INTERACTIVE SCHEMATIC

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 RENR7316-01
September 2003

D3G, D4G, and D5G HYSTAT Track-Type

Tractors
Hydraulic System
D3G: D4G: D5G:
JMH1-UP HYD1-UP WGB1-UP
BYR1-UP TLX1-UP RKG1-UP

© 2003 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Valve - Breaker Relief Tank Breather 4T-4145 1 F-5
Switch As - Pressure (Parking Brake) 201-4159 2 F-5
Motor Gp - Piston (Left) (D3g) 214-6343 F-4
3
Motor Gp - Piston (Left) (D4g And D5g) 169-1803 F-4
Valve And Mtg Gp - Solenoid (Brake, Override) 200-6492 4 F-3
Lines Gp - Pressure Test - Remote Mounted (D3g) 174-5987 F-3
5
Lines Gp - Pressure Test - Remote Mounted (D4g And D5g) 221-9805 F-3
Tank Gp - Hydraulic 194-3098 6 F-5
Winch Ar 179-9513 7 E-7
Valve Gp - (Winch) Brake And Freespool 200-1309 8 E-7
Valve Gp - Pilot 180-7339 9 E-6
Screen - Suction (Hydraulic Tank) 322-9703 10 E-5
Cylinder Gp - Angle (Left) 259-0459 11 E-1
Valve Gp - Shuttle 8J-6875 12 E-6
Valve - Ball (Winch) 8T-6907 13 E-6
Block - (Return Manifold) 179-6053 14 E-5
Block - (Suction Manifold) 177-3572 15 E-4
Cylinder Gp - Tilt 183-8459 16 E-1
Cylinder Gp - Bulldozer Lift (Left) 183-3721 17 E-1
Radiator And Hyd Oil Cooler Gp 317-4354 18 D-2
Cylinder Gp - Bulldozer Lift (Right) 183-3721 19 D-2
Pump Gp - Gear 137-1296 20 D-2
Pump Gp - Double Piston (D4g And D5g) Without Thru Drive 214-3243 D-3
Pump Gp - Double Piston (D4g And D5g) With Thru Drive 215-9302 D-3
21
Pump Gp - Double Piston (D3g) Without Thru Drive 236-4666 D-3
Pump Gp - Double Piston (D3g) With Thru Drive 236-4667 D-3
Motor Gp - Piston 200-1729 22 D-8
Valve Gp - Flow Control 200-1311 23 D-7
Filter Gp - Oil 201-2744 24 D-5
Pump Gp - Piston Slipper 178-4415 25 D-4
Filter Gp - Oil (Right Drive Loop) 196-1803 26 D-4
Filter Gp - Oil (Left Loop/transmission) 212-9363 27 D-3
Cylinder Gp - Angle (Right) 259-0459 28 D-2
Cylinder Gp - Ripper (Lh) 192-0893 C-7
29
Cylinder Gp - Ripper (Rh) 192-0891 C-7
Motor Gp - Piston (Right) (D3g) 214-6343 C-4
30
Motor Gp - Piston (Right) (D4g And D5g) 169-1803 C-4
Valve Gp - Relief 185-7709 31 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7634 32 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7634 33 C-3
Valve Gp - Bank 3 (Blade Lift, Tilt, Angle) 216-1633 C-2
Valve Gp - Bank 4 216-1634 34 C-2
Valve Gp - Bank 3 (For Grade Control M/c) 243-3165 C-2
Valve As - Manifold 4Y-3876 35 C-3
Valve Gp - Relief (Main) 199-3478 36 C-2
Valve Gp - Control (Auxiliary) 199-3477 37 C-3
Valve Gp - Control (Angle, Tilt) 9T-7642 38 C-3
Valve Gp - Control (Lift) 199-3476 39 C-3
Valve Gp - Check (Blade Lift Makeup) 9T-7642 40 C-2
Manifold (Inlet/outlet) 199-3475 41 C-2
Block Gp - Oil Cooler Bypass/motor Bearing Bypass 175-5473 42 E-2
Valve Gp - Bank 2 (Blade Tilt) 225-9595 43 B-7
Valve Gp - Bank 2 (Blade Lift) 225-9595 44 B-7
Valve Gp - Counterbalance (Grade Control) 225-9596 45 B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(1) VALVE BREAKER RELIEF

TANK BREATHER (2) SWITCH AS (5) LINES GP
4T-4145 PRESSURE (3) MOTOR GP-PISTON (LEFT)
PRESSURE TEST
(PARKING BRAKE) (D3G) 214-6343 REMOTE MOUNTED
F 201-4159 (D4G AND D5G) 169-1803 F
(D3G) 174-5987
(D4G AND D5G) 221-9805

(4) VALVE AND MTG GP

SOLENOID (BRAKE, OVERRIDE)
200-6492
(6) TANK GP
HYDRAULIC
194-3098
(P0RT 8)
(9) VALVE GP (PORT 7)
(PORT 5)
PILOT (10) SCREEN (PORT 3) (11) CYLINDER GP
(7) WINCH AR (8) VALVE GP (WINCH) 180-7339 SUCTION (PORT 1) ANGLE (LEFT)
179-9513 BRAKE AND FREESPOOL (HYDRAULIC TANK) (PORT 4)
259-0459
(PORT 2)
200-1309 322-9703 (PORT 6)
(14) BLOCK (PORT 9)
(PORT 10)
P (RETURN MANIFOLD)
179-6053
(4) T
4 3 2 1 (15) BLOCK
(P)
(SUCTION MANIFOLD)
(2)
177-3572 (42) BLOCK GP
E (13) VALVE E
BALL (WINCH) OIL COOLER BYPASS/
(Y) MOTOR BEARING BYPASS
8T-6907 (17) CYLINDER GP
BRAKE 175-5473
BULLDOZER LIFT (LEFT)
(12) VALVE GP 183-3721
(DA) SHUTTLE
(FS) F/S 8J-6875
(B)
(16) CYLINDER GP
(18) COOLER GP TILT
RADIATOR AND 183-8459
HYD OIL
317-4354
(19) CYLINDER GP
U X T MI BULLDOZER LIFT
B (20) PUMP GP (RIGHT)
GEAR 183-3721
137-1296

D D
A

T G (21) PUMP GP
DOUBLE PISTON
(D4G AND D5G) (32) VALVE GP
WITHOUT DRIVE: 214-3243 CHECK
(22) MOTOR GP (25) PUMP GP WITH DRIVE: 215-9302 (BLADE LIFT MAKEUP)
PISTON (23) VALVE GP
PISTON SLIPPER (D3G) 9T-7634
200-1729 FLOW CONTROL 178-4415
200-1311 WITHOUT DRIVE: 236-4666
(29) CYLINDER GP WITH DRIVE: 236-4667
RIPPER (LH)
192-0893 (24) PUMP GP (26) FILTER GP (27) FILTER GP OIL
OIL (RIGHT DRIVE LOOP) (LEFT LOOP/ (31) VALVE GP (28) CYLINDER GP
PISTON SLIPPER RELIEF
196-1803 TRANSMISSION) ANGLE (RIGHT)
178-4415 185-7709
212-9363 259-0459
(34) VALVE GP
BANK 3
(BLADE LIFT, TILT, ANGLE):
(29) CYLINDER GP 216-1633
(33) VALVE GP
RIPPER (RH) BANK 4: 216-1634
CHECK
C 192-0891 (BLADE LIFT (36) VALVE GP BANK 3 C
MAKEUP) RELIEF (MAIN) (FOR GRADE CTRL M/C):
199-3478 243-3165
9T-7634

(30) MOTOR GP-PISTON (RIGHT)

(D3G) 214-6343
(D4G AND D5G) 169-1803

B A B A
(45) VALVE GP (35) VALVE AS
COUNTERBALANCE MANIFOLD (41) MANIFOLD
(GRADE CONTROL) 4Y-3876 (37) VALVE GP (38) VALVE GP (INLET/OUTLET)
CONTROL CONTROL (ANGLE, TILT) 199-3475
225-9596
(AUXILIARY) 9T-7642 (39) VALVE GP (40) VALVE GP
199-3477 CONTROL (LIFT) CHECK
199-3476
(BLADE LIFT MAKEUP)
9T-7642

M
B B

LS

P T
(44) VALVE GP
(43) VALVE GP BANK 2 (BLADE LIFT)
BANK 2 (BLADE TILT) 225-9595
225-9595

A A

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines
CALLOUTS
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component LocationsTable)
138-1234 Part Number
THIS SCHEMATIC IS FOR THE D3G, D4G, AND D5G HYSTAT TRACK-TYPE
TRACTORS HYDRAULIC SYSTEM
MEDIA NUMBER: RENR7316-01
SCHEMATIC PART NUMBER: 213-6413, VERSION: -
Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Name
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

44
43

11 45

17

4
45

29

21 2 3
24 15 19
9 18
20
1
16
6
28
14
42

12
41
13
40
8
39
7 38
22 37
36
23 35
10 30 26 27 5 25 31 32 33 34