Operation manual

— Original Manual —

Copyright ©2014 by JEANOLOGIA SL, with all rights reserved. As it is protected by copyright laws, the manual must
not be fully or partially copied or reproduced on this or any other medium without the express consent of
JEANOLOGIA SL. Authorised copies must be identified with the same copyright and property notes as in this manual.
By law, “copy” includes translations into other languages. Please bear in mind that, although every effort has been
made to ensure that the information contained in this document is correct, the texts, diagrams, illustrations, tables,
specifications and diagrams in this manual may be subject to changes without prior notification.
INDEX
1 INTRODUCTION .....................................................................................................................................5
1.1 Responsibility.................................................................................................................................6
1.2 Contact .........................................................................................................................................6
2 INSTRUCTIONS AND SAFETY PRECAUTIONS................................................................................................7
2.1 General information ........................................................................................................................8
2.2 Emergency signals...........................................................................................................................9
2.3 Safety guidelines for using the G2 Modular ....................................................................................... 10
2.4 Electric shock risk ......................................................................................................................... 10
3 GENERAL DESCRIPTION......................................................................................................................... 11
3.1 Machine description...................................................................................................................... 12
3.1.1 Technical specifications ........................................................................................................ 12
3.1.2 Description of process.......................................................................................................... 12
3.2 Set up ......................................................................................................................................... 13
3.3 Operational mode......................................................................................................................... 14
3.3.1 Automatic mode ................................................................................................................. 14
3.3.2 Manual mode ..................................................................................................................... 15
4 INSTALLATION REQUIREMENTS.............................................................................................................. 16
4.1 Machine reception ........................................................................................................................ 17
4.1.1 Visual inspection of the exterior of packages in CUSTOMS ......................................................... 17
4.1.2 Visual inspection of the interior of the box on arrival................................................................. 17
4.1.3 Preferential placement of the modules ................................................................................... 17
4.2 Installation Requirements............................................................................................................... 18
4.2.1 Installation Requirements ..................................................................................................... 18
5 INSTALLATION OF THE G2 MODULAR...................................................................................................... 21
5.1 Unpacking ................................................................................................................................... 22
5.2 Removal of the components ........................................................................................................... 22
5.3 Setting the machine ...................................................................................................................... 22
5.4 Connections................................................................................................................................. 23
5.4.1 Electrical Connection ........................................................................................................... 23
5.4.2 Pneumatic connections ....................................................................................................... 23
5.4.3 Hydraulic connections ......................................................................................................... 25
6 OPERATION......................................................................................................................................... 27
6.1 Overview of the main control of the tumbler ..................................................................................... 28
6.2 Generator overview ...................................................................................................................... 29
6.3 Oxygen generator commissioning .................................................................................................... 30
6.4 Control panel ............................................................................................................................... 32
6.4.1 Screen Layout ..................................................................................................................... 32
6.4.2 Home screen ...................................................................................................................... 33
6.4.3 Main Screen ....................................................................................................................... 34
6.4.4 Parameters Screen .............................................................................................................. 35
6.4.5 Programming Screen ........................................................................................................... 37
6.4.6 Manual Screen ................................................................................................................... 38
6.4.7 Automatic Screen ............................................................................................................... 38
6.4.8 Alarms Screen .................................................................................................................... 40
6.5 Trouble shooting .......................................................................................................................... 43
6.6 Spare parts .................................................................................................................................. 45
7 MAINTENANCE PLAN............................................................................................................................ 46
7.1 Maintenance Plan ......................................................................................................................... 47
7.2 Purge air filter .............................................................................................................................. 48
7.3 Check the analyser ........................................................................................................................ 48
7.4 Clean fibres filtyer......................................................................................................................... 49
7.5 Clean waste deposit ...................................................................................................................... 50
7.6 Clean the pump ............................................................................................................................ 51

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 7.7 PSA: Daily and Monthly Maintenance ............................................................................................... 52
7.8 Check gas filter of the controller...................................................................................................... 56
7.9 Grease the drum bearings .............................................................................................................. 57
7.10 Check and Change the water chiller and the filter............................................................................... 58
7.11 Clean Generator Cabinet ................................................................................................................ 60
7.12 Clean Electrical Cabinet.................................................................................................................. 61
7.13 Change the rubber seal of the door.................................................................................................. 61
7.14 Check oil reductor, hydraulic cylinder and belts .................................................................................. 62
8 WARRANTY......................................................................................................................................... 65
A EC CONFORMITY DECLARATION ............................................................................................................. 67
B LAYOUT.............................................................................................................................................. 72
C IN/OUT PLC PARAMETERS ..................................................................................................................... 75

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 INTRODUCTION

CHAPTER 1
INTRODUCTION

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 INTRODUCTION

Thank you in advance for having chosen one of our products for your laser marking jobs.
JEANOLOGIA SL‘s aim is to achieve the full satisfaction of our customers and this requires a constant desire to achieve
and improve product quality. The quality system in our manufacturing plants in Barcelona has received ISO 9001:
2008 certification, which clearly demonstrates this quality commitment.
The design of this laser system is appropriate for many configurations and applications. Its optimum design, intuitive
ergonomics and simple maintenance ensures that it is easy to install, use and maintain.
It is essential to follow all precautions appropriately for this type of laser product. Carrying out inspections or marking
adjustments or applying procedures other than those specified in this manual can cause dangerous exposure to
radiation. To prevent injury or damage to people or equipment, following the established safety instructions.
The reproduction or transfer of this manual to third parties without prior, written authorisation from JEANOLOGIA SL
is absolutely prohibited.

1.1 Responsibility
This equipment has been certified for compliance with the regulations required by State bodies and has obtained a
safety certificate in accordance with security standards, according to the regulations.
Modifications can compromise the equipment’s compliance with these safety regulations.
Those carrying out modifications or repairs to the equipment shall be solely responsible for the consequences arising
from such operations.
JEANOLOGIA SL therefore accepts no responsibility in the case of malfunction or damage caused by changes outside
the recommended use or, in the case of an incident deriving from the use of the equipment for purposes other than
that for which it was designed. The user is solely responsible if the precautions required for the use of the equipment
are not taken.
Users are also responsible for consequences deriving from the use of the equipment if they are not in accordance
with its proper use as described by JEANOLOGIA SL.
JEANOLOGIA SL accepts no responsibility if the safety instructions are not followed or if basic safety rules applicable
to the use and maintenance of our equipment are breached.
If you have any queries or questions concerning the safety of the equipment, do not hesitate to contact JEANOLOGIA
SL‘s customer service centre, sales office or dealer.

1.2 Contact
In order to assess your needs, for more information and/or help about this laser marker, contact the sales and after-
sales service:

JEANOLOGIA SL
Edificio Grupo Eurotrend
Ronda Gugliermo Marconi, 12–14
Parque Tecnológico de Valencia
46980 Paterna — Valencia — SPAIN

support@jeanologia.com
Tel. +34 96 131 83 81
Fax. +34 96 393 21 96
www.jeanologia.com

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

CHAPTER 2
INSTRUCTIONS AND
SAFETY PRECAUTIONS

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.1 General information

It is strongly recommended that all personnel involved in the installation, operation or maintenance of this machine,
read this manual and understand its content, especially the first section on safety precautions.
If you have any doubts on any aspects of system safety, please contact Jeanologia for advice.
The installation, operation, maintenance and repair of this system must only be carried out by Jeanologia authorised
service personnel or trained specialists with knowledge on the dangers associated with this type of machinery.
The information and precautions that figure in the following sections are extensive but not necessarily complete. It is
suggested that users increase their knowledge with information on advances in technology as much as possible.

All safety instructions in this document are written in italics and outlined. Also, the warning
symbol indicates that extreme precaution must be taken when working with this machine.

Familiarity with the safety precautions outlined in this manual and extreme care during use is the main requirements
to minimise risk of accidental damage to the machine or injury to personnel. Jeanologia shall not accept responsibility
for damage caused by failure to comply with safety precautions.

The symbol on the left can also be found on the machine and indicates that the user should
consult the manual in order to carry out the operation with maximum safety.

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.2 Emergency signals

Risk of electric shock may cause injuries or death.

Disconnect from mains power before carrying out maintenance.

Moving parts. They can cause serious injury.

Do not use without protective barriers in place.
Maintenance and servicing must be done only with stopped machine.

High pressurized air.

Can cause injury or death.
Relieve all pressure from the system before removing blocks, joints or covers.

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 INSTRUCTIONS AND SAFETY PRECAUTIONS

2.3 Safety guidelines for using the G2 Modular

The system meets the fundamental EU health and safety requirements. Nevertheless, dangerous situations can still
occur.
1. In order to guarantee safety, ensure that all persons coming into contact with the system have been trained
2. Never use the system for a purpose other than intended by Jeanologia for the machine. Misuse of the system
may result in unforeseeable risks
3. Always observe the local operating and safety regulations and laws. The same applies to the environmental
regulations.r use the system for a purpose other than intended by Jeanologia for the machine.
4. If the personnel detects errors/faults or danger, the operator and maintenance manager, must be informed
immediately
5. Restrict work on technical equipment (e.g. pneumatics, electric) to the respective qualified personnel.
6. Always keep all safety and danger signs/information in a condition that allows them to be read easily
7. Do not allow hot parts to come in contact with explosive or highly flammable material.

Finally, the operator can produce an emergency stop when he considers appropriated by pressing the red emergency
stop button.

2.4 Electric shock risk

Any installation, work, service or repair must be carried out by qualified personnel in Jeanologia or by trained
engineers following consultation with the technical service department in Jeanologia. The earth connection must be
correctly installed.
If in doubt, contact the customer service department on the telephone number mentioned at the beginning of this
manual.

Any application of the equipment that falls outside these limits is considered as inappropriate
use of the machinery and as such Jeanologia shall not accept responsibility for the
consequences.
Jeanologia shall not be held responsible for damage caused by modification of the machine
without prior agreement in writing from Jeanologia, S.L.
Be sure that all personnel are familiar with the safety precautions.

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 GENERAL DESCRIPTION

CHAPTER 3
GENERAL DESCRIPTION

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 GENERAL DESCRIPTION

3.1 Machine description

3.1.1 Technical specifications

G2 Modular machine consists of a desk, that controls one or several generators, and one or two tumblers. Tumblers
can be G2 type or G2 Plus type
• Air consumption 350 L/min.
• Air pressure 6 bar
• Garment capacity G2 50-70 kg/cycle G2 Plus 100-130 kg/cycle
Machine dimensions and weight
(See “Section 4, Installation requirements”)

3.1.2 Description of process

This machine was designed to offer a washing treatment of the garments introduced.G2 Modular is a safe ethically
based colour reduction system using the atmosphere to create garment fading as if washed by the atmosphere,
without the need of any chemicals.

1: G2 Tumbler
2: Desk
3: G2 Plus Tumbler.
4: Generator.

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 GENERAL DESCRIPTION

3.2 Set up
1. Connect the refrigeration system of the ozone generator(s) and desk according to the scheme shown under fig.
5. Check that there are no leaks.
2. Connect the electricity supply of all parts of the machine (tumbler(s), generator(s), and desk).
3. Check that any of the emergency stop buttons have not been pressed (desk and tumblers).
4. Check that the feeding valves for the pneumatic inputs to the machines are open.
5. Select the “MANUAL MODE” in the touch screen.
6. Switch on the burner of every machine in the manual mode screen.
7. Switch on the generator and perform a dry mode process during one hour. To do this, pres 1-Enter-2 in the
generator screen after switching it on. After one hour, Press the number indicated in the generator screen to
end dry mode. Then press 1-Enter.
8. Select the “AUTOMATIC MODE” in the touch screen.
9. Choose a program number.
10. Select how many generators are wanted to work for the loaded tumbler.
11. Press the green start button (on the machine) to start the cycle.

NOTE: For safety reasons in order to prevent the emission of ozone into the atmosphere, a cycle in “Automatic mode”
will not begin until the burner has reached the minimum ozone burning temperature
• Limit switch
This sensor is used to limit the travel of the hydraulic piston that produces the machine tipping action.

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 GENERAL DESCRIPTION

• 1. Start cycle button

To start a cycle the operator must press the green start button.
• 2 Emergency stop
The emergency button serves to stop any process instantly, when pushed it locks mechanically and it is
necessary to press it to restart the machine.

3.3 Operational mode

The operator can choose between two operational modes:
• Automatic mode
• Manual mode

3.3.1 Automatic mode

It is composed of the following steps:
• After loading the garments, close the door.
• Select “AUTOMATIC MODE” in the touch screen.
• Select the number of the program that you want to execute, in the corresponding machine screen.
• Select the generator(s) that are going to work during this cycle.
• Press the green start button to start the cycle. When machine and generator are ready, the cycle will start.

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 GENERAL DESCRIPTION

• Press the stop button if you want to stop the cycle for any reason.
• It is not possible to change the screen once the cycle is started. But in the version with two tumblers installed,
it is possible to select the desired program on the other tumbler’s program screen.

3.3.2 Manual mode

It has two simple actions:
• On / Off Extraction
This button executes the extraction of the gases of the G2 Modular machine, using the values defined in the
parameters setting.
• On / Off Burner
This button allows the operator to turn on or off the burner.

Notes:
In case of stopping a process during the cycle time, it is necessary to go to manual mode and turn On Extraction, to
clean the remaining ozone inside the tumbler and to be able to open the door.
If the burner has not reach the set point temperature, the time counter of the burning time will not start until the
burner temperature has been reached.
If the ozone analyzer detect that the ozone concentration has not decreased to the set point, the burning process will
continue, thus preventing extraction until the analyzer detects the ozone concentration set point.

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 INSTALLATION REQUIREMENTS

CHAPTER 4
INSTALLATION REQUIREMENTS

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 INSTALLATION REQUIREMENTS

4.1 Machine reception

4.1.1 Visual inspection of the exterior of packages in CUSTOMS

Jeanologia provides a packing list that you should receive with the merchandise. Make sure that the goods received,
relate to the number of boxes in the list. If you are missing any box, please inform Jeanologia immediately. Inspect the
outside of the packaging looking for signs of deterioration or moisture and verify that the instructions positioned "this
way up" have been respected during the transport, if any anomaly is detected, report to Jeanologia and to the
transport company at that moment, and make a written notification of the incident on the delivery note of receipt in
customs. If the goods have arrived in perfect condition, proceed with the transport to your warehouse.

4.1.2 Visual inspection of the interior of the box on arrival

It is very important to carry out the inspection of the interior of the packaging within 24 hours of reception,
because if any damage was detected, the time in which any complaint to the insurance company can be made is
limited.

• Find the “open this side” sign on the box.

• Open the box according to the instructions, just enough to gain access to the interior of the box to see the
components, it’s recommended to open just one side, and then close it again whilst waiting for the final
installation of the machine by our technician.
• Check that all the components are there.
• Check all components, looking for signs of moisture or deterioration and be sure that all the anchorages of the
components have resisted transport, if any incident is detected, please report immediately to Jeanologia and
to the carrier.
• If everything is correct, put the box on a clean, dry and flat surface and wait for the technicians for the
installation.

4.1.3 Preferential placement of the modules

For an comfortable handling of the machines and for an easy loading and unloading of the garments, in case of having
2 tumblers place the desk between the tumblers, and the generation block in one side, as shown in the next picture:

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 INSTALLATION REQUIREMENTS

4.2 Installation Requirements

A bad power supply can cause problems in the PLC and other parts of the machine, if your
power supply is not constant and reliable, we recommend installing a 4KVA UPS.
¡Jeanologia shall not be held responsible for damage caused due to an unstable power supply!

4.2.1 Installation Requirements

Electrical Requirements
Electrical consumption Electrical consumption
380 VAC ± 10%, 50Hz ( 3P + N + E) 220 VAC ± 10%, 60Hz ( 3P + E)
Breaker: Breaker:
50 A ( 3P + N + E) 80 A ( 3P + E)
RCD Main switch RCD Main switch
50 A ( 3P + N + E), 300 mA 80 A ( 3P + E), 300 mA
Cable diameter 6 mm. for a maximum distance of 20m.

Refrigeration unit
Electrical consumption Electrical consumption
230 VAC ± 10%, 50Hz ( 1P + N + E) 220 VAC ± 10%, 60Hz ( 1P + N + E)
Breaker: Breaker:
10 A (1P + N + E) 10 A (1P + N + E)
RCD Main switch RCD Main switch
10 A (1P, + N + E), 300 mA 10 A (1P + N + E), 300 mA
Power Installed 17 kW (block 1 + block 2 + block 3)

Pneumatic Requirements
Pressure: 6 bar
Pneumatic consumption: 350 L/Min
Air filters

Refrigeration Unit Requirements

Pressure 2,5 bar - 3 bar.

Flow rate 0.7 m3/h.

Water Soft water:

Non indissoluble < 0.3 mg./L
Manganese < 0.05mg./L
Chloride < 100 mg/L
pH 6.5 - 7

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 INSTALLATION REQUIREMENTS

Materials and resources:

One Forklift Truck or a crane able to lift at least 3000 kg.
Slings
Two operators

Measurements and Weights: G2 Machine

G2 Machine
Length 2020 mm
Width 1870 mm
Height 2410 mm
Packaging Measurements
Length 2160 mm
Width 1950 mm
Height 2510 mm
Net Weight 2500 kg
Gross weight 3025 kg

G2 Plus Machine
G2 Plus Machine
Length 2335 mm
Width 1995 mm
Height 2410 mm
Packaging Measurements
Length 2470 mm
Width 2060 mm
Height 2450 mm
Net weight 3240 kg
Gross weight 3644 kg

Desk
Desk
Length 700 mm
Width 752 mm
Height 1300 mm

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 INSTALLATION REQUIREMENTS

Generator
Generator
Length 1888 mm
Width 1060 mm
Height 1892 mm
Packaging Measurements Block 2: PSA + Generator
Length 2230 mm
Width 1230 mm
Height 2100 mm
Net weight 1184 kg
Gross weight 1398 kg

Chiller
Length 523 mm
Width 513 mm
Height 805 mm
Packaging Measurements
Length 780 mm
Width 750 mm
Height 950 mm
Net Weight 76 kg
Gross weight 116 kg

Room requirements:
The room must have a drainage for the cleaning of the machine
The air of the room must be refreshed at least three times per hour

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 INSTALLATION OF THE G2 MODULAR

CHAPTER 5
INSTALLATION OF THE G2 MODULAR

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 INSTALLATION OF THE G2 MODULAR

The installation of the G2 Modular machine must be carried out by qualified personnel from Jeanologia or by
qualified technical personnel following consultation with the technical service department in Jeanologia. If in
doubt, contact the customer service department on the telephone number mentioned at the beginning of this
manual.

5.1 Unpacking
Look for the “open this side” adhesive on the boxes.

Figure 5.1. Unpacking indication

• Unpack; remove the top side of the box and the lateral sides, following the instructions.
• Dismantle the anchorages of individual components, and the anchorages of the machines to their boxes.

5.2 Removal of the components

Carefully carry the structure to the installation place, with a forklift truck or an adequate crave, with this aim, the G2
Modular has four red sling anchorages on its top.

5.3 Setting the machine

Fix the G2 Modular to the ground, using the 5 anchorage points of the machine, with minimum fourteen metric
screws.

It is very important for the correct operation of the machine be placed on a flat and level surface.

After fixing the G2 Modular to the ground, it is necessary to install around the machine, a security barrier to protect
the workers from any movement of the machine, above all when the machine is tilted. For this installation see
“Section Layout”

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 INSTALLATION OF THE G2 MODULAR

Finally, remove the block of sheet metal, (behind the machine), that avoids the machine tipping during the transport.

5.4 Connections

5.4.1 Electrical Connection

The G2 Modular machine systems electrical connections will be made in the designated connection board, in the
electrical cabinet, located on the right side of the machine.
See “Section 4, Installation requirements” for the technical specifications.

5.4.2 Pneumatic connections

The system requires a compressed air line with 6 bar pressure and a maximum consumption of 50 litres / minute. The
air must be dry, so it is necessary install a dryer in the air circuit, and a maintenance unit.
Every part of the machine –desk, tumbler(s) and generator(s)- need compressed air. Air connections in the back of all
parts of the machine are shown in the next pictures:

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 INSTALLATION OF THE G2 MODULAR

Figure 5.2. Desk air input.

Figure 5.3. Machine air input

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 INSTALLATION OF THE G2 MODULAR

Figure 5.4. Generator air input

5.4.3 Hydraulic connections

These are located at the back of the desk and on the back of the generator. See the refrigeration requirements in
Section 4, “Installation Requirements”. The next pictures show the location of the water connections:

Figure 5.5. Desk water input and output

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 INSTALLATION OF THE G2 MODULAR

Figure 5.6. Generator water input and output

The order of connection of the different elements is the following: chiller output (cold water) to desk input; desk
output to generator block input; generator block output to chiller input.

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 OPERATION

CHAPTER 6
OPERATION

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 OPERATION

6.1 Overview of the main control of the tumbler

Figure 6.1. Overview of the main control of the tumbler

1. Start button 7. Main switch

2. Stop button 8. Emergency button
3. Open door button 9. Drain button
4. Gas Remain display 10. Unload button
5. Alarm display 11. Lower machine button
6. Tumbler speed selector 12. Raise machine button

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 OPERATION

6.2 Generator overview

Figure 6.2. Generator overview

1: Pressure manometer output 5: Oxygen output valve

2: Pressure manometer inside tank 6: Flow regulator
3: Water filter 7: Pressure regulator
4: Pressure manometer inside tank

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 OPERATION

1: Compressed air input 4: Chiller water output

2: Electrical connection to the desk 5: Gas output
3: Chiller water input 6: Main power supply

6.3 Oxygen generator commissioning

1: Turn the left selector button on and the next one to automatic

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 OPERATION

1: Open the valve like it shows in the picture in order to let the air enter.
2: Finally open the valve in the tank to let the oxygen come out.

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 OPERATION

6.4 Control panel

The control panel is a touch screen. This section of the manual illustrates the correct way of using the console screen
by screen. This allows the operator to set the parameters of the machine, parameters of operations, give command
orders and to view alarms.

6.4.1 Screen Layout

MAIN SCREEN
1. Manual
• Machine 1
On/off Extraction
On/off Burner
Current
Temperature
• Current
Concentration
• Machine 2
On/off Extraction
On/off Burner
Current
Temperature
2. Automatic
• Machine 1
Program selection
Current
Temperature
Started cycle
Reviewing
Current time of process
Generator(s) selection
• Current
Concentration
• Machine 2
Program selection
Current
Temperature
Started cycle
Reviewing
Current time of process
Generator(s) selection
3. Programming

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 OPERATION

• Program nº
Pre-Cycle Time
Cycle Time
Gas Power
Recirculation Time
4. Parameters
a.
• Language selection
Burner Temperature 1
Burner Temperature 2
Level for Drain Gas
Drain Time
Ozone purge
• Choose machine and generator
• Motorized signals out
• Motorized signals in
b. Maintenance
• Hours of the Drum 1
Hours of the Drum 2
Hours of Gas Generator 1
Hours of Gas Generator 2
Hours of Gas Generator 3
Hours of Burner 1
Hours of Burner 2
5. Alarms

6.4.2 Home screen

When the machine is started up, and it is not in a state of error, the console shows the page illustrated in the next
figure

Figure 6.3. Home screen

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 OPERATION

By touching on this page, the console moves to the Main Screen

If the machine is in a state of error, the console shows the page illustrated in next figure.

Figure 6.4. Alarms screen

6.4.3 Main Screen

This page is illustrated in the next figure. This screen allows the operator to select the mode of operation of the
machine, manual or automatic. The “Parameters” button, allows the installer / operator to set the functional
parameters of the machine. The programming button, allows the installer / operator to set the parameters for the
automatic programs.

Figure 6.5. Main screen

From this screen it is possible to enter the Automatic operation mode in order to work; the Manual operation mode
in order to switch on the burner(s) of the machine(s) or perform manual extraction; and the Programming mode in
order to create or modify programs. This operational modes are explained in more detail in the following sections of
the manual.
By pressing during a few seconds the upper right corner of this screen, it is possible to access the configuration
screens of the machine(s), as detailed in section 6.2.4

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 OPERATION

6.4.4 Parameters Screen

To access the configuration parameters of the machine, it is necessary to press during a few seconds the upper right
corner of the main screen (see last figure), introduce the configuration code (1820) and press OK. If the correct
password is introduced, the next warning will appear:

Figure 6.6. Parameters screen warning

Figure 6.7. Parameters screen 1/4

In this screen, it is possible to:
• Select the software language, by using the flags
• Select the burner set point temperature of the installed tumblers (one or two)
• Select the gas concentration allowed in the drain gas. Recommended value 0,4g/Nm3.
• Select the time for draining gas. Recommended value 3min.
• Time for ozone purge is configured from manufacturer and must not be changed.
The Maintenance: button allows the operator to open the hour counter screen; this screen is illustrated in the next
figure

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 OPERATION

Figure 6.8. Hour counter screen

Back to the parameters screen button, by pressing the arrow button placed in the lower right corner of the screen

it is possible to access the rest of the parameters screens.

The second parameters screen is shown in the next figure.

Figure 6.9. Parameters screen 2/4

In this screen it is possible to select the modular configuration installed. It is necessary to access this screen only
during the installation, and if a new equipment is added to the previous configuration.
It is very important to introduce the correct configuration, because the software adapts the rest of its options
according to the modules selected in this screen.
Using the arrow keys

it is possible to access the next two parameters screens, which allow the operator to see the status of inlet and outlet
signals of the plc.

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 OPERATION

Figure 6.10. Parameters screen 3/4

Figure 6.11. Parameters screen 4/4

6.4.5 Programming Screen

When selecting the programming button in the Main Screen, a password is needed in order to create or modify the
existing programs. After introducing the password 1234 and pressing OK, the next screen is shown:

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 OPERATION

Figure 6.12. Programming screen

In the programming screen it is possible to program the parameters of the different automatic mode programs.
To make a new automatic cycle program or to modify an existing one, the programmer / operator has to follow these
simple steps:
• Enter the number of the program that you want to modify or create. By pressing next to the number field, a
name for the program can be introduced.
• Program the pre-cycle time. It can be zero.
• Program the cycle time.
• Set the power of the ozone generator.
• Program the recirculation time.
• Press “Exit”, the program is automatically saved.

6.4.6 Manual Screen

When selecting the “Manual” button in the Main Screen, the Manual Mode is displayed, as shown in the next figure:

Figure 6.13. Manual screen

In this screen it is possible to see the concentration of gas, and the temperature of the burner(s) of every machine
installed.
It is also possible to switch on and off the burner(s) of every machine installed, and to perform an extraction cycle in
the selected machine.

6.4.7 Automatic Screen

When the Automatic button is pressed in the Main Screen, the Automatic Mode screen, that allows the operator to
perform ozone cycles with the machine is shown:

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 OPERATION

Figure 6.14. Automatic mode screen (configuration: 2 machines and 2 generators)

The appearance of this screen depends on the equipment installed and selected in the second parameters screen .
For example, in a configuration with two tumblers and two generators, the appearance of the screen is like in the last
figure.
In an example configuration with one tumbler and three generators, the automatic screen would look like in the next
figure:

Figure 6.15. Automatic screen (hypothetical configuration with one tumbler and three generators)

For each tumbler installed, in this screen it is possible to:

• Select the program desired (by pressing the number beside the field “Program nº”)
• See the details of the selected program
• Choose how many generators work for each tumbler (by pressing the buttons “Generator 1”, “Generator 2”,...
When the button is green means that that generator will work during the machine’s cycle)
• See the temperature of the tumbler’s burner.
The operation procedure with each tumbler is the following:
• Load the garments on the tumbler

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 OPERATION

• Close the door

• Press “Start” button of the corresponding tumbler
In modular configurations with only one tumbler the cycle will start innmediatly; provided that the burner has
reached the set point temperature.
In modular configurations with more than one tumbler, the indicator “Started cycle” will turn green, and when
the burner and the generator are ready, the cycle will start. This means that, if the generator is feeding gas to
tumbler nº1, the pre-cycle will start in tumbler nº2 so as to keep the generator working non-stop: when the
gas cycle is finished in tumbler nº1, the generator will automatically start feeding gas to tumbler nº2.
• When the cycle is finished, an audible alarm would sound in the corresponding tumbler.
The operator enters the number of the program that wants to run. In the “Programmed” index the operator can view
the chosen parameters for the selected program. Now the operator just has to press the green start button to start
the program.
It is possible to go to Programming screen to write or modify a program while a cycle is being performed.
When the light “Reviewing” turns green means that the desk is analysing the remaining gas.

6.4.8 Alarms Screen

This page is displayed automatically when a fault occurs:

Figure 6.16. Alarms screen

In modular configurations with two tumblers, the machine in which the error has occurred will be indicated next to
the screen title, as in last figure.

The different Alarms messages that the operator can find on this screen are:
• Emergency Button - The emergency button is turned.
The emergency button serves to stop any process instantly, when pushed it locks mechanically and it is
necessary to turn it to restart the machine.
To start a cycle the operator must press the green start button. When a cycle is interrupted by pressing the
stop button, you can choose to continue the process or stop it by pressing the “Continue” button or “Stop”
button that will appear in the screen.
• Inverter - Inverter error.
This error shows that there is an error in the inverter in the pump or the drum.

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Check internal parameters or the inverter connectors

• Resistors Breaker – The resistor breaker has acted cutting off the power.
Check if there is a blow resistor or there has been an overload.
• Hydraulic Pump breaker - Hydraulic Pump breaker has acted cutting off the power.
Check connectors of the pump, or verify if there has been an overload.
• Oxygen generator breaker - Oxygen generator breaker has acted cutting off the power.
Check connectors of the oxygen generator, or verify if there has been an overload.
• Fan Extractor Breaker - Fan extractor breaker has acted cutting off the power.
Check connectors of the fan extractor, or verify if there has been an overload.
• Gas analyser communication error – If fails the communication between the analyser and the PLC appears this
error.
• Open Door – Operation of the machine has begun with the door unlocked.
• Open Main door – This alarm is displayed to remind the operator, that the door of the drum is open.Close the
door to carry on with the cycle.
• Open Waste deposit door – This alarm is displayed to remind the operator, that the door of the waste deposit
is open.Close the door to carry on with the cycle.
• Open Filter door – This alarm is displayed to remind the operator, that the door of the fibres filter deposit is
open.Close the door to carry on with the cycle.
• Generator failure – This alarm is displayed to remind the operator that the gas generator is switching off, or is
not working.Check why the generator is not working.
• Controller failure – This alarm is displayed to remind the operator that the gas generator is not working. Check
why the generator is not working, and check connections between PLC and controller.
• Burner set point – This alarm is displayed to remind the operator, that the minimum temperature needed to
start the burning process has not been reached. Wait until the set point is reached in order to start the cycle.
• Alarms Thermostat burner – This alarm is displayed when the thermostat burner is still active, as shown in the
next screen.
• Missing 24 hours alarm – When missing 24 hours to block the machine this screen appears in the control
panel.

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Figure 6.17. Missing 24h warning

When missing 0 hours to block the machine an alarm appears in the control panel. By pressing the button in the right
lower corner of the screen you can go to the screen in the last figure. Proceed to give the key that appears in the
screen of control panel to the Jeanologia team. They will provide the password required to get more working hours.
OTE: If the exit button is pressed the machine will be able to work within the following 24 hours until it will eventually
stop. To visualize the screen in the last figureagain press the emergency button and go to the alarms screen. The
missing 24 hours alarm will appear and by pressing it the screen in the last figure will be shown again.
When the end of permitted working hours is near, by pressing the emergency button, the alarms screen will appear.
Then, by pressing the Jeanologia button, it is possible to see the key, as shown in the next figure:

Figure 6.18. Key screen

By calling Jeanologia technical service and giving the key, it is possible to obtain the password that will unblock the
machine. Password needs to be introduced under the field “Password”.

If the password is incorrectly introduced 3 times the screen in the next figure appears.

Figure 6.19. Incorrect password waiting time screen

Now it is mandatory to wait 1 hour to introduce the password again.

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6.5 Trouble shooting

Also, you can see trouble shooting, in point “6.2.8 Alarms Screen.”
SYMPTOMS POSSIBLE CAUSE SOLUTION
The screen is off The machine is off Check that the electrical connection
is plugged in and that the electrical
supply is ok. Check the electrical
connections in the electrical cabinet.
Connect the main switch on the front
panel.

Emergency stop alarm
Inverter alarm
Resistor breaker alarm
Suction pump breaker
Suction pump inverter alarm
Alarm oxygen generator
Alarm extraction fan breaker
Open door alarm
Burner set point alarm
Overheating of the gas generator
Some of the safety and security
elements have been activated
The emergency stop button is locked
Check that nothing is obstructing the
turning of the drum
Overload or short circuit in the
resistors’ supply line
Overload or short circuit in the
suction pump supply line
Check that nothing is obstructing the
rotation of the pump compressor
Overload or short circuit in the
oxygen generator supply line
Overload or short circuit in the
extraction fan supply line
The door is open or the close lever
has not made the complete
movement
The door is closed, but the inductive
sensor does not detect the lever
closure
The burner has not reached the set
point
The chiller is off
The temperature of the chiller is not
the correct one
Check that the main RCD switch is
up. Check that the breakers are up.
Check the fuse.
Release the emergency stop button
Shutdown the machine from its
main switch and turn it on after at
least 5sec.
Put the resistors breaker up in the
electrical cabinet
tit the suction pump breaker up in
the electrical cabinet
Shutdown the machine from its
main switch and turn it on after at
least 5 sec.
Put the oxygen generator breaker up
in the electrical cabinet
Put the extraction fan breaker up in
the electrical cabinet
Check the door and the hand lever,
and make sure that the LED of the
inductive sensor is on.
First check with a metal object if the
sensor is working (LED on when
object passes). If the LED does not
react, change the sensor. If the LED
reacts, check if the signal of the
sensor arrive to the PLC, and change
the sensor wire. If that does not
work, contact Jeanologia.
Maybe the burner has not had
enough time to heat, wait and see if
the temperature is rising. Checkif
the programmed temperature of the
set point in the parameters screen is
correct. Check the resistors.
Check the chiller connection to the
power supply
Check the programmed temperature
on chillers display, correct if
necessary

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Door locked
The production of gas is deficient
PAG21045 — G2 MODULAR — OPERATION MANUAL REV. A.5
The taps at the back of the chillers
are partially closed
There is no cooling fluid in the
chillers’ tank
The supply valve of compressed air
of the machine is closed
The red light is on because gas is
detected inside the machine
The generator has not been enabled
The oxygen flow rate to the
generator is not the expected one
OPERATION
Check the taps and open them
Check if there is any leak of fluid,
especially at the connecting points.
Refill the fluid to an appropriate
level.
Check the compressed air supply
and re-establish it if necessary
Make a manual extraction in order
to destroy that gas. Reset the
analyzer by pushing twice the “zero”
button.
Press the “1” key twice then the
ENTER key to enable it
Check the PSAs:
• Check the power supply of the
PSA
• Check the pneumatic
connections with the generator,
looking for leaks
• Check that the thermic relay is
on
• Check the fuse
• Check the pressure ant the flow
rate, if it is not the expected contact
Jeanologia.
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6.6 Spare parts

For a good maintenance is advisable to have the following spare parts:
RECOMMENDED QUANTITY ARTICLE PHOTO
1 Temperature probe

6 Burner resistor

2 Micro switch

1 Door sensor

1 Door rubber seal

1 10 liters concentrated chiller liquid

1 Set of belts

Figure 6.20. Spare parts

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CHAPTER 7
MAINTENANCE PLAN

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 MAINTENANCE PLAN

Firstly please ensure the machine is switched off and that no electrical current is supplied to the machine:
Lock the emergency button
Lock the main switch located in the main control, to switch off the machine.
Ensure that the maintenance and the repair work is only
performed by trained qualified personnel, the
prerequisite being that the personnel have read and
understood the operating instructions, and in particular,
the chapter “Safety Precaution”.

To prevent electric shock, shut down the systems and

disconnect the main power supply before maintenance
and cleaning.

Clean with a dry cloth only. Do not apply liquid directly

to the enclosures or any part of the machine, or use any
petroleum-based solvents or cleaning agents.
Compressed air is not adequate for cleaning operations,
use a soft brush in combination with a vacuum cleaner
to remove dust.

7.1 Maintenance Plan

The following table shows the maintenance actions that must be carried out with the indicated frequency:

Daily Weekly Monthly Six-monthly Anually

Every 3 years Every 5 years

Maintenance plan
INSTRUCTED JEANOLOGIA
CODE DESCRIPTION OPERATOR
TECHNICIAN TECHNICIAN
A1 Purge air filter X
A2 Check the controller X
A3 Clean the fibre filter X
A4 Check PSA automatic drain X
B1 Clean the waste deposit X
B2 Clean the pump X
Clean the electrical cabinert filters in all machines
B3 and generator cabinet grills X

C1 Check gas filter of the analyser X

C2 Grease the drum bearings X

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7.2 Purge air filter

THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
Purge air for 30 seconds.
Check the pressure of work (6 bar).
If blocked, replace the filter.

7.3 Check the analyser

THE MACHINE MUST BE SWITCHED OFF
Empty analyser’s condensation recipient [1], placed on the back of the desk. To do so, unscrew the glass part of the
condensation recipient.

THE MACHINE MUST BE SWITCHED ON

Reset the analyser, placed in front of the desk, by pressing the “zero” button [1] twice:

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7.4 Clean fibres filtyer

THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
First at all, remove the external cover [1] to get access to the filter fibres.

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 MAINTENANCE PLAN

Finally, is advisable to check the water of the chiller.

7.5 Clean waste deposit

• THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
• Ensure that the burner is OFF its temperature must be environment temperature.
• Open the waste deposit located under the drum, and remove all the dirt that is there.

• Clean the pipe that is marked on the picture and make sure that there is nothing blocking it. In order to make
sure that it is totally clean you can open the waste drain and apply air inside this pipe

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• Ensure the waste drain is closed.

• Fill the drum with water until it reaches a depth of 15 cm.
• Press the unloading switch to turn the drum.
• Open the waste drain so the water and fibres can escape.
• Repeat the steps 4 to 6 until the water is clean.
• Dry the machine to avoid defects appearing in garments.
• Put dry garments and turn the drum.

7.6 Clean the pump

• THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
• Remove the covers [1] to get access to the pump. The pump is located under the drum.

Clean inside the pump, so you must unscrew all the screws [1] a pull out the cover.

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7.7 PSA: Daily and Monthly Maintenance

The most important maintenance the operator can perform on the oxygen generator is to make sure the automatic
drain valve for the filters functions properly. Routinely monitor the operation of this drain valve to ensure the long life
of the oxygen generator.

Daily monitoring
Make sure the condensate outlet and tubing for the drain valve is not obstructed. Condensate should discharge from
this outlet or tubing for approximately three to five seconds every 10 minutes when the ON/OFF switch on the
control panel is set to ON and the green indicator light on the switch illuminates.

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1: Turbing for the drain valve

2: Particulate Filter Element
3: Coalescing Filter Element

Press the MANUAL DRAIN button on the control panel and observe the discharge. The discharge should flow freely
and be clear of oil and water within five seconds.

1: ON/OFF Switch
2: Manual Drain Button
3: AUTO/MAN Switch

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Monthly monitoring
• Do a dry mode during 4 hours every month. To do this, press 1-Enter-2 in the generator screen after switching
it on. After 4 hours, press the number indicated in the generator screen to end dry mode. Then press 1-Enter.
• Inspect the filter elements. Replace any elements that appear damaged or excessively dirty.
• Reconnect the drain tubing to the bottom of the bowls.
• Add approximately two ounces of water to the filter bowls.
• Re-install the filter bowls, making sure the bowls lock firmly into place.
• Slowly open fully the manual inlet valve to pressurize the filter bowls.
• While observing the drain tubing, set the ON/OFF switch on the control panel to ON and determine whether
the automatic drain valve discharge moisture.
• Fully close the manual inlet valve and pressurize the unit as described in section 7.8.
• Remove the filters as described in section 7.8. Observe whether the water drained from the bowls. If the bowls
do not contain water, re-install the bowls, and repressurize the system.

PSA Filters: Depressurizing and Replacement

• Depressurizing the Filters
• Make sure the AUTO/MAN switch is set to AUTO and allow the oxygen generator to stop cycling when the
oxygen receiver pressurizes fully.
• Set the ON/OFF switch to OFF.
• Disconnect the oxygen generator from the power supply.
• Fully close the manual inlet valve and manual filter outlet valve.

1. Manual Inlet Valve

2. Manual Filter Inlet Valve
• Shut off the feed air supply at the air compressor or air header.
• Reconnect the oxygen generator to the power supply.
• Press the MANUAL DRAIN button on the control panel until the air no longer exits from the drain tubing.

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NOTE: If the pressure does not decrease to zero, shut down the unit and call Jeanologia S.L.

Changing Filter Elements

• The following procedure describes how to change the filter elements for either the particulate filter semi-
annually or the coalescing filter annually.
• Depressurize the filter assembly and shut down the oxygen generator.
• Disconnect the power supply.
• To remove the bowl from either filter, push down the bowl latch and rotate the bowl slight right or left while
pulling down on the bowl.

Figure 7.1. Filter Bowl

• When the bowl is free, disconnect the drain tubing from the bottom of the bowl. There may be a retainer nut
which has to be disconnected to remove the filter element for the filter models with screws.
• Wash the bowl in warm, soapy water, then rinse the bowl.
• Gently unscrew the old filter element and discard it.
• If you are replacing a coalescing filter element, remove and discard the black gasket where the top of the filter
element connects to the filter housing.
• If you are replacing a coalescing filter element, make sure a black gasket is attached to the top of the new
element.
• Taking care not to touch the filter portion of the new filter element, screw it into position from which the old
filter was removed.
• Reconnect the drain tubing to the bottom of the bowl.
• Re-install the filter bowl, making sure the bowl locks firmly into place.

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• Slowly open fully the manual inlet valve and manual filter outlet valve.
• Turn on the feed air at the air compressor or air header.Connect the oxygen generator to the power supply.
• Set the ON/OFF switch on the control panel to On to operate the oxygen generator.

7.8 Check gas filter of the controller

THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
The sample gas input filter is located on one side of the controller. To check it, it is necessary open the front door of
the desk with the corresponding key, and open the cover [2] that protects the controller [1].

The picture below shows where the filter is. If the filter insert is dirty, it must be replaced, and clean both parts.

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1: Components Gas filter

7.9 Grease the drum bearings

THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
It is specially recommend greasing the drum bearings to improve the life of these components. These bearings [1] are
located on the rear side of the machine.

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7.10 Check and Change the water chiller and the filter
Is strongly recommended to check the state of the filter and the chiller
THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT

Water filter.
Check and clean the water filter [1], make sure that there are no holes and change it if necessary.

To change the water filter, it is necessary to empty the machine and unscrew the filter recipient, to change it. (See the
Next Point)
Water Chiller.
To change the chiller liquid, it is very important to drain the water from circuit.
Remove outlet water tube, to empty the water. (Could be advisable to introduce compressed air in the inlet water
pipe of to help the process)
After this, open the drain valve [1] that is located on the bottom of the machine, to make sure that there is no water
in the deposit.

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Finally, fill the deposit with new liquid in the following ratio:
22% CHILLER FLUID
78% DISTILLED WATER
Check the tank capacity of chiller.
After all, clean inside the chiller with air pressure, specially the evaporator.

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7.11 Clean Generator Cabinet

Clean monthly the ventilation grills that are located on top and at the bottom of the generator cabinet with
pressurized air. After that, clean and remove all the dirt produced within the enclosure with a dry cloth or vacuum
cleaner.

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7.12 Clean Electrical Cabinet

Remove the cover and clean the protector sponge that is located on one side with pressurized air. After that, clean
and remove all the dirt produced within the enclosure and the fan, with dry cloth or vacuum cleaner.

7.13 Change the rubber seal of the door

THE MACHINE MUST BE SWITCHED OFF AND RECEIVE NO ELECTRICAL CURRENT
Daily work with the machine will decrease the efficiency of the rubber seal [1] of the door and it is possible to lose
gas. For this reason it is advisable to change the rubber seal every year.

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Jeanologia recommend, that this operation must only carried out by Jeanologia authorised service personnel or
trained specialists.

7.14 Check oil reductor, hydraulic cylinder and belts

It is advisable to check the oil level reductor [3], check the hydraulic cylinder [2] and clean it if it is necessary, and
check the state of the belts [1] of the drum.
If one of these components is damaged, it is strictly necessary to change it.

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1: Level oil reductor

2: Level oil cylinder

1: Belts

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Change oil reductor

This operation is a must only be carried out by Jeanologia authorised service personnel or trained specialists.
Change oil hydraulic cylinder
This operation is must only be carried out by Jeanologia authorised service personnel or trained specialists.
Change belts C98
This operation is must only be carried out by Jeanologia authorised service personnel or trained specialists.

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 WARRANTY

CHAPTER 8
WARRANTY

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 WARRANTY

JEANOLOGIA SL guarantees this laser system against operational or manufacturing defects during the following
period:
14 months from the date of shipment

THE WARRANTY INCLUDES:

• Parts.
• Substitution or repair of faulty parts by our authorized technical service.
• The transport cost of the return of faulty parts to Spain.

THE WARRANTY DOES NOT INCLUDE:

• The cost of travel, stay and expense of our authorized technical service personnel.
• The transport and custom clearance costs derived from the shipment of a repaired parts.
• Items considered consumables (Optical parts of laser equipment, BigMac membranes, G2 filters, Nano Laser
filters, Mannequin rubbers and blades and cooling liquid).

JEANOLOGIA SL based on efficiency reasons will proceed to replace the parts subject to a functional or
manufacturing failure without a prior examination of the reason of failure. After receipt the defective part,
Jeanologia will analyze and issue a report of the reasons that have caused the fault in order to accept or dismiss
their coverage.

This guarantee will be valid provided the working, maintenance, cleanliness and installation conditions specified by
JEANOLOGIA are followed but shall be considered invalid if any problems or faults occur due to negligence, misuse,
lack of care or exceeding the functional limits of the machine, damage caused by fire, freezing, accidents, wars,
natural disasters, acts of god, terrorism or other causes beyond human control.

IMPORTANT The electricity power cuts or voltage instability could damage the machine. In this
case Jeanologia will not be responsible for damage to the machine or its
components. Jeanologia recommends to install a UPS.

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 WARRANTY

Appendix A
EC conformity declaration

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 WARRANTY

Appendix B
Layout

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 WARRANTY

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Appendix C
IN/OUT PLC Parameters

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 WARRANTY

Inputs
DIR. PLC LABEL
P00 Emergency Machine 1
P01 Alarm Machine 1
P02 Machine 1 lowered
P03 Open door machine 1
P04 Unload machine 1
P05 Closed door machine 1
P06 Emergency machine 2
P07 Alarm Machine 2
P08 Machine 2 lowered
P09 Open door machine 2
P0A Unload machine 2
P0B Closed door machine 1
P0C Feedback warning 1
P0D Feedback warning 2
P0E Feedback warning 3
P0F Machine 1 working
P10 Machine 1 stopped
P11 Sewage filter switch 1
P12 Burner safety thermostat 1
P13 Machine 2 working
P14 Machine 2 stopped
P15 Sewage filter switch 2
P16 Burner safety thermostat 2
P17 Emergency control
P18 Pressure alarm

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 WARRANTY

Outputs
DIR. PLC LABEL
P40 Buzzer relay
P41 Analyzer pump relay
P42 Tumbler 1 on
P43 Exhaust fan 1
P44 Door valve 1
P45 Gas light machine 1
P46 Resistors machine 1
P47 Extraction valve 1
P48 Tumbler 2 on
P49 Exhaust fan 2
P4A Door valve 2
P4B Gas light machine 2
P4C Resistors machine 2
P4D Extraction valve 2
P4E
P4F
P50 Generator external release 1
P51 Generator external release 2
P52 Generator external release 3
P53 Analyzer valve
P54 Gas in machine 1
P55 Gas out machine 1
P56 Gas in machine 2
P57 Gas out machine 2

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