 1 2 1 3 5 4 1 4 1 5 6
FTB1 N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
1
1 2 3 C C C D C
2 3 9 58
F F F F F F F F
E I D P B O ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
2 2 2 2 3 7 2 2 1 5
0 2 3 2 5 6
5 6 5 7 1 5 8 2
5
53
6
R
7
B
TB3
RC
SPINDLE DRIVE
17
9
19
SUPPRESSOR
SUPPRESSOR
(RS 210-364)
10
OPTIONS
11
1 1 1
0 6 0 0 6 6
12
62
ZS
RC
1 1 4 6 4 0 TB4
5 1 6 6 5 6
2
24
13
63
0 3 0 2 7 3 TB5
A1 A2 A1 A2 A1 A2 A1 A2
1 13
2 1 8 7 2 1 8 7
G
V D D
S
4 4 4
O O C 5xE 8xE N 25 24 15 61 60 41 46
GR GIR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 3 4 5 6
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 5
GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 6 5 5
17
EARTH EARTH LINK

5 9 5 0 5 5 2 3
CHOKE
18
5 7
6mm
EARTH
1.5mm

(RS 126-590) (RS 132-494)
60 61
STND I/O ADD I/O
49 1 49 1
6 7 8 9 10
TX 1
84
74
54
85
68
65
58
82
73
55
70
70
77
60
104
66
59
69
79
76
110
112
108
100
71
81
61
61
101
1.5mm EARTH
AXIS DRIVE
TB9
67
65
83
72
70
70
80
75
60
86
103
102
119
106
109
61
61
111
TRANS
TB10
CAPACITOR
(RS 132-494) 1 2 3 4 5
(RS 126-590)
1 ES
1K RESISTOR 25 24
(RS 132-494) 2
MOTOR MOTOR MOTOR
24v PSU
3 R 1
ENSURE LINK
RED
RED
RED
BLK
BLK
BLK
4 W 2
IS FITTED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
5 N B 3
6 11 Y 4
TX 2
CONTROL 7 G 5
TRANS 8
1 2 3 4 1 2 3 4 1 2 3 4 1 N
TB11 TB12 TB13 2
3
1.5mm
4 3
TB14 1 2 3 4 5 6 EARTH
5 24
6 23
TB16
7 15
61 60 G Y B W R
8 14
TB15 1 2 1 2 3 4 5 6
FERRITE CORE
TB1
(RS OC/1)
(BI 00361T)
8 6 8 8 8 8
2 1 2 1 3 5 4 1 4 1 5 6
FTB1 N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
1
1 2 3 C C C D C
2 3 9 58
F F F F F F F F
E I D P B O ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
2 2 2 2 3 7 2 2 1 5
0 2 3 2 5 6
5 6 5 7 1 5 8 2
5
53
6
R
7
B
TB3
RC
SPINDLE DRIVE
17
9
19
SUPPRESSOR
SUPPRESSOR
(RS 210-364)
10
OPTIONS
11
1 1 1
0 6 0 0 6 6
12
62
ZS
RC
1 1 4 6 4 0 TB4
5 1 6 6 5 6
2
24
13
63
0 3 0 2 7 3 TB5
A1 A2 A1 A2 A1 A2 A1 A2
1 13
2 1 8 7 2 1 8 7
G
V D D
S
4 4 4
O O C 5xE 8xE N 25 24 15 61 60 41 46
GR GIR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 3 4 5 6
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 5
GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 6 5 5
17
EARTH EARTH LINK

5 9 5 0 5 5 2 3
CHOKE
18
5 7
6mm
EARTH
1.5mm

(RS 126-590) (RS 132-494)
60 61
STND I/O ADD I/O
49 1 49 1
6 7 8 9 10
TX 1
84
74
54
85
68
65
58
82
73
55
70
70
77
60
104
66
59
69
79
76
110
112
108
100
71
81
61
61
101
1.5mm EARTH
AXIS DRIVE
TB9
67
65
83
72
70
70
80
75
60
86
103
102
119
106
109
61
61
111
TRANS
TB10
CAPACITOR
(RS 132-494) 1 2 3 4 5
(RS 126-590)
1 ES
1K RESISTOR 25 24
(B)
(RS 132-494) 2
Z AXIS Y AXIS X AXIS 24v PSU
3 R 1
MOTOR MOTOR MOTOR
ENSURE LINK
137
136
134
135
4 W 2
IS FITTED
RED
RED
RED
BLK
BLK
BLK
5 N B 3
RED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
6 4
BLUE
TX 2 11 Y
GREEN
YELLOW
SCREEN
CONTROL 7 G 5
TRANS 8
1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4 1 N
2
TB11 TB12 TB13
3
LINKS 0.5mm BLUE 1.5mm
4 3
TB14 1 2 3 4 5 6 EARTH
P 14 5 24
6 23
TB16
7 15
61 60 G Y B W R
8 14
TB15 1 2 1 2 3 4 5 6 7
FERRITE CORE
ETB1
(RS OC/1)
(BI 00361T)
8 6 8 8 8 8
2 1 2 1 3 5 4 1 4 1 5 6
FUSES N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
1
1 2 3 C C C D C
2 3 9 58
F F F F F F F F
E I D P B O ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
2 2 2 2 3 7 2 2 1 5
0 2 3 2 5 6
5 6 5 7 1 5 8 2
5
53
6
R
7
RC
SPINDLE DRIVE
17
9
19
SUPPRESSOR
SUPPRESSOR
(RS 210-364)
10
OPTIONS
11
1 1 1
0 6 0 0 6 6
12
62
ZS
RC
1 1 4 6 4 0 ETB2
5 1 6 6 5 6
2
24
13
63
0 3 0 2 7 3 TB5
A1 A2 A1 A2 A1 A2 A1 A2
1 13
2 1 8 7 2 1 8 7
G
V D D
S
4 4 4
O O C 5xE 8xE N 25 24 15 61 60 41 46
GR GIR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 3 4 5 6
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 5
GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 6 5 5
17
EARTH EARTH LINK

5 9 5 0 5 5 2 3
CHOKE
18
5 7
6mm
EARTH
1.5mm

(RS 126-590) (RS 132-494)
60 61
STND I/O ADD I/O
49 1 49 1
6 7 8 9 10
TX 1
84
74
54
85
68
65
58
82
73
55
70
70
77
60
104
66
59
69
79
76
110
112
108
100
71
81
61
61
101
1.5mm EARTH
AXIS DRIVE
TB9
67
65
83
72
70
70
80
75
60
86
103
102
119
106
109
61
61
111
TRANS
TB10
CAPACITOR
(RS 132-494) 1 2 3 4 5
(RS 126-590)
1 ES
1K RESISTOR 25 24
(B)
(RS 132-494) 2
Z AXIS Y AXIS X AXIS 24v PSU
3 R 1
MOTOR MOTOR MOTOR
ENSURE LINK
137
136
134
135
4 W 2
IS FITTED
RED
RED
RED
BLK
BLK
BLK
5 N B 3
RED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
6 4
BLUE
TX 2 11 Y
GREEN
YELLOW
SCREEN
CONTROL 7 G 5
TRANS 8
1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4 1 N
2
TB11 TB12 TB13
3
LINKS 0.5mm BLUE 1.5mm
4 3
TB14 1 2 3 4 5 6 EARTH
P 13 5 24
6 23
TB16
7 15
61 60 G Y B W R
8 14
TB15 1 2 1 2 3 4 5 6 7
FERRITE CORE A C A A ATC OPTION
(RS OC/1) C COOLANT OPTION
BI 361T
8 6 8 8 8 8
FUSES
2 1 2 1 3 5 4 1 4 1 5 6
BI 450A N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
1
1 2 3 C C C D C
2 3 9 58
F F F F F F F F
E I D P B O ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
2 2 2 2 3 7 2 2 1 5
0 2 3 2 5 6
5 6 5 7 1 5 8 2
5
53
6
11 PIN RELAY BI 362C

7
RC
BI 307H
SPINDLE DRIVE
ETB1 11 PIN BASE BI 362D

8
17
9
19
SUPPRESSOR
OPTIONS
SUPPRESSOR
8 PIN RELAY BI 362E

(RS 210-364)
10
BI 362H BASE BI 391Y

8 PIN BASE BI 362A
RELAY BI 391Z
11
1 1 1
0 6 0 0 6 6
12
62
ZS
GIR
TB5
RC
1 1 4 6 4 0 ETB2
5 1 6
2
24
13
63
0 3 0 4 56 BI 450
A1 A2 A1 A2 A1 A2 A1 A2
1 13
2 1 8 7 2 57
G
V D D
3 7
S
4 4 4
O O C 5xE 8xE N 25 24 15 61 60 41 46
GR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 5+ 62
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 1- 63
EARTHS GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 5 5
17
BI 450D EARTH EARTH LINK

5 9 5 0 5 5 2 3
LARGE EARTHS
CHOKE
BI 307I
18
5 7
BI 449Z
6mm
EARTH
1.5mm

60 61
STND I/O ADD I/O
(RS 126-590) (RS 132-494)
BI 362II BI 00362II 6 7 8 9 10
49 1 49 1
TX 1
84
74
54
85
68
65
58
82
73
55
70
70
77
60
104
66
59
69
79
76
110
112
108
100
TB9
71
81
61
61
101
AXIS DRIVE
1.5mm EARTH
67
65
83
72
70
70
80
75
60
86
103
102
119
106
109
61
61
111
TB10 TRANS
BI 374R
50 2 50 1K RESISTOR 2 1 2 3 4 5
CAPACITOR
(RS 132-494)
(RS 126-590) (A)
25 24
1K RESISTOR
24v PSU 1
(RS 132-494) ES
BI 375
2
MOTOR MOTOR MOTOR
ENSURE LINK
137
136
134
135
3 R 1
IS FITTED
RED
RED
RED
BLK
BLK
BLK
4 W 2
RED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
5 N B 3
BLUE
TX 2
GREEN
YELLOW
SCREEN
6 11 Y 4
CONTROL
TRANS 7 G 5
BI 374N 8
9
1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4
1 N
TB11 TB12 TB13
2
LINKS 0.5mm BLUE

3
TB14 1 2 3 4 5 6 1.5mm
P 13 4 3
EARTH
5 24
TB16
6 23
61 60 G Y B W R
7 15
TB15 1 2 1 2 3 4 5 6 7
8 14
TRIAC PC BADGED PANEL LAYOUT 10-12-96 SCH-3F
FERRITE CORE COOLANT ATC

RELAYS FOR OPTIONS
(RS OC/1)
BI 361T
8 6 8 8 8 8
FUSES
2 1 1 1 2 3 5 4 4 1 5 6
BI 450A N L 6 7 8 6 2 5 7 6 1 1 8 9 9 0
L 3 4
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 1 6 1 5 2 9 1 8 9 0
L L L
2 1 8 7 2 1 8 7 2 1 8 7 2 1 11 10
LOAD
EARTH
1
1 2 3 C C C C D
2 3 9 58
F F F F F F F F
E O I D P B ESR
CCR SGR SRR 4
2
54
1 2 3 4 5 6 7 8
T T T R R R R R
3 4 5 6 3 4 5 6 3 4 5 6 5 6 7 8
3
55
1 2 3
8 9 6 5 2 2 2 2 1 1
13 14 13 14 13 14 13 14 13 14
1 3 1 1 1 2 2 1
1 1 0 1 0 0 1
4
51
N L
BI 361W
10A FILTER
1 5 2 2 2 2 3 7 2 2
0 2 3 2 5 6
2 5 6 5 7 1 5 8
5
53
6
11 PIN RELAY BI 362C

7
RC
BI 307H
SPINDLE DRIVE
EARTH 1
LINE
11 PIN BASE BI 362D
8
17
9
19
SUPPRESSOR
OPTIONS
SUPPRESSOR
8 PIN RELAY BI 362E

(RS 210-364)
10
BI 362H
8 PIN BASE BI 362A
11
1 1 1
0 6 0 0 6 6
12
62
N
ZS
GIR
TB5
RC
1 1 4 6 4 0 EARTHS
5 1 6
2
24
13
63
0 3 0 4 56 BI 450
A1 A2 A1 A2 A1 A2 A1 A2
2 10
2 1 8 7 2 57
G
V D D
3
S
4 4 4
O O C 5xE 4xE N 25 24 15 61 60 41 46
GR I 7 8 9
R R R
(RS 210-364)
R
3 4 5 6 5+ 62
1 30
0.5mm TB6
13 14 13 14 13 14 13 14
3 1- 63
EARTHS GREY
1.5mm 1.5mm
2 2 2 1 2 1 1 5 5
17
BI 450K EARTH EARTH LINK

5 9 5 0 5 0 2 3
LARGE EARTHS
CHOKE
BI 307I
18
5 7
BI 449Z
BASE BI 391Y
6mm
RELAY BI 391Z
EARTH
1.5mm

60 61
STND I/O ADD I/O
(RS 126-590) (RS 132-494)
BI 362II BI 00362II 6 7 8 9 10
49 1 49 1
TX 1
54
84
74
55
70
70
68
65
58
85
82
77
73
60
104
69
66
59
79
76
110
112
108
100
TB9
81
71
61
61
101
AXIS DRIVE
1.5mm EARTH
70
70
67
65
83
80
75
72
60
86
102
103
119
106
109
61
61
111
TB10 TRANS
BI 374R
50 2 50 1K RESISTOR 2 1 2 3 4 5
CAPACITOR
(RS 132-494)
(RS 126-590) (A)
25 24
1K RESISTOR
24v PSU 1
(RS 132-494) ES
BI 375
2
MOTOR MOTOR MOTOR
ENSURE LINK
137
136
134
135
3 R 1
IS FITTED
RED
RED
RED
BLK
BLK
BLK
4 W 2
RED
RED/WHT
RED/WHT
RED/WHT
BLK/WHT
BLK/WHT
BLK/WHT
5 N B 3
BLUE
TX 2
GREEN
YELLOW
SCREEN
6 11 Y 4
CONTROL
TRANS 7 G 5
BI 374N 8
9
1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4
1 N
TB11 TB12 TB13
2
LINKS 0.5mm BLUE

3
TB14 1 2 3 4 5 6 1.5mm
P 13 4 3
EARTH
5 24
TB16
6 23
61 60 G Y B W R
7 15
TB15 1 2 1 2 3 4 5 6 7
8 14

TriacPC Electrical Drawings PDF

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TriacPC Electrical Drawings PDF

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50 WAY ADDITIONAL I/O

OUT 0.4 35 QM1 (E) AUX OUTPUT 1

RESISTOR AND WIRE NUMBER 110 (IF FITTED)

ADD RELAY TO SAME TERMINAL

TO CONTROL VICE ATTACHMENT

M62 ENERGISES RELAY

M64 DE-ENERGISES RELAY

DENFORD MACHINE TOOLS LTD

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

REFERS TO PIN NOs ON PLUG AND SOCKET ASSEMBLY

110V CIRCUIT SEE SHEET 10

ALL WIRES 1mm

(1) (4) (13) (14) (1) B-C2

NUMBERS IN BRACKETS REFER TO RELAY CONNECTIONS

REFERS TO PIN NOs ON PLUG AND SOCKET ASSEMBLY

3.15A (1) (4) (13) (14) (1) B-C2

QM1 = 8 WAY ROUND QM

(C) 108 (G) 41 PRESSURE

0.5mm BLUE FAULT THERMAL

0.5mm EARTH ESR

TERMINALS ON MAIN PANEL

PIN NUMBERS ON 80 WAY PLUG AND SOCKET

EMERGENCY STOP [ TPC ]

QM1 = 8 WAY ROUND QM

(C) 108 (G) 41 PRESSURE

0.5mm BLUE FAULT THERMAL

0.5mm EARTH ESR

PIN NUMBERS ON 80 WAY PLUG AND SOCKET

EMERGENCY STOP [ TPC ]

SEE SHEET 16 SEE SHEET 17

FOR OPTIONAL RELAYS FOR SPINDLE DRIVE DETAILS

**** REMOVE LINK IF

** ADD IF TOOLCHANGER 220

**** ADD IF POWER VICE 44 RED

F1 SPINDLE DRIVE 10 AMP LINK

F2 CONTROL TRANS 3.15 AMP

F F F F F F F F4 DRIVES TRANS 6.3 AMP +

RELAYS FOR SUPPRESSOR

OPTIONS (RS 210-364)

FITTED FOR DETAILS

1.5mm 1.5mm 44 RED

EARTH EARTH 100 18 WHITE

23 110 LINK IN 1mm BLACK

14 12 2 2 F8 WORKLIGHT 3.15 AMP

RELAYS FOR SUPPRESSOR

OPTIONS (RS 210-364)

FITTED FOR DETAILS

1.5mm 1.5mm 44 RED

EARTH EARTH 100 18 WHITE

23 110 LINK IN 1mm BLACK

14 12 2 2 F8 WORKLIGHT 3.15 AMP

RELAYS FOR SUPPRESSOR

OPTIONS (RS 210-364)

FITTED FOR DETAILS

1.5mm 1.5mm 44 RED

EARTH EARTH 100 18 WHITE

23 110 LINK IN 1mm BLACK

14 12 2 2 F8 WORKLIGHT 3.15 AMP

FITTED RELAY [ TPC ]

RED ARM IN BLUE

RED ARM OUT

DENFORD MACHINE TOOLS LTD