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ENGAL07LAB
Submitted By:
Anore, Jefferson
Bolalin, Jerome C.
Cabrestante, Ace
Dapatnapo, Rey
Fernandez, Rachel Joy D.
Josue, Ryan Greggie D.
Raymundo, Alvin
Titong, John Victor
Submitted To:
In partial fulfilment of the requirements for the degree of Bachelor of Science in Electronics
Engineering, this research project, under the subject of ENGAL07LAB, entitled “15 Watts
Integrated Circuit Bridge Power Amplifier” has been prepared and submitted by the following
students:
Approved by:
Approved and accepted as partial fulfilment of the requirements for the Degree of Bachelor of
ACKNOWLEDGEMENT
Every ominous work needs self-effort, discipline and hard work, but it is also essential to have
proper guidance for the task to be efficiently fulfilled. Due to this, first and foremost, we would
like to give our greatest gratitude to the presence and aid of the Lord who have never failed to
provide amazing things and experiences for thus group of researchers. To God be the Glory!
We would also like to extend our earnest gratitude to the following individual/s who have always
been there to provide perpetual support throughout the duration of this study:
Our parent/guardians/friends for their undying support, especially in both financial and moral
aspect and for serving as our inspiration and motivation to achieve greater heights.
Engr. Ivanlee Mendoza, our subject instructor, for giving us the opportunity to acquire new
Every member of the researcher team who have given their utmost dedication to give
The people whose name were not mentioned, we humbly extend our thanks for all your help.
To our subject instructor who given us the opportunity to expand our technical know-how in the
To the future researchers who will use this study as reference for their own.
TABLE OF CONTENTS
APPROVAL SHEET i
ACKNOWLEDGEMENT ii
DEDICATION iii
INTRODUCTION 1
ELECTRONIC SPECIFICATION 7
SCHEMATIC DIAGRAM 9
BLOCK DIAGRAM 10
SAFETY ENGINEERING 15
GLOSSARY 21
REFERENCES 27
Technology has become an essential part of humanity’s daily lives. It pertains to the
application of scientific principles and knowledge for practical use, one of the main reason why
our civilization has advanced to the level that it has today. One of the many forms and
pertains to the science of manipulating electrical energy electrically. This branch or form of
technology/physics is concerned with the design of electrical circuitries using components that
are electrically driven (electronics components), incorporating with its study the behavior and
movement of electrons in different kinds of materials. Electronics technology has been widely
applied nowadays, from simple toys to sophisticated military weaponry systems, and it becomes
Electronic equipment, like that of human-society, are grouped into internal divisions or
parts which has a specific purpose or task to accomplish in order for the entirety to function
effectively. For such phenomenon to take place, each components need to communicate with
one another in order to perform their individual tasks efficiently. This can be done by the use of
electric signals which serve as “messages” for communication between these electronic
components. These components are mostly made with materials having both the properties of
insulation and conduction, which are called semiconductors, in some cases, because of its
conductive properties, electric signals tend to have some amount of loss in amplitude of one of
its parameters or properties after passing through one electronic component (or sometimes the
sometimes essential for electric signals to be amplified. This can be attained by using devices
called amplifiers. These are devices which are used to amplify weak electric (analog) signals so
that it can attain a certain level that the other components can use, especially speakers.
voltage, current or power of an input electric signal. Most amplifiers are classified into two ways.
The first classification is by their function. This means that they're basically either voltage or
power amplifiers. The other one being by their frequency response. This means that an amplifier
is also classified based on a specific frequency range that it may amplify according to its design.
This study is specifically concerned with power amplifiers, audio power amplifiers to be precise.
Audio power amplifiers are commonly used in home audio systems and musical instrument
amplifiers like guitar amplifiers. Its in-depth discussion will be provided on the chapters to come.
electronic audio signals such as the signal from radio receiver or electric guitar pickup to a level
that is strong enough for driving loudspeakers or headphones. Power amplifiers make the
signal—whether it is recorded music, a live speech, live singing, an electric guitar or the mixed
invented in 1909 by Lee De Forest when he invented the triode vacuum tube (or "valve" in
British English). The triode was a three terminal device with a control grid that can modulate the
flow of electrons from the filament to the plate. The triode vacuum amplifier was used to make
the first AM radio. The early audio power amplifiers was based on vacuum tubes which
Transistor-based amplifiers became a great trend nowadays because it has lighter weight, more
reliable and requires less maintenance though some enthusiasts today still uses vacuum-tube
based amplifiers because they perceive that it has a warmer tube sound. Some of the important
applications of an audio power amplifier include public address systems, theatrical and
concert sound reinforcement systems, and domestic systems such as a stereo or home-theatre
system.
The next chapter will have a more in depth and related discussion about the device that
This study involves the creation of a 15 Watt Integrated Circuit Bridged Power Amplifier. It
accepts three different inputs namely magnetic phono, tuner, and auxiliary inputs. The last input
(auxiliary) can be used for tape/cassette players. This device features a preamp and a tone
along with the main amplifier in its power amplification stage. The main amplifier of this device is
composed of a bridged connection between two audio power amplifiers ICs. It also features a
In this study, we have used the LM387 Dual Preamplifier for the preamp and tone control
functions and LM383 Audio Power Amplifier in a bridged type connection for the main amplifier
function. The LM387 is a low power dual pre-amplifier IC package that is used in the
amplification of low level signals in applications requiring optimum noise performance. Each of
the two amplifiers is completely independent, with an internal power supply decoupled-regulator,
providing 110 dB supply rejection and 60 dB channel separation. Other outstanding features
include high gain (104 dB), large output voltage swing (VCC = 2Vp-p), and wide power
bandwidth (75 kHz, 20 Vp-p). The LM387 operates from a single supply across the wide range
of 9V to 30V.
In terms of the actual application of the LM387 in this circuit, one part of it provides the
pre-amplification and the other part is used for tone control. The preamplifier can provide either
low or high gain depending on the input signal. If the input signal comes from either the tuner or
auxiliary input, the pre-amplifier function provides low-gain. Otherwise, if the magnetic phono is
very weak signals from the magnetic cartridge and corrects the frequency response of the input
signal. By using the other part of the LM387 in a Bandaxall Negative feedback tone control
The loudness control and balance control is also provided in the beginning of the power
amplification stage. The loudness control provides additional tonal compensation in order to
correct the low hearing sensitivity when the sound is too low. The balance control is for used in
two-channel operation to adjust the output of two amplifier system to achieve an overall balance
output. Two LM383 Audio power amplifier are used in this system as the main power amplifying
components. The LM383 is a cost effective, high power amplifier suited for automotive
applications. It has a high current capability (3.5A) enables the device to drive low impedance
loads with low distortion. The LM383 is current limited and thermally protected. High voltage
protection is available (LM383A) which enables the amplifier to withstand 40V transients on its
supply. The LM383 comes in a 5-pin TO-220 package. The main reason why a bridged type
connection was chosen for this study is because it can provide an overall greater power output.
In theory, with these components working together, this audio power amplifier can drive
ELECTRONIC SPECIFICATION
SEMICONDUCTORS TYPE VALUES
IC1 Low Noise dual-Preamplifier LM387
IC2,IC3 8-watt audio amplifier IC LM383
RESISTORS TYPE VALUES
R1 Carbon Composition Resistor 47Ω
R2 Carbon Composition Resistor 1K Ω
R3,R17 Carbon Composition Resistor 100K Ω
R4 Carbon Composition Resistor 470 Ω
R5, R19, R22 Carbon Composition Resistor 4.7 Ω
R6, R18 Carbon Composition Resistor 390K Ω
R7 Carbon Composition Resistor 39K Ω
SCHEMATIC DIAGRAM
BLOCK DIAGRAM
Component Functions
Provides the necessary feedback for the preamp circuit. When magnetic
R5, R6, R7, C3, phono input is selected by S1, without the components R2 and R5, it
C4, (R2, C5) creates a high-gain amplifier-equalizer combination circuit with IC1A. On
the other hand, when the auxiliary or tuner input is selected, with the
C1, C8, C15, C16, Filters incoming signals and allows only AC signals to pass through while
R15, (R9, C10, Forms the filter circuit that can either boost or cut the bass. (R9 and C10
R10 The main controlling element for the bass part of the tone control circuit.
Forms a filter circuit with either R14 or R12 to either boost or cut the
C11
treble. (R14 for boost while R12 for cut)
R13 The main controlling element of the treble part of the tone control circuit.
R17 Ensures that there is minimal power loss in the tone control circuitry.
R18, C14 Provides a negative feedback path to the tone control circuit.
Filters incoming signals and allows only low frequency bands to pass
C18 and R19
through.
Provides a common path for loudness control which will render the
C17 and R20
loudness control in an off state
R28, R29, C25 Provides filtration of signal that will be used as an input signal for the IC3
SAFETY ENGINEERING
There are lot of scenarios that can go wrong with electricity with potentially dire
consequences. Some of these are obvious - NEVER use your finger to test for the presence of
a mains voltage! - but others may not be such as heat-sinks that are connected to the high
voltage connector of a triac. However, take note that the things that will be discuss are only few
of many things to consider, so always consider every possible aspect and scenario while
working with circuits. If in any doubt seek out the advice of a qualified person.
Electrocution
The most obvious risk from electricity is electrocution through contact with a live
circuit. This is where an electrical current flows through the body which can result in
You may have heard some people say that AC is more dangerous than DC power, or
vice-versa. Rather than get into too much debate over one vs. the other both AC and
arrest by interrupting with the electrical signals controlling the heart, but DC can cause
remember electricity can kill if it has sufficient voltage and current whether it's AC or
DC.
1. Avoid mains electricity. The safest way is to completely avoid using mains
voltage in powering up the amplifier circuit. Most electronic circuits work on low
2. Earth the case of mains equipment. If you do use mains voltage in a project
then you should normally use a metal case and earth the case. This is done by
taking a wire from the earth terminal and connecting this to an exposed metal
part of the case. Sometimes there is a special connector in the case for
connecting the earth, but if not then it can be connected to a metal screw
holding the parts of the case together. You should then perform appropriate
testing to make sure that all the metal/parts of the case is properly earthed.
3. Check the condition of any equipment and use insulated leads. Before you
connect any equipment to the mains voltage always check that the equipment
is not visibly damaged and that leads are not damaged. This applies to any
4. Always unplug the amp before going in to solder something - don't depend on the power
switches.
5. Electrolytic (and other type) filter capacitors can hold lethal charges - be sure to
discharge them before working on an amplifier. This can be done by shorting the "+"
side to the "-" side, or the "+" side to the chassis (unless the cap is in a negative voltage
supply, like the bias supply, where you must short the "-" side to the chassis), using a
wire or a screwdriver. This will make a big spark and a loud noise, which is sure to
impress any onlookers. If you'd rather do it more discreetly, make a jumper cable
consisting of alligator clips on the ends, with a resistor in series in the middle of the
jumper. Use a value of somewhere between 10K and 100K, with a power rating of 5W
or so (a high power rating is not really necessary for dissipation reasons, but mainly
because the higher power resistors are physically more robust and won't tend to break).
Be sure to adequately insulate the resistor with heat-shrink tubing so the wires aren't
exposed, or you'll get shocked while trying to discharge the capacitors. The larger the
value of the resistor, the longer it will take to discharge the caps, and the less of a spark
you will see. If you use a large value resistor, be sure to leave it in place long enough for
it to drain all the charge out of the capacitor (if in doubt, measure the voltage across the
capacitor to make sure it is close to zero). Note that many amplifiers will incorporate
after the amp is turned off. Don't depend on this resistor to do it's job!
6. Be sure to turn the power off to the amplifier before discharging the electrolytic filter
8. Learn first aid and buddy up. If working on mains voltage you should have
someone nearby that knows what you are doing so that they can assist if
anyone does go wrong. If you ever come across anyone that is suffering from
an electrical shock and are still connected to the supply then do not touch
them directly as you can also receive a shock from them. Where possible you
should disconnect the electrical supply (un-plug or switch off the equipment). If
it is not possible to disconnect the supply then push the person away from the
handles.
Electrocution is not the only way that you can be harmed through using electricity
incorrectly. Fire can be just as big a risk and can happen at much lower voltages than
electrocution. Again this is a high risk with mains electricity, but you should also take
this into consideration when working with lower voltage systems such as car or leisure
batteries or low voltage lighting all of which are capable of providing very high
currents. Fire can be caused by overheating due to overloading a plug socket, or if too
Burns
There is obviously a risk of burns whilst soldering, but there is also a risk if a
component is touched after it gets hot. Light fittings are well known for their heat, but
other components that are switching heavy loads can also cause burns if touched.
Dangerous tools
Always read the warning instructions that come with tools. We’re not particularly
talking about metal working tools used in creating a home for your new creation, but
Remember that the warnings are there for a reason. You may have drilled hundreds of
holes using an electric drill, but the first metal splinter in your eye may permanently
damage your sight. Always wear goggles / safety glasses / gloves where it is specified
in the instructions.
Dangerous chemicals
If you get into making your own printed circuit boards then there are dangerous chemicals that
need to be handled with care as well as disposed of in a safe manner to prevent damage to
local wildlife. Always read the instructions provided with your chemicals and contact your
supplier if you are in any doubt about the risks and how to dispose of them appropriately.
A- The symbol for amps, or amperes, which is a unit of current flow. Common prefixes are "m",
AC- Alternating Current. This is electric current that periodically changes the direction in which
it flows. The most common form of an alternating current supply is the sinusoidal current that
comes out of a wall outlet. It has no positive or negative terminals, because AC has no polarity,
other than an instantaneous polarity that changes at a rate equal to the frequency of the
current. Common household AC current is supplied at a frequency of 60Hz in the United States
and some other countries, and 50Hz in other places in the world, most notably, England. "Hz"
stands for "Hertz", which is the name of the unit for frequency, and means "cycles per second",
indicating how many cycles, or changes from positive to negative, the AC waveform goes
through each second. In some older literature, you may see the term "CPS", which stands for
"cycles per second", used in place of "Hz". Alternating current does not have to be sinusoidal in
shape; the square wave of a distorted guitar amplifier output is also AC, because it changes
polarity periodically.
AMPLIFIER - an electronic device for increasing the amplitude of electrical signals, used chiefly
in sound reproduction.
Preamp tubes are biased as well, but they are biased only during the initial design of the
amplifier and use what is known as "cathode biasing", and don't require rebiasing as part of
CAPACITOR - a device consisting of two parallel plates separated by an insulator, called the
"dielectric". The capacitance is proportional to the area of the plates, and inversely proportional
to the distance between them. Capacitors are used to block DC while passing AC. They are
resistance" to AC increases as the frequency gets lower. This makes capacitors useful for tone
controls, where different frequency bands must be passed, or for bypassing AC signals to
CURRENT - The term given to electron flow. The unit of current is the "amp", or "ampere", and
indicates a current flow of one coulomb per second. A coulomb is a unit of electron charge.
DIODE - a two-element device which passes a signal in one direction only. They are used most
commonly to convert AC to DC, because they pass the positive part of the wave, and block the
negative part of the AC signal, or, if they are reversed, they pass only the negative part and not
the positive part. This allows them to be used to generate a positive or negative DC supply.
There are both solid-state and tube diodes. Since a diode will pass current in only one
commonly called "rectifiers" because they rectify the AC voltage, however, the term "rectifier" is
usually reserved for diodes used in the power supply section of an amplifier, while "diode" is
FILTER (Electronic) - circuits which perform signal processing functions, specifically to remove
unwanted frequency components from the signal, to enhance wanted ones, or both.
GROUND - The common "reference" point for the circuit. This is usually also connected to the
chassis, but there can be independent circuit grounds and chassis grounds.
on which thousands or millions of tiny resistors, capacitors, and transistors are fabricated. An IC
application.
pin at each end (or sometimes without them – simply "tinned"), which is normally used to
interconnect the components of a breadboard or other prototype or test circuit, internally or with
PCB - printed circuit board, or PC board. A piece of phenolic or glass-epoxy board with copper
clad on one or both sides. The portions of copper that aren't needed are etched off, leaving
"printed" circuits which connect the components. Most modern amplifiers use this type of
plated-through holes, which tend to pull up pads when a component is desoldered. Some even
go so far as to not use a solder mask or silkscreen. This type of construction should be avoided,
POWER - is the rate, per unit time, at which electrical energy is transferred by an electric circuit.
RESISTOR - a circuit element that presents a resistance to the flow of electric current. A
current flowing through a resistance will create a voltage drop across that resistance in
within a power supply which has been derived from an alternating current (AC) source.
This ripple is due to incomplete suppression of the alternating waveform after rectification.
SPEAKER - a transducer designed to reproduce audio frequencies. There are many different
models of guitar speakers, each with its own particular power handling capability and tone.
circuits. It consists of a minimum of two coils, the primary and the secondary, wound on the
same core. The core material can be ferrous (magnetic, such as iron), or non-ferrous
(non-magnetic, such as an air core). Transformers used in guitar amplifiers are invariably wound
on iron cores. An ideal transformer has no losses, it merely steps a voltage up or down in
proportion to the turns ratio between the primary and the secondary. This is useful in converting
the voltage from a wall outlet, typically 120 or 240 volts, into a higher voltage for the tube plate
supply, typically 400V or more, and a lower voltage for the tube filament, typically 6.3 or 12.6V.
The transformer will also "reflect back" to the primary the impedance which is connected to the
secondary, in proportion to the square of the turns ratio. That is, if you have a 20:1 transformer
with a 16 ohm impedance connected to the secondary, it will "look like" a 6.4K ohm impedance
on the primary side. This is useful in matching the plate of a tube, which is very high
impedance, typically on the order of several thousand ohms, to a speaker, which is very low
REFERENCES
"Audio Amplifiers|Wikipedia"https://en.wikipedia.org/wiki/Audio_power_amplifier#Applications
http://www.experimentalistsanonymous.com/diy/Datasheets/LM387.pdf
http://www.circuitstoday.com/wp-content/uploads/2009/03/lm383.pdf
http://www.aikenamps.com/index.php/safety-tips-for-working-on-tube-amplifiers