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ac drives
installation manual
PREFACE VACON · 3
PREFACE
Document ID: DPD00873E
Date: 3.4.2014
TABLE OF CONTENTS
Preface
About this manual 3
1 Approvals 8
2 Safety 10
2.1 The safety symbols used in the manual 10
2.2 Warning 10
2.3 Caution 11
2.4 Earthing and earth fault protection 12
2.5 Electro-magnetic compatibility (EMC) 13
2.6 Using an RCD or an RCM device 13
3 Receiving the delivery 14
3.1 Package label 14
3.2 Type designation code 14
3.3 Unpacking and lifting the AC drive 15
3.3.1 Weight of the AC drive 15
3.3.2 Lifting the frames MR8 and MR9 15
3.4 Accessories 16
3.4.1 Frame MR4 17
3.4.2 Frame MR5 17
3.4.3 Frame MR6 18
3.4.4 Frame MR7 19
3.4.5 Frame MR8 19
3.4.6 Frame MR9 20
3.5 "Product modified" label 20
3.6 Disposal 20
4 Mounting 21
4.1 General information about mounting 21
4.2 Dimensions for wall mounting 21
4.2.1 Wall mounting of MR4 21
4.2.2 Wall mounting of MR5 22
4.2.3 Wall mounting of MR6 23
4.2.4 Wall mounting of MR7 24
4.2.5 Wall mounting of MR8, IP21 and IP54 25
4.2.6 Wall mounting of MR8, IP00 26
4.2.7 Wall mounting of MR9, IP21 and IP54 27
4.2.8 Wall mounting of MR9, IP00 28
1 APPROVALS
Here are the approvals that have been granted to this Vacon product.
1. EC Declaration of conformity
• Find the EC Declaration of Conformity on the next page.
2. UL approval
• cULus approval file number E171278.
3. C-tick approval
• C-tick approval file number N16307.
EC DECLARATION OF CONFORMITY
We
Manufacturer’s name: Vacon Oyj
Manufacturer’s address: P.O. Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon 100 AC drive
Model designation: Vacon 0100-3L-0003-5...0310-5
Vacon 0100-3L-0003-2...0310-2
has been designed and manufactured in accordance with the following standards:
2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
WARNING!
CAUTION!
HOT SURFACE!
2.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.
WARNING!
Do not touch the motor terminals U, V, W or the brake resistor terminals when the
drive is connected to mains. These terminals are live when the drive is connected to
mains, also when the motor does not operate.
WARNING!
Do not touch the relay outputs or the I/O terminals. They can have a dangerous
voltage also when the drive is disconnected from mains.
WARNING!
Before you do electrical work, make sure that there is no voltage in the
components of the drive.
WARNING!
To do work on the terminal connections of the drive, disconnect the drive from
mains and make sure that the motor has stopped. Wait 5 minutes before you open
the cover of the drive. Then use a measuring device to make sure that there is no
voltage. The terminal connections and the components of the drive are live 5
minutes after it is disconnected from mains and the motor has stopped.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!
Disconnect the motor from the drive if an accidental start can be dangerous. When
there is a power-up, a power brake or a fault reset, the motor starts immediately if
the start signal is active, unless the pulse control for Start/Stop logic is selected. If
the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change.
2.3 CAUTION
CAUTION!
Do not move the AC drive. Use a fixed installation to prevent damage to the drive.
CAUTION!
Do not make measurements when the AC drive is connected to mains. It can cause
damage to the drive.
CAUTION!
Do not use spare parts that are not from the manufacturer. Using other spare parts
can cause damage to the drive.
CAUTION!
Do not touch the components on the circuit boards. Static voltage can cause
damage to these components.
CAUTION!
Make sure that the EMC level of the AC drive is correct for your mains. See chapter
7.5 Installation in an IT system. An incorrect EMC level can cause damage to the
drive.
CAUTION!
Prevent radio interference. The AC drive can cause radio interference in a domestic
environment.
NOTE!
If you activate the autoreset function, the motor starts automatically after an
automatic fault reset. See the Application Manual.
NOTE!
If you use the AC drive as a part of a machine, the machine manufacturer must
supply a mains disconnection device (refer to EN 60204-1).
CAUTION!
The AC drive must always be earthed with an earth conductor that is connected to
the earth terminal that is identified with the symbol . Not using an earth
conductor can cause damage to the drive.
The touch current of the drive is more than 3.5 mA AC. The standard EN 61800-5-1 tells that
1 or more of these conditions for the protective circuit must be true.
Cross-sectional area of the phase conductors (S) The minimum cross-sectional area of the protective
[mm2] earthing conductor in question [mm2]
S ≤ 16 S
16 < S ≤ 35 16
35 < S S/2
The values of the table are valid only if the protective earthing conductor is made of the same
metal as the phase conductors. If this is not so, the cross-sectional area of the protective
NOTE!
Because there are high capacitive currents in the AC drive, it is possible that the
fault current protective switches do not operate correctly.
CAUTION!
Do not do voltage withstand tests on the AC drive. The manufacturer has already
done the tests. Doing voltage withstand tests can cause damage to the drive.
NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from www.vacon.com/downloads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-
semble des informations de sécurité, avertissements et mises en garde applicables sur le site www.vacon.com/
downloads.
A B
F
G
H
I
VACON0100-3L-0061-5+IP54
VACON0100-3L-0061-5-FLOW
Code Description
2 = 208-240 V
5 = 380-500 V
+IP54 The optional codes. There are many options, for example +IP54 (an AC drive with
the IP protection class IP54)
Frame Weight, IP21/IP54 Weight, IP00 [kg] Weight, UL Type 1 / Weight, UL Open
[kg] Type 12 [lb.] Type [lb.]
≤45°
Before a Vacon® AC drive is sent to the customer, the manufacturer makes many tests on
the drive. After you lift the drive, do a check for signs of damage on the drive. Make sure that
the contents of the package are correct.
If the drive was damaged during the shipping, speak to the cargo insurance company or the
carrier.
3.4 ACCESSORIES
After you open the package and lift the drive out, make sure that you received all the
accessories. The content of the accessories bag is different for the different frames and
protection classes.
M4x16 screw 11 Screws for the power cable clamps (6), the
control cable clamps (3), and the grounding
clamps (2)
M4x16 screw 13 Screws for the power cable clamps (6), the
control cable clamps (3), and the grounding
clamps (4)
IP21: Cable grommet, hole diameter 25.3 mm 1 Sealing for the cables
IP54: Cable grommet, hole diameter 25.3 mm 4 Sealing for the cables
M4x20 screw 10 Screws for the power cable clamps (6), and
the grounding clamps (4)
EMC cable clamps, size M32 1 Clamping the brake resistor cable
IP54: Cable grommet, hole diameter 25.3 mm 3 Sealing for the cables
NOTE!
The Vacon® 100 FLOW software does not have the dynamic braking or the brake
resistor functions.
Product modified
Date:
Date:
Date:
3.6 DISPOSAL
When the drive is at the end of its operation life, do not discard it as a part of municipal
waste. You can recycle the primary components of the drive. You must disassemble
some components before you can remove the different materials. Recycle the electrical
and electronic components as waste.
To make sure that the waste is recycled correctly, send the waste to a recycling centre.
You can also send the waste back to the manufacturer.
Obey the local and other applicable regulations.
4 MOUNTING
4.1 GENERAL INFORMATION ABOUT MOUNTING
Install the AC drive in a vertical position on the wall. If you install the drive in a horizontal
position, it is possible that some functions with the nominal values that are found in chapter
8 Technical data, Vacon® 100 or 9 Technical data, Vacon® 100 FLOW are not available.
Attach the AC drive with the screws and other components that you received in the delivery.
Ø7 128 190
100 IP21
Ø13
Ø25
151
112
313
328
IP54
Ø25
147
112
100
Fig. 2: The dimensions of the AC drive, MR4
144 IP21
Ø7 115
Ø14 100* 214 Ø33 Ø25 Ø33
Ø7 A
39
134
130
419
406
IP54
Ø25
37.5
Ø7
134
130
100*
115 A
195 IP21
Ø9 148 229
Ø15.5 Ø40 Ø33 Ø40
43.7
151
148
557
541
IP54
Ø25
42
151
148
148
Ø9
Fig. 4: The dimensions of the AC drive, MR6
211
160
645
660
IP54
Ø25
Ø50
217
160
Fig. 5: The dimensions of the AC drive, MR7
117 188
3 x 38
114
164
62.5
Ø25
Ø60
9 22
Ø9 663 262
216
217
235
Ø11 Ø9
343
Ø22
996
290
9.3
663
215.7
255
217
Ø9
Ø9 Ø11 10.8
Ø22
343
186.5
171.5
18
683 15.1
290
794
Ø59
3 x 42
126
4 x 81.5
326
84
77
166
Ø25
318
360
Ø9 Ø9
810 284
27,5
365
355
292
Ø22
M8 GND
360
480
400
Ø9
1122
Ø9 14
1150
50
480
400
360
Ø9
Ø9
810 16.5
14
840.5
130
A
Ø22
365
355
M8
M8
GND
Ø25
8 x 42
336
3 X 42
84.5 126
72
65 318
NOTE!
A A
C
B
A E
D
B
G
Fig. 11: The dimensions of the opening and drive outline with flange
A. The height of the opening for the flange E. The distance between the bottom of the
mounting drive and the bottom of the opening
B. The width of the opening F. The outline of the opening
C. The height of the drive G. The outline of the drive
D. The width of the drive H. The top of the drive
Table 12: The dimensions of the opening for the flange mounting, frames MR4 to MR9
152
122
Ø7 15
72
24
39
102
357
341
285
186.9
18.5
9
32.8
134 77 113
128
190
145 11.5
24
72
39
Ø7
102
454.1
382
436
262.5
27.5
Ø7
33
13
12 145 100 114
169
9
214
144
150
115.5
196 12
26.2
36.4
72
Ø7
102
Ø4
514
566
580 6
355.6
Ø7
18 184
16.8
106 123
13.9
220
232 229
201
195
286
271
237 Ø5.5
20.3
7.5 72 110.4 148.8
192.5
102
197.5
680
720
660
441.6
192.5
51.2
35.2
230
26
19.4
82.5 89.6
852.6
890.8
831.5
573.5
Ø7 315.5
Ø7 6.8
Ø6.5
Ø7
182.5
359
326
334
72
102 424.7
1.9
898
GND M8
293
109.5
Ø22
255.8
247
108
163 56
1039
85 300 300 75
10.5 Ø6.5 10.5
73
M8
GND
175
525
550
175
72
102
397.5
1060
Ø25
449
3 x 42
126
120
210 108.5
4.4 COOLING
The AC drive produces heat in operation. The fan circulates air and decreases the
temperature of the drive. Make sure that there is sufficiently free space around the drive.
Some free space is also necessary for maintenance.
Make sure that the temperature of the cooling air does not become more than the maximum
ambient operating temperature or less than the minimum ambient operating temperature of
the drive.
A
D
Frame A* B* C D A* B* C D
* = For a drive with IP54 / UL Type 12, the minimum clearances A and B are 0 mm / 0 in.
MR4 45 26.5
MR5 75 44.1
C+D
Fig. 20: The installation space when drives are installed on top of each other
5 POWER CABLING
5.1 CABLE CONNECTIONS
The mains cables are connected to terminals L1, L2 and L3. The motor cables are connected
to terminals U, V and W.
L1 U/T1
L2 V/T2
L3 W/T3
DC+/R+
DC-
R-
Use cables with a minimum heat resistance of +70 °C (158 °F). In the selection of the cables
and the fuses, refer to the nominal output current of the drive. You can find the nominal
output current on the rating plate.
1. A power cable for a fixed installation. A cable for the specified mains voltage. A shielded
cable is not necessary. We recommend an MCMK cable.
2. A symmetrical power cable with a concentric protection wire. A cable for the specified
mains voltage. We recommend an MCMK cable. See Fig. 22.
3. A symmetrical power cable with a compact low-impedance shield. A cable for the
specified mains voltage. We recommend an MCCMK, or an EMCMK cable. We
recommend that the cable transfer impedance (1...30MHz) is a maximum of 100 mΩ/m.
See Fig. 22. * = For the EMC level C2, it is necessary to have a 360º earthing of the shield
with cable glands in the motor end.
4. A screened cable with a compact low-impedance shield, for example a JAMAK, or an
SAB/ÖZCuY-O cable.
A B
In all the frames, to obey the EMC requirements, use the default values of the switching
frequencies.
If you installed a safety switch, make sure that the EMC protection continues from the start
of the cables until their ends.
NOTE!
The Vacon® 100 FLOW software does not have the dynamic braking or the brake
resistor functions.
Table 16: The cable and fuse sizes for Vacon® 100
Frame Type IL [A] Fuse Mains, motor and Terminal cable size
(gG/gL) brake resistor*
[A] cable Cu [mm2] Main terminal Earth terminal
[mm2] [mm2]
6 3x1.5+1.5 1-6
0003 2—0004 2 3.7—4.8 1—6 solid
0003 5—0004 5 3.4—4.8 1—4 stranded
10 3x1.5+1.5 1-6
MR4 0006 2—0008 2 6.6—8.0 1—6 solid
0005 5—0008 5 5.6—8.0 1—4 stranded
16 3x2.5+2.5 1-6
0011 2—0012 2 11.0—12.5 1—6 solid
0009 5—0012 5 9.6—12.0 1—4 stranded
Table 16: The cable and fuse sizes for Vacon® 100
Frame Type IL [A] Fuse Mains, motor and Terminal cable size
(gG/gL) brake resistor*
[A] cable Cu [mm2] Main terminal Earth terminal
[mm2] [mm2]
* = If you use a multi-conductor cable, 1 of the conductors of the brake resistor cable stays
unconnected. It is also possible to use a single cable if you obey the minimum cross-
sectional area of the cable.
The dimensions of the cables must agree with the requirements of the standard
IEC60364-5-52.
• The cables must be PVC-isolated.
• The maximum ambient temperature is +30 °C (86 °F).
• The maximum temperature of the cable surface is +70 °C (158 °F).
• Use only cables with a concentric copper shield.
• The maximum number of parallel cables is 9.
When you use parallel cables, make sure that you obey the requirements of the cross-
sectional area and the maximum number of cables.
For important information on the requirements of the earth conductor, see chapter 2.4
Earthing and earth fault protection.
For the correction factors for each temperature, see the standard IEC60364-5-52.
Make sure that the operation time of the fuse is less than 0.4 seconds. The operation time
agrees with the fuse type and the impedance of the supply circuit. For more information on
faster fuses, speak to the manufacturer. The manufacturer can also recommend some high
speed Class J (UL & CSA ) and aR (UL recognised) fuse ranges.
The solid state short circuit protection does not supply protection for the branch circuit of the
AC drive. To supply the branch circuit protection, refer to the National Electric Code and the
local regulations. Do not use other devices than fuses to supply branch circuit protection.
NOTE!
The Vacon® 100 FLOW software does not have the dynamic braking or the brake
resistor functions.
Table 17: The cable and fuse sizes for Vacon® 100 in North America
Frame Type IL [A] Fuse Mains, motor and Terminal cable size
(Class brake resistor*
T/J) [A] cable Cu [AWG] Main terminal Earth terminal
[AWG] [AWG]
Table 17: The cable and fuse sizes for Vacon® 100 in North America
Frame Type IL [A] Fuse Mains, motor and Terminal cable size
(Class brake resistor*
T/J) [A] cable Cu [AWG] Main terminal Earth terminal
[AWG] [AWG]
* = If you use a multi-conductor cable, 1 of the conductors of the brake resistor cable stays
unconnected. It is also possible to use a single cable if you obey the minimum crosssectional
area of the cable.
** = To obey the UL regulations with the 500 V drive, it is necessary to have cables with a +90
°C (194 °F) heat resistance.
The dimensions of the cables must agree with the requirements of the Underwriters
Laboratories UL508C.
• The cables must be PVC-isolated.
• The maximum ambient temperature is +30 °C (86 °F).
• The maximum temperature of the cable surface is +70 °C (158 °F).
• Use only cables with a concentric copper shield.
• The maximum number of parallel cables is 9.
When you use parallel cables, make sure that you obey the requirements of the cross-
sectional area and the maximum number of cables.
For important information on the requirements of the earth conductor, see the Underwriters
Laboratories standard UL508C.
For the correction factors for each temperature, see the instructions of the Underwriters
Laboratories UL508C.
CAUTION!
If you use a multi-conductor cable, 1 of the conductors of the brake resistor cable
stays unconnected. Cut off the remaining conductor to prevent an accidental
contact with a conducting component.
See the brake resistor ratings in chapter 8.1.4 Brake resistor ratings.
NOTE!
The frames MR7, MR8, and MR9 have the brake chopper, only if their type
designation code has the code +DBIN. The frames MR4, MR5, and MR6 have the
brake chopper as standard.
NOTE!
The Vacon® 100 FLOW software does not have the dynamic braking or the brake
resistor functions.
• Before you start, make sure that none of the components of the AC drive is live. Read
carefully the warnings in chapter 2 Safety.
• Make sure that the motor cables are sufficiently far from other cables.
• If it is possible, do not put the motor cables in long parallel lines with other cables.
• If the motor cables are in parallel with other cables, obey the minimum distances.
• The distances are also valid between the motor cables and the signal cables of other
systems.
• The maximum lengths of shielded motor cables are 100 m (for MR4), 150 m (for MR5 and
MR6), and 200 m (for MR7, MR8, and MR9).
• The motor cables must cross other cables at an angle of 90°.
• If the cable insulation checks are necessary, see chapter 7.4 Measuring the cable and
motor insulation for instructions.
The distance between The length of the The distance between The length of the
cables [m] shielded cable [m] cables [ft] shielded cable [ft]
Table 19: The cable stripping lengths [mm]. See the figure in step 1.
Frame A B C D E F G
MR4 15 35 10 20 7 35 *
MR5 20 40 10 30 10 40 *
MR6 20 90 15 60 15 60 *
MR7 20 80 20 80 20 80 *
* = As short as possible.
Table 20: The cable stripping lengths [in]. See the figure in step 1.
Frame A B C D E F G
* = As short as possible.
C
A
E
NOTE! G
The Vacon® 100 FLOW software does not
have the dynamic braking or the brake
D
B
F
resistor functions.
MAINS MOTOR
G. The earth
conductor
M4x55
M4x16
(2.2 Nm)
7 Put the cable entry plate with the cables into the
groove on the frame of the drive.
Brake cable
d) See the correct tightening torques in Table 21. D E F
= M5; 2 Nm
Fig. 23: The tightening torque for the Allen screw in MR7 is 5.6 Nm
Table 22: The cable stripping lengths [mm]. See the figure in step 1.
Frame A B C D E F G
* = As short as possible.
Table 23: The cable stripping lengths [in]. See the figure in step 1.
Frame A B C D E F G
* = As short as possible.
1 Strip the motor cable, the mains cable, and the
brake resistor cable.
C
A
E
NOTE! G
The Vacon® 100 FLOW software does not
have the dynamic braking or the brake
D
B
F
resistor functions.
MAINS MOTOR
G. The earth
conductor
M4x10
M4x8
MR8
M4x8
MR9
M4x8
MR8
M5x10
MR9
M4x8
M5
A. The wing
nut in MR8
MR9
U V W
MR8
DC+
L1 L2 L3 DC- R+ R- U V W
MR9
A. Connection B. Make a
of the grounding
cables connection
in MR8
A. Make a
grounding
connection
in MR9
M4x10
6 CONTROL UNIT
6.1 CONTROL UNIT COMPONENTS
The control unit of the AC drive contains the standard boards and the option boards. The
option boards are connected to the slots of the control board (see 6.4 Installation of option
boards).
I
K
H
A
J
B F
J. The status indicator of the Ethernet K. A fan (only in IP54 of MR4 and of MR5)
connection L. The battery for the RTC
When you receive the AC drive, the control unit contains the standard control interface. If you
included special options in your order, the AC drive will be as in your order. On the next
pages, you will find information on the terminals and general wiring examples.
It is possible to use the drive with an external power source with these properties: +24 VDC
±10%, minimum 1000 mA. Connect the external power source to terminal 30. This voltage is
sufficient to keep the control unit on and for you to set the parameters. The measurements
of the main circuit (for example, the DC link voltage, and the unit temperature) are not
available when the drive is not connected to mains.
Nm lb-in.
* = You can isolate digital inputs from ground with a DIP switch. See 6.2.2.2 Isolation of digital
inputs from ground.
There are 2 different relay boards available.
NOTE!
A B
AI1
U
I
AI2
U
I
B
AO1
U
I
RS-485
bus
termination
OFF
ON
AI1 U
AI2 I
AO1 I
A
B
Fig. 29: Change the position of this switch to isolate the digital inputs from ground
A. The digital inputs C. Connected to GND (default)
B. Floating
A
F
B
Item Description
IP21
IP54
A. The
Ethernet
cable in
IP21
A. The
Ethernet
cable in
IP54
See more in the Installation Manual of the fieldbus that you have.
Item Description
The cable type STP (shielded twisted pair), Belden 9841 or almost the same
The cable length So that it agrees with the fieldbus. See the fieldbus manual.
• A = negative
• B = positive
A. The
fieldbus
cables
7 Set the bus termination for the first and the last
device of the fieldbus line. We recommend that the
first device on the fieldbus is the master device.
D
A
C
E B
E. The fieldbus
NOTE!
CAUTION!
Do not install, remove, or replace option boards on the drive when the power is on.
Doing this can cause damage to the boards.
Install the option boards into the option board slots of the drive. Refer to Table 29.
Table 29: The option boards and their correct option board slots
Type of the option board Description of the option board The correct slot or slots
OPT
dv
It is not possible to install option boards
that are not compatible with the drive.
A
A. The slot
coding
10Vref
GND
+24V
GND
AI1+
AI1-
AI2+
AI2-
DI1...
DI6
CM
AO1+
AO1-
+24Vin
RS485
RO1/1
RO1/2
RO1/3
RO2/1
RO2/2
RO2/3
TI1+
TI1-
L1 U
L2 V
L3 W
DC- DC+/R+ R-
WARNING!
Do not touch the internal components or the circuit boards of the drive when the
drive is connected to mains. These components are live. A contact with this voltage
is very dangerous. The galvanically isolated I/O terminals are not live.
WARNING!
Do not touch the motor terminals U, V, W or the brake resistor terminals when the
drive is connected to mains. These terminals are live when the drive is connected to
mains, also when the motor does not operate.
WARNING!
To do work on the connections of the drive, disconnect the drive from mains. Wait 5
minutes before you open the cover of the drive. Then use a measuring device to
make sure that there is no voltage. The connections of the drive are live 5 minutes
after it is disconnected from mains.
WARNING!
Do not touch the relay outputs or other I/O terminals than the control I/O terminals.
They can have a dangerous voltage also when the drive is disconnected from mains.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!
Before you connect the AC drive to mains, make sure that the EMC level of the drive
is correct. An incorrect EMC level can cause damage to the drive.
MR4
MR5
MR6
L1 L2 L3 DC- DC+ R- U V W
R+ T1 T2 T3
7.6 MAINTENANCE
To make sure that the drive operates correctly and has a long life, we recommend that you
do regular maintenance. Refer to the table for maintenance intervals.
It is not necessary to replace the capacitors, because capacitors of the drive are thin film
capacitors.
Regularly
Do a check of the tightening torques of the terminals.
Do a check of the filters.
3-6 years
In IP54, change the internal fan.
6-10 years
Change the main fan.
10 years
Replace the battery of the RTC.
See the service manual for more information on the cleaning tools.
Table 31: The power ratings of Vacon® 100 in mains voltage 208-240V, 50-60 Hz, 3~
MR4 0003 3.7 4.1 2.6 3.9 5.2 0.55 0.37 0.75 0.5
0004 4.8 5.3 3.7 5.6 7.4 0.75 0.55 1.0 0.75
0007 6.6 7.3 4.8 7.2 9.6 1.1 0.75 1.5 1.0
0008 8.0 8.8 6.6 9.9 13.2 1.5 1.1 2.0 1.5
0011 11.0 12.1 8.0 12.0 16.0 2.2 1.5 3.0 2.0
0012 12.5 13.8 9.6 16.5 19.6 3.0 2.2 4.0 3.0
MR5 0018 18.0 19.8 12.5 18.8 25.0 4.0 3.0 5.0 4.0
0024 24.0 26.4 18.0 27.0 36.0 5.5 4.0 7.5 5.0
0031 31.0 34.1 25.0 37.5 46.0 7.5 5.5 10.0 7.5
MR6 0048 48 52.8 31.0 46.5 62.0 11.0 7.5 15.0 10.0
0062 62.0 68.2 48.0 72.0 96.0 15.0 11.0 20.0 15.0
MR7 0075 75.0 82.5 62.0 93.0 124.0 18.5 15.0 25.0 20.0
0088 88.0 96.8 75.0 112.5 150.0 22.0 18.5 30.0 25.0
0105 105.0 115.5 88.0 132.0 176.0 30.0 22.0 40.0 30.0
MR8 0140 143.0 154.0 114.0 171.0 210.0 37.0 30.0 50.0 40.0
0170 170.0 187.0 140.0 210.0 280.0 45.0 37.0 60.0 50.0
0205 208.0 225.5 170.0 255.0 340.0 55.0 45.0 75.0 60.0
MR9 0261 261.0 287.1 211.0 316.5 410.0 75.0 55.0 100.0 75.0
0310 310.0 341.0 251.0 376.5 502.0 90.0 75.0 125.0 100.0
NOTE!
The rated currents in given ambient temperatures (in Table 36 The technical data of
the Vacon® 100 AC drive) are achieved only when the switching frequency ≤ the
factory default.
If your process includes a cyclical load, for example if there are lifts or winches, speak to the
manufacturer to get the dimensioning information.
Table 32: The power ratings of Vacon® 100 in mains voltage 380-500V, 50-60 Hz, 3~
MR4 0003 3.4 3.7 2.6 3.9 5.2 1.1 0.75 1.5 1.0
0004 4.8 5.3 3.4 5.1 6.8 1.5 1.1 2.0 1.5
0005 5.6 6.2 4.3 6.5 8.6 2.2 1.5 3.0 2.0
0008 8.0 8.8 5.6 8.4 11.2 3.0 2.2 4.0 3.0
0009 9.6 10.6 8.0 12.0 16.0 4.0 3.0 5.0 4.0
0012 12.0 13.2 9.6 14.4 19.2 5.5 4.0 7.5 5.0
MR5 0016 16.0 17.6 12.0 18.0 24.0 7.5 5.5 10.0 7.5
0023 23.0 25.3 16.0 24.0 32.0 11.0 7.5 15.0 10.0
0031 31.0 34.1 23.0 34.5 46.0 15.0 11.0 20.0 15.0
MR6 0038 38.0 41.8 31.0 46.5 62.0 18.5 15.0 25.0 20.0
0046 46.0 50.6 38.0 57.0 76.0 22.0 18.5 30.0 25.0
0061 61.0 67.1 46.0 69.0 92.0 30.0 22.0 40.0 30.0
MR7 0072 72.0 79.2 61.0 91.5 122.0 37.0 30.0 50.0 40.0
0087 87.0 95.7 72.0 108.0 144.0 45.0 37.0 60.0 50.0
0105 105.0 115.5 87.0 130.5 174.0 55.0 45.0 75.0 60.0
MR8 0140 140.0 154.0 105.0 157.5 210.0 75.0 55.0 100.0 75.0
0170 170.0 187.0 140.0 210.0 280.0 90.0 75.0 125.0 100.0
0205 205.0 225.5 170.0 255.0 340.0 110.0 90.0 150.0 125.0
MR9 0261 261.0 287.1 205.0 307.5 410.0 132.0 110.0 200.0 150.0
0310 310.0 341.0 251.0 376.5 502.0 160.0 132.0 250.0 200.0
NOTE!
The rated currents in given ambient temperatures (in Table 36 The technical data of
the Vacon® 100 AC drive) are achieved only when the switching frequency ≤ the
factory default.
If your process includes a cyclical load, for example if there are lifts or winches, speak to the
manufacturer to get the dimensioning information.
IL*110% IL*110%
IL
1 min 9 min
t
Fig. 32: Low overload in Vacon® 100
The high overload means that if 150% of the rated continuous current (IH) is required for 1
minute every 10 minutes, the remaining 9 minutes must be approximately 92% of IH or less.
This is to make sure that the output current is not more than IH during the duty cycle.
I I
H*150% H*150%
I
H
1 min 9 min
Table 33: The recommended brake resistor types and the calculated resistance of the drive
• The light duty cycle is for brake resistor cyclic use (1 LD pulse in a 120-second period).
The light duty resistor is rated for a 5-second ramp from full power to 0.
• The heavy duty cycle is for brake resistor cyclic use (1 HD pulse in a 120-second period).
The heavy duty resistor is rated for a 3-second full power braking with a 7-second ramp
to 0.
A B C
1,2
1
0.8
0.6
0.4
0.2
0
0 1 2 3 4 5 6 7 8 9 10
t
Fig. 34: The LD and HD pulses
A. Relative power C. Heavy duty
B. Light duty
100
Brake power [%]
0
t [s]
0 3 5 10 120
240
123 125 130
Fig. 35: The duty cycles of the LD and HD pulses
Table 34: The minimum resistance and the brake power, mains voltage
208-240V
Mains voltage 208-240 V, 50/60 Hz, 3~
Table 35: The minimum resistance and the brake power, mains voltage
380-500V
Mains voltage 380-500 V, 50/60 Hz, 3~
Mains
• Mains types: TN, TT, and IT
• Short circuit current: the maximum short circuit
current must be < 100 kA.
Altitude
100% load capacity (no derating) up to 1000 m
1% derating for each 100m above 1000 m
Maximum altitudes:
• 208-240 V: 4000 m (TN and IT systems)
• 380-500 V: 4000 m (TN and IT systems)
Voltage for relay outputs:
• Up to 3000 m : Allowed up to 240 V
• 3000-4000 m: Allowed up to 120 V
Corner-grounding: up to 2,000 m only (see chapter 5.7
Installation in a corner-grounded network)
Vibration 5-150 Hz
EN61800-5-1/ Displacement amplitude 1 mm (peak) at 5-15.8 Hz
EN60068-2-6 (MR4-MR9)
Maximum acceleration amplitude 1 G at 15.8-150 Hz
(MR4-MR9)
Enclosure class
IP21/Type 1: standard in entire kW/HP range
IP54/Type 12: option
NOTE!
For IP54/Type 12, a control panel adapter is neces-
sary.
EMC (at default settings) Emissions +EMC2: EN61800-3 (2004), category C2. The drive can
be modified for IT type mains. See chapter 7.5 Installa-
tion in an IT system.
Average noise level (min- The sound pressure depends on the cooling fan speed,
max) sound pressure which is controlled in accordance with the drive tem-
level in dB(A) perature.
Motor overload protection Yes. * The motor overload protection activates at 110%
of the full load current.
* = For the motor thermal memory and the memory retention function to obey the UL 508C
requirements, you must use the system software version FW0072V007 or a newer version. If
you use an older system software version, you must install a motor overtemperature
protection to obey the UL regulations.
Table 37: The power ratings of Vacon® 100 FLOW in mains voltage 208-240 V, 50-60 Hz, 3~
NOTE!
The rated currents in given ambient temperatures (in 9.2 Vacon® 100 FLOW -
technical data) are achieved only when the switching frequency ≤ the factory default.
If your process includes a cyclical load, for example if there are lifts or winches, speak to the
manufacturer to get the dimensioning information.
Table 38: The power ratings of Vacon® 100 FLOW in mains voltage 380-500 V, 50-60 Hz, 3~
NOTE!
The rated currents in given ambient temperatures (in 9.2 Vacon® 100 FLOW -
technical data) are achieved only when the switching frequency ≤ the factory default.
If your process includes a cyclical load, for example if there are lifts or winches, speak to the
manufacturer to get the dimensioning information.
IL*110% IL*110%
IL
1 min 9 min
t
Fig. 36: Low overload in Vacon® 100 FLOW
Table 39: The technical data of the Vacon® 100 FLOW AC drive
Mains
• Mains types: TN, TT, and IT
• Short circuit current: the maximum short circuit
current must be < 100 kA.
Table 39: The technical data of the Vacon® 100 FLOW AC drive
Altitude
100% load capacity (no derating) up to 1000 m
1-% derating for each 100m above 1000 m
Maximum altitudes:
• 208-240 V: 4000 m (TN and IT systems)
• 380-500 V: 4000 m (TN and IT systems)
Voltage for relay outputs:
• Up to 3000 m : Allowed up to 240 V
• 3000 m-4000 m: Allowed up to 120 V
Corner-grounding: up to 2000 m only (see chapter 5.7
Installation in a corner-grounded network)
Vibration 5-150 Hz
EN61800-5-1/ Displacement amplitude 1 mm (peak) at 5-15.8 Hz
EN60068-2-6 (MR4-MR9)
Max acceleration amplitude 1 G at 15.8-150 Hz (MR4-
MR9)
Enclosure class
IP21/Type 1: standard in entire kW/HP range
IP54/Type 12: option
NOTE!
For IP54/Type 12, a control panel adapter is neces-
sary.
Table 39: The technical data of the Vacon® 100 FLOW AC drive
Average noise level Sound pressure depends on the cooling fan speed
(min...max) sound pres- which is controlled in accordance with the drive tem-
sure level in dB(A) perature.
Table 39: The technical data of the Vacon® 100 FLOW AC drive
Motor overload protection Yes. * The motor overload protection activates at 110%
of the full load current.
* = For the motor thermal memory and the memory retention function to obey the UL 508C
requirements, you must use the system software version FW0072V007 or a newer version. If
you use an older system software version, you must install a motor overtemperature
protection to obey the UL regulations.
8 Digital input 1
Positive or negative logic
9 Digital input 2 Ri = min. 5 kΩ
0-5 V = 0
10 Digital input 3 15-30 V = 1
14 Digital input 4
Positive or negative logic
15 Digital input 5 Ri = min. 5 kΩ
0-5 V = 0
16 Digital input 6 15-30 V = 1
30 24V auxiliary input voltage Can be used as external power backup for the control unit
A RS485
Differential receiver/transmitter
Set bus termination with dip switches (see chapter 6.2.2.1
B RS485 Selection of terminal functions with DIP switches). Termination
resistance = 220 Ω
21
Change-over contact (SPDT) relay. 5.5 mm isolation between
22 channels.
Switching capacity
Relay output 1 * • 24 VDC/8 A
• 250 VAC/8 A
23 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA
24
Change-over contact (SPDT) relay. 5.5 mm isolation between
25 channels.
Switching capacity
Relay output 2 * • 24 VDC/8 A
• 250 VAC/8 A
26 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA
32
Normally-open (NO or SPST) contact relay. 5.5 mm isolation
between channels.
Switching capacity
Relay output 3 * • 24 VDC/8 A
33 • 250 VAC/8 A
• 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA
* = If you use 230 VAC as control voltage from the output relays, the control circuitry must be
powered with a separate isolation transformer to limit the short circuit current and the
overvoltage spikes. This is to prevent welding on the relay contacts. Refer to standard EN
60204-1, section 7.2.9.
21
Change-over contact (SPDT) relay. 5.5 mm isolation between
22 channels.
Switching capacity
Relay output 1 * • 24 VDC/8 A
• 250 VAC/8 A
23 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA
24
Change-over contact (SPDT) relay. 5.5 mm isolation between
25 channels.
Switching capacity
Relay output 2 * • 24 VDC/8 A
• 250 VAC/8 A
26 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA
28
Thermistor input
TI1+
Rtrip = 4.7 kΩ (PTC)
29 TI1-
Measuring voltage 3.5V
* = If you use 230 VAC as control voltage from the output relays, the control circuitry must be
powered with a separate isolation transformer to limit the short circuit current and the
overvoltage spikes. This is to prevent welding on the relay contacts. Refer to standard EN
60204-1, section 7.2.9.
www.vacon.com
Vacon Plc.
Runsorintie 7
65380 Vaasa
Finland
Rev. E
Subject to change without prior notice
© 2014 Vacon Plc. Sales code: DOC-INS100/100FLOW+DLUK