DESIGN MIX REPORT

Name of M/S D.C. GURBAXANI ENGINEERS

& CONTRACTORS
Page No. 1 of 6
Customer
Address of Sainath 13 New colony
Report No. 1741
Customer ,Nagpur-440001,
Report
Name of Agency NIL 22.11.2018
Date
Construction & Development
of concrete Road Under CC Customer
Name of Project NIL
Road III in Nagpur City Ref No.
(Pakage -1)
Ultra tech OPC 43 Cement,
Sample Flyash, 20mm & 10mm (CA) & BIPL Ref
NA
Description Natural sand crushed sand No.
and admixture
cement 5 bag, Flyash 7 bag,
20 mm 5 bags, 10mm 5 bags, Sampled
No. of Samples Costumer
natural sand 5 bags , crushed By
sand 5 bags & Admixture 2kg.
Dt. of Sample Name of
26.10.2018 DLC Mix Design for
Received Test
Dt. of Test Test As Per IS: IRC SP 049-
From 30/10/2018 Onwards
Conducted Method 2014& MORTH

 Mix design of Dry Lean concrete is carried out for Construction &development of
Concrete Road Under CC Road Phase III in Nagpur city (Package-1)The material
submitted for the mix includes, Ultratech OPC43 and, 20 mm and 10 mm Coarse
aggregate, river & crushed sand as fine aggregate and Cembond admixture
(super plastisizer)

DLC Mix Proportion With Ultra tech OPC

Coarse Aggregate 20mm & 10mm

Fine Aggregate River sand & Crushed Sand (40% & 60%)

Fly Ash Grading II

Cement (Ultra tech) OPC-43

Cement : Aggregate Ratio 1 : 14 ( As per IRC sp 049 2014 clause no.4.2)

Total Wt of Aggregate Per 1cum 2240 Kg

Total Wt of Cementious Content Per 1cum
160 Kg (Cement = 132 Kg + Fly Ash = 32 Kg)
Cement 80% and Fly Ash 20%
Total Dry Mix 2400 Kg Kg (Per Cubic Meter)
 Percentage Required per one cum of CA&FA aggregate and their wieght
(As Per Blending Proportion)
Ratio by wt. of
Material % of Dry mix Quantity cementitious
material
20mm 40% 896 Kg 5.6
10mm 20% 448 Kg 2.8
Natural sand 16% 358 Kg 2.24
Crushed Sand 24% 538 Kg 3.36
Water 5.50% 132 Kg .825
Maximum Dry Density 2.531
Optimum Moisture Content 5.50%
As Per MORTH Clause No.601.3.4
Minimum Average Strength
Avarage Compresive Strength of DLC Cube
10.74 Required for 7 days 10 Mpa & As
N/mm2 in 7 Days
per IRC :SP -2014 7 Mpa in 7
days

1) DLC MIX DESIGN (BLENDING)

Material Percentage
25 mm Aggregate 40%
10 mm Aggregate 20%
Crushed Sand (60%) 16%
Natural sand (40%) 24%
Total Aggregates 100%
2) ALL In Aggregate Gradation for Dry Lean Concrete
LIMIT AS PER MORT&H
SIEVE SIZE (mm) % OF PASSING Remarks
TABLE 600-1
26.5 100.00 100
19.0 92.85 75-95
9.5 55.68 50-70
4.75 41.59 30-55
2.36 30.67 17-42 Gragation
0.600 12.56 8.-22 is in range
0.300 7.37 7.-17
0.150 4.14 2.-12
0.075 1.74 0-10
3) The Tests Results of Coarse Aggregate
Specified
SI No. Description of the test Test Results Value Remarks
Limits
1 Aggregate Impact Value 11.28% Max. 30 %
2 Flackiness Index 27.41% Max. 35 %
 Water 20 mm 1.00%
3 Max. 2 %
Absorption 10 mm 1.00%
20 mm 2.912 -
4 Specific Gravity
10 mm 2.905 -

4) The Tests Results of Fine Aggregate:- Natural sand

Specified
S no. Description of the test Test Results Value Remarks
Limits
1 Particle finer than 75 μ sieve 5.32% 5%
2 Water Absorption 0.95% Max. 2 %
3 Specific Gravity 2.656 -

5) The Tests Results of Fine Aggregate:- Crushed sand

Specified
S No. Description of the test Test Results Value Remarks
Limits
1 Particle finer than 75 μ sieve 2.10% 15%
2 Water Absorption 1.80% Max. 2 %
3 Specific Gravity 2.782 -

6) The Tests Results of Cement Ultra tech (OPC-43)

Specified
SI No. Description of the test Test Results Value Remarks
Limits
1 Fineness 3.98% Max 10 % Retained
2 Normal Consistancy 30.00% -
Min. 30
3 Initial Setting Time 115 Minutes
Minutes
Max. 600
4 Final Setting Time 210 Minutes
Minutes
5 Specific Gravity 3.150 -
Min. 23
Compressive 3 Days 26.44 Mpa
Mpa
6 Strength of
Cement Mortar Min. 33
7 Days 37.15 Mpa
Cubes Mpa

min.43
28 Days awaited
mpa
 COMPRESSIVE STRENGTH OF CONCRETE CUBE
( As per IS : 516 )

Grade of Concrete DLC Cementious : Aggregate Ratio 1:14

Type of Cement Ultra tech OPC-43 Cementious Content (Per M3) 160

Maximum Density (gm/cc) 2.531 OMC (%) 5.50%

Size of Cube (mm) 150*150*150 Volume (cc) 3375

Average
Compressive
Cube Weight Volume Density Date of Age in Load in Compressive
Date of casting Strength
No. (gms) (cc) (gm/cc) testing days KN Strength
in (N/mm2)
in (N/mm2)

1 9097 3375 2.695 7 Days 234.00 10.40

2 9116 3375 2.701 7 Days 256.00 11.38

3 8993 3375 2.665 13-11-2018 20-11-2018 7 Days 245.00 10.89 10.74

4 9141 3375 2.708 7 Days 234.90 10.44

5 9010 3375 2.670 7 Days 238.72 10.61

Avarage Compressive Strength in 7 Days (N/mm2) 10.74

Remarks :-
 DATA SHEET FOR DENSITY-MOISTURE CONTENT OF DLC
Ultra tech (OPC-
Coarse aggregates 20mm & 10mm Type of cement
43)
Cementitious
Fine aggregates Crushed and Natural sand and Aggregate 1:14
Ratio
Maximum Density (gm/cc) OMC (%)
2.531 5.50 Date : 13.11.2018
= =
% of Water Wt of Wet Volume of Wet Density Dry Density Average Dry
Remarks
Added Sample (gm) Mould (cc) (gm/cc) (gm/cc) Density (gm/cc)

5.00 8754 3375 2.594 2.470 2.470

5.50 9012 3375 2.670 2.531 2.531

6.00 9052 3375 2.682 2.530 2.530

6.50 9054 3375 2.683 2.519 2.519

7.00 9045 3375 2.680 2.505 2.505

Moisture content & Dry density Graph

2.650

2.600
DRY DENSITY

2.550

2.500

2.450
4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00
MOISTURE CONTENT
 Blending of DLC Mix Design
(As Per MORT&H Table 600- 1)
Specification
Mid limit as per
Sieve size % of passing Blending % Total Morth Table
Limit
600-1
Natural Crushed Natural Crushed
25MM 10MM 25MM 10 MM
sand Sand sand Sand
Lower Upper
40% 20% 16% 24% 100.00
Limit Limit
26.5 100 100 100 100 40.00 20.00 16.00 24.00 100.00 100.00 100 100
19.0 90.15 100 80 100 36.06 20.00 12.79 24.00 92.85 85.00 75 95
9.5 5.23 88.65 74.09 100 2.09 17.73 11.85 24.00 55.68 60.00 50 70
4.75 0.00 39.98 70.01 93.32 0.00 8.00 11.20 22.40 41.59 42.50 30 55
2.36 0.00 11.47 65.57 74.50 0.00 2.29 10.49 17.88 30.67 29.50 17 42
0.600 0.00 1.07 25.46 34.48 0.00 0.21 4.07 8.28 12.56 15.00 8 22
0.300 0.00 0.89 9.54 23.60 0.00 0.18 1.53 5.66 7.37 12.00 7 17
0.150 0.00 0.74 2.11 15.22 0.00 0.15 0.34 3.65 4.14 7.00 2 12
0.075 0.00 0.49 0.68 6.39 0.00 0.10 0.11 1.53 1.74 5.00 0 10

Blending Graph of DLC Mix Design

100
90 upper limit
Lower limit
80 % of Passing
Mid Curve
70
% of passing

60
50
40
30
20
10
0
0.0 0.1 1.0 10.0 100.0
Sieve Size (mm)