STATIML./ 5000/ 5000S Service Manual O iew and Table of Contents 103912 Rev STATIM L/5000/ 5000S Service Manual Overview and Table of Contents Subject Document Number Revision 'STATIM L / 5000/ 5000S Service Guide Overview and 96103012 Rev. 3.0 Table of Contents Troubleshooting Cycle Faults 96-103930 Rev. 20 Cycle Fauits and Descriptions Page 1 Printer faults and Descriptions Page 4 STATIM S-Class Cycle Fault Guide 96-104751 Rev. 2.0 Diagnosing Hardware Faults 96103934 Rev. 2.0 Diagnosing Triac and Load Faults Page 1 Mains Device Switching: Theory of Operation Page 1 Mains Device Load Characteristics Page 2 Measured Voltages at Terminal Block Page 2 Diagnosing Water Quality Sensor Problems Page 3 Diagnostic Procedures Page 3 Diagnosing Booper Problems Page 5 Required Information and Tools 96-103013 Rev. 3.0 ‘The Control Box Page 3 Draining the Reservoir Page 3 Cassatins Page § Changing the Cassette Seal Page 6 Cleaning the STAT/N¢L/5000/5000S Cassette Page 6 Cleaning the STATIM L/5000/5000s Enclosure Page 7 Cylindrical air Filter and Bacteria-Retentive Air Fitter Page 9 Cylindrical air Filter Only Page 9 Draining the Reservoir Page 10 ‘Shipping the STATIN 5000/5000S Page 10 Safety Compliance Page 11 Water Conductivity Testing Page 12 Flow Schematic Page 13 Wiring Diagram Page 14 ‘STATIM L15000/ 5000S Pumps 96-103915 Rev. 3.0 Testing the FLUID-O-TECH Pump Page 2 Removing the FLUID-O-TECH Pump Assembly Page 3 Installing the FLUID-O-TECH Pump Assembly Page 4 Testing the FLUID-O-TECH Pump Diode Page 5 Removing the SciCan Pump Assembly Page 6 Installing the SciCan Pump Assembly Page 7 Priming the STAT/ML/5000/5000S Pumps Page 8 Water Pump Recovery Repair Procedure Page 9 Pump Filter cleaning Page 9 Pump Tube Replacement Page 11 ——————— CONFIDENTIAL, i 'STATIML/ 5000 50005 Cassone Autoclave Service96:103912 Rev. 3.0 STATI / 5000/ 50005 Service Manual Overview and Table of Content Solenoid Valve Repair, Removal and Replacement 96-103919 Rev. 20 Inspecting and Repairing the Solenoid Valve Page 1 Removing the Solenoid Valve Page 3 Replacing the Solenoid Valve Page 5 Steam Generator 96-103920 Rev. 3.0 Removing the Steam Generator Page 1 Replacing the Steam Generator Page 3 ‘The Steam Generator Check Valve Page 4 Steam Generator Thermal Fuse 96-103816 Rev. 3.0 Removing the Thermal Fuse Page 1 Replacing the Thermal Fuse Page 3 Probe Bracket and Chamber Thermocouple 96-103917 Rev. 20 Removing the Probe Bracket Assembly Page 1 Replacing the Probe Bracket Assembly Page 3 Aligning the Probe Bracket Assembly Page 5 Controller Board 96-103922 Rev. 3.0 Removing the Controller Board Page 1 Replacing the Controller Board Page 3 Controller Board Fuse Values Page 5 Controller Board High Voltage J1 Connector - Chart A Page 5 Controller Board Schematics 96-103932 Rav 19 PCR Page 1 Rev. 2.0 PCB Page 4 Rev. 2.4 PCB Page 6 Rev. 29 PCB Page 12 Microprocessor 96-103923 Rev. 2.0 Removing the Microprocessor and Preprogrammed EEPROM Page 1 Replacing the Microprocessor (Both Devices Socketed) Page 3 Replacing the Microprocessor - 110V Canada Page 4 'STATIM L / 5000/5000S Software 96103936 Rev. 2.0 Identifying Software Versions Page 1 Version 2, Visible Changes Page 2 New Service Features Page 2 New Cycle Fault Conditions Page 3 ‘STATIM5000S Page 3 Controller board and Microprocessor Compatibility Page 4 STATIML / 5000/ 5000S Language Selection 96103928 Rev. 20 Calibration 96-103929 Rev. 2.0 ‘Thermocouple Calibration Paget ‘Steam Generator Thermocouple Calibration Page 4 ‘Chamber Thermocouple Calibration Page 5 Calibration of S-Ciass Units Page 6 Procedure for Calibration wlout Dresser meter Page 8 Procedure for Calibration with Dresser meter Page 9 SSTATIM 15000! 50008 Cassete Autoclave Service Manual ii ‘CONFIDENTLSSTATIML./ 5000/ 5000S Service Manual Overviow and Table of Contents Microswitch Removing the Microswitch Replacing the Microswitch Compressor Removing the Compressor Replacing the Compressor Reservoir Removing the Reservoir Replacing the Reservoir Armature Removing the Armature Replacing the Armature Isoplate Removal and Replacement Removing the lsoplate Replacing the Isoplate ‘STATIM L/5000/ 5000S Cover Removal and Replacement Removing the Cover Reinstalling the Cover Replacing the Armature Gasket Removing and Replacing the Fascia LCD Removal and Replacement Mombrane Keypad Removal and Replacement Printer Removing the Printer Module Replacing the Printer Module Removing the Printer Interface Board Replacing the Printer interface Board ‘Adjusting Print Quality Removing the Printer Replacing the Printer Positioning the Ferrite Core Printer Interface Board: important Notes Printer Interface Board / Printer Board Schematics Printer Interface Board Printer Board ‘STATIM L / 5000/5000 Spare Parts List ‘Spare Parts List 96-103918 Page 1 Page 1 96-103921 Page 1 Page 3 96-103926 Page 1 Page 3 96-103927 Page 1 Page 3 96-103937 Page 1 Page 1 96-103914 Page 1 Page 3 Page 4 Page 5 Page 7 Page o 96-103925 Page 1 Page 1 Page 3 Page 3 Page 4 Page 4 Page 6 Page 7 Page 7 96-103933 Page 2 Page 3 96-103931 Page 1 96-103012 Re Rev. 2. Rev. 2.¢ Rev. 2.0 Rev. 3.0 Rev. 3.0 Rev. 2.0 Rev. 2.0 CONFIDENTIAL, ii [STATIN / 5000’ 50005 Cassette Atorlave Senet