INTERNSHIP PROGRAM

DEPARTEMENT OF NAVAL ENGINEERING

ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

On Monday, February 18th 2019, at 09:00 am – 12.00 pm make daily

report the previous day, at 1:00 pm - 6:00 pm we are following survey at PT.
Bahtera Bahari Shipyard & PT. Buana Shipyard.

1. Review Radiography Examination - (PT. Bahtera Bahari Shipyard)

2. Visual Scantling (tank No 7p, 3p, 10 cp, 4s) - (PT. Buana Shipyard)

1. Review Radiography Film Tugboat H.408 at PT. Bahtera Bahari Shipyard

 Radiography
 Equipment for surveys [2.7] - (Pt A, Ch 2, Sec 2)
One or more of the following fracture detection methods may be required if
deemed necessary by the Surveyor : [2.7.1]

1. Radiography (X or γ rays)
2. Ultrasonic Test
3. Magnetic Particle Test
4. Dye Penetrant Test

 Non-desctructive test [3.6.4] (1/7/2009) – (Pt d, Ch 1, Sec 1)

- For the radiographic test suitable means are to be provided in order to
identify the zones examined and the relevant radiographic films.

- The various steps of the examinations are to be witnessed by the Surveyor

when required. In such case the certificates are generally to be
countersigned by the witnessing Surveyor.

- The radiographic examination is intended to be carried out by using X-ray.

The use of gamma-ray may be accepted provided that it is demonstrated to
the Society's satisfaction that this provides the same image quality as X-
ray. [3.6.4]

 Non-destructive examination [7.6] – (Pt D, Ch 2, Sec 2)

Unless otherwise specified during the approval procedure or in the order,
checks with radiographic examination are in general to be performed on
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

welded fittings with outside diameter higher than 75 mm, at the Surveyor’s
discretion. [7.6.1]

 Radiographic examination [1.7.3] – (Pt D, Ch 2, Sec 4)

Radiographic examination is to be carried out by the Manufacturer at
positions as indicated on the approved plans and, at least for class 1 castings,
in areas deemed susceptible to casting defects; welded joints and adjacent
zones are also to be checked. All radiographs are to be submitted to the
Surveyor for acceptance.

 Welding procedure [1.8.4] (1/7/2003) – (Pt D, Ch 2, Sec 4)

on completion of heat treatment, the weld repairs and adjacent material are to
be ground smooth and examined by magnetic particle or liquid penetrant
testing. Supplementary ultrasonic or radiographic examination may also be
required depending on the dimensions and nature of the original defect.
Satisfactory results are to be obtained from all forms of non-destructive
testing used.

For the rectification of defects on castings for crankshafts, see also [4.7.2]

 Visual and non-desctuctive examination [2.7] – (Pt D, Ch 3, Sec 1)

Before acceptance, all castings are to be presented for visual examination.
This is to include the examination of the external and internal surfaces of each
casting of the batch and, if necessary, the dye-penetrant test for
copperaluminium and copper-nickel castings. In addition, for certain copper
alloy castings submitted to heavy stresses, the Surveyor may require
radiographic and ultrasonic testing. [2.7.3]

 Non-desctuctive tests of welded anchors (1/1/2007) [1.6.6]

Welded steel anchors are to be inspected by dye penetrant testing or by
magnetic particle examination in way of the welded joints. In way of highly
stressed or suspect areas of SHHP anchors, the Society may require ultrasonic
or radiographic examination.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Radiographic and ultrasonic examination [1.11] - (Pt D, Ch 4, Sec 2)

When serious doubts arise suggesting that the casting is not free from internal
defects, further non-destructive inspections, e.g. radiographic and/or
ultrasonic tests, are to be carried out upon request of the Surveyor. The
acceptance criteria are to be agreed between the Manufacturer and the Society
in accordance with a recognised standard. [1.11.1] (1/7/2013)

Note 1:
- The absorption of X-rays and gamma-rays is stronger in copper based
alloys than in steel. For bronze propellers, 300 kV X rays can normally
be used up to 50 mm and Co60 gamma-rays up to 160 mm thickness.
Due to the limited thicknesses that can be radiographed as well as for
other practical reasons radiography is generally not a realistic method to
check the thickest parts of large propellers.

- As a general rule, ultrasonic testing of CU 1 and CU 2 is not feasible

due to the high damping capacity of these materials. For CU 3 and CU
4, ultrasonic inspection of subsurface defects is possible.

 Non-destructive examinations – Severity Zones [3.9] - (Pt D, Ch 4, Sec 2)

Where serious doubts arise that the casting is not free from internal defects,
further non-destructive inspections, e.g. radiographic and/or ultrasonic tests,
are to be carried out. The acceptance criteria are to be agreed between the
Manufacturer and the Society. [3.9.5] (1/1/2001)

 Re-test procedures [1.7] – (Pt D, Ch 5, Sec 2)

- When for one or more test samples the execution of the weld, the external
examination, the radiographic examination or the fracture produce results
which are not considered satisfactory in some respects, and when the
respective causes may be traced back to the operator or operating
conditions, the test samples may be allowed to be repeated, in duplicate if
deemed necessary, with the same procedure. In other cases, as well as
when cracks are detected, the consumable will not be approved.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

- The operating conditions for the re-test samples are to be agreed with the
Surveyor, as deemed appropriate.

- For the approval of the consumable, or for the continuation of the testing
program, the re-test samples are to produce satisfactory results. [1.7.1]
(General)

 Test for checking the operating characteristics [2.3] - (Pt D, Ch 5, Sec 2)

Pipe butt-joint [2.3.3]
- After welding, the sample is to be subjected to radiographic examination.

- The radiographic examination is to be performed after the removal of the

internal stiffeners. The examination is to be effected with two elliptical
radiographic pictures at 90° to each other, or another suitable method to the
satisfaction of the Society.

- The welded joint is to be without cracks; inclusions and porosities may be

disregarded, provided they are on a small scale; local lack of penetration
will be tolerated when the total length does not exceed 15 mm

 Butt weld tests [2.4.3] – ( Pt D, Ch 5, Sec 2)

Butt Weld Tests For Multi-run Technique [2.4.3]

It is recommended and may be required that the welded assemblies should be

subjected to a radiographic examination to ascertain if there are any defects in
the weld prior to the preparation of test specimens.

The test specimens shown in Fig 5 are to be taken for the following tests:

a) one transverse tensile test

b) three Charpy V-notch impact tests

c) one root and one bend test specimen.

 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Butt weld tests for multi-run technique [5.2.4] – (Pt D, Ch 5, Sec 2)

It is recommended that the welded assemblies should be subjected to a
radiographic examination to ascertain if there are any defects in the weld prior
to the preparation of test specimens.

The test specimens, shown in Fig 12, are to be taken for the following tests:

a) two transverse tensile tests

b) three Charpy V-notch impact tests

c) two root and two bend tests.

The results of the tests are to comply with the requirements of [5.2.6], as
appropriate.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Two-run Technique (T) [5.2.5] - (1/7/2005)

The test assemblies are to be subjected to radiographic examination to ascertain
freedom from lack of penetration or other defects in the weld, prior to the
preparation of test specimens.

The test specimens, shown in Fig 14, are to be taken for the following tests:

a) two transverse tensile tests

b) three Charpy V-notch impact tests
c) one root and one bend test.
Where the approval is required for two-run technique only, one longitudinal
tensile specimen is to be taken from the thicker plate, as shown in Fig 14.

The results of the tests are to comply with the requirements of [5.2.6], as
appropriate.

The chemical analysis of the weld metal of the second run in each test
assembly is to be supplied by the Manufacturer and is to include the content of
all significant alloying elements, if any.

 Butt weld tests [7.6.3] – (Pt D, Ch 5, Sec 2)

After being welded, the test assemblies are not to be subjected to any heat
treatment except where approval has also been requested in the stress relieved
condition. In such case the symbol D is to be added to the grade designation.

It is recommended and may be required that the welded assemblies should be

subjected to a radiographic examination to ascertain if there are any defects in
the weld prior to the preparation of test specimens.

The specimens shown in Fig 16 are to be taken for the following tests:
a) one transverse tensile test
b) three Charpy V-notch impact tests
c) one face and one root bend tests.

Three additional side bend tests [1.5.4] may be required by the Surveyor to be
carried out for samples welded in vertical, horizontal and overhead positions.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Approval Test [9.3] – (Pt D, Ch 5, Sec 2)

The test assemblies are to be submitted to radiographic and or
ultrasonic examination to ascertain the absence of defects prior to the
preparation of test specimens.

 Test Requirements [14.3] - (Pt D, Ch 5, Sec 2)

It is recommended that the weld assemblies are subjected to
radiographic examination to ascertain if there are any defects in the
welds prior to the preparation of the test specimens. [14.3.1]
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Non-destructive examinations [6.1.3] – (Pt D, Ch 5, Sec 4)

For the evaluation of the results of the radiographic examination, it
should be borne in mind that in-line porosity is frequently associated
with widespread inclusions of oxides; in such cases it may be advisable
to require fracture test specimens obtained in the way of the in-line
porosities.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Radigraphic examination [3.3] – (Pt D, Ch 5, Sec 6)

Radiographic examination is to be performed on all butt-joints in
accordance with EN ISO 17636 1:2013 using X rays and fine grain
films (type C according to EN ISO 11699-1:2011) with lead screens.
Imperfections (cracks, including crater cracks, porosity and gas pores,
shrinkage cavities, solid inclusions, lack of fusion, lack of penetration,
etc.) are to be evaluated in accordance with ISO 13919- 1:1996,
mentioned in [3.2.1], and are to be within the limits specified for
quality level C (intermediate).

Any linear indications on the film originating from solidification

imperfections are considered as cracks and are not acceptable. [3.3.1]

 Magnetic particle [3.5] – (Pt D, Ch 5, Sec 5)

Magnetic particle examination is to be performed on all butt- and T-
joints in accordance with EN ISO 17638:2009 for surface imperfections
such as cracks, including crater cracks, and lack of fusion and/or
penetration. Where necessary (in the case of doubt), the weld
reinforcement of butt welds is to be ground flush with the surface after
visual, radiographic and ultrasonic examination. Linear indications are
not acceptable. [3.5.1]
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

 Radiographic Test (1/1/2018) [4.3.4] – (Pt D, Ch 5, Sec 6)

When radiographic testing is used for butt welds, imperfections
detected shall be assessed in accordance with ISO 5817, level B.

 Maintenance of the approval [6.2] – (Pt D, Ch 5, Sec 6)

Every 2 years, two welds made during the last 6 months of the 2 years
validity period shall be tested by radiographic or ultrasonic testing or
destructive testing and shall be recorded.

The weld tested shall reproduce the initial test conditions except for the
thickness. These tests revalidate the welder's qualifications for an
additional 2 years.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

1. Radiography (X or γ rays)

This method uses X-rays to provide radiation to the object being tested. Later
the results of x-ray radiation are captured by the prepared film. Later, the film
will be printed to see the results of the density (light darkness) of the object
being tested. Defects in objects can be seen from changes in film density. The
radiographic examination is intended to be carried out by using X-ray. The use
of gamma-ray may be accepted provided that it is demonstrated to the Society's
satisfaction that this provides the same image quality as X-ray.

Figure 1 (Ilustration of Radiography Test Methods)

2. Ultrasonic test

an ultrasonic test is a test to verify the tightness of the sealing of closing

devices such as hatch covers by means of ultrasonic detection techniques. An
ultrasonic echo transmitter is to be arranged inside a compartment and a
receiver is to be arranged on the outside. The watertight/weathertight
boundaries of the compartment are scanned with the receiver in order to detect
an ultrasonic leak indication. A location where sound is detectable by the
receiver indicates a leakage in the sealing of the compartment.
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

Figure 2 (Ilustartion Ultrasonic Test Methods)

3. Magnetic Particle Test

magnetic Particle testing is used to identify material in the surface and

subsurface parts using ferromagnetic materials, such as iron and steel. This
method uses the principle of magnetic force lines (flux) which will change due
to a discontinuity. In this case the discontinuity (defect) is at the point where
the flux changes according to the use of magnetic particles in the area tested.

Figure 3 (Ilustartion magnetic particle test method)

4. Dye Penetrant Test.

a penetration test is a test to verify that no visual dye penetrant indications of
potential continuous leakages exist in the boundaries of a compartment by
means of low surfacetension liquids (i.e. dye penetrant test). A test of butt
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

welds or other weld joints uses the application of a low surface tension liquid at
one side of a compartment boundary or structural arrangement. If no liquid is
detected on the opposite sides of the boundaries after the expiration of a
defined period of time, this indicates tightness of the boundaries. In certain
cases, a developer solution may be painted or sprayed on the other side of the
weld to aid leak detection.

Figure 4 (Ilustration dye penetration test method)

NDT is to be carried out by qualified operators capable of ensuring that welds

are substantially free from significant indications. Non-destructive test is to be
performed by operators qualified according to a national recognised scheme
with a grade equivalent to level II qualification of ISO 9712, SNTTC- 1A, EN
473 or ASNT Central Certification Program (ACCP). Operators qualified to
level I may be engaged in the tests under the supervision of personnel qualified
to level II or III. Non-destructive test is to be performed using calibrated
equipment of suitable type and according to approved procedures, recognised
standards and the requirements of the Society.

Methods Advantage Disadvantage

 Can be used for all types  Requires special
of object or material expertise in carrying out
Radiography  Can be applied to objects this method
that have a structured  The equipment or
and complex structure instruments needed are
without having to load quite expensive
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

components from  Requires two opposite

material or sponsored sides of the object being
objects tested
 Disabilities on the  A dangerous risk if the
surface and under the body is exposed to
surface can be seen radiation
quickly  The direction of
 Can be used to inspect radiation in defects is
complex shapes and very influential
layered structures  It takes longer for thick
without dismantling material
components  Equipment is relatively
expensive
 The penetration depth to  The surface must be
detect defects is very accessible to the probe
good above all NDT and couplant
methods  Skills and training
 Only requires 1 side of needed are higher than
the test object other methods
Ultrasonic
 Display distance  Finishing and roughness
Test
information on the CRT on the surface affect the
screen results of the inpection
 Simple test preparation  Difficult to inspect thin
 Can be used other than object
to detect flaw  Requires reference
standards
 Indications of defect or  Requires large currents
damage can be for large material
immediately seen  The surface of the
 No need to bother to material must be in a
calibrate the equipment smoot state
Magnetic  Can do extensive surface  Only ferromagnetic
Particle testing materials
 Very suitable if applied  Requires proper manetic
to objects that have large filed regulation
structures or parts  Requires
 No need to clean objects demagnetization after
before testing completion of testing
Dye  Can inspect a wide  Only detect defects on
Penetrant surface easily and the surface
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

quickly  The surface of the

 Can inspect parts with
complex geometry
 Indications for defect are
immediately displayed 
on the surface of the
material with a visual
display
 Little equipment needed
material must not be
porous and must be
smooth
Make dirty both on the
test object and around

At PT. Bahtera Bahari Shipyard we are following survey H.408 (new

building) to final inspection and review radiography film.

 Problem Obtained
1. Found defect in film 5 side bottom startboardside
2. Found defect in film 3 side shell startboardside

 Recommendation
1. Repair in joint 5 side bottom startboardside
2. Reshoot in joint 3 side shell startboardside
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

Figure 5 (Recommendation Form)

Figure 6 (Reviewer film radiography device)

 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

Figure 7 (Review film radiography)

Figure 8 (Review film radiography)

Figure 9 (Item check)

 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

2. Visual and Scantling H-098 at PT. Buana Shipyard

At PT. Buana Shipyard we are following survey H-098 (new building) to
check/ inspect visual and scantling tank no. 7p, 3p, 10cp, 4s.

 Problem obtained :
- Tank 10cp
1. Missing collar not installed
2. Not match between approval drawing with stiffner (150 x
150) on longitudinal main deck

Tank 3p, 7p, 4s

1. Found defomating bulkhead
2. Found buckled at
3. Slag in weld spot
4. Scallop is not done
5. Lack of weld

 Recommendation :
Tank 10cp
1. Install the missing collar
2. Drawing update to be as per actual on board

Tank 3p, 7p, 4s

1. Repair the deformating bulkhead
2. Rectified buckled on longitudinal bulkhead as marked
3. Slag to be removed properly
4. Scallop to be done
5. Tap welding
 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

Figure 9 (Recommendation form)

Figure 10 (number and posisition of tank)

 INTERNSHIP PROGRAM
DEPARTEMENT OF NAVAL ENGINEERING
ENGINEERING FACULTY OF HASANUDDIN UNIVERSITY

DAILY REPORT
NAME : DWIKI TIMIUR PRATAMA BAKRI DATE : February 19th, 2019
ID NUMBER : D31115502 RINA SURVEYOR : MR. LA ODE SAMRIN

Figure 11 (marks from surveyor mean that spot need

tap weld in some tank)

Approved by,

Surveyor

Mr. La Ode Samrin