Project C-560

Rev. 9

STANDARD TECHNICAL AND SITE DATA - SI UNITS

MINERA CHINALCO PERU S.A.
Toromocho Project

1 GENERAL SMACNA - Sheet Metal and Air Conditioning

Contractors National Association
The information supplied herein establishes the minimum UL - Underwriters Laboratories
design criteria for equipment and materials. In the event of VSMA - Vibrating Screen Manufacturers
contradiction between statements contained herein, and in the Association
Equipment Specification of which this is a part, the Equipment
Specification shall govern. 3 SITE LOCATION

Aluminum, brass, bronze or copper alloys shall not be used in The project site is located approximately 140 km East of
any process solution system. Lima by road and 214 km by rail, in the Morococha Mining
District, Yauli Province, Junin Department.
2 STANDARDS AND CODES
4 ENVIRONMENTAL CONDITIONS
The design of all equipment, piping, instrumentation, wiring,
buildings, structural steel, concrete and materials shall comply Elevation, above mean sea level 4540 to 5000 m
with the latest edition of applicable codes and standards of the
following organizations, or as stated in the equipment Temperature
specification where applicable. The design shall also be in Minimum -4 °C
accord with the requirements of all national, state and local Maximum (dry bulb) 20 °C
laws, ordinances and regulations. In the event of a conflict Maximum (wet bulb) 12 °C (estimated)
between codes and standards, the most stringent shall apply. Mean Avg. 4.9 – 7.1 °C

ABMA - American Bearing Manufacturers Relative Humidty 68.5%

Association
ACGIH - American Conference of Governmental Barometric pressure
Industrial Hygienists Average 4540 m 59.5 kPa (8.62 psia)
ACI - American Concrete Institute 5000 m 55.9 kPa (8.11 psia)
AGMA - American Gear Manufacturers Association
AIME - American Institute of Mining Metallurgical Rainfall
and Petroleum Engineers Annual average 628.9 mm
AISC - American Institute of Steel Construction
AISI - American Iron and Steel Institute Snowfall Max. 5 cm accumulation
AMCA - Air Movement and Control Association
ANSI - American National Standards Institute Frost Depth 0 mm
API - American Petroleum Institute
ASCE American Society of Civil Engineers Wind Conditions
ASHRAE - American Society of Heating, Refrigeration Ave. Wind speed 7 – 9 km/h
and Air Conditioning Engineers Maximum speed 30 km/h (recorded)
ASME - American Society of Mechanical Engineers Prevailing direction NE
ASTM - American Society for Testing and Materials Design Velocity 135 km/h
AWS - American Welding Society
AWWA - American Water Works Association Frequency of Electrical Storms High
CEMA - Conveyor Equipment Manufacturers
Association Seismic Conditions
CMAA - Crane Manufacturers Association of Non process buildings Peruvian Code E.030
America 2003 Edition, Zone 3
FM - Factory Mutual
HI - Hydraulic Institute Process buildings, IBC 2006, Site Class B,
HMI - Hoist Manufacturers Institute Truck Shop building, S s = 1.1g, S 1 = 0.48g.
IBC - International Building Code, 2006 Equipment
IEEE - Institute of Electrical and Electronics
Engineers S s is the mapped spectral accelerations for short
ISA - Instrument Society of America periods (0.2 seconds) and S 1 is the mapped spectral
MPTA - Mechanical Power Transmission accelerations for a 1-second period.
Association
MSHA - Mine Safety and Health Administration
MSS - Manufactures Standardization Society 5 UTILITIES
NEC - National Electrical Code
NEMA - National Electrical Manufacturers The entire compressed air system is dried. Only Instrument 9
Association air shall be dried.
NFPA - National Fire Protection Association
OSHA - Occupational Safety and Health Plant air 800 kPa (gauge) (116.0
Administration psig)
PFI - Pipe Fabrication Institute Instrument air 800 kPa (gauge) (116.0
o
RMA - Rubber Manufacturers Association psig) at -40 C dpt
RULCOP - Reglamento Nacional de Construcciones Fuel oil Petrol, Diesel No. 2
del Peru

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 Project C-560
Rev. 9

Power distribution Nominal AC voltage: Each instrument shall be suitable for continuous operation
24 hours per day, 7 days per week, 52 weeks per year,
 23 kV, 3 phases, 60 Hz, 3-wire, resistance grounded shall be new, of standard design and suitable for industrial
 7.2 kV, 3 phases, 60 Hz, 3-wire, resistance grounded and continuous service in a dusty, wet and corrosive
(For mining equipment only) atmosphere containing grit and conductive micron size dust
 4.16 kV, 3 phases, 60 Hz, 3-wire, resistance grounded particles, and with severe mechanical vibrations.
 400 V, 3 phases. 60 Hz, 3-wire, solidly grounded
 400 / 231 V, 3 phases, 60 Hz, 4-wire, solidly grounded 9 V-BELT DRIVES
(Lighting; outlets not for motors)
Process equipment V-belt drives shall be designed in
 220 V, 1 phase, 60 Hz, 3-wire, solidly grounded (Lighting;
accordance with the class of service specified, and shall
outlets not for motors)
consist of a minimum of two matched-length belts. The
 380 / 220 V, 3 phases, 60 Hz, 3-wire, solidly grounded speed reduction ratio shall not exceed 4-to-1 and the belt
(Portable tools) speed shall not exceed 24 m/s. All V-belts shall be of
 120 VAC, 1 ph, 60 Hz, for control circuits, Length <300 m standard 3, 5 or 8 V or VX sections, unless otherwise
 125 VDC, for control circuits, Length >300 m noted.
6 ELECTRIC MOTORS Sheaves shall be cast iron and provided with keyways and
tapered hubs with split compression type bushings.
Nominal motor voltages shall be as follows:
10 GEAR REDUCERS
 Larger than 150 kW (200 hp) 4000 V, 60 Hz,
3 phases Gear reducers and gearing shall be manufactured in
 Over 0.36 kW (0.50 hp) thru 150 kW (200 hp) 380 V, 60 Hz, 3 accordance with the applicable AGMA Standard. The
phases reducer selection shall be based on indicated service.
 Not exceeding 0.55 kW (0.75 hp) 220 V, 60 Hz, 1 Minimum service factor shall be Class II.
phase
 Motor Controls 120 V, 60 Hz, 1 11 COUPLINGS
phase
Couplings shall be flexible double engagement, self-
7 ELECTRICAL CONTROLS aligning type, constructed of steel. Service factor shall not
be less than 1.5 based on drive motor power rating. Where
In general, mechanical equipment will be supplied by the equipment supplier furnishes coupling, driven half shall be
manufacturer without motor starting equipment. Control bored and mounted on driven equipment shaft. If motor is
voltage for general purpose including motors and heaters using furnished, motor half shall be mounted on motor.
contactor type controller shall be 120V AC, 1 phase.
Colors for indicating lights shall be as follows: 12 BEARINGS
 Red Equipment running Bearings, unless otherwise specified, shall be self-aligning
 Green Power On/Ready/Standby/Stop antifriction type selected to provide L-10 life as indicated
 White Position Indicator below:
 Yellow Overload or Caution
 Trolleys and hoists 3,000 hours
Nameplates shall be provided for control equipment  Gear drives and reducers 60,000 hours
identification.  Pumps and blowers 60,000 hours
 Conveyor pillow blocks 80,000 hours
8 INSTRUMENTATION  Conveyor idlers 30,000 hours
 Screens 80,000 hours
All electronic instruments shall operate on 120 V, 1 phase, 60  Compressors 100,000 hours
Hz power. All relay or switch contacts shall be DPDT rated for
a minimum of 5 A @ 120 V ac. All analog electronic Bearings exposed to the atmosphere shall be equipped
transmission shall use 4-20 mA dc current signal. with grease-purged taconite seals.
Pneumatic instrument transmission signals shall be 20-100 kPa 13 DRIVE GUARDS
(gage).
Vendor shall supply all guards with the equipment unless
All Vendor supplied control panels shall be supplied with otherwise specified. Belts, chains, couplings and all
auxiliary terminals to permit remote monitoring or control by the exposed rotating parts shall be enclosed with protective
owner's control equipment. guards. Guards shall be designed to allow for adjustment
of shaft centers and for tachometer readings of each shaft
Outdoor field-mounted instrument enclosures shall be IP 66 without removing the guard. Chain drives and gear drives
(NEMA 4X) classification. Enclosures mounted indoors in dry shall be enclosed in oil-tight casings designed for oil-bath
areas shall be IP 55 (NEMA 12) classification. For indoor wet lubrication. Casings shall have inspection doors and shall
areas, enclosures shall be NEMA 4X or 4 (only when be horizontally split type (where possible) for easy removal.
authorized by Aker Solutions).
All guards shall meet MSHA requirements and be painted
Each instrument shall be identified with manufacturer's name safety yellow.
and complete model number. Tags shall be made of stainless
steel, permanently attached with stainless steel screws or wire
to each instrument, showing the instrument tag number, the
purchase order number and item number. When an instrument
is assigned to, or installed on, a specific equipment, the
equipment number shall be included on the tag.

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 Project C-560
Rev. 9
14 LUBRICATION 19 UNITS OF MEASURE, STANDARD CONDITIONS &
ABBREVIATIONS
Lubricant wells, reservoirs, etc., shall have adequate fill and
drain openings and means for readily determining the level of The units used throughout the project shall be based on the
lubricant. After run-in of the equipment at shop assembly, meter-kilogram-second system of measurements (SI per
crankcases and reservoirs shall be drained, plugged at inlet IEEE/ASTM SI-10 and E 621).
and outlet, and tagged to indicate that they must be filled at
commissioning. Grease lubricated bearings shall be packed All gas volumes & densities given in equipment
with lubricant. specifications shall be based on the actual pressure &
temperature conditions at the operational state(s) of the
15 EQUIPMENT PIPING equipment. In addition, a minimum of one additional listing
of volumes & densities based on Normal Conditions shall
All piping materials (pipe, fittings, valves, strainers, filters, be included.
hoses, etc.) interconnecting a pre-engineered equipment
package shall be furnished, installed, supported, tested and The term Normal Conditions (0°C and 101.3 kPa) is defined
cleaned, unless otherwise noted in the specification. When by Aker Metals to eliminate a potential error in equipment
required, flexible connectors for external piping connection selection, since the term "normal conditions" has different
shall be furnished. Open connections are to be given meanings to different industries.
temporary plugs to maintain cleanliness. When plant air is
required for equipment operation, air filter-regulator-lubricator Abbreviations used on documents and drawings shall be as
sets shall be furnished with the equipment. follows.

Piping materials shall suit the duty requirements for type of

fluid, pressure, temperature, abrasion and corrosion conditions.

16 PAINTING

Unless otherwise noted, all surfaces to be painted shall be

thoroughly cleaned and free of all dirt, rust, grease, weld
spatter and loose mill scale, and shall be painted with
manufacturer's standard chemical resistant prime and finish
coats.

When specified in the equipment specification, all surfaces

shall be painted per 000-GC-S-012 painting specification, with
the specified system.

Machined surfaces not normally painted shall be coated with a

suitable anti-corrosion compound to protect surfaces during
ocean shipment and outside storage at jobsite. The compound
shall be such that it can be easily cleaned or removed with
solvent.

17 SHOP ASSEMBLY AND MARKING

Unless otherwise specified, equipment shall be shop

assembled, critical dimensions verified, and all motions
checked and tested prior to shipment. Shipping assemblies
shall suit means of transportation to the job site. All matching
parts of equipment, which must be disassembled for shipment,
shall be match-marked. Equipment markings shall include
equipment number. Markings shall be on weather-resistant
and corrosion-resistant tags, or stamped in an obvious location
directly on equipment or parts.

18 CLEARANCES AND LOAD RESTRICTIONS

The mine is accessible by road 12 month of the year. Transport

constraints and limitations based on Peruvian roads and
transport equipment available are defined in Appendix T,
Transport Constraints. All shipping and load dimensions must
be suitable for the bridge clearances to be encountered. For
oversize and overweight equipment shipments, Aker Solutions
will provide the necessary road and bridge restrictions and
limits to the vendor or contractor.

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 Project C-560
Rev. 9

SI UNITS OF MEASUREMENT AND STANDARD ABBREVIATIONS

Terms Units Abbreviations

SI Base Units: plane angle radian rad

length meter m solid angle steradian sr

millimeter mm luminous flux lumen lm
mass kilogram kg illuminence lux lx
time second s activity (of a becquerel Bq
radionuclide)
absorbed dose gray Gy
Permitted Base Units:
dose equivalent sievert Sv
time minute min
plane angle degree deg
hour h
minute ‘
day d
second "
calendar year y
volume liter L
mass metric tonne t
area hectare ha
electric current Ampere A
energy (electrical) kilowatthour kWh
thermodynamic Kelvin K
temperature
amount of substance mole mol Some Common Derived Units:
2
luminous intensity candela cd acceleration meter per m/s
second square
acidity pH units pH
Common Prefixes: 2
angular acceleration radian per rad/s
10^12 tera T second squared
10^9 giga G angular velocity radian per rad/s
second
10^6 mega M 2
area square meter m
10^3 kilo k 3
concentration mole per cubic mol/m
10^2 hecta h meter
3
10 deka da density (mass) kilogram per kg/m
cubic meter
10^-1 deci d electric current Ampere per A/m
2

10^-2 centi c density square meter

2
10^-3 milli m electric flux density coulomb per C/m
10^-6 micro μ square meter
entropy Joule per Kelvin J/K
10^-9 nano n 3
flow rate cubic meter per m /h
10^-12 pico p hour
liters per second L/s
Derived SI Units of a Special Name: heat capacity Joule per Kelvin J/K
2
frequency (periodic) Hertz Hz heat flux density Watt per square W/m
meter
force Newton N luminance candela per cd/m
2

pressure, stress Pascal Pa square meter

2
energy, work heat Joule J magnetic field Ampere per A/m
quantity strength meter
molar energy Joule per mole J/mol
power, radiant flux Watt W
molar entropy Joule per mole J/(mol.K)
quantity of electricity Coulomb C Kelvin
electric potential, emf Volt V molar heat capacity Joule per mole J/(mol.K)
electric capacitance Farad F Kelvin
moment of force Newton meter N.m
electric resistance Ohm Ohm
permeability Henry per meter H.m
electric conductance Siemens S (magnetic)
2
magnetic flux Weber Wb power density Watt per square W/m
meter
magnetic flux density Tesla T
specific heat capacity Joule per J/(kg.K)
inductance Henry H kilogram Kelvin
celsius temperature degree Celsius °C specific energy Joule per J/kg
kilogram

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 Project C-560
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specific entropy Joule per J/(kg.K) General Notes:

kilogram Kelvin Use weight percent on solid and liquid flows and volume
3
percent on gas flows, unless noted.
specific volume cubic meter per m /kg
kilogram
Use the term "normal" in reference to gas conditions of
thermal conductivity Watt per meter W/(m.K)
Kelvin 101.3 kPa & 00 C.
2
thermal conductance Watt per square W/(m .K)
meter Kelvin Notes on Prefixes:
velocity meter per m/s Prefixes represent decimal multiples and submultiples
12 -12
second ranging from 10 to 10 . These are to be used only with SI
viscosity, dynamic Pascal second Pa.s base units and derived units, and only one prefix per unit
viscosity, kinematic square meter per
2
m /s (i.e., you may not have a kilo mega meter, kMm.) The
second kilogram is the only SI base unit that has a prefix. If needed,
3
volume cubic meter m use the gram (1 kg = 1000 grams) to pair with other prefixes.

Examples on how to use prefixes for SI units are:

Abbreviations of Other Terms:
alternating current ac 3
1000 m = 1000 meters = 1x10 m = 1 km (kilometer)
barrel bbl
boiling point bp 876.4x10-6 J = 876.4x10-6 Joules = 876.4 μJ (microjoules)
or 0.8764 nJ (nanojoules), but never 0.8764 mμJ
cosine cos
(millimicrojoules)
cotangent cot
decibel db The multiple and submultiple prefixes in steps of 1000 are
diameter dia only recommended (see following table.) This means that
length is expressed in mm, m, or km, but not in cm, unless a
direct current dc
valid reason exists.
electromotive force emf
induced draft id When SI units are raised to a power, the prefixes are also
2
inside diameter ID raised to the same power. This means that a km is defined
as thus:
maximum max
minimum min 2 2 2
1 km = (1000 m) = (1000) m = 10 m
2 6 2

mole percent mol%

molecular mass mol st Except for the kilogram, which is a base unit, prefixes should
(weight) not be used in the denominators of derived units. Thus the
2
meganewton per square meter, MN/m (MPa), is
outside diameter OD 2
satisfactory, but the Newton per square millimeter, N/mm , is
parts per billion ppb not to be used.
parts per million ppm
parts per million by ppmv
volume
parts per million by ppmw
mass (weight)
power factor pf
revolutions per minute rpm
revolutions per second rps
root mean square rms
sine sin
specific gravity SG
tangent tan
temperature temp
tonnes per day t/d
tonnes per hour t/h
tonnes per year t/y
ultra high frequency uhf
volume vol
volume percent vol%
weight (mass) wt
weight (mass) percent wt%

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