Приспособы 3408 3412

3408 & 3412 Engines
Tool List
Caterpillar Service Technology Group September 2002
BASIC TOOL
GROUPS 4C-3502 Engine Repair Indicator Kit
Used to check general engine condition
Engines: All engines
• See T&SPG (NENG2500) for content of tool group
CAT Dealer Recommended
CYLINDER
BLOCK & 6V-7840 Tool As. - Deck Checking
LINER
Measures how much the cylinder block top surface has been machined
Engines: All engines (except 3500 & 3600)
CAT Dealer Essential
5P-4175 Counterboring Tool

Reconditions cylinder block liner counterbores
Engines: All 3300, 3400 Diesel & 3500 Diesel
8S-3140 Tool Gp. - Counterboring

Used for resurfacing cylinder block counterbores
Engines: 3300, 3406, 3408/12
8T-0455 Tool Gp. - Liner Projection

Measures cylinder liner projection and counterbore depth
Engines: C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
9U-7993 Depth Gage As.

Measures depth of liner counterbore seat
Engines: C-9, All 3300, 3176/96, C10/12, All 3400
4C-6325 Hone - Flex

Flexible hone for breaking glaze off cylinder wall
Engines: All 3400, C-15/16
Caterpillar: Confidential Green Page 1 of 27

Last Modified: 09/09/2002
3408 & 3412 Engines - Tool List
CYLINDER
BLOCK & 4C-6345 Brush - Cylinder Washing
LINER
Used to clean cylinder bores after honing
2P-8260 Installer Gp. - Cylinder Liner

Pushes cylinder liner into cylinder block
1U-6317 Bridge
Provides support bridge for cylinder liner puller
• Used with 6V-9448 Cylinder Pack Puller
1U-6319 Socket
Used with cylinder pack puller to allow use of impact gun
Engines: All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
5P-8665 Puller - Cylinder Liner

Removes cylinder liner from cylinder block
Engines: All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
6V-9448 Puller - Cylinder Pack

Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore)
Engines: 3400, C-15/16
PISTON,
RINGS & 139-9039 Snap Ring Pliers
CONNECTING
Used to remove and replace piston pin retainer rings not having holes
ROD Engines: 3400, C-15/16
CAT Dealer Essential C66570T1
5P2050 Checking Fixture - Con Rod

Used to measure pin bore misalignment and rod distortion
Engines: All engines except 3600

PISTON,
RINGS & 5P-8639 Press Gp.
CONNECTING
Used to remove and install connecting rod pin bearings
ROD Engines: All engines (except 3000 & 3600)
• Requires hydraulic tools and engine specific tooling - see T&SPG for details
• Reference: SMHS7295 Special Instruction
5P-8649 Adapter - Pin Bushing

Engines: 3176/96, C-10/12, 3400, 3500 (with 6 degree connecting rod)
• Used with 5P-8639 Press Gp.
5P-8651 Spacer
Engines: 3176/96, C-10/12, 3400
• Used with 5P-8639 Press Gp.
NEW
200-3914 Compressor - Piston Ring
Piston ring compressor (heavy duty clam shell type - 5.7" bore)
Engines: C-18, C-30
5P-3526 Piston Ring Compressor

Piston ring compressor (clam shell type, 5.4" bore)
Engines: All 3400, C-15
7M-3978 Piston Ring Expander

Used to remove and install piston rings ( 5.4" bore)
Engines: 3400, C-15
132-4389 Piston Ring Groove Gage

Measures piston ring groove for piston reuseability
Engines: 3406E, C-15, G3400, 3408E / 3412E with 1 pc. Steel piston
4C-8169 Gauge - Piston Ring Groove

Checks piston top ring groove for piston reuseability
Engines: 3400 (with one piece aluminum piston)
•Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage

PISTON,
RINGS & 1U-6431 Gage Gp.
CONNECTING
Checks piston ring grooves to determine piston reusability
ROD Engines: 3300, 3400, 3500 (see T&SPG for applications)
5P-3519 Gauge - Piston Ring Groove

Checks top and intermediate ring grooves to determine piston reusability
Engines: 3208, 3300, 3400 (diesel)
CRANKSHAFT,
MAIN 193-0233 Installer - PTO Seal
BEARINGS &
Used to install PTO shaft oil seal
FLYWHEEL Engines: 3408/12 (with RPTO)
• Used with 160-8181 Seal
2P-5518 Bearing R & I Tool

Used to remove and install upper main bearing
Engines: 3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16
8B-7561 Step Plate

Used to remove front crankshaft pulley, gear & camshaft drive gear
Engines: 3208, 3400, 3500, G3600
5P-1733 Locator As.

Used to install front and rear crankshaft oil seals
Engines: All 3400
5P-1737 Bolt - Crankshaft Seal Installer

Used to install front and rear crankshaft oil seals
Engines: 3400
• Three required
5P-7301 Locator As.

Used to install rear gear train seals
Engines: 3400, C15/16 (with RPTO)
• Requires (2) 5P-7309 Bolts & (2) 5p-7310 Bolts

CRANKSHAFT,
MAIN 5P-7309 Bolt
BEARINGS &
Used to installl rear gear train oil seal
FLYWHEEL Engines: All 3400 C-15/16 (withRPTO)
• Two required
5P-7310 Bolt
Used to installl rear gear train oil seal
Engines: All 3400, C-15/16 (with RPTO)
• Two required
5P-7312 Distorter
Used to remove crankshaft wear sleeves
Engines: 3064/66, 3100, 3200, 3300, 3400, C-15/16
• Part of 5p-7318 Wear Sleeve Distorter Gp.
5P-7314 Distorter Ring

Used to remove crankshaft wear sleeve
Engines: 3400, C-15/16
• Part of 5p-7318 Wear Sleeve Distorter Gp.
6V-2086 Installer
Installs front crankshaft oil seal (silicon seal)
6V-2087 Installer
Used to install rear crankshaft & gear train oil seal (silicon seal)
Engines: 3400, C-15/16
6V-6142 Installer
Used to install front crankshaft oil seal (hydrodynamic seal)
Engines: 3400, C-15/16
6V-6143 Installer
Used to install rear crankshaft oil seal (hydrodynamic seal)
Engines: 3400, C-15/16

CRANKSHAFT,
MAIN 8T-2683 Installer
BEARINGS &
Used to install rear gear train oil seal (hydrodynamic seal)
FLYWHEEL Engines: 3400, C-15/16
9S-8858 Nut As.

Used to install crankshaft seal and wear sleeve
• Part of 1U-7598 Rear Seal Installer Gp.
1P-4000 Tool Gp - Line Boring

Used to bore semi-finished bearing caps
Engines: 3100, 3200, All 3400, All 3500
• Reference: SMHS7607 Special Instruction, SEBF4500 Engine Component and Reconditioning
Guide, SMHS7607 Special Instructions
203-6594 Repair Kit - Thread 1
Used to repair main bearing cap bolt holes 2

Engines: All 3400, C-15/16 3
• This kit is not serviced - see T&SPG (NENG2500) for content

• Reference: SEBF8387 Main Bearing Bolt Hole Repair
4
CAT Dealer Recommended C79877T1
CAMSHAFT &
TIMING GEARS 8B-7548 Push - Puller
Removes front crankshaft pulley and camshaft drive gear
Engines: 3208, All 3300, All 3400, All 3500, All 3600
• Item #3
8S-2241 I & R Gp. - Camshaft Bearing

Removes and installs camshaft bearings
Engines: All engines (except 3600)
6V-4869 Adapter
Used to remove and install camshaft bearings
Engines: All 3400 (except 3406E & C-15/16)
• Used with 8S-2241 I & R Gp. - Camshaft Bearing
6V-6174 Plug
Used to remove and install camshaft bearings
Engines: 3400 (except 3406E & C-15/16)
• Used with 8S-2241 I & R Gp. - Camshaft Bearing

CYLINDER
HEAD, 111-5051 Injector Wrench
VALVES &
Used to remove and install stainless steel injector sleeves
CAM Engines: 3408/12E (HEUI)
FOLLOWERS
3
131-3921 Puller Gp. 1
Used to remove carbon-fouled injectors from cylinder head 2 4
Engines: 3408/12 (HEUI)
6
5
164-5924 Gage - Injector Bore

Checks injector sleeves for carbon packing in the tip area
Engines: 3412 HEUI
• Reference: REHS0116 Special Instruction
164-5927 Brush - Tube

Cleans carbon packing in the injector sleeve tip area
Engines: 3412 HEUI
• Reference: REHS0116 Special Instruction
165-4638 Guide - Manifold

Aligns and retains exhaust manifold during assembly
• Four required
166-7441 Tool Gp. - Valve Seat Extractor

Used to remove valve seat inserts
• Reference: SMHS7935 Special Instruction
194-2062 Tool Gp.

Used to set valve lash
Engines: 3408/12E, G3500
1P-7451 Honing Gp - Valve Guide

Provides precise method of sizing grooved valve guides
Engines: All 3300, All 3400

CYLINDER
HEAD, 1U-9347 Valve Spring Compressor Gp.
VALVES &
Used to remove and install valve springs (on engine)
CAM Engines: All 3400
FOLLOWERS
5P-0127 Socket
5/16" Deep Well Socket Used to remove and install glow plugs
Engines: 3200, 3306, 3400
5P-2396 Bushing
Used to remove and install valve guides
Engines: 3400
• Item #2
5P-2406 Driver - Dowel (3400)

Used to install valve train bridge dowels to correct height
Engines: 3400
5P-3536 Gauge Gp - Valve Guide

Measures valve guides for size, taper, and roundness
Engines: 3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
5P-7275 Installer - Glow Plug Wire

Installs glow plug wire on glow plug
Engines:
5P-7333 Repair Tool Gp. - Bridge Dowel

Repairs cylinder heads with loose bridge dowels
Engines: 3400
5P-7433 Tool Gp. - Cam Follower

Used for removal and installation of valve lifters
Engines: 3046, 3406B/C, 3408/12

CYLINDER
HEAD, 5S-0276 Wrench - Glow Plug
VALVES &
Removes and installs glow plugs (3/8 inch hex)
CAM Engines:
FOLLOWERS
5S-1322 Inserter - Valve Keeper

Used to remove and install valve keeper
Engines: 3046/64/66, All 3100, 3200, All 3300, All 3400
6V-0087 Gauge - Valve Stem

Measures valve stem wear
Engines: 3100,3200, All 3300, All 3400, All 3500
6V-2032 Adapter
Used to mount brush on bench or pedestal grinder
• Used with 6V-2033 Brush
• Two required
6V-2033 Brush
Cleans and polishes engine valve stems
• Requires (2) 6V-2032 Adapters
6V-3049 Remover - Glow Plug Wire

Removes glow plug lead assemblies
Engines: 3400 (pre-chamber engines)
8S-2263 Tester - Valve Spring

Tests coil springs for print conformance (159 kg max. test force)
9U-6895 Driver - Value Guide

Used to remove and install value guides
Engines: 3126B/E, C-9, All 3300, All 3400, C-15/16
• Part of 9U-7530 3406E Engine Tool Kit

CYLINDER
HEAD, 5P-0942 Extractor
VALVES &
Used to remove bridge dowels from cylinder head 11,13 mm (.438 inch)
CAM Engines: 3176/96, C-10/12, 3400, C-15/16, All 3500
FOLLOWERS
• Used with 5P-0944 Dowel Puller Gp.
5P-0944 Puller Gp. - Dowel

Used to pull 0.375" diameter dowels
6V-7068 Gauge
Used to check valve guide wear limits
Engines: 3300, 3400, 3508/12
•See T&SPG for application
5P-0961 Wrench - Fuel Valve Adapter

Used to remove and install direct injection fuel nozzle adapters
Engines: 3400
5S-1330 Compressor - Valve Spring

Used to remove and install valve springs (off engine)
6V-9050 Tool Group - Stud Removal

Used to remove broken exhaust manifold studs
Engines: 3200, All 3300, All 3400, C-15/16
• Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads
FUEL SYSTEM
TEST 1U-8857 Tube - Extension
Used to collect spray from nozzle tester
Engines: 3000, 3200, 3300, 3400 (P&L fuel system)
• Item #2; Alternative tool: FT1384 Extention Tube
• Used with 8S-2270 Fuel Collector, and 5P-4150 or 8S-2242 Nozzle Tester
1U-9578 Repair Kit

Used to disassemble and assemble nozzle tester group
Engines: 3000, 3200, 3300, 3400 (with P&L fuel system)
• Used on 5P-4150 Nozzle Tester Gp.

FUEL SYSTEM
TEST 5P-4150 Tester Gp - Nozzle
Used to test fuel injection nozzles
6V-2170 Tube As.

Used to connects nozzle to nozzle tester
Engines: 3000, 3300 (P&L fuel system)
• Used with 8N-7001 Fuel Nozzle
8S-2270 Collector - Fuel

Used to collect spray from nozzle tester
• Used with 5P-4150 Nozzle Tester Gp.
6V-6068 Calibration Fluid (19 L)

Used in fuel injection test benches, pop testers and nozzle testers
• See T&SPG (NENG2500) for other available container sizes
FUEL SYSTEM
REPAIR & 134-2570 Wrench - Spanner
ADJUST
Used to remove and install 7W-2315 Fuel Injection Nozzle Retainer
Engines: 3406B, 3406C, 3408/12 (P&L fuel system)
1U-9725 Wrench
Used to remove and replace nozzle adapters
Engines: 3400
4C-8180 Timing Tool Gp.

Used to set fuel injection pump to engine timing
Engines: 3408C/12C (high performance marine engines)
• Not serviced as group - see T&SPG (NENG2500) for consist
5P-0144 Socket
Used for removal and installation of fuel lines
Engines: 3200, 3300, 3400 (P&L fuel system engines)

FUEL SYSTEM
REPAIR & 5P-2391 Driver - Seal
ADJUST
Used for assembly of fuel transfer pump
Engines: 3400
5P-2392 Driver - Seal

Used for assembly of fuel transfer pump
Engines: 3400
5P-3013 Tap - Special

Used to recondition damaged fuel pump retainer threads (1 3/8-12 NF)
Engines: 3300, 3400
5P-5195 Wrench - Fuel Line

Used to tighten inside fuel line nuts on through-head connectors
Engines: 3306, 3400 (P&L fuel system engines)
5P-6217 Fixture
Used to install tanged fuel rack bearings
Engines: 3300, 3408/12 (diesel)
5P-6218 Driver - Bearing

Used to install tanged fuel rack bearings
Engines: 3300, 3408/12 (diesel)
5P-6229 Extractor
Used to remove fuel nozzle adapter body
Engines: 3400 (DI & PC engines)
6V-0022 Tool Gp. - Governor Spring Guide

Used to replace worn governor spring guides

FUEL SYSTEM
REPAIR & 6V-2112 Timing Pin
ADJUST
Used to set fuel pump injection timing
Engines: 3400 (P&L fuel system)
6V-4089 Reamer As.

Removes carbon deposits from cylinder head bore for pencil nozzles
Engines: 3200, 3300, 3400 (P&L fuel system)
6V-4180 Tool Gp. - Off-Eng Lifter Setting

Adjusts lifter setting off-engine
Engines: 3406/08/12 (compact & forged body fuel systems)
• See T&SPG (NENG2500) for additional tools required
6V-4186 Timing Pin

Used to set fuel pump injection timing
Engines: 3300, 3400 (P&L fuel system)
6V-4979 Seal Tool - Carbon Stop

Installs carbon dam on fuel nozzle
Engines: 3200, 3300, 3400 (P&L)
• Part of 8S-2245 Cleaning Tool Gp.
6V-6070 Tool Gp.

Checks and adjusts rack and fuel ratio control linkage
Engines: 3300, 3400 (NSFS)
6V-6169 Installer - Check Valve

Used to install check valves in fuel transfer pumps
Engines: 3204, 3300B, 3400B
6V-7025 Guide
Used to install seal onto direct injection capsule valve adapter
Engines: 3400
• Replaces canceled 5P-4755 Guide

FUEL SYSTEM
REPAIR & 6V-7050 Compressor Gp.
ADJUST
Compresses fuel injection pump lifter springs for P&B removal
Engines: 3400
6V-7870 Fixture Gp.

Used to disassemble and assemble plunger and barrel assembly
Engines: 3300, 3400
6V-9128 Tool Gp. - Rack Position

Sets or checks rack position during normal engine operation
Engines: 3200, 3300, 3400
8T-5246 Indicator Gp. - Engine Timing

Used to determine piston top dead center and fuel injection pump timing
Engines: 3200, 3300, 3400
• Replaces canceled 3S-2954 Indicator Group
8T-9173 Rack Adjusting Tool

Holds rack adjusting screw while tightening locknut
Engines: 3200, 3300, 3400
• Replaces 5P-7335 Rack Adjusting Tool
9S-1743 Wrench - Ferrule Nut ( 3/4" x 1")

Used to remove and install fuel injection lines
Engines: 3200, 3300, 3400 (P&L fuel systems)
9S-8100 Tool Gp. - Fuel Transfer Pump

Used to disassemble and assemble fuel transfer pump
Engines: 3200, 3300, 3408
9U-5127 Tool Gp. - 3408/12 PEEC

Used to test and adjust fuel pump timing
Engines: 3408/12 (PEEC)

FUEL SYSTEM
REPAIR & 9U-5219 Tool Gp. - 3406 PEEC Engines
ADJUST
Used to set clearance between engine speed sensor and pulse wheel
Engines: 3400 (PEEC engines)
9U-5692 Spring Compressor

Compresses fuel pump lifter springs when plunger & barrel are removed
Engines: 3406B/C, 3408/12 (diesel)
9U-5120 Wrench - Spanner

Used to remove and install fuel ratio controll & rack positioning assembly
Engines: 3100 (except 3126B/E); 3406, 3408, 3412 (PEEC)
5P-7285 Adjusting Bracket

Used to adjust governor speed droop
Engines: 3412 (with Woodward PSG governor)
Used with 3P-1565 Collet and 9S-0215 Dial Indicator
9S-0215 Dial Indicator

Used to adjust governor speed droop
Engines: 3412 (with Woodward PSG governor)
• Used with 5P-7285 Adjusting Bracket
6V-4980 Tool Gp. - Torque Screwdriver

Multiple use torque screwdriver set for fuel system work
Engines: 3100, 3300, 3400 (diesel engines)
9S-9114 Spacer
Used to position timing plate on 8S-2346 Shaft Assembly
Engines: 3408/12, All 3500
• Used with 1P-7410 Timing Plate
8T-5107 Fixture As.

Used to bore governor housing to salvage terminal shaft bearing bores
Engines: 3400B
• Alternative tool: FT1950 Fixture As.

FUEL SYSTEM
REPAIR & 2F-2990 Plug
ADJUST
Used to protect fuel lines from dirt when removing them from the engine
• Twenty four (max) required
5F-2807 Cap
Used to protect fuel pump & nozzles from dirt when removing fuel lines
• Twenty four (max) required
6V-6981 Puller Gp. - Nozzle

Used for removal of direct injection fuel nozzles
Engines: 3400 (diesel)
• Part of 6V-7020 Nozzle Puller Group
6V-7020 Puller Gp. - Nozzle

Contains components of five nozzle puller groups
Engines: 3200, 3300, 3400 (diesel)
1U-6725 Buttress Tap

Cleans threads on NSFS fuel system pumps (1.375x12 thd)
Engines: 3300, 3408, 3412 (NSFS)
1U-6726 Buttress Tap

Cleans threads on NSFS fuel system pumps (1.750x12 thd)
Engines: 3400 (NSFS)
8S-2244 Extractor
Used to remove and install fuel injection pumps and retaining bushings
Engines: 3200, 3300, 3400
8T-5287 Wrench
Used to remove and install compact fuel system injection pumps
Engines: 3300, 3400
• Used with 8S-2244 Extractor
• Replaces canceled 8S-4613 Wrench

AIR SYSTEM &
MANIFOLDS 194-2061 Wrench As.
Used to set valve lash and adjust wastegate bypass valve
Engines: 3406/12E, All 3500
• Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500)
• Part of 194-2062 Tool Gp.
5P-6518 Fixture Gp - Parts Reusability

Measures turbo shaft straightness and engine valve lip thickness
9S-9143 Gauge Gp.

Rechecks end housing positions of compressor and turbine housings
Engines: 3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16
9S-6343 Fixture As.

Used for disassembly and assembly of turbo rotating assembly
Engines: 3200, 3176, 3400, All 3500, G3600
• Item #1
9S-6363 Fixture Gp. - Turbocharger

Used for disasembly and assembly of turbocharger
Engines: 3200, 3176, C-10/12, 3400, All 3500, G3600
LUBRICATION
SYSTEM 175-7546 Cutter Gp. - Oil Filter
Used to cut open spin-on oil filters to inspect filter media for contaminants
Engines: 3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400
185-3630 Strap Wrench - Filter

Used to remove and install spin-on oil & fuel filters
• Replaces cancelled 2P-8250 strap wrench
COOLING
SYSTEM 138-9299 Seal Tool - Oil
Used to install pump shaft through oil seal in water pump housing
Engines: 3406B/C, 3408/12 (P&L), C-15/16

COOLING
SYSTEM 139-0088 Seal Installer
Installs coolant seal and support ring in water pump housing
Engines: 3400, C-15/16
4C-9045 Strainer - Temporary (4 inch)

Filters particles from coolant lines
Engines: All 3400
• Also Available: 4C-9046 (5 in.) or 4C-9047 (6 in.) Temporary Strainers
5P-7385 Insert
Used to repair waterpump bearing seat
Engines: 3400
9S-8140 Pump - Pressurizing

Pressurizes cooling system
9U-6737 Radiator Test Kit

Tests radiator for excessive gas buildup
Engines: All engines (including marine eng with separate cooling system)
9U-6956 Installer - Seal ( Water Pump)

Removes and installs water pump ceramic seals
Engines: 3408/12 (marine)
• Used with 1U-8306 Spanner Socket
FT1760 Driver
Used to remove shaft from water pump assembly
Engines: 3400
FT1762 Test Driver

Used to test water pump seal after assembly
Engines: 3400
• Used with V1-A Vacuum Tester

COOLING
SYSTEM 169-4309 Bar - Mounting
Aligns head exchanger plates during disassembly and assembly
Engines: 3412E (Marine)
• Two required
2P-2317 Wrench - Spanner Socket

Used to disassemble and assemble raw water pump
9U-6626 Wrench - Spanner Socket

9U-6627 Installer - Seal

DIAGNOSTIC
TOOLS 164-2192 Adapter Gp. - Probe Self Sealing
Used with pressure gauge to check fluid-filled compartments
• Used with 5P-2720, 5P-2725 or 5P-3591 Adapters
8T-5096 Dial Indicator Test Gp.

Used to take many different linear service measurements
171-4400 Communication Adapter II Gp.

Allows PC to communicate with engine data link
Engines: All engines (with electronic controls)
1U-6602 Photo-Tach Gp.

Measures engine RPM

DIAGNOSTIC
TOOLS 8T-1000 Electronic Position Indicator Gp.
Measures dynamic and static rack position & other linear measurements
Engines: All Engines (with mechanical governor)
8T-2700 Blowby/Air Flow Indicator Gp.

Measures engine blowby gas & air velocity through radiator
Engines: 3200, 3300, 3400, All 3500
•- Part of 146-2726 Maintenance Tool Gp.
- For more information see SEHS8712 Special Instructions
8T-5200 Signal Generator/Counter Gp.

Measures frequency signals and generates square wave signal
9U-7400 Multitach II Gp.

Measures engine RPM, frequency, and engine set point
156-1070 Analyzer Gp. - Emission

Used to set-up, service, & monitor natural gas & diesel engine emissions
••- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
- Alternate Tool 156-1060 Emission Analyzer Group (Diesel )
146-4080 Multimeter Gp. - Digital (RS-232)

Measures voltage, current, resistance, duty cycle, temp, & more
•- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- For more information, see JEDG6000 Brochure & NEHS0554
6V-9130 Temp Adapter Gp.

Used to measure oil, coolant or air temperatures (-50°C to 900°C)
•- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups
- For more information, see SEHS8382
7X-1710 Probe Gp.

Used to measure voltages without disconnecting wiring harness
•- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.

DIAGNOSTIC
TOOLS 164-3310 Infrared Thermometer
Measures surface temperature without contact (battery powered)
• See T&SPG (NENG2500) for other available models
- For more information, see NEHP6017 Datasheet
4C-6500 Digital Thermometer Gp.

Used to measure and record temperatures
8T-2844 Recorder Gp.

Measures highest surface temperature of engine components
146-1738 Borescope - Precision (12")

Used to make visual inspection of internal surfaces
- For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM
1U-5266 Light Source (110 VAC)

Provide illumination for borescopes
•- Alternative Tool: 190-8160 Light Source (220 VAC)
- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes
1U-5470 Engine Pressure Gp.

Checks pressures on turbocharged diesel and natural gas engines
5P-7277 Tester - Voltage

Used to make quick checks for presence of voltage
8T-0500 Light - Continuity Testing

Used to test for non-energized or open circuits
•- Replaces canceled 8S-4627 Circuit Continuity Tester

DIAGNOSTIC
TOOLS 4C-6600 Battery Voltmeter
Measures battery voltage to determine state of charge
1U-7297 Coolant and Battery Tester

Checks coolant freezing point and battery charge condition (degrees F)
Engines: All Engines
•- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)
131-5051 DataView TechStation Gp.

PC based diagnostic tool that measures and records engine parameters
•- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
154-8102 Fuel Flow Measurement System

Measures diesel engine fuel burn rate on 3408/12E, 3500
Engines: 3408/12E (PEEC & HEUI), 3500
•Used with 154-8106 Fuel Flow Display
179-0710 Burn Rate Meter (With Display)

Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08
Engines: 3116, 3126, C-9, 3208, 3304, 3406/08
• Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available.
• Includes 154-8106 Fuel Flow Display
153-9630 Test Gp. - Sensor

Used to test CAT ® PWM and analog sensors
•- Used with 131-5050 or 131-5051 DataView Gp.
1U-9139 Universal Fuel Line Pickup

Used with multitach or DataView to measure engine speed
Engines: All engines (with P&L fuel system)
•- Item #1
- Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp.
151-6320 Removal Tool (SXL/GXL)

Removes pins and sockets from Deutsch & AMP connectors
Engines: 3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•- For more information, see SEHS9615 Special Instruction

DIAGNOSTIC
TOOLS 175-3700 DT Connector Service Kit
Used to service and repair Deutsch "DT" type connectors
Engines: 3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•- For more information, see SEHS9615 Special Instruction
190-8900 HD Connector - Field Service Kit

Used to service Deutsch HD type connectors
Engines: 3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•For more information, see SEHS9615 Special Instruction
7X-1715 Cable As. - Small (40 Pin)

Provides tests points for individual wires in wiring harness
Engines: 3126B, 3176/96, C-10/12, 3400E, C-15/16
8T-0450 Thread Identification Kit

Used to determine thread sizes
8T-5300 Indicator Gp. - Timing

Used to measure fuel injection timing
•- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter
- Replaces 6V-3100 Timing Indicator Gp.
8T-5301 Adapter Gp. - Diesel Timing

Used to measure fuel injection timing on diesel engines
Engines: 3200, 3300, 3400 (diesel engines)
•- Used with 8T-5300 Timing Indicator Gp.
6V-7898 Dial Bore Gauge - Metric

Measures internal diameters (50 to 200 mm) & depths (13 to 300 mm)
•- Used with 6V-7899 Size Setting Fixture
- See T&SPG (NENG2500) for other available models
LIFTING,
POSITIONING 5P-8700 Lifting Bracket
& HOLDING
Used to remove & install cylinder head and exhaust manifold assemblies
TOOLS Engines: 3408, 3412 (marine engines)
• Two required
• Requires (2) 0S-1618 Bolts (each)

LIFTING,
POSITIONING 8F-4423 Flywheel Lifter
& HOLDING
Used to remove and install flywheels and crankshafts
TOOLS Engines: 3100, 3176/96, C-10/12, 3200, All 3300, All 3400, C-15/16
• Two required (for crankshafts)
• May require spacers for flywheels that are recessed below housing flange
8S-6691 Stand Group - Cylinder Head

Supports cylinder head on work bench during repair process
• Two reqiured
171-4660 Adapter As. - Engine Stand 2

1
Mounts engine to roll-over stand without removal of front gear train

Engines: 3408, 3412
• Used with 4C-9832 Large Engine Roll-Over Stand 3
1U-5749 Adapter Plate - Engine

Used to mount engine onto 1U-5750 Diesel Engine Repair Stand
Engines: All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)
• Used with 1U-5750 Diesel Engine Repair Stand
1U-5750 Engine Repair Stand - Diesel

Rollover stand for engine overhaul (6000 lbs. Max)
Engines: 3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16
• See T&SPG (NENG2500) for reqiured engine adapter plates
• Also Available: 206-0030 Foot Plate
206-0030 Foot Plate

Foot plate for the 1U-5750 Engine Repair Stand
Engines: 3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16
4C-9832 Roll-Over Stand - Large Engine

Used for disassembly and assembly of engine
Engines: 3408/12, 3500
• See T&SPG (NENG2500) for reqiured engine adapter plates
5P-3000 Shipping Stand

Universal stand for shipping & storing engines and transmissions

LIFTING,
POSITIONING 6V-0097 Rebuild Stand - Engine
& HOLDING
Engine stand for major overhaul
TOOLS Engines: 3000, 3100, C-9, 3200, 3300, 3176/96, C-10/12, 3400, C-15/16
185-5321 Hook As. - Cylinder Head Lifting

Used to lift cylinder head cores
Engines: 3100 (except 3126B), 3300, 3400 (except 3406E & C-15/16)
• Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly
HAND TOOLS
1P-1855 Retaining Ring Pliers
Used to remove and install retaining rings (No. 22)
Engines: 3054/56, 3100, 3208, 3300, 3400
1P-1858 Pliers - Snap Ring

Used to remove and install internal retaining rings
Engines: 3176, 3196, C-10, C-12, 3400

Used to remove and install retaining rings (No. 25)
Engines: 3200, 3300, 3176/96, C-10/12, 3400, C-15/16, All 3500

Removes and installs retaining rings (No. 25-90)
Engines: 3408/12, G3408/12
PUMPS,
HYDRAULIC 1P-2322 Combination Puller (2 or 3 Jaw)
CYLINDERS &
General purpose puller
PULLERS Engines: All engines
1U-7600 Slide Hammer Puller Gp.

Used to remove lip type seals and fuel nozzles
Engines: 3064/66, 3100, 3200, All 3300, C-10/12, C-15/16, All 3400

PUMPS,
HYDRAULIC 3H-0465 Plate
CYLINDERS &
Used with tooling for removal and installation of gears, bearings, etc.
PULLERS Engines: All engines
4C-5613 Puller Gp.

General purpose gear puller used to remove air compressor drive gear
Engines: All 3300, 3176/96, C10/12, All 3400
9U-6600 Hand Pump Gp.

Manually operated hydraulic pump (10,000 psi)
MISC. TOOLS
144-0235 Gauge - Belt Tension
Use to check tension of belts driving various engine components
1P-0510 Driver Gp. - Bearing and Seal

General purpose bearing and seal driver kit
1P-0520 Driver Gp - Bearing and Seal

Installs bearings, races, and seals
5P-8718 BrakeSaver Rotor Support

Prevents damage to seals during BrakeSaver removal & installation
Engines: 3406/08, 3456, C-15/16
9S-9155 Spacer
Used to install bearings and seals
Engines: 3176/96, C-10/12, 3306B/C, 3408/12, All 3500
• Part of 1P-0500, 1P-0510 & 1P-0520 Driver Gp.

MISC. TOOLS
FT1438 Aftercooler - Dyno Testing
Maintains inlet manifold temperature during dyno testing (1000 hp max)
Engines: 3100, C-9, 3200, 3300, C-10/12, 3400, C-15/16
9S-9082 Turning Tool

Used to manually rotate engine crankshaft


Приспособы 3408 3412

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Приспособы 3408 3412

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