Questions

1. What speed should you hacksaw at?

2. What are DD screws made of?
3. What is an AN6?
4. What rivet would be used in a map case?
5. What are three classes of screws?
6. What is used for cleaning oxy parts?
7. What is MEK used for?
8. AN part number for a countersunk screw?
9. What type of rivet would you use on a magnesium alloy sheet?
10. What is the thickness of a centreline?
11. What tool is used with a pair of callipers?
12. A vernier protractor measures to an accuracy of?
13. What is the main difference between 1st and 3rd angle projections?
14. Where does the plan view sit with reference to elevation in 3rd angle?
15. What angles are isometric?
16. What are the steps in order when making a sketch?
17. What is a schematic drawing used for?
18. What gas is used to pump up aircraft tyres?
19. What is the symbol for cast iron?
20. What are the three types of drawings?
21. How often should a torque wrench should be calibrated?
22. What are four types of micrometers?
23. What is the appropriate action if you spill hydraulic fluid on a tyre?
24. How is a dzus fastener tightened?
25. What holds a dzus fastener locked?
26. Can camlock fasteners be used in stressed panels?
27. How are flexible pipelines classified (sized)?
28. What is the colour coding for hydraulic pipelines?
29. How do you know a turnbuckle is in safety?
30. How do you know which end is a LH thread?
31. Where would a single shank ball end terminal be used?
32. On a rivet, what does a raised dimple stand for?
33. On a rivet, what does 2 raised dimples stand for?
34. What is the lip angle for a drill?
35. What is the shape of the cutting edge of a flat cold chisel?
36. What is the angle of the teeth of a second cut file?
37. What is the angle of the teeth of a single cut file?
38. What are you trying to achieve with draw filing?
39. What material would you use on a grinding wheel when sharpening a drill?
40. What are control cables that go over pullies made of?
41. How are control cables classified or categorised?
42. How many parts does a Jo-bolt have?
43. How much does one turn of an English micrometer spindle move?
44. What is the most common screw used on aircraft?
45. How many times can a shakeproof washer be used?
46. What two types of lock-nuts are there?
47. Where would you use a solvent/emulsifier cleaner?
48. What is the maximum amount of material that can be removed with a reamer?
49. Under what circumstances do you turn a hand reamer backwards?
50. What are the three types of hand tap?
51. What size drill is used for drilling out rivets?
52. Methods of washing aircraft?
53. Why flush plastic with water before washing?
54. What is the substance for cleaning rubber?
55. What direction is a reamer turned?
56. What details should a sketch have?
57. How does a fibrelock nut, lock?
58. How is a clevis bolt identified?
59. An AN3DD bolt is made of what?
60. What are three classes of fit of aircraft bolts?
61. What are bonded and unbonded clamps used for?
62. What types of abrasive do grinding wheels use?
63. What type of grinding wheel is used to grind cast iron?
64. What thickness material will nibblers cut?
65. What is a Cleco fastener used for?
66. What are 4 common methods of hand forming?
67. What are stakes used in conjunction with?
68. What 3 stresses are rivets subjected to?
69. What is the maximum distance that a countersunk rivet should be above/below the surface?
70. What is the thread angle for BSF?
71. What is the TPI of NF?
72. What is the normal heel drill angle?
73. What are the markings of a Nitrogen bottle?
74. What does a hidden line on a drawing look like?
75. How are rivets formed?
76. What is rivet shop head?
77. What is the construction of a MS20420-3-4 rivet?
78. Why are double D rivets refrigerated and what types?
79. What is the useful life of a double D rivet?
80. What is the most common rivet used in aircraft?
81. What is the calculation for the layout of rivets?
82. What is the edge distance description and minimum?
83. What is rivet pitch?
84. What is the fit of the rivet head in a rivet gun?
85. What is the included angle of a drill for drilling stainless?
86. What is the drill speed for drilling stainless?
87. What is the drill angle for soft material?
88. At what angle is material fed into a roller at?
89. How do you identify a plain washer?
90. What does a star on the head of a bolt mean?
91. AN316 nut is used for?
92. What is the maximum number of views of an orthographic drawing?
93. How is a dzus fasteners length designated?
94. How do you know if a turnbuckle is locked?
95. What is the colour code of 2024 pipeline?
96. What is the line on flexi-hose used for?
97. Why are rivets annealed?
98. What is a raised cross on a rivet mean?
99. What are two general types of AN nuts?
100.What is an AN960 type washer?
101.Where can’t you use spring washers?
102.Rivet number for 100 countersunk solid?
103.MS 20426 is what?
104.AN350 nut is what?
105.What are cam-locks used for?
106.When is a taper drill used?
107.How are twist drills classified?
108.What does B stand for in an AN screw?
109.What type of grinding wheel is used for HSS?
110.What does a vernier read to?
111. What does one turn of an imperial micrometer change the reading by?
112.What is the dimpling sheet thickness?
113.What is the countersinking thickness regarding rivet heads?
114.What are three methods of rivet failures?
115.What does a rivet dolly go onto?
116.How is oxidation and corrosion removed?
117.What type of bonding is used on a hard grinding wheel?
118.What are three types of AN bolts?
119.What is the disadvantage of copper tubing over aluminium or corrosion resistant steel?
120.What is the danger when using solvent emulsifier cleaners and framing aircraft materials?
121.How is a clevis bolt and fork end secured?
122.With what would you secure a data plate so that it could not be removed?
123.What is the size of the pre-bent piece of metal required to construct a lid 24” long, 18” wide
with a 2” lip down both sides. The material is 0.0051” thick with a ¼” bend radius?
124.Three ‘L’ brackets all having overall dimensions of 3” X 1” but with different bend radius –
1/8”, ¼” and ½”. Which one uses the most material?
125.How would you clean an aircraft tyre contaminated with oil?
126.How would you clean lightly soiled aircraft seats that have been treated with fire retardant?
127.What is the most common method of mechanically cleaning aluminium aircraft structure?
128.What type of grinding wheels would you use for carbon steels?
129.What would you use if not torque values were specified in maintenance manuals?
130.What cleaning product would you use to give a surface suitable for painting?
131.What gas is grease and oil highly incompatible with?
132.What gas would you use to recharge a life raft inflation cylinder?
133.When is it acceptable to machine countersink sheet material?
134.What are single ball end terminals used to connect control cables to?
135.What are flutes used for?
136.How are dzus fasteners identified?
137.What is the diameter of a dzus fastener measured in?
138.What is the procedure for replacing a camlock stud?
139.Tube fittings can be double or single ended. Which is preferred and why?
140.What are the dangers of MEK?
141.Correct method for torquing up a castellated nut and aligning a split pin?
142.A support bracket has 30% light surface corrosion, what is the correct method of treatment?
143.A splice patch has dimensions of 10” by 5”. Calculate how many rivets are required if a
single row method was used using 1/8 rivets with edge distance of 20 and pitch 40.
144.What head marking will appear on most rivets used for light aircraft construction?
145.An English micrometer reads 0.125”, this corresponds to how many full barrel turns?
146.What are micrometers calibrated with?
147.How would you accurately measure the diameter of a small hole?
148.How can a GO-NO GO gauge be checked for accuracy?
149.What length of time does it take for a rivet to attain its full tensile strength after being driven?
150.What sort of drawing is used in I.P.C (Illustrated Parts Catalogue = IPB)?
151.What is the torque on a torque wrench with an extension?
152.What is grip length?
153.How do you ID the turnbuckle LH thread end?
154.Does a solid line show outlines and edges or one or the other?
155.What is a clinometer?
156.How do you form work on a forming block? Where do you hammer?
157.What does one turn (division?) on a metric micrometer equal?
158.What is a dreadnought file?
159.What is the formula for bend allowance?
160.What is the formula for setback?
161.2117 rivet is of what type of construction?
162.What type of rivet would you use for nickel alloys?
163.Which head do you bash a rivet with?
164.What radial crack repair method would you use on a hydraulic pipeline?
165.What is the spec for a ½ inch pipeline nut AN818-8?
166.Clevis pin is secured with what?
167.A 0.75” slip gauge is being used to calibrate a micrometer, how many turns are required for
the spindle to contact the surface plate?
168.A spigot with a length of 2.033” + 0.00025” – 0.0005”, what is the tolerance?
169.What is the correct angle to sharpen a twist drill to cur ordinary mild steel?
170.How would a 2117-T3 rivet be identified?
171.What is the hole drilled and reamed to for a Hi-Lok fastener?
172.What does the process of dimpling involve?
173.What is the height of the buck-tail of an AN 470 AD 4-5 rivet from the base material of a
correctly driven rivet?
174.What is the identifying feature of an AN 4C6 steel bolt?
175.If ‘O’ rings made of butyl rubber are being used, what type of fluid is contained in the system?
176.A two piece steel bracket held together with special fasteners that have stainless steel sleeves
and hardened steel drive pins with a shop head formed on each end are more commonly
known as?
177.An aircraft control system cable would normally have how many strands?
178.After removing a Teflon hose from an aircraft it remains bent, what should you do?
179.What sort of coolant do you use for drilling stainless steel?
180.What is a trepanning tool and what is it used for?
181.What sort of tool do you use to recess a bolthead?
182.What material do you use to blast clean turbine blades with in situ?
183.What does a raised triangle mean on a bolthead?
184.What would you use to mark out lines on aluminium sheet?
185.