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Indian Roads Congress Founded : December 1934

VOLUME 44 NUMBER 1 JANUARY 2016


CONTENTS ISSN 0376-7256
Page
Page Technical Papers
4-5 From the Editor’s Desk - “The Report of Parliamentary 9 Computation of Time Delay at Signalized Intersection
Standing Committee on “National Auto Fuel Policy”
Warranted Implementation in a Time-Bound Action Plan”

6-7 Important Announcement - New Membership Fee/Form

Advertisements Shabana M. Kumar


Thabassum
ICT Pvt. Ltd. - Inside Front Cover
17 Evaluation of Fracture Resistance of Asphalt Mixes
Sachi Geosynthetics Pvt. Ltd. - Inside Back Cover Containing Recycled Asphalt Pavement Using SCB Test
Rodic Consultants Pvt. Ltd. - Outside Back Cover
8 TechFab India Industries Ltd.
16 Jalnidhi Bitumen Specialities Pvt. Ltd.
23 Unihorn India Pvt. Ltd. Srinivas F. Dharamveer Singh
23 Casta Engineers Pvt. Ltd. Chitragar

24 Spectrum Chemicals 25 Fine Copper Slag as an Alternative Marginal Material for


Road Construction
35 Arun Soil Lab Pvt. Ltd.
35 Redecon (India) Pvt. Ltd.
37 Sparsh Engineering Company (P) Ltd.
37 Keshav Industries
V.G. Havanagi A.K. Sinha A. Ranjan
38 Amil Ltd.
38 Ooms Polymer Modified Bitumen Pvt. Ltd. 34 Tender Notice, MORTH, New Delhi
39 BASF 36 Tender Notice, MORTH, New Delhi
40 HINCOL
41 Kraton Polymers
42 Tiki Tar Industries India Ltd.

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From the Editor’s Desk
THE REPORT OF PARLIAMENTARY STANDING COMMITTEE ON “NATIONAL AUTO
FUEL POLICY” WARRANTED IMPLEMENTATION IN A TIME-BOUND ACTION PLAN

S.S. Nahar
Dear Stakeholders, recommend the Govt. to take a decision on
the levying of cess (Sulphar Cess on
The Parliamentary Standing Committee
BS-III Fuel and Special Fuel Upgradation
on ‘Petroleum and Natural Gas’ under the
Cess on all Gasoline and Diesel sold in
Chairperson ship of Shri Pralhad Joshi
India) for insuring required funds to the
has considered the two vital public policy
tune of Rs 80,000 crore for fuel
instruments viz. Auto Fuel Policy 2003 and
upgradation projects of Oil Marketing
Auto Fuel Vision and Policy 2025 at the
Companies (OMCs).
disposal of the Govt. (M/o. P&NG) to address
(ii) Pollution Under Check (PUC) System
‘Growing Vehicular Pollution in the Country’,
and adopted the Report on “National Auto Fuel With the alarming rise of pollution levels
Policy” on 6th May, 2015. The gist of significant becoming a major public health hazard in
recommendations is as under: Indian cities, the Committee emphasized
that existing PUC system for reduction of
(i) One Country – One Fuel Norm
pollution in in-use vehicles should be
The Committee observed that Bharat replaced with efficient computerized
Stage-IV quality fuels (maximum Sulphur mechanism for all categories vehicles for
content upto 50 ppm motor spirit and high ensuring better compliance, help to identify
speed diesel) have so far been introduced polluting vehicles.
only in 26 highly polluted cities for four (iii) Inspection and Maintenance (I&M)
wheelers only is warranted to be System and Vehicular Retirement Policy
implemented in the entire country by
In order to ensure ‘strict fitness regime’, the
scheduled programme of April, 2017. Committee recommend to reduce the
This would not only improve the effective periodicity of mandatory I&M and
implementation of mandatory fuel certification of private vehicles from the
efficiency norms in the country, but also existing 15 years under the provision of
remove the confusion on low awareness Motor Vehicle Act, 1988, besides the Govt.
among public about the availability and (MoRT&H) to invoke the powers under
usage of right quality of fuel in the Section 59 of MV Act, 1988 to fix an age
market. However, the implementation of limit for retirement of vehicles without any
‘One Country – One Fuel Norm’ requires delay by taking into consideration various
massive logistics exercise for upgradation parameters like, mileage clock, emission
of oil refineries, therefore, the Committee levels, age of vehicles or other suitable

4 INDIAN HIGHWAYS, January 2016


EDITORIAL
criteria. developing methodology and labelling
(iv) Promotion of CNG, other Alternate Fuels programme for passenger cars into five
and Fuel Economy Standards (Star Rating categories i.e. one star to five stars under
System) the support and guidance of Bureau of
The Bureau of Indian Standards (BIS) has Energy Efficiency (BEE) and Petroleum
already evolved a standard (IS-15607) for Conservation & Research Association
Bio-diesel (B 100), which is the Indian (PCRA).
adaptation of the American Standard ASTM (v) Road Safety Audit and Mass Transport
D-6751 and European tandard EN-14214. Systems
BIS has also published IS: 2796: 2008 The Committee observed that the
which covers specification for motor mandatory Road Safety Audit would play a
gasoline blended with 5% ethanol and very significant role in improving the fuel
motor gasoline blended with 10% ethanol. efficiency as well as emission levels of
Rule 115E of the Central Motor Vehicles
motor vehicles and would also reduce
Rules (7th Amendment), 2015 prescribes
vehicle operation costs and a well-planned
Mass emission standards for flex-fuel
mass public transport system in a holistic
ethanol (E 85) and ethanol (ED 95)
approach for ensuring the last mile
vehicles has been notified by the MORTH
connectivity can bring a lot of benefits like,
vide G.S.R. 412 (E) dated 19th May, 2015.
lower pollution levels, decongestion of roads,
Section 52 of the Motor Vehicles Act already
less consumption of fossil fuels, lower
allows conversion of an existing engine of
a vehicle to use biofuels. Engine accidents and cheaper than personal
manufacturers would need to suitably vehicles.
modify the engines to ensure compatibility This is warranted to be launched as a nation
with biofuels, wherever necessary. mission in supplement to “Make in India” and
The Committee observed that the Govt. must “Swachh Bharat” flagship programs, in fulfillment
give high priority for covering more and of dream of the Great Son of Bharat Mata
more areas under CNG; ensure the Dr. Kalam, the Late President of India.
availability of aforementioned alternate
fuels in the entire country and the  Sajjan Singh Nahar
mandatory declaration of fuel economy  Secretary General
standards by automobile manufacturers by  E-mail: secygen.irc@gov.in

Place : New Delhi


Dated : 30th December, 2015

INDIAN HIGHWAYS, January 2016 5


Important Announcement - New Membership Fee/Form

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6 INDIAN HIGHWAYS, January 2016


Important Announcement - New Membership Fee/Form

INDIAN ROADS CONGRESS


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INDIAN HIGHWAYS, January 2016 7


8 INDIAN HIGHWAYS, January 2016
COMPUTATION OF TIME DELAY AT SIGNALIZED INTERSECTION
Shabana Thabassum* and M. Kumar**

ABSTRACT
The objective of this paper is calculate the average time delay caused to vehicles at signalized intersections which is an
important criterion in the evaluation of performance of signalized intersections. Various models have been developed to
estimate delay to traffic at signalized intersections and all these models are based on the homogeneous traffic conditions.
In this study, an attempt has been made to develop a delay model in order to estimate the delay caused to vehicles
given the basic data, which are easily measurable at signalized intersections under heterogeneous traffic conditions.
Highway Capacity Manual (HCM) method modeling technique has been adopted to estimate the saturation flow and the
delay caused to traffic, at signalized intersections, under heterogeneous traffic conditions. The interactions between the
different types of vehicles are incorporated in the modified Webster model by considering the intercorrelation between
different vehicle groups. The input data required for these models and the data required to validate the calculated values
were collected by conducting extensive traffic surveys at Balnagar signalized intersection in the city of Hyderabad,
India. Computational results showed that the delay estimated by surveyed procedure matches with the delay calculated
by Webster and HCM procedure at 10 to 15% variation.

1 INTRODUCTION extensive in most of the towns and queuing are more


India is one of the fastest and cities(2). complex than that in western
growing nations in the world. Traffic signals improve overall countries. This is mainly due
Indian road traffic has grown safety, decrease average travel to heterogeneity of traffic flow,
manifolds in the recent past and time through the intersection unrestricted mixing of various
likely to grow further as per and consequently increase vehicles without their physical
the present trends registered in the capacity and equalize the segregation, irregular lateral
the past couple of years(1). Fast quality of service for all or most and longitudinal spacing among
urbanization and rapid growth traffic streams. A delay is a the vehicles while in queue, lack
in road traffic are responsible time loss that is not within the of lane discipline and haphazard
for increasing congestion realm of control by the vehicle movement of vehicles and
and delay in the urban areas. (or driver). This delay depends pedestrians.
As the intersections are vital on parameters such as traffic 2 LEVEL OF SERVICE AND
nodal points in a transportation flow in the roads, behavior of DELAYS OF SIGNALISED
network, their efficiency of the driver, the geometric type INTERSECTON
operation greatly influence the of intersection, and whether or Traffic signal is a power operated
entire networks performance. In not there is an obstruction(3). device by which traffic is warned
addition to that it is complicated Traffic delays and queues are or directed to take any specific
by the fact that each intersection principal performance measures action. Traffic control signals,
has unique characteristics of that enter into the determination properly located and operated to
physical layout, vehicle flow of intersection Level Of Service provide the orderly movement
rates, turning movements and (LOS), in the evaluation of the of traffic, can increase the
pedestrian movements. The use adequacy of lanes, and in the traffic handling capacity of the
of traffic signals for control of estimation of fuel consumption intersection and to reduce the
conflicting streams of vehicular and emissions. In India the frequency of certain types of
and pedestrian traffic is problem of traffic congestion accidents, especially the right
* Associate Prof., Civil Engg. Dept., St. Martins’s Engg. College, Hyderabad, Telangana. E-mail: shabana.t27@gmail.com
** Professor & HOD, Civil Engineering Department, Osmania University, Hyderabad, Telangana.

INDIAN HIGHWAYS, January 2016 9


TECHNICAL PAPERS

angle type. In the Highway period between the end of green control delay per vehicle.
Capacity Manual(5) approach, on one approach and the start of Control delay is the portion
capacity at intersections is green on a conflicting approach of the total delay attributed
defined for individual lane is known as inter green(7). Level to traffic signal operation for
groups and for the intersection of service (LOS) is defined in signalized intersections.
as a whole. Estimation of delay terms of delay and ranges from Control delay (overall delay)
at signalized intersections is a LOS A (free-flow conditions) can be categorized into
complex process and depends to LOS F (long delays). Delay
 Deceleration delay
on a number of parameters, represents a measure of driver
among which the degree of discomfort, frustration, fuel  Stopped delay and
saturation (x = v/c) is the most consumption, and lost time.  Acceleration delay
important(6). Capacity analysis Specifically, level-of-service Stopped delay is easier to
of intersections involves the delay criteria are stated in terms measure, while overall delay
computation of volume-to- of average stopped delay per reflects better the efficiency
capacity (v/c) ratios for each lane vehicle for a 15-minute analysis of traffic signal operation(9). A
group, from which an overall period. Delay is a complex final element that may affect the
intersection v/c ratio may be measure that depends upon a delays incurred at intersection
derived. The concept of a critical number of variables such as approaches is the randomness
v/c ratio is used to evaluate quality of signal progression, in vehicle arrivals. If vehicles
the intersection as a whole, cycle length, allocation of were to arrive at uniform
considering only the critical green time, and v/c ratio. The intervals, the delays incurred
lane groups or those with the delays and corresponding levels by vehicles within successive
greatest demand for green time of service are presented in signal cycles would be
within each signal phase. The Table 1. identical, as there would then
Table 1 Stopped Delay Range be an exact replication of the
arrival and departure patterns.
LOS Stopped Delay (Sec) Range LOS Stopped Delay (Sec) Range
However, under random arrival
A <=10.0 D > 35.0 and < = 55.0 patterns, the number of arrivals
B >10.0 and <= 20.0 E > 55.0 and < = 80.0 may fluctuate from one cycle
C > 20.0 and < = 35.0 F > 80.0 to the other, thus resulting in
different queue lengths. This
Delay in the realm of signalized absence of traffic control, in the
may in turn results in arrival
intersections is associated with absence of geometric delay, in
demands that occasionally
the time lost to a vehicle and/or the absence of any incidents, and
exceed the approach capacity,
driver because of the operation when there are no other vehicles
and therefore, in higher delays.
of the signal and the geometric, on the road. There are several
traffic conditions present at the different types of delay that can 3 WEBSTER’S DELAY
intersection(8). While delay in be measured at an intersection, MODEL (1958)
the HCM 2000 context is and each serves a different The delay model developed by
defined as the difference purpose to the transportation Webster (1958) is the basis for
between the travel time actually engineer. The signalized most delay models developed
experienced and the reference intersection capacity and LOS subsequently. It is based on the
travel time that would result estimation procedures are built deterministic queuing theory
during ideal conditions, in the around the concept of average and is given as:

10 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

D = [C (1- λ)2 /2 (1- λX)] + where,


[x2 /2q (1-X)]- 0.65 d1 = 0.5 C [ (1-g/C)2] .
(C/q2)1/3 X(2+5λ)
[(1-(min (X,1.0) g/C)]
where,
d2 = 900T [(X-l) +√ [(X-l)2 + 8KIX]
D = average delay per vehicle
(approach delay) (sec) cT
C = cycle time in (sec) fPF = (1-P) fp
λ = proportion of the cycle that 1 - g/C
is effectively green for the
Where, fp = progression adjustment
phase under Consideration
d = average overall delay per factor.
(i.e. effective green time/
cycle time) vehicle (seconds/vehicles), The four influencing factors that
q = flow (veh/lane/sec) d1 = uniform delay (seconds/ are considered are :
X = degree of saturation, which vehicles),  Cycle time
is the ratio of actual flow to d2 = incremental, or random,  Effective green time
the maximum flow that can delay (seconds/vehicles),  Traffic volume and
be passed through the fPF = adjustment factor for the  Saturation flow
approach = q / S effect of the quality of (10)
estimated the delay at
S = saturation flow (veh/lane/ progression in coordinated signalized intersection based
sec). Systems, on the field procedure given
The first term of Webster (1958) C = traffic signal cycle time in HCM 2000. Using the
model represents the average (seconds), measured delays the operating
delay to the vehicles assuming level of service for the study
g = effective green time for lane
uniform arrivals. The second intersections are assessed.
group (seconds),
term gives the additional delay
due to random arrivals and X = volume to capacity ratio of 5 STUDY AREA
signal cycle failures. The third lane group, Hyderabad is one of major
term is an adjustment factor c = capacity of lane group growing cities and sixth largest
to account for specific field (vehicles/hour), metropolitan city in India.
conditions, developed semi K = incremental delay factor The total extent of Hyderabad
empirically. The permissible dependent on signal Metropolitan Area (HMA)
upper limit of traffic flow for controller setting (0.50 for is 1868 Sq. km. The total
the model to give satisfactory Pre timed signals; vary population of HMA is about
results is slightly less than full between 0.04 to 0.50 for 77.50 lakhs as per 2011 census.
saturation. actuated controllers), The phenomenal increase in
population coupled with growth
4 HIGHWAY CAPACITY I = upstream filtering/metering
of road vehicles has created
MANUAL (HCM 2000) adjustment factor (1.0 for considerable traffic problems. It
METHOD an isolated intersection), is facing a peculiar problem of
In the HCM 2000, the average T = evaluation time (hours), traffic heterogeneity. In addition
delay per vehicle for a lane P = proportion of vehicles to this, the city is facing with
group is given by arriving during the green the problems of narrow streets
d = d1. fPF + d2 interval, and choked intersections. The

INDIAN HIGHWAYS, January 2016 11


TECHNICAL PAPERS

intersections are vital nodal the surrounding areas. The traffic flow was conducted at the
points in transportation network at this intersection is highly approaches during the saturated
and their efficiency of operation heterogeneous comprising green times of the signal
greatly influence the entire vehicles with different static cycle. It is a pre timed signal
networks performance. The study and dynamic characteristics junction with total signal
location has been selected as falling on the wide range. cycle time as 180 seconds and
Balnagar signalized junction on For the purpose of the study, 3 phases. Asynchronous-counting
Balnagar main road connecting the vehicles based upon the method was adopted because
NH-9 with NH-7 as shown in size, speed and acceleration the vehicles were not exactly
Fig. 1. Balnagar is a mandal in or deceleration characteristics moving one after the other and
Hyderabad  district  located in were grouped into the following thus, the passing of the last
the state of Telangana. It is one types. vehicle could not be identified
of the major Industrial estates ● Cycle distinctly. These observations
in India located in northwest with varying values of saturated
● Two wheeler (Scooter,
side of  Hyderabad. Several green were recorded to estimate
moped and motor cycle)
Governments owned industries the PCU values. The survey
● Three wheeler (Auto was conducted for eight hours
are established in this location.
rickshaw) of peak periods on a
IDPL, IDL, NRSA, HAL, BHEL
R&D are few amongst them. ● Car, van and jeep representative working day as
Balnagar is an area attracting ● Bus and truck shown in Table 2. The modal
large number of work trips from The measurement for saturation split is presented in Fig. 2.

Fig. 1 Study Location

12 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS
Table 2 Junction Traffic Volume Count
Time Period No. of Vehicles Total Traffic Total Traffic
Cycle Two Wheeler 3 Wheeler Car/Van Bus & Truck (Veh) (PCU)
7:00 - 8:00 166 2626 985 877 128 4782 3642
8:00 - 9:00 171 3354 1113 918 112 5668 4130
9:00 - 10:00 75 2913 860 989 106 4943 3661
10:00 - 11:00 73 3359 1102 921 102 5557 4045
16:00 - 17:00 159 1650 1703 1170 99 4781 4075
17:00 - 18:00 153 3070 973 1115 86 5397 3958
18:00 - 19:00 207 2132 1265 974 111 4689 3742
19:00 - 20:00 146 2362 1386 1092 102 5088 4038

times (t1, t4), while a vehicle


crosses these lines, the time (t2 ),
when it stops because the signal
is red (red time) and the time (t3),
when it starts moving because of
a green signal were noted. The
time taken by vehicles of each
group to traverse the length of
road between the reference
lines, nonstop, were also noted
Fig. 2 Modal Split a number of times, and the mean
6 MEASUREMENT OF OVER- such that their times of arrival value of each vehicle group
ALL AND STOPPED DELAYS were evenly spread over the were arrived at. From these
These measurements were made signal cycle. Two reference lines, observations, the average overall
by observing the movement one about 50 m upstream and and stopped delays due to the
of individual vehicles in each another about 50 m downstream vehicle groups are estimated as
category, selected at random, of the top line were chosen. The shown in Table 3.
Table 3 Acceleration and Deceleration Delay
Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec
(t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec)
2W 7 33 40 Cycle 15 35 50 Car 15 30 45
9 45 54 22 15 37 17 34 51
6 29 35 19 17 36 16 31 47
8 35 43 15 21 36 19 38 57
10 51 61 19 25 44 14 29 43
7 33 40 20 24 44 19 38 57
8 33 41 22 16 38 20 40 60
9 45 54 29 19 48 16 32 48
8 35 43 27 22 49 13 28 41
11 52 63 23 17 40 15 32 47
9 49 58 25 21 46 17 37 54
8 35 43 18 30 48 15 31 46
7 37 44 17 19 36 13 27 40
9 46 55 15 22 37 14 30 44

INDIAN HIGHWAYS, January 2016 13


TECHNICAL PAPERS

Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec Mode Dec Delay Acc Delay Acc-Dec
(t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec) (t2-t1) (t4-t2) Delay (sec)
Bus 21 35 56 15 24 39 19 37 56
27 33 60 3W 9 33 42
29 40 69 11 35 46
25 39 64 12 35 47
19 30 49 13 37 50
23 34 57 15 42 57
25 42 67 9 30 39
17 48 65 14 38 52
24 37 61 13 38 51
28 33 61 9 31 40
25 39 64 12 36 48
29 34 63 15 41 56
20 32 52 11 33 44
21 35 56 10 32 42
33 37 70 16 30 46

7 MEASUREMENT OF made by the queue-count delay is then estimated by


AVERAGE STOPPED method explained in the HCM. dividing the total delay
DELAY A classified count of stopped in seconds with the number
The stopped delay measurement, vehicles in the queue was of vehicles stopped during
with a simultaneous measure- made continuously, at 20 sec the red time as shown in
ment of the traffic flow, was intervals. The average stopped Table 4.
Table 4 Average Stopped Delay

Time Delay (Sec) Vehicles Avg Stopped Time Delay Vehicles Avg Stopped
Delay (sec) (Sec) Delay (sec)
7:00 - 7:15 72780 952 76.45 16:00 - 16:15 62280 961 64.81
7:15 - 7:30 66010 860 76.76 16:15- 16:30 56010 953 58.77
7:30 - 7:45 51650 925 55.84 16:30- 16:45 51650 834 61.93
7:45 - 8:00 53090 947 56.06 16:45- 17:00 40580 972 41.75
8:00 - 8:15 40580 1032 39.32 17:00- 17:15 52170 720 72.46
8:15 - 8:30 62180 820 75.83 17:15- 17:30 43620 521 83.72
8:30 - 8:45 43560 772 56.42 17:30- 17:45 46330 640 72.39
8:45 - 9:00 46330 840 55.15 17:45- 18:00 53090 647 82.06
9:00 - 9:15 53090 858 61.88 18:00- 18:15 47210 635 74.35
9:15 - 9:30 47230 635 74.38 18:15- 18:30 41190 526 78.31
9:30 - 9:45 60300 741 81.38 18:30- 18:45 40540 571 71.00
9:45 - 10:00 53090 647 82.06 18:45- 19:00 46330 640 72.39
10:00 - 10:15 40580 972 41.75 19:00 - 19:15 53090 782 67.89
10:15 - 10:30 52170 795 65.62 19:15 - 19:30 41520 805 51.58
10:30 - 10:45 45620 607 75.16 19:30 - 19:45 52170 920 56.71
10:45 - 11:00 46330 740 62.61 19:45 - 20:00 33190 672 49.39

14 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

8 COMPARISON OF to random arrival of traffic most precise delay models.


CALCULATED AND is almost negligible using By considering the variability
MEASURED DELAYS HCM Model. The maximum of delay, more reliable signal
The maximum stopped delay stopped delay found from this control strategies may be
from Webster’s model is 53.25 model is 85.98 seconds and the generated resulting in improved
seconds and the maximum maximum total delay is 113.90 level of service.
total delay is 70.54 seconds for seconds. The values of stopped
REFERENCES
this signalized junction. The delay calculated by using the 1. Shabana Thabassum, Rajesh. G.
maximum flow rate observed conventional Webster model and Apparao. G. (2014), “Pavement
between 16:15 to 17:15 with and HCM model are compared Design for Lalsot-Dausa Section of
NH-11A Ext. in the State of
4162 PCUs with peak hour with measured delays at site as Rajasthan - A Case Study”, Indian
factor 0.86. The delay due shown in Fig. 3. Highways, Indian Roads Congress,
Volume 42, Issue 12, pp. 11-16.
2. L.R. Kadiyali. “Traffic Engineering
and Transport Planning”, Khanna
Publishers, Delhi.
3. A.S. Hasiloglu, M. Gokdag, N.
Karsli (2014), “Comparison an
Artificial Intelligence-Based Model
and other Models: Signalized
Intersection Delay Estimates”,
International Journal of Engineering
and Innovative Technology (IJEIT)
Volume 4, Issue 3.
4. Lin, F.-B. (1989), “Applications of
1985 Highway Capacity Manual
for Estimating Delays at Signalized
Fig. 3 Delay Models Comparison Intersections”, Transportation
Research Record 1225, TRB,
9 CONCLUSIONS delay for this Junction is 66 National Research Council,
Under saturated flow conditions, seconds and from the Table 2, Washington, D. C, pp. 18-23.

the inter correlations of vehicle the Level of Service for this 5. Highway Capacity Manual, Special

groups, in addition to intersection is E. Traffic delays Report 209, Transportation Research


Board, Washington, DC 2000.
intersection geometry and at signalized intersections are
6. Akgungor, A.P., Bullen, A.G.R
better estimated by the Webster (2007), “A New Delay Parameter for
average vehicular composition,
method than the conventional Variable Traffic Flows at Signalized
is an important factor Intersections” Turkish J. Eng. Env.
HCM method as these results
influencing the value of Sci., pp. 61 – 70.
are very closer to measured
Passenger Car Unit (PCU) for values at site. It is concluded
7. J Kennedy and B Sexton (2009),
different kinds of vehicles. “Literature Review of Road
that Webster method delay Safety at Traffic Signals and
Above table depicts that the models can be conveniently Signalized Crossings”, Published
Webster model delay values used for any pre timed signalized Project Report, Transport Research
Laboratory, London Road Safety
are closer to the observed intersection. In the present Unit.
delays. This is mainly due to study only traffic factors were 8. Thamizh Arsan. V. and V. Chinama
the consideration of correlation considered in developing delay Naidu (2003),” Estimation of
between vehicular characteris- models, the physical factors Delay to Mixed Traffic at
Signalized Intersections an
tics under heterogeneous traffic and traffic controls has to be Emperical Approach”, Indian
conditions. The average stopped considered in order to obtain Highways, Vol. 27 No 5.

INDIAN HIGHWAYS, January 2016 15


16 INDIAN HIGHWAYS, January 2016
EVALUATION OF FRACTURE RESISTANCE OF ASPHALT MIXES CONTAINING
RECYCLED ASPHALT PAVEMENT USING SCB TEST
Srinivas F. Chitragar* and Dharamveer Singh**

ABSTRACT
The present study was undertaken to evaluate fracture resistance of Hot Mix Asphalt (HMA) and Warm Mix Asphalt
(WMA) containing Recycled Asphalt Pavement (RAP) using newly developed Semi-Circular Bending (SCB) test. Two
different WMA additives, one Wax based (W) and one Surfactant (S) based were selected in this study. Two HMA
mixes: HMA+0% RAP, HMA+30% RAP and two WMA mixes:WMA+30% RAP- W (wax based WMA additive), and
WMA+30% RAP – S (surfactant based WMA additive) were designed and tested in the laboratory. The SCB samples
of 150 mm diameter and 50 mm height with different notch depths: 20 mm, 25 mm and 32 mm were prepared in the
laboratory with target air voids in range of 6.5±0.5%. The samples were tested by applying a monotonic load at a rate of
0.5 mm/min at 35ºC. A critical energy release rate (J-integral) or Jc value was calculated from the SCB test. The fracture
resistant ranking of the mixes based on Jc value was found to be in the following order: HMA+30% RAP>WMA+30%
RAP- W>HMA+0% RAP>WMA+30% RAP – S, indicating a better fracture resistant of a mix with RAP. The WMA
mix containing surfactant additive showed the lowest value of Jc, showing a poor fracture resistant of this mix compared
to other mixes.

1 INTRODUCTION and fracture damage. Further, by many researchers to evaluate


The Hot Mix Asphalt (HMA) addition of reclaimed asphalt fracture resistance of asphalt
and Warm Mix Asphalt pavement (RAP) can result into mixes (Mostafa et al., 2012;
(WMA) are gaining popularity mechanical and rheological Mull et al., 2002; Wu et al.,
in construction of highways. changes to performance of a 2005). Researchers reported that
The primarily difference mix. Many researchers have SCB test can be a good predictor
between HMA and WMA is reported that addition of RAP of cracking performance of
the production and compaction results in rutting resistant asphalt mixes (Mostafa et al.,
temperatures. The WMA mixes mixes (Ying et al., 2013; Ali 2012; Mull et al., 2002). The
can be produced and compacted et al., 2012; Mohammad et al., SCB is a fast, simple, reliable,
in the field at lower temperature 2011; Mallick et al., 2008). and repeatable test and does not
compared to HMA mixes, However, limited studies have require a complicated set up. It
resulting in eco-friendly and been conducted on evaluation was reported that critical energy
energy efficient mixes (Hurley of fatigue and fracture release rate (J-integral or Jc)
and Prowell 2006; Hurley and performances of mixes obtained from this test can be
Prowell 2005). Researchers containing RAP. The fatigue used as an indicator of fracture
have reported that both the performance of asphalt mixes resistance of a mix. A higher
mixes are equally good without is measured in laboratory by Jc value indicates a stiffer and
any serious concerns (Hurley conducting four point beam fracture resistant mix. Huang
and Prowell 2006; Hurley and bending test. This test needs a et al.,(2005) used SCB test to
Prowell 2005). However, many sophisticated instrument and evaluate fracture resistance of
studies showed that a lower skilled manpower. Further, this mixes with different percentages
production temperature may test is time consuming, tedious, of RAP (i.e., 0%, 10%, 20%
result into moist aggregates and have high variability in the and 30%). The samples were
and low aging of binder, results. Recently, semi-circular compacted at 7±1% air voids.
which may result in moisture bending (SCB) have been used It was reported that inclusion of

* Assistant Professor, Deptt. of Civil Engg., Basaveshwar Engineering College, Bagalkot. E-mail: fc.srinivas@gmail.com
** Assistant Professor, Dept. of Civil Engg., Indian Institute of Technology Bombay, E-mail: dvsingh@iitb.ac.in

INDIAN HIGHWAYS, January 2016 17


TECHNICAL PAPERS

RAP increases tensile strength, resistant mix (Huang et al.,


indicating a stronger mix after 2005).The sample of 150 mm in
addition of RAP. diameter and 50 mm in height
The present study was is cut into two semi-circular
undertaken to evaluate fracture halves. Usually, three different
resistance of HMA and WMA notch depths varying from 20
mixes containing RAP using mm to 38 mm are created. The
SCB test. Two different WMA test is conducted by applying
additives: wax W) and surfactant a load at a rate of 0.5 mm/min
(S) based were selected. Two in a three point bending load
HMA mixes: HMA+0% RAP, configuration which is shown in
HMA+30% RAP, and two WMA Fig. 1. The load and deformation Fig. 1 Schematic Diagram of SCB
mixes: WMA+30% RAP- 2% are recorded for each of the
W (wax based WMA additive), notched samples. The strain A plot of notch depth and strain
and WMA+30% RAP – 0.5% S energy (U) to failure strain is energy at failure is drawn, and
(surfactant based WMA additive) estimated from load versus slope of the line “(dU│da)”
were designed and tested in vertical deformation graph is estimated as shown in
the laboratory. So far, limited (Fig. 2(a)). Fig. 2(b).
studies have been conducted
to assess fracture resistance of
WMA mixes in the laboratory
using SCB test, therefore, the
present study provides a good
information to researchers
and agencies to adopt an easy
and simple method for quality
control and assurance of asphalt Figs. 2 (a) Load Versus Vertical Deformation Graph and
mixes. (b) Strain Energy at Failure Versus Notch Depth
2 Overview of Semi-
Thereafter, Jc is estimated from The flow chart of the
Circular Bending
Equation (1) (Wu et al., 2005). experimental methodology is
Test
shown in Fig. 3.
The fracture resistance of  ... (1)
asphalt mixes can be evaluated
using Semi Circular Bending Where,
(SCB) test on the basis of Jc = critical value of J-Integral,
fracture mechanics principle. A kN/mm2,
SCB test schematic is presented
in Fig. 1. Mull et al. (2002) b = thickness of specimen, mm,
reported that SCB test can be a = notch depth, mm, and
a good predictor of cracking U = strain energy, N-mm.
performance of asphalt mixes. A
higher value of critical J-Integral 3 EXPERIMENTAL
(Jc) is desirable for a fracture METHODOLOGY Fig. 3 Flow Chart of Methodology

18 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

3.1 Materials Collection 2007). In the present study, the IRC:37-2012. In addition, two
The aggregates of different percentage of wax and surfactant WMA mixes with Wax (W) and
sizes: 20 mm and 10 mm down additives was selected as 2% Surfactant (S) were designed.
and stone dust were collected and 0.5% by weight of asphalt The list of mixes were: HMA
from J.M. Mhatre Infra Private binder. + 0% RAP, HMA + 30% RAP,
Limited near Navi Mumbai. 3.3 Asphalt Mixes WMA + 30% RAP + 2% Wax
The aggregates were a basaltic (WMA + 30% RAP-W), WMA
In the present study, a
rock with dark grey colour. bituminous concrete (BC) + 30% RAP + 0.5% Surfactant
The asphalt binder sample of Grade-1 was design using (WMA+30%RAP-S).The
viscosity grade (VG30) was Marshall mix design method design blended aggregate
collected from Hindustan Colas in accordance with MORTH gradation is shown in Fig. 4.
Limited, Mumbai. The RAP specification. The four different The Optimum Binder Content
material was collected from types of mixes with and without (OBC) of a mix with 0% and
Mulund- Airoli link road WMA and RAP mixes were 30% RAP was found to be
between Eastern Expressway designed. The 30% RAP was 5.63% and 5.60%, respectively.
and Thane-Belapur, Mumbai. blended with HMA which is The OBC for WMA mix was
The collected RAP mix was maximum amount of RAP as per selected as 5.60%.
from the top layer of the
pavement constructed almost
four years back with VG-30
grade bitumen.
3.2 WMA Additives
Two different types of WMA
additives: wax and surfactant
based were collected in this
study. The wax based additive
was a long chain aliphatic
hydrocarbon compound derived
from Fischer-Tropsch process.
It shows crystalline structure
at low temperature and has Fig. 4 Aggregate Gradation for BC Grading-1 with and without RAP
melting point between 70 to
120ºC. Typically amount of 4 Sample Preparation on the available literature
wax additive can be at the rate and Testing (Gandhi and Amirkhanian,
of 1.5% to 2%   by weight of The samples of 150 mm in 2007). For HMA samples,
asphalt (Qin et al., 2014; Gandhi diameter and 50 mm in height the mixing and compaction
and Amirkhanian 2007; Hurley were compacted using Marshall temperature was selected
and Prowell 2005). compactor machine with target approximately 175ºC and
air voids in range of 6.5±0.5%. 140ºC, respectively. It was
The surfactant based additive
The WMA mix were mixed at observed that WMA sample
can be added at the rate of 0.25
140°C-150°C and sample were preparation required higher
to 0.75%  by weight of asphalt
compacted keeping temperature number of blows to get a
binder (Prowell and Hurley,
in range of at 100-130ºC based desired air voids because of

INDIAN HIGHWAYS, January 2016 19


TECHNICAL PAPERS

lower compaction temperature. ±1 mm and width 2±0.5 mm load at failure for HMA + 0%
A trial and error procedure was were created in semi-circular RAP, HMA + 30% RAP, HMA
adopted to compact samples for samples as shown in Fig. 5(b). + 30% RAP-W, HMA + 30%
air voids in range of 6.5±0.5%. A minimum of six SCB samples RAP-S mixes, estimated at
The circular specimen of were prepared for each notch 20 mm, 25 mm and 32 mm notch
150 mm in diameter was cut depth for each type of mixes. depths. At 20 mm and 32 mm
into two semi-circular halves Therefore, a total of 72, SCB
notch depths the order for failure
as shown in Fig. 5(a). Three samples (4 mixes x 3 notch depth
load was found to be WMA
different notch depths: 20 mm, x 6 samples) were prepared in
25 mm and 32 mm with the laboratory. + 30% RAP-S > WMA + 30%
RAP > WMA + 30% RAP-W >
HMA + 0% RAP, indicating that
warm mix with surfactant based
additives showed higher load
carrying capacity compared
to WMA with a wax based
additives. Further, addition
(a) (b) of RAP with surfactant based
Fig 5(a) 150 mm Diameter Sample Cut Into Semicircle and WMA additives showed better
(b) Specimen with Different Notch Sizes results than that of a mix without
The test was conducted at 35ºC 0% RAP, HMA + 30% RAP, WMA additives. The HMA mix
by applying a load at a rate of WMA + 30% RAP-W, WMA with 0% RAP showed lowest
0.5 mm/min in a three point + 30% RAP-S mixes tested for load at failure for all the notch
bending load configuration 20 mm, 25 mm, and 32 mm depths. It can be concluded
shown in Fig. 6. The load notch depths. that addition of RAP and WMA
and deformation data were 5.1 Comparison of Load at increase load carrying capacity
recorded. Failure of a mix. A trend was not clear
The Fig. 7 shows variations of at 25 mm notch depth.

Fig. 6 Semi Circular Bending Setup

5 Results and Discussion


Figs. 7 to 11 show variations of
failure load, vertical deformation
at failure and strain energy
at failure, and Jc for HMA + Fig. 7 Comparison of Peak Load at Failure for Different Mixes

20 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

5.2 Comparison of Vertical +30% RAP-S) was found to be compared to HMA and (WMA
Deformation at Failure higher compared to HMA and + 30% RAP-W) indicating
Fig. 8 shows variations of WMA mix with wax additive that warm mix with surfactant
vertical deformation at failure (WMA +30% RAP-W) for additive fails quickly.
for different mixes estimated all notch depths. In general 5.4 Critical Energy Release
at 20 mm, 25 mm and 32 mm a consistent trend was not Rate- Jc
notch depths. The vertical obtained for variation of
vertical deformation for the The Fig. 11 shows comparison
deformation for WMA mix
mixes. Jc for HMA and WMA mixes.
with surfactant additive (WMA
A higher value of Jc indicates
a mix with better fracture
resistant and vice versa (Wu et
al., 2005; and Mull et al., 2002).
It can be seen from this graph
that Jc value for HMA mix with
30% RAP is highest than that
of WMA mixes for 30% RAP
and HMA mix without RAP,
indicating that addition of RAP
Fig. 8 Comparison of Deformation at Failure for Different Mixes increases fracture resistance
of a mix. The fracture resistant
5.3 Comparison of Strain compared to warm mix with
ranking of the mixes based on
Energy at Failure wax additive.
Jc value was found to be in
The strain energy at failure was The change in strain energy order of HMA + 30% RAP
calculated from a graph plotted with notch depth for different (0.406 kJ/m2) > HMA + 30%
between load and vertical types of mixes is also plotted RAP-W (0.282 kJ/m2) > HMA +
deformation. The area of curve in Fig. 10. A straight line was 0% RAP (0.208 kJ/m2) > HMA +
up to peak load was calculated fit to estimate slope “of this 30% RAP–S (0.160 kJ/m2). The
and reported as strain energy. line which was used to estimate WMA mix containing surfactant
The Fig. 9 shows variations Jc using Equation (1). The additive showed the lowest
of strain energy at failures for results show that the rate of Jccompared to all other mixes,
HMA and WMA mixes, with decrease in strain energy is indicating poor performance of
and without RAP estimated highest for (WMA + 30% RAP-S) this mix.
at 20 mm, 25 mm and 32 mm
notch depths. It was found that
the strain energy was highest for
surfactant based WMA (WMA
+ 30% RAP-S) mix compared
to HMA + 0% RAP, HMA +
30% RAP, and wax based WMA
(WMA + 30% RAP-W) mixes
at all notch depths. The warm
mix with surfactant additives
showed higher strain energy Fig. 9 Comparison of Strain Energy at Failure for Different Mixes

INDIAN HIGHWAYS, January 2016 21


TECHNICAL PAPERS

in providing materials and


additives. The authors have
no intention to promote any
commercial products used in the
present study.
References
1. Ali, H. and Grzybowski, K. (2012).
“Life Cycle of Hot In-Place
Pavement Recycling,” Transportation
Research Record 2292, Washington,
D.C., pp. 29–35.
2. Gandhi, T. S., and Amirkhanian, S.
N. (2007). “Laboratory Investiga-
tion of Warm Asphalt Binder Prop-
Fig. 10 Change of Strain Energy with Notch Depth for Different Mixes erties – a Preliminary Analysis,”
The Fifth International Conference
on Maintenance and Rehabilitation
of Pavements and Technological
Control (MAIREPAV5), Park City,
Utah, USA, pp. 475–80.
3. Huang, B., Xiang, S., and Yongjing
T. (2005). “Comparison of Semi-
Circular Bending and Indirect
Tensile Strength Tests for HMA
Mixtures,” ASCE Conference,
Advances in Pavement Engineering.:
pp. 1-12.
4. Hurley, G.C. and B.D. Prowell.
(2006). “Evaluation of Evotherm®
for Use in Warm Asphalt
Mixes,” NCAT Report No. 06-02,
Auburn, Alabama.
Fig. 11 Comparison of Critical Energy Release Rate- Jc for Different Mixes
5. Hurley, G.C., and Prowell, B.D.
6 Conclusion energy release rate (Jc) (2005). “Evaluation of Sasobit® for
Use in Warm Mix Asphalt,” National
The present study characterized compared to HMA mix Center for Asphalt Technology,
the fracture resistance property without RAP. Report No., 05-06, Alabama, USA.
of HMA and WMA mixes b) The WMA mix with RAP 6. Mallick, R.B., Kandhal, P.S. and
showed poor fracture Bradbury, R.L. (2008). “Using-Warm
with wax and surfactant based Asphalt Technology to Incorporate
additives containing RAP using resistant compared to HMA High Percentage of Reclaimed
Semi-Circular Bending (SCB) with RAP. Asphalt Pavement Material in
c) The WMA mix with a wax Asphalt Mixture”, Transportation
test. The following conclusions Research Record 2051, Washington,
can be drawn based on the based additives showed a D.C., pp. 71-79.
results and discussion presented better fracture resistant than 7. Mohammad, L.N., Cooper, S.B.
above: that of a surfactant based and Mostafa, A.E. (2011).
WMA mix. “Characterization of HMA Mixtures
a) Addition of RAP increases Containing High Reclaimed Asphalt
fracture resistant of a mix. Acknowledgement Pavement Content with Crumb
Rubber Additives”, Journal of
The HMA mix with 30% The authors would like to Material in Civil Engineering,
RAP had the highest critical thank suppliers for their help Vol. 23, pp. 1560-1568.

22 INDIAN HIGHWAYS, January 2016


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Fine copper slag as an alternative marginal material
for road construction
V.G. Havanagi, A.K. Sinha and A Ranjan

ABSTRACT
Fine copper slag is a waste material generated during the extraction of copper from its ore. This slag was investigated
for its suitability in the construction of embankment and different pavement layers. The paper discusses the geotechnical
properties of fine copper slag with or without mechanical stabilization. It was used as a replacement for fine aggregate in
bituminous layers i.e. bituminous macadam, dense bituminous macadam and bituminous concrete. Mechanical properties
of mixes such as Marshall stability were determined. It was observed that mechanical and volumetric properties are
comparable to conventional materials. It was concluded that this material has potential for uses in construction of
embankment, sub grade, granular sub base and bituminous layers.

1 INTRODUCTION in which sand is replaced by industries, Dahej, Gujarat


Limited use of fine copper copper slag up to 20%. Physical, (India). Each material was
slag has created huge heap of chemical and engineering collected from different heaps
waste dump inside the plant characteristics of fine copper of dump and mixed thoroughly
premises causing environmental slag were investigated to to prepare representative
pollution. About 2.5 lacs tons assess its feasibility for use in sample of each material for
of copper slag is produced per embankment, sub grade, sub laboratory investigation.
year and the total accumulation base, base and bituminous Aggregate used for design
till date is more than 3 lacs layers of road pavement. mixes was collected from Delhi
metric tons (CRRI, 2011). Its To improve its engineering (India).
application is around 10 % in characteristics, fine copper slag 3 LABORATORY INVESTI-
shot blasting, additive for was mechanically stabilized GATION OF UNSTABILIsED
cement manufacturing, land with granular copper slag and MATERIALS
filling etc. Use of waste fly ash presently available Different laboratory tests
materials like copper slag in abundantly within the plant were carried out as per Indian
road construction would area for application in stabilized standard procedure to study the
definitely solve this problem to layers of pavement construction.
geotechnical characteristics of
an extent and would definitely It was also investigated for
fine copper slag, granular copper
provide an alternative to utilization in the construction
conventional materials. It has slag and fly ash, which include:
of bituminous layers. The paper
potential for use in road base presents, results of different (a) Grain size distribution
construction, railroad ballast laboratory tests, different design (b) Atterberg limit’s
and as an engineered fill specifications for using fine (c) Free swelling index
(Al-Jabri, 2002). Havanagi copper slag in different layers (d) Specific gravity
et al. (2009 & 2012) studied of road pavements. (e) Compaction properties
the feasibility of copper slag in
2 MATERIAL (f) California Bearing Ratio
the construction of road with
or without stabilization. Wu et Fine copper slag, granular (g) Consolidation properties,
al. (2010) studied the dynamic copper slag and fly ash were (h) Permeability and
properties of concrete mix collected from Birla copper (i) Shear strength properties.
Scientists, Central Road Research Institute, Mathura Road, New Delhi, E-mail: sinha.crri@nic.in,
vasant.crri@nic.in, ranjan.crri@nic.in

INDIAN HIGHWAYS, January 2016 25


TECHNICAL PAPERS

3.1 Grain Size Distribution material. Fine copper slag has Density (MDD) and Optimum
The grain size distribution of 25% sand, 70% silt and 5% Moisture Content (OMC) are
fine copper slag, granular copper clay size particles; fly ash has observed to be 20.12 kN/m3
slag and fly ash were determined 5% sand, 90% silt and 5% clay; and 17% for fine copper slag,
by wet sieve and hydrometer. granular copper slag has 100% 21.16 kN/m3 and 11% for
sand. The value of coefficient of granular copper slag and
Grain size distribution curves
uniformity (Cu) and coefficient 10.72 kN/m3 and 40% for fly ash
for these materials are shown
respectively. The compaction
in Fig.1. It is observed that fine of curvature (Cc) of fine copper
curves of all the materials
copper slag and fly ash are fine slag is 10 and 2.5; for fly ash - 5
are flat indicating their in-
grained material while granular and 0.8 and copper slag - 2 and sensitiveness with variation
copper slag is coarse grained 1.3 respectively. in moisture content. These
materials can be compacted in a
wide range of moisture content.
3.6 California Bearing Ratio
(CBR)
California Bearing Ratio Test
was carried out and samples
were prepared by compacting
the material statically at 97%
of their respective MDD/OMC.
The specimens were then soaked
Fig. 1 Grain Size Distribution Curves for 4 days in potable water
3.2 Atterberg Limit’s out and values were found to be before testing. The specimens
The plasticity characteristics 3.2 for fine copper slag, 3.58 for were then sheared at the rate
of fine copper slag, granular granular copper slag, and 2.35 of 1.25 mm/min. The average
copper slag and fly ash were for fly ash. value of CBR is observed to be
determined and observed to be 14% for fine copper slag,
3.5 Compaction Properties 50% for granular copper slag
non plastic in nature. According
Modified Proctor compaction and 4% for fly ash. Both fine
to Indian standard classification,
test was carried out and and granular copper slag have
fine copper slag and fly ash are
compaction curves are shown high CBR value as compared to
classified as ML i.e. inorganic
in Fig. 2. The Maximum Dry fly ash.
silt having low compressibility
while granular copper slag is SP
i.e. poorly graded sand.
3.3 Free Swelling Index
Differential free swelling
index test was carried out on
these materials and is observed
that materials do not possess
swelling characteristics.
3.4 Specific Gravity Test (G)
Specific gravity test was carried Fig. 2 Compaction Curves

26 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

3.7 Consolidation Properties friction as compared to granular mechanically stabilized with


To study the settlement copper slag and fly ash. Selected locally available waste materials
behaviour, consolidation test materials were observed to be viz. granular copper slag and
was carried out on remoulded cohesionless. fly ash. Fine copper slag was
samples prepared at 97% of 3.9 Permeability blended with granular copper
respective MDD/OMC. The Constant and falling head slag and fly ash in proportions
value of compression index (Cc) permeability tests were carried ranging from 25 – 75%. Different
is observed to be 0.08 for fine out on remolded samples mixes and their corresponding
copper slag, 0.06 for granular prepared at 97% MDD/OMC mix designations are shown in
copper slag and 0.11 for for granulated copper slag Table 1. Geotechnical charac-
fly ash for a loading range of and fly ash/fine copper slag teristics namely, compaction
20 kN/m2 to 80 kN/m2. The value respectively. The coefficient properties, CBR and shear
of coefficient of consolidation of permeability was observed strength properties were studied
Cv is observed to be 1.0 × to be 1.0x10-5 m/sec for fine for all the mixes. Details of the
10-5 cm2/s for fine copper slag, copper slag, 3.11 x 10-5 m/sec sample preparation and testing
0.5×10-5 cm2/s for granular for granular slag and 0.72x10-5 are discussed below.
copper slag and 3.0×10-4 cm2/s m/sec for fly ash. This value of
4.1 Compaction Properties
for fly ash. The low value of the permeability indicates that
Proctor compaction test was
Cc for both fine and coarse they are free draining material
and have the potential for their carried out on different fine
copper slag indicate their low
utilization as drainage layer in copper slag-granular copper
compressibility behaviour and
it is expected that there will road sub base. slag-fly ash mixes. Graphs were
be very low post construction plotted between MDD/OMC
4 GEOTECHNICAL CHARAC-
settlements. TERIZATION OF MECHANI-
versus percentage of fine copper
CALLY STABILIZED FINE slag content as shown in Fig. 3.
3.8 Shear Strength Properties It was observed that maximum
COPPER SLAG
To determine the shear strength
Based on geotechnical dry density of mixes (fine
characteristic, direct shear test investigations, it was observed copper slag + fly ash) increases
was carried out on samples that fine copper slag is having with increase in the percentage
prepared with materials passing low value of shear strength content of fine copper slag and
through 4.75 mm sieve. Three parameter i.e. cohesion and corresponding decrease in OMC
specimens of size 60 x 60 x angle of internal friction. In and vice versa for the mixes
25 mm were prepared at their order to improve its shear of fine copper slag + granular
respective MDD/OMC. The strength characteristics, it was copper slag.
specimens were saturated and Table 1 Fine Copper Slag and their Mixes Designation
consolidated drained test was
carried out. The specimens Mix Designation Mixes
SF 100% fine copper slag
were sheared at the rate of
P 100% fly ash
0.25 mm/min. The angle of SF1P 25% fine copper slag+ 75% fly ash
internal friction (φ) were SF2P 50% fine copper slag + 50% fly ash
determined as 23º for fine SF3P 75% fine copper slag + 25% fly ash
copper slag, 35º for granular G 100% granular copper slag
copper slag and 27º for fly ash. SF1G 25% fine copper slag + 75% granular copper slag
Fine copper slag is observed to SF2G 50% fine copper slag + 50% granular copper slag
be having low angle of internal SF3G 75% fine copper slag + 25% granular copper slag

INDIAN HIGHWAYS, January 2016 27


TECHNICAL PAPERS

4.3 Shear Strength Properties


Direct shear tests were carried
out on samples prepared of
different mixes as explained
in section 3.8. The mixes were
observed to be non-cohesive
and the value of angle of internal
friction (φ) ranged from 25 to
33º. Results of geotechnical
characteristics of different fine
Fig. 3 Variation of MDD/OMC with Content of Fine Copper Slag
copper slag-granular copper
4.2 California Bearing Ratio the fine copper slag + fly ash slag-fly ash mixes have been
California Bearing Ratio test was mixes. summarized in Table 2.
conducted on different mixes
on samples prepared in similar
manner as discussed earlier.
Fig. 4 shows the variation of
CBR values of different mixes
with percentage content of fine
copper slag. It was observed that
the value of CBR continuously
decreases with increase in fine
copper slag content in the mixes
of fine copper slag + granular
copper slag and vice versa for Fig. 4 Variation of CBR with Percentage of Fine Copper Slag
Table 2 Geotechnical Characteristics of Mechanically mixes viz. Bituminous
Stabilized Fine Copper Slag Mixes Macadam (BM), Dense
Type of MDD OMC LL PL PI CBR CC φ Bituminous Macadam (DBM)
Mix (kN/m3) (%) (%) (%) (%) (%) (Degree)
and Bituminous Concrete (BC).
SF 20.12 17 NA NA NP 14 0.08 23
P 10.72 40 NA NA NP 4 0.11 27 7.1 Properties of Materials
SF1P 12.7 32 NA NA NP 6 -- 31 Used
SF2P 15.2 26 NA NA NP 8 -- 30
SF3P 18.6 19 NA NA NP 12 -- 28 Aggregates of nominal size
G 24.5 7 NA NA NP 50 0.06 35 20 mm, 10 mm, 6 mm, Stone dust
SF1G 25.3 5 NA NA NP 52 -- 37 and lime were collected from
SF2G 24.2 8 NA NA NP 35 -- 34 the local quarries. Penetration
SF3G 22.1 12 NA NA NP 22 -- 29
grade bitumen (VG30) was
NA – Not applicable, NP – Non plastic. used as bituminous binder in the
5 SUITABILITY OF FINE suitability of fine copper slag as laboratory investigation. The
COPPER SLAG IN DIFFE- a replacement of fine aggregates results of different laboratory
RENT BITUMINOUS MIXES in various bituminous mixes. tests conducted on aggregates
Laboratory studies were also The feasibility of its utilization to determine their suitability
carried out for evaluating the was tried in different bituminous in bituminous mixes are given

28 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

in Table 5. The test results grain size analysis for different in different proportions to
were compared with MORTH constituent aggregates and achieve the desired/specified
specifications and were found fine copper slag is given in gradation of the mix given in
to be acceptable. The individual Table 6. MORTH specification. Trial and
Table 5 Test Results of Local Aggregates error method was adopted to
IS Sieve % Passing by Weight Stone Dust Fine Copper Filler arrive at the required
Designation, mm Through IS Sieve Slag (Lime) proportions. However, it was
20 mm 10 mm 6 mm not possible to achieve
37.5 100
26.5 100
the designed gradation as
19 68 100 per MORTH specification.
13.2 15 67 100 Therefore, it is concluded that
4.75 0 0 56 100 fine slag cannot be used in the
2.36 - - 24 90 100 100
0.300 - - 8 46 90 95
construction of bituminous
0.075 - - 2 8 22 86 macadam layer.
NA-not applicable 7.3 Dense Bituminous
Table 6 Grain Size Analysis of Different Aggregate Sizes and Macadam
Filler Material Dense Bituminous Macadam
Properties Coarse Aggregates Stone Fine Copper Lime MORTH (DBM) is normally used as
of Nominal Size Dust Slag Specification
binder course in pavement
20 10 6
mm mm mm construction. The thickness
Bulk unit weight, 13.5 13.4 13.2 16.3 19.5 - - of single layer of DBM can
kN/m3 vary from 50 mm to 100 mm.
Specific gravity 2.64 2.64 2.64 2.70 3.2 2.80 - There are two grades for dense
FI+EI, % 30 35 -NA- -NA- -NA- -NA- Max.30
bituminous macadam layer
AIV, % 19 18 -NA- -NA- -NA- -NA- Max.24
Water 0.50 0.50 -NA -NA- -NA- -NA- Max.2
as per MORTH specification
absorption,% (Section 507). In the present
study, fine copper slag was used
7.2 Bituminous Macadam The Grade 1 of BM is a coarser
as fine aggregates and mixed
Bituminous Macadam (BM) is mix (nominal aggregate size of
with conventional aggregates
used as a binder course and can 40 mm) and is generally used to investigate its feasibility in
be laid over a primed granular for laying 80–100 mm thick Grade 2 (Nominal aggregate
base course like Water Bound layer while Grade 2 of BM size of 25 mm, 50-75 mm
Macadam (WBM) or Wet Mix is comparatively a finer mix thickness). Lime was also
Macadam (WMM). This type (nominal aggregate size of 20 added in the mix as a filler
of mix is also used in profile mm) and is generally used for material to obtain better
correction course and for laying 50–75 mm thick layer. adhesion characteristics and to
overlay of existing roads As fine copper slag is a fine improve durability of the mix.
carrying low to moderate grained material, suitability of The optimum proportion of fine
traffic. There are two grades its use in Grade 1 & 2 mixes was and coarse aggregates required
of bituminous macadam evaluated. Fine slag was mixed to achieve the desired/specified
layer indicated in MORTH with conventional aggregates of gradation of the mix for grade
specification (Section 504). size 40 mm, 20 mm and 12 mm 2 of DBM is shown in Table 7.

INDIAN HIGHWAYS, January 2016 29


TECHNICAL PAPERS

About 15% of conventional fine with fine copper slag in the gradation of DBM mixes as per
aggregates could be replaced mix. The specified and achieved MORTH specification.
Table 7 Proportion of Different Materials for Design of DBM Mix (Grade 2)

Grade of Aggregates Aggregates Aggregates Stone Dust Fine Copper Slag Lime
DBM (20 mm) (10 mm) (6 mm)
G2 30% 15% 28% 10% 15% 2%

For the determination of determined as per ASTM D 50 mm/min till failure occurred.
optimum bitumen content for 2041-95. The specimens were Stability and flow values were
Grade 2 of DBM mixes Marshall immersed in water bath for 30 noted for each specimen. Each
Specimens were prepared at to 40 minutes and maintained at specimen was also analyzed
different bitumen contents viz. 60ºC. The specimens were taken for its respective air voids. The
3%, 4%, 5% and 6%. Three out after 30 minutes and their Marshall Stability test results
specimens were prepared of stability was determined using have been summarized in
each bitumen content. The bulk Marshall apparatus. The load Table 8.
density of the specimens was was applied at a uniform rate of
Table 8 Marshall Test Results for DBM (Grade 2)

Bitumen Content (%) Stability, (kN) Flow, (mm) Bulk Density, Air Voids (%)
(kN/m3)
3.0 8.63 2.5 20.60 6.5
4.0 9.12 3.2 22.56 5.2
5.0 9.12 3.5 23.54 4.3
6.0 8.04 4.0 22.56 3.8

The stability values ranged 2, based on considerations of and air void analysis values
between 8 to 9 kN; Flow stability, flow, bulk density and are given in Tables 9 & 10
values ranged between 2.5 – air voids. To investigate the respectively.
4 mm; percentage air voids properties at OBC Marshall test The stability, flow and the
ranged between 3.8 to 6.5 %. specimens were again prepared retain stability value satisfy
The optimum bitumen content as per standard procedure and the criteria as per the MORTH
(OBC) was determined as 4.8% volumetric analysis was carried Specifications.
by weight of total mix for Grade out. The Marshall Test results

Table 9 Marshall Test Results of Compacted DBM Mixes at OBC (Grade 2)

Properties of Mix Grade 2 MORTH Limits


Grade of bitumen used VG30 --
Per cent OBC by weight of aggregate 5.04 --
Per cent OBC by weight of mix 4.8 --
3
Bulk density (kN/m ) 23.54 --
Stability value (kN) 12.3 9.0
Flow value (mm) 3.3 2-4
Retained stability (%) 80 80

30 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS
Table 10 Voids Analysis of Compacted DBM Mixes at OBC (Grade 2)

Properties of Mix Grade2


Theoretical Sp. Gravity of blended mix, Gm 2.52
Per cent air voids of mix, Vv 4.61
Per cent voids in mineral aggregate, VMA 16.02
Per cent voids filled with bitumen, VFB 71.22

7.4 Bituminous Concrete Grade 2 of BC mixes (Nominal specification. For the


Bituminous Concrete (BC) aggregate size of 13 mm; 30-50 determination of optimum
is used as wearing course for mm thickness). The proportion bitumen content for Grade 2 of
high traffic density corridors. of fine and coarse aggregates BC mixes, Marshall specimens
This layer is laid on previously required to achieve the design were prepared at different
laid bituminous binder course gradation as per MORTH bitumen contents viz. 4%, 5%,
on which tack coat has been specifications is shown in 6%, and 7%. The method of
applied. The thickness of single Table 11. About 15% of fine preparation of specimens and
layer of BC varies from 30 copper slag could be used in laboratory testing is similar
mm to 50 mm. The feasibility the bituminous concrete mix to the procedure explained in
of utilization of fine copper replacing fine aggregates. The section 7.2. The Marshall Test
slag as a replacement of fine gradation achieved for BC results for Grade 2 of BC mix
aggregates was investigated in mixes, as per MORTH are given in Table 12.
Table 11 Designed Mix Proportions of Different Materials for BC Mixes (Grade2)

Grade of BC mix Aggregates (10 mm) Aggregates (6 mm) Fine Copper Slag Stone Dust Lime
Grade 2 27% 30% 15% 25% 3%
Table 12 Marshall Test Results for Bituminous Concrete (Grade 2)

Bitumen Content (%) Stability, (kN) Flow, (mm) Bulk Density, (kN/m3) % Air Voids
4.0 11.28 3.0 22.74 5.2
5.0 12.26 3.6 23.15 4.7
6.0 11.87 3.8 23.35 4.3
7.0 10.89 4.0 22.86 4.0

The stability values ranged 5.5% by weight of total mix for BC mixes at optimum bitumen
between 10.89 to 11.28; flow Grade 2 of BC mixes, based content are given in Tables 13
value ranged between 3 to on considerations of stability, & 14 respectively. The results
4 mm; air percent value ranged flow value, bulk density and air satisfied the criteria as per
between 4 to 5.2. The optimum voids. The Marshall test results MORTH specification.
bitumen content is averaged as and void analysis for Grade 2 of

INDIAN HIGHWAYS, January 2016 31


TECHNICAL PAPERS
Table 13 Marshall Test Results of Compacted BC Grade-2 Mixes at OBC

Properties of Mix Grade 2


Grade of bitumen used VG30
Per cent OBC by weight of aggregate 5.5
Per cent OBC by weight of mix 5.82
3
Bulk density (kN/m ) 23.35
Stability value (kN) 12.3
Flow value (mm) 3.3
Retained stability (%) 80

Table 14 Voids Analysis of Compacted BC Grade-2 Mixes at OBC Considering the geotechni-
Properties of Mix Grade 2 cal characteristics of these
mixes, these mixes may
Theoretical Sp. Gravity of blended mix, Gm 2.497
be tried for experimental
Per cent air voids of mix, Vv 4.68 embankment construction
Per cent voids in mineral aggregate, VMA 17.64 with cover soil as discussed
Per cent voids filled with bitumen, VFB 73.47 above.
8 SPECIFICATIONS OF FINE waste material may be ● The geotechnical charac-
COPPER SLAG FOR ROAD recommened for embank- teristics of fine copper slag
CONSTRUCTION ment construction. Since fine +granular copper slag
Results of geotechnical charac- copper slag is a cohesionless mixes (25-75%) are non
teristics of fine copper slag material, the material may plastic, cohesionless, dry
and their mixes were studied have a tendency to erode. density varies from 22.1
and compared with MORTH In order to avoid the erosion to 25.3 kN/m3, and CBR
and MORD specifications. of slope, it is recommended ranges from 22 to 52%.
Recommendations have been that slope of fine copper These values satisfy the
made for its utilization in slag embankment may be MORTH/MORD specifica-
embankment, sub grade, sub covered with conventional tions. Hence, these mixes
base and bituminous layers of soil. The specifications of can be used for embank-
road pavements and structural cover soil and thickness ment fill application.
fill. may be adopted as per ● In order to evolve a proper
8.1 As an Embankment IRC:SP 58. construction methodology,
Material ● The geotechnical charac- it is suggested that a trial
● The geotechnical charac- teristics of fine copper slag embankment of suitable
teristics of fine copper slag +fly ash mixes (50-75%) height may be constructed,
material (100%) i.e. Grain indicate all the mixes are construction methodology
size, plasticity characteris- non plastic, cohesionless, may be evolved, perfor-
tics, dry density (γd = 20.12 dry density varies from 15.2 mance may be monitored
kN/m3) and free swelling to 18.6 kN/m3, CBR varies before recommending
index meet the stipulated from 8 to12 %, and angle design specifications for
requirements of MORTH of internal friction lies large scale embankment fill
and MORD. Hence, the between 25 to 320). applications.

32 INDIAN HIGHWAYS, January 2016


TECHNICAL PAPERS

8.2 As a Sub Grade Material ● About 15% of fine copper sub base/bituminous layers
● The geotechnical charac- slag can be used as a construction will certainly
teristics of fine copper slag replacement of fine create value addition in the
material satisfy the aggregate in DBM (Grade-2) form of avoiding accumulation
specification requirement and BC (Grade-2) mixes. of waste on fertile land at one
as per MORTH and MORD Marshall Stability test end and mining of resources at
specifications. Therefore, results at OBC and the other end.
this material may be tried volumetric analysis indicate
for the construction of ACKNOWLEDGEMENT
its feasibility in the two
experimental test track to layers. Hence, construction The authors are thankful to the
study the performance of of test track and monitoring Director, CSIR-Central Road
sub grade with cover soil at for a period of time is Research Institute, New Delhi
both the ends of the road. required before recom- for giving permission to publish
● Fine copper slag + fly mending for large scale this paper. The research project
ash mix (75%) satisfy the field application. is sponsored by M/s Hindalco
specification requirements Industries Limited, Birla copper
as per MORTH and MORD 9 CONCLUSIONS unit, Dahej, Gujarat (India).
criteria. Therefore, this Fine copper slag, granular
REFERENCES
mix can also be tried for the copper slag and fly ash were
1. ASTM 2041-95 (2011). Standard
construction of sub grade in observed to be non plastic and Test Method for Theoretical
an experimental test track. cohesionless materials in nature. Maximum Specific Gravity and
The geotechnical characteristics Density of Bituminous Paving
8.3 As a Granular Sub Base Mixtures. Published by American
Material of fine copper slag with or Society for Testing and Materials,
● Considering high values of without granular copper slag 100 Barr Harbor, PO Box C700, West

CBR of mixes (fine copper and fly ash satisfy the MORTH Conshohocken, PA 19428-2959,
USA.
slag + granular copper slag, (2013) specifications for the use 2. Al-Jabri, Taha K., and Al-Ghassani,
25-50% fine copper slag), as an embankment, sub grade M. (2002). Use of Copper Slag
may be tried for the and sub base material. However, and Cement by-Pass Dust as
Cementitious Materials. Cement,
construction of experimental this material has to be protected Concrete and Aggregates, Vol.24 (1)
test track section in granular with cover soil on both side 7-12.
sub base layer. Final slopes to reduce the erosion as it 3. CRRI Report (2011). Feasibility
Study of Fine Copper Slag in
recommendation can be is cohesion less material. About Road Construction. Submitted to
made only after construction 15% of fine copper slag can be M/s Hindalco Industries Limited,
of experimental layers and used as a replacement of fine Birla copper unit, Dahej, Gujarat
monitoring for a specified aggregate in bituminous layers (India).
4. IRC:SP:58-2001. Guide Lines for
period of time. (DBM and BC). However, Use of Fly Ash in Road Construction.
8.4 As a Bituminous Mix its practical feasibility needs Published by Indian Roads Congress,
Material to be investigated under the New Delhi, India.
5. MORTH (2013). Specifications for
● Fine copper slag is not actual environmental and traffic Road and Bridge Works. Published
suitable for use in the condition before recommending by Ministry of Road Transport and
bituminous macadam layer. the same for large scale field Highway, New Delhi, India.
6. MORD (2004). Specifications for
It was not possible to application. Utilization of fine
Rural Road. Published by Ministry
achieve the gradation as per copper slag and their mixes in of Rural Development, New Delhi,
MORTH specifications. embankment/sub grade/granular India.

INDIAN HIGHWAYS, January 2016 33


34 INDIAN HIGHWAYS, January 2016
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36 INDIAN HIGHWAYS, January 2016
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INDIAN HIGHWAYS, January 2016 39
40 INDIAN HIGHWAYS, January 2016
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42 INDIAN HIGHWAYS, January 2016

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