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From the Editor’s Desk
THE REPORT OF PARLIAMENTARY STANDING COMMITTEE ON “NATIONAL AUTO
FUEL POLICY” WARRANTED IMPLEMENTATION IN A TIME-BOUND ACTION PLAN
S.S. Nahar
Dear Stakeholders, recommend the Govt. to take a decision on
the levying of cess (Sulphar Cess on
The Parliamentary Standing Committee
BS-III Fuel and Special Fuel Upgradation
on ‘Petroleum and Natural Gas’ under the
Cess on all Gasoline and Diesel sold in
Chairperson ship of Shri Pralhad Joshi
India) for insuring required funds to the
has considered the two vital public policy
tune of Rs 80,000 crore for fuel
instruments viz. Auto Fuel Policy 2003 and
upgradation projects of Oil Marketing
Auto Fuel Vision and Policy 2025 at the
Companies (OMCs).
disposal of the Govt. (M/o. P&NG) to address
(ii) Pollution Under Check (PUC) System
‘Growing Vehicular Pollution in the Country’,
and adopted the Report on “National Auto Fuel With the alarming rise of pollution levels
Policy” on 6th May, 2015. The gist of significant becoming a major public health hazard in
recommendations is as under: Indian cities, the Committee emphasized
that existing PUC system for reduction of
(i) One Country – One Fuel Norm
pollution in in-use vehicles should be
The Committee observed that Bharat replaced with efficient computerized
Stage-IV quality fuels (maximum Sulphur mechanism for all categories vehicles for
content upto 50 ppm motor spirit and high ensuring better compliance, help to identify
speed diesel) have so far been introduced polluting vehicles.
only in 26 highly polluted cities for four (iii) Inspection and Maintenance (I&M)
wheelers only is warranted to be System and Vehicular Retirement Policy
implemented in the entire country by
In order to ensure ‘strict fitness regime’, the
scheduled programme of April, 2017. Committee recommend to reduce the
This would not only improve the effective periodicity of mandatory I&M and
implementation of mandatory fuel certification of private vehicles from the
efficiency norms in the country, but also existing 15 years under the provision of
remove the confusion on low awareness Motor Vehicle Act, 1988, besides the Govt.
among public about the availability and (MoRT&H) to invoke the powers under
usage of right quality of fuel in the Section 59 of MV Act, 1988 to fix an age
market. However, the implementation of limit for retirement of vehicles without any
‘One Country – One Fuel Norm’ requires delay by taking into consideration various
massive logistics exercise for upgradation parameters like, mileage clock, emission
of oil refineries, therefore, the Committee levels, age of vehicles or other suitable
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ABSTRACT
The objective of this paper is calculate the average time delay caused to vehicles at signalized intersections which is an
important criterion in the evaluation of performance of signalized intersections. Various models have been developed to
estimate delay to traffic at signalized intersections and all these models are based on the homogeneous traffic conditions.
In this study, an attempt has been made to develop a delay model in order to estimate the delay caused to vehicles
given the basic data, which are easily measurable at signalized intersections under heterogeneous traffic conditions.
Highway Capacity Manual (HCM) method modeling technique has been adopted to estimate the saturation flow and the
delay caused to traffic, at signalized intersections, under heterogeneous traffic conditions. The interactions between the
different types of vehicles are incorporated in the modified Webster model by considering the intercorrelation between
different vehicle groups. The input data required for these models and the data required to validate the calculated values
were collected by conducting extensive traffic surveys at Balnagar signalized intersection in the city of Hyderabad,
India. Computational results showed that the delay estimated by surveyed procedure matches with the delay calculated
by Webster and HCM procedure at 10 to 15% variation.
angle type. In the Highway period between the end of green control delay per vehicle.
Capacity Manual(5) approach, on one approach and the start of Control delay is the portion
capacity at intersections is green on a conflicting approach of the total delay attributed
defined for individual lane is known as inter green(7). Level to traffic signal operation for
groups and for the intersection of service (LOS) is defined in signalized intersections.
as a whole. Estimation of delay terms of delay and ranges from Control delay (overall delay)
at signalized intersections is a LOS A (free-flow conditions) can be categorized into
complex process and depends to LOS F (long delays). Delay
Deceleration delay
on a number of parameters, represents a measure of driver
among which the degree of discomfort, frustration, fuel Stopped delay and
saturation (x = v/c) is the most consumption, and lost time. Acceleration delay
important(6). Capacity analysis Specifically, level-of-service Stopped delay is easier to
of intersections involves the delay criteria are stated in terms measure, while overall delay
computation of volume-to- of average stopped delay per reflects better the efficiency
capacity (v/c) ratios for each lane vehicle for a 15-minute analysis of traffic signal operation(9). A
group, from which an overall period. Delay is a complex final element that may affect the
intersection v/c ratio may be measure that depends upon a delays incurred at intersection
derived. The concept of a critical number of variables such as approaches is the randomness
v/c ratio is used to evaluate quality of signal progression, in vehicle arrivals. If vehicles
the intersection as a whole, cycle length, allocation of were to arrive at uniform
considering only the critical green time, and v/c ratio. The intervals, the delays incurred
lane groups or those with the delays and corresponding levels by vehicles within successive
greatest demand for green time of service are presented in signal cycles would be
within each signal phase. The Table 1. identical, as there would then
Table 1 Stopped Delay Range be an exact replication of the
arrival and departure patterns.
LOS Stopped Delay (Sec) Range LOS Stopped Delay (Sec) Range
However, under random arrival
A <=10.0 D > 35.0 and < = 55.0 patterns, the number of arrivals
B >10.0 and <= 20.0 E > 55.0 and < = 80.0 may fluctuate from one cycle
C > 20.0 and < = 35.0 F > 80.0 to the other, thus resulting in
different queue lengths. This
Delay in the realm of signalized absence of traffic control, in the
may in turn results in arrival
intersections is associated with absence of geometric delay, in
demands that occasionally
the time lost to a vehicle and/or the absence of any incidents, and
exceed the approach capacity,
driver because of the operation when there are no other vehicles
and therefore, in higher delays.
of the signal and the geometric, on the road. There are several
traffic conditions present at the different types of delay that can 3 WEBSTER’S DELAY
intersection(8). While delay in be measured at an intersection, MODEL (1958)
the HCM 2000 context is and each serves a different The delay model developed by
defined as the difference purpose to the transportation Webster (1958) is the basis for
between the travel time actually engineer. The signalized most delay models developed
experienced and the reference intersection capacity and LOS subsequently. It is based on the
travel time that would result estimation procedures are built deterministic queuing theory
during ideal conditions, in the around the concept of average and is given as:
intersections are vital nodal the surrounding areas. The traffic flow was conducted at the
points in transportation network at this intersection is highly approaches during the saturated
and their efficiency of operation heterogeneous comprising green times of the signal
greatly influence the entire vehicles with different static cycle. It is a pre timed signal
networks performance. The study and dynamic characteristics junction with total signal
location has been selected as falling on the wide range. cycle time as 180 seconds and
Balnagar signalized junction on For the purpose of the study, 3 phases. Asynchronous-counting
Balnagar main road connecting the vehicles based upon the method was adopted because
NH-9 with NH-7 as shown in size, speed and acceleration the vehicles were not exactly
Fig. 1. Balnagar is a mandal in or deceleration characteristics moving one after the other and
Hyderabad district located in were grouped into the following thus, the passing of the last
the state of Telangana. It is one types. vehicle could not be identified
of the major Industrial estates ● Cycle distinctly. These observations
in India located in northwest with varying values of saturated
● Two wheeler (Scooter,
side of Hyderabad. Several green were recorded to estimate
moped and motor cycle)
Governments owned industries the PCU values. The survey
● Three wheeler (Auto was conducted for eight hours
are established in this location.
rickshaw) of peak periods on a
IDPL, IDL, NRSA, HAL, BHEL
R&D are few amongst them. ● Car, van and jeep representative working day as
Balnagar is an area attracting ● Bus and truck shown in Table 2. The modal
large number of work trips from The measurement for saturation split is presented in Fig. 2.
Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec
(t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec)
Bus 21 35 56 15 24 39 19 37 56
27 33 60 3W 9 33 42
29 40 69 11 35 46
25 39 64 12 35 47
19 30 49 13 37 50
23 34 57 15 42 57
25 42 67 9 30 39
17 48 65 14 38 52
24 37 61 13 38 51
28 33 61 9 31 40
25 39 64 12 36 48
29 34 63 15 41 56
20 32 52 11 33 44
21 35 56 10 32 42
33 37 70 16 30 46
Time Delay (Sec) Vehicles Avg Stopped Time Delay Vehicles Avg Stopped
Delay (sec) (Sec) Delay (sec)
7:00 - 7:15 72780 952 76.45 16:00 - 16:15 62280 961 64.81
7:15 - 7:30 66010 860 76.76 16:15- 16:30 56010 953 58.77
7:30 - 7:45 51650 925 55.84 16:30- 16:45 51650 834 61.93
7:45 - 8:00 53090 947 56.06 16:45- 17:00 40580 972 41.75
8:00 - 8:15 40580 1032 39.32 17:00- 17:15 52170 720 72.46
8:15 - 8:30 62180 820 75.83 17:15- 17:30 43620 521 83.72
8:30 - 8:45 43560 772 56.42 17:30- 17:45 46330 640 72.39
8:45 - 9:00 46330 840 55.15 17:45- 18:00 53090 647 82.06
9:00 - 9:15 53090 858 61.88 18:00- 18:15 47210 635 74.35
9:15 - 9:30 47230 635 74.38 18:15- 18:30 41190 526 78.31
9:30 - 9:45 60300 741 81.38 18:30- 18:45 40540 571 71.00
9:45 - 10:00 53090 647 82.06 18:45- 19:00 46330 640 72.39
10:00 - 10:15 40580 972 41.75 19:00 - 19:15 53090 782 67.89
10:15 - 10:30 52170 795 65.62 19:15 - 19:30 41520 805 51.58
10:30 - 10:45 45620 607 75.16 19:30 - 19:45 52170 920 56.71
10:45 - 11:00 46330 740 62.61 19:45 - 20:00 33190 672 49.39
the inter correlations of vehicle the Level of Service for this 5. Highway Capacity Manual, Special
ABSTRACT
The present study was undertaken to evaluate fracture resistance of Hot Mix Asphalt (HMA) and Warm Mix Asphalt
(WMA) containing Recycled Asphalt Pavement (RAP) using newly developed Semi-Circular Bending (SCB) test. Two
different WMA additives, one Wax based (W) and one Surfactant (S) based were selected in this study. Two HMA
mixes: HMA+0% RAP, HMA+30% RAP and two WMA mixes:WMA+30% RAP- W (wax based WMA additive), and
WMA+30% RAP – S (surfactant based WMA additive) were designed and tested in the laboratory. The SCB samples
of 150 mm diameter and 50 mm height with different notch depths: 20 mm, 25 mm and 32 mm were prepared in the
laboratory with target air voids in range of 6.5±0.5%. The samples were tested by applying a monotonic load at a rate of
0.5 mm/min at 35ºC. A critical energy release rate (J-integral) or Jc value was calculated from the SCB test. The fracture
resistant ranking of the mixes based on Jc value was found to be in the following order: HMA+30% RAP>WMA+30%
RAP- W>HMA+0% RAP>WMA+30% RAP – S, indicating a better fracture resistant of a mix with RAP. The WMA
mix containing surfactant additive showed the lowest value of Jc, showing a poor fracture resistant of this mix compared
to other mixes.
* Assistant Professor, Deptt. of Civil Engg., Basaveshwar Engineering College, Bagalkot. E-mail: fc.srinivas@gmail.com
** Assistant Professor, Dept. of Civil Engg., Indian Institute of Technology Bombay, E-mail: dvsingh@iitb.ac.in
3.1 Materials Collection 2007). In the present study, the IRC:37-2012. In addition, two
The aggregates of different percentage of wax and surfactant WMA mixes with Wax (W) and
sizes: 20 mm and 10 mm down additives was selected as 2% Surfactant (S) were designed.
and stone dust were collected and 0.5% by weight of asphalt The list of mixes were: HMA
from J.M. Mhatre Infra Private binder. + 0% RAP, HMA + 30% RAP,
Limited near Navi Mumbai. 3.3 Asphalt Mixes WMA + 30% RAP + 2% Wax
The aggregates were a basaltic (WMA + 30% RAP-W), WMA
In the present study, a
rock with dark grey colour. bituminous concrete (BC) + 30% RAP + 0.5% Surfactant
The asphalt binder sample of Grade-1 was design using (WMA+30%RAP-S).The
viscosity grade (VG30) was Marshall mix design method design blended aggregate
collected from Hindustan Colas in accordance with MORTH gradation is shown in Fig. 4.
Limited, Mumbai. The RAP specification. The four different The Optimum Binder Content
material was collected from types of mixes with and without (OBC) of a mix with 0% and
Mulund- Airoli link road WMA and RAP mixes were 30% RAP was found to be
between Eastern Expressway designed. The 30% RAP was 5.63% and 5.60%, respectively.
and Thane-Belapur, Mumbai. blended with HMA which is The OBC for WMA mix was
The collected RAP mix was maximum amount of RAP as per selected as 5.60%.
from the top layer of the
pavement constructed almost
four years back with VG-30
grade bitumen.
3.2 WMA Additives
Two different types of WMA
additives: wax and surfactant
based were collected in this
study. The wax based additive
was a long chain aliphatic
hydrocarbon compound derived
from Fischer-Tropsch process.
It shows crystalline structure
at low temperature and has Fig. 4 Aggregate Gradation for BC Grading-1 with and without RAP
melting point between 70 to
120ºC. Typically amount of 4 Sample Preparation on the available literature
wax additive can be at the rate and Testing (Gandhi and Amirkhanian,
of 1.5% to 2% by weight of The samples of 150 mm in 2007). For HMA samples,
asphalt (Qin et al., 2014; Gandhi diameter and 50 mm in height the mixing and compaction
and Amirkhanian 2007; Hurley were compacted using Marshall temperature was selected
and Prowell 2005). compactor machine with target approximately 175ºC and
air voids in range of 6.5±0.5%. 140ºC, respectively. It was
The surfactant based additive
The WMA mix were mixed at observed that WMA sample
can be added at the rate of 0.25
140°C-150°C and sample were preparation required higher
to 0.75% by weight of asphalt
compacted keeping temperature number of blows to get a
binder (Prowell and Hurley,
in range of at 100-130ºC based desired air voids because of
lower compaction temperature. ±1 mm and width 2±0.5 mm load at failure for HMA + 0%
A trial and error procedure was were created in semi-circular RAP, HMA + 30% RAP, HMA
adopted to compact samples for samples as shown in Fig. 5(b). + 30% RAP-W, HMA + 30%
air voids in range of 6.5±0.5%. A minimum of six SCB samples RAP-S mixes, estimated at
The circular specimen of were prepared for each notch 20 mm, 25 mm and 32 mm notch
150 mm in diameter was cut depth for each type of mixes. depths. At 20 mm and 32 mm
into two semi-circular halves Therefore, a total of 72, SCB
notch depths the order for failure
as shown in Fig. 5(a). Three samples (4 mixes x 3 notch depth
load was found to be WMA
different notch depths: 20 mm, x 6 samples) were prepared in
25 mm and 32 mm with the laboratory. + 30% RAP-S > WMA + 30%
RAP > WMA + 30% RAP-W >
HMA + 0% RAP, indicating that
warm mix with surfactant based
additives showed higher load
carrying capacity compared
to WMA with a wax based
additives. Further, addition
(a) (b) of RAP with surfactant based
Fig 5(a) 150 mm Diameter Sample Cut Into Semicircle and WMA additives showed better
(b) Specimen with Different Notch Sizes results than that of a mix without
The test was conducted at 35ºC 0% RAP, HMA + 30% RAP, WMA additives. The HMA mix
by applying a load at a rate of WMA + 30% RAP-W, WMA with 0% RAP showed lowest
0.5 mm/min in a three point + 30% RAP-S mixes tested for load at failure for all the notch
bending load configuration 20 mm, 25 mm, and 32 mm depths. It can be concluded
shown in Fig. 6. The load notch depths. that addition of RAP and WMA
and deformation data were 5.1 Comparison of Load at increase load carrying capacity
recorded. Failure of a mix. A trend was not clear
The Fig. 7 shows variations of at 25 mm notch depth.
5.2 Comparison of Vertical +30% RAP-S) was found to be compared to HMA and (WMA
Deformation at Failure higher compared to HMA and + 30% RAP-W) indicating
Fig. 8 shows variations of WMA mix with wax additive that warm mix with surfactant
vertical deformation at failure (WMA +30% RAP-W) for additive fails quickly.
for different mixes estimated all notch depths. In general 5.4 Critical Energy Release
at 20 mm, 25 mm and 32 mm a consistent trend was not Rate- Jc
notch depths. The vertical obtained for variation of
vertical deformation for the The Fig. 11 shows comparison
deformation for WMA mix
mixes. Jc for HMA and WMA mixes.
with surfactant additive (WMA
A higher value of Jc indicates
a mix with better fracture
resistant and vice versa (Wu et
al., 2005; and Mull et al., 2002).
It can be seen from this graph
that Jc value for HMA mix with
30% RAP is highest than that
of WMA mixes for 30% RAP
and HMA mix without RAP,
indicating that addition of RAP
Fig. 8 Comparison of Deformation at Failure for Different Mixes increases fracture resistance
of a mix. The fracture resistant
5.3 Comparison of Strain compared to warm mix with
ranking of the mixes based on
Energy at Failure wax additive.
Jc value was found to be in
The strain energy at failure was The change in strain energy order of HMA + 30% RAP
calculated from a graph plotted with notch depth for different (0.406 kJ/m2) > HMA + 30%
between load and vertical types of mixes is also plotted RAP-W (0.282 kJ/m2) > HMA +
deformation. The area of curve in Fig. 10. A straight line was 0% RAP (0.208 kJ/m2) > HMA +
up to peak load was calculated fit to estimate slope “of this 30% RAP–S (0.160 kJ/m2). The
and reported as strain energy. line which was used to estimate WMA mix containing surfactant
The Fig. 9 shows variations Jc using Equation (1). The additive showed the lowest
of strain energy at failures for results show that the rate of Jccompared to all other mixes,
HMA and WMA mixes, with decrease in strain energy is indicating poor performance of
and without RAP estimated highest for (WMA + 30% RAP-S) this mix.
at 20 mm, 25 mm and 32 mm
notch depths. It was found that
the strain energy was highest for
surfactant based WMA (WMA
+ 30% RAP-S) mix compared
to HMA + 0% RAP, HMA +
30% RAP, and wax based WMA
(WMA + 30% RAP-W) mixes
at all notch depths. The warm
mix with surfactant additives
showed higher strain energy Fig. 9 Comparison of Strain Energy at Failure for Different Mixes
REDICOTE E 4819
(for Medium Setting Emulsions)
SPECTRUM CHEMICALS
Web: www.spectrumchemicals.net
CONTACT : Mr. Kalpesh Vora : 098206 29130
Delivering Future Email : kalpesh@spectrumchemicals.net
ABSTRACT
Fine copper slag is a waste material generated during the extraction of copper from its ore. This slag was investigated
for its suitability in the construction of embankment and different pavement layers. The paper discusses the geotechnical
properties of fine copper slag with or without mechanical stabilization. It was used as a replacement for fine aggregate in
bituminous layers i.e. bituminous macadam, dense bituminous macadam and bituminous concrete. Mechanical properties
of mixes such as Marshall stability were determined. It was observed that mechanical and volumetric properties are
comparable to conventional materials. It was concluded that this material has potential for uses in construction of
embankment, sub grade, granular sub base and bituminous layers.
3.1 Grain Size Distribution material. Fine copper slag has Density (MDD) and Optimum
The grain size distribution of 25% sand, 70% silt and 5% Moisture Content (OMC) are
fine copper slag, granular copper clay size particles; fly ash has observed to be 20.12 kN/m3
slag and fly ash were determined 5% sand, 90% silt and 5% clay; and 17% for fine copper slag,
by wet sieve and hydrometer. granular copper slag has 100% 21.16 kN/m3 and 11% for
sand. The value of coefficient of granular copper slag and
Grain size distribution curves
uniformity (Cu) and coefficient 10.72 kN/m3 and 40% for fly ash
for these materials are shown
respectively. The compaction
in Fig.1. It is observed that fine of curvature (Cc) of fine copper
curves of all the materials
copper slag and fly ash are fine slag is 10 and 2.5; for fly ash - 5
are flat indicating their in-
grained material while granular and 0.8 and copper slag - 2 and sensitiveness with variation
copper slag is coarse grained 1.3 respectively. in moisture content. These
materials can be compacted in a
wide range of moisture content.
3.6 California Bearing Ratio
(CBR)
California Bearing Ratio Test
was carried out and samples
were prepared by compacting
the material statically at 97%
of their respective MDD/OMC.
The specimens were then soaked
Fig. 1 Grain Size Distribution Curves for 4 days in potable water
3.2 Atterberg Limit’s out and values were found to be before testing. The specimens
The plasticity characteristics 3.2 for fine copper slag, 3.58 for were then sheared at the rate
of fine copper slag, granular granular copper slag, and 2.35 of 1.25 mm/min. The average
copper slag and fly ash were for fly ash. value of CBR is observed to be
determined and observed to be 14% for fine copper slag,
3.5 Compaction Properties 50% for granular copper slag
non plastic in nature. According
Modified Proctor compaction and 4% for fly ash. Both fine
to Indian standard classification,
test was carried out and and granular copper slag have
fine copper slag and fly ash are
compaction curves are shown high CBR value as compared to
classified as ML i.e. inorganic
in Fig. 2. The Maximum Dry fly ash.
silt having low compressibility
while granular copper slag is SP
i.e. poorly graded sand.
3.3 Free Swelling Index
Differential free swelling
index test was carried out on
these materials and is observed
that materials do not possess
swelling characteristics.
3.4 Specific Gravity Test (G)
Specific gravity test was carried Fig. 2 Compaction Curves
in Table 5. The test results grain size analysis for different in different proportions to
were compared with MORTH constituent aggregates and achieve the desired/specified
specifications and were found fine copper slag is given in gradation of the mix given in
to be acceptable. The individual Table 6. MORTH specification. Trial and
Table 5 Test Results of Local Aggregates error method was adopted to
IS Sieve % Passing by Weight Stone Dust Fine Copper Filler arrive at the required
Designation, mm Through IS Sieve Slag (Lime) proportions. However, it was
20 mm 10 mm 6 mm not possible to achieve
37.5 100
26.5 100
the designed gradation as
19 68 100 per MORTH specification.
13.2 15 67 100 Therefore, it is concluded that
4.75 0 0 56 100 fine slag cannot be used in the
2.36 - - 24 90 100 100
0.300 - - 8 46 90 95
construction of bituminous
0.075 - - 2 8 22 86 macadam layer.
NA-not applicable 7.3 Dense Bituminous
Table 6 Grain Size Analysis of Different Aggregate Sizes and Macadam
Filler Material Dense Bituminous Macadam
Properties Coarse Aggregates Stone Fine Copper Lime MORTH (DBM) is normally used as
of Nominal Size Dust Slag Specification
binder course in pavement
20 10 6
mm mm mm construction. The thickness
Bulk unit weight, 13.5 13.4 13.2 16.3 19.5 - - of single layer of DBM can
kN/m3 vary from 50 mm to 100 mm.
Specific gravity 2.64 2.64 2.64 2.70 3.2 2.80 - There are two grades for dense
FI+EI, % 30 35 -NA- -NA- -NA- -NA- Max.30
bituminous macadam layer
AIV, % 19 18 -NA- -NA- -NA- -NA- Max.24
Water 0.50 0.50 -NA -NA- -NA- -NA- Max.2
as per MORTH specification
absorption,% (Section 507). In the present
study, fine copper slag was used
7.2 Bituminous Macadam The Grade 1 of BM is a coarser
as fine aggregates and mixed
Bituminous Macadam (BM) is mix (nominal aggregate size of
with conventional aggregates
used as a binder course and can 40 mm) and is generally used to investigate its feasibility in
be laid over a primed granular for laying 80–100 mm thick Grade 2 (Nominal aggregate
base course like Water Bound layer while Grade 2 of BM size of 25 mm, 50-75 mm
Macadam (WBM) or Wet Mix is comparatively a finer mix thickness). Lime was also
Macadam (WMM). This type (nominal aggregate size of 20 added in the mix as a filler
of mix is also used in profile mm) and is generally used for material to obtain better
correction course and for laying 50–75 mm thick layer. adhesion characteristics and to
overlay of existing roads As fine copper slag is a fine improve durability of the mix.
carrying low to moderate grained material, suitability of The optimum proportion of fine
traffic. There are two grades its use in Grade 1 & 2 mixes was and coarse aggregates required
of bituminous macadam evaluated. Fine slag was mixed to achieve the desired/specified
layer indicated in MORTH with conventional aggregates of gradation of the mix for grade
specification (Section 504). size 40 mm, 20 mm and 12 mm 2 of DBM is shown in Table 7.
About 15% of conventional fine with fine copper slag in the gradation of DBM mixes as per
aggregates could be replaced mix. The specified and achieved MORTH specification.
Table 7 Proportion of Different Materials for Design of DBM Mix (Grade 2)
Grade of Aggregates Aggregates Aggregates Stone Dust Fine Copper Slag Lime
DBM (20 mm) (10 mm) (6 mm)
G2 30% 15% 28% 10% 15% 2%
For the determination of determined as per ASTM D 50 mm/min till failure occurred.
optimum bitumen content for 2041-95. The specimens were Stability and flow values were
Grade 2 of DBM mixes Marshall immersed in water bath for 30 noted for each specimen. Each
Specimens were prepared at to 40 minutes and maintained at specimen was also analyzed
different bitumen contents viz. 60ºC. The specimens were taken for its respective air voids. The
3%, 4%, 5% and 6%. Three out after 30 minutes and their Marshall Stability test results
specimens were prepared of stability was determined using have been summarized in
each bitumen content. The bulk Marshall apparatus. The load Table 8.
density of the specimens was was applied at a uniform rate of
Table 8 Marshall Test Results for DBM (Grade 2)
Bitumen Content (%) Stability, (kN) Flow, (mm) Bulk Density, Air Voids (%)
(kN/m3)
3.0 8.63 2.5 20.60 6.5
4.0 9.12 3.2 22.56 5.2
5.0 9.12 3.5 23.54 4.3
6.0 8.04 4.0 22.56 3.8
The stability values ranged 2, based on considerations of and air void analysis values
between 8 to 9 kN; Flow stability, flow, bulk density and are given in Tables 9 & 10
values ranged between 2.5 – air voids. To investigate the respectively.
4 mm; percentage air voids properties at OBC Marshall test The stability, flow and the
ranged between 3.8 to 6.5 %. specimens were again prepared retain stability value satisfy
The optimum bitumen content as per standard procedure and the criteria as per the MORTH
(OBC) was determined as 4.8% volumetric analysis was carried Specifications.
by weight of total mix for Grade out. The Marshall Test results
Grade of BC mix Aggregates (10 mm) Aggregates (6 mm) Fine Copper Slag Stone Dust Lime
Grade 2 27% 30% 15% 25% 3%
Table 12 Marshall Test Results for Bituminous Concrete (Grade 2)
Bitumen Content (%) Stability, (kN) Flow, (mm) Bulk Density, (kN/m3) % Air Voids
4.0 11.28 3.0 22.74 5.2
5.0 12.26 3.6 23.15 4.7
6.0 11.87 3.8 23.35 4.3
7.0 10.89 4.0 22.86 4.0
The stability values ranged 5.5% by weight of total mix for BC mixes at optimum bitumen
between 10.89 to 11.28; flow Grade 2 of BC mixes, based content are given in Tables 13
value ranged between 3 to on considerations of stability, & 14 respectively. The results
4 mm; air percent value ranged flow value, bulk density and air satisfied the criteria as per
between 4 to 5.2. The optimum voids. The Marshall test results MORTH specification.
bitumen content is averaged as and void analysis for Grade 2 of
Table 14 Voids Analysis of Compacted BC Grade-2 Mixes at OBC Considering the geotechni-
Properties of Mix Grade 2 cal characteristics of these
mixes, these mixes may
Theoretical Sp. Gravity of blended mix, Gm 2.497
be tried for experimental
Per cent air voids of mix, Vv 4.68 embankment construction
Per cent voids in mineral aggregate, VMA 17.64 with cover soil as discussed
Per cent voids filled with bitumen, VFB 73.47 above.
8 SPECIFICATIONS OF FINE waste material may be ● The geotechnical charac-
COPPER SLAG FOR ROAD recommened for embank- teristics of fine copper slag
CONSTRUCTION ment construction. Since fine +granular copper slag
Results of geotechnical charac- copper slag is a cohesionless mixes (25-75%) are non
teristics of fine copper slag material, the material may plastic, cohesionless, dry
and their mixes were studied have a tendency to erode. density varies from 22.1
and compared with MORTH In order to avoid the erosion to 25.3 kN/m3, and CBR
and MORD specifications. of slope, it is recommended ranges from 22 to 52%.
Recommendations have been that slope of fine copper These values satisfy the
made for its utilization in slag embankment may be MORTH/MORD specifica-
embankment, sub grade, sub covered with conventional tions. Hence, these mixes
base and bituminous layers of soil. The specifications of can be used for embank-
road pavements and structural cover soil and thickness ment fill application.
fill. may be adopted as per ● In order to evolve a proper
8.1 As an Embankment IRC:SP 58. construction methodology,
Material ● The geotechnical charac- it is suggested that a trial
● The geotechnical charac- teristics of fine copper slag embankment of suitable
teristics of fine copper slag +fly ash mixes (50-75%) height may be constructed,
material (100%) i.e. Grain indicate all the mixes are construction methodology
size, plasticity characteris- non plastic, cohesionless, may be evolved, perfor-
tics, dry density (γd = 20.12 dry density varies from 15.2 mance may be monitored
kN/m3) and free swelling to 18.6 kN/m3, CBR varies before recommending
index meet the stipulated from 8 to12 %, and angle design specifications for
requirements of MORTH of internal friction lies large scale embankment fill
and MORD. Hence, the between 25 to 320). applications.
8.2 As a Sub Grade Material ● About 15% of fine copper sub base/bituminous layers
● The geotechnical charac- slag can be used as a construction will certainly
teristics of fine copper slag replacement of fine create value addition in the
material satisfy the aggregate in DBM (Grade-2) form of avoiding accumulation
specification requirement and BC (Grade-2) mixes. of waste on fertile land at one
as per MORTH and MORD Marshall Stability test end and mining of resources at
specifications. Therefore, results at OBC and the other end.
this material may be tried volumetric analysis indicate
for the construction of ACKNOWLEDGEMENT
its feasibility in the two
experimental test track to layers. Hence, construction The authors are thankful to the
study the performance of of test track and monitoring Director, CSIR-Central Road
sub grade with cover soil at for a period of time is Research Institute, New Delhi
both the ends of the road. required before recom- for giving permission to publish
● Fine copper slag + fly mending for large scale this paper. The research project
ash mix (75%) satisfy the field application. is sponsored by M/s Hindalco
specification requirements Industries Limited, Birla copper
as per MORTH and MORD 9 CONCLUSIONS unit, Dahej, Gujarat (India).
criteria. Therefore, this Fine copper slag, granular
REFERENCES
mix can also be tried for the copper slag and fly ash were
1. ASTM 2041-95 (2011). Standard
construction of sub grade in observed to be non plastic and Test Method for Theoretical
an experimental test track. cohesionless materials in nature. Maximum Specific Gravity and
The geotechnical characteristics Density of Bituminous Paving
8.3 As a Granular Sub Base Mixtures. Published by American
Material of fine copper slag with or Society for Testing and Materials,
● Considering high values of without granular copper slag 100 Barr Harbor, PO Box C700, West
CBR of mixes (fine copper and fly ash satisfy the MORTH Conshohocken, PA 19428-2959,
USA.
slag + granular copper slag, (2013) specifications for the use 2. Al-Jabri, Taha K., and Al-Ghassani,
25-50% fine copper slag), as an embankment, sub grade M. (2002). Use of Copper Slag
may be tried for the and sub base material. However, and Cement by-Pass Dust as
Cementitious Materials. Cement,
construction of experimental this material has to be protected Concrete and Aggregates, Vol.24 (1)
test track section in granular with cover soil on both side 7-12.
sub base layer. Final slopes to reduce the erosion as it 3. CRRI Report (2011). Feasibility
Study of Fine Copper Slag in
recommendation can be is cohesion less material. About Road Construction. Submitted to
made only after construction 15% of fine copper slag can be M/s Hindalco Industries Limited,
of experimental layers and used as a replacement of fine Birla copper unit, Dahej, Gujarat
monitoring for a specified aggregate in bituminous layers (India).
4. IRC:SP:58-2001. Guide Lines for
period of time. (DBM and BC). However, Use of Fly Ash in Road Construction.
8.4 As a Bituminous Mix its practical feasibility needs Published by Indian Roads Congress,
Material to be investigated under the New Delhi, India.
5. MORTH (2013). Specifications for
● Fine copper slag is not actual environmental and traffic Road and Bridge Works. Published
suitable for use in the condition before recommending by Ministry of Road Transport and
bituminous macadam layer. the same for large scale field Highway, New Delhi, India.
6. MORD (2004). Specifications for
It was not possible to application. Utilization of fine
Rural Road. Published by Ministry
achieve the gradation as per copper slag and their mixes in of Rural Development, New Delhi,
MORTH specifications. embankment/sub grade/granular India.
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Aimil/Ad/Civil/15-16/10/39
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