Professional Documents
Culture Documents
ENGINE
CPCB Compliant
6BTAA5.9-G3
03
t, ,',' ".
SECTIONS (UpfitParts)
Air Cleaner Installation ........................................................................................................... 63
Control Installation ................................................................................................................. 65
Drive Installation ..................................................................................................................... 67
Engine Installation ................................................................................................................... 69
Exhaust Installation ................................................................................................................ 71
Fan Assembly......................................................................................................................... 73
Governor Installation .............................................................................................................. 75
Panel Kit. ................................................................................................................................ 77
Radiator Installation ............................................................................................................... 79
Sensor Installation ............................. ;............................................... ~ ................................... 81
04
SECTIONA
(Sase Engine Parts)
05
B-Series Powergen (125 KVA)
/-
_/
--_.-...-----
---'-'-
/
\'
------
2J'~=/ip'//
.. ) ... 4/ /~.
3--
1::: 6
5
06
..
~
-,----
07
B-Series Powergen (125 KVA)
Block Cylinder
08
B-Series Powergen (125 KVA)
"
1
Block Cylinder
_._-----_.- - - . - - - - - - - - - - - - - - - ----- --
~-------t---·-----
------r~---------------
:---.::--:- -=-=-:-::.-:-~-'-
i
nA
U4 1 .j::1UI.jUO BUSHiNG
-------.----1--.------- -----~-- -- UI~
-- - -- -------
05
----~~-
06
3902343 --_._----
---_._--------
3906230
DOWEL RING
BEARING CRANKSHAFT
02
r---M16.052 00 X 10 L
NOT SERVICEABLE
---------
01 ALTERNATOR. 3927772
THRUST
-----------~----~------- - ----- ------------
-?!--f'---~9080~2- -,----- - - - -
CRANKSHAFT ASSEMBLY
---
01
._-_.".,-_._----_._----_.""......_- .
, 10 J 3929016
~-- --------- 1·----------------------------_._-
BEARING MAIN
_._.._-_._- -
06 NOT SERVICEABLE
1 - - - 1----------------------------------
I 11 I 3929021 BEARING MAIN 07 NOT SERVICEABLE
~----.------+------- :--------------_._--_._---- . _ - - - - - - - - - - - - - - - - --_.._ , - 1 - - - - - - - - - - - - - - - - - - - - - -
--.-- ..
12~-~-
t' 3936641
--.-~--.-------------- -----
PLUG PIPE 01
- - - - - - - - - - - - - - - _ . -- - - - -
%-14 NPTF
.------"~-------~--------
NOZZEL PISTON
13 I 3937214 06
COOLING
.- -----------1--------------
14 I 4093857 PLUG PIPE 01
_~ _ _ _ ".. _L _ _ _ ,. _________ . _ _ _ _ _ ...L.. ________L_.1/8 NPT ._____._______ .__....J'
__________
SERVICE PARTS:
----r------
Sr. Nc:...l_ PART NO. PART DESCRIPTION aTY REMARKS-~
~__~_~802072 SET MAIN BEARING 01 OVERSIZE # 2 __-_-_J
-~~---t 38020,_7_3_ _ SET MAIN BEARING 01 OVERSIZE # 3 J
03 ' 3802074 SET MAIN BEARING 01 OVERSIZE #4
04 3903242 BUSHING 06 OVERSIZE
----------~- -~-----+- --+-------------------
09
. "C; .r . ; •
Block Cylinder
0)
,
"-
"- "-
"- "-
"- '@
'@
10
B-Series Powergen (125 KVA)
Block Cylinder
EXPLOSION OF ITEM NO. : 3908032
Sr.No J
T-------------------------
PART NO.
------_ ..__....._- -,--,---------
PART DESCRIPTION QTY REMARKS
-------,
------
i
I
[03 I 3903492
----------:------------------- CAP MAIN BEARING
--
07
-_.-..__. - r--------------_.------------------ --
I I
__ ~~~28788 I
BLOCK CYLINDER 01
----,-
11
B-Series Powergen (125 KVA)
Bracket Lifting
1s~0~N1~iTj'--3-2-p8'A1----oR1~T2-~-O-~.======P--'A--R--T=D=E=S--C_~=IP=T~IO_-_N-_-_--·~--Q-T-~.~e--~~••==-R=E---M=A_R-~K__S==_~~-~_-·--
rc BRACKET LIFTING 01
02 I 391 049~____...L......S_C_R_E_W_H_EX_FL_G_H_D_C_A_PL_0_2____1_M_1_2_X_1_o7_5_X____30_____________ .
12
8-Series Powergen (125 KVA)
Connection Exhaust Outlet
13
B-Series Powergen (125 KVA)
CONNECTION WATER
03 3934878 01
INLET
- 11
J------- ~-·----·I··-'·-·-·----·--------------·--··- _ .. _-
,
GASKET OIL COOLER
03 3918256 01
CORE
-,-" _.- f--- -- ...
f-
04 3918257
_........ _ ... _.
GASKET FILTER HEAD 01 I
---------- 1---.--- f....- .--.. --.-.--.-.---._. ------- ~-----
. ........
VALVE PRESSURE
10 3936365 01 PARTIAL PART MIXED FILE
RELIEF
. i - - - - - _.. _.-. --~---.--- ..-- ...-,--
15
B-Series Powergen (125 KVA)
'-.
._
- ;:2 '-.
--.-. -''8._. '-.
'- '-'-.-.j.
.-...... '-'-<Q>
""'"<0
3-;7 6
16
B..series Powergen (125 KVA)
0'1 390'1249 SCREW HEX FLG HO CAP 0'2 M12 X 1.75 - 25 9.8 PLAIN
0'2 390'670'4 SEAL 0 RING 0'1 M 2.62 OIA X 40'.94 10
0'3 40'93886 PLATE COVER 0'1
17
B-Series Powergen (125 KVA)
o
B-Series Powergen (125 KVA)
Ir--.. 06
I
. _. .".- ,.
07
t -- ---
GASKET GEAR HOUSING
3918647
---.---~-.----,-.--.-
3924962
COVER GEAR
01
16
__
-----_.. ._------_._--
NOT SERVICEABLE
_.- t----.---------.---.-------
01
----" .__..._----.-
l_~~__~93595 9
391867 5
----_._--- ~.
PART DESCRIPTION
COVER GEAR
SEAL OIL
OTY
01
01
REMARKS
I
01
-
-+--
3903924
I 3904849
PIN TIMING
RING RETAINING
01
01
--
-j
J
3913994 SEAL 0 RING 01 M1.78 DIAX 15.61D
.- --
3919683 HOUSING TIMING PIN 01
t
19
B-Series Powergen (125 KVA)
Cover Valve
I
Sr.No PART NO. PART DESCRIPTION QTY . REMARKS
SCREW BANJO
05 3918002 01 COATED WASHER
CONNECTOR
21
B-Series Powergen (125 KVA)
Damper Vibration
--~-'-.---~-----'---.--
22
B-Series Powergen (125 KVA)
Drive Alternator
23
B-Series Powergen (125 KVA)
Drive Fan
,
!
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
24
B-Series Powergen (125 KVA)
25
B-Series Powergen (125 KVA)
I
-~-----
f----
SEAL RECTANGULAR
02 3903475 01 M5.1 6H X 9W X 72.39 10
RING
L~~. J
26
---------------- ------------
Fig: 2
Fig: 1
--
~sr.~~t~RT
--_.
NO. -~-.-
PART DESCRIPTION
.. 1---
OTY REMARKS
, ,
NUT REGULAR
01 3903293 01 M16 X 1.50 HEX
HEXAGONAL
---
27
B-Series Powergen (125 KVA)
Gauge Oil Level
B-Series Powergen (125 KVA)
Gauge Oil level
-~
Head Cylinder
30
B-Series Powergen (125 KVA)
He~d Cylinder
31
B-Series Powergen (125 KVA)
Housing Flywheel
B-Series Powergen (125 KVA)
Housing Flywheel
EXPLOSION OF ITEM NO. : FH 9682
- ----1
Sr.No - PART NO. PART DESCRIPTION QTY REMARKS
-JI
01 3353826 HOUSING FLYWHEEL 01 I
r-'
02 3900225 SCREW HEX HD CAP 02 M8 X 1.25-16 9,8 ZN PHos1
-----------1
03 3904181 PLUG THREADED 01 M EXT: 3/4-16 UNF
--.----~.
USED IN FLYWHEEL
04 3910248 PLUG 0 RING 01 HOUSING
j
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
33
S..series Powergen (125 KVA)
Housing Thermostat
34
B-Series Powergen (125 KVA)
Housing Thermostat
- ~~--"-",
4080631 THERMOSTAT 01
----
8-Series Powergen (125 KVA)
Lever Rocker
B-Series Powergen (125 KVA)
Lever Rocker
---
SUPPORT ROCKER
;-tI
05
3934920
3935266
LEVER
CONNECTOR MALE
06
01
------.
~Nol
-~---~-
I I -3910811
04 LEVER ROCKER 01 SERVICE PART
._--------_._--
37
B-Series Powergen (125 KVA)
Location Drain
'-'---
B-Seri~s Powergen (125 KVA)
Manifold Air Intake
Motor Starting
40
8-Series Powergen (125 KVA)
,Mounting Alternator
-_~~2
1ib¥~i:::.
-:~::
Fig: 1
1
Fig: 2
EXPLOSION OF ITEM NO.: Fig: 1
41
S-5eries Powergen (125 KVA)
Mounting Cylinder Head
~--~--------~--------------~--~---------------I
rS_ro_N0-t--__P_'A_R_T_N_O_o__-t-_P_'AR_T_D_E_S_C_R_IP_T_IO_N__+-Q_TY--t-_____ AR~_J
R_E_M__
01 3283570 GASKET CYLINDER HEAD 01 M8 X 1025-20 9~
B-Series Powergen (125 KVA)
,-----
TNO. PART DESCRIPTION aTY REMARKS
-----f-----
GASKET EXHAUST
02 390544 3 06
MANIFOLD
-----_.,------ ----~
43
.
B-Senes Powergen (125 KVA)
Pan Oil
10~
B-Series Powergen (125 KVA)
Pan Oil
------1
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
------1
01 3282266 PLUG THREADED 01 M22 X 1.50 THD I
02 3900630 SCREW HEX FLG HD CAP 02 M8 X 1.25 X 20
---
PLATE CYLINDER
11 3927167 01
BLOCK STIFFENER
45
B-Series Powergen (125 KVA)
Parts Perfomance
46
B-Series Powergen (125 KVA)
Parts Perfomance
,-- --~-------
---------------- - :- . ,-. _- -
l...-_ --
SERVICE PARTS
~~l--> >~------
Sr.No PART NO, PART DESCRIPTION OTY REMARKS
r-'------- - - - - - - - - - - - - - - - - - - - f----- - - - ------ ----.--- ----..:..-----------~
COM PLETE ENGINE !
--- 3936651
---.----r------------------ 1---
SET PISTON RING
-
01 SET
(STD)
--._-_.. _...- --- ._._-------....:.------.--- ---_. __..._-
I .
SUPPORT CAMSHAFT
02 3927155 01
THRUST
04 3929886 CAMSHAFT 01
--.
SEAL RECTANGULAR
01 3900227 - 02
RING
02 3927155 INJECTOR 01
47
B~Series Powergen (125 KVA)
Parts Perfomance
r~__f_29-3-4-04-7-----+--P-IN-P-I-ST-O-N------1I--0-6--1--------_--I
I 07 i 3935349 ROD ENGINE 06
____ - L . .__
: _ :_ _ ____
48
B-Series Powergen (125 KVA)
49
B-Series Powergen (125 KVA)
Plumbing Fuel
ff1
r~------------r-------- ---~-~---~------------T------------------r----
REMARKS
l
~sr.N~~~ ____PA_ RT_N~_ PART DESCRIPTION I QTY
--'--'-~ -----~
04...--
.-~----
tl 3924726
------'"--- - - - - - - - . - - - -
VALVE CHECK 01 M8X1.25X17.5
-------
I 07 ! 4094054
i
--~----+------~----
+---------SEAL BANJO
CONNECTOR
06
\ 08 I
I
4094055
-
I SCREW CAPTIVE
WASHER CAP
06
___ ~ _ _ _ _ _ _ _ _ _ _ _ _ _ ---1_~ _ _ _ _ _ _ _ _ _ _ _ -~
--.----~--.-
50
B·Series Powergen (125 KVA)
(3)
" • J .
I
2 I
I
---t---------.--.--.--.-.--
01 I 3162000
--.-------------.. - .---- . . .----.--.-..-.-.. --._. . --.. .
TUBE FUEL SUPPLY 01
51
B.Series Powergen (125 KVA)
Plumbing Turbocharger
9-
4-~~
2-- ~
110-... })
~Q
i1~
: 7
I ' ~
i
,
!! I
ci>
I. I'
3 ~'/-,._._._._._._._._._._.-._._._._.
8~ i .
~~~
B-Series Powergen (125 KVA)
Plumbing Turbocharger
I I
Sr.No PART NO. PART DESCRIPTION aTY REMARKS
53
B-Series Powergen (125 KVA)
54
8-Series Powergen (125 KVA)
/
/ "
/ ,-- 5
/
SCREW BANJO
03 3916361 01 M12X1.50X24
CONNECTOR
-------------_. __._--_.. -
SCREW BANJO
06 3924725 01 M14 X 1.50 X 26
CONNECTOR
56
B-Series Powergen (125 KVA)
Pump Water
I
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
- - - _• • •+
58
B-Series Powergen (125 KVA)
Turbocharg~r
i
, '
I
3 -~1
I .i
, I
I
,~.
, I
I
, i'
--------.. --------·1
Sr.No PART NO. PART DESCRIPTION QTY REM ARKS
'-. --------
M10 X 1.50 (BOTH ENDS)
01 3818823 STUD 04 X42
~- --..----- 1------------ -----~.---
12
13
62
B-5eries Powergen (125 KVA)
63
8-Series Powergen (125 KVA)
Control Installation
15\
13'{
J
64
B-Series Powergen (125 KVA)
Control Installation
-
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
65
. s Powergen (125
8-Sene . n KVA)
Drive Installatlo .
-.--
-----
B-Series Powergen (125 KVA)
Drive Installation
B-Series Powergen (125 KVA)
Engine Installation
SEE DETIALA
3\ .
17 18
DETIALA
68
8-Series Powergen (125 KVA)
Engine Installation
---
o~ 0
+-----
PART NO. PART DESCRIPTION QTY REMARKS
i
01 ! 0100-4215 ENGINE DIESEL 01
---0-
H:--I
I I
0099-2604
-~----~-----
0099-2601
NAME PLATE CONTROL
f--~--~-~-------------- .
--~-,--------,---------.-----.-
._._----------------- - - ----------
I 06
I 0818-1181-02 RIVET RND HD BLIND
- - - -------
02
_--._-
~~-I ------~-- .. -- ----- .--.-_..... -~------ - ----.--~----.-----
07
I
0130-8353-01 PLATE SUPPORT 01 I
OO~ _
0800-6520-56
1-----
SCREW HEX FLG HD
-------- - - - - - ---_._--,...
07
-~----------,---- - .. -~--- ..----- I
1
1":----------- 1-------- ._------,---- ------- -_.... _._------------ _.----------._-- --_..
10 ~ 0800-6494-43 SCREW HEX HD 01
---- -------- 0 _ _- _ _-
-~----------------------
12 WASHER FL 01
I ----_. __.----
·1~~1 0850-2114-11 WASHER SPR LK
- - r--
01 M8
L 14
-
I 0403-7353
------------ - -
BRACKET ENGINE
--r------
01 M8 X 1.25
----------,.~- -0--·'·'- --"---._"'------ ---
~~~ttt
0323-2689-02 BRACKET CONNECTOR 01 M8
---~.------- ... ---.-..-.-..--- ._ .. _------ -
I
0800-6494-28 SCREWHEXHD 02
o_~_j
18 I 0526-2403-25 WASHER FL 04 3/8"
19 0850-2114-11 WASHER SPR LK 02 Mi0 X 1.5 .. __ __. ._-----_._.__ .
~
--
i
'--
0860-2127-11
I NUT HEX 02 MiD _ _ _ _ _ .. __ . _ _ _ .... _l i
69
B-Series Powergen (125 KVA)
Exhaust Installation
70
B-Series Powergen (125 KVA)
Exhaust Installation
,-.- .. - ----.--.,-.-.-.-..--.--.. ------.---.-.---- -- ...--0-.--- .-...--------------.-- .- -.---------.- ---,--.---.. -.
~: ~:~~~:~~i~~~--------~~~~~:E~~~---------~:
f----··---+·-·----------·----.--.-----_+. ___~_..______- - - - . ------.-.-.---.--.- -.--- ..-. - -- .. -- -------------i
j
13 0850-2114-13 WASHER SPR LK 04 I
, I
,
, ..
u
71
B-Series Powergen (125 KVA)
Fan Assembly
72
B-Series Powergen (125 KVA)
Fan Assembly
rr5r~_:5_~_:3_:__~_O_·_---,-_:_:_:_:~:_:_ES_MC_B~_~_PT_I_O_N_-_--,r_Q-_:_1Y---,-I_________R-=-_~_~~A_R_K ~=~j
__S__
B-Series Powergen (125 KVA)
Governor Installation
/ /--
L;5
--6 10
l~ -2
74
B-Series Powergen (125 KVA)
Governor Installation
75
B-Series Powergen (125 KVA)
Panel Kit
.-~
--------.
-'- ----
-~-'-
----------------- ---.
---._--
76
B-Series Powergen (125 KVA)
Panel Kit
------~--
CONTROL ASSLY
-
06 j j 01
- --- -- --- -
1-------------- ---- - - -- _____
01
- -
- - - - - -__ ______
07
-------
J
----
0800-6520-56
SCREW HEX FLG HD
r---
--------~----
01
- ---- ----- --- - - ~__ _ - - -
---- I
0338-4815
HARNESS REMOTE
PANEL
I
01
-----j------------------ ----------- "-_._-- -------_._---_..
-~-
1
B-Series Powergen (125 KVA)
Radiator Installation
01 0130-8483 RADIATOR 01
,. ,-- -.,----~--~---- ------
14 0518-0825 CLAMP U 01
----,----,- ----- .. _---
15 01 BRACKET TUBE
_________ 'H' _ _ _ ••• _ _ _ _ _ " . _ _ •• _ _ " • • _ _ _ _ _
01
-_ ....
---.----
24
----------_._----------------
25 CHARGE AIR
26 0130-8490
27 0130-8428
79
.
B-Senes Powergen (125• KVA)
Sensor Installation
1
1
B-5eries Powergen (125 KVA)
Sensor Installation
--
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
08 0193-0529-02 SENSERTEMPERATURE 01
09 0800-6494-43 SCREW HEX HD 02
f---
10 0526-2401-10 WASHER FL 02
11 0850-2114-11 WASHER SPR LK 02
81