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Product:  GENERATOR SET 
Model:  3512B GENERATOR SET PTM 
Configuration: 3512B Generator Set Oil Field Land Rig PTM00001-UP 

Troubleshooting
3512B, 3512C and 3516B Petroleum Engines and Petroleum Generator Set Engines
with Dynamic Gas Blending
Media Number -KENR9744-03 Publication Date -01/07/2013 Date Updated -30/07/2013

i05328474

Diagnostic Trouble Codes


SMCS - 1900

Diagnostic trouble codes are generated by the Electronic Control Module (ECM) in order to alert the
operator that a problem has been detected. The problem can be in the electronic system or in the
mechanical system. Diagnostic trouble codes are used by the service technician to assist in the
identification of the nature of the problem. Caterpillar Electronic Technician (ET) is a software
program that can be used by the service technician in order to view the diagnostic code information.
Refer to Troubleshooting, "Electronic Service Tools" for detailed information that is related to the
functionality of Cat ET.

The CAN data link is used by the ECM to communicate with controllers, display modules, and
electronic service tools. The ECM transmits information and the ECM receives information over the
CAN data link. The communications protocol and the diagnostic messages over the CAN data link
follow the SAE J1939 industrial standards.

Note: The SAE J1939 industrial standards refer to the control module for the engine as the Electronic
Control Unit (ECU). This manual refers to this control module as the Electronic Control Module
(ECM).

Communications with electronic service tools aid the technician in diagnostics and troubleshooting
for the engine and the engine subsystems. When a problem with the engine is detected by the ECM,
the ECM communicates information about the problem over the CAN data link. The problem may be
physically detected by one of the input or output circuits by the ECM. A problem can also be
communicated via the data link to the ECM. The ECM transmits this information over the data link in
a form of a diagnostic trouble code and code description.

The diagnostic trouble code has a format of a two-element code. The following terms describe the
elements of the code:

Suspect Parameter Number (SPN) - The SPN is a code which is assigned to each component. The
SPN identifies the origin of the problem.

Failure Mode Identifier (FMI) - The FMI is used with the SPN in order to provide more information
that relates to the problem. The FMI may indicate that a problem with an electronic circuit or an
electronic component has been detected. The FMI may also indicate that an abnormal operating
condition has been detected.

The codes are displayed in the form "SPN-FMI". The ECM also attaches a text description to the
message that is transmitted over the data link. This text description is used to describe the SPN-FMI
code.

The failure mode identifiers can be divided into two categories:

• Codes that indicate that a problem with an electronic circuit or an electronic component has
been detected

• Codes that indicate that an engine event or a system event has been detected

The failure mode of the fault is determined by evaluating the electronic signal from the suspect
circuit. Typically, the first category of code is generated when the signal for the circuit is outside the
range of the sensor. The second category of code is an engine event. An engine event indicates that
the sensor signal is OK, but the signal is outside the normal operating range of the engine parameter.
Illustration 1 is an example that represents the evaluation of a sensor signal by the ECM.
Illustration 1 g01365757
Example of the typical operating range of a sensor

(1) This area represents the normal operating range of the engine parameter.

(2) In these areas, the engine is operating in an unsafe operating range of the monitored parameter. A diagnostic code that
indicates an engine event will be generated for the monitored parameter. The sensor circuit does not have an electronic
problem. Refer to Systems Operation, "Engine Monitoring System" for additional information that is related to engine
events.

(3) In these areas, the signal from the sensor is outside of the operating range of the sensor. The sensor circuit has an
electronic problem. A diagnostic code will be generated for the sensor circuit.
When you troubleshoot a diagnostic trouble code, be sure to evaluate the problem from the viewpoint
of an interpretation of the electrical signal. Refer to the above illustration for an evaluation of the
sensor signal.

Cross-Reference Information for Diagnostic Codes


Table 1 is a list of the diagnostic codes for this engine. The diagnostic codes are cross-referenced with
the appropriate procedure that can be used to troubleshoot the code.

Table 1
List of Diagnostic Trouble Codes

J1939 Code and


Troubleshooting Procedure
Description

52-3
Engine Intercooler
Temperature : Voltage
Above Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
52-4
Engine Intercooler
Temperature : Voltage
Below Normal

52-15
Engine Intercooler
Temperature : High -
Least Severe (1)

52-16
Engine Intercooler
Troubleshooting, "Aftercooler Coolant Temperature Is High"
Temperature : High -
Moderately Severe (2)

52-0
Engine Intercooler
Temperature : High -
Most Severe (3)

91-3 Troubleshooting, "Speed Control - Test"


Accelerator Pedal
Position 1 : Voltage
Above Normal

91-4
Accelerator Pedal
Position 1 : Voltage
Below Normal
91-8
Accelerator Pedal
Position 1 : Abnormal
Frequency, Pulse Width,
or Period

94-16
Engine Fuel Delivery
Troubleshooting, "Fuel Pressure Is High (Diesel)"
Pressure : High -
Moderately Severe (2)

95-15
Engine Fuel Filter
Differential Pressure :
High - Least Severe (1)

95-16
Engine Fuel Filter
Differential Pressure :
Troubleshooting, "Fuel Filter Is Restricted"
High - Moderately Severe
(2)

95-0
Engine Fuel Filter
Differential
Pressure :High - Most
Severe (3)

95-2
Engine Fuel Filter
Differential Pressure : Troubleshooting, "Sensor Signal (Analog, Active) - Test"
Erractic, Intermittent, or
Incorrect

99-15
Engine Oil Filter
Differential Pressure :
High - Least Severe (1)

99-16
Engine Oil Filter
Differential Pressure : Troubleshooting, "Oil Filter Differential Pressure Problem"
High - Moderately Severe
(2)

99-0
Engine Oil Filter
Differential Pressure :
High - Most Severe (3)
99-2 The filtered oil pressure is greater than the unfiltered oil pressure.
Engine Oil Filter Ensure that the sensor connectors are connected to the correct sensors.
Differential Pressure : If an electrical problem with a sensor is suspected, refer to
Erractic, Intermittent, or Troubleshooting, "Sensor Signal (Analog, Active) - Test" for
Incorrect information that is related to troubleshooting an electrical problem
with the oil pressure sensors.

100-3
Engine Oil Pressure :
Voltage Above Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
100-4
Engine Oil Pressure :
Voltage Below Normal

100-17
Engine Oil Pressure : Troubleshooting, "Oil Pressure Is Low"
Low - Least Severe (1)

100-18
Engine Oil Pressure :
Low - Moderately Severe
(2) Troubleshooting, "Oil Pressure Is Low"
100-1
Engine Oil Pressure :
Low - Most Severe (3)

101-3
Engine Crankcase
Pressure : Voltage Above
Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
101-4
Engine Crankcase
Pressure : Voltage Below
Normal

101-13
Engine Crankcase
Troubleshooting, "Sensor Calibration Required - Test"
Pressure : Calibration
Required

101-15 Troubleshooting, "Crankcase Pressure Is High"


Engine Crankcase
Pressure : High - Least
Severe (1)

101-16
Engine Crankcase
Pressure : High -
Moderately Severe (2)

101-0
Engine Crankcase
Pressure : High - Most
Severe (3)

107-15
Engine Air Filter 1
Differential Pressure :
High - Most Severe (3)

107-16 Troubleshooting, "Inlet Air Is Restricted"


Engine Air Filter 1
Differential Pressure :
High - Moderately Severe
(2)

108-3
Barometric Pressure :
Voltage Above Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
108-4
Barometric Pressure :
Voltage Below Normal

108-21
Barometric Pressure : Troubleshooting, "Sensor Calibration Required - Test"
Data Drifted Low

110-3
Engine Coolant
Temperature : Voltage
Above Normal
Troubleshooting, "Sensor Signal (Analog, Passive) - Test"
110-4
Engine Coolant
Temperature : Voltage
Below Normal

110-15 Troubleshooting, "Coolant Temperature Is High"


Engine Coolant
Temperature : High -
Least Severe (1)

110-16
Engine Coolant
Temperature : High -
Moderately Severe (2)
110-0
Engine Coolant
Temperature : High -
Most Severe (3)

110-17
Engine Coolant
Temperature : Low -
Least Severe (1)

110-18
Engine Coolant
Troubleshooting, "Coolant Temperature Is Low"
Temperature : Low -
Moderately Severe (2)

110-1
Engine Coolant
Temperature : Low -
Most Severe (3)

111-17
Engine Coolant Level : Troubleshooting, "Coolant Level Is Low"
Low - Least Severe (1)

111-18
Engine Coolant Level :
Low - Moderately Severe
(2) Troubleshooting, "Coolant Level Is Low"
111-1
Engine Coolant Level :
Low - Most Severe (3)

168-3
Battery Potential / Power
Input 1 : Voltage Above
Normal
Troubleshooting, "Electrical Power Supply - Test"
168-4
Battery Potential / Power
Input 1 : Voltage Below
Normal

173-9
Engine Exhaust
Troubleshooting, "Data Link - Test"
Temperature Gas :
Abnormal Update Rate

175-15 Troubleshooting, "Engine Oil Temperature Is High"


Engine Oil Temperature 1
: High - Least Severe (1)

175-16
Engine Oil Temperature 1
: High - Moderately
Severe (2)

175-0
Engine Oil Temperature 1
: High - Most Severe (3)

175-3
Engine Oil Temperature 1
: Voltage Above Normal

Troubleshooting, "Sensor Signal (Analog, Passive) - Test"


175-4
Engine Oil Temperature 1
: Voltage Below Normal

190-15
Engine Speed : High -
Least Severe (1)
Troubleshooting, "Engine Overspeeds"
190-0
Engine Speed : High -
Most Severe (3)

190-8
Engine Speed : Abnormal
Troubleshooting, "Speed/Timing - Test"
Frequency, Pulse Width,
or Period

190-1
Engine Speed : Low - Troubleshooting, "Engine Shutdown Occurrence"
Most Severe (3)

234-2
Software Identification :
Troubleshooting, "ECM Software - Install"
Erratic, Intermittent, or
Incorrect

234-14
Software Identification : Troubleshooting, "Data Link Configuration Status - Test "
Special Instruction

430-5 Troubleshooting, "Starting - Test"


Engine Starter Solenoid
Voltage : Current Below
Normal

430-6
Engine Starter Solenoid
Troubleshooting, "Starting - Test"
Voltage : Current Above
Normal

630-2
Calibration Memory :
Troubleshooting, "Configuration Parameters"
Erratic, Intermittent, or
Incorrect

631-2
Calibration Module :
Troubleshooting, "ECM Software - Install"
Erratic, Intermittent, or
Incorrect

632-5
Engine Fuel Shutoff
Valve 1: Current Below
Normal
Troubleshooting, "Fuel Shutoff - Test"
632-6
Engine Fuel Shutoff
Valve 1: Current Above
Normal

632-7
Engine Fuel Shutoff
Troubleshooting, "Fuel Shutoff - Test"
Valve 1: Not Responding
Properly

637-13
Engine Timing Sensor : Troubleshooting, "Timing - Calibrate"
Calibration Required

639-9
J1939 Network #1 : Troubleshooting, "Data Link - Test "
Abnormal Update Rate

651-5
Engine Injector Cylinder
#01 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
651-6
Engine Injector Cylinder
#01 : Current Above
Normal

Troubleshooting, "Injector Solenoid - Test"


652-5
Engine Injector Cylinder
#02 : Current Below
Normal

652-6
Engine Injector Cylinder
#02 : Current Above
Normal

653-5
Engine Injector Cylinder
#03 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
653-6
Engine Injector Cylinder
#03 : Current Above
Normal

654-5
Engine Injector Cylinder
#04 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
654-6
Engine Injector Cylinder
#04 : Current Above
Normal

655-5
Engine Injector Cylinder
#05 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
655-6
Engine Injector Cylinder
#05 : Current Above
Normal

656-5
Engine Injector Cylinder
#06 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
656-6
Engine Injector Cylinder
#06 : Current Above
Normal

Troubleshooting, "Injector Solenoid - Test"


657-5
Engine Injector Cylinder
#07 : Current Below
Normal

657-6
Engine Injector Cylinder
#07 : Current Above
Normal

658-5
Engine Injector Cylinder
#08 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
658-6
Engine Injector Cylinder
#08 : Current Above
Normal

659-5
Engine Injector Cylinder
#09 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
659-6
Engine Injector Cylinder
#09 : Current Above
Normal

660-5
Engine Injector Cylinder
Troubleshooting, "Injector Solenoid - Test"
#10 : Current Below
Normal

660-6
Engine Injector Cylinder
Troubleshooting, "Injector Solenoid - Test"
#10 : Current Above
Normal

661-5
Engine Injector Cylinder
#11 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
661-6
Engine Injector Cylinder
#11 : Current Above
Normal

Troubleshooting, "Injector Solenoid - Test"


662-5
Engine Injector Cylinder
#12 : Current Below
Normal

662-6
Engine Injector Cylinder
#12 : Current Above
Normal

663-5
Engine Injector Cylinder
#13 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
663-6
Engine Injector Cylinder
#13 : Current Above
Normal

664-5
Engine Injector Cylinder
#14 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
664-6
Engine Injector Cylinder
#14 : Current Above
Normal

665-5
Engine Injector Cylinder
#15 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
665-6
Engine Injector Cylinder
#15 : Current Above
Normal

666-5
Engine Injector Cylinder
#16 : Current Below
Normal
Troubleshooting, "Injector Solenoid - Test"
666-6
Engine Injector Cylinder
#16 : Current Above
Normal

Troubleshooting, "Starting - Test"


677-5
Engine Starter Motor
Relay : Current Below
Normal

677-6
Engine Starter Motor
Relay : Current Above
Normal

678-3
ECU 8 Volts DC Supply :
Voltage Above Normal
Troubleshooting, "Sensor Supply - Test"
678-4
ECU 8 Volts DC Supply :
Voltage Below Normal

970-2
Engine Auxiliary Engine
Shutdown Switch : Troubleshooting, "Emergency Stop - Test"
Erratic, Intermittent, or
Incorrect

The emergency stop switch is activated. Reset the emergency stop


970-31
switch. The power to the engine ECM must be cycled before the
Engine Auxiliary Engine
engine is allowed to restart. If an electrical problem with the switch or
Shutdown Switch :
with the switch circuit is suspected, refer to "Troubleshooting""Engine
Condition Exists
Shutdown Occurrence".

The monitoring system override switch has been activated.


Engine derates are prevented when this event is active.
971-31
The DGB system will be inactive during the engine derate condition.
Engine Derate Switch :
If an electrical problem with the switch or with the switch circuit is
Condition Exists
suspected, Refer to "Troubleshooting""Engine Shutdown Override
Occurrence".

1137-15
Engine Exhaust Gas Port
1 Temperature : High -
Least Severe (1)

1137-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
1 Temperature : High -
Most Severe (3)

1137-19
Engine Exhaust Gas Port
1 Temperature : Data
Error
1138-15
Engine Exhaust Gas Port
2 Temperature : High -
Least Severe (1)

1138-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
2 Temperature : High -
Most Severe (3)

1138-19
Engine Exhaust Gas Port
2 Temperature : Data
Error

1139-15
Engine Exhaust Gas Port
3 Temperature : High -
Least Severe (1)

1139-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
3 Temperature : High -
Most Severe (3)

1139-19
Engine Exhaust Gas Port
3 Temperature : Data
Error

1140-15
Engine Exhaust Gas Port
4 Temperature : High -
Least Severe (1)

1140-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
4 Temperature : High -
Most Severe (3)

1140-19
Engine Exhaust Gas Port
4 Temperature : Data
Error

1141-15 Troubleshooting, "Exhaust Temperature Is High"


Engine Exhaust Gas Port
5 Temperature : High -
Least Severe (1)
1141-0
Engine Exhaust Gas Port
5 Temperature : High -
Most Severe (3)

1141-19
Engine Exhaust Gas Port
5 Temperature : Data
Error

1142-15
Engine Exhaust Gas Port
6 Temperature : High -
Least Severe (1)

1142-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
6 Temperature : High -
Most Severe (3)

1142-19
Engine Exhaust Gas Port
6 Temperature : Data
Error

1143-15
Engine Exhaust Gas Port
7 Temperature : High -
Least Severe (1)

1143-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
7 Temperature : High -
Most Severe (3)

1143-19
Engine Exhaust Gas Port
7 Temperature : Data
Error

1144-15 Troubleshooting, "Exhaust Temperature Is High"


Engine Exhaust Gas Port
8 Temperature : High -
Least Severe (1)

1144-0
Engine Exhaust Gas Port
8 Temperature : High -
Most Severe (3)
1144-19
Engine Exhaust Gas Port
8 Temperature : Data
Error

1145-15
Engine Exhaust Gas Port
9 Temperature : High -
Least Severe (1)

1145-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
9 Temperature : High -
Most Severe (3)

1145-19
Engine Exhaust Gas Port
9 Temperature : Data
Error

1146-15
Engine Exhaust Gas Port
10 Temperature : High -
Least Severe (1)

1146-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
10 Temperature : High -
Most Severe (3)

1146-19
Engine Exhaust Gas Port
10 Temperature : Data
Error

1147-15
Engine Exhaust Gas Port
11 Temperature : High -
Least Severe (1)

1147-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
11 Temperature : High -
Most Severe (3)

1147-19
Engine Exhaust Gas Port
11 Temperature : Data
Error

Troubleshooting, "Exhaust Temperature Is High"


1148-15
Engine Exhaust Gas Port
12 Temperature : High -
Least Severe (1)

1148-0
Engine Exhaust Gas Port
12 Temperature : High -
Most Severe (3)

1148-19
Engine Exhaust Gas Port
12 Temperature : Data
Error

1149-15
Engine Exhaust Gas Port
13 Temperature : High -
Least Severe (1)

1149-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
13 Temperature : High -
Most Severe (3)

1149-19
Engine Exhaust Gas Port
13 Temperature : Data
Error

1150-15
Engine Exhaust Gas Port
14 Temperature : High -
Least Severe (1)
Troubleshooting, "Exhaust Temperature Is High"
1150-0
Engine Exhaust Gas Port
14 Temperature : High -
Most Severe (3)

1150-19
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
14 Temperature : Data
Error

1151-15 Troubleshooting, "Exhaust Temperature Is High"


Engine Exhaust Gas Port
15 Temperature : High -
Least Severe (1)
1151-0
Engine Exhaust Gas Port
15 Temperature : High -
Most Severe (3)

1151-19
Engine Exhaust Gas Port
15 Temperature : Data
Error

1152-15
Engine Exhaust Gas Port
16 Temperature : High -
Least Severe (1)

1152-0
Engine Exhaust Gas Port
Troubleshooting, "Exhaust Temperature Is High"
16 Temperature : High -
Most Severe (3)

1152-19
Engine Exhaust Gas Port
16 Temperature : Data
Error

1176-3
Engine Turbocharger 1
Compressor Inlet
Pressure : Voltage Above
Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
1176-4
Engine Turbocharger 1
Compressor Inlet
Pressure : Voltage Below
Normal

1177-3
Engine Turbocharger 2
Compressor Inlet
Pressure : Voltage Above
Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
1177-4
Engine Turbocharger 2
Compressor Inlet
Pressure : Voltage Below
Normal

1180-3 Troubleshooting, "Sensor Signal (PWM) - Test"


Engine Turbocharger 1
Turbine Inlet
Temperature : Voltage
Above Normal

1180-4
Engine Turbocharger 1
Turbine Inlet
Temperature : Voltage
Below Normal

1180-8
Engine Turbocharger 1
Turbine Inlet
Temperature : Abnormal
Frequency, Pulse Width,
or Period

1180-15
Engine Turbocharger 1
Turbine Inlet
Temperature : High -
Least Severe (1)

1180-16
Engine Turbocharger 1
Turbine Inlet Troubleshooting, "Turbocharger Turbine Temperature Is High"
Temperature : High -
Moderately Severe (2)

1180-0
Engine Turbocharger 1
Turbine Inlet
Temperature : High -
Most Severe (3)

1181-3
Engine Turbocharger 2
Turbine Inlet
Temperature : Voltage
Above Normal
Troubleshooting, "Sensor Signal (PWM) - Test"
1181-4
Engine Turbocharger 2
Turbine Inlet
Temperature : Voltage
Below Normal

1181-8 Troubleshooting, "Sensor Signal (PWM) - Test"


Engine Turbocharger 2
Turbine Inlet
Temperature : Abnormal
Frequency, Pulse Width,
or Period

1181-15
Engine Turbocharger 2
Turbine Inlet
Temperature : High -
Least Severe (1)

1181-16
Engine Turbocharger 2
Turbine Inlet Troubleshooting, "Turbocharger Turbine Temperature Is High"
Temperature : High -
Moderately Severe (2)

1181-0
Engine Turbocharger 2
Turbine Inlet
Temperature : High -
Most Severe (3)

1208-3
Engine Pre-filter Oil
Pressure : Voltage Above
Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
1208-4
Engine Pre-filter Oil
Pressure : Voltage Below
Normal

1231-9
J1939 Network #2 : Troubleshooting, "Data Link - Test"
Abnormal Update Rate

1231-14
J1939 Network #2 : Troubleshooting, "Data Link - Test "
Special Instruction

The monitoring system override switch has been activated. Engine


1237-31 shutdowns will be prevented when this event is active. The following
Engine Shutdown event will not be overridden: 190 Engine Overspeed event codes If an
Override Switch : electrical problem with the switch or with the switch circuit is
Conditions Exist suspected, Refer to Troubleshooting, "Engine Shutdown Override
Occurrence"

1352-19 Troubleshooting, "Detonation - Test"


Engine Cylinder #1
Knock Level : Data Error
1352-3
Engine Cylinder #1
Knock Level : Voltage
Above Normal

1352-4
Engine Cylinder #1
Knock Level : Voltage
Below Normal

1352-15
Engine Cylinder #1
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1353-19
Engine Cylinder #2
Knock Level : Data Error

1353-3
Engine Cylinder #2
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1353-4
Engine Cylinder #2
Knock Level : Voltage
Below Normal

1353-15
Engine Cylinder #2
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1354-19
Engine Cylinder #3
Knock Level : Data Error

1354-3
Engine Cylinder #3
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1354-4
Engine Cylinder #3
Knock Level : Voltage
Below Normal

Troubleshooting, "Detonation Occurrence"


1354-15
Engine Cylinder #3
Knock Level : Data High

1355-19
Engine Cylinder #4
Knock Level : Data Error

1355-3
Engine Cylinder #4
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1355-4
Engine Cylinder #4
Knock Level : Voltage
Below Normal

1355-15
Engine Cylinder #4
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1356-19
Engine Cylinder #5
Knock Level : Data Error

1356-3
Engine Cylinder #5
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1356-4
Engine Cylinder #5
Knock Level : Voltage
Below Normal

1356-15
Engine Cylinder #5
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1357-19 Troubleshooting, "Detonation - Test"


Engine Cylinder #6
Knock Level : Data Error
1357-3
Engine Cylinder #6
Knock Level : Voltage
Above Normal

1357-4
Engine Cylinder #6
Knock Level : Voltage
Below Normal

1357-15
Engine Cylinder #6
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1358-19
Engine Cylinder #7
Knock Level : Data Error

1358-3
Engine Cylinder #7
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1358-4
Engine Cylinder #7
Knock Level : Voltage
Below Normal

1358-15
Engine Cylinder #7
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1359-19
Engine Cylinder #8
Knock Level : Data Error

1359-3
Engine Cylinder #8
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1359-4
Engine Cylinder #8
Knock Level : Voltage
Below Normal

Troubleshooting, "Detonation Occurrence"


1359-15
Engine Cylinder #8
Knock Level : Data High

1360-19
Engine Cylinder #9
Knock Level : Data Error

Troubleshooting, "Detonation - Test"


1360-3
Engine Cylinder #9
Knock Level : Voltage
Above Normal

1360-4
Engine Cylinder #9
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Below Normal

1360-15
Engine Cylinder #9
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1361-19
Engine Cylinder #10
Knock Level : Data Error

1361-3
Engine Cylinder #10
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1361-4
Engine Cylinder #10
Knock Level : Voltage
Below Normal

1361-15
Engine Cylinder #10
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1362-19 Troubleshooting, "Detonation - Test"


Engine Cylinder #11
Knock Level : Data Error
1362-3
Engine Cylinder #11
Knock Level : Voltage
Above Normal

1362-4
Engine Cylinder #11
Knock Level : Voltage
Below Normal

1362-15
Engine Cylinder #11
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1363-19
Engine Cylinder #12
Knock Level : Data Error

1363-3
Engine Cylinder #12
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1363-4
Engine Cylinder #12
Knock Level : Voltage
Below Normal

1363-15
Engine Cylinder #12
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1364-19
Engine Cylinder #13
Knock Level : Data Error

1364-3
Engine Cylinder #13
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1364-4
Engine Cylinder #13
Knock Level : Voltage
Below Normal

Troubleshooting, "Detonation Occurrence"


1364-15
Engine Cylinder #13
Knock Level : Data High

1365-19
Engine Cylinder #14
Knock Level : Data Error

1365-3
Engine Cylinder #14
Troubleshooting, "Detonation - Test"
Knock Level : Voltage
Above Normal

1365-4
Engine Cylinder #14
Knock Level : Voltage
Below Normal

1365-15
Engine Cylinder #14
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1366-19
Engine Cylinder #15
Troubleshooting, "Detonation - Test"
Knock Level : Data Error

1366-3
Engine Cylinder #15
Knock Level : Voltage
Above Normal
Troubleshooting, "Detonation - Test"
1366-4
Engine Cylinder #15
Knock Level : Voltage
Below Normal

1366-15
Engine Cylinder #15
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1367-19 Troubleshooting, "Detonation - Test"


Engine Cylinder #16
Knock Level : Data Error
1367-3
Engine Cylinder #16
Knock Level : Voltage
Above Normal

1367-4
Engine Cylinder #16
Knock Level : Voltage
Below Normal

1367-15
Engine Cylinder #16
Troubleshooting, "Detonation Occurrence"
Knock Level : Data High

1390-3
Engine Fuel Valve #1
Inlet Absolute Pressure :
Voltage Above Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
1390-4
Engine Fuel Valve #1
Inlet Absolute Pressure :
Voltage Below Normal

1390-15
Engine Fuel Valve #1
Inlet Absolute Pressure :
High - Least Severe (1)
Troubleshooting, "Fuel Pressure Problem (Gas)"
1390-17
Engine Fuel Valve #1
Inlet Absolute Pressure :
Low - Least Severe (1)

1442-9
Engine Fuel Valve #1
Troubleshooting, "Fuel Actuator - Test"
Position : Abnormal
Update Rate

1656-2
Engine Automatic Start
Enable Switch : Erratic, Troubleshooting, "Engine Control Switch - Test"
Intermittent, or Incorrect

1664-31 An attempt from the automatic start system failed to start the engine
Engine Automatic Start due to an overcrank condition. The starting attempt has exceeded the
Failed : Condition Exists time that is programmed for the "Crank Duration" parameter.
Activation of this code latches an engine shutdown condition. The
power to the ECM must be cycled prior to any additional attempts to
start the engine.
For troubleshooting information that is related to this diagnostic code,
refer to Troubleshooting, "Engine Cranks but Does Not Start".

2241-9
Source Address 241 : Troubleshooting, "Data Link - Test"
Abnormal Update Rate

2452-3
Generator Total Real
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
Power : Voltage Above
Normal

2452-8
Generator Total Real
Power : Abnormal Troubleshooting, "Sensor Signal (PWM) - Test"
Frequency, Pulse Width,
or Period

2452-9
Generator Total Real
Troubleshooting, "Data Link - Test"
Power : Abnormal
Update Rate

2452-13
Generator Total Real
Troubleshooting, "Configuration Parameters"
Power : Calibration
Required

2809-15
Engine Air Filter 2
Differential Pressure :
High - Least Severe (1)

2809-16 Troubleshooting, "Inlet Air Is Restricted"


Engine Air Filter 2
Differential Pressure :
High - Moderately Severe
(2)

2813-5
Engine Air Shutoff
Command Status :
Current Below Normal
Troubleshooting, "Air Shutoff - Test"
2813-6
Engine Air Shutoff
Command Status :
Current Above Normal

Troubleshooting, "Sensor Supply - Test"


3509-3
Sensor Supply Voltage 1 :
Voltage Above Normal

3509-4
Sensor Supply Voltage 1 :
Voltage Below Normal

3510-3
Sensor Supply Voltage 2 :
Voltage Above Normal
Troubleshooting, "Sensor Supply - Test"
3510-4
Sensor Supply Voltage 2 :
Voltage Below Normal

3563-3
Engine Intake Manifold
#1 Absolute Pressure :
Voltage Above Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
3563-4
Engine Intake Manifold
#1 Absolute Pressure :
Voltage Below Normal

3563-13
Engine Intake Manifold
Troubleshooting, "Sensor Calibration Required - Test"
#1 Absolute Pressure :
Calibration Required

3563-21
Engine Intake Manifold
Troubleshooting, "Sensor Supply - Test"
#1 Absolute Pressure :
Data Drifted Low

5418-7
Engine Fuel Actuator #1 :
Not Responding Properly
Troubleshooting, "Fuel Actuator - Test"
5418-12
Engine Fuel Actuator #1 :
Failure

5578-3 Troubleshooting, "Sensor Signal (Analog, Active) - Test"


Engine Fuel Delivery
Absolute Pressue :
Voltage Above Normal

5578-4
Engine Fuel Delivery
Absolute Pressue :
Voltage Below Normal

5578-21
Engine Fuel Delivery
Troubleshooting, "Sensor Supply - Test"
Absolute Pressue : Data
Drifted Low

5580-3
Engine Filtered Fuel
Delivery Absolute
Pressure : Voltage Above
Normal
Troubleshooting, "Sensor Signal (Analog, Active) - Test"
5580-4
Engine Filtered Fuel
Delivery Absolute
Pressure : Voltage Below
Normal

5580-17
Engine Filtered Fuel
Delivery Absolute
Pressure : Low - Least
Severe (1)
Troubleshooting, "Fuel Pressure Is Low (Diesel)"
5580-18
Engine Filtered Fuel
Delivery Absolute
Pressure : Low -
Moderately Severe (2)

5580-21
Engine Filtered Fuel
Delivery Absolute Troubleshooting, "Sensor Supply - Test"
Pressure : Data Drifted
Low

Table 2 is a list of the FMI numbers used with the SPN in order to provide more information that
relates to the problem.

Table 2
FMI Failure

00 Data is above the normal range.

01 Data is below the normal range.

02 Incorrect signal

03 Voltage is above the normal range.


04 Voltage is below the normal range.

05 Current is below the normal range.

06 Current is above the normal range.

08 Abnormal signal

09 Abnormal update

12 A device or a component failed.

13 A component is out of calibration.

14 Special instructions

15 Data valid but above normal operating range - Least severe level.

16 Data valid but above normal operating range - Moderately severe level.

17 Data valid but below normal operating range - Least severe level.

18 Data valid but below normal operating range - Moderately severe level.

21 Data drift low

31 Condition exists

Active Diagnostic Codes


An active diagnostic code represents a problem with the electronic control system. Correct the
problem as soon as possible.

When the engine ECM generates an active diagnostic code, the "Active Alarm" indicator ("Engine
Control Alarm Status" turns on. Cat ET) is activated in order to alert the operator. If the condition that
generated the code is momentary, the message disappears from the list of active diagnostic codes. The
diagnostic code becomes logged.

Logged Diagnostic Codes


When the ECM generates a diagnostic code, the ECM logs the code in permanent memory. The ECM
has an internal diagnostic clock. Each ECM will record the following information when a code is
generated:

• The hour of the first occurrence of the code

• The hour of the last occurrence of the code

• The number of occurrences of the code

This information is a valuable indicator for troubleshooting intermittent problems.


A code is cleared from memory when one of the following conditions occur:

• The service technician manually clears the code.

• The code does not recur for 100 hours.

• A new code is logged and there are already ten codes in memory. In this case, the oldest code is
cleared.

Some diagnostic codes may be easily triggered. Some diagnostic codes may log occurrences that did
not result in complaints. The most likely cause of an intermittent problem is a faulty connection or
damaged wiring. The next likely cause is a component failure. The least likely cause is the failure of
an electronic module. Diagnostic codes that are logged repeatedly may indicate a problem that needs
special investigation.

Note: Always clear logged diagnostic codes after investigating and correcting the problem which
generated the code.

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