Model Year, Mfg Region, OEM Name, Vehicle Model

Code (e.g. PGX99), Vehicle Model Name (e.g. Accord),

Product Realization Process Product Type

Customer
Customer Award
Award
Customer Customer Part (90 day min.)
Customer First Pre-Production Approval OEM SOP
Customer Milestones RFQ Customer Definition Customer Parts Parts #REF! Enter date

Phase 1 Quote Development Phase 2 Product & Process Feasibility Phase 3 Product & Process Verification Phase 4 Product & Process Validation Phase 5 Production Launch
Enter
Enter Plan Date Enter Plan Date Enter Plan Date #REF! Enter Plan Date
Plan Date
Enter Plan Date Phase 1 Enter Date Enter Date Enter Plan Date Enter Plan Date Phase 3 Enter Plan Date Enter Plan Date Phase 5
Phase 2 Phase 4
Quote Quote Gate Exit Development Feasibility Gate Exit DV Readiness DV Product Gate Exit PV Readiness PV Product Gate Exit Gate Exit
Development Timing Kick-Off Submission Start Event Product Event Event Event Event
Event Event Event Enter date
DV PV
Product/Process Feasibility & Optimization DV Drawing Release Assembly Critical DV DV Test PV Drawing Release Assembly Critical PV PV Test
(Virtual Build) MRD Build MRD Build YFAI
DV Tool & Component Build PV Tool & Component Build SOP
Sig R SDT Kick-Off R Sig R Sig R
Part and Tool Sourcing Review Supplier Readiness Reviews Supplier Readiness Reviews (PV / Production)
R Program Planning R Supplier Kick-Off (DV) R Supplier Kick-Off
Workshop (Critical) (All) Launch
R OK to Ship OK to Ship Performance
Parts Matrix - ED Parts Matrix - DV (DV) Parts Matrix - PV R
(PV) Report
Program R Cost Optimization R Cost Optimization
Management SSOW's (Critical) SSOW's - (All)

Gate Workbook, PRP Map Gate Workbook, PRP Map Gate Workbook, PRP Map Gate Workbook, PRP Map Sig Gate Workbook, PRP Map

Timeline

Resource Plan Resource Plan Resource Plan Resource Plan Resource Plan (Redeployment)

Costed BOM / Costed BOM / Cash Flow Costed BOM / Costed BOM / Costed BOM / Costed BOM / Costed BOM /
Quote Cash Flow Cash Flow Cash Flow Cash Flow Cash Flow
Kick- Cash Flow (Amendments)
Off Costed R Customer Recovery ( Prototype - Design, Tooling, Parts) Customer Recovery (Production - Design, Tooling, Parts)
Form BOM Review

Customer Customer Quote Package

Quote Package (Amendments) Capital Appropriation Request (CAR) Development CAR Approval
Sales & Finance Quote Business Tooling & Fixture Authorization Tooling & Fixture Tooling & Fixture
Plan Approval Authorization (DV) Authorization (PV)
Financial Panel, Financial Panel, Financial Panel, Financial Panel,
Financial Roadmap Financial Roadmap Financial Roadmap Financial Roadmap Financial Panel,
Financial Roadmap
FSO (Program Kick-Off) SO FSO (CAR Submission) SO FSO (PV Release) SO FSO (Production Readiness)

Past Problem History Sig Sig R PPHR

Roadmap CCC Certification
Quality CCC Certification
R Quality
Quote Quote Review
PSMC Workshop PSMC Workshop PSMC Workshop PSMC Workshop PSMC Workshop
(Feasibility) R (DV) R (Production) R (PSO 1) R (PSO 2)
Control Plan (DV) Control Plan (PV) Control Plan (Production)
Gage Planning / Development Gage Verification and Approval (Prototype) R Gage Planning / Development (Production) Gage Verification & Approval (Production)
Quality R (Prototype)
Capability (Prototype) Capability (Production)

Supplier APQP (Advance Product Quality Planning) Supplier PPAP Customer PPAP
Supplier Rating Supplier Rating
(All) Appearance Plan AAR
(Critical)
Crafstmanship R Craftsmanship Review R Craftsmanship R Craftsmanship Review
Review (DV Part) (PV Part) Review (Pre-Grain) (Post-SOP Part) R
DV CSO SO PV CSO SO

Drawing Definition/Planning Drawing Concept / Planning Drawings, CAD (DV Level) Drawings, CAD (PV Level)

TDM TDM Design Layouts, Feasibility Craftsmanship Review Craftsmanship R IMDS Checklist
Development (DV Data) R Review (PV Data)
PKR PKR / Lessons Learned
Product Matching (Strategy) R Product Matching (DV) R Product Matching (PV) R
EBOM EBOM / Change
Management Cross Functional Cross Functional Cross Functional Cross Functional Cross Functional
R SO R R R
Engineering Product Product Design Review Design Review Design Review Design Review Design Review
Development Budget Development Budget

DFMEA, Special Characteristics Development DFMEA, Problem Solving DFMEA, Problem Solving DFMEA, Problem Solving

DVPR, Analysis / CAE Design Validation (DVP&R - DV) Production Validation (DVP&R - PV)
EQM: Budget, TDM, PKR, DFMEA, DVPR,
BOM, Drawings EQM: Budget,TDM, PKR, DFMEA, DVPR, BOM, Drawings SO EQM: Budget,TDM, PKR, DFMEA, DVP&R, BOM, Drawings SO EQM: Budget,TDM, PKR, DFMEA, DVPR, BOM, Drawings SO

Launch Cost SO S Launch Glidepath SO

R Launch R Launch R Launch
Estimate O Readiness Readiness Readiness
Plant Process Development Builds Plant Process Development Builds Run at
Rate
Production Equipment/ Tooling Production Equipment/
Specification Tooling Build & Qualification SO PSO 1 SO PSO 2
Quote Assumption Product & Process
Evaluation Assessment (DFAM)
Manufacturing Pre Production Equipment & Tooling
Production Equipment/
Production Equipment Installation
R Virtual Build Tooling Design Review R
Manufacturing Manufacturing Quote Value Stream Development Value Stream Optimization Value Stream Optimization Value Stream Optimization
Quote R Review R R R
PFMEA / Process Flow / Labor PFMEA / Process Flow / Labor PFMEA / Process Flow / Labor
(DV) (PV) (Production)
MSO (Development Start) MSO (DV Release) MSO (PV Release) MSO (Production Readiness)

Industrial Design & Craftmanship Workbook

Industrial Design
Craftsmanship R Benchmarking review & Class-A Surface
Technical Proposal Target setting R CSO SO
Sign Off Sig Sig
Make / Buy Analysis Make / Buy Analysis PO's (DV) PO's (PV) PO's (Production)

Supplier Quotes Sourcing Tracking Matrix

Procurement
Award Letters Signed (Critical) Award Letters Signed (All)

SSOWs Signed (Critical) SSOWs Signed (All)

Logistics and Packaging Logistics and Packaging Workbook (CAR submission ) Packaging Data Form (PDF)
Workbook (Quote) R
PFEP (plan for every part) PFEP (plan for every part) R PFEP (plan for every part) R
Customs Workbook (CAR submission )
Customs Workbook
(Quote) Materials Glidepath Materials Glidepath R Materials Glidepath R Materials Glidepath R Materials Glidepath SO
Materials MMS (Material Management System)
MBOM (Manufacturing Bill of Transportation agreement R
Material) R
Material flow Instruction

= Customer Milestone = Gate = Event SO = Sign-Off R = Review / Meeting = Activity (duration) = Document