Professional Documents
Culture Documents
®
POWER MIG (140, 180 MODELS)
For use with machines having Code Numbers:
11254, 11255, 11256, 11257 and
11444
LN
CO TRIC
LINLEC
E
Date Purchased
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously had
been in contact with hazardous substances unless they are properly
cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release highly
toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat, mechanical
shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
SAFETY
2.b. EMF fields may interfere with some pacemakers, and welders
having a pacemaker should consult their physician before
welding.
FOR ENGINE POWERED
EQUIPMENT. 2.c. Exposure to EMF fields in welding may have other health effects
which are now not known.
1.a. Turn the engine off before troubleshooting
and maintenance work unless the 2.d. All welders should use the following procedures in order to
maintenance work requires it to be running. minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
1.b. Operate engines in open, well-ventilated
them with tape when possible.
areas or vent the engine exhaust fumes outdoors.
2.d.2. Never coil the electrode lead around your body.
1.c. Do not add the fuel near an open flame 2.d.3. Do not place your body between the electrode and work
welding arc or when the engine is running. cables. If the electrode cable is on your right side, the
Stop the engine and allow it to cool before work cable should also be on your right side.
refueling to prevent spilled fuel from
2.d.4. Connect the work cable to the workpiece as close as pos-
vaporizing on contact with hot engine parts
sible to the area being welded.
and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until 2.d.5. Do not work next to welding power source.
fumes have been eliminated.
ii
SAFETY
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
welding must be performed under electrically themselves to the arc rays or to hot spatter or metal.
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped
FUMES AND GASES
positions such as sitting, kneeling or lying, if there
CAN BE DANGEROUS.
is a high risk of unavoidable or accidental contact 5.a. Welding may produce fumes and gases
with the workpiece or ground) use the following hazardous to health. Avoid breathing these
fumes and gases. When welding, keep your head out of the fume.
equipment:
Use enough ventilation and/or exhaust at the arc to keep fumes
• Semiautomatic DC Constant Voltage (Wire) Welder.
and gases away from the breathing zone. When welding
• DC Manual (Stick) Welder.
with electrodes which require special ventilation
• AC Welder with Reduced Voltage Control. such as stainless or hard facing (see instructions
3.c. In semiautomatic or automatic wire welding, the electrode, on container or MSDS) or on lead or cadmium
electrode reel, welding head, nozzle or semiautomatic welding plated steel and other metals or coatings which
gun are also electrically “hot”.
produce highly toxic fumes, keep exposure as low
3.d. Always be sure the work cable makes a good electrical as possible and within applicable OSHA PEL and
connection with the metal being welded. The connection should ACGIH TLV limits using local exhaust or
be as close as possible to the area being welded. mechanical ventilation. In confined spaces or in
3.e. Ground the work or metal to be welded to a good electrical (earth) some circumstances, outdoors, a respirator may
ground. be required. Additional precautions are also
required when welding on galvanized steel.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace 5. b. The operation of welding fume control equipment is affected by
damaged insulation. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.g. Never dip the electrode in water for cooling. welding procedure and application involved. Worker exposure
level should be checked upon installation and periodically
3.h. Never simultaneously touch electrically “hot” parts of electrode thereafter to be certain it is within applicable OSHA PEL and
holders connected to two welders because voltage between the ACGIH TLV limits.
two can be the total of the open circuit voltage of both
welders. 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations. The
3.i. When working above floor level, use a safety belt to protect heat and rays of the arc can react with solvent vapors to form
yourself from a fall should you get a shock. phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8. 5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your employer’s
safety practices. MSDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
iii
SAFETY
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During 8.c. Ground the equipment in accordance with the U.S. National
Welding, Cutting and Other Hot Work”, available from NFPA, 1 Electrical Code and the manufacturer’s recommendations.
Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
Welding Safety
Interactive Web Guide
for mobile devices
iv
SAFETY
ELECTROMAGNETIC The size of the surrounding area to be considered will depend on the
structure of the building and other activities that are taking place. The
surrounding area may extend beyond the boundaries of the premises.
COMPATIBILITY (EMC)
CONFORMANCE METHODS OF REDUCING EMISSIONS
Products displaying the CE mark are in conformity with European Mains Supply
Community Council Directive of 3 May 1989 on the approximation of
the laws of the Member States relating to electromagnetic compat- Welding equipment should be connected to the mains supply
ibility (89/336/EEC). It was manufactured in conformity with a national according to the manufacturer’s recommendations. If interference
standard that implements a harmonized standard: EN 60974-10 occurs, it may be necessary to take additional precautions such as
Electromagnetic Compatibility (EMC) Product Standard for Arc Welding filtering of the mains supply. Consideration should be given to
Equipment. It is for use with other Lincoln Electric equipment. It is shielding the supply cable of permanently installed welding
designed for industrial and professional use. equipment, in metallic conduit or equivalent. Shielding should be
electrically continuous throughout its length. The shielding should be
connected to the welding power source so that good electrical contact
INTRODUCTION is maintained between the conduit and the welding power source
All electrical equipment generates small amounts of electromagnetic enclosure.
emission. Electrical emission may be transmitted through power lines Maintenance of the Welding Equipment
or radiated through space, similar to a radio transmitter. When
emissions are received by other equipment, electrical interference The welding equipment should be routinely maintained according to
may result. Electrical emissions may affect many kinds of electrical the manufacturer’s recommendations. All access and service doors
equipment; other nearby welding equipment, radio and TV reception, and covers should be closed and properly fastened when the welding
numerical controlled machines, telephone systems, computers, etc. equipment is in operation. The welding equipment should not be
Be aware that interference may result and extra precautions may be modified in any way except for those changes and adjustments
required when a welding power source is used in a domestic estab- covered in the manufacturers instructions. In particular, the spark
lishment. gaps of arc striking and stabilizing devices should be adjusted and
maintained according to the manufacturer’s recommendations.
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Installation .......................................................................................................Section A
Technical Specifications.................................................................................A-1, A-2
Safety Precautions.................................................................................................A-3
Location...........................................................................................................A-3
Stacking ..........................................................................................................A-3
Tilting...............................................................................................................A-3
Identify and Locate Components ...........................................................................A-4
________________________________________________________________________________
Operation .........................................................................................................Section B
Safety and Product Description .............................................................................B-1
Controls and Settings.....................................................................................B-2, B-3
Drive Roll and Wire Guides Table .........................................................................B-4
Setting Up and Making a Flux-Cored Weld.............................................B-5 thru B-7
Setting Up and Making a MIG Weld and Install Shielding Gas..............B-8 thru B-11
Setting Up and Making a Aluminum Weld ...........................................................B-12
________________________________________________________________________
Accessories .....................................................................................................Section C
Optional Accessories.............................................................................................C-1
Utility Carts ....................................................................................................C-2, C-3
________________________________________________________________________
Maintenance ..............................................................................................Section D
Safety Precautions ................................................................................................D-1
Wire Feed Compartment, Fan Motor, Wire Reel Maintenance .............................D-1
Gun And Cable Maintenance ................................................................................D-2
Overload Protection...............................................................................................D-2
Component Replacement Procedures ..................................................................D-3
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-4
________________________________________________________________________
RATED OUTPUT
Voltage/Duty Cycle Current Voltage at Rated Amperes
230 V 30% 130 Amps 20
208 V 30% 130 Amps 17
OUTPUT
Welding Current Range Open Circuit Voltage Wire Speed Range
30-180 Amps 34 V 50 - 500 in/min.
(1.3 - 12.7 m/min.)
PHYSICAL DIMENSIONS
Height Width Depth Weight
14.0 in 10.15 in 18.6 in 66 Ibs
357 mm 258 mm 472 mm 30 kg
1 If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.
PHYSICAL DIMENSIONS
Height Width Depth Weight
14.0 in 10.15 in 18.6 in 58 Ibs
357 mm 258 mm 472 mm 26.3 kg
1If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.
RATED OUTPUT
Voltage/Duty Cycle Current Voltage at Rated Amperes
240 V 25% 131 Amps 20
OUTPUT
Welding Current Range Open Circuit Voltage Wire Speed Range
30 - 180 Amps 34 V 50 - 500 in/min.
1.3 - 12.7 ( m/min.)
PHYSICAL DIMENSIONS
Height Width Depth Weight
14.0 in 10.15 in 18.6 in 66 Ibs
357 mm 258 mm 472 mm 30 kg
1 If connected to a circuit protected by fuses use Time Delay Fuse marked “D”.
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK can kill.
• Only qualified personnel should perform
this installation.
• Only personnel that have read and under-
stood the POWER MIG Operating Manual
should install and operate this equipment.
• Machine must be plugged into a receptacle
which is grounded per any national, local
or other applicable electrical codes.
• The POWER MIG power switch is to be in
the OFF (“O”) position when installing
work cable and gun and when connecting
power cord to input power.
STACKING
POWER MIG (140, 180 MODELS) cannot be stacked.
TILTING
IDENTIFY AND LOCATE COMPONENTS • .030” -.045” (0.8 - 1.1mm) Knurled Drive Roll
(Installed on Machine)
INCLUDED COMPONENTS
.030
.045
• .025” -.035” (0.6 - 0.9mm) Inner Wire guide
• .035” -.045” (0.9 - 1.1mm) Inner Wire Guide
(Installed on Machine)
• Outer Wire Guide (Installed on Machine)
INNER WIRE GUIDE INNER WIRE GUIDE
.025-.035 (.6-.9mm) .035-.045 (.9-1.1mm) OUTER WIRE GUIDE
• Work Cable & Clamp.
.035
.025
.025
GAS HOSE
• .025”-.030” (0.6 - 0.8mm) • .035” (0.9mm)
Smooth Drive Roll Smooth Drive Roll LTW1
"LEARN TO WELD"
DVD
5 WIRE SPOOL
TABLE B.1
DRIVE ROLL AND WIRE GUIDES
Wire Diameter & Drive Roll Drive Roll Part Inner Wire Guide Inner Wire Guide
Type Number Part Number
FIGURE B.6
See Figure B.6
12 13
.035
.045
11 MP
.035 NR-2
E
FLUX-CORE WIR
6. Welding Gun
through the hole in the machine front and into the END HERE
TERMINAL END
gun connector bushing on the wire drive. (FITS ON STUD INSIDE
SEE FIGURE BELOW)
(4 PIN)
3. Make sure the gun connector end is seated fully LEAD CONNECTOR
into the wire drive and tighten the thumbscrew to WORK CLAMP
5. Wire Drive Polarity. Flux cored welding requires THUMB SCREW TO SHORT POWER
TIGHTEN CONNECTOR CABLE NEGATIVE "-"
negative (-) polarity. Connect the short power BUSHING OUTPUT TERMINAL
NR-211-MP
3. Open the top drive roll pressure arm by rotating
the tension adjustor arm down and pivoting the
drive roll pressure arm up.
.035" (0.9mm)
pivoting the tension adjustor back to the up position. INTO GUN
CONNECTOR
SIDE
NR-211-MP
11. Re-install the outer wire guide.
FIGURE B.10
13. Turn the machine power to on and depress the gun
trigger to feed the wire through the gun liner until
the wire comes out of the threaded end of the gun
several inches. (See figure B.11)
REMOVED NOZZLE .035"(0.9mm)
NR-211-MP
14. When trigger is released spool of wire should not REMOVED CONTACT TIP
WIRE SPOOL
unwind. Adjust wire spool brake accordingly. LAY CABLE AND GUN STRAIGHTEN
IN THIS POSITION
WARNING
MOVING PARTS AND ELECTRICAL
CONTACT CAN CAUSE INJURY OR BE
FATAL. PLUG IN POWER
•When the gun trigger is depressed drive INPUT CORD
18. Close the case side door. The machine is now FIGURE B.12
TRIM WIRE
ready to weld. STICKOUT INSTALL .035 CONTACT TIP
3/8"(9.5mm)
from the Contact Tip
19. Read "Learn to Weld" (LTW1) that is included with
INSTALL BLACK FLUX-CORED NOZZLE
the machine or watch the "How to Weld" DVD
included with the machine.
.025
7. Work Cable & Clamp
5
5-.03
.02
WIRE
CO2
100%
75/25
MIXES
(REQUIRES ADAPTER
SOLD SEPARATELY)
6. Welding Gun
WARNING 75/25
MIXES
2. With the cylinder securely installed, remove the 2. Set gas flow rate for 30 to 40 cubic feet per hour (14
cylinder cap. Stand to one side away from the out- to 18 I/min.) under normal conditions, increase to as
let and open the cylinder valve very slightly for an high as 40 to 50 CFH (18 to 23.5 I/min.) under drafty
instant. This blows away any dust or dirt which may (slightly windy) conditions.
have accumulated in the valve outlet.
3. Keep the cylinder valve closed, except when using
WARNING the machine.
END HERE
TERMINAL END
3. Make sure the gun connector end is seated fully (FITS ON STUD INSIDE
SEE FIGURE BELOW)
into the wire drive and tighten the thumbscrew to (4 PIN)
secure the gun. LEAD CONNECTOR
WORK CLAMP
4. Plug the gun trigger lead connector into the 4 pin ALL COMPONENTS SHOWN CONNECTED
(FRONT AND SIDE DOOR IS REMOVED
GUN AND CABLE FOR CLARITY)
gun trigger receptacle on the machine front.
CONNECTOR
6. Work Lead Connection. Slide the lugged end of the END ATTACH
3. Open the top drive roll pressure arm by rotating the WIRE SPOOL
.025" (0.6mm)
tension adjustor arm down and pivoting the idle roll
pressure arm up.
L- G
56 MI
S O LID
4. Remove the outer wire guide.
10. Close the top drive roll pressure arm and secure DIRECTION
OF WIRE
by pivoting the tension adjustor back to the up SLIDE WIRE WIRE SPOOL
.025" (0.6mm)
INTO GUN
position. CONNECTOR
SIDE
L-
56
S OLI I G
D M
13. Turn the machine power to on and depress the FIGURE B.17
gun trigger to feed the wire through the gun liner
until the wire comes out of the threaded end of the
gun several inches. (See Figure B.18)
14. When trigger is released spool of wire should not REMOVED NOZZLE
WIRE SPOOL
.025" (0.6mm)
G
6 S O D MI
LI
LAY CABLE AND GUN STRAIGHTEN
G
THRU THE LINER. 6 S O D MI
LI
16. Install the brass gas MIG welding nozzle to the gun. ROTATION
17. Trim the wire stickout to 3/8”(9.5mm) from the nozzle WORK CLAMP AND CABLE
FIGURE B.20
K520—Utility Cart
Heavy duty cart stores and transports welder, 150
cubic foot shielding gas cylinder, welding cables and
accessories. Includes stable platforms for welder and
gas bottle platform, lower tray for added storage
capacity and adjustable height handle.
For mounting welding machines to K520 carts that do not have slotted mounting holes,
Drill 9/32” holes (3 places) into the cart top as shown and attach the welding machine to the cart
with the proper hardware shown.
1/4"-20 X 1"
Thread Forming Screw
(1 Required)
8-1/16" (204.8mm)
4"(102mm)
16"(406.4mm)
POWER MIG (140, 180 MODELS)
C-3 ACCESSORIES C-3
K2275-1 - Welding Cart
Lightweight cart stores and transports welder, 80
cubic foot shielding gas cylinder, welding cables and
accessories. Includes an angled top shelf for easy
access to controls, lower tray for added storage
capacity, a sturdy fixed handle and convenient cable
wrap hanger.
For mounting welding machines to K2275 carts that do not have slotted mounting holes,
Drill 9/32” holes (3 places) into the cart top as shown and attach the welding machine to the cart
with the proper hardware shown.
1/4"-20 X 1"
Thread Forming Screw
(1 Required)
9/32"(7.1mm) DRILL
3 PLACES
1-1/4"(31.8mm)
7-9/16"(192.1mm)
3-3/16"(81mm) 2-15/16"(74.6mm)
1-1/2"(38.1mm)
13-1/2"(342.9mm)
ROUTINE MAINTENANCE
POWER SOURCE COMPARTMENT
No user serviceable parts inside! Do not attempt to perform
service in the power source (fixed) side of the POWER MIG
(140, 180 MODELS). Take the unit to an authorized Lincoln
Service Center if you experience problems. NO maintenance
is required.
FAN MOTOR
Has lifetime lubrication — requires no maintenance.
Flex the cable over its entire length and again blow OVERLOAD PROTECTION
out the cable. Repeat this procedure until no further
dirt comes out. Output Overload
The POWER MIG (140, 180 MODELS) is equipped
with a circuit breaker and a thermostat which protects
Contact Tips, Nozzles, and Gun Tubes the machine from damage if maximum output is
1. Dirt can accumulate in the contact tip hole and exceeded. The circuit breaker button will extend out
restrict wire feeding. After each spool of wire is when tripped. The circuit breaker must be manually
used, remove the contact tip and clean it by push- reset.
ing a short piece of wire through the tip repeatedly.
Use the wire as a reamer to remove dirt that may
be adhering to the wall of the hole through the tip. Thermal Protection
The POWER MIG (140, 180 MODELS) has a rated
2. Replace worn contact tips as required. A variable output duty cycle as defined in the Technical
or “hunting” arc is a typical symptom of a worn con- Specification page. If the duty cycle is exceeded, a
tact tip. To install a new tip, choose the correct size thermal protector will shut off the output until the
contact tip for the electrode being used (wire size is machine cools to a reasonable operating temperature.
stenciled on the side of the contact tip) and screw it This is an automatic function of the POWER MIG
snugly into the gas diffuser. (140, 180 MODELS) and does not require user inter-
vention. The fan continues to run during cooling.
3. Remove spatter from inside of gas nozzle and from
tip after each 10 minutes of arc time or as required.
Electronic Wire Drive Motor Protection
4. Be sure the gas nozzle is fully screwed onto the The POWER MIG (140, 180 MODELS) has built-in
diffuser for gas shielded processes. For the protection for wire drive motor overload.
Innershield® process, the gasless nozzle should
screw onto the diffuser.
Gas Diffuser
Gas Nozzle or
Set Screw Brass Cable Gasless Nozzle
Connector
Liner Assembly
(Liner bushing to be sealed tight
against brass cable connector)
FIGURE D.2 8. Screw the gas diffuser onto the end of the gun tube
Liner trim length and securely tighten.
CHANGING LINER
9. Replace the contact tip and nozzle.
NOTICE: The variation in cable lengths prevents the
interchangeability of liners. Once a liner has been cut
for a particular gun, it should not be installed in anoth-
GUN HANDLE PARTS
er gun unless it can meet the liner cutoff length
The gun handle consists of two halves that are held
requirement. Refer to Figure D.2.
together with a collar on each end. To open up the
handle, turn the collars approximately 60 degrees
1. Remove the gas nozzle from the gun by unscrew-
counter-clockwise until the collar reaches a stop. Then
ing counter-clockwise.
pull the collar off the gun handle. If the collars are diffi-
cult to turn, position the gun handle against a corner,
2. Remove the existing contact tip from the gun by
place a screwdriver against the tab on the collar and
unscrewing counter-clockwise.
give the screwdriver a sharp blow to turn the collar
past an internal locking rib. See Figure D-3.
3. Remove the gas diffuser from the gun tube by
unscrewing counter-clockwise.
Counter-clockwise
appropriately for the wire size being used.
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you Step 3. RECOMMENDED COURSE OF ACTION
locate and repair possible machine malfunctions. This column provides a course of action for the
Simply follow the three-step procedure listed below. Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP- If you do not understand or are unable to perform the
TOMS)”. This column describes possible symptoms Recommended Course of Action safely, contact your
that the machine may exhibit. Find the listing that local Lincoln Authorized Field Service Facility.
best describes the symptom that the machine is
exhibiting.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER MIG (140, 180 MODELS)
E-3 TROUBLESHOOTING E-3
Observe all Safety Guidelines detailed throughout this manual
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER MIG (140, 180 MODELS)
E-4 TROUBLESHOOTING E-4
Observe all Safety Guidelines detailed throughout this manual
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
POWER MIG (140, 180 MODELS)
F-1 DIAGRAMS Enhanced Diagram F-1
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The
specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
POWER MIG (140, 180 MODELS)
F-2 DIAGRAMS F-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The
specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
M21111-2
A
14.08
10.37
2.46
5.50
18.78
12.00
3.08
6.00
POWER MIG®
(140 & 180 Models)
When ordering parts, always refer to Lincoln Electricʼs official Parts Book
(BK-34) for the latest pages.
ILLUSTRATION OF SUB-ASSEMBLIES
1
2
For Codes: 11254, 11255, 11256, 11257, 11444, 11804, 11819 & 11820
Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any
code numbers not listed.
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and
column the desired part is located on for your particular code machine.
General Assembly
Cable (K3080-1)
SUB ASSEMBLY
PAGE NAME
(K530-6)
PAGE NO. P-533-B.1 P-533-B.2 P-533-C P-533-D P-533-E P-533-F P-533-G P-202-E2 P-202-AJ
CODE NO.
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
* Deluxe version available as K586-1. POWER MIG® (140, 180 MODELS) 05-25-2011
Includes S19303 Gas Hose Asbly
P-533-C P-533-C
General Assembly
7A
1A
6
2
7B
3A 5A
1B
9A 9B 9C
12A
5B
11B
1B
14
4
13
10
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
5
6
2
4
3
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
16A
16B
1
9 8
7
17A
13
11C 11A 12 10
17A 2
3
4
5
15G
15C15G
15C
11B 10
11D
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
10
1A 7
11
6
5
4B
19 12
21A
13
14
8 16
15A
15B 15C 18A
20
22
17
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
NSS - Not Sold Separately POWER MIG® (140, 180 MODELS) 01-07-2011
P-533-G P-533-G
11
3B
3A
2 6
1
14
8
12
13
16
7A
15
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
NSS - Not Sold Separately POWER MIG® (140, 180 MODELS) 09-26-2011
P-202-E.2 P-202-E.2
MAGNUM® 100L
MAGNUM® 100L Parts
MAGNUM® 100L
6A
5
1
3
5
4B
4A
6A
2 7 LINER
GAS
DIFFUSER
CONTACT
TIP
8 NOZZLE
Item Description Part Number Qty. Item Description Part Number Qty.
MAGNUM® 100L
NOTES