OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD

QUALITY ASSURANCE DEPARTMENT

FIT-UP INSPECTION REPORT
CLIENT : VELAN FIR No : F-001
PROJECT No. : 2018-043 DATE : 15/11/2018
DRAWING NO. : P410-411559-001/FAB QTY: 21NOS. LOCATION : OCSI
ITEM DESCRIPTION : SDM FABRICATION/ TAG NO: 43101
MTL GRD MTL GRD BEVEL RESULT
S.NO WELDMAP NO PART NO 1 PART NO 2 JOINT NO. REMARK
HEAT NO HEAT NO TYPE ACC REJ
A 106 Gr. B/
1 WM-01 REV.0 1 2 A 105N/ 2910 SINGLE V CS1 ACC _
4708549
A 106 Gr. B/ ASTM 234 Gr.
2 WM-01 REV.0 1 6 SINGLE V CS2 ACC _
4708549 WPB/ 2911
A 106 Gr. B/
3 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS3 ACC _
4708549
A 106 Gr. B/
4 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS4 ACC _
4708549
A 106 Gr. B/
5 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS5 ACC _
4708549
A 106 Gr. B/
6 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS6 ACC _
4708549
A 106 Gr. B/
7 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS7 ACC _
4708549
A 106 Gr. B/
8 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS8 ACC _
4708549
A 106 Gr. B/
9 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS9 ` _
4708549
A 106 Gr. B/
10 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS10 ACC _
4708549
A 106 Gr. B/
11 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS11 ACC _
4708549
A 106 Gr. B/
12 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS12 ACC _
4708549
A 106 Gr. B/
13 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS13 ACC _
4708549
A 106 Gr. B/
14 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS14 ACC _
4708549

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PENETRATION.

OCSI PVT LTD CLIENT

INSEPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VELAN
NAME VINOTH. R
SIGNATURE
DATE
REMARK
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD
QUALITY ASSURANCE DEPARTMENT
FIT-UP INSPECTION REPORT
CLIENT : VELAN FIR No : F-002
PROJECT No. : 2018-043 DATE : 15/11/2018
DRAWING NO. : P410-411559-001/FAB QTY: 21NOS. LOCATION : OCSI
ITEM DESCRIPTION : SDM FABRICATION/ TAG NO: 43101
MTL GRD MTL GRD BEVEL RESULT
S.NO WELDMAP NO PART NO 1 PART NO 2 JOINT NO. REMARK
HEAT NO HEAT NO TYPE ACC REJ
A 106 Gr. B/
15 WM-01 REV.0 1 4 A 105N/ 2913 FILLET CS15 ACC _
4708549
A 106 Gr. B/ A 106 Gr. B/
16 WM-01 REV.0 1 4 FILLET CS16 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
17 WM-01 REV.0 1 4 FILLET CS17 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
18 WM-01 REV.0 1 4 FILLET CS18 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
19 WM-01 REV.0 1 4 FILLET CS19 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
20 WM-01 REV.0 1 4 FILLET CS20 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
21 WM-01 REV.0 1 4 FILLET CS21 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
22 WM-01 REV.0 1 4 FILLET CS22 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
23 WM-01 REV.0 1 4 FILLET CS23 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
24 WM-01 REV.0 1 4 FILLET CS24 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
25 WM-01 REV.0 1 4 FILLET CS25 ACC _
4708549 2534M
A 106 Gr. B/ A 106 Gr. B/
26 WM-01 REV.0 1 4 FILLET CS26 ACC _
4708549 2534M
A 234 Gr. WPB/
27 WM-01 REV.0 6 7 A 105N/ 2909 FILLET CS27 ACC _
2911
A 106 Gr. B/
28 WM-01 REV.0 7 A 105N/ 2909 9 FILLET CS28 ACC _
4238M
A 106 Gr. B/
29 WM-01 REV.0 9 & 9A 8 A 105N/ 2912 FILLET CS29 ACC _
4238M
A 106 Gr. B/
30 WM-01 REV.0 8 A 105N/ 2912 5 FILLET CS30 ACC _
2534M

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PENETRATION.

 OCSI PVT LTD CLIENT
INSEPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VELAN
NAME VINOTH. R
SIGNATURE
DATE
REMARK
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD
QUALITY ASSURANCE DEPARTMENT
VISUAL INSPECTION REPORT
CLIENT : VELAN VIR No : V-001 OF 2
PROJECT No. : 2018-043 DATE : 17/11/2018
DRAWING NO. : P410-411559-001/FAB QTY: 21 NOS. LOCATION : OCSI
ITEM DESCRIPTION : SDM FABRICATION/ TAG NO; 43101.
RESULT
S.NO WELDMAP NO. BEVEL TYPE JOINT NO REMARKS
ACC REJ
1 WM-01 REV.0 SINGLE V CS1 ACC _

2 WM-01 REV.0 SINGLE V CS2 ACC _

3 WM-01 REV.0 FILLET CS3 ACC _

4 WM-01 REV.0 FILLET CS4 ACC _

5 WM-01 REV.0 FILLET CS5 ACC _

6 WM-01 REV.0 FILLET CS6 ACC _

7 WM-01 REV.0 FILLET CS7 ACC _

8 WM-01 REV.0 FILLET CS8 ACC _

9 WM-01 REV.0 FILLET CS9 ACC _

10 WM-01 REV.0 FILLET CS10 ACC _

11 WM-01 REV.0 FILLET CS11 ACC _

12 WM-01 REV.0 FILLET CS12 ACC _

13 WM-01 REV.0 FILLET CS13 ACC _

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PENETRATION.

OCSI PVT LTD CLIENT

INSPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VELAN
NAME VINOTH. R
SIGNATURE
DATE
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD
QUALITY ASSURANCE DEPARTMENT
VISUAL INSPECTION REPORT
CLIENT : SCHUF FETTEROLF VIR No : V-002
PROJECT No. : 2018-043 DATE : 17/11/2018
DRAWING NO. : P410-411559-001/FAB QTY: 21NOS. LOCATION : OCSI
ITEM DESCRIPTION : SDM FABRICATION/ TAG NO: 43101.
RESULT
S.NO WELDMAP NO. BEVEL TYPE JOINT NO
ACC REJ
14 WM-01 REV.0 FILLET CS14 ACC _

15 WM-01 REV.0 FILLET CS15 ACC _

16 WM-01 REV.0 FILLET CS16 ACC _

17 WM-01 REV.0 FILLET CS17 ACC _

18 WM-01 REV.0 FILLET CS18 ACC _

19 WM-01 REV.0 FILLET CS19 ACC _

20 WM-01 REV.0 FILLET CS20 ACC _

21 WM-01 REV.0 FILLET CS21 ACC _

22 WM-01 REV.0 FILLET CS22 ACC _

23 WM-01 REV.0 FILLET CS23 ACC _

24 WM-01 REV.0 FILLET CS24 ACC _

25 WM-01 REV.0 FILLET CS25 ACC _

26 WM-01 REV.0 FILLET CS26 ACC _

27 WM-01 REV.0 FILLET CS27 ACC _

28 WM-01 REV.0 FILLET CS28 ACC _

29 WM-01 REV.0 FILLET CS29 ACC _

30 WM-01 REV.0 FILLET CS30 ACC _

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PE

OCSI PVT LTD CLIENT

INSPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VALEN
NAME VINOTH. R
SIGNATURE
DATE
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD

PROJECT NO: OCS-2018-043 DIMENSIONAL REPORT DATE: 17/11/2018

CLIENT: VELAN REPORT.NO: DR-001
DRAWING NO: P410-411559-001/FAB PAGE No : 01 of 01
QTY: 21 NOS.

SDM FABRICATION
TAG NO: 43101
BEFORE WELDING AFTER WELDING
MEASURMENT IN MM MEASURMENT IN MM REMARKS
Location Design Actual Deviation Location Design Actual Deviation
1 1614.42 1617 +3 1 1614.42 1616 +2
2 1016 1018 +2 2 1016 1017 +1
3 203.2 203 0 3 203.2 203 0
4 165.1 166 +1 4 165.1 165 0
5 154.43 155 +1 5 154.43 155 +1
6 154.43 155 +1 6 154.43 154 0
7 110.7 112 +2 7 110.7 111 +1
8 119.45 120 +1 8 119.45 120 +1
9 118.23 120 +2 9 118.23 119 +1
10 406.4 406 0 10 406.4 406 0
11 50.8 50 0 11 50.8 50 0

APPROVED & ACCEPTED BY SUPPLIER CLIENT

COMPANY OCSI PVT LTD VELAN

NAME VINOTH. R
SIGNATURE
DATE
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD
QUALITY ASSURANCE DEPARTMENT
WELD TRACEABILITY RECORD
CLIENT : VELAN TIR No : T-001 OF 2
PROJECT No. : OCSI-2018-043 DATE : 17/11/2018
DRAWING NO. : P410-411559-001/FAB QTY: 21NOS. LOCATION : OCSI

ITEM DESCRIPTION : SDM FABRICATION/ TAG NO: 43101

NDT REPORT INFORMATION

MATERIAL DETAILS WELD CHARACTERISTICS INSPECTION
TYPE TYPE
REPAIR REMARK
MATERIAL 1 / MATERIAL 2 / BEVEL THICKNESS VISUAL IR
S/NO. WELD MAP NO. PART NO. 1 PART NO. 2 JOINT NO. WPS NO. WELDER NO. FIT-UP IR NO. RT Report no PT Report no
HEAT NO. HEAT NO. TYPE MM NO.

A 106 Gr. B/
1 WM-01 REV.0 1 2 A 105N/ 2910 SINGLE V CS1 OCS-WPS-007 W005 5.54 F-001 V-001 015 _ _
4708549

A 106 Gr. B/ ASTM 234 Gr.

2 WM-01 REV.0 1 6 SINGLE V CS2 OCS-WPS-007 W005 5.54 F-001 V-001 015 _ _
4708549 WPB/ 2911

A 106 Gr. B/ OCS-2018-

3 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS3 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

4 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS4 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

5 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS5 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

6 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS6 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

7 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS7 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

8 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS8 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

9 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS9 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

10 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS10 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

11 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS11 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

12 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS12 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

13 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS13 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

A 106 Gr. B/ OCS-2018-

14 WM-01 REV.0 1 3 A 105N/ 2913 FILLET CS14 OCS-WPS-007 W005 5.54 F-001 V-001 _ _
4708549 043/DP-01

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PENETRATION.

SUB-CONTRACTOR CLIENT
INSPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VELAN
NAME VINOTH.R
SIGNATURE
DATE
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT LTD
QUALITY ASSURANCE DEPARTMENT
WELD TRACEABILITY RECORD
CLIENT : VELAN
PROJECT No. : OCSI-2018-043
DRAWING NO. : P410-411559-001/FAB QTY: 21NOS.

ITEM DESCRIPTION : SDM FABRICATION/ TAG NO: 43101

MATERIAL DETAILS WELD CHARACTERISTICS INSPECTION

WELD MAP MATERIAL 1 / MATERIAL 2 / THICKNESS VISUAL IR

S/NO. PART NO. 1 PART NO. 2 BEVEL TYPE JOINT NO. WPS NO. WELDER NO. FIT-UP IR NO.
NO. HEAT NO. HEAT NO. MM NO.
WM-01 A 106 Gr. B/
1 1 4 A 105N/ 2913 FILLET CS15 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549
WM-01 A 106 Gr. B/ A 106 Gr. B/
2 1 4 FILLET CS16 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
3 1 4 FILLET CS17 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
4 1 4 FILLET CS18 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
5 1 4 FILLET CS19 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
6 1 4 FILLET CS20 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
7 1 4 FILLET CS21 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
8 1 4 FILLET CS22 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
9 1 4 FILLET CS23 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
10 1 4 FILLET CS24 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
11 1 4 FILLET CS25 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 106 Gr. B/ A 106 Gr. B/
12 1 4 FILLET CS26 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4708549 2534M
WM-01 A 234 Gr.
13 6 7 A 105N/ 2909 FILLET CS27 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 WPB/ 2911
 WM-01 A 106 Gr. B/
14 7 A 105N/ 2909 9 FILLET CS28 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4238M
WM-01 A 106 Gr. B/
15 9 & 9A 8 A 105N/ 2912 FILLET CS29 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 4238M
WM-01 A 106 Gr. B/
16 8 A 105N/ 2912 5 FILLET CS30 OCS-WPS-007 W005 5.54 F-002 V-002
REV.0 2534M

LEGEND: CJP - COMPLETE JOINT PENETRATION. PJP - PARTIAL JOINT PENETRATION.

SUB-CONTRACTOR CLIENT
INSPECTION PERFORMED INSPECTED/REPORT REVIEWED
COMPANY OCSI PVT LTD VELAN
NAME VINOTH.R
SIGNATURE
DATE
T LTD

TIR No : T-002 OF 2
DATE : 17/11/2018
LOCATION : OCSI

NDT REPORT INFORMATION

TYPE TYPE
REPAIR REMARK
MT or PT
RT Report no
Report no
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
 OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01
OCS-2018-
_ _
043/DP-01