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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
PREFACE
Risk shall be managed by means of safe and robust Barriers are measures intended to detect failure,
solutions. These may be technical, organisational and hazard and accident situations at an early stage,
operational solutions aimed at preventing failure, reduce their potential for propagating and limit harm
hazard and accident situations arising. However, and disruption. The functions that barrier elements
experience and accidents show that, despite having provide may be technical, operational and organisa-
established safe and robust solutions, such situations tional. Barrier management comprises the coordinat-
will still arise from time to time. In such situations, it is ed activities undertaken to establish and maintain
important to have barriers as an additional protection barriers so that they retain their functions at all times.
in order to maintain the necessary level of safety.
Since 2002, the Management Regulations have
History has shown that petroleum activities cause stipulated a general requirement for barriers, but the
major accidents and incidents with major accident implementation of this requirement has taken time.
potential. Examples of these include: We have seen that some companies have included the
l the structural accident on the Alexander L. human role in the barrier functions to a limited extent.
l Kielland floatel in 1980 in which 123 people died On the basis of these experiences, we have decided to
l the uncontrolled hydrocarbon leak escalating to update the memorandum.
l a fire on Piper Alpha in 1988 which caused
l 169 fatalities The memorandum has been reworked since the pre-
l the uncontrolled blowout at Snorre A in 2004 vious version in 2013. The distinction between “safe
l the fire and explosion at the Texas City refinery and robust solutions” and “barriers” has been made
l in 2005 in which 15 people lost their lives in order to clarify what barriers are and what they are
l the Deepwater Horizon well control accident not. The interaction between technical, organisational
l in 2010 in which 11 people died and a large leak and operational elements is expounded on. Chapters
l of hydrocarbons caused major environmental about barrier management in the concept and design
l damage phases, as well as the operational phase, have been
l an HC leak at Gudrun in 2015 which, under incorporated. An appendix has also been added,
l marginally different circumstances, could have containing examples from various specialist fields,
l turned into a major accident with loss of life including security.
l a structural incident on COSLInnovator in 2015
l in which caused one fatality, with the potential The purpose of this memorandum is to provide
l for more information about the basis for Section 5 of the
Management Regulations about barriers and related
These are accidents and incidents where the safe regulatory requirements. We do this by setting the
and robust solution proved inadequate. In addition, requirements in the regulations in a clearer context in
barriers failed, or were inadequate or missing. order to make their intention more explicit. This mem-
orandum introduces no new requirements. Audits we
“Barrier management involves perform will be based on the requirements as defined
systematically ensuring that necessary in the regulations. The memorandum does not form
part of the petroleum regulations.
barriers are identified and in place, in
order to provide protection in failure, Anne Myhrvold, Director General,
hazard and accident situations” Petroleum Safety Authority Norway
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
reduce the occurrence of identify conditions reduce the possibility of limit possible harm
failure, hazard and accident that can lead to failures and hazard and and disruption
situations failure, hazard and accident situations
accident situations developing
Figure 1: Traditional barrier diagram showing functions (in red) to handle failure, hazard and accident situations
outside of normal operations (based on Ersdal 2014)
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
CONTEXT
Barrier management also involves ensuring that and operational ones. For organisational elements,
the different barrier elements in combination this may include requirements related to specific
have the properties required for fulfilling their competence, training and safety drills of the persons
intended function. involved. For operational elements, this may include
requirements for response times and for how the
Barrier elements should have operations are to be performed.
l functionality: this can be understood as the
l influence they have on the chain of events Many factors will affect the performance of the barrier
l (assuming their presence) elements, such as weather and visibility. It is important
l integrity: this can be understood as their ability to have an overview of which performance-influenc-
l and potential to be in place and intact at all times ing factors are significant, and in which situations the
l robustness: this can be understood as their ability barrier or barrier element cannot be expected to func-
l to withstand situations that are somewhat tion. One example here might be weather preventing
l different from the intended circumstances and the launch of a man overboard boat (MOB).
l that they “survive” a failure, hazard and accident It is important for barriers to be robust. It is impossible
l situation ensure that all potential future incidents have been
identified, or that failure, hazard and accident situa-
Barrier management should begin with an under- tions will develop as predicted. It is therefore neces-
standing of the context the barriers are intended sary to take uncertainty into account.
to function in. For example, there will be large
differences in their design depending on whether Barrier management is a continuous process. It does
a facility is unmanned or manned, or whether it not only concern the choice of technical, organisa-
produces oil or gas. The context may influence how tional and operational solutions during the concept
one conceptualises potential failure, hazard and and design phases. It is also about ensuring that the
accident situations. It also affects which requirements solutions retain their intended properties over time.
for protection may arise. For example, this might mean people who directly or
indirectly affect the risk picture or the barriers’ proper-
It is important to identify which failure, hazard and ties having an understanding of the consequences of
accident situations need to be handled. Facility- and their decisions and actions. Even if good barriers have
area-specific risk analyses may also be a useful source been planned, situations that have not been planned
for helping to identify these. In order to protect for may arise. The risk picture, manning, personnel,
against and combat these situations, the necessary production, assumptions, and condition of technical
barrier functions must be established (Section 5 of elements will change, engendering a need for new or
the Management Regulations). A function often altered risk-reducing measures. Deficient follow-up
comprises several barrier elements. of the condition of the barrier elements may result
in a failure of necessary performance when the need
Requirements must be defined for the performance arises.
of the barrier elements in order to ensure that the
barrier fulfils its function. This may include require- The activities and solutions comprised by the barrier
ments for functionality, integrity and robustness. management should be appropriate for achieving a
Performance requirements must be defined for the real risk reduction.
technical elements, as well as the organisational
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
CONTENTS
1 Introduction 1
1.1 Objective 1
1.2 Target group 1
2 Definitions 2
3 What are barriers and barrier management? 3
3.1 Barrier management is an integral part of risk management 3
3.2 Barrier management and risk reduction 3
3.3 Barrier management and barrier strategy 4
3.4 Barrier hierarchy 5
4 General principles for barrier management 7
4.1 Specific assessment 7
4.2 Prioritisation of barrier functions and elements 7
4.3 The interaction between technical, organisational and operational barrier elements 8
4.4 Performance requirements 9
4.5 What are barrier elements? 10
4.6 Performance-influencing factors 11
4.7 Maintenance management and barrier management 11
4.8 Barrier management in all phases 12
5 The barrier management process 13
5.1 Introduction 13
5.2 Establish the context 13
5.3 Risk assessment 14
5.3.1 Identify potential failure, hazard and accident situations 14
5.3.2 Establish barrier functions, barrier elements, and associated performance requirements 14
5.3.3 Carry out risk analyses and necessary safety studies and analyses 15
5.3.4 Assess and evaluate risk – establish the risk picture 15
5.4 Risk management 15
5.4.1 Establish a specific barrier strategy and specific performance standards 16
5.4.2 Communication and involvement 18
5.5 Barrier management in the design phase 18
5.5.1 Introduction 18
5.5.2 Some useful questions about barrier management in the design phase 19
5.6 Barrier management during operation 20
5.6.1 Introduction 20
5.6.2 Operate in compliance with assumptions, requirements and technical condition 22
5.6.3 Ensure and maintain necessary barrier performance 22
5.6.4 Measure and verify the performance of the barriers 24
5.6.5 Maintain control of performance-influencing factors 25
5.6.6 Follow up and enhance the barrier management system 25
5.6.7 Manning, competence, roles and responsibilities 25
5.6.8 Some useful questions about barrier management in the operational phase 26
6 References 28
7 Appendix – Complementary examples 29
7.1 Security 29
7.1.1 Is barrier management relevant for security? 29
7.1.2 The relationship between the security plan and the emergency preparedness plan 29
7.1.3 The interaction between technical, organisational and operational barrier elements 30
7.2 Maintenance management 32
7.2.1 Regulations 33
7.2.2 Major accident potential 33
7.2.3 Safety-critical failures 33
7.3 Wellbore drilling and wells 33
7.4 Structures and marine systems 34
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
1 Introduction
1.1 OBJECTIVE
This memorandum describes principles for barrier and organisational elements have been identified
management in petroleum activities in Norway. It was and emphasised to a lesser degree. Based on these
first issued in 2011 and updated in 2013, as part of our experiences, we have perceived a need to update
main prioritisation of barriers. The aim of this memo- the memorandum, in order to clarify the interaction
randum is to provide information about the basis of between technical, operational and organisation-
Section 5 of the Management Regulations concerning al barrier elements. The updated memorandum is
barriers, as well as related regulatory requirements. intended to help show how the interaction between
technical, operational and organisational elements
included in barrier functions can be planned for and
“The aim is to provide information about monitored over time. “Who does what with which
the basis of barrier management” equipment in failure, hazard and accident situations”
has been developed as an instructional phrase for
clarifying the interaction between organisational,
Over a number of years, a focus on barrier manage- operational and technical elements. Operational and
ment has contributed to an increase in competence organisational elements are tasks that personnel must
and understanding of the importance of barriers in perform in order for a barrier to function as intended.
preventing and limiting the propagation of accidents. However, the fundamental meaning is unchanged
It has also led to the enhancement of the companies’ from previous versions of this memorandum.
systems for barrier management.
1.2 TARGET GROUP
“The memorandum aims to clarify The target groups for this memorandum comprise
the interaction between technical, everyone who has special responsibility for deciding
operational and organisational on, designing, implementing and following up
barrier management systems.
barrier elements”
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
2 Definitions
Barrier: A measure intended to identify conditions that may lead to failure, hazard and
accident situations, prevent an actual sequence of events occurring or developing,
influence a sequence of events in a deliberate way, or limit damage and/or loss.
Barrier element: Technical, operational and organisational measures or solutions involved in the
realisation of a barrier function.
Technical barrier Equipment and systems involved in the realisation of a barrier function.
element:
Organisational barrier Personnel with defined roles or functions and specific competence involved in the
element: realisation of a barrier function.
Operational barrier The actions or activities which personnel must perform in order to realise a
element: barrier function.
Barrier strategy: Plan for how barrier functions, on the basis of the risk picture, are implemented
in order to reduce risk.
Barrier management: Coordinated activities for establishing and maintaining barriers so that they
fulfil their functions at all times.
Performance Verifiable requirement for the properties of the barrier elements in order to
requirement: ensure that the barrier is effective.
Robust barriers: The concept that barriers should incorporate margins in respect of changed
assumptions and uncertainties, and function as intended in failure, hazard
and accident situations.
Performance- Factors identified as having significance for barrier functions and the ability of
influencing factors: barrier elements to function as intended.
Context: Factors in the surroundings that are relevant for assessing safety and the need
for barriers.
Risk picture: The risk picture is an understanding and overview of potential failure, hazard and
accident situations and how to protect against them.
Risk management: Coordinated activities to direct and control an organisation with regard to risk.
The term “barrier” is defined differently in different literature and within different specialist domains.
Detailed discussion of our definition compared to others is provided in Lauridsen et al. (2016).
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
RISK MANAGEMENT
BARRIER
MANAGEMENT
reduce the occurrence of identify conditions reduce the possibility of limit possible harm
failure, hazard and accident that can lead to failures and hazard and and disruption
situations failure, hazard and accident situations
accident situations developing
Figure 4: Model to illustrate the relationship between a safe and robust solution and the place of barriers in
risk management (based on Ersdal 2014)
CONTEXT
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
Barrier function
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BARRIER MEMORANDUM 2017 - PSA
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
The operational and organisational barrier elements elements will be included to one degree or another.
are tasks performed by dedicated personnel and However, there are certain barrier functions where
which directly affect a barrier’s function. personnel must perform various actions in order for
the function to be provided for. As shown in the
General alarms can be triggered automatically or set examples above, organisational and operational
off by the control room operator, and the emergency elements interact to differing degrees with the techni-
response organisation will be established in accordance cal elements. The age of facilities and equipment and
with the defined hazard and accident situation in ques- the type of operation will also influence the degree to
tion. The technical elements here are, for example, the PA which different elements are involved.
system and other communications equipment, such as
radios and phones, and the emergency response vessel. Figure 7 illustrates the interaction between the tech-
The organisational elements are the control room oper- nical, organisational and operational barrier elements
ator, emergency preparedness management, the crew involved in realising a barrier function. Furthermore,
of the emergency response vessel and other external examples are provided of performance requirements
resources. The operational elements are decisions and performance-influencing factors for the differ-
made, communication between the parties involved, ent barrier elements. The question “Who does what
the mustering of personnel and the positioning of the with which equipment in failure, hazard and accident
emergency response vessel. situations?” encapsulates the interaction between the
technical, organisational and operational barrier ele-
A ballast system’s function is to detect and prevent ments. This formulation also clarifies what is necessary
heeling and capsizing. It consists of technical barrier for realising a barrier function.
elements such as a control system, valves, pumps
and tanks. Operating this system requires competent The appendix to this memorandum provides exam-
personnel in the control room/on the bridge. ples of barrier functions, barrier elements, perfor-
mance requirements and performance-influencing
In the vast majority of barrier functions, technical factors within different specialist areas.
BARRIER
FUNCTION BARRIER FUNCTION
What affects the per- What affects the performance What affects the potential for
formance of the various of personnel? E.g. workload, performing the tasks correctly
technical barrier elements? human-machine interfaces, and on time? E.g. availability
E.g. design and quality of familiarisation, assignment of and quality of procedures,
PERFORMANCE- materials, age, maintenance responsibilities, organisational quality and scope of safety
INFLUENCING management, environ- complexity ... drills and training, design of
FACTORS mental factors ... plant and equipment, noise,
weather ...
Figure 7: Illustration of how a barrier function can be ensured through the interaction between technical,
organisational and operational barrier elements, performance requirements of the elements
and performance-influencing factors
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Principles for barrier management in the petroleum industry
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Performance requirements may include requirements Performance requirements will depend on site-
for functionality, integrity and robustness. Function- specific factors, the incidents and their seriousness.
ality is the effect that the barrier has on the sequence Performance requirements may not necessarily be
of events. Integrity is their ability and potential to limited to numerical values, but may also be qualita-
be in place and intact at all times. Robustness covers tive assessments. This is perhaps especially relevant
their ability to withstand situations that are somewhat when defining performance requirements for person-
different from the intended circumstances and to nel and the actions they are to perform. For example,
“survive” a failure, hazard and accident situation. participation in a course is not always sufficient; actual
competence achieved must also be assessed.
Table 1: Examples of performance requirements for barrier functions and for technical, operational and
organisational barrier elements for the “safe evacuation” barrier function.
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Principles for barrier management in the petroleum industry
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“Barrier elements have a concrete and “Many factors influence the performance of
specific role with regards to the barrier a barrier. Performance-influencing factors
function. It must also be possible to are those which have a significant impact”
define performance requirements for
the barrier element.” Not all performance-influencing factors are equally
important. In barrier management, it may be appro-
priate to restrict oneself to performance-influencing
4.5 WHAT ARE BARRIER ELEMENTS?
factors that have a significant effect on the barrier
Barriers must detect incipient incidents, prevent the
elements’ ability to function.
development of a chain of events and limit harm and
disruption. The elements of a barrier in combination
Examples of factors that may impact peoples’ ability to
must be able to realise this function.
perform specific tasks might be the design of the work-
place, visibility, lighting and fatigue. The design of the
The regulations require that performance require-
workplace may, for example, include the availability of
ments are defined for barrier elements. Further, it
and access to technical equipment used by people.
must be possible to verify this performance in order to
be aware which barrier elements are not functioning
In order to identify key performance-influencing
or are impaired (Section 5 of the Management Regula-
factors, it’s useful to review what may affect specific
tions). There is a widespread perception that anything
barrier elements and functions. Interviews with
that may help prevent an incident occurring or limit
maintenance personnel and operators may be useful
damage is a barrier, which then makes it difficult to
for obtaining important information. This may concern
define verifiable performance requirements.
the physical surroundings of equipment and person-
nel, operator logs for alarm systems, communication
Barrier elements should be restricted to those ele-
and interaction during safety drills. Reviews of inci-
ments that have a specific role in ensuring the barrier
dents may also be a good source of information.
function. For example, a procedure may be a useful
aid to describe what is needed to safeguard a barrier
To a large extent, performance-influencing factors
function. However, in itself the procedure cannot be
comprise the interaction between people, technology
considered to be a barrier element. The same is true
and organisation. People must be enabled to utilise
of safe job analyses, which are useful tools for iden-
their abilities to identify, prevent or handle failure,
tifying risk in operations and establishing temporary
hazard and accident situations. Workplaces and
barriers which must be in place before performing an
systems must be designed with regard to man-
operation. A safe job analysis is not in itself a barrier
machine interfaces, information presentation on
element.
screens and alarm management. Furthermore, it is im-
portant to ensure sufficient capacity and competence
4.6 PERFORMANCE-INFLUENCING FACTORS
in the organisation to avoid excessive time pressure
Performance-influencing factors are factors that affect
and stress. Personnel must be familiar with checklists
the ability of barrier functions and barrier elements
and procedures, which must be useful for the actual
to work as intended. This term is not directly used in
work tasks and incident situations. Checklists and
the regulations, but is reflected in various regulatory
procedures must also be easily accessible and com-
requirements, standards and methods (for example,
prehensible. Good management, workplace cooper-
requirements for maintenance procedures and
ation and physical working environment factors will
organisational capacity).
also be important.
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
A further description of the place of maintenance in In the operational phase, the barriers’ function and
barrier management is provided in the appendix and performance must be safeguarded by means of
in a report from SINTEF (SINTEF 2014). monitoring, maintenance, training and safety drills
(Sections 23, 31 and 45 of the Activities Regulations).
Act
Act
Do
Do
Do
Do
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
CONTEXT
RISK ASSESSMENTS
COMMUNICATION AND INVOLVEMENT
RISK MANAGEMENT
Need for risk-reducing measures (including better or more barriers)?
NO YES
Establish specific barrier strategy and specific performance requirements
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Principles for barrier management in the petroleum industry
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Principles for barrier management in the petroleum industry
BARRIER MEMORANDUM 2017 - PSA
5.3.2 Establish barrier functions, barrier 5.3.4 Assess and evaluate risk – establish
elements, and associated performance the risk picture
requirements
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Principles for barrier management in the petroleum industry
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5.5 BARRIER MANAGEMENT IN The process for barrier management in the design
THE DESIGN PHASE phase results in relevant and specific barrier strate-
5.5.1 Introduction gies with associated performance requirements and
Barrier management in the design phase of a new performance standards. Right from the concept and
facility follows in principle the planning element in design phases, it is important to start thinking about
the barrier management loop; see chapter 5.2-5.4. how statuses and performance are to be measured,
verified and followed up in the operational phase. It
is also necessary to assess how strategies and perfor-
“Establishment of a barrier strategy mance requirements and standards are to be included
is an iterative process” in the operations and maintenance systems. Addition-
ally, it is important to ensure that it is actually possible
to operate within the assumptions and limitations in
One key challenge in designing a new facility or a new place (for example, the size of supply vessel that can
plant onshore is having the necessary information be used), and these are properly communicated to the
in place when decisions have to be made. It would, operations side. This means that the involvement of
of course, be beneficial to have all the results of risk the operational organisation is important for achiev-
analyses, barrier strategies and performance require- ing good barrier management.
ments on hand when the facility is designed. Similarly,
such information will be necessary in order to ensure
that the facility is designed so that it allows for good
“Sufficient manning for safeguarding
organisational and operational barrier elements. At barrier functions and operational
the same time, the results of risk analyses and barrier tasks”
analyses derive in turn from how the facility is de-
signed. This makes it an iterative process in which one Once barrier function tasks that have to be per-
must make sure to have good results in place as early formed by humans have been identified, an assess-
as possible in order to ensure good decision support. ment should be made of necessary manning in the
The risk and barrier management process in a design organisation. Manning depends on which technical
phase must contribute to the sufficiently safe design equipment is to be used and which tasks are to be
and use of the plant. To achieve this, it is essential to performed. Manning should be assessed on the basis
l
have systematic means of identifying and defining of tasks to be covered both in normal operation and in
relevant failure, hazard and accident situations. Failing a failure, hazard and accident situation.
this, the basis for subsequent assessments, measures
and actions will be lacking. Another precondition for achieving good barrier
management in a project is to put in place at an early
The focus must be directed at identifying barriers stage the division of responsibilities between project,
that provide adequate risk reduction. Furthermore, operations, EPC contractor, consultants and suppliers.
it is important to identify at the earliest possible Barrier management is an interdisciplinary activity.
stage the necessary operational and organisational
elements in addition to the technical ones. It is important to ensure interdisciplinary involvement
in the work of risk and barrier management in the
“Barriers must be maintainable, design phase. One condition for effective risk and
barrier management is to think both holistically and
performance must be verifiable and sequentially. A traditional approach with responsi-
operations must be achievable bilities delimited by specialism will not necessarily
within the defined limitations” provide the holistic perspective. It will be necessary to
establish work methods that ensure interdisciplinary
and timely involvement in the risk and barrier man-
agement process.
“Barrier management is an
interdisciplinary activity”
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5.6 BARRIER MANAGEMENT DURING the planning stage will be important for establishing
OPERATION and following up this foundation.
5.6.1 Introduction Examples of these factors are shown in Figure 11.
In order to meet the requirements relating to barriers,
follow-up and improvement, the performance of the The foundation for safe operation of the plant is laid
barriers must be monitored, followed up and, where during the design phase. At the same time, we know
necessary, improved throughout the facility’s life from experience that the assumptions made in this
cycle. In addition, the role responsible must follow up phase can be difficult to implement in the operational
and enhance management systems (Section 17 of the phase, which can lead to new measures being taken
Framework Regulations) in order to ensure compli- in the operational phase. For example:
ance with the regulations and to further reduce risk l Vessel operations in the safety zone (number
as far as is practicable (Section 11 of the Framework l and size of vessel, routines on arriving at the
Regulations). This means that barrier strategies must l installation).
be employed and followed up during operation, and l Materials handling (crane and lifting operations).
improvements must be implemented in order to l Operation, maintenance and testing of
reduce risk as the need arises. l equipment.
l Manned/unmanned areas.
The following factors are key to operations: We also know that assumptions and parameters
l Operate and use the facility in accordance can change during the operational phase.
l with assumptions, requirements and technical Examples of this might be:
l condition. l Changes in organisation, manning and respons-
l Ensure and maintain necessary barrier l ibilities, restructuring of operating routines.
l performance. l Altered operating conditions.
l Measurement and verification of the barriers’ l Change in management system.
l performance. l Modifications.
l Maintain control over contributors to risk and
l performance-influencing factors. Through ongoing operational experience, factors
l Follow up and enhance the barrier management will be revealed that mean that initial assumptions
l system. are no longer valid, due, for example, to
l results from the operation and maintenance
Establishment of the foundation for safeguarding l programme.
these conditions will play a key role in the importance l temporary or permanent non-conformities
of barrier management for preparations for operation. l changes, etc.
Securing effective communication and involvement in
Operate the facility in Ensure and maintain nece- Measurement and verification Maintaining control of
compliance with precon- ssary barrier performance of the barriers’ performance performance-influencing
ditions, requirements and • Maintenance, testing and • Management’s factors
technical condition inspection programmes monitoring activities Changes in performance-
• Operational procedures - Condition of barriers influencing factors
and routines, including veri-
and routines and use – altered properties Maintenance
• Preconditions for fication that performance and nonconformities Competence
startup and use requirements are met - Compliance with precon- Management
• Routines when barriers • Continuous condition ditions and context Risk perception
are non-functional and monitoring • Use of indicators Compliance
establishment of com- • Instruction, drills . Verify drills and training
pensatory measures and training
• Non-conformity handling • Improvement measures
in respect of changes
• Learning from incidents
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task and secure the barrier. For especially vulnerable The need to investigate the consequences of changes
barrier elements and tasks, it may be useful to review also applies to changes in working practices and the
alternative ways of performing the task. division of responsibilities. Changes to the division
of responsibilities between the onshore and offshore
Interdisciplinary involvement in different barrier organisations might be an example of this. Similarly,
reviews may be important, for example in respect of it might apply to changes in respect of determining
failures and impairments of barriers and handling manning under new, or renegotiated, contracts with
changes and non-conformities. From experience, subcontractors.
it is often in the boundary layer between different
specialisms and units that difficulties may arise. Here, 5.6.4 Measure and verify the performance
there will often be a lack of a holistic overview of the of the barriers
barriers. It is easy to imagine that slippage may occur
in handling a barrier system if, for example, a safety “Results of measurements and verifications
critical valve is “owned” and assessed by one discipline,
the instrumentation by another and the hydrocar-
must be communicated to those who have
bon-carrying pipeline by a third. In order to ensure tasks in a barrier function”
a holistic perspective of the barrier status at the plant
at all times, it is important to implement processes A number of assumptions and prerequisites will
that guarantee the integrity of the barrier function underlie barrier management. These could include
and the interaction and any dependencies between prerequisites about the way a facility is to be oper-
different barrier functions. ated, or assumptions which influence testing and
maintenance of equipment. These prerequisites will
“Performance requirements must be determinative for subsequent operations. Failure
be reviewed and updated in the to conform with one or more of these prerequisites
would accordingly invalidate the basis of the subse-
operational phase” quent steps in the process. The most important job in
The performance requirements must be monitored, ensuring good barrier management is accordingly to
reviewed and, where necessary, updated in the oper- monitor, test and verify that operations accord with
ational phase in order to help ensure robust barriers the prerequisites which apply at any given time.
throughout the whole life cycle.
“Safety drills can be used to measure
“The effect of modifications and changes and verify the performance of barriers”
must be assessed. Organisational Measurements and verifications of performance can
changes are also considered changes” be usefully based on existing systems within the com-
pany. This type of follow-up can provide information
During a facility’s life, there will be technical modifica- about the condition of barrier functions and elements.
tions, replacement of equipment and changes of per- It may also provide support for decisions about
sonnel. Systematic management and risk assessments necessary measures and improvements, and provide
of the consequences of changes must relate to normal explanations and motivation for anyone with respon-
operation of the facility, but also to their significance sibilities for taking care of barrier functions. This makes
for the performance of the barrier elements and bar- it important for measurements and verifications to
rier functions. Changes require a process for change be appropriately communicated, so as to be seen as
management that identifies and assesses as a whole useful by those involved in a barrier function.
the influence of barrier strategies. Changes will trigger
a need to systematically check whether they have con- Evaluation of training and safety drills is one way of
sequences for the safeguarding of barrier functions verifying and improving performance. This is a rec-
or for the relationship between technical, operational ognised method after training and safety drills within
and organisational barrier elements. Personnel chang- emergency preparedness, but is also a way of improv-
es should be risk-assessed and evaluated against the ing other barrier functions involving personnel.
performance requirements.
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Non-conformities may affect both the risk picture and ant performance-influencing factors for managing
the barriers’ ability to perform their intended tasks. A change. In addition, good decisions based on
non-conformity in this sense might be reduced perfor- sound risk assessments through cooperation between
mance of the barrier elements, but could also include management, operational personnel and and safety
disparities in context, assumptions and prerequisites. delegates will represent a key performance-
The combination of several non-conformities might influencing factor for managing change.
be critically important, even if the individual non-con-
formities in themselves are small. Non-conformities Management is a performance-influencing factor
that affect the risk picture and barriers must therefore that is able to ensure that systems and resources
be assessed and dealt with together. are in place, so that barriers are established and
their integrity is assured.
Good barrier management provides access to a lot
of useful information that helps produce a holistic Risk understanding is one prerequisite for under-
risk picture prior to operational decision-making. The standing what can go wrong, and also how to protect
difficulty is often not a lack of information. Rather, it is against this. Good risk understanding in all phases is
the opportunity and ability to sort and utilise relevant therefore key to achieving the compliance of proce-
information in a timely manner, and to understand dures, working practices and follow-up.
and contextualise the totality of the information. Vari-
ous tools for barrier management are in development, 5.6.6 Follow up and enhance the barrier
with the object of assisting with and supporting differ- management system
ent decision-making situations. These can be used in For monitoring, testing and verification to have a
overall planning processes and risk assessments, but value, systems and processes must be established
also in risk assessments performed during operations. to assess the results of these activities, so as to be
These might include work permit processes, safe job able to identify, assess and deal with changes and
analyses and in the case of jobs undertaken directly non-conformities in respect of established contexts,
in the plant. This type of tool can be useful as one of a assumptions and preconditions. Follow-up must
number of decision-support aids, but no tool provides identify needs for improvement in the barrier
a full, coherent overview. management process and implement necessary
improvement measures.
“Decisions must be based on good
5.6.7 Manning, competence, roles and
understanding of risk” responsibilities
It is important to ensure that the individual is
Decision-makers and risk owners must recognise the able to understand the relationship between
associated uncertainty and understand potential con- l the facility- and area-specific risk pictures
sequences of their choices and decisions, and make l the need for and role of the established barriers
decisions on the basis of good risk understanding. l the individual’s role in handling risk prudently
l and well
5.6.5 Maintain control of performance-
influencing factors This can help ensure that the different tools for barrier
Performance-influencing factors are factors that affect management and the associated information and
the ability of barrier functions and barrier elements results are used appropriately. This in turn will help
to work as intended. In operational phases, it will be provide a holistic perspective of barrier statuses and
important to maintain control of how these change, understand the risk picture for the area and plant at
since this may be significant for the barrier’s function. all times. Everyone responsible for tasks or roles that
Such changes may be short-term (e.g. weather, visi- affect the risk picture and/or the barriers’ ability to
bility and manning) or long-term (e.g. modifications, handle failure, hazard and accident situations requires
degradation of materials, and organisational changes). such competence.
Maintenance and retaining competence are import-
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Recognised methods and analyses for determining cises, or as simulator-based training. This will allow
manning and competence may be used, such as key elements such as affirmative communication to
task analyses, function allocation analyses, manning be practiced, and facilitate an increase in the under-
analyses, CRIOP, compatibility analyses etc. standing of the risk potential of incidents and the
A definition of competence is an individual’s or significance of the individual’s own role and respon-
a group’s ability to apply skills and knowledge to sibilities in safety-critical tasks that are necessary for
performing a job or task in an effective, correct achieving barrier functions.
and safe manner.
It is not necessarily possible to drill all major accident
scenarios, but, on the basis of investigations following
“Sufficient manning must be in actual incidents, it is possible to provide training on
place to perform the tasks” who must do what with which equipment or systems
during a sequence of events.
Once tasks that have to be performed by humans
have been identified, an assessment should be 5.6.8 Some useful questions about barrier
made of who in the organisation is to perform them. management in the operational phase
Manning levels should be assessed against the actual Some useful questions for those responsible for
equipment to be operated, the scope of tasks to be barrier management processes in the operational
performed, the sequences of tasks in a chain of events phase to ask:
and the time available. Manning should also be suffi- l How are the barrier strategies and associated
cient to cater both for safe operation and for handing l requirements applied/brought into use, and how
failure, hazard and accident situations (Section 14 of l are they made available to those who need them,
the Management Regulations). l when they need them?
l How are performance requirements identified and
l followed up in different operational and
“Personnel must know which tasks l maintenance procedures?
they have been assigned and be l How is it monitored that the individual barrier
ready to perform them” l elements and overall barrier function retain their
l necessary properties over time?
Personnel must be familiar with the requirements de- l Are the barrier functions adequately tested and
fined for the safety-critical tasks they have to perform. l how are the test results followed up in practice?
Each individual and group must be able to perform l How are changes that affect the assumptions
their tasks. The amount of training and safety drills l from the design phase handled?
associated with various specific incident scenarios can l How are barrier statuses incorporated in the
constitute appropriate performance requirements for l basis for decision-support and activity planning?
the personnel to be able to perform their tasks. Eval- l How is it ensured that the individual (see above
uation of the completion of training and safety drills l for what “the individual” means) has knowledge
can constitute verification of the performance. l of relevant hazards and is able to understand the
l relationship between the specific risk picture, the
“Practice is the key ” l need for and role of barriers, and the individual’s
l role in handling the risk?
Competence abates over time and therefore requires
repetition and quality in training. Familiarity with the Management’s involvement and commitment are
equipment and systems involved in the barriers is crucial for achieving sound and systematic processes
important for ensuring barrier function. Training for barrier management in the operational phase.
must be facility-, area- and system-specific. Without good management and the management’s
commitment, barrier management will rapidly be-
Training and drilling are key activities for ensuring that come simply documentation of “how good we are”,
personnel are capable of handling the tasks required with an aggregated and static display of KPIs that
to protect barrier functions. Scenario-based safety apparently demonstrate oversight and control.
drills can usefully be undertaken as table top exer-
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Principles for barrier management in the petroleum industry
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6 References
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Principles for barrier management in the petroleum industry
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When designing a facility, it is also possible to reduce Example: A physical security concept may comprise
the risk of security incidents. For example, “vulnerable” technical, operational and organisational elements. For
rooms (server rooms, water, food, etc.) can be situated example, there may be surveillance cameras monitoring
to make them inaccessible to unauthorised parties. different zones. Images from the cameras are displayed
Similarly, the facility can be designed so that unau- in a monitoring centre manned by guards. These have
thorised personnel are unable to climb up from sea instructions and routines describing how the cameras
level without being detected. Furthermore, physical are to be monitored, what they should surveil and how
obstacles can be established to make it more difficult they should react to different observations. Performance/
to climb up (delay). Principles that can be set out in operational requirements are defined for both cameras
the concept and design phases might be balanced and guards. Cameras must be able to identify a person
security1 and security in depth2. moving at a given speed in a defined zone under certain
performance-influencing conditions (for example, night
7.1.3 The interaction between technical, time, fog, rain). Guards must have verified alarms and,
organisational and operational barrier where relevant, notified the police within two minutes.
elements In other words, “Who does what with which equipment
A physical protection system (PPS) may be intended in a security incident”.
to prevent unauthorised access to a facility or plant.
It can be seen as a barrier function, which in turn may In this example, we have used physical security, but
comprise various barrier sub-functions. Examples the principles are equally relevant for cyber security.
of barrier sub-functions in the security domain are
deterrence, detection, prevention and response.
Intelligence and monitoring (CCTV and guards)
can be sub-functions of detection.
1
Balanced security: this means that the total delay
provided by the security measures is greater than the
response time. Balance in the security measures refers to
coherent security against a threat and, for example, that
doors, walls and windows have the same resistance to
intrusion. (Sikringshåndboka, 2016)
2
Security in depth: a combined solution with several
stages of detection opportunities and delaying Prevent
barriers, and a reaction apparatus with a genuine unauthorised
ability to stop an intrusion (NSM, 2015) access
Detection Delay
Response
and deny
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BARRIER
FUNCTION BARRIER FUNCTION
Possible to identify (10%) a Level 1-3 security guard Respond to and verify an
PERFORMANCE person walking, creeping qualifications Course in alarm and notify police
REQUIREMENTS and jumping in all weather explosive detection within two minutes
conditions 24/7 Weekly training in handling
aggressors
Figure 13: Example of technical, organisational and operational barrier elements involved in providing the
“Prevent unauthorised access” barrier function. The figure also shows examples of performance
requirements and performance-influencing factors.
7.2 MAINTENANCE MANAGEMENT personnel. For example, the risk analysis may assume
By virtue of its purpose, to sustain and restore the that equipment is tested and maintained, meaning
performance of barrier elements among others, main- that delayed maintenance may affect the risk picture
tenance is a key aspect of barrier management. In negatively, and must therefore be monitored. It is
addition, maintenance will be directed at equipment worth noting that RNNP (Trends in risk level in the
that is not defined as barriers, including processing petroleum activity) shows that year-on-year certain
and auxiliary systems. facilities fail to meet industry standards in respect of
the performance of selected barrier elements. This
The relationship between maintenance management may be indicative of a deficient capability for con-
and barrier management is described in “Vedlike- tinuous improvement.
holdets plass i barrierestyringen” (SINTEF 2013).
Reduced performance and failure of HSE-critical A comparison of results from risk analysis with estab-
equipment (such as barriers) may affect risk, which lished decision-making criteria and acceptance criteria
means that its maintenance must be continuously may lead to more (or less) stringent criteria for testing
improved as far as is practicable. of the barriers, with associated adjustments to the
maintenance programme. It must also be assessed
Risk analyses performed as part of the decision whether the defined requirements for frequency of
support for barrier management must be planned maintenance and testing are realistic in respect of
and executed so that they are sufficiently detailed and operational limitations and resources.
appropriate, including being capable of communica-
tion to different user groups – including maintenance
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3
Within the drilling and wells domain, the term “barrier” refers to technical barriers in the well (the Facilities Regulations, Chap. VIII
and the Activities Regulations, Chap. XV ). The barrier memorandum does not seek to change the definitions linked to well barriers.
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Principles for barrier management in the petroleum industry
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BARRIER
FUNCTION DETECTION OF KICKS (WELLBORE INFLUX) DURING DRILLING
Sensor accessibility, robust- Specific competence require- Kick and action criteria
PERFORMANCE ness and functionality ments for each position. Response time, responsibility
REQUIRMENTS Redundancy, two indepen- Drills and co-training and tasks assigned to different
dent measuring systems positions.
Affirmative communication
Figure 14: Example of technical, organisational and operational barrier elements involved in providing the
“Detection of kick during a drilling operation” barrier function. The figure also shows examples
of performance requirements and performance-influencing factors.
l collapse of the facility if none of the preceding l Floating structures and their marine systems must
l barriers have worked as intended. l have the necessary stability and position follow-
l Structures must have the necessary load l ing incidents such as fire, explosion, structural
l capacity following incidents such as fire, l failures, water ingress or collision from vessels of
l explosion, partial structural failures, water ingress l sufficient duration to allow evacuation of the
l or collision from vessels of sufficient duration to l facility.
l allow evacuation of the facility. The functions of structures and marine systems as
barrier elements are essentially covered by the
Similarly, marine systems for stability and positioning existing standards for structures (NORSOK N-series of
are primarily aspects of a safe and robust solution. standards and the Norwegian Maritime Directorate’s
Marine systems have a number of barrier functions for rules). A review of failure, hazard and accident situa-
providing stability and positioning. Examples of these tions for the specific facility and where the structure
include: and marine systems contribute to barrier functions is
l Withstand unintended filling (flooding). equally important in order to define the correct
l Two on the bridge – one monitoring and one performance requirements for the design and
l acting – barrier function to identify failure, implementation of structures and marine systems.
l hazard and accident situations. This is especially important for new concepts and
l Redundant systems for ballasting. systems used in contexts that are atypical.
Like structures, marine systems have functions in
other failure, hazard and accident situations:
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Principles for barrier management in the petroleum industry
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DOCUMENT HISTORY
VERSION DATE AUTHORS APPROVED BY:
39
Which failure, hazard and accident “Failure, hazard and accident
situations do we need to be able to handle? situations may arise.