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HBC radiomatic GmbH is not liable for any misprints or errors! – All rights reserved.
No part of any software or of the present document may be reproduced in any manner whatsoever without the expressed
written permission of HBC-radiomatic GmbH.
Table of Contents
1 Safety Instructions.........................................................................4
1.1 Pictographs ............................................................................................ 4
1.2 General Safety Instructions ................................................................... 5
1.3 Safety Instructions for Installation and Operation ................................ 6
2 Installation and Electrical Connection...........................................7
Proper Installation of the Radio Receiver .............................................. 8
Cable Control.......................................................................................... 9
2.1 Radio Status Panel ............................................................................... 10
3 Trouble-Shooting ......................................................................... 11
4 Maintenance ................................................................................. 12
4.1 In The Event of a Fault ......................................................................... 12
5 Technical Data ............................................................................. 13
5.1 Dimensions........................................................................................... 14
6 EC Declaration of the Manufacturer and of Conformity .............. 15
Appendix:
– Frequency List for Europe
– Return Delivery Note
– System-specific Projections
– System-specific Circuit Diagrams and Output Wiring
1 Safety Instructions
1.1 Pictographs
The following pictographs will be used throughout the present operating instructions:
¾ For the safe and accident-free operation of the radio system it is essential that you
adhere to the instructions and precautions mentioned in the present manual as well
as to accident prevention regulations. Failure to follow instructions and safety
regulations can prove fatal for the operator or others.
¾ Read the Operating Instructions Manual carefully and thoroughly before working with
the receiver for the first time!
¾ Keep this manual on location and readily available at all times!
¾ Only authorized and properly trained personnel may operate the radio system
(transmitter and receiver).
¾ Anyone who is under the influence of drugs, alcohol or medications that have a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the receiver.
¾ Before switching the transmitter on ensure that no-one is or can be endangered by
the initiated operation.
¾ With the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the radio
receiver. For the purpose of the present manual "shut down" implies:
– switching OFF the transmitter,
– storing the transmitter in a safe place and ensuring no unauthorized access,
– de-energizing the receiver,
– unplugging the connection cable on the receiver!
¾ Defects must be repaired and objects of interference must be removed immediately!
¾ A defective radio receiver may only be repaired by qualified and competent
personnel. Use only original HBC spare parts. The device security cannot be
guaranteed with the use of spare parts other than HBC originals, and this voids our
extended warranty. Only the legal warranty regulations are then applicable.
¾ Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions!
¾ When using the radio receiver always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations!
– The radio receiver has been manufactured in accordance with the regulations
and guidelines stipulated in the German Trade Association's "Safety and
Accident Prevention Regulations for Operating Cranes by Radio Controls"
(BGV D6) and DIN EN 13557.
– The radio receiver has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
¾ In case of an emergency or any disturbances within the working range of the crane
or machine, switch the transmitter off immediately by actuating the STOP
pushbutton. If necessary, disconnect the radio receiver from the mains supply.
Should the transmitter or receiver show signs of technical failure or breakdown,
disconnect the radio system immediately!
¾ Switch the transmitter off during breaks and after finishing work to avoid any
misoperation of crane or machine by unintended activation of the operator controls.
– These precautions are particularly important whenever changing your position or
climbing over an obstacle.
¾ Never leave an activated transmitter unattended. The operator undertakes to follow
and comply with the authoritative regulations for worker safety and accident
prevention.
Connection focus D
Plug-in connection Harting Han 32
Cable connection
Plug-in connection Sub D 9-pin
Note:
Before activating the radio system, study the description and instructions for using the
indicator lamp panel (chapter 2.1).
The receiver should be mounted vertical with the cable connection downwards.
The module focus D includes the radio communication unit of the receiver. Therefore
the right position of the module is a very important aspect regarding the signal strength
and the range.
Cable Control
The system can also be used with the control-cable. While using the cable instead of the
radio-transmission the RF-modules will be switched off.
(Illustration exemplarily)
Note:
– When the system is in cable mode the transmitter will receive the supply-voltage
from the receiver, i.e. the transmitter can be used without the battery.
– If you connect the cable while working with the system, the transmitter will switch off
automatically. To change to cable mode switch off and on the transmitter with the
key switch. The radio-module and the battery are without function.
– To use the system via radio, disconnect the cable from the transmitter and the
receiver. The system will switch off. To activate the radio-mode switch the
transmitter off and on again with the key switch.
Si 1 (green) permanently illuminates after the transmitter is switched on, i.e. the receiver
has identified its specific transmitter on the basis of the common message address
(code). Safety circuit Si 1 is enabled.
Si 2 (green) illuminates when one or several drive commands are given. The LED may
not illuminate when the operating elements are in zero position.
3 Trouble-Shooting
Radio mode
Cable mode
4 Maintenance
The radio system is largely maintenance-free. The following items should nevertheless
be taken into account:
¾ Never "clean" the receiver with a spray of water or with a steam cleaner.
If necessary, clean it with a fine brush or soft cloth, please.
¾ If any welding is to be carried out on the crane or machine:
– Switch off the radio control system.
– Switch off the crane or machine.
– Disconnect the receiver connector.
If this is not done, the electronic components of the receiver may be destroyed.
Note:
In the event of any problems with the radio system, contact your distributor or
HBC-radiomatic GmbH.
Warning:
Never operate a crane or machine with a faulty or defective radio system.
¾ Never try to repair the radio receiver electronics! Opening the transmitter housing
terminates the manufacturer guarantee.
– Send any defective or faulty equipment to your local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
– Always send transmitter and receiver and enclose a detailed description of the
problem.
– Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
¾ To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address:
HBC-radiomatic GmbH
Haller Strasse 47 – 53
74564 Crailsheim
Germany
¾ Should you chose to deliver a defective radio system personally to your distributor or
our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
– Customer Services / Repair Service –
Tel.: +49 ( 0 ) 79 51 – 3 93 – 800
5 Technical Data
System 735
Resolution per analog channel 8 Bit
Unique system addresses over 65,000 combinations
Frequency range 1880...1900 MHz (DECT)
Channel increments 1,728 MHz
RF sensitivity –92dBm ∅ 10 -3 BER
Command output relays DC 30 V / 4 A
serial Profibus
Receiver antenna focus D
Operating voltage 10 ... 30 V DC
Termination Han 32 A, Sub D 9-pin
Operating temperature range −25 °C ... +70 °C (–13 °F ... +158 °F)
Housing material plastic
Dimensions 270 x 160 x 115 mm (10.6 x 6.3 x 4.5 ")
Weight approx. 3 kg (6.6 lb.)
Protection class IP 55
5.1 Dimensions
1)
Einzelzulassungen
Wichtiger Hinweis:
Geräte mit der Kennzeichnung dürfen nur in den mit " X " gekennzeichneten
Ländern in Verkehr gebracht werden. Bitte beachten Sie die Frequenzangaben auf dem
Typenschild der Geräte.
Wichtiger Hinweis:
Geräte mit der Kennzeichnung dürfen in allen Ländern der EU in Verkehr gebracht
werden (z.B. Frequenzbereich 869,700 MHz – 870,000 MHz).
Bitte beachten Sie die Frequenzangaben auf dem Typenschild der Geräte.
Weitere nationale Frequenzen auf Anfrage.
Bitte beachten Sie, dass diese Tabelle ständig aktualisiert werden muss. Die aktuelle Version
können Sie anfordern unter: E-mail: info@radiomatic.com
Telefon: +49 (0)7951 / 393-0
Fax: +49 (0)7951 / 393-50
Die Tabelle wird in Kürze auch auf unserer Homepage www.hbc-radiomatic.com verfügbar sein.
1)
individual type approval
Important note:
Equipment with marking may only be placed on the market in countries marked
with " X ". Please observe the frequency indicated on the name plate of the equipment.
Important note:
Equipment with marking may be placed on the market in all EU member states
(e.g. frequency band 869,700 – 870,000 MHz).
Please observe the frequency indicated on the name plate of the equipment.
Additional national frequencies available on request.
Please note, that this table will be continuously revised. To receive the latest version, please
contact us: E-mail: info@radiomatic.com
Phone: +49 (0)7951 / 393-0
Fax: +49 (0)7951 / 393-50
Absenderangaben
Firma: ................................................................... Kunden-Nr.: .................................
Bitte senden Sie bei System-Reparaturen möglichst das komplette System zurück - inkl. Sender, Empfänger, Akkus, Ladegerät
und eventuell Anschlusskabel mit einer detaillierten Fehlerbeschreibung (siehe unten).
Die Rücksendung erfolgt unter Beachtung der in Ziffer 8 (Gewährleistung) unserer Allgemeinen Geschäftsbedingungen enthal-
tenen Bestimmungen.
Bitte liefern Sie die Ware frei Haus an uns zurück! Bevorzugte Speditionen: DPD und UPS Standard.
Verwenden Sie möglichst die original HBC Umverpackung für die Rücklieferung.
Anlieferungen „unfrei“ ohne vorherige schriftliche Freigabe durch HBC werden nicht akzeptiert.
Sender Information
Company: ............................................................. Customer ID No.: ........................
For system repairs, please send (if possible) the complete system including transmitter, receiver, batteries, charger and cable
with detailed description of the problem (see below).
The return is subject to the conditions described in paragraph 8 (Guarantee) in our standard terms & conditions.
Returns will only be accepted CIF Crailsheim, Germany. Preferred shipping via DPD and UPS Standard. Please use the origi-
nal HBC packaging if possible.
Returns shipped ex works or unpaid will not be accepted without express written consent by HBC.