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j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

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Durability of concrete made with granite and marble


as recycle aggregates

Hanifi Binici a,∗ , Tahir Shah b , Orhan Aksogan c , Hasan Kaplan d


a Kahramanmaras Sutcu Imam University, Engineering and Architectural Faculty, Department of Civil Engineering,
Avsar Campus, Kahramanmaras, Turkey
b Centre for Materials Research and Innovation, The University of Bolton, UK
c Cukurova University, Department of Civil Engineering, Adana, Turkey
d Pamukkale University, Department of Civil Engineering, Denizli, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: The ornamental stone industries in Turkey produce vast amount of by-product rock waste
Received 22 August 2007 (marble, granite) that could be used in concrete production suitable for construction pur-
Received in revised form poses. In this work we have highlighted some technical aspects concerning the use of
19 December 2007 these waste materials. Durability of concrete made with granite and marble as coarse
Accepted 29 December 2007 aggregates was studied. River sand and ground blast furnace slag (GBFS) were used as
fine aggregates. The results were compared with those of conventional concretes. Slump,
air content, slump loss and setting time of the fresh concrete were determined. Further-
Keywords: more, the compressive strength, flexural- and splitting-tensile strengths, Young’s modulus
Concrete of elasticity, resistance to abrasion, chloride penetration and sulphate resistance were also
Durability determined. Control mortars were prepared with crushed limestone as coarse aggregates.
Recycle aggregates The influence of coarse and fine aggregates on the strength of the concrete was evalu-
Marble ated. Durability of the concrete made with marble and GBFS was found to be superior
Granite to the control concrete. In the specimens containing marble, granite and GBFS there was
Ground blast furnace slag a much better bonding between the additives and the cement. Furthermore, it might be
claimed that marble, granite and GBFS replacement provided a good condensed matrix.
These results illustrate the prospects of using these waste by-products in the concrete
production.
© 2008 Elsevier B.V. All rights reserved.

1. Introduction The civil engineering construction industry is believed to


be one of the most potential consumers of mineral resources,
In Turkey many residential areas are settled over landfills, thus generating a great amount of solid waste as a by-product
which are basically composed of marble and granite aggre- (Saboya et al., 2007).
gates. Marble and granite aggregates, which are called as Many studies evaluating the use of industrial by-products
by-products, come from the marble and granite stone indus- as aggregate in concrete have been reported. Jepsen et al. (2001)
tries (Binici et al., 2007). reported that the use of industrial residual products in making


Corresponding author. Tel.: +90 344 2191278; fax: +90 344 2191052.
E-mail addresses: hbinici@ksu.edu.tr (H. Binici), ths1@bolton.ac.uk (T. Shah), aksogan@cu.edu.tr (O. Aksogan),
hkaplan@pamukkale.edu.tr (H. Kaplan).
0924-0136/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2007.12.120
300 j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

ened concrete included the compressive strength, flexural-


Table 1 – Content of concrete specimens
and splitting-tensile strengths, Young’s modulus of elastic-
Specimens Coarse aggregates Fine aggregates ity, resistance to abrasion, chloride penetration and sulphate
MC1 Waste marble River sand resistance. Control mortars were prepared with crushed lime-
MC2 Waste marble GBFS stone. The influence of coarse and fine aggregates on the
GC1 Waste granite River sand strength of the concretes was evaluated. The concretes were
GC2 Waste granite GBFS prepared by using two types of coarse aggregates (marble and
C1 Limestone River sand
granite) and two types of fine aggregates (river sand and GBFS).
C2 Limestone GBFS

2. Materials and methods


concrete will lead to sustainable concrete design and greener
environment. There is an urgent need to develop concrete with 2.1. Materials
non-conventional aggregates for environmental as well as
economic reasons. A review of earlier research (Senthamarai 2.1.1. Cement
and Devadas, 2005) shows that industrial and other wastes The specimen groups and their contents are given in Table 1.
were used in concrete-making in order to enhance the proper- Ordinary portland cement (CEM-II) used in this study was
ties of concrete and to reduce cost. In the development of new obtained from Adana Cement Plant. The chemical compo-
technologies cost, durability and environmental friendliness sitions of the materials used were determined according to
are becoming increasingly important criteria. Turkish Standard EN TS 196-2 based on weight percentage and
In recent years, the growth in industrial production and the are given in Table 2.
consequent increase in consumption have led to fast decline
in available natural resources. On the other hand, a high vol- 2.1.2. Super plasticizer
ume of production has generated a considerable amount of A powder form sulphonated naphthalene–formaldehyde
waste materials which have adverse impact on the environ- super plasticizer was used in all the concrete mixtures.
ment (UMTC, 1995; OECD, 1997). Cetin (1997) and Terzi and
Karasahin (2003) reported that quarry aggregates produced 2.1.3. Aggregates
from waste marble during mining and processing wastes Crushed waste marble and granite with a maximum nominal
could be used as construction material in low-traffic asphalt size of 19 mm were used as coarse aggregates, while river sand
pavement base courses. Aggregates from waste marble may and GBFS with a maximum size of 4.75 mm were used as fine
meet the huge demand for aggregates by the pavement aggregates. Two control specimens were made with limestone
construction applications (Zorluer, 2003). Furthermore, the as coarse aggregate separately, one with river sand and the
ornamental stone industries, especially the sector devoted other with GBFS. Both coarse and fine aggregates were sepa-
to the fabrication of building products is highly capable of rated into different size fractions and recombined to a specific
incorporating and reusing different types of waste materials grading as presented in Table 3 and the physical properties
(Akbulut and Cahit, 2007). of aggregates are given in Table 4. The properties of aggre-
There are rich marble waste deposits in southern Turkey. gates are in conformity with the Turkish Standard for concrete
Also, there is a huge amount of disposed ground blast fur- aggregates TS 706 EN 12620.
nace slag (GBFS) waste in Iskenderun in southern Turkey.
This material causes a serious environmental problem. In 2.2. Methods
this study, an attempt has been made to find out whether
a combined use of marble, granite and GBFS is a suitable 2.2.1. Mixture proportions
substitute for conventional aggregate. Specimens were pre- Concrete mixtures were made with crushed marble, granite
pared using granite and marble as coarse aggregates and river and limestone (control specimen). For the marble concrete
sand and GBFS as fine aggregates. The results were compared (MC), one concrete mixture was made with river sand (MC1)
with those of the control concretes. The investigated prop- and another with ground blast furnace slag (MC2). For the
erties of the fresh concrete included the slump, air content, granite concrete (GC), one was made with river sand (GC1)
slump loss and setting time; those determined for the hard- and another with ground blast furnace slag (GC2). Finally, for

Table 2 – The chemical content of the materials used


Materials Oxides (%)

SiO2 Al2 O3 Fe2 O3 CaO MgO SO3 Na2 O L.I T.A (%) Total (%)

CEM-II 20.9 5.7 3.6 64.9 1.8 0.9 0.3 0.3 0.80 99.2
Marble 14.8 21.9 36.8 6.8 7.3 1.2 9.3 0.2 1.02 98.3
Granite 53.2 14.1 12.3 9.1 8.3 – 1.2 0.3 1.10 99.6
GBFS 35.2 17.1 – 37.2 5.3 0.67 0.35 2.9 0.97 99.7
Crushed limestone 6.4 2.1 0.4 61.1 1.3 0.2 0.4 26.9 0.95 99.7
River sand 57.1 4.2 1.0 9.3 2.4 0.3 0.6 23.6 1.12 99.6
j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308 301

Table 3 – Grading of coarse and fine aggregates


Coarse aggregate Fine aggregate

Marble Granite Limestone River sand Ground blast furnace slag

Sieve size Passing Sieve size Passing Sieve size Passing Sieve size Passing Sieve size Passing
(mm) (%) (mm) (%) (mm) (%) (mm) (%) (mm) (%)

19 100 19 100 19 100 4.75 100 4.75 100


12.7 75 12.7 72 12.7 75 2.36 88 2.36 85
9.5 33 9.5 30 9.5 25 1.18 67 1.18 65
4.75 0 4.75 0 4.75 0 0.600 43 0.600 47
0.300 19 0.300 22
0.150 6 0.150 5

All the cylinders and prisms were cast in two layers. Each
Table 4 – The physical properties of aggregates
layer was consolidated using an internal vibrator for the
Aggregate type Specific gravity Water 152 mm × 305 mm cylinders and a vibrating table for the other
(g/cm3 ) absorption (%)
specimens. After casting, all the specimens were covered
Marble coarse aggregates 2.72 1.40 with plastic sheets and water-saturated burlap. The speci-
Granite coarse aggregates 2.65 1.50 mens were then kept in the casting room for 24 h. They were
River sand fine aggregates 2.60 2.40 then demoulded and transferred to the moist-curing room at
GBFS fine aggregates 2.10 8.78
22 ± 2 ◦ C and 100% relative humidity until their testing dates.
Crushed limestone 2.71 2.30

3. Testing of the specimens


the control concretes (C), concrete mixtures were made with
river sand (C1) and GBFS (C2). The formulations of the con-
For each mixture, the compressive strength was determined
crete mixtures are given in Table 5. Three specimens were
after 1, 7, 28, 90 and 365 days (three cylinders were tested
tested for obtaining every experimental result. For all the mix-
at each age); the flexural strength and the splitting-tensile
tures, the coarse and fine aggregates were weighed in a dry
strength were determined on two specimens at 28 days inter-
room condition. The coarse aggregate was then immersed in
vals. These tests were carried out according to the relevant
water for 24 h. The excess water was decanted, and the water
ASTM standards.
retained by the aggregates was determined by the weight dif-
A number of methods to evaluate the chloride penetration
ference. A predetermined amount of water was added to the
into concrete have been developed and reported in lit-
fine aggregate that was then allowed to stand for 24 h. A water-
erature. Chloride penetration depths have been reported
to-cement ratio of 0.4 was used for all specimens.
on 100 mm × 200 mm cylindrical specimens after 110
wetting–drying cycles (Yigiter et al., 2007). In another study
2.2.2. Preparation and casting of test specimens silver nitrate (AgNO3 ) solution of 0.3% concentration was
All the concrete mixtures were blended for 5 min in a lab- sprayed on broken pieces after splitting. In addition to these
oratory counter-current mixer. 100 mm × 200 mm cylinders methods, rapid chloride permeability, full immersion and
were used for the determination of compressive strength partial immersion tests have also been reported in the litera-
(at 7, 28 and 90 days), resistance to chloride penetration, ture. The full immersion test was performed by Chindaprasirt
splitting-tensile strength and Young’s modulus of elastic- et al. (2007). In this study, chloride penetration of concrete
ity. 152 mm × 15 mm × 152 mm mould was filled with mortar. was evaluated using procedures similar to those outlined by
Then, the setting times of concrete were determined. Four Otsuki et al. (1993) with the exception that 50-mm thick cut
prisms (76 mm × 102 mm × 406 mm) were cast for the deter- cylinders and 3% sodium chloride (NaCl) solution were used.
mination of the flexural strength of the concrete, and three In this study, the method described by Meck and
specimens (150 mm × 150 mm × 50 mm in size) were cast for Sirivivatnanon (2003) and Binici (2007) was adopted and tests
the determination of the abrasion resistance of it. were performed after 6 months. Concrete cylinders were

Table 5 – Formulations of various concrete mixtures


Mixture no. Water (kg/m3 ) Cement (kg/m3 ) Fine aggregates (kg/m3 ) Coarse aggregates (kg/m3 ) Super plasticizer (l/m3 )

MC1 120 300 765 1140 2.5


MC2 120 300 740 1140 2.6
GC1 120 300 770 1150 2.7
GC2 120 300 755 1150 2.4
C1 120 300 780 1180 2.1
C2 120 300 745 1180 2.3
302 j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

demoulded after 1 day and cured in water for a period of 26 where  (MPa) is the average compressive strength of three
days and then sliced to 50-mm thick pieces with the 50 mm specimens cured in pure water and  solution (MPa) is the aver-
ends discarded. The sliced cylinders were left to dry in lab- age compressive strength of three specimens cured in the test
oratory condition for 24 h before the application of epoxy solution.
coatings. All specimens were epoxy-coated around the cylin-
drical surface. Once the process was completed the specimens
were left in the laboratory for testing. 4. Results and discussion
Abrasion tests were performed in accordance with Turkish
Standard Specifications TS EN 3262. 4.1. Properties of fresh concrete
The sulphate resistance of concretes was investigated. The
concrete samples were examined in the laboratory by stor- The properties of the fresh concrete including the slump, air
ing specimens in 10% solutions of sodium sulphate (Na2 SO4) . content, unit weight and setting times are given in Table 6.
The effect of exposure was determined by measuring the com- The results show that the initial-setting times of the con-
pressive strength of the specimens. The Na2 SO4 solutions crete ranged from 4 to 8 h and the final-setting time ranged
were refreshed once a month. Sulphate exposures of mortars from 5 h and 25 min to 10 h and 45 min. The setting times
were initiated in curing tanks of lime-saturated water for 28 of the control concretes were longer than those of MC and
days. The solutions were replaced once a month with fresh GC concretes. The use of the marble, granite and GBFS
ones and pH value was kept in the range 6–6.8 during the reduced both the initial- and final-setting times of the con-
complete immersion period. Compressive strength was deter- crete.
mined after 180 and 365 days.The reduction in compressive The amount of the super plasticizer in all the concrete
strength was calculated as follows: mixtures was adjusted to give a slump of approximately
80–150 mm, and ranged from 2.1 to 2.7 l/m3 of concrete
(Table 5). The parameters that affected the super plasticizer
solution amount depended on the composition of concretes. In order to
reduction ratio in compressive strength =
 obtain similar slump values, the specimens made with granite

Table 6 – Properties of the fresh concretes


Mixture no. Unit weight (kg/m3 ) Slump (mm) Air content (%) Setting time

Initial Final

MC1-1 2370 112 7.3 4:20 5:48


MC1-2 2377 108 7.1 4:10 5:42
MC1-3 2379 109 6.7 4:15 5:47

MC1 averages 2375 110 7.0 4:15 5:45

MC2-1 2354 98 7.2 4:06 5:34


MC2-2 2351 94 7.0 4:08 5:32
MC2-3 2353 94 7.1 3:90 5:26

MC2 averages 2352 95 7.1 4:00 5:30

GC1-1 2396 105 7.3 4:28 5:46


GC1-2 2394 100 7.2 4:25 5:44
GC1-3 2396 94 7.0 4:22 5:46

GC1 averages 2395 100 7.2 4:25 5:45

GC2-1 2371 85 6.9 4:07 5:28


GC2-2 2365 76 6.7 4:04 5:21
GC2-3 2367 81 7.0 4:03 5:26

GC2 averages 2368 80 6.7 4:05 5:25

C1-1 2400 155 8.8 8:08 10.46


C1-2 2393 145 8.4 7:93 10:42
C1-3 2395 150 8.5 8:00 10:47

C1 averages 2396 150 8.6 8:00 10:45

C2-1 2380 141 8.0 6:44 9:58


C2-2 2378 138 7.8 6:47 9:55
C2-3 2377 142 8 6:45 9:52

C2 averages 2378 140 7.9 6:45 9:55


j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308 303

and GBFS (GC1) required more super plasticizer than specimen that a decrease in both the air content and slump value of
GC2 that was made with granite and river sand. The amount the concrete was observed for all the specimens that included
of super plasticizer required to achieve a similar slump value GBFS. Thus, the decrease in slump and air content can be
in GC series of samples ranged from 2.4 l/m3 (GC2) to 2.7 l/m3 attributed to the activity of GBFS.
(GC1). This behavior was mainly due to the interaction of GBFS
with marble and granite that resulted in the increase in the 4.3. Compressive strength
puzzolanic activity in the concretes. Due to very fine GBFS
particles the aggregate–paste interfaces get more condensed The compressive strength test results for the concrete are
and additional CSH gels develop. This decreases the porosity, given in Table 8. The results showed that the use of marble
permeability and lime content. and GBFS resulted in a significant increase in the compres-
sive strength of the concrete. Upon aging the compressive
4.2. Slump loss strength values of all concrete types increased. However, the
compressive strength value of MC and GC group concretes
The results on the slump loss and the stability of the retained was significantly higher than that of control concrete speci-
air in the fresh concrete are given in Table 7. There was a signif- mens throughout the entire period. Furthermore, the initial
icant loss in both slump and air content with time for all the (day 1) compressive strength of the control concrete was
concrete mixtures. For example, the air content of the con- lower than that of the MC and GC group concretes. At 7
crete specimen MC made with marble and GBFS decreased days, the compressive strength of the concrete made with
from 4.1 to 3.1% after 60 min. Fresh marble and granite waste marble approached that of the one made with granite con-
coarse aggregate concrete was more cohesive and workable crete. At 28 days, all concrete mixtures had somewhat similar
than conventional concrete. This is mainly due to the lower strengths except for the control concrete samples, which
water absorption and smooth surface texture of the marble exhibited much lower strength values. The concrete speci-
and granite waste coarse aggregate. The results in Table 7 show mens made with marble and GBFS (MC2) developed higher

Table 7 – Slump loss and stability of the air content of the fresh concretes
Mixture no. Fine aggregate type Immediately after mixing 30 min after the mixing 60 min after the mixing
was completed was completed

Slump Air content Slump Air content Slump Air content


(mm) (%) (mm) (%) (mm) (%)

MC1-1 River sand 112 7.1 77 6.1 63 4.2


MC1-1 River sand 110 6.9 74 5.9 61 4.1
MC1-1 River sand 108 7.0 75 6.0 57 3.9

MC1 averages River sand 110 7.0 75 6.0 60 4.1

MC2-1 GBFS 97 7.1 72 4.1 48 3.1


MC2-2 GBFS 95 7.2 71 4.2 52 3.0
MC2-3 GBFS 94 6.9 68 4.2 50 3.0

MC2 averages GBFS 95 7.1 70 4.2 50 3.1

GC1-1 River sand 105 7.3 68 5.3 51 3.3


GC1-2 River sand 100 7.0 65 5.5 50 3.1
GC1-3 River sand 95 7.2 63 5.5 48 3.2

GC1 averages River sand 100 7.2 65 5.4 50 3.2

GC2-1 GBFS 83 6.8 62 4.1 45 3


GC2-2 GBFS 77 6.6 59 3.9 47 2.8
GC2-3 GBFS 81 6.7 60 4.0 44 2.9

GC2 averages GBFS 80 6.7 60 4.0 45 2.9

C1-1 River sand 152 8.8 108 7.1 86 5.5


C1-2 River sand 148 8.5 110 7.3 84 5.7
C1-3 River sand 150 8.5 113 7.2 83 5.5

C1 averages River sand 150 8.6 110 7.2 85 5.6

C2-1 GBFS 142 8.0 100 6.5 73 5.3


C2-2 GBFS 138 7.8 102 6.4 70 5.3
C2-3 GBFS 140 8 97 6.3 68 5.2

C2 averages GBFS 140 7.9 100 6.4 70 5.3


304 j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

Table 8 – Compressive strength of concretes


Mixture no. Density of hardened concrete (1 day) (kg/m3 ) Compressive strength (MPa)

1-day 7-days 28-days 90-days 365-days

MC1-1 2353 29.1 38.4 44.4 50 57.4


MC1-2 2355 30 37.9 44.6 49 57.1
MC1-3 2357 28.5 38.2 43.9 48.5 58.2

MC1 averages 2355 29.2 38.2 44.3 49.2 57.6

MC2-1 2333 31 41.1 46.6 55.0 62.6


MC2-2 2344 31.1 38.3 47.8 54.2 61.9
MC2-3 2340 29.6 41 47.2 53.1 61.8

MC2 averages 2339 30.1 40.1 47.2 54.1 62.1

GC1-1 2352 29.2 36.8 44.5 50.1 55.9


GC1-2 2344 27.8 35.9 42.8 49.4 56.8
GC1-3 2332 28.1 39.7 43.1 48.5 57.7

GC1 averages 2343 28.4 37.5 43.5 49.3 56.8

GC2-1 2332 30.7 38.3 42.1 49.5 57.8


GC2-2 2328 28.7 40.1 46 51.4 59.6
GC2-3 2315 29.4 37.3 44.1 50.6 60.7

GC2 averages 2325 29.6 38.6 44 50.5 59.4

C1-1 2402 8.5 16.1 26.2 31.5 37.9


C1-2 2381 8.0 16 24.1 33.2 37.5
C1-3 2390 8.6 17.1 25.1 32.3 34.9

C1 averages 2391 8.4 16.4 25.1 32.3 36.8

C2-1 2388 14.1 29.3 33.9 42 48.4


C2-2 2373 13.5 27.8 36.1 43.3 46.3
C2-3 2369 13.6 28 35.7 38.2 46.9

C2 averages 2377 13.7 28.4 35.2 41.2 47.2

compressive strength than the other specimens at all stages of ral strengths of the control concretes C1 and C2 were 3.9 and
aging. 4.3 MPa, respectively. The corresponding strengths of the con-
The compressive strength varied from 36.8 to 62.1 MPa at crete made with marble (MC1 and MC2) were 6.4 and 6.9 MPa,
365 days. As far as strength is concerned, the basic trend in the respectively, and those for the granite (GC1 and GC2) were 6.3
behavior of marble and granite waste coarse aggregate con- and 6.5 MPa, respectively. There were very significant differ-
crete is significantly different from that of the conventional ences in the flexural strength values obtained for the control
concrete. However, the results presented in Table 8 clearly concrete specimens and the marble and granite aggregate
show that the strength development characteristics of the modified concretes. The values ranged from 3.9 to 6.9 MPa.
concretes were affected not only by the coarse aggregates, but However, the differences between the flexural strength val-
in some cases, also by the fine aggregate types. Specimen MC2 ues of the marble and granite concrete specimens were very
had the highest compressive strength value (62.1 MPa) at 365 small (Table 9).
days. The 28-day splitting-tensile strength values for all the
The development of relative compressive strength in vari- marble and granite concretes were approximately 3 MPa
ous types of concretes investigated in this study is illustrated and the values for the control concretes (C1 and C2)
in Fig. 1. The results show that the relative compressive were somewhat lower (2.1 and 2.4 MPa). The above results
strength values of the concrete specimens made with marble show that the use of marble and granite in concrete
and granite in the presence of GBFS were observed to be higher improves the flexural- and splitting-tensile strength of
than those of the control concretes, especially in the early cur- concrete. The splitting-tensile strengths of marble and gran-
ing periods. However, after 365 days the relative compressive ite concretes were higher than that of the conventional
strength for all the concrete specimens reached 100% value. concrete.
Table 9 presents the data on Young’s modulus of elasticity
4.4. Flexural- and splitting-tensile strengths and (E) for all the concretes investigated in this study. The E values
Young’s modulus of elasticity (E) at 28 days for the concrete made with marble (MC1 and MC2)
were 35 and 36.1 GPa, respectively. The corresponding values
The flexural- and splitting-tensile strengths of the various for the concrete made with granite (GC1 and GC2) were 33.6
concrete specimens are given in Table 9. The 28-day flexu- and 35.2 GPa, respectively. The values at 90 days were 38.1 and
j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308 305

Fig. 1 – Development of relative compressive strength in various concrete specimens.

39.6 GPa and those for MC1 and MC2 were 36.8 and 38.3 GPa, 4.5. Abrasion resistance
respectively. The values at 28 days for the control concretes C1
and C2 were 21.3 and 23.2 GPa, respectively; the correspond- Fig. 2 presents the results of the abrasion tests carried out on
ing values at 90 days were 29.4 and 31.2 GPa, respectively. The the concrete specimens. The depth of abrasion of the concrete
average values of the modulus of elasticity of marble and gran- ranged from 1.8 to 4.5 mm after 30 min of testing. The lowest
ite concretes were 79% higher than those of the conventional abrasion value observed was that for the concrete made with
concrete. marble (MC2), and the highest value was for the control con-

Table 9 – Flexural- and splitting-tensile strengths and Young’s modulus of elasticity of concretes
Mixture no. Flexural strength (MPa) Splitting-tensile strength (MPa) Young’s moduli of elasticity (GPa)

28 days 28 days 28 days 90 days

MC1-1 6.6 3.4 37 37.1


MC1-2 6.2 3.5 33 38.2
MC1-3 6.4 3.1 35.1 39.1

MC1 averages 6.4 3.3 35 38.1

MC2-1 7.2 3.6 35.7 40.6


MC2-2 6.9 3.3 36.4 38.9
MC2-3 6.6 3.4 36.3 39.3

MC2 averages 6.9 3.5 36.1 39.6

GC1-1 6.5 3.3 34.1 37.4


GC1-2 6.1 3.1 33.5 36.2
GC1-3 6.3 3.2 33.4 37

GC1 averages 6.3 3.2 33.6 36.8

GC2-1 6.6 3.5 36.1 38.4


GC2-2 6.2 3.3 35.4 37.6
GC2-3 6.5 3.3 34.3 39.1

GC2 averages 6.5 3.4 35.2 38.3

C1-1 4.1 2.2 22.1 28.9


C1-2 3.8 2.1 21.6 29.2
C1-3 3.9 1.9 20.4 30.2

C1 averages 3.9 2.1 21.3 29.4

C2-1 4.4 2.4 23.3 32.1


C2-2 4.2 2.3 23.3 30.3
C2-3 4.2 2.5 23.1 31.3

C2 averages 4.3 2.4 23.2 31.2


306 j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

Fig. 2 – Concrete mass loss after 30 min of abrasion testing.

crete (C1). The abrasion values appear to be a function of the 4.7. Sulphate resistance
compressive strength of the concrete. Concretes with GBFS
exhibited a much higher resistance to abrasion than the con- The effect of sulphate ions on the compressive strength of con-
trol concrete specimens. This observation is also supported by crete specimens was determined. The compressive strength
a prior study (Binici, 2007). MC concretes on average show 10% values of various concrete specimens after immersion in the
lower abrasion value than GC concretes. On the other hand, sodium sulphate solution are given in Table 10. The results
the abrasion values for the conventional concretes were 2.2 show that the compressive strength of the control concretes
times higher than those of MC and GC specimens, at 365 days. decreases by nearly 50% after 12 months exposure, showing
The lower abrasion loss of the concretes with marble and gran- the significance of Na2 SO4 attack on the concrete. In general
ite is believed to be the result of a denser pore structure of the the influence of the sulphate ions on the modified concretes
mortar. was significantly lower that that on the control concretes. Fur-
thermore, the concrete sample containing marble waste and
GBFS (MC2) showed the least effect by the action of Na2 SO4 .
4.6. Chloride penetration
Fig. 4 shows the reduction of the relative compressive strength
(the ratio of the compressive strength in Na2 SO4 to the com-
Fig. 3 illustrates the resistance of the concrete specimens to
pressive strength in pure water). The results show that the
chloride penetration. The results show that the resistance to
relative compressive strengths of all concretes decrease with
chloride penetration was significantly higher for the concretes
increasing exposure to Na2 SO4 solutions. For control spec-
incorporating marble, granite and GBFS than for the control
imens, the compressive strength reduction was higher in
concretes. The concretes made with marble and GBFS (spec-
Na2 SO4 solution than those of MC and GC concretes. Marble
imen MC2) showed higher resistance to chloride penetration
concrete (MC2) exhibited greater Na2 SO4 resistance than all
at 28 days than the others. This indicates that the use of fine
the others.
GBFS increases the chloride penetration resistance of the con-
It is well known that for a given replacement level
crete. In general, addition of marble and granite with GBFS had
with mineral admixtures (i.e., marble, granite and GBFS),
a profound effect on the depth of chloride penetration of the
the durability of concrete is influenced by the reactivity of
concretes.
the mineral admixtures. More reactive mineral admixtures
result in concrete with higher durability. From Figs. 1–4 and
Tables 7–10, it can be seen that the combination of mar-
ble and GBFS imparts higher durability to the concrete. The
use of marble and GBFS was found to be most effective
in increasing the durability of concrete. This result can be
explained by the improved bonding among the additives,
cement and aggregate, which resulted in a more condensed
matrix.
The hydration rate of cementitious materials in marble
and GBFS is faster than that in control specimen and this
will enhance the durability of concrete (i.e., compressive
and flexure strength, sulphate resistance, etc.). Indeed, it
can be assumed that the reactivity of GBFS is influenced by
its properties such as glass content and chemical compo-
sition. In the specimens containing marble and GBFS there
is a much better bonding between the additives and the
Fig. 3 – Chloride penetration of various concrete specimens. cement.
j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308 307

Table 10 – Compressive strength of specimens immersed in 10% sodium sulphate solution


Mixture no. Compressive strength (MPa)

After 28 days in pure water After 6 months in sulphate solutions After 12 months in sulphate solutions

MC1-1 45.2 37.8 32.7


MC1-2 44.3 39.6 32
MC1-3 43.6 38.5 30.6

MC1 averages 44.3 38.6 31.8

MC2-1 47.1 42.9 35.8


MC2-2 48.2 43.2 35.2
MC2-3 46.3 43 34.3

MC2 averages 47.2 43.1 35.1

GC1-1 42.3 36.1 28.6


GC1-2 40.6 34.2 26.9
GC1-3 41.7 35 27.6

GC1 averages 41.5 35.1 27.7

GC2-1 43.7 38.9 32.1


GC2-2 43.2 39.6 29.7
GC2-3 45.1 40.6 31.3

GC2 averages 44 39.7 31

C1-1 25 17.9 13.4


C1-2 24.2 16.9 13.1
C1-3 26.2 17.5 13.2

C1 averages 25.1 17.4 13.2

C2-1 38.1 29.9 21.6


C2-2 36.2 27.6 22.1
C2-3 37.3 28.5 19.8

C2 averages 37.2 28.7 21.2

Fig. 4 – Loss in relative compressive strength of concretes in sodium sulphate solution.

can be concluded that in order to obtain similar slump val-


5. Conclusions ues, the specimen made with granite and GBFS (GC1) required
more super plasticizer than specimen GC2 that was made with
In this study, the effects of marble and granite waste aggre- granite and river sand. A decrease in both the air content and
gates on the properties of concrete were investigated and it slump value of the concrete was observed for all the speci-
308 j o u r n a l o f m a t e r i a l s p r o c e s s i n g t e c h n o l o g y 2 0 8 ( 2 0 0 8 ) 299–308

mens that included GBFS. Hence, the decrease in slump and Binici, H., Kaplan, H., Yılmaz, S., 2007. Influence of marble and
air content can be attributed to the activity of GBFS. limestone dusts as additives on some mechanical properties
Compressive strength and abrasion resistance of the con- of concrete. Sci. Res. Essay 9, 372–379.
Cetin, A., 1997. Assessment of industrial wastes in asphalt
crete were strongly influenced by its marble, granite and GBFS
concrete pavement mixtures. M.Sc. Thesis. Department of
content. Minimum abrasion rate was obtained for marble con- Civil Engineering, Natural Science Institute, Anadolu
crete specimens (MC2) while maximum abrasion rate was University, Eskisehir, p. 266 (in Turkish).
obtained for the control concrete specimen, prepared with Chindaprasirt, P., Chotithanorm, C., Cao, H.T., Sirivivatnanon, V.,
GBFS and limestone (C2). Marble aggregate and GBFS-based 2007. Influence of fly ash fineness on the chloride penetration
concrete specimens (MC2) showed considerably higher resis- of concrete. Constr. Build. Mater. 21, 356–361.
tance to chloride and sulphate attack than all the others. Jepsen, M.T., Mathiesen, D., Petersen, C., Bager, D., 2001.
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Proceedings of the FIB-Symposium on Concrete and
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there is a much better bonding among the additives, cement penetration depth. Cem. Concr. Res. 33, 1113–1117.
and aggregates. Furthermore, it may be said that marble and OECD, 1997. Road Transport Research: Recycling Strategies for
GBFS replacement rendered a good condensed matrix. The Road Works. Organization for Economic Co-operation and
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Otsuki, N., Nagataki, S., Nakashita, K., 1993. Evaluation of AgNO3
content and chemical composition of the GBFS.
solution spray method for measurement of chloride
The results of this study show that the marble and granite penetration into hardened cementitious matrix materials.
waste aggregates can be used to improve the mechanical prop- Constr. Build. Mater. 7, 195–201.
erties, workability and chemical resistance of the conventional Saboya, F., Xavier, G.C., Alexandre, J., 2007. The use of the powder
concrete mixtures. Since marble, granite and GBFS wastes are marble by-product to enhance the properties of brick ceramic.
available in vast amounts in Turkey, it makes sense from the Constr. Build. Mater. 21, 1950–1960.
Senthamarai, R.M., Devadas, M.P., 2005. Concrete with ceramic
economical and environmental viewpoints to use these mate-
waste aggregate. Cem. Concr. Compos. 27, 910–913.
rials as aggregates in the production of more durable concrete Terzi, S., Karasahin, M., 2003. Use of marble dust in the hot mix
mixtures. asphalt as a filler material. J. Tech. Chamber Civil Eng. Turk.
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