ProFit-Check II

TGA (not including heavy-duty tractors)

1
Job number Acceptance date
Acceptance & Oil Change Sheet
Customer

2 Registration no. Vehicle type Vehicle identification no. Current mileage/km Planned annual mileage/km

3 Put a cross next to the service which is due µ § Inspections, Germany µ § Inspections, outside Germany µ
First service Î Checklist n SP
Service S12 Î Checklist o HU
Service with engine oil change Î Checklist p AU
Service with engine oil change + S12 Î Checklist q TCO
Reconditioned engine service Î Checklist r Miscellaneous (separate job)

Winter service Î Checklist s

4 Maintenance computer † On † Off Î Application factor: …………

5 Determine the due oil Recommended oil specification Maximum mileage/km

(initial fill) Mainten. computer Mainten. computer Mainten. computer
change by putting a
Alternative oil specification on off off Months Operating
cross next to the units
µ Further oil specifications*** µ (km)* (km)** x application factor hours
D28 engine M 3277 100,000 80,000 12
with green dipstick M 3275 80,000 65,000 12
Euro 2
D28 engine M 3277 80,000 60,000 12
with red dipstick M 3275 60,000 48,000 12
Euro 2
D28 engine M 3277 100,000 80,000 12
with green dipstick
Euro 3
D28 engine M 3277 80,000 60,000 12
with red dipstick
Euro 3
D28 engine M 3277 120,000 100,000 12
Common-Rail
with green dipstick
D28 engine M 3277 90,000 70,000 12
Common-Rail
with red dipstick
M 3277 120,000 100,000 12
D20 engine
M 3275 55,000 45,000 12
Euro 2

M 3277 120,000 100,000 12

D20 engine M 3477 120,000 100,000 12
Euro 3

M 3477 90,000 70,000 12

D20 engine
Euro 4 before 10.2006

D20 engine M 3477 120,000 100,000 12

Euro 4 after 10.2006
Euro 5
M 3277 120,000 100,000 12
D26 engine
M 3275 55,000 45,000 12
Euro 2

M 3277 120,000 100,000 12

D26 engine
M 3477 120,000 100,000 12
Euro 3

D26 engine M 3477 120,000 100,000 12

Euro 4
Euro 5

* The oil change interval depends on the fuel consumption. The indicated max. mileage/km may be reduced.
** If the maintenance computer is deactivated, the table with the application factors must also be used (see Maintenance Record).
*** See service products database (Intranet: Applications -> Technology: service products database, or Internet: http://www.man-mn.com/
-> Quicklinks: E-Business -> E-Business, Services and Information for our customers).

81.99196-5722 06.2007 (1.)

Maintenance computer 4 † On † Off Î Application factor: …………… 4

5
Determine the due oil Recommended oil specification Maximum mileage/km
(initial fill) Mainten. computer Mainten. computer Mainten. computer
change by putting a
Alternative oil specification on off off Months Operating
cross next to the units
µ Further oil specifications*** µ (km)* (km)** x application factor hours
D08 engine M 3277 60,000 45,000 12
Common-Rail
with green dipstick
MAN 341 – Z5 (with ventilator) 500,000 36
MAN 341 – Z3/Z4
Gear oils to MAN 341 – Z3 for AS
ZF synchromesh gearbox
Tronic may only be used when the
with/without secondary retarder 320,000 24
initial fill oil to MAN 341 – Z5 has
or Intarder
been used up to the upper mileage
(km) limit.

MAN 341 – E4 360,000 36

Eaton FSO 8309 MAN 341 – E3 240,000 24

MAN 342 – S1 (with ventilator) 500,000 36

Hypoid axles M 3343 – S 320,000 36

MAN 342 – M1 90,000 24

Planetary axles MAN 342 – S1 180,000 36

MAN 342 – S1 180,000 36

MAN transfer case
M 3343 – S 180,000 36
G 172, G 173

MAN 341 – Z5 180,000 24

MAN transfer case
MAN 342 – S1 180,000 24
G 252, G 253

MAN transfer case MAN 341 – Z5 180,000 24

G 253P22-L-H
MAN 339 – Z4 150,000 24 2,000
ZF Ecomat, normal use MAN 339 – Z3 120,000 12 1,500

MAN 339 – Z4 75,000 12 1,500

ZF Ecomat, extreme use MAN 339 – Z3 60,000 12 1,000

Converter/clutch unit (WSK), MAN 339 – Z1/Z2/Z3/Z4 90,000 12

separate oil circuit

Put a cross next to the work required in addition to each oil change µ µ 6
Fit a new engine oil filter element and fuel filter element Eaton 8309 gearbox: Clean oil drain screen

ZF 16 gearbox with Intarder: Fit a new filter insert ZF 5/6 HP 500/600 automatic gearbox: Fit a new filter insert

ZF AS Tronic gearbox with Intarder: Fit a new filter insert

MAN AdBlue® system: Fit new filter elements each time the engine oil is
changed

* The oil change interval depends on the fuel consumption. The indicated max. mileage/km may be reduced.
** If the maintenance computer is deactivated, the table with the application factors must also be used (see Maintenance Record).
*** See service products database (Intranet: Applications -> Technology: service products database, or Internet: http://www.man-mn.com/
-> Quicklinks: E-Business -> E-Business, Services and Information for our customers).
 ProFit-Check II
TGA (not including heavy-duty tractors)
Acceptance & Oil Change Sheet

7 Put a cross next to additional maintenance work that is due After max. km µ After max. years µ
Fit a new air filter element 200,000 2

Renew the air dryer granulate cartridge without oil separator - 2

Fit a new breather on the axle, gearbox and transfer case 500,000 3

Change the coolant (check the expansion tank pressure-relief valve, fit a new valve if necessary) 500,000 4

Central hydraulic system: change oil and fit a new filter (except heavy-duty tractors) 500,000 4

Kipperhydraulik See operator's manual supplied by tipper manufacturer

Filter change:
First change after 5000 km, one-off change after
60,000 km, all further changes every 120,000 km or
2 years.
Hydraulic system oil change:
Every 120,000 km or 2 years
MAN HydroDrive Initial fill MAN 339, when changing oil HLP 46, DIN 51524
Oil change for ZF synchromesh gearbox power take-
off:
Every 60,000 km or 12 months
MAN 341 – Z4
Renew the hydraulic hoses and couplings:
Every 6 years (recommended)

8
Steering:
Put a cross next to the interval depending on when inspection is due After max. km µ After max. years µ
1st inspection – in-vehicle inspection 600,000 4

Further inspections – in-vehicle inspection 300,000 4

9 Next service † Service S12 Brakes

† Service with engine oil change

† Service with engine oil change + S12

† Winter service

after max. .......................... km on ........................... Pad/lining thickness: ..............................

10
Signatures

Requester Service advisor

11 Maintenance system Î Maintenance Record

Checklist: Put a cross next to work that has been completed µ
Service Products Î Maintenance Record Antifreeze checked .................................. °C
Fill quantities Î Operator’s Manual
Oil drain plugs tightened
Î Maintenance Manual
Maintenance work Î Maintenance Manual Oil topped up and oil level checked
Confirmation Î Maintenance Record
Wheel nuts tightened
Filing of checklist Î File with job
Vehicle ready for operation
Perform a brief test drive and check the brakes after Job completed on (date): Job completed by:
completing the work!

Note: Formula for calculating the engine oil change interval in months (actual annual mileage/km > maximum annual mileage/km):
Example: Maximum annual mileage/km = 100,000 km
x 12 = 7.5 (interval in months)
Actual annual mileage/km = 160,000 km

Remarks:
Refer to the "Maintenance Record" for the oil change intervals for heavy-duty tractors.

81.99196-5722 06.2007 (1.)