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Instruction guide

C−DELCON DELCON DELCON


for C−LRV for LRV−1, for VF−LRV,
LRV−1PM VFC−LRV

Delta Controller DELCON


(Software versions 2.160 + 2.170)

Reference: 300−I−9010270−E−04
Issue: 07.2011 1/47
DELCON

Publisher
Bucher Hydraulics AG
Industriestrasse 15
CH−6345 Neuheim
Phone +41 41 757 03 33
Fax +41 41 757 05 00
Emailinfo.nh@bucherhydraulics.com
Internet www.bucherhydraulics.com

E 2011 by Bucher Hydraulics AG, CH−6345 Neuheim


All rights reserved. This documentation, in whole and/or in part, is protected by copyright. It may
not be reproduced, nor may it be stored, processed, replicated or distributed by electronic means,
without written permission from Bucher Hydraulics.
Data is provided for the purpose of product description only, and must not be construed as war-
ranted characteristics in the legal sense. No assertion regarding either a particular property or the
fitness for a particular intended purpose can be derived or deduced from this information. The in-
formation does not relieve users from the duty of conducting their own evaluations and tests.
Because the products are subject to continual improvement, we reserve the right to amend the
product specifications contained in this catalogue. The original language and legal terminology of
all Bucher Hydraulics documentation is exclusively German. Bucher Hydraulics cannot be held
liable for any possible errors in translation.

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DELCON

Contents Page

1 General, product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Supplementary documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Operating controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


3.1 Display of the operating status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Miniterminal (LRV−1, LRV−1PM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.3 Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 WinDelta32 − PC program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1 Parameterisation with Handterminal (C−LRV, LRV−1, LRV−1PM) . . . . . . . . . . . . . . . . . . . . . 16

4.2 Parameterisation with Handterminal (VF−LRV, VF C−LRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3 Parameterisation with Miniterminal (LRV−1, LRV−1PM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4 Overview travel curve parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.5 Overview control parameters (PID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.6 Description of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.6.1 Demand values menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.6.2 Options menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.6.3 Zero point / Hall sensor menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.6.4 Information menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.7 Calculating the demand values for maximum speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.8 Error messages, Warnings, Informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.8.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.8.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.8.3 Informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.9 Modified setting and test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.9.1 Bypass pressure setting (C−LRV, LRV−1, LRV−1PM) . . . . . . . . . . . . . . . . . . . . . . . . 42

4.9.2 Setting of the max. operating pressure (EN 81−2, art. 12.5.3) . . . . . . . . . . . . . . . . . 45

4.9.3 Pipe rupture valve test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

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1 General, product description DELCON

1 General, product description


This guide is an integral part of the product.
The product DELCON is used with various valves.
So long as not otherwise stipulated, these instructions are valid inde-
pendently of the valve type. Exceptions are specially marked.
It describes the product’s safe use in all phases of operation and is valid
for all model series that are referred to.
Note: If the DELCON is exchanged, all installation−specific parameter
values have to be taken over!

1.1 Target group


S Operator
S Installer
S Service engineer
S Repair technician

1.2 Supplementary documents

Document Reference No.

C−LRV Lift Control Valve 300−I−9010212

LRV−1 lift control valve 300−I−9010050

LRV−1PM lift control valve 300−I−9010411

VF−LRV lift control valve (Saturn alpha) 300−P−9010122

VF−LRV lift control valve (Orion alpha) 300−P−9010141

VF C−LRV lift control valve 300−I−9010485

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DELCON 1 General, product description

1.3 Dimensions
DELCON for C−LRV:

RESET button

Label with Demand


values

300−2−10012279
DELCON for LRV−1, LRV−1PM:
160 30.5

RESET button

128.5
100

300−2−10002640
Label with Demand values

DELCON for VF−LRV, VF C−LRV:


160
30.5

RESET button
Jumpers JU1, JU2

V F−LRV
Delta Controller
100

128.5

300−2−10002649

Label with Demand values DIP switch* J301


* For details, see valve documentation

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2 Safety information DELCON

2 Safety information
This documentation (manual) advises the user of the dangers and re-
maining risks that can arise even when the product is being used pro-
perly and for its intended purpose. It is essential to take note of the sa-
fety instructions in each section.

Signal words Meaning

DANGER! This denotes a directly imminent danger. If it is not


attended to, it will result in death or serious inju-
ries to people.
WARNING! Denotes a potentially dangerous situation. If it is
not prevented, it may result in death or serious in-
juries to people.
CAUTION! Denotes a potentially dangerous situation. If it is
not prevented, it may result in slight or minor inju-
ries to people.
NOTICE! Denotes a potentially harmful situation. If it is not
prevented, the product or its surroundings may
be damaged.

NOTICE!

Electrostatic discharge (ESD)


The DELCON can be damaged by incorrect handling!
Always keep the DELCON in its ESD protective bag and
only hold it by the spacer studs.
Work on DELCON must be carried out under ESD−secure
conditions (discharge for several seconds at an earthing
point).

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DELCON 3 Operating controls and indicators

3 Operating controls and indicators

3.1 Display of the operating status

C−LRV:
Legend for the LEDs

1 RUN
Ready for operation (green). Lights when ready for travel; off during
parameterisation

2 UP
UP travel (yellow). Lights during upwards travel (fast and slow)

3 DOWN
DOWN travel (yellow). Lights during downwards travel (fast and slow)

LRV−1, LRV−1PM, 4 ERROR


VF−LRV, VFC−LRV:
Fault indication (red). Lights when a fault has occurred; no travel is
possible

5 SIU−1
SIU−1 display (yellow). Lights when the permissible demand/feedback
difference is exceeded

6 RELAY
Relay display (yellow). Lights when the relay on power supply unit actu-
ates because of a SIU−1 or SIU−4 fault, ⇒table on page 30

3.2 Miniterminal (LRV−1, LRV−1PM)


Keys
1 Demand values menu
2 Options menu
3 Zero point display
4 Menu − Information
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
− Decreases the value of the
current parameter
E When parameter value is displayed:
back to parameter selection;
in parameter selection mode:
quits parameterisation mode
↵ Pipe−rupture valve test

General description
S Commands are displayed during travel

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3 Operating controls and indicators DELCON

S Zero−point adjustment
S Fault memory can be called up

Display during travel


For this purpose the command signals are displayed coded as powers
of 2:
S K1 = 1
S K2 = 2
S K3 = 4
S K4 = 8
S K5 = 16
S K6 = 32
S K7 = 64
S K8 = 128
If several command signals are present simultaneously, e.g. K3 and K4,
the display indicates the sum of the individual signals:
K3 = 4, K4 = 8, display = 012
With the command input set to Bucher K1..K8 (⇒page31) the following
values will be displayed:

Additional command signals


none Inspection Auxiliary speed
Travel com- Command
(normal speed
mand signal
travel)
˙ K5 K6 K7 K8
none 0 16 32 64 128

Slow UP K2 2 18 34 66 130

Fast UP K1 + K2 3 19 35 67 131

Slow DOWN K4 8 24 40 72 136

Fast DOWN K3 + K4 12 28 44 76 140

S By pressing any of the keys 1 to 4 for at least 2seconds, the


DELCON switches into parameterisation mode. No travel is possible;
the green RUN LED on the DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
Note: The parameter names of the menu Options (2) do not appear in
numeric order of sequence, but in the order of sequence as shown in the
parameter overview, ⇒page18, chapter4.3
S Display value with + or ˘ key
S Increase value with + key, decrease value with ˘ key
S With ↑ or ↓ key, save the value and return to parameter selection
S With key E, do not save the value and return to parameterisation
mode
S Press the key E again to quit parameterisation mode

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DELCON 3 Operating controls and indicators

S If no key pressed within 5 minutes, the DELCON automatically quits


parameterisation mode (changes to the currently displayed parameter
are not saved).

Display during parameterisation


S Parameter name e.g. P1.01 = Start speed UP
S P1.xx: Demand value parameters
S P2.xx: Options parameters
S d4.xx: Informations
S F4.xx: Error list
S Overview of parameters accessible with the Miniterminal ⇒page18,
chapter4.3
S Display of value of parameter, excluding name of unit, e.g. 6.85

Fault code
S Fault memory for the last 8 faults
S For explanation of error codes ⇒page35, chapter4.8.1

Example for changing parameter value


Change parameter value Inspection" (P2.06)
1. Press key 2 for approximately 2 seconds
⇒ DELCON switches to the parameterisation mode
⇒ green LED (RUN) on DELCON goes out
⇒ travel not possible
2. With the ↑ or ↓ key, select the parameter with display P2.06
⇒ ↑ to switch to previous parameter display
⇒ ↓ switch to next parameter display
3. Press key + or – once
⇒ the actual parameter value is displayed
4. Press key + or – again until the desired numerical value is reached
⇒ + parameter value is increased
⇒ – parameter value is decreased
5. Press key ↑ or ↓
⇒ save desired parameter value
⇒ return to parameter display P2.06
I Note: With the E key, value changes NOT saved
and return to last parameter display P2.06
6. With key ↑ or ↓, select the next parameter
or
with keys 1 ... 4, select a different menu
7. Quit parameterisation mode with the E key
⇒ green LED (RUN) on DELCON lights up
⇒ travel possible

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3 Operating controls and indicators DELCON

3.3 Handterminal
Keys
1 Demand values menu
2 Options menu
3 Zero point display
4 Information menu
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
− Decreases the value of the
current parameter

General description
S Easy set−up of the travel curve
S Commands, feedback value and control voltage are displayed during
travel
S Zero−point adjustment
S Fault memory can be called up

Connection
S Connect the Handterminal to the DELCON using the cable provided
S Connecting cable is standard Ethernet network cable

Description of function
S By pressing any of the keys 1 to 4, the DELCON switches into
parameterisation mode. No travel is possible; the green RUN LED on
the DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
S Increase value with + key, decrease value with ˘ key
S With ↑ or ↓ key, save the value and return to parameter selection
S With keys 1, 2, 3 or 4, do not save the value and return to parameter-
isation mode
S If no key pressed within 5 minutes, the DELCON automatically quits
parameterisation mode (changes to the currently displayed parameter
are not saved).

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DELCON 3 Operating controls and indicators

Note: In order to quit parameterisation mode:


S Either press keys ↑ and ↓ simultaneously (changes to the currently
displayed parameter are saved)
or
S unplug cable and wait for about 3seconds (changes to the cur-
rently displayed parameter are NOT saved)
DELCON will return to RUN mode.
e.g.
Display during travel
K1−K8 1100 0000
S 1st line: status of command inputs K1K8
C: +3.45 F: +4.18
0: no command
1: command is present
S 2nd line: existing control voltage (C) and
feedback value (F) in volts
e.g.
Display during parameterisation
Fast speed ^
S 1st line: parameter name
7.50V
S 2nd line: value of parameter, including unit
e.g.
Fault code
1) Err:SIU−1
S 1st line: fault memory read−out, fault
1x 51965h
description
S 2nd line:total number of occurrences of this
fault; last occurrence was at operating
hours h
S For explanation of error codes ⇒page35,
chapter4.8.1

3.4 Password
The DELCON’s parameters and functions can be password−protected.
The password consists of four digits. Password 0000" means that pass-
word protection is not activated (this is the factory setting).

Setting a password

1. Press the key4


The display will read Commands .
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+

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3 Operating controls and indicators DELCON

If either no password has previously been set (i.e. password is 0000"),


or a password is set and the user is currently logged in the display will
read + change .
˘ log out

Continue with step4

If the display reads + log in a password has already been set.


˘ show code

The user is currently not logged in.


Abort by pressing the keys ↑ and ↓ simultaneously

In order to continue setting a password:


4. Press the key+
The display will read Password with the first digit signaling.
0000

5. Press the key + to increase


or
the key˘ to decrease the value of the signaling digit

6. Press the key↓ to select the next digit


or
the key↑ to select the previous digit

When all digits display the desired value, with the digit currently selected
still signaling:
7. Press the keys ↑ and ↓ simultaneously to transmit the password
The display will read Confirmation with the first digit signaling. The
0000
user is prompted to enter the password a second time for confirmation.

8. Enter the password again as described above, finish by pressing


the keys ↑ and ↓ simultaneously

If the two passwords entered are identical, the DELCON will quit para-
meterisation mode.
The user is logged in, parameters can be changed.
In order to log out and protect the DELCON against inadvertent para-
meterisation: ⇒Logging out

If the two passwords entered are different, the display will read
Confirmation for approx. 1second, then change to
not allowed

Password with the first digit signaling. The user is prompted to


0000
repeat the complete password setting procedure.

Logging in

1. Press the key4


The display will read Commands .
Information list

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DELCON 3 Operating controls and indicators

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+

If the display reads + change the user is either logged in al-


˘ log out

ready, or no password is set (i.e. password is 0000").


Press one of the keys 1 to 4 to continue in parameterisation mode or
press the keys ↑ and ↓ simultaneously to quit parameterisation mode

If the display reads + log in a password is set and the user is


˘ show code

currently not logged in.


Continue with step 4

4. Press the key+


The display will read Password with the first digit signaling.
0000

5. Press the key+ to increase or the key˘ to decrease the value of


the signaling digit

6. Press the key↓ to select the next digit


or
the key↑ to select the previous digit

When all digits display the desired value, with the digit currently selected
still signaling:
7. Press the keys ↓ and ↓ simultaneously to transmit the password

If the password entered is correct, the DELCON will quit parameterisa-


tion mode.
The user is logged in, parameters can be changed.

If the password entered is incorrect, the display will read


Password for approx. 1second, then the DELCON will quit para-
not allowed

meterisation mode.
In order to try again, start over pressing key4
In order to retrieve a forgotten password: ⇒Forgotten password

Logging out

Note: The DELCON features a counter, that logs out the user automati-
cally after 8hours. The proper function of the counter requires, however,
that the power supply to the DELCON will NOT be disrupted. Disruption
of the power supply causes the counter to start over, while keeping the
user logged in.

In order to log out manually:


1. Press the key4

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3 Operating controls and indicators DELCON

The display will read Commands .


Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+


The display will read + change .
˘ log out

4. Press the key˘


The DELCON will quit parameterisation mode.

If an attempt is made to change a parameter while the user is logged


out, the display will read parameter name ^ .
not allowed

Abort by pressing the keys ↑ and ↓ simultaneously

Forgotten password

1. Press the key4


The display will read Commands .
Information list

2. Press the key↑ several times until the display reads


Password
+ execute

3. Press the key+

If the display reads + change the user is either logged in


˘ log out

already, or no password is set (i.e. password is 0000").


Abort by pressing the keys ↑ and ↓ simultaneously

If the display reads + log in a password is set and the user is


˘ show code

currently not logged in.


Continue with step4

4. Press the key˘


The display will read Code .
code number

5. Report the code number to the Bucher customer service in order to


obtain the valid password
Die

6. Log in with the valid password: ⇒Logging in


or
abort by pressing the keys ↑ and ↓ simultaneously

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DELCON Installation and commissioning

3.5 WinDelta32 − PC program


Software, RS232−adapter and cable can be ordered as part no.
3007010867+
RS232−USB converter can be ordered as part no. 3007014722
The software can be downloaded free of charge from:
http://www.bucherhydraulics.com

Parameterisation

S DELCON parameters can be read off and set via PC


S Parameter sets can be saved
S Comments can be added to parameter sets
S Print function

Display of curves

S Curves (demand signal / feedback value / control voltage) displayed


in real time
S Display of commands K1K8
S Zoom function / Print function

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4 Operation DELCON

4 Operation

4.1 Parameterisation with Handterminal (C−LRV, LRV−1, LRV−1PM)

Demand values Options Hall sensor Information


⇒ 4.6.1 ⇒ 4.6.2 ⇒ 4.6.3 ⇒ 4.6.4

= Demand value O Demand value = Commands O Information


up dn list
− Start speed − Start speed − Valve type − Zero point − Language/Sprache − 1) Error
− Min. pressure − Offset sol. − SIU type − Load parameter − 2) Error
− Acceleration − Acceleration − SIU−1 difference − Save parameter − 3) Error
− Fast speed − Fast speed − SIU−4 threshold − Password − 4) Error
− Deceleration − Deceleration − Accel.inspection − Delete errors − 5) Error
− Slow speed − Slow speed − Inspection speed − Pipe rupture − 6) Error
− Soft−Stop − Soft−Stop − Decel.inspection − 7) Error
− Relevelling − Relevelling − K6 acceleration − 8) Error
− P sol. static − P sol. static − K6 speed − Software version
− I sol. static − I sol. static − K6 deceleration − Hardware version
− D sol. − D sol. − K7 acceleration − Serial number
− P sol. dynamic − P sol. dynamic − K7 speed − Check number
− I sol. dynamic − I sol. dynamic − K7 deceleration − Power on
− Calibr. factor − Calibr. factor − K8 acceleration − Drive up
− K8 speed − Drive down
− K8 deceleration − Operation hour
− Decel. emergency − + unstab voltage
− Pulsation sol. − ˘ unstab voltage
− Demand val. red.
− Start delay
− Relay function
− Command input
− Auxiliary curve

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DELCON 4 Operation

4.2 Parameterisation with Handterminal (VF−LRV, VF C−LRV)

Demand values Options Hall sensor Information


⇒ 4.6.1 ⇒ 4.6.2 ⇒ 4.6.3 ⇒ 4.6.4

= Demand value O Demand value = Commands O Information


up dn list
− Start speed − Start speed − Valve type − Zero point − Language/Sprache − 1) Error
− Offset inv. − Offset sol. − SIU type − Load parameter − 2) Error
− n Open valve − Offset inv. − SIU−1 difference − Save parameter − 3) Error
− Acceleration − Acceleration − SIU−4 threshold − Password − 4) Error
− Fast speed − Crossov. sol/inv − Accel.inspection − Delete errors − 5) Error
− Deceleration − Crossover time − Inspection speed − Pipe rupture − 6) Error
− Slow speed − Fast speed − Decel. inspection − 7) Error
− Soft−stop − Deceleration − K6 acceleration − 8) Error
− Relevelling − Dec offset sol − K6 speed − Software version
− P inv. static − Slow speed − K6 deceleration − Hardware version
− I inv. static − Soft−stop − K7 acceleration − Serial number
− D inv. − Relevelling − K7 speed − Check number
− P inv. dynamic − Operation mode − K7 deceleration − Power on
− I inv. dynamic − P sol. static − K8 acceleration − Drive up
− Calibr. factor − I sol. static − K8 speed − Drive down
− D sol. − K8 deceleration − Operation hour
− P sol. dynamic − Decel. emergency − + unstab voltage
− I sol. dynamic − Pulsation sol. − ˘ unstab voltage
− P inv. static − Inv. demand
− I inv. static − Start delay
− D inv. − Relay function
− P inv. dynamic − Command input
− I inv. dynamic − Auxiliary speed
− Calibr. factor − Auxiliary curve

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4 Operation DELCON

4.3 Parameterisation with Miniterminal (LRV−1, LRV−1PM)

 Demand values  Options  Hall sensor  Informationen


⇒ 4.6.1 ⇒ 4.6.2 ⇒ 4.6.3 ⇒ 4.6.4

− P1.01 Start speed = − P2.01 Valve type − Zero point − F4.01 1) Error
− P1.02 Min. pressure = − P2.03 SIU type − F4.02 2) Error
− P1.04 Acceleration = − P2.04 SIU−1 difference − F4.03 3) Error
− P1.05 Fast speed = − P2.05 SIU−4 threshold − F4.04 4) Error
− P1.06 Deceleration = − P2.16 Accel.inspection − F4.05 5) Error
− P1.07 Slow speed = − P2.06 Inspection speed − F4.06 6) Error
− P1.08 Soft−Stop = − P2.07 Decel.inspection − F4.07 7) Error
− P1.09 Relevelling = − P2.18 K6 acceleration − F4.08 8) Error
− P1.11 Start speed O − P2.08 K6 speed − d4.01 Software version
− P1.12 Offset sol. O − P2.09 K6 deceleration − d4.02 Hardware version
− P1.14 Acceleration O − P2.20 K7 acceleration
− P1.17 Fast speed O − P2.10 K7 speed
− P1.18 Deceleration O − P2.11 K7 deceleration
− P1.20 Slow speed O − P2.22 K8 acceleration
− P1.21 Soft−Stop O − P2.12 K8 speed
− P1.22 Relevelling O − P2.13 K8 deceleration
− P2.14 Decel. emergency
− P2.15 Pulsation sol.
− P2.24 Demand val. red.
− P2.25 Start delay
− P2.26 Relay function
− P2.27 Command input
− P2.28 Auxiliary curve

4.4 Overview travel curve parameters


C−LRV, LRV−1, LRV−1PM (UP and DOWN) and VFC−LRV (DOWN only)

Legend 1 Start speed 6 Soft−Stop (steepness)


2 Acceleration
3 Fast speed 7 Minimum pressure / Offset sol.
4 Deceleration 8 Demand signal
5 Slow speed 9 Solenoid control voltage

For parameter adjustment ⇒page24, chapter4.6.1

18/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

VF−LRV (UP and DOWN) and VFC−LRV (UP only)

11

10

Legend 1 Start speed 7 Minimum pressure / Offset sol.


2 Acceleration 8 Demand signal
3 Fast speed 9 Solenoid control voltage
4 Deceleration
5 Slow speed 10 Offset inv.
6 Soft−Stop (steepness) 11 Control voltage frequency in-
verter
For parameter adjustment ⇒page24, chapter4.6.1

300−I−9010270−E−04/07.2011 19/47
4 Operation DELCON

4.5 Overview control parameters (PID)


C−LRV, LRV−1, LRV−1PM (UP and DOWN) and VFC−LRV (DOWN only)

Dynamic: Static: Dynamic:


P sol. dynamic P sol. static P sol. dynamic
I sol. dynamic I sol. static I sol. dynamic
D sol. D sol. D sol.

Legend 8 Demand signal 9 Solenoid control voltage

VF−LRV (UP and DOWN) and VFC−LRV (UP only)

Dynamic: Static: =Static:


P inv./sol. dynamic P inv./sol. static P inv./sol. static
I inv./sol. dynamic I inv./sol. static I inv./sol. static
D inv./sol. D inv./sol. D inv./sol.

11

Dynamic:
P inv./sol. dynamic
I inv./sol. dynamic
D inv./sol.

Legend 8 Demand signal 11 Control voltage frequency in-


9 Solenoid control voltage (sol.) verter
only for DOWN travel

VF−LRV:
Note: The inverter parameters are operative for UP and DOWN travel.
The solenoid parameters are only operative for specific phases and types of DOWN travel.

20/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

4.6 Description of parameters

4.6.1 Demand values menu

Parameter name Setting range By default Effect Note


(Miniterminal)
Start speed 0.05 0.5V C−LRV, Increasing values: Low settings:
(P1.01 / P1.11) LRV−1, S Higher starting speed Long starting time possible
LRV−1PM:
S Shorter starting time
=0.30V
S Harsher start−up jerk
O0.30V
VF−LRV,
VFC−LRV:
=0.10V
O0.30V
Min. pressure 2.0100.0bar = 20.0 bar Increasing values: High settings:
(P1.02) With Language" S Higher solenoid starting Start−up jerk possible
set to voltage
English US": S Shorter starting time
291450psi = 290psi
Only for C−LRV, LRV−1 and LRV−1PM
Offset sol. 1.007.00V O 4.00V Increasing values: High settings:
(P1.12) S Higher solenoid starting Start−up jerk possible
voltage
S Shorter starting time
Offset inv. 015% =2% Increasing values: High settings:
O5% S Higher starting speed Start−up jerk possible
frequency inverter
S Shorter starting time
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
n Open valve 825 = 15 Increasing values: Low values:
Higher pressure build−up be- Pressure blow on pump audible
fore opening the high pres- during opening of the high pres-
sure valve sure valve
Only for VF−LRV and VFC−LRV; effective only for VF−LRV Orion alpha
Acceleration 0.305.00V/s =2.00V/s Increasing values:
(P1.04 / P1.14) O2.00V/s Steeper acceleration,
i.e. shorter acceleration dis-
tance
Crossov. sol/inv 0.502.00V O0.75V Feedback value threshold High values:
for start of changeover from Unsteady acceleration
valve to frequency control:
For oprimising a steady
changeover from valve to
frequency control
Only for VF−LRV and VFC−LRV; effective only for VF−LRV
Crossover time 03s O 1.2s Duration of changeover from High values:
valve control to frequency S Noise possible
control
S Unsteady acceleration
Low values:
Acceleration too high
Only for VF−LRV and VFC−LRV; effective only for VF−LRV

300−I−9010270−E−04/07.2011 21/47
4 Operation DELCON

Parameter name Setting range By default Effect Note


(Miniterminal)
Fast speed 1.0010.00V =7.00V Increasing values: Conversion example:
(P1.05 / P1.17) O7.00V Higher travel speed l / min <=> V,
⇒page36, chapter4.7
Deceleration 0.305.00V/s =3.00V/s Increasing values:
(P1.06 / P1.18) O3.00V/s Steeper deceleration,
i.e. shorter deceleration dis-
tance
Dec offset sol 0.001.50V O 0.80V Smooth transition from fast S High values:
speed to deceleration Danger that the car travels
(steady transition) beyond the stop
S Low values:
Longer slow travel possible
Only for VF−LRV and VFC−LRV; effective only for VF−LRV
Slow speed 0.202.50V =0.40V Increasing values: S Low values for slow speed":
(P1.07 / P1.20) O0.40V Higher travel speed unsteady slow travel poss-
ible, caused by static friction
Effective after fast
from cylinder and car guides
travel
S Low values for slow speed"
and Soft−Stop":
Slight differences in levelling
accuracy possible
Soft−Stop 0.205.00V/s =1.00V Increasing values: Low values for Slow speed"
(P1.08 / P1.21) O1.00V S Steeper deceleration, and Soft−Stop":
i.e., shorter stopping dis- Slight variations in levelling
Switch off: set
tance accuracy possible
5.00V/s
S Harsher stopping jerk
Relevelling 0.201.50V =0.40V Increasing values: S Low values for Relevelling":
(P1.09 / P1.22) O0.40V Higher travel speed Unsteady slow travel poss-
ible, caused by static friction
Effective during
from cylinder and car guides
fine adjustment
(relevelling and S Low values for Relevelling"
anti−creeping) and Soft−Stop":
Slight variations in levelling
accuracy possible
Operation mode O LRV operation O Saturn S LRV operation: travel al- With LRV operation, the oil is
Saturn alpha VF alpha VF ways valve−controlled heated up more strongly
Orion alpha VF S Saturn alpha VF: normal VFC−LRV:
travel frequency−con- Make sure that the setting is
Compact VF
trolled, Compact VF
Relevelling and inspec-
tion valve−controlled
S Orion alpha VF: travel al-
ways frequency−control-
led
S Compact VF: travel al-
ways valve−controlled
Only for VF−LRV and VFC−LRV

22/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Parameter name Setting range By default Effect Note


(Miniterminal)
P sol. static 0.201.50 C−LRV: Increasing values: * all types except for
Effective in =0.80 Higher solenoid control gain LRV175−1120bar
steady−state con- O0.70 High values:
trol processes LRV−1*: oscillations possible
(constant−speed
=0.80
travel)
O0.70
LRV 175−1
120bar:
=1.40
O1.20
LRV
350−1PM:
=0.80
O0.70
LRV
700−1PM:
=0.80
O1.20
VF−LRV:
O0.30
VFC−LRV:
O0.70

300−I−9010270−E−04/07.2011 23/47
4 Operation DELCON

Parameter name Setting range By default Effect Note


(Miniterminal)
I sol. static 1001000ms C−LRV175: Increasing values: * all types except for
Operative in =900ms Longer solenoid integral LRV175−1120bar
steady−state con- O700ms time Low values:
trol processes C−LRV350, Oscillations possible
(constant−speed C−LRV700:
travel)
=900ms
O1000ms
LRV175−1*:
=900ms
O700ms
LRV 175−1
120bar:
=700ms
O700ms
LRV350−1,
LRV700−1:
=900ms
O1000ms
LRV
350−1PM:
=900ms
O1000ms
LRV
700−1PM:
=900ms
O800ms
VF−LRV:
O600ms
VFC−LRV
175:
O700ms
VFC−LRV
350:
O1000ms
D sol. 0100ms C−LRV, Increasing values: With high values:
LRV−1, Longer solenoid derivative Oscillations possible
Switch off: LRV−1PM: time
set 0ms =20ms
O20ms
VF−LRV,
VFC−LRV:
O20ms

24/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Parameter name Setting range By default Effect Note


(Miniterminal)
P sol. dynamic 0.201.50 C−LRV: Increasing values: * all types except for
Effective in =0.80 Higher solenoid control gain LRV175−1120bar
dynamic control O0.70 High values:
processes LRV−1*: Oscillations possible
(acceleration,
=0.80
deceleration)
O0.70
LRV 175−1
120bar:
=1.40
O1.20
LRV
350−1PM:
=0.80
O0.70
LRV
700−1PM:
=0.80
O1.50
VF−LRV:
O0.40
VFC−LRV:
O0.70

300−I−9010270−E−04/07.2011 25/47
4 Operation DELCON

Parameter name Setting range By default Effect Note


(Miniterminal)
I sol. dynamic 1001000ms C−LRV175: Increasing values: * all types except for
Effective in =450ms S Longer solenoid integral LRV175−1120bar
dynamic control O350ms time Low values:
processes C−LRV350, S Greater control deviation Oscillations possible
(acceleration, C−LRV700: in dynamic processes
deceleration)
=450ms
O500ms
LRV175−1*:
=450ms
O350ms
LRV 175−1
120bar:
=350ms
O350ms
LRV350−1,
LRV700−1:
=450ms
O500ms
LRV
350−1PM:
=450ms
O500ms
LRV
700−1PM:
=450ms
O400ms
VF−LRV:
O450ms
VFC−LRV
175:
O350ms
VFC−LRV
350:
O500ms
P inv. static 0.201.50 =0.30 Increasing values: High values:
Effective in O0.30 Higher control gain for fre- Oscillations possible
steady−state con- quency inverter
trol processes
(constant−speed
travel)
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
I inv. static 501000ms =200ms Increasing values: Low values:
Effective in O200ms longer integral time for fre- Oscillations possible
steady−state con- quency inverter
trol processes
(constant−speed
travel)
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
D inv. 0100ms =0ms Increasing values: High values:
O0ms Longer derivative time for Oscillations possible
Switch off: frequency inverter
set 0ms
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =

26/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Parameter name Setting range By default Effect Note


(Miniterminal)
P inv. dynamic 0.201.50 =0.30 Increasing values: High values:
Effective in O0.30 Higher control gain for fre- Oscillations possible
dynamic control quency inverter
processes
(acceleration,
deceleration)
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
I inv. dynamic 501000ms =100ms Increasing values: Low values:
Effective in O100ms S Longer integral time for Oscillations possible
dynamic control frequency inverter
processes S Greater control deviation
(acceleration, in dynamic processes
deceleration)
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
Calibr. factor 0.901.30 =1.00 Valve calibration (actual The DELCON board delivered
O1.00 value) with the valve is adjusted to the
valve.
If the DELCON board is ex-
changed, transfer the content of
the Calibr. factor" to the new
board!

4.6.2 Options menu

Parameter name Setting range By default Effect Note


(Miniterminal)
Valve type Handterminal (Miniterminal) Valve type selection
(P2.01) LRV 175−1 (1) The current control para-
LRV 350−1 (2) meters (PID) will be over-
LRV 700−1 (3) written with factory settings
LRV 175−A (4) for the selected valve
LRV 350−A (5)
LRV 175 (6)
LRV 350 (7)
LRV 700 (8)
VF−LRV 350 (9)
VF−LRV 700 (10)
C−LRV 175 (11)
C−LRV 350 (12)
C−LRV 700 (13)
LRV 175−1 120bar (14)
LRV 350−1 PM (15)
LRV 700−1 PM (16)
VF C−LRV 175 (17)
VF C−LRV 350 (18)

300−I−9010270−E−04/07.2011 27/47
4 Operation DELCON

Parameter name Setting range By default Effect Note


(Miniterminal)
SIU type 1 (1) 1 (1) SIU−1: monitoring of the demand/feedback difference
(P2.03) 1 + 4 (2) S Monitoring starts as soon as the command Fast" is present
S Monitoring ends when the command Slow" drops out
S Monitoring both upper and lower limits
S Also for auxilliary (reduced) speeds (K6, K7, K8)
S No monitoring at inspection speed (K5)
S No monitoring during re−levelling and anti−creeping
S No monitoring during soft−stop−phase
SIU−4: monitoring of the upper limit of the speed set with SIU−4
threshold"
S Monitoring of all travel phases, incl. inspection speed (K5),
during re−levelling and anti−creeping, soft−stop phase
S Useful for the monitoring of the speed in the unlocking zone
of the door acc. to EN81−2 chp.7.7
The effect of the setting SIU type" also depends on the setting
Relay function", ⇒table on page30
As from software version 2.150 the setting off" is no longer
available and is also not required for the execution of the
bypass setting procedure (⇒page42ff., chapter4.9.1) nor for
the execution of the max. operating pressure setting procedure
(⇒page45, chapter4.9.2) nor the pipe rupture valve test
(⇒page46, chapter4.9.3).
SIU−1 difference 2050% 25% Permissible demand/feed-
(P2.04) of fast travel back difference of fast travel
speed speed
SIU−4 threshold 0.15.0V 2.5V Feedback threshold Determining the SIU−4 thre-
(P2.05) shold:
Effective only when
SIU−4 is activated Permissible speed in the unlocking zone of
the door acc. to EN81−2 7.7
Demand value X =[Volt]
fast UP Car speed fast UP
Accel. inspection 0.305.00V/s 2.00V/s Increasing values:
(P2.16) Steeper acceleration,
i.e. shorter acceleration dis-
Effective only with
tance
inspection speed
(K5)
Inspection speed 2080% 50% Increasing values: If the lift is designed acc. to
(P2.06) of fast travel Higher travel speed ASMEA17.1: the inspection
speed speed must not exceed
Effective only with
0.75m/s.
inspection speed
(K5)
Decel.inspection 0.3010.00V/s 4.00V/s Increasing values:
(P2.07) Steeper deceleration,
i.e. shorter deceleration dis-
Effective only with
tance
inspection speed
(K5)
K6/K7/K8 accele- 0.305.00V/s K6: 0.80V/s Increasing values:
ration K7: 1.20V/s Steeper acceleration,
(P2.18 / P2.20 / i.e. shorter acceleration dis-
K8: 1.60V/s
P2.22) tance
Effective only with
auxiliary speeds
K6, K7, K8

28/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Parameter name Setting range By default Effect Note


(Miniterminal)
K6/K7/K8 speed 20100% K6: 20% Fast speed is reduced with
(P2.08 / P2.10 / of fast travel K7: 30% K6, K7, K8
P2.12)) speed Increasing values:
K8: 40%
Effective only with Higher travel speed
auxiliary speeds
K6, K7, K8
K6/K7/K8 decele- 0.305.00V/s K6: 1.20V/s Increasing values:
ration K7: 1.80V/s Steeper deceleration,
(P2.09 / P2.11 / i.e. shorter deceleration dis-
K8: 2.40V/s
P2.13) tance
Effective only with
auxiliary speeds
K6, K7, K8
Decel. emergency 5.0010.00V/s 10.00V/s Reasons for emergency stop:
(P2.14) S SIU−1 error (Err:SIU−1)
Operative for S Runtime error
emergency stop S Fault
S Both travel commands
dropped out during fast
travel
Pulsation sol. 120220Hz 220Hz Increasing values:
(P2.15) higher solenoid pulse fre-
quency
Inv. demand (420mA) 010V Selection of demand value Note jumper setting JU1/JU2
(010V) signals from frequency in- ⇒respective valve documenta-
verter tion (Reference No.: ⇒page5,
chapter1.2)
Only for VF−LRV and VFC−LRV; for VFC−LRV effective only =
Demand val. red. Off (1) Normal (3) Setting the sensitivity of the
(P2.24) Few sensitive (2) automatic demand−signal re-
Normal (3) duction
Sensitive (4)
Only for C−LRV, LRV−1 and LRV−1PM
Start delay 0.11.0s 0.1s Pause between command
(P2.25) and start of travel
Increasing values:
longer pause
Relay function only SIU1 (1) only SIU1 Either the relay on the power The effect of the setting Relay
(P2.26) all errors (2) (1) supply unit switches only function" also depends on the
only SIU4 (3) when there is an SIU−1 fault, setting SIU type", ⇒table on
a SIU−4 fault or it switches page30
with any fault
Command input Bucher K1..K8 (1) Bucher Selection of command eva- On the control side it must be
(P2.27) ELRV K1..K8 (2) K1..K8 (1) luation; ⇒table Command guaranteed that a command
evaluation page31 change is concluded within
binary B1..B4 (3)
20ms.
3 Sign. K1..K8 (4)
Auxiliary curve 020 0 Assistance with fault−finding Only for PC operation and after
(P2.28) consultation with Bucher Hy-
draulics Service Department!

300−I−9010270−E−04/07.2011 29/47
4 Operation DELCON

Parameter name Setting range By default Effect Note


(Miniterminal)
Auxiliary speed standard standard P−dependent:
P−dependent Utilisation of the command
signals K6K8 for load
dependent reduction of the
travel speed (limitation of
current consumption)
Only for VF−LRV and VFC−LRV; effective only for VF−LRV

Results of the combined settings of SIU type" and Relay function"

Setting Setting Event Indica- Indica- Relay Emerg- Reset


SIU Type relay tion tion actuates ency
function ERROR SIU−1 stop
LED LED

1 only SIU−1 X X X X immediately when the travel


SIU−1 command is cancelled

1 only SIU−4
SIU−1

1+4 only SIU−1 X X X X immediately when the travel


SIU−1 command is cancelled

1+4 only SIU−4


SIU−1

1 all errors SIU−1 X X X X after 2sec, travel starts over

1 all errors SIU−4

1+4 all errors SIU−1 X X X X after 2 sec, travel starts over

1+4 all errors SIU−4 X immediately, when the speed


is less than the threshold

1 only SIU−1 X X X immediately when the travel


SIU−4 command is cancelled

1 only SIU−4
SIU−4

1+4 only SIU−1 X X X immediately when the travel


SIU−4 command is cancelled

1+4 only SIU−4 X immediately, when the speed


SIU−4 is less than the threshold

30/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Command evaluation

Command input Bucher K1..K8 ELRV K1..K8 binary 3 Sign. K1..K8


B1..B4
Terminal 1 2 3 4 5 21 22 23 1 2 3 4 5 21 22 23 1 2 3 4 1 / 3** 2 4 5 21 22 23

Command K1 K2 K3 K4 K5 K6 K7 K8 K1 K2 K3 K4 K5 K6 K7 K8 B1 B2 B3 B4 K1 / K3 K2 K4 K5 K6 K7 K8

Standstill 0 0 0 0 − − − − 0 0 0 0 − − − − 1 0 0 0 − 0 0 − − − −
Relevelling 0 1* 0 0 − − − − 0 1 0 0 1 − − − 1 1 0 0 0 1* 0 − − − −
Slow speed 0 1* 0 0 − − − − 0 1 0 0 0 − − − 1 0 1 0 0 1* 0 − − − −
Insp. speed 1 − 0 0 1 − − − 1 − 0 0 1 − − − 1 1 1 0 1 1 0 1 − − −
UP
V K6 1 − 0 0 0 1 − − 1 − 0 0 0 1 − − 1 0 0 1 1 1 0 0 1 − −
V K7 1 − 0 0 0 0 1 − 1 − 0 0 0 0 1 − 1 1 0 1 1 1 0 0 0 1 −
V K8 1 − 0 0 0 0 0 1 1 − 0 0 0 0 0 1 1 0 1 1 1 1 0 0 0 0 1
Fast speed 1 − 0 0 0 0 0 0 1 − 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0
Standstill 0 0 0 0 − − − − 0 0 0 0 − − − − 0 0 0 0 − 0 0 − − − −
Relevelling 0 0 0 1* − − − − 0 0 0 1 1 − − − 0 1 0 0 0 0 1* − − − −
Slow speed 0 0 0 1* − − − − 0 0 0 1 0 − − − 0 0 1 0 0 0 1* − − − −
Insp. speed 0 0 1 − 1 − − − 0 0 1 − 1 − − − 0 1 1 0 1 0 1 1 − − −
DOWN
V K6 0 0 1 − 0 1 − − 0 0 1 − 0 1 − − 0 0 0 1 1 0 1 0 1 − −
V K7 0 0 1 − 0 0 1 − 0 0 1 − 0 0 1 − 0 1 0 1 1 0 1 0 0 1 −
V K8 0 0 1 − 0 0 0 1 0 0 1 − 0 0 0 1 0 0 1 1 1 0 1 0 0 0 1
Fast speed 0 0 1 − 0 0 0 0 0 0 1 − 0 0 0 0 0 1 1 1 1 0 1 0 0 0 0

* After a standstill, relevelling is implemented; after fast speed, slow speed.


** Command can be applied to terminal 1 or to terminal 3 or to both terminals simultaneously.

Legend 0 Inactive
1 Active
– Any

4.6.3 Zero point / Hall sensor menu

Parameter name Setting range By default Effect Note


(Miniterminal)
Zero point Displays the cur- 0.000V Beep tone (continuous) Instructions for Setting the
rent feedback if feedback value outside the mechanical zero point",
value permissible range ⇒respective valve documenta-
Beep tone (internittent) tion (Reference No.: ⇒page5,
The shorter the sound, the chapter1.2)
closer the feedback value to
null.

300−I−9010270−E−04/07.2011 31/47
4 Operation DELCON

4.6.4 Information menu

Parameter name Setting range By default Effect Note


(Miniterminal)
Language/ English Deutsch User language set "English US" causes the
Sprache Deutsch (=German) Min.pressure" (P1.02) to be
(=German) displayed in psi
Francais
(=French)
Italiano (=Italian)
Espanol
(=Spanish)
English US
Load parameter load factory Overwrites the current para-
(=factory set- meters with the internally−
tings) saved parameters
load user (=user
settings)
Save parameter Saves the current DELCON
parameters as the User
parameter set
Password 4 numerals 0000 Protection against para-
protection not (ex. factory) meter changes
activated:
0000
Delete errors Clear error memory
Pipe rupture approx. Simplified test procedure for Final display: max. feedback
(o) 30% higher the pipe−rupture valve value
than normal
fast travel
speed
1)8) Error Error memory for the last
(F4.01F4.08) 8errors, with operating−
hours count
Software version Version of installed software Example: 2.160
(d4.01)
Hardware version DELCON version Example: 2.030
(d4.02)
Serial number Serial number of the Format: Year/month − sequential
DELCON number
Check number Valve check number DELCONs that come ex−works
WITH presets for a specific lift
control valve carry the same
check number as the lift control
valve.
Format: Year/month − sequential
number
DELCONs that come ex−works
as spare parts WITHOUT pre-
sets for a specific lift control
valve carry the check num-
ber9999−09999".
Power on Max. 1.3 million Number of DELCON
switch−ons, including
reset−key presses

32/47 300−I−9010270−E−04/07.2011
DELCON 4 Operation

Parameter name Setting range By default Effect Note


(Miniterminal)
Drive up Max. 1.3 million Number of UP travels Relevelling UP (anti creeping)
operations are not counted.
Drive down Max. 1.3 million Number of DOWN travels Relevelling DOWN operations
are not counted.
Operating hour max. 131070h DELCON operating−hours
counter
+ unstab voltage +17+41V Positive unstabilised voltage
from the power supply unit
– unstab voltage –17–41V Negative unstabilised
voltage from the power
supply unit

4.7 Calculating the demand values for maximum speed


C−LRV: The label on the DELCON microprocessor gives the demand
value information.
LRV−1, LRV−1PM, VF−LRV and VFC−LRV: The label on the rear of the
DELCON front plate gives the demand value information.

The demand values for the maximum UP and DOWN speeds can be
calculated from the following table:

Valve type Flow range, Q Flow ring Conversion


[l/min.]

LRV 175−1
1545 R45 1V <=> 4.8l/min.
C−LRV 175
4690 R90 1V <=> 9.7l/min.
VF C−LRV 175

91175 R175 1V <=> 19.3l/min.


LRV 175−1
176250 R250 1V <=> 29.1l/min.

C−LRV 175
91250 R250 1V <=> 29.1l/min.
VF C−LRV 175

VF−LRV 350 100175 R175 1V <=> 19.3l/min.

176250 R250 1V <=> 26.7l/min.


LRV 350−1
251350 R350 1V <=> 38.3l/min.
VF−LRV 350
351500 R500 1V <=> 52.2l/min.

LRV 350−1 PM 150500 R500 1V <=> 52.2l/min.

C−LRV 350
251500 R500 1V <=> 52.2l/min.
VF C−LRV 350

LRV 700−1 401700 R700 1V <=> 78.0l/min.


VF−LRV 700 7011000 R1000 1V <=> 112.0l/min.

LRV 700−1 PM 4001000 R1000 1V <=> 112.0l/min.

C−LRV 700 4011000 R1000 1V <=> 112.0l/min.

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4 Operation DELCON

Calculation example:
®Flow rate UP (Q) 120l/min.
¯Flow rate DOWN (Q) 150l/min.

1 2 Valve selection:
LRV175−1 R175/K251/VN ¬Valve type LRV 175−1
3 4 Flow range 91175l/min. *
120 / 150 l/min 21 / 45 bar ­Flow ring R175
Conversion 1V <=> 19.3l/min. *
P min−max/adj 7−63 / 55 bar
Conversion:
Flow rate UP:
120[l/min] / 19.3[l/min] = 6.22V Fast UP
Flow rate DOWN:
150[l/min] / 19.3[l/min] = 7.77V Fast DOWN
→ Settings in the DELCON
* These values are taken from the above table.

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DELCON Operation

4.8 Error messages, Warnings, Informations

4.8.1 Error messages


Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Err:None
(0)     
No error
Err:Input−V+ Positive voltage from At start of travel If at stand- When the
(3) power supply unit is During travel still, immedi- cause has
outside of ately; if tra- been
Travel dis-
+17V+41V velling, at removed
abled; relay
end of travel
actuates Positive voltage is too Check the incoming
depending on low or too high mains voltage
parameter Unsuitable voltage Choose the correct power
Relay func- range of the power supply unit to suit the
tion" supply unit mains voltage
Replace the power supply
unit
Contact the customer
service
Power supply unit de- Replace the power supply
fective unit
Err:Input−V˘ Negative voltage At start of travel If at stand- When the
(22) from power supply During travel still, immedi- cause has
unit is outside of ately; if tra- been
Travel dis-
˘17V˘41V velling, at removed
abled; relay
end of travel
actuates Positive voltage is too Check the incoming
depending on low or too high mains voltage
parameter Unsuitable voltage Choose the correct power
Relay func- range of the power supply unit to suit the
tion" supply unit mains voltage
Replace the power supply
unit
Contact the customer
service
Power supply unit de- Replace the power supply
fective unit
Err:SIU−1 Demand/feedback During travel At end of If the "Relay
(5) difference too large Not monitored if travel function" set-
travel is executed ting is "only
Travel is SIU−1 difference on Increase value SIU−1 dif-
with additional SIU1": reset
aborted; relay DELCON too low ference on DELCON
command K5 operation
actuates
Acceleration is too Decrease the acceleration (inspection travel) after there is
depending on
high setting no longer
parameter
any travel
Relay func- Fast DOWN is set too command. If
tion", high on the DELCON the "Relay
LED SIU−1
Closing flow rate of the Increase the closing flow function" set-
lights up)
pipe rupture valve set rate of the pipe rupture ting is "all
too low, pipe rupture valve (by authorized per- errors":
valve has activated sonnel only!) delay of 2s.

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Operation DELCON

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Err:Command Incorrect combination Ensure correct At start of travel If at stand- When the
(7) of commands commands are signalled During travel still, immedi- cause has
ately; if tra- been
Travel dis- Not monitored if
velling, at removed
abled; relay travel is executed
end of travel
actuates with additional
e.g. UP and DOWN
depending on command K5
simultaneously
parameter (inspection travel)
Relay func-
tion"
Err:0−Point+ Automatic zero point At start of travel Immediately Delay of 2s
(15) equalisation above
+1.00V
Travel dis-
abled; relay At inspection travel:
actuates Automatic zero point
depending on equalisation above
parameter approx. +5.00V
Relay func- C−LRV, LRV−1, Set the bypass screw on
tion" LRV−1PM: the valve correctly
Bypass pressure is too (unscrew it slightly)
high
Err:0−Point˘ Automatic zero point At start of travel Immediately Delay of 2s
(16) equalisation below
˘1.00V
Travel dis-
abled; relay At inspection travel:
actuates Automatic zero point
depending on equalisation below
parameter approx. ˘5.00V
Relay func- Emergency lowering For relevelling tests, only
tion" valve actuated actuate the emergency
lowering briefly
Leakage Rectify leakage
Err:Wrong SW Software fault During powering Immediately When the
(9) up cause has
been
Travel dis- Wrong EPROM Change the EPROM removed
abled; relay installed
actuates
depending on
parameter Software initialisation Replace the DELCON
Relay func- fault
tion"
Err:Unknown Unknown fault At standstill Display only
(18) Internal software fault Upgrade/reinstall software 

36/47 300−I−9010270−E−04/07.2011
DELCON Operation

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Err:Inv.ready Status signal ready" At start of travel If at stand- Delay of 2s
If at standstill: missing from fre- During travel still, immedi-
travel disabled; quency inverter ately; if tra-
during travel: velling, at
Frequency inverter not Check wiring:
travel is end of travel
ready Is a voltage of 24VDC
aborted; relay
present between ter-
actuates
minals 23 and 24 of the
depending on
frequency inverter?
parameter
Relay func- Wiring incorrect Check wiring:
tion" Red wire properly con-
nected to terminal24 of
frequency inverter?
DIP−switch on Correct DIP−switch set-
DELCON set incor- ting:
rectly S DIP−switches 1 & 2 in
position –
S DIP−switches 3 & 4 in
position 0
DELCON defective Replace DELCON
Only for VF−LRV and VFC−LRV

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Operation DELCON

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Err:Motormagn Hardware release from Check wiring: At start of travel If at stand- Delay of 2s
If at standstill: frequency inverter has S During travel com- During travel still, immedi-
travel disabled; not taken place mand = On: Is a volt- ately; if tra-
during travel: age of 24VDC pres- velling, at
travel is ent between terminals end of travel.
aborted; relay 23 and 25 of the fre- Not saved if
actuates quency inverter? travel is
depending on S If 24VDC exists, does executed
parameter the frequency inverter with addi-
Relay func- display change from tional com-
tion" inh" to rdY"? mand K5
(inspection
S Does the connection travel).
between terminals 22
and 31 on frequency
inverter get closed by
the safety relays?
Frequency inverter Check wiring:
does not energise During travel command =
motor On:
During travel command =
On: Is a voltage of
24VDC present between
terminals 23 and 25 of the
frequency inverter?
Wiring incorrect Check wiring:
S Check wiring to motor
S Black wire properly
connected to terminal
25 of frequency
inverter?
DIP−switch on Correct DIP−switch setting
DELCON set incor- S DIP−switches 1 & 2 in
rectly position –
S DIP−switches 3 & 4 in
position 0
Main contactors Evaluate controller error
opened by controller memory and rectify cause
Passive safety circuit Rectify cause in passive
actuated (e.g., door safety circuit (if necessary,
lock contact) the error meory can help
the controller with fault−
finding)
DELCON defective Replace DELCON
Only for VF−LRV and VFC−LRV

38/47 300−I−9010270−E−04/07.2011
DELCON Operation

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Err:Inv state Status signal motor Reset DELCON At standstill Immediately Manual reset
Travel dis- magnetised" is pres- If the error persists: required
abled, unless a ent while it should
Check the wiring between
travel com- not
the frequency inverter
mand DOWN (terminal25) and the
and the addi- power supply VF−NTA−2
tional com- (pin9 on the D−Sub−plug)
mand K5
Check the voltage
(inspection
between the terminals 23
travel) are
and 25 on the frequency
present simul-
inverter (at standstill the
taneously;
voltage shall be 0VDC)
relay actuates
depending on
parameter
Relay func-
tion"
Only for VF−LRV and VFC−LRV
Err:U+15V Internal +15V vol- At start of travel If at stand- When the
(31) tage faulty During travel still, immedi- cause has
ately; if tra- been
Travel disabled
DELCON defective Replace DELCON velling, at removed
end of travel
Err:U˘15V Internal ˘15V vol- At start of travel If at stand- When the
(32) tage faulty During travel still, immedi- cause has
ately; if tra- been
Travel disabled
DELCON defective Replace DELCON velling, at removed
end of travel

4.8.2 Warnings
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Warn:Board−T. Temperature of At standstill Immediately When the
(2) DELCON exceeds cause has
70°C been
removed
Ambient temperature Lower the ambient tempe-
is too high rature
Control cabinet ven- Improve control cabinet
tilation missing ventilation
Poor ventilation in con-
trol cabinet
Warn:0 Point Zero point outside of At start of travel Immediately Immediately
(14) ±0.20V (save only)
Mechanical zero point Reset the mechanical null
is wrongly set point
C−LRV, LRV−1, Set the bypass screw on
LRV−1PM: the valve correctly
Bypass pressure is too (unscrew it slightly)
high

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Operation DELCON

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Warn:A0−Point Zero point outside of At start of travel Immediately Immediately
(17) 1.00V during relevel- Not monitored if (save only)
ling additional com-
Mechanical zero point Reset the mechanical null mand K5 (inspec-
is wrongly set point tion travel) is
present
C−LRV, LRV−1, Set the bypass screw on
LRV−1PM: the valve correctly
Bypass pressure is too (unscrew it slightly)
high
Emergency lowering For relevelling tests, only At start of travel Immediately Immediately
valve actuated actuate the emergency Not monitored if (save only)
lowering briefly additional com-
mand K5 (inspec-
tion travel) is
present
Warn:Demand Automatic demand During travel, At end of Immediately
(19) signal reduction was depending on travel (save only)
invoked, maximum parameter
speed was reduced "Demand val.
for this travel red."
Fast speed too high Decrease the fast speed
Oil temperature too Install an oil heater, or use
low thinner oil
Too heavy a load with Install an oil cooler, do not
hot oil overload the car
Warn:Bypass pre Automatic zero point At start of travel Immediately Immediately
(25) equalisation above Not monitored if (save only)
+0.20V additional com-
Hand pump activated mand K5 (inspec-
tion travel) is
C−LRV, LRV−1, Set the bypass screw on present
LRV−1PM: the valve correctly
Bypass pressure is too (unscrew it slightly)
high
Warn:Leakage Automatic null point At start of travel If at stand- Immediately
(26) equalisation below Not monitored if still, immedi- (save only)
−0.20V additional com- ately
Emergency lowering For relevelling tests, only mand K5 (inspec-
valve actuated actuate the emergency tion travel) is
lowering briefly present
Leakage Rectify leakage
Warn:Relevel Relevelling up/down During travel At end of Immediately
(27) took longer than Not monitored if travel (save only)
2minutes travel is executed
Travel is
aborted (relay Emergency lowering For relevelling tests, only with additional
does not actu- valve actuated actuate the emergency command K5
ate) lowering briefly (inspection travel)

40/47 300−I−9010270−E−04/07.2011
DELCON Operation

Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) Saved Reset
Effect
Warn:Motormag Motor magnetising Only during Soft− At end of Immediately
error during Soft− Stop" travel (save only)
Stop Increase motor run−on Not monitored if
time travel is executed
with additional
Select steeper deceler- command K5
ation for Soft−Stop" (inspection travel)
Only for VF−LRV and VFC−LRV
Warn:LRV oper. DOWN travel ex- At start of travel At end of Immediately
ecuted in LRV oper- During travel travel (save only)
ation
Frequency inverter Check frequency inverter
was not ready
Motor was not magne- Check wiring to frequency
tised inverter
Only for VF−LRV and VFC−LRV; for VFC−LRV NOT effective

4.8.3 Informations
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
Saved Reset
(Miniterminal)
Info:New vers New software During powering If at stand- Immediately
(12) version installed up still, immedi- (save only)
ately
New EPROM has
been installed
Info:Default Factory settings At standstill If at stand- Immediately
(13) loaded still, immedi- (save only)
ately
Info:Cmd−Dir. Command direction At start of travel If at stand- When the
(23) changed during During travel still, immedi- cause has
travel ately; if tra- been
Not monitored
velling, at removed
Fault on K1K4 Cure the cause of the during inspection
end of travel
(terminals 1 to 4) fault travel

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Operation DELCON

4.9 Modified setting and test procedures


4.9.1 Bypass pressure setting (C−LRV, LRV−1, LRV−1PM)

Setting the bypass pressure with the Handterminal (C−LRV, LRV−1,


LRV−1PM) or Miniterminal (LRV−1, LRV−1PM)

1. Make sure that the car is empty

2. Slacken the locknut for bypass−pressure setscrew (2)

3. Unscrew bypass−pressure setscrew (2) approx. 2 turns


counterclockwise

If the Handterminal is being used:


4. Connect the Handterminal to the DELCON

5. Press key3 on Handterminal or Miniterminal => zero point or feed-


back value will be displayed, monitoring of demand/feedback−differ-
ence (SIU−1) and speed in the unlocking zone (SIU−4) are disabled

6. Send UP command

7. With motor running, slowly turn bypass−pressure setscrew (2)


clockwise until feedback value rises (visible on the display), until the
car moves or until the beep tone sounds

8. Turn bypass−pressure setscrew (2) back by half a turn


counterclockwise

9. Tighten the locknut for bypass−pressure setscrew (2)

10. Cancel the UP command

If the Handterminal is being used:


11. Disconnect the Handterminal from the DELCON
If the Miniterminal is being used:
12. Press the keyE

13. Overwrite the value of the min. static pressure given on the name-
plate of the lift control valve with the actual value

The bypass pressure is now set

42/47 300−I−9010270−E−04/07.2011
DELCON Operation

Setting the bypass pressure with the pressure gauge, without


Handterminal

1. Make sure that the car is empty

2. Make sure that the pressure gauge shut−off screw/ shut−off valve is
undone (the pressure gauge indicates changing pressures in the lift
system without delay)

3. Read the minimum static pressure on the pressure gauge

4. Close the ball valve

5. Press emergency−lowering lever (vents pressure in the valve)

6. Bridge the two terminals of the relay output connected to the lift
control system (either 17a,18 or 17b,18 ˘ depending on the con-
figuration of the relay output)

7. Remove the UP solenoid plug (10)

8. Slacken the locknut for bypass−pressure setscrew (2)

9. Unscrew bypass−pressure setscrew (2) approx. 2turns


counterclockwise

10. Send UP command

11. With motor running, slowly turn bypass−pressure setscrew (2)


clockwise until pressure is approx. 3bar below the min. static
pressure previously read

12. Tighten the locknut for bypass−pressure setscrew (2)

13. Cancel the UP command

14. Remove the bridge from the terminals of the relay output

15. Refit the UP solenoid plug (10)

16. Open the ball valve

17. Overwrite the value of the min. static pressure given on the name-
plate of the lift control valve with the actual value

The bypass pressure is now set

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Operation DELCON

Setting the bypass pressure with the car in sight, with or without
Handterminal

1. Make sure that the car is empty

Only if the setting is performed WITHOUT Handterminal:


2. Bridge the two terminals of the relay output connected to the lift
control system (either 17a,18 or 17b,18 ˘ depending on the con-
figuration of the relay output)

Only if the setting is performed WITHOUT Handterminal:


3. Remove the UP solenoid plug (10)

4. Slacken the locknut for bypass−pressure setscrew (2)

5. Unscrew bypass−pressure setscrew (2) approx. 2turns


counterclockwise

Only if the setting is performed WITH Handterminal:


6. Connect the Handterminal to the DELCON and press key3 on
Handterminal => zero point or feedback value will be displayed,
triggering of the UP−valve is disabled, monitoring of demand/feed-
back−difference (SIU−1) and speed in the unlocking zone (SIU−4)
are disabled

7. Send UP command

8. With motor running, slowly turn bypass−pressure setscrew (2)


clockwise until the car moves

9. Turn bypass−pressure setscrew (2) half a turn counterclockwise

10. Tighten the locknut for bypass−pressure setscrew (2)

11. Cancel the UP command

Only if the setting is performed WITH Handterminal:


12. Disconnect the Handterminal from the DELCON

Only if the setting is performed WITHOUT Handterminal:


13. Remove the bridge from the terminals of the relay output

Only if the setting is performed WITHOUT Handterminal:


14. Refit the UP solenoid plug (10)

15. Overwrite the value of the min. static pressure given on the name-
plate of the lift control valve with the actual value

The bypass pressure is now set

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DELCON Operation

4.9.2 Setting of the max. operating pressure (EN 81−2, art. 12.5.3)

Adjusting the maximum pressure

1. Make sure that the pressure gauge shut−off screw is undone (the
pressure gauge indicates changing pressures in the lift system with-
out delay)

2. Slacken the locknut for screw (1)

3. Turn screw (1) approx. 2turns counterclockwise

4. Bypass the overload pressure switch (DZ)

5. Press emergency−lowering lever until a relevelling is triggered and


close the ball valve immediately (before the relevelling is com-
pleted)

6. Slowly turn screw (1) clockwise until calculated pressure is reached

7. Tighten locknut for screw (1)

8. Open the ball valve.

9. Remove the bypass from the overload pressure switch (DZ)

10. Overwrite the value of the max. operating pressure given on the
nameplate of the lift control valve with the new value

The maximum pressure has been adjusted for the new situation

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Operation DELCON

4.9.3 Pipe rupture valve test


A precondition for testing the pipe−rupture valve is that the lift must be
working properly, without any faults.

DANGER!
Uncontrolled descent (free fall)
Leads to death or serious injuries.
Before testing the pipe−rupture valve, make sure that there
are no people or materials in the lift shaft.

Preparing to test the pipe rupture valve

1. Load the car to half of its rated capacity

2. Drive the car to the top floor

Note: Do not carry out the test if the car is too close to the lowest floor.
C−LRV, VF−LRV, VFC−LRV:
3. Prepare the Handterminal

Test of pipe rupture valve is prepared

Testing the pipe−rupture valve (for DELCON software version 2.110


or higher, with Handterminal (all LRV−types) or Miniterminal (LRV−1,
LRV−1PM))

NOTICE!
Uncontrolled descent (free fall)
Can cause damage to the support frame and car.
The elevator car must come to rest within 35metres.
If it does not, immediately release the +−key of the Hand-
terminal/ ↵−key of the Miniterminal (LRV−1, LRV−1PM).
Resolve the problem and repeat the test.

If the Handterminal is being used:


1. On the Handterminal, select the Pipe rupture" function in the In-
formation (4) menu under Commands"
If the Miniterminal is being used (LRV−1, LRV−1PM):
1. Continue with step3

If the Handterminal is being used:


2. Press and hold the + key on the Handterminal; the DOWN LED on
the DELCON will start to flash
If the Miniterminal is being used (LRV−1, LRV−1PM):
3. Press and hold the ↵key on the Miniterminal; the DOWN LED on
the DELCON will start to flash

46/47 300−I−9010270−E−04/07.2011
DELCON Operation

4. Send DOWN command

5. Wait until the car is accelerating

6. When the triggering speed is reached, the pipe rupture valve closes
and travel stops.
If the Handterminal is being used:
Note: Releasing the + key on the Handterminal stops the travel, and the
maximum feedback value is displayed. If the DOWN command is still
present on quitting the menu, travel will resume normally.
If the Miniterminal is being used (LRV−1, LRV−1PM):
Note: Releasing the ↵key on the Miniterminal stops the travel, and the
maximum feedback value is displayed. If the DOWN command is still
present on quitting the menu, travel will resume normally.
Note: Pipe rupture valves do not close completely leakage free.
In case of a simulated pipe rupture, as described in this test procedure,
the leakage causes the pipe between the pipe rupture valve and the lift
control valve to assume the same pressure as the hydraulic cylinder after
a certain time.
This pressure compensation causes the automatic reopening of the pipe
rupture valve.
This does not impede the safe function of the pipe rupture valve in case
of an actual pipe rupture, since in case of an actual pipe rupture the pipe
between the rupture valve and the lift control valve would remain pres-
sure−less, the pressure compensation would not occur.
If the pipe rupture valve is meant to remain closed after the test, the pipe
between the rupture valve and the lift control valve must remain pres-
sure−less, e.g. by continuous pressing of the manual emergency lower-
ing valve.

The pipe−rupture valve has been successfully tested

7. In order to reopen the pipe rupture valve and make the lift ready for
service: build up pressure using the hand pump or carry out an UP
travel

The system is once again ready for use

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