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Up-Gradation to two Lane with Paved Shoulder for Section from Km. CONTRACTOR :- M/s H.G. Infra Engineering Ltd.
58.000 to Km. 91.600 Balotra to Sanderao via Jalore Section of NH
QUANTITY :- 1+4+2 = 07 Nos.
325 in the state of Rajasthan on EPC Mode
REVISION :- 0
CLIENT :- CE (NH) PWD, Rajasthan PREPARED BY :- Prashant
SUBJECT :- Design Verification CHECKED BY :- Jaiprakash
Sanfield (India) Limited, Subsidiary of Maurer SE, Munich, Germany. This paper is strictly confidential. The disclosure to unauthorized third parties is prohibited and
may result in claims for damages.
General :- The design verification of the bearing is conducted in accordance with IRC:83 (Part- IV) and European Technical Approval ETA-06/0131
Load Consideration :-
SLS - Loads:
max,Nsk = 3190.00 kN Nqd = 1914.00 kN
min,Nsk = 300.00 kN
perm,Nsk = 1276.00 kN
Vx,sk = 310.00 kN Vy,sk = 1700.00 kN
max,k = ± 0.010 rad
maxNsd - Maximum vertical load in ULS perm, Nsk - Permanent Load in SLS Vx,sd - Horizontal Longitudinal Force in ULS
minNsd - Minimum vertical load in ULS Vx,sk - Horizontal Longitudinal Forces in SLS Vy,sd - Horizontal Transverse Force in ULS
maxNsk - Maximum vertical load in SLS Vy,sk - Horizontal Transverse Forces in SLS Vr,sd - Resultant Horizontal Force in ULS
minNsk - Minimum vertical load in SLS Nqd - Variable Vertical Load in SLS αdmax - Maximum of rotation
Nomenclature :-
Design Output :-
Pressure in Concrete Structure at Girder (Super-structure) - (according to 3390.00 KN < 6017.61 KN Hence, Safe
IRC: 83 (Part-IV), Annexure F ) 24.04 2
42.67 2
Hence, Safe
N/mm < N/mm
Pressure in Concrete Structure at Pedestal - (according to IRC: 83 (Part- 3390.00 KN < 5974.74 KN Hence, Safe
IV), Annexure F ) 24.21 N/mm2 < 42.67 N/mm2 Hence, Safe
Bearings backing plate in Bending (The verifications are conducted to
0.47 mm < 0.65 mm Hence, Safe
IRC : 83 (Part - IV), Clause 5.6)
Bearings Bottom plate in Bending (The verifications are conducted to
0.43 mm < 0.65 mm Hence, Safe
IRC : 83 (Part - IV), Clause 5.6)
Interface of Bottom component with the restraining ring shall be
provided in radius to uniformly transfer the horizontal force (acc. IRC: 2496.10 kN < 2557.43 KN Hence, Safe
83 (Part-IV), Clause 5.4.1.8)
Effective Width of the Contact Surface (We) - (acc. IRC: 83 (Part-IV),
14.73 mm < 16.00 mm Hence, Safe
clause 5.4.1.9
2 2
trr 264.14 N/mm < 272.00 N/mm Hence, Safe
2 2
Restraining ring calculation due to Horizontal Force (according to IRC: Ts,rr 122.96 N/mm < 196.30 N/mm Hence, Safe
83 (Part-IV), Clause No. 5.4.1.1, 5.4.1.2, 5.4.1.3 & 5.4.1.4) b,rr 2
340.00 2
Hence, Safe
245.20 N/mm < N/mm
2 2
t,br 142.63 N/mm < 272.00 N/mm Hence, Safe
Total Resistance offered by Anchorage / Bolts (acc. IRC: 83 (Part-IV),
2496.10 KN < 2887.80 KN Hence, Safe
Annexure E)
Dowels / Sleeve Design Check for Pedestal 22.29 Mpa < 26.67 Mpa Hence, Safe
Dowels / Sleeve Design Check for Girder 22.29 Mpa < 26.67 Mpa Hence, Safe
The permissible stress is reduced due to exceeding the category temperature above 35°.
e
Max. ambient temperate: 45 °C
Reduction: 20 %
Assuming, Ar
L = 220.00 mm
R = 330.00 mm L
R/L = 1.50
fk = 180.00 N/mm²
m = 1.40
k = 0.80
max NSd ≤ Ar x k x fk / m
where,
Ar = xA
= (1 - 0.75 x x e / L)
e = e1+e3
e1 = µ,max x R
e3 = maxd x (R + b)
µ,max = 1.6 also 0.02 ≤ µ,max < 0.08
15 + MSM (As per IRC : 83 (Part-IV), Clause 5.4.3.1 (b))
µ,max = 0.015
e1 = 6.60 mm
e3 = 3.30 mm
e = 9.90 mm
= 0.89
Ar = 33982.77 mm²
thus,
max,Nsd ie 3390.00 kN ≤ Ar x k x fk / m = 3495.37 kN
Hence, Safe
Separation check acc. EN1337-7, section 6.2.2 & As per IRC : 83 (Part-IV), Clause 5.4.4 (in SLS) :-
where,
et = e1+e3
e1 = µ,max x R
e3 = max,k x (R + b)
µ,max = 1.6 / (15 + (min,Nsk x 4 / ( x L²))) also 0.02 ≤ µmax < 0.08
µ,max = 0.0699
e1 = 23.06 mm
e3 = 3.30 mm
et = 26.36 mm < L/8 = 27.50 mm
Hence, Safe
Hence, Safe
et = e1+e2+e3+el
where,
e1 = µ,max x R
e2 = (Vsd / max,Nsd) x µfr x c
e3 = max,d x (R + b)
el = (Vsd / max,Nsd) x (h / 2)
µ,max = 0.020 (As calculated in check (1) above)
Vr,sd = √(Vx,sd² + Vy,sd²) = 2496.10 kN
µfr = 0.10 (acc. IRC : 83 (Part - IV), Table 4)
c = 145.00 mm (distance load / centre of bearing)
h = 108.59 mm (height of the Bearing)
b = 31.00 mm for bottom and - 77.59 mm for top
thus,
e1 = 6.60 mm
e2 = 10.68 mm
e3 = 3.61 mm for bottom and 2.52 mm for top
el = 39.98 mm
Hence, Safe
Hence, Safe
Hence, Safe
Hence, Safe
△w < △wzul
where,
△wzul = h x (0.45 - 2 x √h/L)
△w = (0.55 / L) x kc x c x kb x b (For details of kc, ac, kb & ab, refer IRC : 83 (Part - IV), Clause 5.6.1)
h = 3.00 mm
tp = 35.00 mm tp,min req. = 20.00 mm
σmax = 83.92
△wzul = 0.65 mm
△w = 0.47 mm ≤ 0.65 mm
Hence, Safe
(ii) Base plate : (As per IRC : 83 (Part - IV), Clause 5.6.2)
h = 3.00 mm
t'b = tb,min + 0.6 x (tb,max - tb,min)
where, tb,min, req. = 12.50
tb,max = 51.69 mm tb,min = 28.00 mm
σmax = 83.92
t'b = 42.2156952 mm
kc = 1.02 c = 162.41 mm²
kb = 1.55 b = 0.66
△wzul = 0.65 mm
△w = 0.43 mm ≤ 0.65 mm
Hence, Safe
Guiding ring in ULS :- (As per IRC : 83 (Part - IV), Clause 5.4.1.8)
B
The contact between bottom and top ring is done steel to steel.
The radius of the botom part allows the rotation. b Di
Hence, Safe
Hence, Safe
w = w e + (max,d x Di)
Hence, Safe
Vr,sd = 2496.10 kN
h = 34.90 mm
fy = 340.00 N/mm²
b = 105.00 mm
hrr = 45.00 mm
(i) Direct Tensile Stress, ( t,rr) in the restraining ring cross-section (As per IRC : 83 (Part - IV), Clause 5.4.1.1)
Hence, Safe
(ii) Shear Stress, (Tsrr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause 5.4.1.2)
Hence, Safe
(iii) Bending Stress, ( b,rr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause 5.4.1.3)
Hence, Safe
(iv) Direct Tensile Stress, ( t,br) in the restraining ring base plate (As per IRC : 83 (Part - IV), Clause 5.4.1.4)
Hence, Safe
(i) Bolts
n x 0.6 x Fy x A
m
C. Sec. Area of one Bolt (A) = 561 mm2 Total C. Sec. Area of Bolts (n x A) = 5610.00 mm2
= 2692800.00 N or 2692.80 kN
Thus, putting in the equation,
Hence, Safe
Vr,sd x 1000
Dld x Dll x n
Hence, Safe
Vr,sd x 1000
Dld x Dll x n
Hence, Safe