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GS-HYDRO IN BRIEF
GS-Hydro is the world’s leading supplier of non-welded piping systems.
Operations began in 1974 with the commercialization of an innovative flange,
which allowed the rapid and secure connection of pipes without the need for
welding. Investing in continuous product and systems development, GS-Hydro
now offers the broadest range of non-welded piping solutions on the market.
Our core technology has been validated in thousands of applications for over
three decades and has been taken to virtually every corner of the globe.
The main application for our technology is in hydraulics, where the high
pressures place stringent requirements on pipe connections. However, we also
meet the needs of all markets where customer requirements demand any one
of the many benefits our technology provides over welding, such as superior
cleanliness, serviceability, prefabrication, rapid installation or zero-fire hazard.
The ORIGINAL GS-Piping System consists of three flange systems, which allow
piping systems with working pressures from 10 to 690 bar and pipe diameters
between 16 and 600 mm to be assembled without welding. The Retain Ring and
37º Flare Flange systems are used for high pressure connections and the 90º Flare
Flange connection for low pressure applications.
Main index 10 – 40 bar.....................................5 DIN 350 – 400 bar......................125
GS-FLANGE SYSTEM SAE 50 bar.....................................9 SAE 10000 psi............................159
GS-FLANGE
SYSTEM
SAE 3000 psi................................33 GS-Flange System.....................169
SAE 6000 psi................................77
& TUBEs
.....................................................................................................................185
PIPes
Clamps
Clamps
.....................................................................................................................205
Valves
Valves
.....................................................................................................................227
EQUIPMENT
Test Equipment .....................................................................................................................255
TEST
bite type Fittings
Bite type
fittings
.....................................................................................................................267
Couplings
Hoses & Hose
Hoses &
.....................................................................................................................359
Couplings
DISCONNECT
quick disconnect .....................................................................................................................405
QUICK
fittings
SWIVELS .....................................................................................................................419
SWIVELS
Adaptors
Adaptors .....................................................................................................................423
COMPONENTS
OTHER .....................................................................................................................453
OTHER
components
Machines
Machines .....................................................................................................................459
InfoRMATION
GENERAL .....................................................................................................................483
GENERAL
Information
3
GS-HYDRO PRODUCT CATALOGUE
GS-Hydro is globally present through its own subsidiaries and In this Catalogue we have implemented the new Identification
different partners. We have over six hundred piping specialists all Codes (ID codes). Some of the ID codes are completely new
around the world and over 30 years of experience in non-welded whereas some of them are comparable to the ones in previous
piping technology. For more information about your closest GS- Product Catalogues. There is one obvious benefit of these new
Hydro contact, please visit our web site www.gshydro.com. product ID codes. When you have a need for a certain product,
you can easily identify the product and communicate the product
GS-Hydro’s product and service offering includes complete
ID to any of our GS-Hydro companies. Whichever GS-Hydro
piping systems, ranging from engineering and prefabrication
company you might contact, you will get the right product for
to components and materials. The innovative non-welded GS-
your need. These changes are done to make this Catalogue more
Hydro piping system is often used in hydraulic and other high
user friendly.
pressure applications. Quality is a key element in GS-Hydro’s
operations and the company’s Leadership System complies with We hope you find this Catalogue helpful when working with
ISO 9001:2000. your piping engineering projects.
You now have the new GS-Hydro Product Catalogue 2012 in Please do not hesitate to contact GS-Hydro. We are here to
your hands. You should be able to find everything you need for Create Value Together with you.
a non-welded piping system regardless if your application is for
offshore, marine or land-based segment. We also encourage you
to visit our web site www.gshydro.com where you will be able to
find the digital version of the Product Catalogue with its latest
updates. You are able to download or print the whole Catalogue
or chapters of it in PDF format.
4
GS-FLANGE
SYSTEM
10–40 bar
10–40 bar
GS-90° Flare flanges – Drilled to SAE J 518 Code 61................6
sae 50 bar
GS-90° Flare flanges for DIN 2501.............................................7
GS-90° Flare flanges for ANSI Class 150 psi..............................8
5
GS-HYDRO PRODUCT CATALOGUE 10–40 BAR
Ød max
A
U
B
T
H
O
G
M N
N
308N–180N 196N–228N
6
Rev. 1/2012 10-40 BAR
GS-FLANGE
SYSTEM
GS-90° Flare flanges for DIN 2501
Drilled to EN 1092-1 (DIN 2501)
10–40 bar
E
sae 50 bar
sae 3000 psi
K
T
INFORMATION
2”
TECHNICAL
60.3 GSEN-PN10/40-DN50/60.3 1106105200 1116105200 1106305200 165 125 20 4 x M16x70(45) 2.5 DN50PN10-40 2701403000
73.0 GSEN-PN10/16-DN65/73 1106106000 1116106000 1106306000 185 145 20 4 x M16x70(45) 3.0 DN65PN10-40 2701404000
2 1/2”
76.1 GSEN-PN10/16-DN65/76.1 1106106100 1116106100 1106306100 185 145 20 4 x M16x70(45) 2.9 DN65PN10-40 2701404000
73.0 GSEN-PN25/40-DN65/73 1106106200 1116106200 1106306200 185 145 22 8 x M16x70(45) 3.1 DN65PN10-40 2701404000
76.1 GSEN-PN25/40-DN65/76.1 1106106300 1116106300 1106306300 185 145 22 8 x M16x70(45) 3.0 DN65PN10-40 2701404000
88.9 GSEN-PN10/16-DN80/88.9 1106107000 1116107000 1106307000 200 160 20 8 x M16x70(45) 3.4 DN80PN10-40 2701405000
3”
88.9 GSEN-PN25/40-DN80/88.9 1106107100 1116107100 1106307100 200 160 24 8 x M16x70(45) 3.5 DN80PN10-40 2701405000
108.0 GSEN-PN10/16-DN100/108 1106108000 1116108000 1106308000 220 180 22 8 x M16x70(45) 4.7 DN100PN10-16 2701406000
4” 114.3 GSEN-PN10/16-DN100/114.3 1106108100 1116108100 1106308100 220 180 22 8 x M16x70(45) 4.5 DN100PN10-16 2701406000
114.3 GSEN-PN25/40-DN100/114.3 1106108200 1116108200 1106308200 235 190 26 8 x M20x80(55) 5.9 DN100PN25-40 2701406200
133.0 GSEN-PN10/16-DN125/133 1106109000 1116109000 1106309000 250 210 22 8 x M16x70(45) 5.8 DN125PN10-16 2701407000
5” 139.7 GSEN-PN10/16-DN125/139.7 1106109100 1116109100 1106309100 250 210 22 8 x M16x70(45) 5.5 DN125PN10-16 2701407000
139.7 GSEN-PN25/40-DN125/139.7 1106109200 1116109200 1106309200 270 220 28 8 x M24x100(70) 6.9 DN125PN25-40 2701407500
159.0 GSEN-PN10/16-DN150/159 1106110000 1116110000 1106310000 285 240 24 8 x M20x80(55) 7.5 DN150PN10-16 2701408000
6” 168.3 GSEN-PN10/16-DN150/168.3 1106110100 1116110100 1106310100 285 240 24 8 x M20x80(55) 7.0 DN150PN10-16 2701408000
168.3 GSEN-PN25-40-DN150/168.3 1106110200 1116110200 1106310200 300 250 30 8 x M24x120(80) 13.9 DN150PN25-40 2701408200
219.1 GSEN-PN10-DN200/219.1 1106111000 1116111000 1106311000 340 295 26 8 x M20x90(60) 9.5 DN200PN10-16 2701409000
8” 219.1 GSEN-PN16-DN200/219.1 1106111100 1116111100 1106311100 340 295 26 12 x M20x90(60) 9.2 DN200PN10-16 2701409000
219.1 GSEN-PN25-DN200/219.1 1106111200 1116111200 1106311200 360 310 32 12 x M24x120(80) 18.1 DN200PN25 2701409200
273.0 GSEN-PN10-DN250/273 1106112000 1116112000 1106312000 395 350 26 12 x M20x90(60) 11.1 DN250PN10 2701410000
10”
273.0 GSEN-PN16-DN250/273 1106112100 1116112100 1106312100 405 355 29 12 x M24x100(70) 15.1 DN250PN16 2701410100
323.9 GSEN-PN10-DN300/323.9 1106112200 1116112200 1106312200 445 400 26 12 x M20x100(60) 12.7 DN300PN10 2701411000
12”
323.9 GSEN-PN16-DN300/323.9 1106113000 1116113000 1106313000 460 410 32 12 x M24x110(70) 18.0 DN300PN16 2701411200
355.6 GSEN-PN10-DN350/355.6 1106113100 1116113100 1106313100 505 460 28 16 x M20x120(70) 26.0 DN350PN10 2701412000
14”
355.6 GSEN-PN16-DN350/355.6 1106113200 1116113200 1106313200 520 470 35 16 x M24x120(75) 28.7 DN350PN16 2701412200
406.4 GSEN-PN10-DN400/406.4 1106114000 1116114000 1106314000 565 515 32 16 x M24x130(80) 35.2 DN400PN10 2701413000
16”
406.4 GSEN-PN16-DN400/406.4 1106114100 1116114100 1106314100 580 525 38 16 x M27x130(90) 38.6 DN400PN16 2701413200
Part numbers for three different surface treatment (others on request): L= flange to flange Gasket material:
- Standard – plain metal without coating (L)= flange to block Standard= KlingerSIL® C-4430
- HDG – hot dip galvanized (add HDG after Part No) Other materials on request.
- ZN – electric zinced (add ZN after Part No)
Component material: Carbon steel S235JR, other materials on request.
7
GS-HYDRO PRODUCT CATALOGUE 10–40 BAR
K
T
Pipe O.D. ANSI Class 150 psi Flanges Weight Gasket Gasket
Size Part No ID Code
[mm] T K E Stud bolts [kg] Part No ID Code
16.0 GS-CLASS150-NPS15/16HDG 1119001000 88.9 60.5 11.2 4 x 1/2”x 60mm 0.4 CLASS150NPS15 2701471000
1/2”
21.3 GS-CLASS150-NPS15/21.3HDG 1119001100 88.9 60.5 11.2 4 x 1/2”x 60mm 0.4 CLASS150NPS15 2701471000
25.0 GS-CLASS150-NPS20/25HDG 1119002000 98.6 69.9 12.7 4 x 1/2”x 65mm 0.7 CLASS150NPS20 2701471200
3/4”
26.7 GS-CLASS150-NPS20/26.7HDG 1119002100 98.6 69.9 12.7 4 x 1/2”x 65mm 0.7 CLASS150NPS20 2701471200
30.0 GS-CLASS150-NPS25/30HDG 1119003000 108.0 79.2 14.2 4 x 1/2”x 65mm 0.8 CLASS150NPS25 2701471400
1”
33.4 GS-CLASS150-NPS25/33.4HDG 1119003100 108.0 79.2 14.2 4 x 1/2”x 65mm 0.8 CLASS150NPS25 2701471400
38.0 GS-CLASS150-NPS32/38HDG 1119004000 117.3 88.9 15.7 4 x 1/2”x 70mm 1.1 CLASS150NPS32 2701471600
1 1/4”
42.2 GS-CLASS150-NPS32/42.2HDG 1119004100 117.3 88.9 15.7 4 x 1/2”x 70mm 1.1 CLASS150NPS32 2701471600
44.5 GS-CLASS150-NPS40/44.5HDG 1119005000 127.0 98.6 17.5 4 x 1/2”x 70mm 1.4 CLASS150NPS40 2701471800
1 1/2”
48.3 GS-CLASS150-NPS40/48.3HDG 1119005100 127.0 98.6 17.5 4 x 1/2”x 70mm 1.4 CLASS150NPS40 2701471800
57.0 GS-CLASS150-NPS50/57HDG 1119006000 152.4 120.7 19.1 4 x 5/8”x 85mm 2.2 CLASS150NPS50 2701472000
2”
60.3 GS-CLASS150-NPS50/60.3HDG 1119006100 152.4 120.7 19.1 4 x 5/8”x 85mm 2.2 CLASS150NPS50 2701472000
73.0 GS-CLASS150-NPS65/73HDG 1119007000 177.8 139.7 22.4 4 x 5/8”x 90mm 3.6 CLASS150NPS65 2701472200
2 1/2”
76.1 GS-CLASS150-NPS65/76.1HDG 1119007100 177.8 139.7 22.4 4 x 5/8”x 90mm 3.6 CLASS150NPS65 2701472200
3” 88.9 GS-CLASS150-NPS80/88.9HDG 1119008000 190.5 152.4 23.9 4 x 5/8”x 90mm 4.1 CLASS150NPS80 2701472400
108.0 GS-CLASS150-NPS100/108HDG 1119009000 228.5 190.5 23.9 4 x 5/8”x 90mm 5.6 CLASS150NPS100 2701472600
4”
114.3 GS-CLASS150-NPS100/114.3HDG 1119009100 228.5 190.5 23.9 4 x 5/8”x 90mm 5.6 CLASS150NPS100 2701472600
139.7 GS-CLASS150-NPS125/139.7HDG 1119010000 254.0 215.9 23.9 8 x 3/4”x 95mm 6.3 CLASS150NPS125 2701472800
5”
141.3 GS-CLASS150-NPS125/141.3HDG 1119010100 254.0 215.9 23.9 8 x 3/4”x 95mm 6.3 CLASS150NPS125 270147280
159.0 GS-CLASS150-NPS150/159HDG 1119011000 279.4 241.3 25.4 8 x 3/4”x 100 mm 7.5 CLASS150NPS150 2701473000
6”
168.3 GS-CLASS150-NPS150/168.3HDG 1119011100 279.4 241.3 25.4 8 x 3/4”x 100 mm 7.5 CLASS150NPS150 2701473000
8” 219.1 GS-CLASS150-NPS200/219.1HDG 1119012000 343.0 298.5 28.4 8 x 3/4”x 110 mm 12.6 CLASS150NPS200 2701473200
267.0 GS-CLASS150-NPS250/267HDG 1119013000 406.4 362.0 30.2 12 x 7/8”x 115 mm 18.5 CLASS150NPS250 2701473400
10”
273.0 GS-CLASS150-NPS250/273HDG 1119013100 406.4 362.0 30.2 12 x 7/8”x 115 mm 18.5 CLASS150NPS250 2701473400
12” 323.9 GS-CLASS150-NPS300/323.9HDG 1119014000 482.6 431.8 31.8 12 x 7/8”x 120 mm 28.0 CLASS150NPS300 2701473600
355.6 GS-CLASS150-NPS350/355.6HDG 1119015000 533.4 476.3 35.1 12 x 1”x 135 mm 36.0 CLASS150NPS350 2701473800
14”
368 GS-CLASS150-NPS350/368HDG 1119015100 533.4 476.3 35.1 12 x 1”x 135 mm 36.0 CLASS150NPS350 2701473800
406.4 GS-CLASS150-NPS400/406.4HDG 1119016000 596.9 539.8 36.6 16 x 1”x 135 mm 46.0 CLASS150NPS400 2701474000
16”
419.0 GS-CLASS150-NPS400/419HDG 1119016100 596.9 539.8 36.6 16 x 1”x 135 mm 46.0 CLASS150NPS400 2701474000
8
GS-FLANGE
SYSTEM
SAE 50 bar
10–40 bar
Flange dimensions....................................................................10
sae 50 bar
Retain ring flange....................................................................11
Flare flange...............................................................................12
Counter flange.........................................................................13
Flare flange connection – Type A............................................14
Flare flange connection – Type B............................................15
350–400 bar
Reducer flange.........................................................................26
din
Reducer block...........................................................................27
Bulkhead flange.......................................................................28
Vibra bulkhead flange.............................................................29
INFORMATION
TECHNICAL
9
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Flange dimensions
Drilled to ISO 6162-1 (SAE J 518 Code 61)
A
B
O
S
G
M N
124–180
U U
T T
(L)
Flange to block
196–260
Flange to flange
L= flange to flange
(L)= flange to block
10
SAE 50 BAR
GS-FLANGE
SYSTEM
Retain ring flanges
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Material possibilities:
Standard= carbon steel, zinc plated
-HDG= carbon steel, hot dip galvanized
-SS= stainless steel
Other materials on request.
11
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Flare flanges
Drilled to ISO 6162-1 (SAE J 518 Code 61)
12
SAE 50 BAR
GS-FLANGE
SYSTEM
Counter flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Flare flange
Size Part No ID Code Bolt Weight [kg]
1 1/2” 124F/M12 1101004000 M12x40 0.43
2” 132F/M12 1101034000 M12x40 059
2 1/2” 140F/M12 1101064000 M12x40 0.71
3” 148F/M16 1101094000 M16x50 1.12
Material possibilities:
Standard= carbon steel, zinc plated
-HDG= carbon steel, hot dip galvanized
-SS= stainless steel
Other materials on request.
13
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
14
SAE 50 BAR
GS-FLANGE
SYSTEM
Flare flange connection – Type B
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
E Dies of the flaring machine
INFORMATION
TECHNICAL
C
Material possibilities page 173. *) Insert cone could also Flanges page 12
*) Flare flange connection components for ANSI 36.10/36.19 pipes are available on request. be used in high pressure O-rings page 31
Please contact your local GSH dealer. connection
15
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Material possibilities page 173. *) Insert cone could also Flanges page 12
*) Flare flange connection components for ANSI 36.10/36.19 pipes are available on request. be used in high pressure O-rings page 31
Please contact your local GSH dealer. connection
16
SAE 50 BAR
GS-FLANGE
SYSTEM
Flange for welding – Type A
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
L
sae 50 bar
E
Body material: Welding hubs for other pipe sizes on request. Flanges page 11
Standard= carbon steel Retain rings page 30
Stainless steel= add SS after Part No O-rings page 31
Other materials on request.
Material possibilities page 173.
17
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Body material: Welding hubs for other pipe sizes on request. Flanges page 11
Standard= carbon steel Retain rings page 30
Stainless steel= add SS after Part No
Other materials on request.
Material possibilities page 173.
18
SAE 50 BAR
GS-FLANGE
SYSTEM
Female thread flange, BSPP
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
L
19
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
G
Seal 2
20
SAE 50 BAR
GS-FLANGE
SYSTEM
Tee flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
L
INFORMATION
L24016 1 pc
TECHNICAL
working pressure for L24 3 pcs
each component. OR47.22X3.53 1 pc
21
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Tee block
Drilled to ISO 6162-1 (SAE J 518 Code 61)
I.D.
M
L H
M
Weight
Size Part No ID Code H L M I.D. [kg]
1 1/2” 324116 1702008000 68 59 90 38 2.96
1 1/2”– 1 1/4” 324/320/324116 1702008800 68 59 90 38/30/38 3.16
1 1/2”– 1” 324/316/324116 1702008600 68 59 90 38/23/38 3.22
2” 332116 1702010000 78 64 100 48 4.05
2”– 1 1/2” 332/324/332116 1702010600 78 64 100 48/38/48 4.26
2”– 1 1/4” 332/320/332116 1702010400 78 64 100 48/30/48 4.45
2 1/2” 340116 1702012000 88 65 110 60 5.05
2 1/2”– 2” 340/332/340116 1702012400 88 65 110 60/48/60 5.49
2 1/2”– 1 1/2” 340/324/340116 1702012200 88 65 110 60/38/60 5.60
3” 348116 1702014000 110 80 135 72 9.97
3”– 2 1/2” 348/340/348116 1702014400 110 80 135 72/60/72 10.6
3”– 2 ” 348/332/348116 1702014200 110 80 135 72/48/72 11.1
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Tee blocks for 50 bar are the same as SAE 3000 psi.
22
SAE 50 BAR
GS-FLANGE
SYSTEM
Blind flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Complete Part No Complete ID Code [kg]
1 1/2” 124125 1910500000 0.83
2” 132125 1910500500 1.16
2 1/2” 140125 1910501000 1.50
3” 148125 1910501500 2.54
4” 164125 1910502500 4.48
5” 180125 1910503000 8.11
6” 196125 1910503500 11.5
8” 228125 1910503700 23.8
23
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Flange bend
Drilled to ISO 6162-1 (SAE J 518 Code 61)
24
SAE 50 BAR
GS-FLANGE
SYSTEM
Elbow block
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
M
350–400 bar
I.D.
din
H M
Weight
Size Part No ID Code H L M I.D. [kg]
1 1/2” 324115 1603002000 68 59 90 38 3.16
2” 332115 1603002500 78 64 100 48 4.31
2 1/2” 340115 1603003000 88 65 110 60 5.45
3” 348115 1603003500 110 80 135 72 11.1
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Elbow blocks for 50 bar are the same as SAE 3000 psi.
25
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Reducer flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
26
SAE 50 BAR
GS-FLANGE
SYSTEM
Reducer block
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
L
sae 50 bar
sae 3000 psi
ØD
27
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Bulkhead flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
ØD
28
SAE 50 BAR
GS-FLANGE
SYSTEM
Vibra bulkhead flange
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
L
INFORMATION
TECHNICAL
Complete Part No example:
124024 includes:
124 2 pcs
L24019 1 pc
L24 2 pcs
OR47.22X3.53 1 pc
TH24L 1 pc
KH24L 1 pc
AL24L 2 pcs
PP616 8 pcs
PPM12 16 pcs
29
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Retain ring
Drilled to ISO 6162-1 (SAE J 518 Code 61)
ØD
Component material:
AISI 302, special treated.
30
SAE 50 BAR
GS-FLANGE
SYSTEM
O-rings
Drilled to ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
S
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
O-ring between flange connections
Size GS Size Part No ID Code DxS
Material possibilities:
Standard= NBR, Shore 90 A
FPM (Viton), Shore 90 A= add V after Part No
Other materials on request.
31
GS-HYDRO PRODUCT CATALOGUE SAE 50 BAR
Notes
32
GS-FLANGE
SYSTEM
SAE 3000 psi
10–40 bar
Flange dimensions....................................................................34
sae 50 bar
Retain ring flanges...................................................................35
Flare flanges.............................................................................36
Counter flanges........................................................................37
Flare flange connection – Type A (Metric pipes)....................38
Flare flange connection – Type A (ANSI36.10/36.19 pipes) 39. 39
350–400 bar
Male thread flange, BSP..........................................................50
din
Male thread flange, NPT & UNF..............................................51
Tee flange.................................................................................52
Tee block...................................................................................53
INFORMATION
Reducer flange.........................................................................59
TECHNICAL
Reducer block...........................................................................60
Bulkhead flange.......................................................................61
Vibra bulkhead flange.............................................................62
Non return valve......................................................................63
Ball valve...................................................................................64
Hose assemblies........................................................................65
GS-hose couplings and ferrule................................................66
Non-conductive flange connection.........................................67
Insert cones (Metric pipes).......................................................68
Insert cones (ANSI 36.10/36.19 pipes)......................................69
Sleeve........................................................................................70
Adapter.....................................................................................71
Seal carrier................................................................................72
Retain ring................................................................................73
Bonded seals.............................................................................74
O-ring between 37° insert cones.............................................75
O-ring2 for insert cones...........................................................76
33
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Flange dimensions
ISO 6162-1 (SAE J 518 Code 61)
B
H
O
G
M N
E
S
L
(L)
L= flange to flange
(L)= flange to block
34
SAE 3000 PSI
GS-FLANGE
SYSTEM
Retain ring flanges
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Standard Standard HDG HDG SS SS W.P. Weight
Size Pipe O.D. Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
1/2” 26 308 1102000100 308HDG 1112009000 308SS 1202000100 350 0.17
3/4” 36 312 1102030000 312HDG 1112039000 312SS 1202030000 350 0.21
1” 39 316 1102060000 316HDG 1112069000 316SS 1202060000 350 0.27
1 1/4” 46 320 1102090000 320HDG 1112099000 320SS 1202090000 280 0.38
1 1/2” 56 324 1102120000 324HDG 1112129000 324SS 1202120000 280 0.63
2” 66 332 1102150000 332HDG 1112159000 332SS 1202150000 280 0.94
2 1/2” 80 340 1102180000 340HDG 1112183500 340SS 1202155000 210 1.51
3” 97 348 1102210000 348HDG 1112213500 348SS 1202157000 210 2.29
35
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Flare flanges
ISO 6162-1 (SAE J 518 Code 61)
Metric pipes
Standard Standard HDG HDG SS SS W.P. Weight
Size Pipe O.D. Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
1/2” 25 308F 1102003000 308FHDG 1112006000 308FSS 1202003000 350 0.17
3/4” 30 312F 1102033000 312FHDG 1112036000 312FSS 1202033000 350 0.23
1” 38 316F 1102063000 316FHDG 1112066000 316FSS 1202063000 350 0.27
1 1/4” 42 320F 1102093000 320FHDG 1112096000 320FSS 1202093000 280 0.39
1 1/2” 50 324F 1102123000 324FHDG 1112126000 324FSS 1202123000 280 0.65
2” 60 332F 1102153000 332FHDG 1112156000 332FSS 1202153000 280 0.98
2 1/2” 73 340F 1102183200 340FHDG 1112186400 340FSS 1202156000 210 1.61
3” 90 348F 1102213000 348FHDG 1112213700 348FSS 1202157500 210 2.52
36
SAE 3000 PSI
GS-FLANGE
SYSTEM
Counter flanges
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
Retain ring flange with threads Flare flange with threads
INFORMATION
TECHNICAL
Retain ring flange
Size Part No ID Code Bolt , DIN 912, 8.8 Weight [kg]
1/2” 308/M8 1102001000 M8X45 0.17
3/4” 312/M10 1102031000 M10X50 0.21
1” 316/M10 1102061000 M10x50 0.27
1 1/4” 320/M10 1102091000 M10X50 0.38
1 1/2” 324/M12 1102121200 M12X60 0.63
2” 332/M12 1102151200 M12X70 0.94
Flare flange
Size Part No ID Code Bolt , DIN 912, 8.8 Weight [kg]
1/2” 308F/M8 1102004000 M8X45 0.17
3/4” 312F/M10 1102033500 M10X50 0.23
1” 316F/M10 1102063300 M10X50 0.27
1 1/4” 320F/M10 1102093100 M10X50 0.39
1 1/2” 324F/M12 1102123500 M12X60 0.65
2” 332F/M12 1102153000 M12x70 0.98
Material possibilities:
Standard= carbon steel, zinc plated
-SS= Stainless steel
Other materials on request.
37
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Dies of the
flaring machine
38
Rev. 1/2012 SAE 3000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type A
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
308/21.3X3.73FA includes:
308F/21.3 1 pc
08/21.3X3.73FA 1 pc
OR18.64X3.53 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring O-Ring 2
Size Pipe Size Part No ID Code [kg] Part No Part No Part No
1/2” 21.3X3.73 308/21.3X3.73FA 1401721000 0.2 08/21.3X3.73FA OR18.64X3.53 OR14X1.0
1/2” 21.3X4.78 308/21.3X4.78FA 1401722000 0.2 08/21.3X4.78FA OR18.64X3.53 OR12X1.0
3/4” 26.7X3.91 312/26.7X3.91FA 1401726000 0.3 12/26.7X3.91FA OR24.99X3.53 OR20X1.0
3/4” 26.7X5.56 312/26.7X5.56FA 1401727000 0.3 12/26.7X5.56FA OR24.99X3.53 OR16X1.0
1” 33.4X3.38 316/33.4X3.38FA 1401731000 0.5 16/33.4X3.38FA OR32.92X3.53 OR28X1.0
1” 33.4X4.55 316/33.4X4.55FA 1401732000 0.5 16/33.4X4.55FA OR32.92X3.53 OR23X1.0
1 1/4” 42.2X3.56 320/42.2X3.56FA 1401740000 0.6 20/42.2X3.56FA OR37.69X3.53 OR34X1.0
1 1/4” 42.2X4.85 320/42.2X4.85FA 1401741000 0.6 20/42.2X4.85FA OR37.69X3.53 OR32X1.0
1 1/2” 48.3X3.68 324/48.3X3.68FA 1401745000 0.9 24/48.3X3.58FA OR47.22X3.53 OR41X1.78
1 1/2” 48.3X5.08 324/48.3X5.08FA 1401746000 0.9 24/48.3X5.08FA OR47.22X3.53 OR37.82X1.78
2” 60.3X3.91 332/60.3X3.91FA 1401747000 1.4 32/60.3X3.91FA OR56.75X3.53 OR50.52X1.78
2” 60.3X5.54 332/60.3X5.54FA 1401748000 1.4 32/60.3X5.54FA OR56.75X3.53 OR47.35X1.78
2 1/2” 73X5.16 340/73X5.16FA 1401749000 2.1 40/73X5.16FA OR69.44X3.53 OR63.22X1.78
2 1/2” 73X7.01 340/73X7FA 1401517922 2.1 40/73X7FA OR69.44X3.53 OR56.87X1.78
3” 88.9X5.49 348/88.9X5.49FA 1401751000 3.6 48/88.9X5.49FA OR85.32X3.53 OR79X1.78
3” 88.9X7.62 348/88.9X7.62FA 1401752000 3.6 48/88.9X7.62FA OR85.32X3.53 OR72.75X1.78
Material possibilities page173 Flanges page 36
Inserts page 69
O-rings page 75-76
39
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Dies of the
flaring machine
40
Rev. 1/2012 SAE 3000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type B
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
308/21.3X3.73FB includes:
308F/21.3 1 pc
08/21.3X3.73FB 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring 2
Size Pipe Size Part No ID Code [kg] Part No Part No
1/2” 21.3X3.73 308/21.3X3.73FB 1401721200 0.2 08/21.3X3.73FB OR14X1.0
1/2” 21.3X4.78 308/21.3X4.78FB 1401722200 0.2 08/21.3X4.78FB OR12X1.0
3/4” 26.7X3.91 312/26.7X3.91FB 1401726200 0.3 12/26.7X3.91FB OR20X1.0
3/4” 26.7X5.56 312/26.7X5.56FB 1401727200 0.3 12/26.7X5.56FB OR16X1.0
1” 33.4X3.38 316/33.4X3.38FB 1401731200 0.5 16/33.4X3.38FB OR28X1.0
1” 33.4X4.55 316/33.4X4.55FB 1401732200 0.5 16/33.4X4.55FB OR23X1.0
1 1/4” 42.2X3.56 320/42.2X3.56FB 1401740200 0.6 20/42.2X3.56FB OR34X1.0
1 1/4” 42.2X4.85 320/42.2X4.85FB 1401741200 0.6 20/42.2X4.85FB OR32X1.0
1 1/2” 48.3X3.68 324/48.3X3.68FB 1401745200 0.9 24/48.3X3.58FB OR41X1.78
1 1/2” 48.3X5.08 324/48.3X5.08FB 1401746200 0.9 24/48.3X5.08FB OR37.82X1.78
2” 60.3X3.91 332/60.3X3.91FB 1401747200 1.4 32/60.3X3.91FB OR50.52X1.78
2” 60.3X5.54 332/60.3X5.54FB 1401748200 1.4 32/60.3X5.54FB OR47.35X1.78
2 1/2” 73X5.16 340/73X5.16FB 1401749200 2.1 40/73X5.16FB OR63.22X1.78
2 1/2” 73X7.01 340/73X7FB 1401517924 2.1 40/73X7FB OR56.87X1.78
3” 88.9X5.49 348/88.9X5.49FB 1401751200 3.6 48/88.9X5.49FB OR79X1.78
3” 88.9X7.62 348/88.9X7.62FB 1401752200 3.6 48/88.9X7.62FB OR72.75X1.78
Material possibilities page 173 Flanges page 36
Inserts page 69
O-rings page 76
41
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Dies of the
flaring machine
42
Rev. 1/2012 SAE 3000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type C
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
308/21.3X3.73FC includes:
308F/21.3 1 pc
08/21.3X3.73FD 1 pc
0823 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes (with standard GS bonded seal)
Complete Complete Weight Insert Bonded seal O-Ring 2
Size Pipe Size Part No ID Code [kg] Part No Part No Part No
1/2” 21.3X3.73 308/21.3X3.73FC 1401721400 0.2 08/21.3X3.73FC 0823 OR14X1.0
1/2” 21.3X4.78 308/21.3X4.78FC 1401722400 0.2 08/21.3X4.78FC 0823 OR12X1.0
3/4” 26.7X3.91 312/26.7X3.91FC 1401726400 0.3 12/26.7X3.91FC 1213 OR20X1.0
3/4” 26.7X5.56 312/26.7X5.56FC 1401727400 0.3 12/26.7X5.56FC 1213 OR16X1.0
1” 33.4X3.38 316/33.4X3.38FC 1401731400 0.5 16/33.4X3.38FC 1629 OR28X1.0
1” 33.4X4.55 316/33.4X4.55FC 1401732400 0.5 16/33.4X4.55FC 1629 OR23X1.0
1 1/4” 42.2X3.56 320/42.2X3.56FC 1401740400 0.6 20/42.2X3.56FC 2030 OR34X1.0
1 1/4” 42.2X4.85 320/42.2X4.85FC 1401741400 0.6 20/42.2X4.85FC 2030 OR32X1.0
1 1/2” 48.3X3.68 324/48.3X3.68FC 1401745400 0.9 24/48.3X3.58FC 2432 OR41X1.78
1 1/2” 48.3X5.08 324/48.3X5.08FC 1401746400 0.9 24/48.3X5.08FC 2432 OR37.82X1.78
2” 60.3X3.91 332/60.3X3.91FC 1401747400 1.4 32/60.3X3.91FC 3219 OR50.52X1.78
2” 60.3X5.54 332/60.3X5.54FC 1401748400 1.4 32/60.3X5.54FC 3219 OR47.35X1.78
2 1/2” 73X5.16 340/73X5.16FC 1401749400 2.1 40/73X5.16FC 4037 OR63.22X1.78
2 1/2” 73X7.01 340/73X7FC 1401517926 2.1 40/73X7FC 4037 OR56.87X1.78
3” 88.9X5.49 348/88.9X5.49FC 1401751400 3.6 48/88.9X5.49FC 4839 OR79X1.78
3” 88.9X7.62 348/88.9X7.62FC 1401752400 3.6 48/88.9X7.62FC 4839 OR72.75X1.78
Material possibilities page 173 Flanges page 36
Inserts page 69
O-rings page 76
Bonded seals page 74
43
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
44
Rev. 1/2012 SAE 3000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type D
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
308/21.3X3.73FD includes:
308F/21.3 2 pcs
08/21.3X3.73FD 1 pc
OR14X1.0 2 pcs
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring 2
Size Pipe Size Part No ID Code [kg] Part No Part No
1/2” 21.3X3.73 308/21.3X3.73FD 1401721600 0.39 08/21.3X3.73FD OR14X1.0
1/2” 21.3X4.78 308/21.3X4.78FD 1401722600 0.38 08/21.3X4.78FD OR12X1.0
3/4” 26.7X3.91 312/26.7X3.91FD 1401726600 0.60 12/26.7X3.91FD OR20X1.0
3/4” 26.7X5.56 312/26.7X5.56FD 1401727600 0.57 12/26.7X5.56FD OR16X1.0
1” 33.4X3.38 316/33.4X3.38FD 1401731600 0.72 16/33.4X3.38FD OR28X1.0
1” 33.4X4.55 316/33.4X4.55FD 1401732600 0.70 16/33.4X4.55FD OR23X1.0
1 1/4” 42.2X3.56 320/42.2X3.56FD 1401740600 1.01 20/42.2X3.56FD OR34X1.0
1 1/4” 42.2X4.85 320/42.2X4.85FD 1401741600 0.96 20/42.2X4.85FD OR32X1.0
1 1/2” 48.3X3.68 324/48.3X3.68FD 1401745600 1.57 24/48.3X3.58FD OR41X1.78
1 1/2” 48.3X5.08 324/48.3X5.08FD 1401746600 1.63 24/48.3X5.08FD OR37.82X1.78
2” 60.3X3.91 332/60.3X3.91FD 1401747600 2.24 32/60.3X3.91FD OR50.52X1.78
2” 60.3X5.54 332/60.3X5.54FD 1401748600 2.25 32/60.3X5.54FD OR47.35X1.78
2 1/2” 73X5.16 340/73X5.16FD 1401749600 3.61 40/73X5.16FD OR63.22X1.78
2 1/2” 73X7.01 340/73X7FD 1401517928 3.45 40/73X7FD OR56.87X1.78
3” 88.9X5.49 348/88.9X5.49FD 1401751600 6.14 48/88.9X5.49FD OR79X1.78
3” 88.9X7.62 348/88.9X7.62FD 1401752600 5.70 48/88.9X7.62FD OR72.75X1.78
Material possibilities page 173 Flanges page 36
Inserts page 69
O-rings page 76
45
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Flange
Retain ring
Bonded seal
Metric pipes
Flange Flange Retain Ring Retain Ring Bonded Seal Bonded Seal
Size Pipe Size Part No ID Code Part No ID Code Part No ID Code
1” 39x7.5 316 1102060000 16 1902002000 1629 2701003000
1 1/4” 46x8 320 1102090000 20 1902003000 2030 2701004000
1 1/2” 56x8.5 324 1102120000 24 1902004000 2432 2701005000
2” 66x8.5 332 1102150000 32 1902006000 3219 2701007000
2 1/2” 80x10 340 1102180000 40 1902007000 4037 2701008000
3” 97x12 348 1102210000 48 1902008000 4839 2701009000
46
SAE 3000 PSI
GS-FLANGE
SYSTEM
Flange for welding (1/2”–1”)
ISO 6162-1 (SAE J 518 Code 61)
L
10–40 bar
E
sae 50 bar
sae 3000 psi
sae 6000 psi
Complete Part No example:
308011 includes:
308 1 pc
08011 1 pc
08 1 pc
0823 1 pc
350–400 bar
Complete Weight Body Body
din
Size Complete Part No Pipe Size L E
ID Code [kg] Part No ID Code
1/2” 308011 1301503100 26x6 45 23 0.30 08011 1301003700
INFORMATION
TECHNICAL
1/2” 308009 1301502500 21.3x3.73 40 23 0.26 08009 1301003100
1/2” 308082 1301503250 21.3x2.10 40 23 0.27 08082 1301004800
1/2” 308083 1301503300 21.3x2.77 40 23 0.27 08083 1301004900
1/2” 308085 1301503400 21.3x4.78 40 23 0.28 08085 1301005500
1/2” 308086 1301503500 21.3x7.47 45 23 0.30 08086 1301006100
3/4” 312011 1301507300 36x8 45 23 0.43 12011 1301008800
3/4” 312001 1301504600 20x2.5 40 23 0.37 12001 1301006700
3/4” 312002 1301504900 25x3 40 23 0.36 12002 1301006800
3/4” 312003 1301505200 30x4 40 23 0.37 12003 1301007900
3/4” 312004 1301505500 30x6 40 23 0.39 12004 1301009100
3/4” 312005 1301505700 30x3 40 23 0.36 12005 1301009200
3/4” 312009 1301506700 26.7x3.91 40 23 0.37 12009 1301000700
3/4” 312082 1301507700 26.7x2.10 40 23 0.49 12082 1301010800
3/4” 312083 1301507800 26.7x2.87 40 23 0.50 12083 1301011300
3/4” 312085 1301508000 26.7x5.56 40 23 0.52 12085 1301011900
3/4” 312086 1301508100 26.7x7.82 45 23 0.52 12086 1301012500
1” 316011 1301511700 39x7.5 50 22 0.53 16011 1301019700
1” 316001 1301508800 25x3 40 22 0.46 16001 1301016100
1” 316002 1301509100 30x4 40 22 0.45 16002 1301016700
1” 316003 1301509400 38x5 40 22 0.47 16003 1301017300
1” 316004 1301509700 38x7 40 22 0.47 16004 1301017900
1” 316005 1301510000 38x4 40 22 0.47 16005 1301018500
1” 316009 1301511100 33.4x4.55 40 22 0.45 16009 1301019100
1” 316082 1301512000 33.4x2.80 40 22 0.44 16082 1301021500
1” 316083 1301512100 33.4x3.38 40 22 0.45 16083 1301022100
1” 316085 1301512300 33.4x6.35 50 22 0.45 16085 1301022700
1” 316086 1301512400 33.4x9.09 50 22 0.52 16086 1301023300
Body material: Flanges page 35
Standard= carbon steel Retain rings page73
Stainless steel= add SS after Part No Bonded seals page 74
Other materials on request.
Material possibilities page 173
47
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
48
SAE 3000 PSI
GS-FLANGE
SYSTEM
Female thread flange, BSP
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
L
sae 50 bar
sae 3000 psi
G
49
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
G
Bonded seal 2
50
SAE 3000 PSI
GS-FLANGE
SYSTEM
Male thread flange, NPT & UNF
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
L
sae 50 bar
NPT
350–400 bar
L
din
sae 10000 psi
UNF
INFORMATION
TECHNICAL
UNF
Complete Part No example: Complete Part No example:
308114 includes: 308214 includes:
308 1 pc 308 1 pc
08114 1 pc 08214 1 pc
08 1 pc 08 1 pc
0823 1 pc 0823 1 pc
OR16.4X2.2 1 pc
Male thread flange, NPT
Complete Complete Weight Body Body
Size L NPT
Part No ID Code [kg] Part No ID Code
1/2” 308114 1305507700 50 1/2” 0.4 08114 1305001000
3/4” 312114 1305509000 63 3/4” 0.5 12114 1305002400
1” 316114 1305510600 63 1” 0.7 16114 1305004600
1 1/4” 320114 1305512400 67 1 1/4” 1.0 20114 1305008000
1 1/2” 324114 1305514400 75 1 1/2” 1.8 24114 1305012000
2” 332114 1305516400 80 2” 2.5 32114 1305014800
51
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Tee flange
ISO 6162-1 (SAE J 518 Code 61)
52
SAE 3000 PSI
GS-FLANGE
SYSTEM
Tee block
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
I.D.
M
350–400 bar
M
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 308116 1702000100 40 36 56 13 0.81
3/4” 312116 1702002000 40 50 70 20 1.18
3/4”– 1/2” 312/308/312116 1702002400 40 50 70 20/13/20 1.26
1” 316116 1702004000 48 47 70 23 1.38
1”– 3/4” 316/312/316116 1702004400 48 47 70 23/20/23 1.41
1”– 1/2” 316/308/316116 1702004200 48 47 70 23/13/23 1.49
1 1/4” 320116 1702006000 58 55 80 30 2.12
1 1/4”– 1” 320/316/320116 1702006600 58 55 80 30/23/30 2.23
1 1/4”– 3/4” 320/312/320116 1702006400 58 55 80 30/20/30 2.27
1 1/2” 324116 1702008000 68 59 90 38 2.96
1 1/2”– 1 1/4” 324/320/324116 1702008800 68 59 90 38/30/38 3.16
1 1/2”– 1” 324/316/324116 1702008600 68 59 90 38/23/38 3.22
2” 332116 1702010000 78 64 100 48 4.05
2”– 1 1/2” 332/324/332116 1702010600 78 64 100 48/38/48 4.26
2”– 1 1/4” 332/320/332116 1702010400 78 64 100 48/30/48 4.45
2 1/2” 340116 1702012000 88 65 110 60 5.05
2 1/2”– 2” 340/332/340116 1702012400 88 65 110 60/48/60 5.49
2 1/2”– 1 1/2” 340/324/340116 1702012200 88 65 110 60/38/60 5.60
3” 348116 1702014000 110 80 135 72 9.97
3”– 2 1/2” 348/340/348116 1702014400 110 80 135 72/60/72 10.6
3”– 2 ” 348/332/348116 1702014200 110 80 135 72/48/72 11.1
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
53
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Weight
Size Part No ID Code L H G [kg]
1/2” 08035 1801000000 25 13.5 1/4” 0.12
3/4” 12035 1801000100 25 17.6 1/4” 0.18
1” 16035 1801002000 25 20.5 1/4” 0.22
1 1/4” 20035 1801003000 25 24.3 1/4” 0.27
1 1/2” 24035 1801004000 25 31.3 1/4” 0.41
2” 32035 1801005000 25 36.0 1/4” 0.47
1 1/4” 20036 1801003100 35 22.5 1/2” 0.35
1 1/2” 24036 1801004300 35 29.6 1/2” 0.56
2” 32036 1801005100 35 34.6 1/2” 0.65
2 1/2” 40036 1801006000 35 42.6 1/2” 0.90
2 1/2” 40037 1801006100 40 41 3/4” 1.30
3” 48038 1801006900 60 48 1” 1.90
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
54
SAE 3000 PSI
GS-FLANGE
SYSTEM
Blind flange
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
H
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Complete Part No Complete ID Code O-ring Part No O-ring ID Code H [kg]
1/2” 308125 1910504000 OR18.64X3.53 2701506000 20 0.24
3/4” 312125 1910504500 OR24.99X3.53 2701512000 20 0.36
1” 316125 1910505000 OR32.92X3.53 2701519400 20 0.45
1 1/4” 320125 1910505500 OR37.69X3.53 2701524200 20 0.62
1 1/2” 324125 1910506000 OR47.22X3.53 2701529000 25 1.10
2” 332125 1910506500 OR56.75X3.53 2701535000 30 1.73
2 1/2” 340125 1910507000 OR69.44X3.53 2701540000 40 2.61
3” 348125 1910507500 OR85.32X3.53 2701546000 50 4.19
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
55
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Flange bend
ISO 6162-1 (SAE J 518 Code 61)
56
SAE 3000 PSI
GS-FLANGE
SYSTEM
Elbow flange
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
H
57
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Elbow block
ISO 6162-1 (SAE J 518 Code 61)
M
L
I.D.
H M
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 308115 1603000100 40 36 56 13 0.83
3/4” 312115 1603000500 40 50 70 20 1.22
1” 316115 1603001000 48 47 70 23 1.46
1 1/4” 320115 1603001500 58 55 80 30 2.24
1 1/2” 324115 1603002000 68 59 90 38 3.16
2” 332115 1603002500 78 64 100 48 4.31
2 1/2” 340115 1603003000 88 65 110 60 5.45
3” 348115 1603003500 110 80 135 72 11.1
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
58
SAE 3000 PSI
GS-FLANGE
SYSTEM
Reducer flange
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
L
59
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Reducer block
ISO 6162-1 (SAE J 518 Code 61)
L1
ØD
60
SAE 3000 PSI
GS-FLANGE
SYSTEM
Bulkhead flange
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
L
61
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
L2
ØD
62
SAE 3000 PSI
GS-FLANGE
SYSTEM
Non return valve
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
D
W.P. Weight
Size Complete Part No ID Code L D
[bar] [kg]
3/4” 312135 1912010000 350 100 21 1.3
1” 316135 1912011000 350 120 24 1.3
1 1/4” 320135 1912012000 280 140 31 2.0
1 1/2” 324135 1912013000 280 155 38 3.5
2” 332135 1912014000 280 180 49 4.4
2 1/2” 340135 1912014200 210 190 61 6.6
3” 348135 1912014400 210 200 73 9.6
63
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Ball valve
ISO 6162-1 (SAE J 518 Code 61)
ØD
L
64
SAE 3000 PSI
GS-FLANGE
SYSTEM
Hose assemblies
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
-041G
L
180°
-043G
350–400 bar
din
L
270° 90°
-045G
-046G
INFORMATION
315° 45°
TECHNICAL
L
0°
-047G
L
W.P. for hose assembly B.P. for EFG5K-hoses B.P. for EFG6K-hoses
Size Complete Part No Bending Radius
[bar] [bar] [bar]
3/4” 312041G–312047G 210 1400 1680 240
1” 316041G–316047G 210 1400 1680 300
1 1/4” 320041G–320047G 210 1400 1680 420
1 1/2” 324041G–324047G 210 1400 1680 500
2” 332041G–332047G 210 1400 - 630
Flanges page 35
Retain rings page73
Bonded seals page 74
Couplings and ferrules page 65
Hoses page 365
65
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
H
L
Straight 90°
H
45° Ferrule
Component material:
Carbon steel, zinc plated
66
SAE 3000 PSI
GS-FLANGE
SYSTEM
Non-conductive flange connection
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
Complete Part No example:
308/16X2FA-NC includes:
350–400 bar
[Nm] [kg]
1/2” 16 x 2.0 308/16X2FA-NC 1401801000 15 0.46
din
1/2” 18 x 2.0 308/18X2FA-NC 1401802000 15 0.44
1/2” 20 x 2.0 308/20X2FA-NC 1401803000 15 0.46
INFORMATION
3/4” 25 x 2.5 312/25X2.5FA-NC 1401808000 22 0.71
TECHNICAL
3/4” 25 x 3.0 312/25X3FA-NC 1401809000 22 0.71
3/4” 30 x 3.0 312/30X3FA-NC 1401810000 22 0.65
1” 25 x 2.5 316/25X2.5FA-NC 1401811000 30 0.97
1” 25 x 3.0 316/25X3FA-NC 1401812000 30 0.97
1” 30 x 3.0 316/30X3FA-NC 1401813000 30 0.90
1” 30 x 4.0 316/30X4FA-NC 1401814000 30 0.90
1” 38 x 4.0 316/38X4FA-NC 1401815000 30 0.78
1 1/4” 30 x 3.0 320/30X3FA-NC 1401816000 38 1.28
1 1/4” 30 x 4.0 320/30X4FA-NC 1401817000 38 1.05
1 1/4” 38 x 4.0 320/38X4FA-NC 1401818000 38 1.18
1 1/4” 38 x 5.0 320/38X5FA-NC 1401819000 38 1.11
1 1/4” 42 x 4.0 320/42X4FA-NC 1401820000 38 1.07
1 1/2” 30 x 3.0 324/30X3FA-NC 1401821000 52 1.91
1 1/2” 38 x 4.0 324/38X4FA-NC 1401822000 52 2.14
1 1/2” 42 x 4.0 324/42X4FA-NC 1401823000 52 2.04
1 1/2” 50 x 5.0 324/50X5FA-NC 1401824000 52 1.81
2” 50 x 5.0 332/50X5FA-NC 1401825000 61 2.96
2” 60 x 5.0 332/60X5FA-NC 1401826000 61 2.58
2” 60 x 6.0 332/60X6FA-NC 1401827000 61 2.58
2 1/2” 60 x 5.0 340/60X5FA-NC 1401828000 87 4.43
2 1/2” 73 x 7.0 340/73X7FA-NC 1401829000 87 4.12
2 1/2” 73 x 5.0 340/73X5FA-NC 1401828500 87 4.10
3” 73 x 5.0 348/73X5FA-NC 1401830500 139 7.50
3” 90 x 5.0 348/90X5FA-NC 1401832000 139 6.45
67
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Metric pipes
Part No ID Code Part No ID Code Part No ID Code Part No ID Code
Size Pipe Size
Type A Type A Type B Type B Type C Type C Type D Type D
1/2” 08/16X2FA 1401000300 08/16X2FB 1401000400 08/16X2FC 1401000500 08/16X2FD 1401000600 16x2.0
1/2” 08/18X2FA 1401002100 08/18X2FB 1401002200 08/18X2FC 1401002300 08/18X2FD 1401002400 18x2.0
1/2” 08/20X2FA 1401004100 08/20X2FB 1401004200 08/20X2FC 1401004300 08/20X2FD 1401004400 20x2.0
1/2” 08/25X2.5FA 1401006000 08/25X2.5FB 1401006100 08/25X2.5FC 1401006300 08/25X2.5FD 1401006400 25x2.5
1/2” 08/25X3FA 1401006600 08/25X3FB 1401006700 08/25X3FC 1401006800 08/25X3FD 1401006900 25x3.0
3/4” 12/20X2FA 1401010100 12/20X2FB 1401010200 12/20X2FC 1401010300 12/20X2FD 1401010400 20x2.0
3/4” 12/20X2.5FA 1401010600 12/20X2.5FB 1401010700 12/20X2.5FC 1401010800 12/20X2.5FD 1401010900 20x2.5
3/4” 12/25X2.5FA 1401012100 12/25X2.5FB 1401012200 12/25X2.5FC 1401012300 12/25X2.5FD 1401012400 25x2.5
3/4” 12/25X3FA 1401012600 12/25X3FB 1401012700 12/25X3FC 1401012800 12/25X3FD 1401012900 25x3.0
3/4” 12/30X3FA 1401014100 12/30X3FB 1401014200 12/30X3FC 1401014300 12/30X3FD 1401014400 30x3.0
1” 16/25X2.5FA 1401016100 16/25X2.5FB 1401016200 16/25X2.5FC 1401016300 16/25X2.5FD 1401016400 25x2.5
1” 16/25X3FA 1401016600 16/25X3FB 1401016700 16/25X3FC 1401016800 16/25X3FD 1401016900 25x3.0
1” 16/30X3FA 1401018100 16/30X3FB 1401018200 16/30X3FC 1401018300 16/30X3FD 1401018400 30x3.0
1” 16/30X4FA 1401018600 16/30X4FB 1401018700 16/30X4FC 1401018800 16/30X4FD 1401018900 30x4.0
1” 16/38X4FA 1401022700 16/38X4FB 1401022800 16/38X4FC 1401022900 16/38X4FD 1401023000 38x4.0
1 1/4” 20/30X3FA 1401024100 20/30X3FB 1401024200 20/30X3FC 1401024300 20/30X3FD 1401024400 30x3.0
1 1/4” 20/30X4FA 1401024420 20/30X4FB 1401024440 20/30X4FC 1401024500 20/30X4FD 1401024510 30x4.0
1 1/4” 20/38X4FA 1401028500 20/38X4FB 1401028600 20/38X4FC 1401028700 20/38X4FD 1401028800 38x4.0
1 1/4” 20/38X5FA 1401029000 20/38X5FB 1041029200 20/38X5FC 1041029300 20/38X5FD 1041029400 38x5.0
1 1/4” 20/42X4FA 1401030600 20/42X4FB 1401030700 20/42X4FC 1401030800 20/42X4FD 1401030900 42x4.0
1 1/2” 24/30X3FA 1401032700 24/30X3FB 1401032800 24/30X3FC 1401032900 24/30X3FD 1401033000 30x3.0
1 1/2” 24/38X4FA 1401034100 24/38X4FB 1401034200 24/38X4FC 1401034300 24/38X4FD 1401034400 38x4.0
1 1/2” 24/42X4FA 1401036600 24/42X4FB 1401036700 24/42X4FC 1401036800 24/42X4FD 1401036900 42x4.0
1 1/2” 24/50X5FA 1401039700 24/50X5FB 1401039800 24/50X5FC 1401039900 24/50X5FD 1401040000 50x5.0
2” 32/50X5FA 1401041100 32/50X5FB 1401041200 32/50X5FC 1401041300 32/50X5FD 1401041400 50x5.0
2” 32/60X5FA 1401042100 32/60X5FB 1401042200 32/60X5FC 1401042300 32/60X5FD 1401042400 60x5.0
2” 32/60X6FA 1401042600 32/60X6FB 1401042700 32/60X6FC 1401042800 32/60X6FD 1401042900 60x6.0
2 1/2” 40/60X5FA 1401045100 40/60X5FB 1401045200 40/60X5FC 1401045300 40/60X5FD 1401045310 60x5.0
2 1/2” 40/73X7FA 1401045480 40/73X7FB 1401045482 40/73X7FC 1401045484 40/73X7FD 1401045486 73x7.0
2 1/2” 40/73X5FA 1401045430 40/73X5FB 1401045432 40/73X5FC 1401045434 40/73X5FD 1401045436 73x5.0
3” 48/73X5FA 1401047400 48/73X5FB 1401047410 48/73X5FC 1401047420 48/73X5FD 1401047430 73x5.0
3” 48/90X5FA 1401048100 48/90X5FB 1401048200 48/90X5FC 1401048300 48/90X5FD 1401048400 90x5.0
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Bonded seals and O-rings not included.
68
SAE 3000 PSI
GS-FLANGE
SYSTEM
Insert cones for flare flange connections
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
sae 3000 psi
Type A Type B Type C Type D
69
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Sleeve
ISO 6162-1 (SAE J 518 Code 61)
Pipe O.D.
Size Part No ID Code [mm]
1/2” 08/16F 1401000100 16
1/2” 08/18F 1401002000 18
1/2” 08/20F 1401004000 20
3/4” 12/20F 1401010000 20
3/4” 12/25F 1401012000 25
1” 16/25F 1401016000 25
1” 16/30F 1401018000 30
1 1/4” 20/30F 1401024000 30
1 1/4” 20/38F 1401028000 38
1 1/2” 24/38F 1401034000 38
1 1/2” 24/42F 1401036000 42
2” 32/50F 1401041000 50
2 1/2” 40/60F 1401045000 60
3” 48/73F 1401047350 73
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
70
SAE 3000 PSI
GS-FLANGE
SYSTEM
Adapter
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
L
sae 50 bar
I.D.
ØD
350–400 bar
din
sae 10000 psi
Adapter between metric
and ANSI 36.19
INFORMATION
TECHNICAL
Please add 10 mm to bolt lengths mentioned on page 34.
71
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Seal carrier
ISO 6162-1 (SAE J 518 Code 61)
L L
12 12
B
A
Type S Type D
Type S with O-rings between flange and block – ANSI 36.10/36.19 pipes
Size Part No ID Code O-Ring A B L Pipe Size
2” 3220/60.3X8.7S 1809010200 OR47.22X3.53 65 42.9 18 60.3x8.7
2 1/2” 4020/73X9.53S 1809011300 OR58.74X3.53 79 53.9 18 73.0x9.53
3” 4820/88.9X11.13S 1809012200 OR77.62X3.53 93 89.4 18 88.9x11.1
72
SAE 3000 PSI
GS-FLANGE
SYSTEM
Retain ring
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
sae 50 bar
S
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Size Part No ID Code Pipe Size D S
1/2” 08 1902000100 26x6 30 4
3/4” 12 1902001000 36x8 39.3 4
1” 16 1902002000 39x7.5 44 5
1 1/4” 20 1902003000 46x8 51 5
1 1/2” 24 1902004000 56x8.5 61 5
2” 32 1902006000 66x8.5 71 5
2 1/2” 40 1902007000 80x10 85 5
3” 48 1902008000 97x12 103 6
73
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI
Bonded seals
ISO 6162-1 (SAE J 518 Code 61)
ØD
D1
Bonded seal for pipe end
ØD
D1
Self centering bonded seal
for thread
74
SAE 3000 PSI
GS-FLANGE
SYSTEM
O-Ring between 37° insert cones
ISO 6162-1 (SAE J 518 Code 61)
10–40 bar
S
sae 50 bar
sae 3000 psi
ØD
din
sae 10000 psi
INFORMATION
TECHNICAL
GS
Size Part No ID Code Size
1/2” OR18.64X3.53 2701506000 08
3/4” OR24.99X3.53 2701512000 12
1” OR32.92X3.53 2701519400 16
1 1/4” OR37.69X3.53 2701524200 20
1 1/2” OR47.22X3.53 2701529000 24
2” OR56.75X3.53 2701535000 32
2 1/2” OR69.44X3.53 2701540000 40
3” OR85.32X3.53 2701546000 48
Material possibilities:
Standard= NBR, Shore 90 A
FPM (Viton), Shore 90 A= add V after Part No
Other materials on request.
75
GS-HYDRO PRODUCT CATALOGUE SAE 3000 PSI Rev. 1/2012
S
O-ring 2
ØD
Metric pipes
Pipe Size Part No ID Code
16x2.0 OR12X1.0 2701500000
18x2.0 OR14X1.0 2701502000
20x2.0 OR16X1.0 2701504000
20x2.5 OR15X1.0 2701503000
25x2.5 OR20X1.0 2701508000
25x3.0 OR19X1.0 2701507200
30x3.0 OR23X1.0 2701511000
30x4.0 OR22X1.0 2701510000
38x4.0 OR30X1.0 2701517200
38x5.0 OR28X1.0 2701516000
42x4.0 OR34X1.0 2701521200
50x5.0 OR41X1.78 2701525000
60x5.0 OR50.52X1.78 2701531000
60x6.0 OR47.35X1.78 2701529200
73x7.0 OR56.87X1.78 2701535200
73x5.0 OR63.22X1.78 2701537000
90x5.0 OR79X1.78 2701543000
76
GS-FLANGE
SYSTEM
SAE 6000 psi
10–40 bar
Flange dimensions....................................................................78
sae 50 bar
Retain ring flanges...................................................................79
Flare flanges.............................................................................80
Counter flanges........................................................................81
Flare flange connection – Type A (Metric pipes)....................82
Flare flange connection – Type A (ANSI 36.10/36.19 pipes) 83. 83
350–400 bar
Male thread flange, BSP..........................................................94
din
Male thread flange, NPT & UNF..............................................95
Tee flange.................................................................................96
Tee block...................................................................................97
INFORMATION
Reducer flange.......................................................................103
TECHNICAL
Reducer block.........................................................................104
Bulkhead flange.....................................................................105
Vibra bulkhead flange...........................................................106
Non return valve....................................................................107
Ball valve.................................................................................108
Hose assemblies......................................................................109
GS-hose couplings and ferrule..............................................110
Non-conductive flange connection.......................................111
Insert cones (Metric pipes).....................................................112
Insert cones (ANSI 36.10/36.19 pipes)....................................113
Sleeve......................................................................................114
Adapter...................................................................................115
Seal carrier..............................................................................116
Retain ring..............................................................................117
Bonded seal............................................................................118
O-ring between 37° insert cones...........................................119
O-ring2 for insert cones.........................................................120
GS-HP Retain Ring™ System
Grooving direct to pipe/Flange for welding.........................121
Female thread flange/Male thread flange...........................122
Flange bend/Elbow flange.....................................................123
Tee flange/Bulkhead flange..................................................124
77
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Flange dimensions
ISO 6162-2 (SAE J 518 Code 62)
B
H
O
G
M N
E
S
L
(L)
Bolt L W.P.
Size Part No A B G H M N O S E DIN 912, 8.8 [bar]
1/2” 608 18.2 40.5 48 56 56 53 59 20 24 M8x60(35) 420
3/4” 612 23.9 50.8 60 71 70 66 75 25 29 M10x70(40) 420
1” 616 27.8 57.2 70 81 80 75 84 25 29 M12x70(45) 420
1 1/4” 620 31.7 66.7 78 95 90 83 99 30 35 M14x90(50) 420
1 1/2” 624 36.5 79.4 95 113 108 101 116 35 40 M16x100(60) 420
2” 632 44.5 96.8 114 133 128 120 137 40 45 M20x110(70) 420
2 1/2” 640* 58.7 123.8 150 175 167 156 180 50 55 M24x130(90) 420
3” 648* 71.4 152.4 178 215 201 184 220 50 58 M30x130(100) 420
*) Dimensions according to hydraulic equipment supplier. L= flange to flange
(L)= flange to block
78
SAE 6000 PSI
GS-FLANGE
SYSTEM
Retain ring flanges
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Size Pipe O.D. Standard Standard HDG HDG SS SS W.P. Weight
Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
1/2” 26 608 1103000100 608HDG 1113009000 608SS 1203000100 420 0.20
3/4” 36 612 1103030000 612HDG 1113036000 612SS 1203030000 420 0.38
1” 39 616 1103060000 616HDG 1113069000 616SS 1203060000 420 0.50
1 1/4” 46 620 1103090000 620HDG 1113099000 620SS 1203090000 420 0.87
1 1/2” 56 624 1103120000 624HDG 1113129000 624SS 1203120000 420 1.40
2” 66 632 1103150000 632HDG 1113159000 632SS 1203150000 420 2.18
2 1/2” 80 640 1103180000 640HDG 1113161000 640SS 1203159000 420 5.69
3” 97 648 1103210000 648HDG 1113210500 648SS 1203210000 420 7.80
79
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Flare flanges
ISO 6162-2 (SAE J 518 Code 62)
Metric pipes
Size Pipe O.D. Standard Standard HDG HDG SS SS W.P. Weight
Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
1/2” 25 608F 1103003000 608FHDG 1113006000 608FSS 1203003000 420 0.20
3/4” 30 612F 1103033000 612FHDG 1113036000 612FSS 1203033000 420 0.42
1” 38 616F 1103063000 616FHDG 1113066000 616FSS 1203063000 420 0.51
1 1/4” 42 620F 1103093000 620FHDG 1113096000 620FSS 1203093000 420 0.86
1 1/2” 50 624F 1103123000 624FHDG 1113126000 624FSS 1203123000 420 1.45
2” 60 632F 1103153000 632FHDG 1113156000 632FSS 1203153000 420 2.31
2 1/2” 73 640F 1103183000 640FHDG 1113160000 640F3SS 1203183000 420 5.95
3” 90 648F 1103211000 648FHDG 1113212000 648FSS 1203211000 420 7.95
80
SAE 6000 PSI
GS-FLANGE
SYSTEM
Counter flanges
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
Retain ring flange with threads Flare flange with threads
INFORMATION
TECHNICAL
Retain ring flange
Size Part No ID Code Bolt , DIN 912, 8.8 Weight [kg]
1/2” 608/M8 1103002000 M8x45 0.20
3/4” 612/M10 1103032000 M10x60 0.38
1” 616/M12 1103062000 M12x60 0.50
1 1/4” 620/M14 1103092000 M14x70 0.87
1 1/2” 624/M16 1103122000 M16x80 1.40
2” 632/M20 1103152000 M20x90 2.18
Flare flange
Size Part No ID Code Bolt , DIN 912, 8.8 Weight [kg]
1/2” 608F/M8 1103003500 M8x45 0.20
3/4” 612F/M10 1103033900 M10x60 0.42
1” 616F/M12 1103064000 M12x60 0.51
1 1/4” 620F/M14 1103097500 M14x70 0.86
1 1/2” 624F/M16 1103127500 M16x80 1.45
2” 632F/M20 1103157500 M20x90 2.35
Material possibilities:
Standard= carbon steel, zinc plated
-SS= Stainless steel
Other materials on request.
81
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Dies of the
flaring machine
82
SAE 6000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type A
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
608/21.3X3.73FA includes:
608F/21.3 1 pc
08/21.3X3.73FA 1 pc
OR18.64X3.53 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring O-Ring2
Size Pipe Size Part No ID Code [kg] Part No Part No Part No
1/2” 21.3X3.73 608/21.3X3.73FA 1401761000 0.20 08/21.3X3.73FA OR18.64x3.53 OR14x1.0
1/2” 21.3X4.78 608/21.3X4.78FA 1401762000 0.20 08/21.3X4.78FA OR18.64x3.53 OR12x1.0
3/4” 26.7X3.91 612/26.7X3.91FA 1401766000 0.30 12/26.7X3.9F1A OR25x3.53 OR20x1.0
3/4” 26.7X5.56 612/26.7X5.56FA 1401767000 0.30 12/26.7X5.56FA OR25x3.53 OR16x1.0
1” 33.4X3.38 616/33.4X3.38FA 1401771000 0.50 16/33.4X3.38FA OR32.92x3.53 OR28x1.0
1” 33.4X4.55 616/33.4X4.55FA 1401772000 0.50 16/33.4X4.55FA OR32.92x3.53 OR23x1.0
1 1/4” 42.2X3.56 620/42.2X3.56FA 1401780000 0.60 20/42.2X3.56FA OR37.69x3.53 OR34X1.0
1 1/4” 42.2X4.85 620/42.2X4.85FA 1401781000 0.60 20/42.2X4.85FA OR37.69x3.53 OR32x1.0
1 1/2” 48.3X3.68 624/48.3X3.68FA 1401785000 0.90 24/48.3X3.68FA OR47.22x3.53 OR41x1.78
1 1/2” 48.3X5.08 624/48.3X5.08FA 1401786000 0.90 24/48.3X5.08FA OR47.22x3.53 OR37.82x1.78
2” 60.3X3.91 632/60.3X3.91FA 1401787000 1.40 32/60.3X3.91FA OR56.75x3.53 OR53.70x1.78
2” 60.3X5.54 632/60.3X5.54FA 1401788000 1.40 32/60.3X5.54FA OR56.75x3.53 OR47.35x1.78
Material possibilities page 173 Flanges page 80
Inserts page 113
O-rings page 119-120
83
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Dies of the
flaring machine
84
SAE 6000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type B
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
608/21.3X3.73FB includes:
608F/21.3 1 pc
08/21.3X3.73FB 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring2
Size Pipe Size Part No ID Code [kg] Part No Part No
1/2” 21.3X3.73 608/21.3X3.73FB 1401761200 0.20 08/21.3X3.73FB OR14x1.0
1/2” 21.3X4.78 608/21.3X4.78FB 1401762200 0.20 08/21.3X4.78FB OR12x1.0
3/4” 26.7X3.91 612/26.7X3.91FB 1401766200 0.30 12/26.7X3.91FB OR20x1.0
3/4” 26.7X5.56 612/26.7X5.56FB 1401767200 0.30 12/26.7X5.56FB OR16x1.0
1” 33.4X3.38 616/33.4X3.38FB 1401771200 0.50 16/33.4X3.38FB OR28x1.0
1” 33.4X4.55 616/33.4X4.55FB 1401772200 0.50 16/33.4X4.55FB OR23x1.0
1 1/4” 42.2X3.56 620/42.2X3.56FB 1401780200 0.60 20/42.2X3.56FB OR34X1.0
1 1/4” 42.2X4.85 620/42.2X4.85FB 1401781200 0.60 20/42.2X4.85FB OR32x1.0
1 1/2” 48.3X3.68 624/48.3X3.68FB 1401785200 0.90 24/48.3X3.68FB OR41x1.78
1 1/2” 48.3X5.08 624/48.3X5.08FB 1401786200 0.90 24/48.3X5.08FB OR37.82x1.78
2” 60.3X3.91 632/60.3X3.91FB 1401787200 1.40 32/60.3X3.91FB OR53.70x1.78
2” 60.3X5.54 632/60.3X5.54FB 1401788200 1.40 32/60.3X5.5F4B OR47.35x1.78
Material possibilities page 173 Flanges page 80
Inserts page 113
O-rings page 120
85
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Dies of the
flaring machine
86
SAE 6000 PSI
GS-FLANGE
SYSTEM
Flare flange connection – Type C
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
608/21.3X3.73FC includes:
608F/21.3 1 pc
08/21.3X3.73FD 1 pc
0823 1 pc
OR14X1.0 1 pc
ANSI 36.10/36.19 pipes (with standard GS bonded seal)
Complete Complete Weight Insert O-Ring2 Bonded Seal
Size Pipe Size Part No ID Code [kg] Part No Part No Part No
1/2” 21.3X3.73 608/21.3X3.73FC 1401761400 0.20 08/21.3X3.73FC OR14x1.0 0823
1/2” 21.3X4.78 608/21.3X4.78FC 1401762400 0.20 08/21.3X4.78FC OR12x1.0 0823
3/4” 26.7X3.91 612/26.7X3.91FC 1401766400 0.30 12/26.7X3.91FC OR20x1.0 1213
3/4” 26.7X5.56 612/26.7X5.56FC 1401767400 0.30 12/26.7X5.56FC OR16x1.0 1213
1” 33.4X3.38 616/33.4X3.38FC 1401771400 0.50 16/33.4X3.38FC OR28x1.0 1629
1” 33.4X4.55 616/33.4X4.55FC 1401772400 0.50 16/33.4X4.55FC OR23x1.0 1629
1 1/4” 42.2X3.56 620/42.2X3.56FC 1401780400 0.60 20/42.2X3.56FC OR34X1.0 2030
1 1/4” 42.2X4.85 620/42.2X4.85FC 1401781400 0.60 20/42.2X4.85FC OR32x1.0 2030
1 1/2” 48.3X3.68 624/48.3X3.68FC 1401785400 0.90 24/48.3X3.68FC OR41x1.78 2432
1 1/2” 48.3X5.08 624/48.3X5.08FC 1401786400 0.90 24/48.3X5.08FC OR37.82x1.78 2432
2” 60.3X3.91 632/60.3X3.91FC 1401787400 1.40 32/60.3X3.91FC OR53.70x1.78 3219
2” 60.3X5.54 632/60.3X5.54FC 1401788400 1.40 32/60.3X5.54FC OR47.35x1.78 3219
Material possibilities page 173 Flanges page 80
Inserts page 113
O-rings page 120
Bonded seals page 118
87
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
88
SAE 6000 PSI
GS-FLANGE
SYSTEM
2701529200
Flare flange connection – Type D
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Part No example:
608/21.3X3.73FD includes:
608F/21.3 2 pcs
08/21.3X3.73FD 1 pc
OR14X1.0 2 pcs
ANSI 36.10/36.19 pipes
Complete Complete Weight Insert O-Ring2
Size Pipe Size Part No ID Code [kg] Part No Part No
1/2” 21.3X3.73 608/21.3X3.73FD 1401761600 0.52 08/21.3X3.73FD OR14x1.0
1/2” 21.3X4.78 608/21.3X4.78FD 1401762600 0.53 08/21.3X4.78FD OR12x1.0
3/4” 26.7X3.91 612/26.7X3.91FD 1401766600 1.05 12/26.7X3.91FD OR20x1.0
3/4” 26.7X5.56 612/26.7X5.56FD 1401767600 1.06 12/26.7X5.56FD OR16x1.0
1” 33.4X3.38 616/33.4X3.38FD 1401771600 1.34 16/33.4X3.38FD OR28x1.0
1” 33.4X4.55 616/33.4X4.55FD 1401772600 1.33 16/33.4X4.55FD OR23x1.0
1 1/4” 42.2X3.56 620/42.2X3.56FD 1401780600 2.12 20/42.2X3.56FD OR34X1.0
1 1/4” 42.2X4.85 620/42.2X4.85FD 1401781600 2.03 20/42.2X4.85FD OR32x1.0
1 1/2” 48.3X3.68 624/48.3X3.68FD 1401785600 2.96 24/48.3X3.68FD OR41x1.78
1 1/2” 48.3X5.08 624/48.3X5.08FD 1401786600 3.43 24/48.3X5.08FD OR37.82x1.78
2” 60.3X3.91 632/60.3X3.91FD 1401787600 5.27 32/60.3X3.91FD OR53.70x1.78
2” 60.3X5.54 632/60.3X5.54FD 1401788600 5.08 32/60.3X5.5F4D OR47.35x1.78
Material possibilities page 173 Flanges page 80
Inserts page 113
O-rings page 120
89
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Flange
Retain ring
Bonded seal
Metric pipes
Flange Flange Retain Ring Retain Ring Bonded Seal Bonded Seal
Size Pipe Size Part No ID Code Part No ID Code Part No ID Code
1” 39x7.5 616 1103060000 16 1902002000 1629 2701003000
1 1/4” 46x8 620 1103090000 20 1902003000 2030 2701004000
1 1/2” 56x8.5 624 1103120000 24 1902004000 2432 2701005000
2” 66x8.5 632 1103150000 32 1902006000 3219 2701007000
2 1/2” 80x10 640 1103180000 40 1902007000 4037 2701008000
3” 97x12 648 1103210000 48 1902008000 4839 2701009000
90
SAE 6000 PSI
GS-FLANGE
SYSTEM
Flange for welding (1/2”–1”)
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
L
sae 50 bar
sae 3000 psi
sae 6000 psi
Complete Part No example:
608011 includes:
608 1 pc
08011 1 pc
08 1 pc
350–400 bar
0823 1 pc
din
Complete Complete Weight Body Body
Size Pipe Size L E
Part Code ID Code [kg] Part No ID Code
1/2” 608011 1301550300 26.0x6.0 45 23 0.32 08011 1301003700
INFORMATION
TECHNICAL
1/2” 608009 1301549700 21.3x3.73 40 23 0.29 08009 1301003100
1/2” 608082 1301550500 21.3x2.10 40 23 0.27 08082 1301004800
1/2” 608083 1301550600 21.3x2.77 40 23 0.27 08083 1301004900
1/2” 608085 1301550900 21.3x4.78 40 23 0.27 08085 1301005500
1/2” 608086 1301551100 21.3x7.47 45 23 0.30 08086 1301006100
3/4” 612011 1301554500 36.0x8.0 45 28 0.60 12011 1301008800
3/4” 612001 1301551800 20.0x2.5 40 28 0.54 12001 1301006700
3/4” 612002 1301552100 25.0x3.0 40 28 0.53 12002 1301006800
3/4” 612003 1301552400 30.0x4.0 40 28 0.54 12003 1301007900
3/4” 612004 1301552700 30.0x6.0 40 28 0.56 12004 1301009100
3/4” 612005 1301553300 30.0x3.0 40 28 0.53 12005 1301009200
3/4” 612009 1301553900 26.7x3.91 40 28 0.54 12009 1301000700
3/4” 612082 1301554800 26.7x2.10 40 28 0.48 12082 1301010800
3/4” 612083 1301555000 26.7x2.87 40 28 0.48 12083 1301011300
3/4” 612085 1301555200 26.7x5.56 40 28 0.51 12085 1301011900
3/4” 612086 1301555400 26.7x7.82 45 28 0.55 12086 1301012500
1” 616011 1301558700 39.0x7.5 50 27 0.82 16011 1301019700
1” 616001 1301556000 25.0x3.0 40 27 0.75 16001 1301016100
1” 616002 1301556300 30.0x4.0 40 27 0.74 16002 1301016700
1” 616003 1301556600 38.0x5.0 40 27 0.77 16003 1301017300
1” 616004 1301556900 38.0x7.0 40 27 0.77 16004 1301017900
1” 616005 1301557200 38.0x4.0 40 27 0.76 16005 1301018500
1” 616009 1301558100 33.4x4.55 40 27 0.75 16009 1301019100
1” 616082 1301559300 33.4x2.87 40 27 0.62 16082 1301021500
1” 616083 1301559400 33.4x3.38 40 27 0.65 16083 1301022100
1” 616085 1301559600 33.4x6.35 50 27 0.70 16085 1301022700
1” 616086 1301559800 33.4x9.09 50 27 0.71 16086 1301023300
91
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
92
SAE 6000 PSI
GS-FLANGE
SYSTEM
Female thread flange, BSP
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
L
sae 50 bar
sae 3000 psi
G
93
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
G
Bonded seal 2
94
SAE 6000 PSI
GS-FLANGE
SYSTEM
Male thread flange, NPT & UNF
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
L
sae 50 bar
NPT
350–400 bar
L
din
sae 10000 psi
UNF
INFORMATION
TECHNICAL
UNF
Complete Part No example: Complete Part No example:
608114 includes: 608214 includes:
608 1 pc 608 1 pc
08114 1 pc 08214 1 pc
08 1 pc 08 1 pc
0823 1 pc 0823 1 pc
OR16.4X2.2 1 pc
Male thread flange, NPT
Complete Complete Weight Body Body
Size L NPT
Part No ID Code [kg] Part No ID Code
1/2” 608114 1305520300 50 1/2” 0.40 08114 1305001000
3/4” 612114 1305520800 63 3/4” 0.50 12114 1305002400
1” 616114 1305522600 63 1” 0.70 16114 1305004600
1 1/4” 620114 1305524600 67 1 1/4” 1.00 20114 1305008000
1 1/2” 624114 1305526400 75 1 1/2” 1.80 24114 1305012000
2” 632114 1305528600 80 2” 2.50 32114 1305014800
95
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Tee flange
ISO 6162-2 (SAE J 518 Code 62)
96
SAE 6000 PSI
GS-FLANGE
SYSTEM
Tee block
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
I.D.
M
350–400 bar
M
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 608116 1702020000 40 36 56 13 0.81
3/4” 612116 1702022000 48 49 70 20 1.14
3/4”– 1/2” 612/608/612116 1702022200 48 49 70 20/13/20 1.53
1” 616116 1702024000 48 55 80 23 1.81
1”– 3/4” 616/612/616116 1702024400 48 55 80 23/20/23 1.91
1”– 1/2” 616/608/616116 1702024200 48 55 80 23/13/23 2.06
1 1/4” 620116 1702026000 58 63 90 30 2.65
1 1/4”– 1” 620/616/620116 1702026600 58 63 90 30/23/30 2.79
1 1/4”– 3/4” 620/612/620116 1702026400 58 63 90 30/20/30 2.92
1 1/2” 624116 1702028000 68 68 100 38 3.62
1 1/2”– 1 1/4” 624/620/624116 1702028600 68 68 100 38/30/38 3.85
1 1/2”– 1” 624/616/624116 1702028400 68 68 100 38/23/38 4.01
2” 632116 1702030000 88 90 130 48 8.05
2”– 1 1/2” 632/624/632116 1702031000 88 90 130 48/38/48 8.68
2”– 1 1/4” 632/620/632116 1702030800 88 90 130 48/30/48 9.03
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
97
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Weight
Size Part No ID Code L H G [kg]
1/2” 08035 1801000000 25 13.5 1/4” 0.12
3/4” 12035 1801000100 25 17.6 1/4” 0.18
1” 16035 1801002000 25 20.5 1/4” 0.22
1 1/4” 20035 1801003000 25 24.3 1/4” 0.27
1 1/2” 24035 1801004000 25 31.3 1/4” 0.41
2” 32035 1801005000 25 36.0 1/4” 0.47
1 1/4” 20036 1801003100 35 22.5 1/2” 0.35
1 1/2” 24036 1801004300 35 29.6 1/2” 0.56
2” 32036 1801005100 35 34.6 1/2” 0.65
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
98
SAE 6000 PSI
GS-FLANGE
SYSTEM
Blind flange
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
H
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
99
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Flange bend
ISO 6162-2 (SAE J 518 Code 62)
100
SAE 6000 PSI
GS-FLANGE
SYSTEM
Elbow flange
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
H
101
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Elbow block
ISO 6162-2 (SAE J 518 Code 62)
M
L
I.D.
H M
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 608115 1603004000 40 36 56 13 0.83
3/4” 612115 1603004500 48 49 70 20 1.48
1” 616115 1603005000 48 55 80 23 1.88
1 1/4” 620115 1603005500 58 63 90 30 2.77
1 1/2” 624115 1603006000 68 68 100 38 3.85
2” 632115 1603006500 88 90 130 48 8.55
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
102
SAE 6000 PSI
GS-FLANGE
SYSTEM
Reducer flange
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
L
103
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Reducer block
ISO 6162-2 (SAE J 518 Code 62)
L1
104
SAE 6000 PSI
GS-FLANGE
SYSTEM
Bulkhead flange
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
L
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
105
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
L2
ØD
106
SAE 6000 PSI
GS-FLANGE
SYSTEM
Non return valve
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
D
W.P. Weight
Size Complete Part No ID Code L D
[bar] [kg]
3/4” 612135 1912016000 420 100 21 1.30
1” 616135 1912017000 420 120 24 1.70
1 1/4” 620135 1912018000 420 140 31 2.70
1 1/2” 624135 1912019000 420 155 38 4.00
2” 632135 1912020000 420 180 49 6.70
Body material: Flanges page 79
Standard= carbon steel Retain rings page117
Stainless steel= add SS after Part No Bonded seals page 118
Standard opening pressure= 0.5 bar. On request 1.5 bar to 3 bar.
107
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Ball valve
ISO 6162-2 (SAE J 518 Code 62)
ØD
L
108
SAE 6000 PSI
GS-FLANGE
SYSTEM
Hose assemblies
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
-041G
L
180°
-043G
350–400 bar
din
L
270° 90°
-045G
-046G
INFORMATION
315° 45°
TECHNICAL
L
0°
-047G
L
W.P. for hose assembly B.P. for EFG5K-hoses B.P. for EFG6K-hoses
Size Complete Part No Bending Radius
[bar] [bar] [bar]
3/4” 612041G–612047G 420 1400 1680 240
1” 616041G–616047G 420 1400 1680 300
1 1/4” 620041G–620047G 420 1400 1680 420
1 1/2” 624041G–624047G 420 1400 1680 500
2” 632041G–632047G 350 1400 - 630
Flanges page 79
Retain rings page 117
Bonded seals page 118
Couplings and ferrules page 110
Hoses page 365
109
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
H
L
Straight 90°
H
45° Ferrule
110
SAE 6000 PSI
GS-FLANGE
SYSTEM
Non-conductive flange connection
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
Complete Part No example:
608/16X2FA-NC includes:
608F 2 pcs
08/16X2FA 2 pc
350–400 bar
M6X70DIN912-12.9 4 pcs
M6DIN934-10 4 pcs
din
Complete Bolt Torque Weight
Size Pipe size ID Code
Part No [Nm] [kg]
INFORMATION
1/2” 25 x 3.0 1401905000 15 0.50
TECHNICAL
3/4” 20 x 2.0 612/20X2FA-NC 1401906000 27 1.11
3/4” 20 x 2.5 612/20X2.5FA-NC 1401907000 27 1.13
3/4” 25 x 2.5 612/25X2.5FA-NC 1401908000 27 1.05
3/4” 25 x 3.0 612/25X3FA-NC 1401909000 27 1.07
3/4” 30 x 3.0 612/30X3FA-NC 1401910000 27 1.01
3/4” 30 x 4.0 612/30X4FA-NC 1401910500 27 1.05
1” 25 x 2.5 616/25X2.5FA-NC 1401911000 48 1.45
1” 25 x 3.0 616/25X3FA-NC 1401912000 48 1.39
1” 30 x 3.0 616/30X3FA-NC 1401913000 48 1.39
1” 30 x 4.0 616/30X4FA-NC 1401914000 48 1.39
1” 38 x 4.0 616/38X4FA-NC 1401915000 48 1.26
1 1/4” 30 x 3.0 620/30X3FA-NC 1401916000 72 2.27
1 1/4” 30 x 4.0 620/30X4FA-NC 1401917000 72 2.12
1 1/4” 38 x 4.0 620/38X4FA-NC 1401918000 72 2.10
1 1/4” 38 x 5.0 620/38X5FA-NC 1401919000 72 2.10
1 1/4” 42 x 4.0 620/42X4FA-NC 1401920000 72 2.06
1 1/2” 30 x 3.0 624/30X3FA-NC 1401921000 119 2.39
1 1/2” 38 x 4.0 624/38X4FA-NC 1401922000 119 3.70
1 1/2” 38 x 5.0 624/38X5FA-NC 1401922500 119 3.70
1 1/2” 42 x 4.0 624/42X4FA-NC 1401923000 119 3.59
1 1/2” 50 x 5.0 624/50X5FA-NC 1401924000 119 3.36
2” 50 x 5.0 632/50X5FA-NC 1401925000 200 5.67
2” 60 x 5.0 632/60X5FA-NC 1401926000 200 5.29
2” 60 x 6.0 632/60X6FA-NC 1401927000 200 5.29
111
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Metric pipes
Part No ID Code Part No ID Code Part No ID Code Part No ID Code
Size Pipe Size
Type A Type A Type B Type B Type C Type C Type D Type D
1/2” 08/16X2FA 1401000300 08/16X2FB 1401000400 08/16X2FC 1401000500 08/16X2FD 1401000600 16x2.0
1/2” 08/18X2FA 1401002100 08/18X2FB 1401002200 08/18X2FC 1401002300 08/18X2FD 1401002400 18x2.0
1/2” 08/20X2FA 1401004100 08/20X2FB 1401004200 08/20X2FC 1401004300 08/20X2FD 1401004400 20x2.0
1/2” 08/25X2.5FA 1401006000 08/25X2.5FB 1401006100 08/25X2.5FC 1401006300 08/25X2.5FD 1401006400 25x2.5
1/2” 08/25X3FA 1401006600 08/25X3FB 1401006700 08/25X3FC 1401006800 08/25X3FD 1401006900 25x3.0
3/4” 12/20X2FA 1401010100 12/20X2FB 1401010200 12/20X2FC 1401010300 12/20X2FD 1401010400 20x2.0
3/4” 12/20X2.5FA 1401010600 12/20X2.5FB 1401010700 12/20X2.5FC 1401010800 12/20X2.5FD 1401010900 20x2.5
3/4” 12/25X2.5FA 1401012100 12/25X2.5FB 1401012200 12/25X2.5FC 1401012300 12/25X2.5FD 1401012400 25x2.5
3/4” 12/25X3FA 1401012600 12/25X3FB 1401012700 12/25X3FC 1401012800 12/25X3FD 1401012900 25x3.0
3/4” 12/30X3FA 1401014100 12/30X3FB 1401014200 12/30X3FC 1401014300 12/30X3FD 1401014400 30x3.0
1” 16/25X2.5FA 1401016100 16/25X2.5FB 1401016200 16/25X2.5FC 1401016300 16/25X2.5FD 1401016400 25x2.5
1” 16/25X3FA 1401016600 16/25X3FB 1401016700 16/25X3FC 1401016800 16/25X3FD 1401016900 25x3.0
1” 16/30X3FA 1401018100 16/30X3FB 1401018200 16/30X3FC 1401018300 16/30X3FD 1401018400 30x3.0
1” 16/30X4FA 1401018600 16/30X4FB 1401018700 16/30X4FC 1401018800 16/30X4FD 1401018900 30x4.0
1” 16/38X4FA 1401022700 16/38X4FB 1401022800 16/38X4FC 1401022900 16/38X4FD 1401023000 38x4.0
1 1/4” 20/30X3FA 1401024100 20/30X3FB 1401024200 20/30X3FC 1401024300 20/30X3FD 1401024400 30x3.0
1 1/4” 20/30X4FA 1401024420 20/30X4FB 1401024440 20/30X4FC 1401024500 20/30X4FD 1401024510 30x4.0
1 1/4” 20/38X4FA 1401028500 20/38X4FB 1401028600 20/38X4FC 1401028700 20/38X4FD 1401028800 38x4.0
1 1/4” 20/38X5FA 1401029000 20/38X5FB 1041029200 20/38X5FC 1041029300 20/38X5FD 1041029400 38x5.0
1 1/4” 20/42X4FA 1401030600 20/42X4FB 1401030700 20/42X4FC 1401030800 20/42X4FD 1401030900 42x4.0
1 1/2” 24/30X3FA 1401032700 24/30X3FB 1401032800 24/30X3FC 1401032900 24/30X3FD 1401033000 30x3.0
1 1/2” 24/38X4FA 1401034100 24/38X4FB 1401034200 24/38X4FC 1401034300 24/38X4FD 1401034400 38x4.0
1 1/2” 24/42X4FA 1401036600 24/42X4FB 1401036700 24/42X4FC 1401036800 24/42X4FD 1401036900 42x4.0
1 1/2” 24/50X5FA 1401039700 24/50X5FB 1401039800 24/50X5FC 1401039900 24/50X5FD 1401040000 50x5.0
1 1/2” 24/50X6FA 1401040100 24/50X6FB 1401040200 24/50X6FC 1401040300 24/50X6FD 1401040400 50x6.0
2” 32/50X5FA 1401041100 32/50X5FB 1401041200 32/50X5FC 1401041300 32/50X5FD 1401041400 50x5.0
2” 32/60X5FA 1401042100 32/60X5FB 1401042200 32/60X5FC 1401042300 32/60X5FD 1401042400 60x5.0
2” 32/60X6FA 1401042600 32/60X6FB 1401042700 32/60X6FC 1401042800 32/60X6FD 1401042900 60x6.0
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Bonded seals and O-rings not included.
112
SAE 6000 PSI
GS-FLANGE
SYSTEM
Insert cones for flare flange connections
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
Type A Type B Type C Type D
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
ANSI 36.10/36.19 pipes
Part No ID Code Part No ID Code Part No ID Code Part No ID Code
Size Pipe Size
Type A Type A Type B Type B Type C Type C Type D Type D
1/2” 08/21.3X3.73FA 1401004921 08/21.3X3.73FB 1401004925 08/21.3X3.73FC 1401004930 08/21.3X3.73FD 1401004935 21.3X3.73
1/2” 08/21.3X4.78FA 1401004950 08/21.3X4.78FB 1401004955 08/21.3X4.78FC 1401004960 08/21.3X4.78FD 1401004965 21.3X4.78
3/4” 12/26.7X3.91FA 1401003130 12/26.7X3.91FB 1401013132 12/26.7X3.91FC 1401013134 12/26.7X3.91FD 1401013136 26.7X3.91
3/4” 12/26.7X5.56FA 1401013140 12/26.7X5.56FB 1401013145 12/26.7X5.56FC 1401013150 12/26.7X5.56FD 1401013155 26.7X5.56
1” 16/33.4X3.38FA 1401019720 16/33.4X3.38FB 1401019722 16/33.4X3.38FC 1401019724 16/33.4X3.38FD 1401019726 33.4X3.38
1” 16/33.4X4.55FA 1401019746 16/33.4X4.55FB 1401019748 16/33.4X4.55FC 1401019750 16/33.4X4.55FD 1401019752 33.4X4.55
1 1/4” 20/42.2X3.56FA 1401031020 20/42.2X3.56FB 1401031022 20/42.2X3.56FC 1401031024 20/42.2X3.56FD 1401031026 42.2X3.56
1 1/4” 20/42.2X4.85FA 1401031040 20/42.2X4.85FB 1401031042 20/42.2X4.85FC 1401031044 20/42.2X4.85FD 1401031046 42.2X4.85
1 1/2” 24/48.3X3.68FA 1401038220 24/48.3X3.68FB 1401038222 24/48.3X3.68FC 1401038224 24/48.3X3.68FD 1401038226 48.3X3.68
1 1/2” 24/48.3X5.08FA 1401038240 24/48.3X5.08FB 1401038242 24/48.3X5.08FC 1401038244 24/48.3X5.08FD 1401038246 48.3X5.08
2” 32/60.3X3.91FA 1401043720 32/60.3X3.91FB 1401043722 32/60.3X3.91FC 1401043724 32/60.3X3.91FD 1401043726 60.3X3.91
2” 32/60.3X5.54FA 1401043800 32/60.3X5.54FB 1401043820 32/60.3X5.54FC 1401043830 32/60.3X5.54FD 1401043840 60.3X5.54
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Bonded seals and O-rings not included.
113
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Sleeve
ISO 6162-2 (SAE J 518 Code 62)
Pipe O.D.
Size Part No ID Code [mm]
1/2” 08/16F 1401000100 16
1/2” 08/18F 1401002000 18
1/2” 08/20F 1401004000 20
3/4” 12/20F 1401010000 20
3/4” 12/25F 1401012000 25
1” 16/25F 1401016000 25
1” 16/30F 1401018000 30
1 1/4” 20/30F 1401024000 30
1 1/4” 20/38F 1401028000 38
1 1/2” 24/38F 1401034000 38
1 1/2” 24/42F 1401036000 42
2” 32/50F 1401041000 50
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
114
SAE 6000 PSI
GS-FLANGE
SYSTEM
Adapter
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
L
sae 50 bar
I.D.
ØD
350–400 bar
din
sae 10000 psi
Adapter between metric
INFORMATION
TECHNICAL
and ANSI 36.10/36.19
115
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Seal carrier
ISO 6162-2 (SAE J 518 Code 62)
L L
12 12
B
A
Type S Type D
Type S with O-rings between flange and block – ANSI 36.10/36.19 pipes
Size Part No ID Code O-Ring A B L Pipe Size
2” 3220/60.3X8.7S 1809010200 OR47.22X3.53 65 42.9 18 60.3x8.7
116
SAE 6000 PSI
GS-FLANGE
SYSTEM
Retain ring
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
S
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Size Part No ID Code Pipe Size D S
1/2” 08 1902000100 26x6 30 4
3/4” 12 1902001000 36x8 39.3 4
1” 16 1902002000 39x7.5 44 5
1 1/4” 20 1902003000 46x8 51 5
1 1/2” 24 1902004000 56x8.5 61 5
2” 32 1902006000 66x8.5 71 5
2 1/2” 40 1902007000 80x10 85 5
3” 48 1902008000 97x12 103 6
117
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
Bonded seals
ISO 6162-2 (SAE J 518 Code 62)
ØD
D1
Bonded seal for pipe end
ØD
D1
Self centering bonded seal
for thread
Material possibilities:
Standard= carbon steel, zinc plated with NBR
SS= stainless steel with NBR
Other materials and combinations on request.
118
SAE 6000 PSI
GS-FLANGE
SYSTEM
O-Ring between 37° insert cones
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
S
din
sae 10000 psi
INFORMATION
TECHNICAL
GS
Size Part No ID Code Size
1/2” OR18.64X3.53 2701506000 08
3/4” OR24.99X3.53 2701512000 12
1” OR32.92X3.53 2701519400 16
1 1/4” OR37.69X3.53 2701524200 20
1 1/2” OR47.22X3.53 2701529000 24
2” OR56.75X3.53 2701535000 32
Material possibilities:
Standard= NBR, Shore 90 A
FPM (Viton), Shore 90 A= add V after Part No
Other materials on request.
119
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
O-ring 2
ØD
Metric pipes
Pipe Size Part No ID Code
16x2.0 OR12X1.0 2701500000
18x2.0 OR14X1.0 2701502000
20x2.0 OR16X1.0 2701504000
20x2.5 OR15X1.0 2701503000
25x2.5 OR20X1.0 2701508000
25x3.0 OR19X1.0 2701507200
30x3.0 OR23X1.0 2701511000
30x4.0 OR22X1.0 2701510000
38x4.0 OR30X1.0 2701517200
38x5.0 OR28X1.0 2701516000
42x4.0 OR34X1.0 2701521200
50x5.0 OR41X1.78 2701525000
50x6.0 OR37.82X1.78 2701524600
60x5.0 OR50.52X1.78 2701531000
60x6.0 OR47.35X1.78 2701529200
120
SAE 6000 PSI
GS-FLANGE
SYSTEM
GS-HP Retain Ring™ System
ISO 6162-2 (SAE J 518 Code 62)
Connection Technology
10–40 bar
The GS-HP Retain Ring™ system provides compact, high pressure The GS-HP Retain Ring™ system provides a proven, reliable and
joint, in which the flanges are held to the pipe by solid retain leak-free piping solution. New design and improved characteris-
sae 50 bar
ring halves which are sitting in a machined groove on the tics lead to a minimised need for maintenance, repair or replace-
pipe end. The bonded seal between pipe faces ensures tight ment of piping components.
sealing when tightening the screws. This new system has been
The excellent sealing performance and very high mechani-
subjected to rigorous burst and impulse testing. The HP-retain
cal strength of new HP-invention has been proven by external
rings, flanges and screws absorb the axial forces and shocks. The
INFORMATION
Holder Grooving direct on to pipe
TECHNICAL
Flange L
121
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
G
Female thread flange
122
SAE 6000 PSI
GS-FLANGE
SYSTEM
GS-HP Retain Ring™ System
ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
H
350–400 bar
Flange bend
din
sae 10000 psi
INFORMATION
TECHNICAL
H
Elbow flange
Elbow flange
Complete Complete Weight Body Body
Size H
Part No ID Code [kg] Part No ID Code
1 1/2” 624015HP 1601207600 90 5.08 24015HP 1601002050
2” 632015HP 1601208100 110 7.99 32015HP 1601002550
Body material: Flange dimensions page 78
Standard= carbon steel, zinc plated Bonded seals page 118
Stainless steel= add SS after Part No
*) Not available in stainless steel
Other materials on request.
123
GS-HYDRO PRODUCT CATALOGUE SAE 6000 PSI
H
Tee flange
L
ØD
Bulkhead flange
Bulkhead flange
Complete Complete Weight Body Body
Size L D
Part No ID Code [kg] Part No ID Code
1 1/2” 624019HP 1904061100 180 57 4.50 24019HP 1904001700
2” 632019HP 1904061600 210 68 6.92 32019HP 1904002200
Body material: Flange dimensions page 78
Standard= carbon steel, zinc plated Bonded seals page 118
Stainless steel= add SS after Part No
Other materials on request.
124
GS-FLANGE
SYSTEM
DIN 350–400 bar
10–40 bar
Flange dimensions..................................................................126
sae 50 bar
Retain ring flanges.................................................................127
Flare flanges...........................................................................128
Counter flanges......................................................................129
Grooving direct on to pipe....................................................130
Flare flange connections........................................................131
350–400 bar
Reducer flange.......................................................................142
din
Reducer block.........................................................................143
Bulkhead flange.....................................................................144
Vibra bulkhead flange...........................................................145
INFORMATION
Seal carrier – Type S................................................................151
TECHNICAL
Seal carrier – Type D...............................................................152
Seal carrier..............................................................................153
O-ring......................................................................................154
GS-HP Retain Ring™ System
Grooving direct on to pipe/Flange for welding...................155
Female thread flange/Flange bend.......................................156
Bulkhead flange.....................................................................157
125
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Flange dimensions
ISO 6164
U
U
ØT ØT
432–456 860–16192
E
S
L
(L)
Bolt L W.P.
Size GS-flange type T E S U N DIN 912, 8.8 [bar]
2” 432 98 42 40 100 4 M16x110(60) 400
2 1/2” 440 118 47 40 120 4 M20x120(70) 400
3” 448 145 55 45 145 4 M24x140(80) 400
4” 456 175 56 50 180 4 M30x160(100) 400
4 1/2” 860 175 60 50 214 8 M20x140(80) 350
5” 864 205 59 50 245 8 M24x160(90) 350
6” 880 245 78 70 300 8 M30x220(120) 350
8” 888 290 78 70 350 8 M30x220(130) 350
8” 896 315 78 70 385 8 M36x220(130) 350
10” 8160 375 110 100 450 12 M36x300(180) 350
12” 8192/323.9 400 110 100 490 12 M36x320(180) 350
14” 8224/355.6 440 130 120 520 16 M39x360(220) 350
L= flange to flange
(L)= flange to block
126
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Retain ring flanges
ISO 6164
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Pipe Standard Standard HDG HDG SS SS W.P. Weight
Size O.D Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
2” 66 432 1104000100 432HDG 1114009000 432SS 1204000100 400 1.70
2 1/2” 80 440 1104030000 440HDG 1114039000 440SS 1204030000 400 2.80
3” 97 448 1104060000 448HDG 1114069000 448SS 1204060000 400 4.55
4” 115 456 1104090000 456HDG 1114099000 456SS 1204090000 400 6.70
4 1/2” 130 860 1104180000 860HDG 1114240200 860SS 1204180000 350 7.70
5” 150 864 1104210000 864HDG 1114240300 864SS 1204210000 350 10.2
6” 190 880 1104240000 880HDG 1114240500 880SS 1204240000 350 22.3
8” 220 888 1104270000 888HDG 1114240550 888SS 1204270000 350 28.1
8” 250 896 1104300000 896HDG 1114240700 896SS 1204300000 350 30.5
10” 273 8160 1104306000 8160HDG 1114246000 8160SS 1204306000 250 58.0
127
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Flare flanges
ISO 6164
Metric pipes
Pipe Standard Standard HDG HDG SS SS W.P. Weight
Size O.D Part No ID Code Part No ID Code Part No ID Code [bar] [kg]
1 1/2” 50 424F 1104000050 424FHDG 1114008000 424FSS 1204000060 400 1.10
2” 60 432F 1104001000 432FHDG 1114009200 432FSS 1204001000 400 1.70
2 1/2” 73 440F 1104032700 440FHDG 1114039300 440FSS 1204032700 400 2.80
Material possibilities:
Standard= carbon steel, zinc plated
-HDG= carbon steel, hot dip galvanized
-SS= stainless steel
Other materials on request.
128
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Counter flanges
ISO 6164
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Flare flange
Size Part No ID Code Bolt , DIN 912, 8.8 Weight [kg]
2” 432F/M16 1104010300 M16X65 1.70
2 1/2” 440F/M20 1104033200 M20X80 2.80
Material possibilities:
Standard= carbon steel, zinc plated
-SS= Stainless steel
Other materials on request.
129
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Metric pipes
Flange Flange Retain Ring Retain Ring Bonded Seal Bonded Seal
Size Pipe Size Part No ID Code Part No ID Code Part No ID Code
2” 66.0x8.5 432 1104000100 32 1902052000 3219 1903007000
2 1/2” 80.0x10.0 440 1104030000 40 1902053000 4037 1903008000
3” 97.0x12.0 448 1104060000 48 1902054000 4839 1903009000
4” 115.0x15.0 456 1104090000 56 1902057000 5644 1903011000
4 1/4” 130.0x15.0 860 1104180000 60 1902011000 6000 1903012000
5” 150.0x15.0 864 1104210000 64 1902012000 6455 1903013000
6” 190.0x20.0 880 1104240000 80 1902013000 8001 1903014200
8” 220.0x20.0 888 1104270000 88 1902015200 * -
8” 250.0x25.0 896 1104300000 96 1902015000 9600 1903015000
10” 273.0x25.0 8160 1104306000 160 1902005000 * -
*) From sizes 5” to 10” use seal carrier instead of bonded seal. Flanges page 127
Retain rings page 149
Bonded seals page 150
130
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Flare flange connections
ISO 6164
Dies of the
10–40 bar
flaring machine
sae 50 bar
C
INFORMATION
OR47.22X3.53 1 pc
TECHNICAL
OR41X1.78 1 pc
Type A
Complete Complete Weight Insert O-Ring O-Ring2
Size Pipe Size C
Part No ID Code [kg] Part No Part No Part No
1 1/2” 50x5 424/50X5FA 1401540000 11 1.10 24/50X5FA OR47.22x3.53 OR41x1.78
2” 60x6 432/60X6FA 1401542000 11 2.00 32/60X6FA OR56.75x3.53 OR47.37x1.78
2 1/2” 73x7 440/73X7FA 1401545000 12 2.60 40/73X7FA OR69.44x3.53 OR56.87x1.78
Type B
Complete Complete Weight Insert O-Ring2
Size Pipe Size C
Part No ID Code [kg] Part No Part No
1 1/2” 50x5 424/50X5FB 1401540200 11 1.10 24/50X5FB OR41x1.78
2” 60x6 432/60X6FB 1401542200 11 2.00 32/60X6FB OR47.37x1.78
2 1/2” 73x7 440/73X7FB 1401545200 12 2.60 40/73X7FB OR56.87x1.78
Type C
Complete Complete Weight Insert O-Ring2 Bonded Seal
Size Pipe Size C
Part No ID Code [kg] Part No Part No Part No
1 1/2” 50x5 424/50X5FC 1401540400 11 1.10 24/50X5FC OR41x1.78 2432
2” 60x6 432/60X6FC 1401542400 11 2.00 32/60X6FC OR47.37x1.78 3219
2 1/2” 73x7 440/73X7FC 1401545400 12 2.60 40/73X7FC OR56.87x1.78 4037
Type D
Complete Complete Weight Insert O-Ring2
Size Pipe Size Part No ID Code [kg] Part No Part No
1 1/2” 50x5 424/50X5FD 1401540600 1.30 24/50X5FD OR41x1.78
2” 60x6 432/60X6FD 1401542600 2.80 32/60X6FD OR47.37x1.78
2 1/2” 73x7 440/73X7FD 1401545600 2.90 40/73X7FD OR56.87x1.78
Material possibilities page 173 Flanges page 128
O-rings page 154
Bonded seals page 150
Insert cones page 146
131
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
132
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Flange for welding (4 1/2”–14”)
ISO 6164
10–40 bar
L
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Complete Complete Weight Body Body
Size Pipe Size L E
Part No ID Code [kg] Part No ID Code
4 1/2” 130.0x15.0 860011 1301573900 130 54 12.4 60011 1301067200
4 1/2” 88.9x12.5 860002 1301573200 100 54 11.4 60002 1301066200
4 1/2” 101.6x8.1 860006 1301573600 100 54 10.7 60006 1301066600
4 1/2” 110.0x12.5 860008 1301573800 100 54 11.2 60008 1301066800
5” 150.0x15.0 864011 1301576300 155 56 17.0 64011 1301071000
5” 114.3x12.5 864001 1301573950 80 56 14.5 64001 1301067900
5” 139.7x14.2 864002 1301574000 100 56 14.3 64002 1301068000
5” 141.3x15.9 864003 1301574200 100 56 14.7 64003 1301068100
5” 141.3x19.1 864086 1301577000 150 56 16.5 64086 1301071500
6” 190.0x20.0 880011 1301580200 175 78 29.9 80011 1301074000
6” 139.7x14.2 880001 1301579000 150 78 28.5 80001 1301072200
6” 168.3x17.5 880003 1301579300 150 78 28.1 80003 1301072800
6” 168.3x18.3 880085 1301581200 175 78 32.0 80085 1301075500
6” 168.3x22.0 880086 1301581400 175 78 33.1 80086 1301075000
8” 250.0x25.0 896011 1301596900 200 78 57.4 96011 1301076700
8” 168.3x17.5 896001 1301596100 150 78 55.1 96001 1301076100
8” 193.7x20.0 896002 1301596200 150 78 54.0 96002 1301076200
8” 219.1x22.2 896003 1301596300 200 78 53.0 96003 1301076300
12” 300.0x30.0 8192011 1301598900 300 116 102 192011 1301078700
14” 350.0x35.0 8224011 1301599900 300 142 198 224011 1301079700
133
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
134
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Tee flange
ISO 6164
10–40 bar
L
sae 50 bar
sae 3000 psi
H
135
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Tee block
ISO 6164
H1
I.D.
L A
M H2
Size Weight
Part No ID Code L H1 H2 M I.D.
Body Outlet [kg]
2” 432116 1702014500 90 100 100 140 48 7.39
2” 1 1/2” 432/624/432116 1702014900 90 100 70 140 48/38/48 6.55
2” 1 1/4” 432/620/432116 1702014800 90 100 70 140 48/30/48 6.81
2” 1“ 432/616/432116 1702014700 90 100 70 140 48/23/48 6.08
2 1/2” 440116 1702015800 100 120 120 160 60 13.1
2 1/2” 2” 440/432/440116 1702016450 100 120 100 160 60/48/60 10.6
2 1/2” 1 1/2” 440/624/440116 1702016700 100 120 80 160 60/38/60 8.10
2 1/2” 1 1/4” 440/620/440116 1702016650 90 120 80 150 60/30/60 8.40
3” 448116 1702017050 150 150 150 225 72 27.8
3” 2 1/2” 448/440/448116 1702017060 130 150 120 205 72/60/72 20.5
3” 2” 448/432/448116 1702017070 115 150 100 190 72/48/72 16.1
3” 1 1/2” 448/624/448116 1702017236 115 150 80 190 72/38/72 13.5
4” 456116 1702017900 145 180 180 235 85 40.7
4” 3” 456/448/456116 1702017930 135 180 150 225 85/72/85 34.7
4” 2 1/2” 456/440/456116 1702017950 135 180 120 225 85/60/85 28.2
4” 2” 456/432/456116 1702017970 115 180 120 205 85/48/85 26.0
4 1/2” 860116 1702056000 160 214 214 267 105 70.2
4 1/2” 4” 860/456/860116 1702056430 160 214 190 267 105/85/105 64.1
4 1/2” 3” 860/448/860116 1702056450 160 214 180 267 105/72/105 62.2
4 1/2” 2 1/2” 860/440/860116 1702056470 160 214 170 267 105/60/105 59.8
5” 864116 1702057000 170 238 250 295 120 102
5” 4 1/2” 864/860/864116 1702057200 170 238 250 295 120/105/120 106
5” 4” 864/456/864116 1702057730 170 238 210 295 120/85/120 94.1
5” 3” 864/448/864116 1702057750 170 238 210 295 120/72/120 96.2
6” 880116 1702058000 210 300 300 360 150 174
6” 5” 880/864/880116 1702058100 200 300 260 350 150/120/150 160
6” 4 1/2” 880/860/880116 1702058200 200 300 260 350 150/105/150 163
6” 4” 880/456/880116 1702058500 190 300 230 340 150/85/150 121
8” 896116 1702059000 270 386 386 463 200 386
8” 6” 896/880/896116 1702059300 257 386 330 450 200/150/200 332
8” 5” 896/864/896116 1702059500 237 386 300 430 200/120/200 294
8” 4 1/2” 896/860/896116 1702059700 237 386 250 430 200/105/200 297
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
136
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Tee between, BSP
ISO 6164
10–40 bar
sae 50 bar
L
Weight
Size Part No ID Code H L G [kg]
2” 32035 1801005000 36.0 25 1/4” 0.5
2” 32036 1801005100 34.6 35 1/2” 0.6
2 1/2” 40036 1801006000 42.6 35 1/2” 1.0
2 1/2” 40037 1801006100 41.0 40 3/4” 1.0
3” 48036 1801006800 49.0 45 1/2” 1.7
3” 48037 1801006900 54.0 55 3/4” 1.9
4” 56036 1801007500 67.0 35 1/2” 2.6
4” 56037 1801008000 64.0 40 3/4” 2.8
4 1/2” 60036 1801009000 70.0 35 1/2” 3.0
4 1/2” 60037 1801009300 69.0 40 3/4” 3.3
5” 64036 1801010000 83.0 35 1/2” 4.0
5” 64037 1801010300 80.0 40 3/4” 4.3
6” 80038 1801011300 100 45 1” 10.0
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
137
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Blind flange
ISO 6164
G1/4”
Weight
Size Complete Part No Complete ID Code O-ring Part No O-ring ID Code H [kg]
2” 432125 1910508000 OR53.57X3.53 2701532100 40 2.7
2 1/2” 440125 1910508500 OR66.27X3.53 2701537900 40 3.8
3” 448125 1910509000 OR82.14X3.53 2701544000 45 6.3
4” 456125 1910509500 OR98.02X3.53 2701549000 50 10.8
4 1/2” 860125 1910513000 OR110.72X3.53 2701552000 50 15.9
5” 864125 1910513500 OR136.12X3.53 2701557000 50 19.4
6” 880125 1910514000 OR158.34X3.53 2701560000 70 32.5
8” 896125 1910515000 OR209.14X3.53 2701562900 70 42.0
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
138
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Elbow block
ISO 6164
10–40 bar
sae 50 bar
A
350–400 bar
M H
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Part No ID Code H L M I.D. [kg]
2” 432115 1602003600 100 90 140 48 8.80
2 1/2” 440115 1603003700 120 100 160 60 14.5
3” 448115 1603003800 150 150 225 72 31.6
4” 456115 1603003900 180 140 230 85 48.3
4 1/2” 860115 1603010000 214 160 267 105 79.6
5” 864115 1603011000 250 170 295 120 92.9
6” 880115 1603012000 300 210 360 150 204
8” 896115 1603013000 386 270 463 200 370
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
139
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Elbow flange
ISO 6164
140
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Flange bend
ISO 6164
10–40 bar
sae 50 bar
sae 3000 psi
H
141
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Reducer flange
ISO 6164
142
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Reducer block
ISO 6164
10–40 bar
L1
sae 50 bar
L
350–400 bar
din
sae 10000 psi
Reducing between pipes
INFORMATION
TECHNICAL
L1 Bolt size Weight
Size Part No ID Code D L DIN 912, 8.8 [kg]
2 1/2”–2” RBE440-432 1502115000 157 45 M20x50 5.47
2 1/2”–1 1/2” RBE440-624 1502115400 157 45 M20x50 5.49
2 1/2”–1 1/4” RBE440-620 1502115200 157 45 M20x50 5.78
3”–2 1/2” RBE448-440 1502116000 191 50 M24x55 8.29
3”–2” RBE448-632 1502116400 191 50 M24x55 8.60
3”–1 1/2” RBE448-624 1502116200 191 50 M24x55 8.86
4”–3” RBE456-448 1502117200 230 60 M30x65 13.9
4”–2 1/2” RBE456-440 1502117000 230 60 M30x65 14.6
4”–2” RBE456-632 1502117400 230 60 M30x65 15.2
4 1/2”–4” RBE860-456 1502122400 220 85 M20x90 18.4
4 1/2”–3” RBE860-448 1502122200 220 85 M20x90 19.7
4 1/2”–2 1/2” RBE860-440 1502122000 220 85 M20x90 20.5
5”–4 1/2” RBE864-860 1502123800 250 80 M24x85 21.3
5”–4” RBE864-456 1502123600 250 80 M24x85 21.6
5”–3” RBE864-448 1502123400 250 80 M24x85 23.2
6”–5” RBE880-864 1502125000 300 80 M30x90 31.1
6”–4 1/2” RBE880-860 1502124800 300 80 M30x90 33.7
6”–4” RBE880-456 1502124500 300 80 M30x90 33.8
8”–6” RBE896-880 1502126400 385 100 M36x120 67.5
8”–5” RBE896-864 1502126200 385 100 M36X120 70.8
8”–4 1/2” RBE896-860 1502126000 385 100 M36x120 71.9
Component material: L1= reducer block to block
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
143
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Bulkhead flange
ISO 6164
ØD
144
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Vibra bulkhead flange
ISO 6164
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
L
L2
ØD
145
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
146
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Non return valve
ISO 6164
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
D
350–400 bar
din
L
W.P. Weight
Size Complete Part No ID Code L D
[bar] [kg]
2” 432135 1912030000 400 180 49 5.2
2 1/2” 440135 1912031000 400 190 60 6.6
3” 448135 1912032000 400 200 73 9.6
Body material: Flanges page 127
Standard= carbon steel Retain rings page 149
Stainless steel= add SS after Part No Bonded seals page 150
Standard opening pressure= 0.5 bar. On request 1.5 bar to 3 bar.
147
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
I.D.
ØD
Weight
Size Part No ID Code L D ID [kg]
2” 32099 1803005000 7 70 49 0.12
2 1/2” 40099 1803006000 7 84 60 0.16
3” 48099 1803007000 7 102 72 0.22
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
148
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Retain ring
ISO 6164
10–40 bar
sae 50 bar
S
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Size Part No ID Code Pipe Size D S
2” 32 1902006000 66x8.5 71 5
2 1/2” 40 1902007000 80x10 85 5
3” 48 1902008000 97x12 103 6
4” 56 1902010000 115x15 123 8
4 1/2” 60 1902011000 130x15 138 8
5” 64 1902012000 150x15 158 8
6” 80 1902013000 190x20 200 10
8” 88 1902015200 220x20 231.1 12
8” 96 1902015000 250x25 262 12
Component material:
AISI 302, special treated
149
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR Rev. 1/2012
Bonded seals
ISO 6164
ØD
D1
150
DIN 350–400 BAR
GS-FLANGE
SYSTEM
Seal carrier – Type S
ISO 6164
10–40 bar
sae 50 bar
L
G
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Metric pipes
Size Part No ID Code O-Ring Size A B G L Pipe Size
2 1 /2” 4020S 1809011000 OR66.27X3.53 84 60 12 15 80x10
3” 4820S 1809012000 OR82.14X3.53 102 73 12 15 97x12
4” 5620S 1809013000 OR98.02X3.53 120 90 12 15 115x15
4 1/2” 6020S 1809014000 OR110.72X3.53 135 100 12 15 130x15
5” 6420S 1809015000 OR136.12X3.53 155 120 16 19 150x15
6” 8020S 1809016000 OR158.34X3.53 195 150 16 19 190x20
8” 8820S 1809017000 OR194.3X5.7 225 180 16 19 220x20
8” 9620S 1809018000 OR209.14X3.53 257 200 16 19 250x25
10” 16020S 1809019000 OR239.3X5.7 279 223 16 19 273x25
151
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
L
G
Metric pipes
Size Part No ID Code O-Ring Size A B G L Pipe Size
2 1 /2” 4020D 1809011100 OR66.27X3.53 84 60 12 18 80x10
3” 4820D 1809012100 OR82.14X3.53 102 73 12 18 97x12
4” 5620D 1809013100 OR98.02X3.53 120 90 12 18 115x15
4 1/2” 6020D 1809014100 OR110.72X3.53 135 100 12 18 130x15
5” 6420D 1809015100 OR136.12X3.53 155 120 16 22 150x15
6” 8020D 1809016100 OR158.34X3.53 195 150 16 22 190x20
8” 8820D 1809017100 OR194.3X5.7 225 180 16 22 220x20
8” 9620D 1809018100 OR209.14X3.53 257 200 16 22 250x25
10” 16020D 1809019100 OR239.3X5.7 279 223 16 22 273x25
152
Rev. 1/2012 DIN 350–400 BAR
GS-FLANGE
SYSTEM
Seal carrier
ISO 6164
10–40 bar
sae 50 bar
L
6
ØA
ØB
153
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
O-Rings
ISO 6164
ØD
154
DIN 350–400 BAR
GS-FLANGE
SYSTEM
GS-HP Retain Ring™ System
ISO 6164
Connection Technology
10–40 bar
The GS-HP Retain Ring™ system provides compact, high pressure The GS-HP Retain Ring™ system provides a proven, reliable and
joint, in which the flanges are held to the pipe by solid retain leak-free piping solution. New design and improved characteris-
sae 50 bar
ring halves which are sitting in a machined groove on the tics lead to a minimised need for maintenance, repair or replace-
pipe end. The bonded seal between pipe faces ensures tight ment of piping components.
sealing when tightening the screws. This new system has been The excellent sealing performance and very high mechani-
subjected to rigorous burst and impulse testing. The HP-retain cal strength of new HP-invention has been proven by external
rings, flanges and screws absorb the axial forces and shocks. The testing laboratories. New type of connection technology allows
INFORMATION
TECHNICAL
Flange Grooving direct on to pipe
L
E
155
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
G
Female thread flange
H
H
Flange bend
Flange bend
Complete Complete Bending Weight Body Body
Size H
Part No ID Code Radius [kg] Part No ID Code
2 1/2” 440018HP** 1602203100 450 220 18.0 40018HP 1602002550
3” 448018HP** 1602203600 540 270 30.8 48018HP 1602003050
156
DIN 350–400 BAR
GS-FLANGE
SYSTEM
GS-HP Retain Ring™ System
ISO 6164
10–40 bar
sae 50 bar
L
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
157
GS-HYDRO PRODUCT CATALOGUE DIN 350–400 BAR
Notes
ISO 6164
158
GS-FLANGE
SYSTEM
SAE 10000 psi
10–40 bar
Flange dimensions..................................................................160
sae 50 bar
Retain ring flanges.................................................................161
Grooving direct on to pipe....................................................162
Flange for welding.................................................................163
Tee block, Elbow block..........................................................164
Blind flange............................................................................165
159
GS-HYDRO PRODUCT CATALOGUE SAE 10000 PSI
Flange dimensions
Drilled to ISO 6162-2 (SAE J 518 Code 62)
B
H
O
G
M N
E
S
L
(L)
160
SAE 10000 PSI
GS-FLANGE
SYSTEM
Retain ring flanges
Drilled to ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Material possibilities:
Standard= carbon steel, zinc plated
-HDG= carbon steel, hot dip galvanized
-SS= stainless steel
Bigger size components available on request.
161
GS-HYDRO PRODUCT CATALOGUE SAE 10000 PSI
Flange
Retain ring
162
SAE 10000 PSI
GS-FLANGE
SYSTEM
Flange for welding
Drilled to ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
L
sae 50 bar
sae 3000 psi
sae 6000 psi
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
163
GS-HYDRO PRODUCT CATALOGUE SAE 10000 PSI
Tee block
Drilled to ISO 6162-2 (SAE J 518 Code 62)
I.D.
M L H
M
Tee block
M
L
I.D.
H M
Elbow block
Tee block
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 908116 1702080800 40 36 56 6.3 0.95
3/4” 912116 1702081200 48 49 70 11.1 1.35
1” 916116 1702081600 48 55 80 15.2 2.02
1 1/4” 920116 1702082000 58 63 90 22.8 2.95
1 1/2” 924116 1802082400 68 68 100 28.0 3.95
2” 932116 1702083200 88 90 130 38.1 8.65
Elbow block
Weight
Size Part No ID Code H L M I.D. [kg]
1/2” 908115 1603030800 40 36 56 6.3 1.15
3/4” 912115 1603031200 48 49 70 11.1 1.95
1” 916115 1603031600 48 55 80 15.2 2.10
1 1/4” 920115 1603032000 58 63 90 22.8 3.10
1 1/2” 924115 1603032400 68 68 100 28.0 4.20
2” 932115 1603033200 88 90 130 38.1 9.60
Component material:
Standard= carbon steel, zinc plated
Stainless steel= add SS after Part No
Other materials on request.
Bigger size components available on request.
164
SAE 10000 PSI
GS-FLANGE
SYSTEM
Blind flange
Drilled to ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
H
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
Weight
Size Part No ID Code H [kg]
1/2” 908125/21.3 1910529080 30 0.41
3/4” 912125/26.7 1910529120 35 0.81
1” 916125/33.4 1910529160 35 0.96
1 1/4” 920125/42.2 1910529200 40 1.40
1 1/2” 924125/48.3 1910529240 40 2.38
2” 932125/60.3 1910529320 60 4.73
2 1/2” 940125/73 1910529400 60 8.71
3” 948125/88.9 1910529480 70 14.83
165
GS-HYDRO PRODUCT CATALOGUE SAE 10000 PSI
Seal carriers
Drilled to ISO 6162-2 (SAE J 518 Code 62)
L L
12 12
B
A
Type S Type D
Type S with O-rings between flange and block – ANSI 36.10/36.19 pipes
Size Part No ID Code O-Ring A B L Pipe Size
1/2” 0820/21.3X7.47S-DX 1811005000 OR12.37X2.62 26 7 15 21.3x7.47
3/4” 1220/26.7X7.82S-DX 1811006000 OR17.5X2 31 11 15 26.7x7.82
1” 1620/33.4X9.09S-DX 1811007000 OR20.22X3.53 38 15 15 33.4x9.09
1 1/4” 2020/42.2X9.7S-DX 1811008000 OR28.17X3.53 47 23 15 42.2x9.7
1 1/2” 2420/48.3X10.15S-DX 1811009000 OR35.2X3 53 28 15 48.3x10.15
2” 3220/60.3X11.07S-DX 1811010400 OR47.22X3.53 65 42 15 60.3x11.07
2 1/2” 4020/73X14.02S-DX 1811011500 OR58.74X3.53 79 49 15 73x14.02
3” 4820/88.9X15.24S-DX 1811012400 OR72.62X3.53 93 59 15 88.9x15.24
166
SAE 10000 PSI
GS-FLANGE
SYSTEM
Retain ring
Drilled to ISO 6162-2 (SAE J 518 Code 62)
10–40 bar
sae 50 bar
S
350–400 bar
din
sae 10000 psi
INFORMATION
TECHNICAL
167
GS-HYDRO PRODUCT CATALOGUE SAE 10000 PSI
ØD
Material possibilities:
Standard= NBR, Shore 90 A
FPM (Viton), Shore 90 A= add V after Part No
Other materials on request.
Bigger size components available on request.
168
GS-FLANGE
SYSTEM
GS-FLANGE SYSTEM
10–40 bar
GS-Flange connections...........................................................170
sae 50 bar
Type approvals, Pressure classes............................................171
GS-code key............................................................................172
Material possibilities..............................................................173
Assembly and installation
General information..............................................................174
The GS-Piping System consists of three flange systems which allow piping
systems with working pressures from 10 to 690 bar and pipe diameters between
350–400 bar
16 and 600 mm to be assembled without welding. The Retain Ring and 37o Flare
din
Flange systems are used for high pressure connections and the 90o Flare Flange
connection for low pressure applications.
169
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
GS-flange connections
SAE ANSI/JIS/BS/DIN
pressure [bar] 10 – 40 10 – 40
size, pipe 16x1.5 – 220x6 21.3x2.1 – 608x12.5
size, flange 1/2” – 8” 1/2” – 24”
material, pipe carbon steel, galvanised steel, copper-nickel, aluminium/brass duplex, super duplex, titanium, tungum (materials having elongation above 20%)
material, flange electric zinced carbon steel, hot dip galvanized carbon steel, stainless steel or titanium
material, seal based on media inside pipe (example Klinger® SIL C-4430)
170
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Type Approvals, Pressure classes
Type Approvals
10–40 bar
GS-Hydro flange systems are type approved by the following classification companies:
sae 50 bar
DNV Det Norske Veritas Classification x x x x
LR Lloyds Register MEA x x x
GL Germanischer Lloyd x x x
ABS American Bureau of Shipping x x x
171
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
GS-code key
*) 316/38X4FC includes:
316F 1 pc
316/38X4FC* 16/38X4FC
1629
1 pc
1 pc
OR30X1.0 1 pc
Part No
Flange Code Face Type Pressure Size
1 SAE J518 50 bar 1 1/2”– 5”
1/2 round 50 bar 6”– 8”
3 SAE J518 3000 psi 1/2”– 3”
4 square 400 bar 2”– 3 1/2”
6 SAE J518 6000 psi 1/2”– 2”
8 round 350 bar 3 3/4”– 12”
*) 432019 includes:
432019* 432
32019
2 pcs
1 pc
32 2 pcs
3219 2 pc
172
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Material possibilities
10–40 bar
material alternatives. The following tables demonstrates
4 different complete assemblies, out of which the best
combination can be chosen out depending on the application.
sae 50 bar
Flare flange connections
Part Code Component Code Material
320F Flange electric zinced carbon steel
350–400 bar
20/38X4FCSS Insert Cone AISI 316
din
Stainless Steel 320/38X4FCSS/ZN 20/38FSS Sleeve AISI 316
+electric zinced carbon steel flanges
2030SS Bonded Seal AISI 316/NBR*
OR30X1.0 O-ring NBR, Shore 90 A
INFORMATION
TECHNICAL
Retain ring flange connections
Part Code Component Code Material
320 Flange electric zinced carbon steel
Standard assembly 320019 20019 Bulkhead electric zinced carbon steel
20 Retain ring AISI 302
2030 Bonded Seal electric zinced carbon steel/NBR
320SS Flange AISI 316
20019SS Bulkhead AISI 316
Stainless Steel 320019SS
20 Retain ring AISI 302
2030SS Bonded Seal AISI 316/NBR*
320 Flange electric zinced carbon steel
Stainless Steel 20019SS Bulkhead AISI 316
320019SS/ZN
+electric zinced carbon steel flanges 20 Retain ring AISI 302
2030SS Bonded Seal AISI 316/NBR*
320HDG Flange hot dip galvanized carbon steel
Stainless Steel 20019SS Bulkhead AISI 316
+hot dip galv. carbon steel flanges 320019SS/HDG
20 Retain ring AISI 302
2030SS Bonded Seal AISI 316/NBR*
*) In stainless steel bonded seals there is also possi-
bility to have FPM (Viton) as rubber material.
173
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
These are GS-Hydro’s guidelines for the manufacture and The GS-Hydro flange connecting system is enormously flexible –
assembly of the GS-Hydro 37° flare flange system, retain ring even flared and retain ring components fit together. This feature
system and 90° flare flange system. The detailed installation together with numerous other benefits of non-welded
instructions are available from GS-Hydro upon request. Also in connection technology makes the whole system fast and easy to
the case of special applications (special sealing arrangements, install – making it simply unique.
non-conductive connections, special materials etc) please contact
GS-Hydro for further instructions.
174
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Assembly and installation, GS-37° Flare Flange System
10–40 bar
GS-37° flare flange system
sae 50 bar
The following presents the general principles of the assembly
and installation of the GS-37° flare flange system and are thus
not to be construed as detailed and complete instruction.
In the flaring process the end of the tube is clamped into an in-
house developed flaring machine where a conical rotating tool
350–400 bar
After cutting, the pipe is de-burred inside and outside; then
din
wiped clean by cloth in order to remove any metal particles.
The flared pipe is cleaned with a cloth before visually checking Lubricate the O-ring with Gleitmo 750 or equivalent lubricant.
quality. Place O-ring carefully into its groove. Examine all sealing surfaces
to detect possible rust or mechanical damages.
175
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
Fit the insert cone into the tube flare. If needed, tap gently with Lubricate the bonded seal with Gleitmo 805 -paste or equivalent.
plastic or hide mallet. Control that pipe ends fit together and are aligned for sealing.
Lubricate bolt threads amply according to illustration. If tight- The greased bolts (and nut) are tightened to the given torgue to
ened on bolt, lubricate bolt head compression face. If tightened complete the installation.
on nut, lubricate nut on flange side.
Tighten bolts in diagonal sequence in small increments to
appropriate torque level. See illustrated example.
4 2 Repeat this step until all bolts stand still with full torque applied.
Minimum 2 full cycles.
176
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Assembly and installation, GS-37° Flare Flange System
10–40 bar
Bolt Torques for Gleitmo 805 -grease
sae 50 bar
sae 3000 psi
Metric connections
SAE 50 bar Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG-
Size Flange Type flange block bolts bolts
350–400 bar
3 1/2” 156F M16x90 x50 50 Nm 60 Nm
4” 164F M16x90 x50 63 Nm 76 Nm
din
5” 180F M16x90 x50 92 Nm 76 Nm
6” 196F M16x110 x60 81 Nm 97 Nm
8” 228F M20x120 x70 118 Nm 142 Nm
INFORMATION
Size Flange Type Size Flange Type
TECHNICAL
flange block bolts bolts flange block bolts bolts
1/2” 308F M8x60 x35 22 Nm 27 Nm 1/2” 308F/21.3 M8x60 x35 22 Nm 27 Nm
3/4” 312F M10x60 x35 24 Nm 29 Nm 3/4” 312F/26.7 M10x60 x35 24 Nm 29 Nm
1” 316F M10x60 x35 31 Nm 37 Nm 1” 316F/33.4 M10x60 x35 31 Nm 37 Nm
1 1/4” 320F M10x70 x35 40 Nm 48 Nm 1 1/4” 320F/42.2 M10x70 x35 40 Nm 48 Nm
1 1/2” 324F M12x80 x45 45 Nm 54 Nm 1 1/2” 324F/48.3 M12x80 x45 45 Nm 54 Nm
2” 332F M12x80 x50 53 Nm 64 Nm 2” 332F/60.3 M12x80 x50 53 Nm 64 Nm
2 1/2” 340F M12x110 x60 69 Nm 83 Nm 2 1/2” 340F M12x110 x60 69 Nm 83 Nm
3” 348F M16x130 x80 137 Nm 165 Nm 3” 348F/88.9 M16x130 x80 137 Nm 165 Nm
SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG- Flange to Flange to ELZ- HDG-
Size Flange Type Size Flange Type
flange block bolts bolts flange block bolts bolts
1/2” 608F M8x60 x35 22 Nm 27 Nm 1/2” 608F/21.3 M8x60 x35 22 Nm 27 Nm
3/4” 612F M10x70 x40 28 Nm 34 Nm 3/4” 612F/26.7 M10x70 x40 28 Nm 34 Nm
1” 616F M12x70 x45 41 Nm 50 Nm 1” 616F/33.4 M12x70 x45 41 Nm 50 Nm
1 1/4” 620F M14x90 x50 69 Nm 83 Nm 1 1/4” 620F/42.2 M14x90 x50 69 Nm 83 Nm
1 1/2” 624F M16x100 x60 116 Nm 140 Nm 1 1/2” 624F/48.3 M16x100 x60 119 Nm 140 Nm
2” 632F M20x110 x70 145 Nm 174 Nm 2” 632F/60.3 M20x110 x70 145 Nm 174 Nm
2 1/2” 640F M24x130 x90 240 Nm 288 Nm 2 1/2” 640F M24x130 x90 240 Nm 288 Nm
3” 648F M30x130 x100 415 Nm 492 Nm 3” 648F/88.9 M30x130 x100 415 Nm 492 Nm
DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG- Flange to Flange to ELZ- HDG-
Size Flange Type Size Flange Type
flange block bolts bolts flange block bolts bolts
1 1/2” 424F M16x90 x50 88 Nm 98 Nm 1 1/2” 424F/48.3 M16x90 x50 88 Nm 98 Nm
2” 432F M16x110 x60 113 Nm 127 Nm 2” 432F/60.3 M16x110 x60 113 Nm 127 Nm
2 1/2” 440F M20x120 x70 158 Nm 190 Nm 2 1/2” 440F M20x120 x70 158 Nm 190 Nm
177
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
Metric connections
SAE 50 bar Bolt DIN 912, 8.8 Bolt Torque
Flange Flange to Flange to ELZ- HDG- SS-
Size Type flange block bolts bolts bolts
1 1/2” 124F M12x70 x40 33 Nm 36 Nm 50 Nm
2” 132F M12x70 x40 33 Nm 36 Nm 50 Nm
2 1/2” 140F M12x70 x40 33 Nm 36 Nm 50 Nm
3” 148F M16x80 x50 45 Nm 50 Nm 60 Nm
3 1/2” 156F M16x90 x50 45 Nm 50 Nm 70 Nm
4” 164F M16x90 x50 57 Nm 63 Nm 85 Nm
5” 180F M16x90 x50 83 Nm 92 Nm 125 Nm
6” 196F M16x110 x60 73 Nm 81 Nm 110 Nm
8” 228F M20x120 x70 107 Nm 113 Nm 200 Nm
10” 260F M20x140 x80 150 Nm 166 Nm 238 Nm
SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque
Flange Flange to Flange to ELZ- HDG- SS- Flange Flange to Flange to ELZ- HDG- SS-
Size Size
Type flange block bolts bolts bolts Type flange block bolts bolts bolts
1/2” 608F M8x60 x35 20 Nm 22 Nm 20 Nm 1/2” 608F/21.3 M8x60 x35 20 Nm 22 Nm 20 Nm
3/4” 612F M10x70 x40 26 Nm 28 Nm 34 Nm 3/4” 612F/26.7 M10x70 x40 26 Nm 28 Nm 34 Nm
1” 616F M12x70 x45 37 Nm 41 Nm 56 Nm 1” 616F/33.4 M12x70 x45 37 Nm 41 Nm 56 Nm
1 1/4” 620F M14x90 x50 63 Nm 69 Nm 85 Nm 1 1/4” 620F/42.2 M14x90 x50 63 Nm 69 Nm 85 Nm
1 1/2” 624F M16x100 x60 105 Nm 116 Nm 158 Nm 1 1/2” 624F/48.3 M16x100 x60 108 Nm 119 Nm 158 Nm
2” 632F M20x110 x70 131 Nm 145 Nm 205 Nm 2” 632F/60.3 M20x110 x70 131 Nm 145 Nm 205 Nm
2 1/2” 640F M24x130 x90 216 Nm 305 Nm 305 Nm 2 1/2” 640F M24x130 x90 216 Nm 305 Nm 305 Nm
3” 648F M30x130 x100 376 Nm 415 Nm 544 Nm 3” 648F/88.9 M30x130 x100 376 Nm 415 Nm 544 Nm
DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque
Flange Flange to Flange to ELZ- HDG- SS- Flange Flange to Flange to ELZ- HDG- SS-
Size Size
Type flange block bolts bolts bolts Type flange block bolts bolts bolts
1 1/2” 424F M16x90 x50 80 Nm 88 Nm 120 Nm 1 1/2” 424F/48.3 M16x90 x50 80 Nm 88 Nm 120 Nm
2” 432F M16x110 x60 104 Nm 113 Nm 155 Nm 2” 432F/60.3 M16x110 x60 104 Nm 113 Nm 155 Nm
2 1/2” 440F M20x120 x70 143 Nm 158 Nm 226 Nm 2 1/2” 440F M20x120 x70 143 Nm 158 Nm 226 Nm
178
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Assembly and installation, GS-Retain Ring Flange System
10–40 bar
GS-Retain Ring Flange System
sae 50 bar
The following presents the general principles of the assembly
and installation of the GS retain ring system and are thus not to
be construed as detailed and complete instruction.
350–400 bar
The prefabricated piping modules are then washed with 110°C–
din
130°C steam (to which a chemical cleaning agent has been
added).
The cover is removed from pipe end and the pipe is cleaned with Install the flanges with the retain ring groove facing towards the
a doth. end of the pipe. The original GS-flange has a GS-PIPING -text,
marking of flange type and a charge number for traceability.
179
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
Install the retain ring onto the pipe. Lubricate the bonded seal with Gleitmo 805 -paste or equivalent.
Control that pipe ends fit together and are aligned for sealing.
Lubricate bolt threads amply according to illustration. If tight- The greased bolts (and nut) are tightened to the given torgue to
ened on bolt, lubricate bolt head compression face. If tightened complete the installation.
on nut, lubricate nut on flange side.
Tighten bolts in diagonal sequence in small increments to
appropriate torque level. See illustrated example.
4 2 Repeat this step until all bolts stand still with full torque applied.
Minimum 2 full cycles.
180
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Assembly and installation, GS-Retain Ring Flange System
10–40 bar
Metric connections
SAE 50 bar Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG-
sae 50 bar
Size Flange Type flange block bolts bolts
1 1/2” 124 M12x70 x40 36 Nm 43 Nm
2” 132 M12x70 x40 36 Nm 43 Nm
2 1/2” 140 M12x70 x40 36 Nm 43 Nm
148 50 Nm 60 Nm
350–400 bar
Flange to Flange to ELZ- HDG- Flange to Flange to ELZ- HDG-
Size Flange Type Size Flange Type
din
flange block bolts bolts flange block bolts bolts
1/2” 308 M8x60 x35 22 Nm 27 Nm 1/2” 308/21.3 M8x60 x35 22 Nm 27 Nm
3/4” 312 M10x60 x35 23 Nm 28 Nm 3/4” 312/26.7 M10x60 x35 23 Nm 30 Nm
316 31 Nm 37 Nm 316/33.4 31 Nm 37 Nm
INFORMATION
3” 348 M16x130 x80 137 Nm 165 Nm 3” 348/88.9 M16x130 x80 137 Nm 165 Nm
TECHNICAL
SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG- Flange to Flange to ELZ- HDG-
Size Flange Type Size Flange Type
flange block bolts bolts flange block bolts bolts
1/2” 608 M8x60 x35 22 Nm 27 Nm 1/2” 608/21.3 M8x60 x35 22 Nm 27 Nm
3/4” 612 M10x70 x40 28 Nm 30 Nm 3/4” 612/26.7 M10x70 x40 25 Nm 30 Nm
1” 616 M12x70 x45 41 Nm 49 Nm 1” 616/33.4 M12x70 x45 41 Nm 49 Nm
1 1/4” 620 M14x90 x50 59 Nm 70,8 Nm 1 1/4” 620/42.2 M14x90 x50 59 Nm 70,8 Nm
1 1/2” 624 M16x100 x60 95 Nm 106 Nm 1 1/2” 624/48.3 M16x100 x60 88 Nm 106 Nm
2” 632 M20x110 x70 114 Nm 137 Nm 2” 632/60.3 M20x110 x70 114 Nm 137 Nm
2 1/2” 640 M24x130 x90 227 Nm 272 Nm 2 1/2” 640/73 M24x130 x90 169 Nm 203 Nm
3” 648 M30x130 x100 359 Nm 426 Nm 3” 648/88.9 M30x130 x100 311 Nm 370 Nm
DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque
Flange to Flange to ELZ- HDG- Flange to Flange to ELZ- HDG-
Size Flange Type Size Flange Type
flange block bolts bolts flange block bolts bolts
2” 432 M16x110 x60 95 Nm 107 Nm 2” 432/60.3 M16x110 x60 95 Nm 107 Nm
2 1/2” 440 M20x120 x70 158 Nm 190 Nm 2 1/2” 440/73.0 M20x120 x70 140 Nm 168 Nm
3” 448 M24x140 x80 311 Nm 373 Nm 3” 448/88.9 M24x140 x80 287 Nm 345 Nm
4” 456 M30x160 x100 511 Nm 614 Nm 4” 456/114.3 M30x160 x100 511 Nm 614 Nm
4 1/2” 860 M20x140 x80 183 Nm 220 Nm 5” 864/141.3 M24x160 x100 340 Nm 408 Nm
5” 864 M24x160 x100 362 Nm 435 Nm 5” 864/139.7 M24x160 x100 340 Nm 408 Nm
6” 880 M30x220 x130 590 Nm 644 Nm 6” 880/168.3 M30x220 x130 590 Nm 644 Nm
8” 896 M36x220 x130 1247 Nm 1360 Nm 8” 888/219.1 M30x220 x130 886 Nm 966 Nm
10” 8160 M36x280 x180 977 Nm 1066 Nm 10” 8160 M36x300 x180 977 Nm 1066 Nm
12” 8192/323.9 M36x320 x180 1280 Nm 1396 Nm
14” 8224/355.6 M39x360 x220 1249 Nm 1362 Nm
ELZ = Zinc electroplated coating
HDG = Hot dip galvanised coating
Torque values are with a tolerance of 0...5% .
(Note! The torque values of 340-flanges shall not be exceeded).
181
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque SAE 6000 psi Bolt DIN 912, 8.8 Bolt Torque
Flange Flange to Flange to ELZ- HDG- SS- Flange to Flange to ELZ- HDG- SS-
Size Size Flange Type
Type flange block bolts bolts bolts flange block bolts bolts bolts
1/2” 608 M8x60 x35 20 Nm 22 Nm 20 Nm 1/2” 608/21.3 M8x60 x35 22 Nm 17 Nm 20 Nm
3/4” 612 M10x70 x40 26 Nm 28 Nm 35 Nm 3/4” 612/26.7 M10x70 x40 25 Nm 25 Nm 30 Nm
1” 616 M12x70 x45 37 Nm 41 Nm 55 Nm 1” 616/33.4 M12x70 x45 41 Nm 44 Nm 55 Nm
1 1/4” 620 M14x90 x50 54 Nm 59 Nm 84 Nm 1 1/4” 620/42.2 M14x90 x50 59 Nm 59 Nm 84 Nm
1 1/2” 624 M16x100 x60 86 Nm 95 Nm 111 Nm 1 1/2” 624/48.3 M16x100 x60 88 Nm 74 Nm 102 Nm
2” 632 M20x110 x70 103 Nm 114 Nm 160 Nm 2” 632/60.3 M20x110 x70 114 Nm 112 Nm 160 Nm
2 1/2” 640 M24x130 x90 204 Nm 288 Nm 288 Nm 2 1/2” 640/73 M24x130 x90 152 Nm 215 Nm 215 Nm
3” 648 M30x130 x100 326 Nm 359 Nm 471 Nm 3” 648/88.9 M30x130 x100 282 Nm 311 Nm 409 Nm
DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque DIN 350–400 bar Bolt DIN 912, 8.8 Bolt Torque
Flange Flange to Flange to ELZ- HDG- SS- Flange to Flange to ELZ- HDG- SS-
Size Size Flange Type
Type flange block bolts bolts bolts flange block bolts bolts bolts
2” 432 M16x110 x60 87 Nm 95 Nm 130 Nm 2” 432/60.3 M16x110 x60 87 Nm 95 Nm 130 Nm
2 1/2” 440 M20x120 x70 143 Nm 158 Nm 226 Nm 2 1/2” 440/73.0 M20x120 x70 126 Nm 140 Nm 197 Nm
3” 448 M24x140 x80 280 Nm 311 Nm 392 Nm 3” 448/88.9 M24x140 x80 259 Nm 287 Nm 362 Nm
4” 456 M30x160 x100 460 Nm 511 Nm 667 Nm 4” 456/114.3 M30x160 x100 460 Nm 511 Nm 667 Nm
4 1/2” 860 M20x140 x80 165 Nm 183 Nm 194 Nm 5” 864/141.3 M24x160 x100 306 Nm 340 Nm 405 Nm
5” 864 M24x160 x100 326 Nm 362 Nm 431 Nm 5” 864/139.7 M24x160 x100 306 Nm 340 Nm 405 Nm
6” 880 M30x220 x130 536 Nm 536 Nm 700 Nm 6” 880/168.3 M30x220 x130 536 Nm 536 Nm 700 Nm
8” 896 M36x220 x130 1133 Nm 1133 Nm 1577 Nm 8” 888/219.1 M30x220 x130 805 Nm 805 Nm 1117 Nm
10” 8160 M36x280 x180 888 Nm 888 Nm 1162 Nm 10” 8160 M36x300 x180 888 Nm 888 Nm 1162 Nm
12” 8192/323.9 M36x320 x180 1163 Nm 1163 Nm 1613 Nm
14” 8224/355.6 M39x360 x220 1135 Nm 1135 Nm 1704 Nm
182
GS-FLANGE SYSTEM
GS-FLANGE
SYSTEM
Assembly and installation, GS-90° Flare Flange System
10–40 bar
GS-90° flare flange system
sae 50 bar
The following presents the general principles of the assembly
and installation of the GS 90° flare flange system and are thus
not to be construed as detailed and complete instruction.
In the flaring process the end of the tube is clamped into an in-
house developed flaring machine where a conical rotating tool
350–400 bar
The pipe is first deburred inside and out.
din
sae 10000 psi
INFORMATION
TECHNICAL
The flaring cone and dye is cleaned before beginning the flaring. The flange is placed on the pipe end with chamfer facin
outwards.
The pipe end is inserted into the dies with the correct flaring The cone and inside the pipe is lubricated.
dimensions.
183
GS-HYDRO PRODUCT CATALOGUE GS-FLANGE SYSTEM
The pipe is flared in two stages, first 37° and then 90°. Lubricate bolt threads amply according to illustration. If tight-
ened on bolt, lubricate bolt head compression face. If tightened
on nut, lubricate nut on flange side.
The bolts are used to center the seal. The greased bolts (and nut) are tightened to the given torgue to
complete the installation.
4 2 Repeat this step until all bolts stand still with full torque applied.
Minimum 2 full cycles.
184
GS-FLANGE
SYSTEM
Pipes & Tubes
& TUBEs
PIPes
Hydraulic pipe E235N (St 37.4 NBK)......................................186
Clamps
Hydraulic pipe E235N (St 37.4 NBK) Cr-VI-free plated.........188
Hydraulic pipe E355N (St 52.4 NBK)......................................190
Hydraulic pipe E355N (St 52.4 NBK) Cr-VI-free plated.........192
Hydraulic pipe stainless steel ASTM A269/A213 –AISI 316L 193. 193
Hydraulic pipe stainless steel ASTM A312 –TP 316L, sch......195
General information..............................................................198
Valves
General information – DIN 2413/III.......................................199
General information – DNV...................................................200
Multicore Tubes
General information..............................................................201
EQUIPMENT
Working pressure & Materials...............................................202
TEST
Technical data.........................................................................203
Bite type
fittings
demanding piping system applications. We work closely with our suppliers in
order to always have most suitable suppliers with high quality products in our
supply chain.
185
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
186
PIPES & TUBES
GS-FLANGE
SYSTEM
Hydraulic Pipe E235N (St 37.4) to EN 10305-4
& TUBEs
PIPes
Clamps
Pipe E235N (St 37.4 NBK) phosphated and oiled
Working Pressure Burst Pressure Weight
Part No Size ID Code
1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
35X2ST37.4NBK* 35 x 2.0 3201352000 102 116 148 473 1.63
35X3ST37.4NBK* 35 x 3.0 3201353000 167 191 216 731 2.37
38X2.5ST37.4NBK* 38 x 2.5 3201382500 123 141 169 549 2.19
EQUIPMENT
38X3ST37.4NBK* 38 x 3.0 3201383000 153 175 200 669 2.59
TEST
38X4ST37.4NBK* 38 x 4.0 3201384000 216 247 261 918 3.35
38X5ST37.4NBK* 38 x 5.0 3201385000 281 323 320 1182 4.07
38X6ST37.4NBK* 38 x 6.0 3201386000 349 403 376 1463 4.74
42X2ST37.4NBK* 42 x 2.0 3201422000 85 96 124 390 1.97
Bite type
fittings
42X3ST37.4NBK* 42 x 3.0 3201423000 138 158 182 600 2.89
42X4ST37.4NBK* 42 x 4.0 3201424000 194 222 238 821 3.75
50X3ST37.4NBK 50 x 3.0 3201503000 115 131 155 498 3.48
Couplings
100X4ST37.4NBK* 100 x 4.0 3201100400 78 89 105 325 9.47
Hoses &
115X4ST37.4NBK 115 x 4.0 3201115400 68 77 92 281 10.95
140X4.5ST37.4NBK 140 x 4.5 3201140450 63 72 85 260 15.00
165X5ST37.4NBK 165 x 5.0 3201165500 60 68 80 244 19.73
DISCONNECT
220X6ST37.4NBK 220 x 6.0 3201220600 54 62 72 219 31.66
QUICK
273X6ST37.4NBK 273 x 6.0 3201273600 44 49 59 175 39.51
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
187
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
188
PIPES & TUBES
GS-FLANGE
SYSTEM
Hydraulic Pipe E235N (St 37.4) to EN 10305-4
& TUBEs
PIPes
Clamps
Pipe E235N (St 37.4 NBK) Cr-VI-free plated
Working Pressure Burst Pressure Weight
Part No Size ID Code
1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
38X6ST37.4NBK/ZN* 38 x 6.0 3202386000 349 403 376 1463 4.74
42X2ST37.4NBK/ZN* 42 x 2.0 3202422000 85 96 124 390 1.97
42X3ST37.4NBK/ZN 42 x 3.0 3202423000 138 158 182 600 2.89
EQUIPMENT
42X4ST37.4NBK/ZN* 42 x 4.0 3202424000 194 222 238 821 3.75
TEST
50X3ST37.4NBK/ZN 50 x 3.0 3202503000 115 131 155 498 3.48
60X3ST37.4NBK/ZN 60 x 3.0 3202603000 95 108 130 411 4.22
73X3ST37.4NBK/ZN 73 x 3.0 3202733000 78 88 108 334 5.18
75X3ST37.4NBK/ZN 75 x 3.0 3202753000 76 86 105 325 5.32
Bite type
fittings
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
189
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
190
PIPES & TUBES
GS-FLANGE
SYSTEM
Hydraulic Pipe E355N (St 52.4) to EN 10305-4
& TUBEs
PIPes
Clamps
Pipe E355N (St 52.4 NBK) phosphated and oiled
Working Pressure Burst Pressure Weight
Part No Size ID Code
1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
97X12ST52.4NBK 97 x 12.0 3101971200 416 478 401 1505 25.15
115X15ST52.4NBK 115 x 15.0 3101115150 444 511 420 1599 36.95
130X15ST52.4NBK 130 x 15.0 3101130150 388 445 376 1390 42.54
EQUIPMENT
150X15ST52.4NBK 150 x 15.0 3101150150 332 380 330 1184 49.94
TEST
190X20ST52.4NBK 190 x 20.0 3101190200 353 405 346 1254 83.84
220X20ST52.4NBK** 220 x 20.0 3101220200 301 345 303 1066 98.65
250X25ST52.4NBK 250 x 25.0 3101250250 335 384 330 1184 138.71
273X25ST52.4NBK 273 x 25.0 3101273250 305 349 305 1075 152.90
Bite type
fittings
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
**) Available from GS-Hydro Norway. 3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
191
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
192
PIPES & TUBES
GS-FLANGE
SYSTEM
Seamless colddrawn stainless steel pipe – AISI 316 L
& TUBEs
PIPes
Clamps
Pipe stainless steel ASTM A269/A213 – AISI 316 L
Working Pressure Burst Pressure Weight
Part No Size ID Code
1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
8X1AISI316L 8 x 1.0 3301081000 379 436 283 1514 0.17
8X1.5AISI316L 8 x 1.5 3301081500 602 698 404 2446 0.24
10X1AISI316L 10 x 1.0 3301101000 297 340 231 1178 0.22
EQUIPMENT
10X1.5AISI316L 10 x 1.5 3301101500 465 537 333 1871 0.31
TEST
10X2AISI316L* 10 x 2.0 3301102000 650 755 427 2650 0.40
12X1AISI316L 12 x 1.0 3301121000 244 279 195 964 0.27
12X1.5AISI316L 12 x 1.5 3301121500 379 436 283 1514 0.39
12X2AISI316L 12 x 2.0 3301122000 525 607 365 2120 0.49
Bite type
fittings
12X2.5AISI316L* 12 x 2.5 3301122500 682 794 442 2789 0.59
15X1.5AISI316L 15 x 1.5 3301151500 297 340 231 1178 0.50
16X1.5AISI316L* 16 x 1.5 3301161500 277 317 218 1097 0.54
Couplings
18X2AISI316L 18 x 2.0 3301182000 333 382 255 1325 0.79
Hoses &
20X2AISI316L 20 x 2.0 3301202000 297 340 231 1178 0.89
20X2.5AISI316L 20 x 2.5 3301202500 379 436 283 1514 1.08
20X3AISI316L 20 x 3.0 3301203000 465 537 333 1871 1.26
DISCONNECT
22X1.5AISI316L* 22 x 1.5 3301221500 197 225 162 776 0.76
QUICK
22X2AISI316L 22 x 2.0 3301222000 268 307 212 1060 0.99
25X1.5AISI316L* 25 x 1.5 3301251500 172 196 143 677 0.87
25X2AISI316L 25 x 2.0 3301252000 233 267 188 922 1.13
25X2.5AISI316L 25 x 2.5 3301252500 297 340 231 1178 1.39
SWIVELS
25X3AISI316L 25 x 3.0 3301253000 362 417 273 1445 1.63
25X4AISI316L 25 x 4.0 3301254000 501 579 352 2019 2.07
28X2AISI316L 28 x 2.0 3301282000 207 236 169 815 1.28
28X2.5AISI316L 28 x 2.5 3301282500 263 301 208 1039 1.57
Adaptors
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
193
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: Dynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
194
PIPES & TUBES
GS-FLANGE
SYSTEM
Seamless colddrawn stainless steel pipe – TP 316 L
& TUBEs
PIPes
Clamps
Pipe stainless steel ASTM A312 – TP 316 L, schedule
Nominal Working Pressure Burst Pressure Weight
Part No SCH ID Code
Size 1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
21.34X2.77TP316L* 40S 3301000200 325 374 286 1536 1.29
21.34X3.73TP316L* 1/2” 80 3301000300 456 527 371 2182 1.65
21.34X4.78TP316L* 160 3301000400 611 712 459 2973 1.98
EQUIPMENT
21.34X7.47TP316L* XXS 3301000500 1081 1289 657 5547 2.55
TEST
26.67X2.11TP316L* 10S 3301000600 190 217 181 885 1.30
26.67X2.81TP316L* 40 3301000700 259 297 236 1213 1.71
26.67X3.91TP316L* 3/4” 80 3301000800 373 430 318 1769 2.33
26.67X5.56TP316L* 160 3301000900 560 651 432 2713 2.94
Bite type
fittings
26.67X7.82TP316L* XXS 3301001000 854 1008 572 4273 3.64
33.4X2.77TP316L* 10S 3301001100 200 228 189 931 2.13
33.4X3.38TP316L* 40 3301001200 247 284 228 1160 2.54
Couplings
42.16X3.56TP316L* 40 3301001700 204 233 193 950 3.44
Hoses &
42.16X4.85TP316L* 1 1/4” 80 3301001800 285 327 256 1339 4.53
42.16X6.35TP316L* 160 3301001900 384 443 326 1826 5.69
42.16X9.70TP316L* XXS 3301002000 631 736 469 3078 7.76
DISCONNECT
48.26X2.77TP316L* 10S 3301002100 135 154 134 627 3.16
QUICK
48.26X3.68TP316L* 40 3301002200 183 209 175 850 4.11
48.26X5.08TP316L* 1 1/2” 80 3301002300 258 296 236 1212 5.49
48.26X7.14TP316L* 160 3301002400 377 434 321 1788 7.35
48.26X10.16TP316L* XXS 3301002500 567 659 436 2747 9.55
SWIVELS
60.3X2.77TP316L* 10S 3301002600 107 122 108 496 3.99
60.3X3.91TP316L* 40 3301002700 154 176 150 714 5.52
60.3X5.54TP316L* 2” 80 3301002800 223 255 208 1042 7.60
60.3X8.74TP316L* 160 3301002900 368 424 315 1746 11.28
Adaptors
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: D
ynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
195
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Items with black letters: Recommended sizes. Normally stock items. 1. Bended pipe including manufacturing and corrosion tolerances.
*) Items with grey letters: Non-standard sizes. Limited availability. 2. Straight pipe including manufacturing and corrosion tolerances.
3. DIN 2413 III: D
ynamic straight pipe including manufacturing tolernce.
4. Based on Tensile value, wall thickness tolerance not included.
196
PIPES & TUBES
GS-FLANGE
SYSTEM
Seamless colddrawn stainless steel pipe – TP 316 L
& TUBEs
PIPes
Clamps
Pipe stainless steel ASTM A312 – TP 316 L, schedule
Nominal Working Pressure Burst Pressure Weight
Part No SCH ID Code
Size 1. DNV [bar] 2. DNV [bar] 3. DIN [bar] 4. DNV [bar] [kg/m]
Valves
457.4X14.27TP316L* 40 3301008400 72 82 74 332 155.80
18”
457.4X23.80TP316L* 80 3301008500 122 139 122 565 254.20
457.4X45.24TP316L* 160 3301008600 241 277 223 1131 459.40
EQUIPMENT
508X9.53TP316L* 40S 3301008700 43 49 45 197 117.10
TEST
508X15.06TP316L* 40 3301008800 68 78 71 315 183.10
20”
508X26.19TP316L* 80 3301008900 121 138 121 560 311.20
508X49.99TP316L* 160 3301009000 240 275 222 1124 564.10
609X9.53TP316L* 40S 3301009100 36 41 38 164 140.90
Bite type
fittings
609X17.45TP316L* 40 3301009200 66 75 68 304 254.60
24”
609X30.94TP316L* 80 3301009300 119 136 119 551 441.00
609X59.51TP316L* 160 3301009400 238 273 221 1115 806.50
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
197
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
General information
GS-Hydro´s product portfolio covers the wide range needed in By using high quality tube & pipe manufacturers GS-Hydro
high performance piping system applications (e.g. hydraulic ensures constantly offering of quality tubes and pipes – with
lines): properties even exceeding standard requirements (e.g. yield and
tensile strength). High tensile strength tube means higher per-
1. Seamless cold-drawn precision steel pipes E235N (St 37.4) and missible working pressures and reduced wall thickness, leading
E355N (St 52.4) according to EN 10305-4 to reduced overall weight.
a. E235N (St 37.4) – NBK
– Normalized, phosphated and oiled inside and outside GS-Hydro recommends the use only of cold drawn tubes
b. E235N (St 37.4) – NBK/ZN & pipes due to quality (precision in dimension and shape) and
– Normalized, electric zinc plated with Cr-VI-free passivation cleanliness reasons (no scale) As a comparison hot rolled tubes
c. E355N (St 52.4) – NBK will always have some scale both inside and out due to the
– Normalized, phosphated and oiled inside and outside manufacturing process; by cold forming there will not be any
d. E355N (St 52.4) – NBK/ZN scale inside the tube after the manufacturing.
– Normalized, electric zinc plated with Cr-VI-free passivation
Original GS-Hydro high pressure piping can be recognized from
2. Austenitic stainless steel pipes, seamless, cold-drawn 316L the marking of “GS-PIPING” and trace (heat lot) number due
(1.4404) according ASTM-standards to full traceability. GS-Hydro can deliver the pipes and tubes
a. AISI 316L – metric sizes Fully annealed, scale free with either 3.1. (3.1.B) or 3.2. (3.1.C) certificates according EU
b. TP 316L – schedule sizes Fully annealed, scale free standard EN 10204. The required type of certificate – if any – has
to be specified when ordering.
198
PIPES & TUBES
GS-FLANGE
SYSTEM
General information
DIN 2413/III
& TUBEs
PIPes
All working pressures are based on DIN 2413/III for straight tubes and pipes.
The yield and tensile stress values utilised to determine the maximum allowable working pressure/required wall thickness are based on
GS-Hydro’s expertise, when using GS-Hydro’s qualified pipe manufacturers. Where classification is required the actual yield and tensile
Clamps
stress values must always be verified from the material certificates.
Valves
EQUIPMENT
TEST
Material Allowable (σf2)
Stainless steel
ASTM A269/A213 (A.W.) – Grade TP316L
• dynamic 140
ASTM A312/A999 – Grade TP316L
• dynamic
Bite type
fittings
Carbon steel
DIN 2391C(EN 10305-4) ST52.4(E 355N)
• dynamic 200
DIN 2391C(EN 10305-4) ST37.4(E 235N)
• dynamic 151
DISCONNECT
QUICK
DIN 2413/III
SWIVELS
p = pressure [N/mm2]
to [1]
tn = O.D. = outside diameter of pipe [mm]
1– a
100 e = stregth ratio (seamless pipe) = 1
Adaptors
2 x σf2
OTHER
-1
p to = required wall without tolerances
199
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
General information
The yield and tensile stress values utilised to determine the maximum allowable working pressure/required wall thickness
are based on GS-Hydro’s expertise, when using GS-Hydro’s qualified pipe manufacturers. Where classification is required the
actual yield and tensile stress values must always be verified from the material certificates.
σb σft
stainless steel σl = or
2.7 1.6
σb = tensile strength at 20°C [N/mm2]
σft = yield stress or 0.2 proof stress of the material at design temperature
σb σft
carbon steel σl = or
2.7 1.8
b = bending allowance
1 O.D. x to
b= x = 0.1333to (R = 3 x O.D.)
2.5 R
The burst pressure presented is for a straight pipe and based on the tensile stress value. When determining the burst pressure a
manufacturing tolerance is excluded.
200
PIPES & TUBES
GS-FLANGE
SYSTEM
Multicore tubes
& TUBEs
PIPes
remote control, measuring and monitoring systems. In addition
to the multicore tubes, GS-Hydro also supplies the necessary con- Colored identifying inner sheath
nection tools and accessories such as heat shrinkable products,
tube joint fittings, tube cutter and bending tools as well as trays, Tube
Clamps
supports and binding tape for installation.
Filler
PVC Rod
Outer Sheath
Valves
The multicore tube consists of one to nine stainless steel, copper
EQUIPMENT
or copper-alloy tubes laid up spirally inside an extruded outer
TEST
PVC sheath. For easy identification and protection purposes each
individual tube is PVC sheathed in a different color. The extruded
outersheath is made of oil and sea water resistant, weather-
proof, flame-retardant, corrosion and acid resistant PVC. The
Bite type
fittings
multicore tube (outer sheath) is continuously marked at every
one meter throughout the entire length for easy installation.
Heat shrinkable products provide complete water sealing and
abrasion and corrosion protection under all conditions.
Couplings
Hoses &
DISCONNECT
QUICK
Technical Data
Tube type Bare tube
Sheathed single tube
Multicore tube
Materials Stainless steel AISI 304/316/316L
Copper
SWIVELS
Copper-Nickel
Length Standard 100—300 m, up to 600 m packed on wooden drum
Tube diameter 6—15 mm (1/4”—1/2”)
Tube wall thickness 0.5—2.0 mm
No. of tubes per bundle 1—9 (max. 9core)
Adaptors
201
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Multicore tubes
Materials
Tube Material
National Standard
Material
KS JIS ASTM DIN
STS 304 SUS 304 304 1.4301
Stainless Steel STS 316 SUS 316 316 1.4401
STA 316L SUS 316L 316L 1.4404
Copper C1220 C1220 C12200 SF-Cu
Copper-Nickel (90/10) C7060 C7060 C70600 CuNi10Fe1Mn
Sheath Material
Name Material Remark
Rod PVC
• Seawater and oil resistant.
Colored identifying sheath PVC • Flame retardant (IEC 60332 flammability test criteria) or
Filler Synthetic rubber halogem free (LDPE/HDPE)
Outer sheath PVC
202
PIPES & TUBES
GS-FLANGE
SYSTEM
Multicore tubes
Technical Data
& TUBEs
PIPes
Bundle Weight [kg/m]
O.D. [mm] Stainless Steel Copper & Copper alloy Overall diameter
x approx.
Core Wall Thickness [mm] Wall Thickness [mm] [mm]
Clamps
0.5 0.8 1.0 0.8 1.0 1.2
6x1 0.15 0.18 0.20 0.20 0.22 - 9
6x2 0.60 0.67 0.71 0.70 0.74 - 19
6x3 0.75 0.86 0.92 0.90 0.97 - 20
6x4 0.82 0.96 1.04 1.10 1.19 - 23
Valves
6x5 0.90 1.08 1.18 1.14 1.25 - 24
6x6 1.04 1.25 1.37 1.34 1.47 - 27
6x7 1.15 1.39 1.53 1.40 1.56 - 27
6x8 1.40 1.68 1.84 1.60 1.78 - 32
EQUIPMENT
6x9 1.60 1.92 2.01 1.85 2.05 - 34
TEST
8x1 0.20 0.25 0.28 0.27 0.31 0.34 11
8x2 0.73 0.83 0.89 0.87 0.94 0.97 23
8x3 0.85 1.02 1.12 1.07 1.18 1.28 24
8x4 1.00 1.20 1.33 1.29 1.43 1.56 28
8x5 1.30 1.52 1.67 1.59 1.77 1.93 31
Bite type
fittings
8x6 1.50 1.82 2.00 1.94 2.15 2.34 33
8x7 1.63 1.93 2.15 2.08 2.33 2.56 33
8x8 1.90 2.35 2.60 2.52 2.80 3.04 41
8x9 2.10 2.67 2.95 2.88 3.20 3.49 43
Couplings
10 x 5 - 2.00 2.20 - 2.33 2.55 37
Hoses &
10 x 6 - 2.15 2.40 - 2.57 2.83 40
10 x 7 - 2.28 2.52 - 2.80 3.10 40
10 x 8 - 2.95 3.20 - 3.60 3.95 48
10 x 9 - 3.30 3.80 - 4.15 4.54 51
DISCONNECT
12 x 1 - 0.36 0.41 - 0.39 0.45 15
QUICK
12 x 2 - 1.38 1.42 - 1.44 1.50 33
12 x 3 - 1.81 1.96 - 1.91 2.08 38
12 x 4 - 2.13 2.37 - 2.26 2.53 39
12 x 5 - 2.44 2.70 - - - 40
SWIVELS
12 x 6 - 2.70 3.00 - - - 48
203
GS-HYDRO PRODUCT CATALOGUE PIPES & TUBES
Notes
204
GS-FLANGE
SYSTEM
Clamps
& TUBEs
PIPes
Product code breakdown......................................................206
Group designation overview.................................................207
Standard/Light Series components........................................208
Clamps
Standard/Light Series measurements....................................210
Standard/Light Series – Complete clamp KITs......................213
Twin Series components........................................................214
Twin Series measurements.....................................................215
Twin Series – Complete clamp KITs......................................217
Valves
Heavy Series components......................................................218
Heavy Series measurements..................................................219
Heavy Series – Complete clamp KITs....................................222
Heavy Series with noise isolating..........................................223
EQUIPMENT
Other clamps..........................................................................224
TEST
Special materials.....................................................................225
Installation and assembly......................................................226
Bite type
fittings
clamps are almost unlimited, far beyond mere pipe support. Please ask us about
noise, vibration, crevice corrosion, fire-safe and other challenges. Due to the
wide product range, all areas of pipe, tube and hose installation are covered:
• Industrial Hydraulics
Couplings
Hoses &
• Nuclear Reactor Construction
• Instrumentation and Control Technology
• Pneumatics
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
205
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
Standard/Light
1A 6
PP
106a PP
3 25 325 PP
Twin 3 25/25 PA 325/25 PA
Heavy
4S 26.9 PA 4026.9 PA
8S 115 PPH 8115 PPH
206
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Group designation overview
& TUBEs
Standard/Light Series Twin Series Heavy Series
PIPes
Outside diameter Outside diameter Outside diameter Outside diameter
Group
Group
Group
Group
Group
Group
Group
Group
GSH
GSH
GSH
GSH
DIN
DIN
DIN
DIN
O.D. SCH O.D. O.D. SCH O.D. O.D. SCH O.D. O.D. SCH O.D.
[mm] pipe [inch] [mm] pipe [inch] [mm] pipe [inch] [mm] pipe [inch]
6 6 6 88.9
Clamps
8 5/16 8 5/16 6.4 90
0 1
10 1/8 9.5 3/8 1 1D 8 5/16 97
12 10 1/8 9.5 3/8 100
6 12 10 1/8 102
8 5/16 12.7 1/2 12 108 6 8S
Valves
9.5 3/8 1 1A 13.5 1/4 12.7 1/2 1 3S 114 4
10 1/8 14 13.5 1/4 115
12 15 2 2D 14 127
EQUIPMENT
12.7 1/2 16 5/8 15 130
TEST
13.5 1/4 17.2 3/8 16 5/8 133
14 18 17.2 3/8 133
15 2 2 19 3/4 18 139
16 5/8 20 19 3/4 140
Bite type
fittings
17.2 3/8 21.3 20 141 5
3 3D
18 22 7/8 21.3 150 7 9S
19 3/4 23 22 7/8 152
20 25 1 23 2 4S 159
Couplings
8 10S
Hoses &
28 4 4 35 32 1 1/4 193.7
5 5D
30 38 33.7 1 216
32 40 35 3 5S 219
33.7 1 42 1 1/4 38 1 1/2 219 8
DISCONNECT
35 40 220
QUICK
5 5
38 42 1 1/4 240
40 38 244.5
42 1 1/4 42 250
44.5 44.5 1 3/4 255
SWIVELS
48.3 1 1/2 48.3 1 1/2 256
6 6
50 50 263
50.8 50.8 2 265
56 56 267 9 11S
4 6S
Adaptors
65 7 7 65 310
OTHER
66 66 315
70 70 318
72 65 320
73 70 324 12
Machines
76.1 72 356
10 12S
80 73 406
5 7S
88.9 76.1 3
90 8 8 80
InfoRMATION
97 2.5
GENERAL
102 88.9 3
207
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
SP DP AS
single weld plate cover plate hexagon head bolt
IS LI AF
socket head bolt slotted head bolt stacking bolt
RAP WSP
group weld plate angled weld plate
208
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Standard/Light Series components
& TUBEs
TS SM CRA
PIPes
mounting rail rail nut channel rail adaptor
Clamps
Valves
Part No:
TS = Untreated steel Part No: Part No:
TSZN = Zinc plated steel SM CRA
TS316 = Stainless steel Add 316 for stainless steel Add 316 for stainless steel
EQUIPMENT
TEST
CRA channel rail adaptor is suitable for the following channel rails:
Unistrut-rails Halfen-rails
Bite type
fittings
P1000 P1000T P1000V P1000VT P1001 HM 41/41
P2000 P2000T HZA 41/22
P3003 P3003T P3300V P3300VT P3301 HZM 41/41
P4000 P4000T HZM 41/22
Couplings
Hoses &
Example for 25 mm tube:
1. Choose Series, standard, twin or heavy Standard Series (page 206)
2. Find the right GSH Group 25 mm (page 207) GSH Group 3
DISCONNECT
3. Select clamp version (clamp body) Polypropylene profiled inside (page 206) 325 PP
QUICK
4. Select components according to group (page 208-209) 1 x SP-3, 2 x AS-3, 1 x DP-3
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
209
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
hexagon
Clamp body single weld plate cover plate head bolt
Consists of two halves SP dp As
tube/pipe
profiled
smooth
Width
[mm] L1 L2 l1 l2 B S H Ød l1 l2 b s Ød GXL
From To
h s h
0,4
0 1 6 12 28 9,5 27 26 30 31,5 10 30 3 6,5 12 28 9,5 30 3 7 M6x30
min
0,4
1 1A 6 12 37 20 27 26 30 36 20 30 3 6,5 12 34 20 30 3 7 M6x30
min
0,6
2 2 12,7 18 42 26 33 32 30 42 26 30 3 6,5 12 40,5 26 30 3 7 M6x35
min
0,6
3 3 19 25 50 33 36 min 35,5 30 50 33 30 3 6,5 12 48 33 30 3 7 M6x40
0,6
4 4 26,9 30 59 40 42 min 41,5 30 60 40 30 3 6,5 12 57 40 30 3 7 M6x45
0,8
5 5 32 42 71 52 58 min 56,5 30 71 52 30 3 6,5 12 70 52 30 3 7 M6x60
0,8
6 6 44,5 50,8 86 66 66 min 64,5 30 88 66 30 3 6,5 12 86 66 30 3 7 M6x70
0,8
7 7 56 76,1 121 94 93 92 30 122 94 30 5 6,5 12 118 94 30 5 7 M6x100
min
0,8 116
8 8 80 102 147 120 118 min 30 148 120 30 5 6,5 12 144 120 30 5 7 M6x125
210
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Standard/Light Series measurements
& TUBEs
socket slotted STACKING BOLT SAFETY LOCKING PLATE ELONGATED WELD PLATE
PIPes
head bolt head bolt
IS LI AF SIG SPV
Clamps
Valves
EQUIPMENT
TEST
GSH GROUP
Bite type
DIN GROUP
fittings
GXL D S GXL D S G L1 L2 L3 SW L B1 B2 S L1 L2 L3 B S H ØD1 ØD2
M6x30
0 1 12
11 0,8 11 0,8 M6 34 20 11 16 32 11,2 1 58 25 44 30 3 6,5 12 6,5
min
Couplings
Hoses &
M6x20
M6x30
12
1 1A 11 0,8 11 0,8 M6 34 20 min 11 33 28 11,2 1 64 20 50 30 3 6,5 12 6,5
M6x25
M6x35
DISCONNECT
12
2 2 11 0,8 11 0,8 M6 40 25 min 11 39 28 11,2 1 70 26 56 30 3 6,5 12 6,5
QUICK
M6x30
M6x40
12
3 3 11 0,8 11 0,8 M6 44 30 min 11 47 28 11,2 1 78 33 64 30 3 6,5 12 6,5
SWIVELS
M6x35
M6x45
12
4 4 11 0,8 11 0,8 M6 49 35 min 11 56 28 11,2 1 87 40 73 30 3 6,5 12 6,5
Adaptors
M6x50
M6x60
12
5 5 11 0,8 11 0,8 M6 64 50 min 11 69 28 11,2 1 100 52 86 30 3 6,5 12 6,5
COMPONENTS
OTHER
M6x60
M6x60
12
6 6 11 0,8 11 0,8 M6 74 60 min 11 85 28 11,2 1 115 66 100 30 3 6,5 12 6,5
Machines
M6x90
12
7 7 11 0,8 – M6 99 85 min 11 117 28 11,2 1 150 94 136 30 3 6,5 12 6,5
InfoRMATION
GENERAL
M6x110
12
8 8 11 0,8 – M6 110 110 min 11 143 27 11,2 1 178 120 162 30 3 6,5 12 6,5
211
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
TWIN WELD PLATE GROUP WELD PLATE ANGLED WELD PLATE MOUNT. RAIL HEXAGON RAIL NUT CHANNEL RAIL ADAP.
DSP RAP WSP TS SM CRA
GSH GROUP
DIN GROUP
ØD1
ØD2
ØD
ØD
ØD
L1 L2 L3 B S H L1 L2 L3 B S H L1 L2 B1 B2 S H B1 B2 S L B H1 H2 G L B H1 H2
4 4 87 40 73 30 3 6,5 12 300 40 60 30 4 6,5 12 60 40 30 30 3 6,5 12 6,5 28 11 2 25,5 10,2 13,5 5,5 12 M6 40 16 13 20,5
7 7 - - - - - - - - - - - - - - - - - - - - - -
8 8 - - - - - - - - - - - - - - - - - - - - - -
212
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Standard/Light Series – Complete clamp KITs
& TUBEs
SP * ** xxx LI
PIPes
1 2 3 1 2 3 1 2 3
Clamps
Clamp consisting of: Clamp consisting of: Clamp consisting of:
Valves
1 x SP 1 x SP 1 x SP
1 x Clamp body (2 halves) 1 x Clamp body (2 halves) 1 x Clamp body (2 halves)
1 x DP 2 x IS 2 x LI
2 x AS
EQUIPMENT
TEST
SPV * ** xxx DP-AS SPV * ** xxx IS SPV * ** xxx LI
Bite type
fittings
1 2 3 1 2 3 1 2 3
Couplings
Hoses &
SM * ** xxx DP-AS SM * ** xxx IS SM * ** xxx LI
DISCONNECT
QUICK
1 2 3 1 2 3 1 2 3
SWIVELS
Clamp consisting of: Clamp consisting of: Clamp consisting of:
1 x SM 1 x SM 1 x SM
1 x Clamp body (2 halves) 1 x Clamp body (2 halves) 1 x Clamp body (2 halves)
Adaptors
1 x DP 2 x IS 2 x LI
2 x AS
COMPONENTS
2. Pipe O.D.
3. Material and design of clamp body
Order Example:
1 2 3 SP 216 PP-DP-AS consist of:
Machines
1 x SIG In order to protect hexagon head bolts against unscrew caused by vibrations safety
2 x AF
washers acc. to DIN 93 are recommended.
Items are supplied non-assembled.
213
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
SP GD AS
single weld plate cover plate hexagon head bolt
AF SI RAP
stacking bolt safety locking plate group weld plate
TS SM CRA
mounting rail rail nut channel rail adaptor
CRA channel rail adaptor is suitable for the following channel rails:
Unistrut-rails Halfen-rails
P1000 P1000T P1000V P1000VT P1001 HM 41/41
P2000 P2000T HZA 41/22
P3003 P3003T P3300V P3300VT P3301 HZM 41/41
P4000 P4000T HZM 41/22
P5000 P5000T P5001 P5500 P5500T P5501 HL 41/41 HL 41/B2
214
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Twin Series measurements
& TUBEs
hexagon
Clamp body single weld plate cover plate STACKING BOLT
PIPes
head bolt
Consists of two halves SP GD AS AF
Clamps
Valves
EQUIPMENT
TEST
outside inside surface
diameter
Bite type
fittings
tube/pipe
profiled
smooth
Width
[mm] L1 L2 l1 B S H Ød l1 B H s Ød GXL G L1 L2 L3 SW
From To
h s h
Couplings
Hoses &
DISCONNECT
QUICK
0,7 12
12,7 18 53 29 27 min 26,5 30 55 30 5 6 14 52 30 7 3 9 M8x35 M8 33 20 12
min
SWIVELS
0,7 12
19 25 67 36 37 min 36,5 30 70 30 5 6 14 65 30 7 3 9 M8x45 M8 44 29 12
min
Adaptors
COMPONENTS
OTHER
0,7 12
26,9 30 80 45 40 38 30 85 30 5 6 14 79 30 7 3 9 M8x50 M8 49 34 12
min min
Machines
InfoRMATION
0,7 12
32 42 106 56 53 52 30 110 30 5 6 14 102 30 7 3 9 M8x60 M8 61 46 12
GENERAL
min min
215
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
SAFETY LOCKING PLATE GROUP WELD PLATE MOUNTING RAIL HEXAGON RAIL NUT CHANNEL RAIL ADAPTOR
SI RAP TS SM CRA
L1 B1 B2 S L1 L2 L3 B S H ØD G B1 B2 S L B H1 H2 ØD G G L B H1 H2
27 22 12 0,5 288 58 28 30 5 6 14 M8
M8 38 53 18,5 27,5
27 22 12 0,5 358 72 35 30 5 6 14 M8 28 11 2
26 10 13 5 14 M8
27 22 12 0,5 445 90 42 30 5 6 14 M8
M8 38 80 18,5 27,5
216
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Twin Series – Complete clamp KITs
& TUBEs
SP * **/** xx GD-AS SM * **/** xx GD-AS * **/** xx SI-AF
PIPes
Clamps
1 2 3 1 2 3 1 2 3
Valves
1 x SP 1 x SM 1 x Clamp body (2 halves)
1 x Clamp body (2 halves) 1 x Clamp body (2 halves) 1 x SI
1 x GD 1 x GD 1 x AF
1 x AS 1 x AS
EQUIPMENT
TEST
1. GSH Group
2. Pipe O.D./Pipe O.D.
3. Material and design of clamp body
Order Example:
Bite type
fittings
SP 106/06 PP-GD-AS consist of:
1 x SP-1 D Single weld plate, Group 1D
1 x 106/06 PP Twin clamp body, profiled inside, polypropylene, Group 1D for Ø6 mm pipe
1 x GD-1 D Cover plate, Group 1D
1 x AS-1 D Hexagon bolt (M6x35), Group 1D
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
217
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
SPAL DPAL AS
single weld plate cover plate hexagon head bolt
IS AF SIP
socket head bolt stacking bolt safety locking plate
Part No:
Part No: Part No: GMV10 Group 3S–5S
SPAL/DUB + GSH Group STSV Group 3S–6S GMV12 Group 6S
Add 316 for stainless steel Add 316 for stainless steel Add 316 for stainless steel
CRA channel rail adaptor is suitable for the following channel rails:
CRA Unistrut-rails
channel rail adaptor
P1000 P1000T P1000V P1000VT P1001
P2000 P2000T
P3003 P3003T P3300V P3300VT P3301
P4000 P4000T
P5000 P5000T P5001 P5500 P5500T P5501
Halfen-rails
HM 41/41
HZA 41/22
HZM 41/41
Part No:
CRA + GSH Group HZM 41/22
Add 316 for stainless steel HL 41/41 HL 41/B2
218
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Heavy Series measurements
& TUBEs
Clamp body single weld plate cover plate
PIPes
Consists of two halves SPAL DPAL
Clamps
Valves
EQUIPMENT
TEST
outside inside surface
diameter L1
GSH GROUP
DIN GROUP
tube/pipe
profiled
smooth
Bite type
Width
fittings
[mm] L2 l1 l2 B S H G Ød l1 l2 b s Ød
PP/
From To AL
PA
h s h
0,6
2 4S 19 30 70 70 45 45 46,5 30,5 86 45 30 8 8 M10 18 70 45 30 8 11
Couplings
min
Hoses &
0,6
3 5S 30 42 85 85 60 60 58 30,5 100 60 30 8 8 M10 18 85 60 30 8 11
min
DISCONNECT
QUICK
2
4 6S 38 70 115 120 90 89 87 45 140 90 45 10 8 M12 20 115 90 45 10 14
min
SWIVELS
2
5 7S 65 88,9 154 152 122 120 - 60 180 122 60 10 12 M16 24 152 122 60 10 19
min
Adaptors
2
6 8S 88,9 133 206 208 168 168 - 80 226 168 80 15 18 M20 30 206 168 80 15 22
min
3
7 9S 133 168 251 255 205 200 - 91 270 205 90 15 21 M24 35 251 205 90 15 26
COMPONENTS
min
OTHER
3
8 10S 168 219 336 326 265 270 - 120 340 265 120 25 21 M30 45 320 265 120 25 35
min
Machines
8
9 11S 219 324 470 470 395 410 - 162 520 395 160 30 38 M30 50 470 395 160 30 35
min
InfoRMATION
GENERAL
20
10 12S 356 406 630 630 534 530 - 182 680 534 180 30 38 M30 50 630 534 180 30 35
min
219
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
HEXAGON HEAD BOLT SOCKET HEAD BOLT STACKING BOLT SAFETY LOCKING PLATE
AS IS aF SIP
GSH GROUP
DIN GROUP
GxL GxL G L1 L2 L3 SW l1 l2 b1 B2 S
15
1 3S M10X45 M10X30 M10 49 25 15 57 13 30 15,2 8
min
15
2 4S M10X60 M10X40 M10 65 40 15 70 26 30 15,2 8
min
15
3 5S M10X70 M10X50 M10 77 51 15 85 40 30 15,2 8
min
18
4 6S M12X100 M12X80 M12 110 82 17 116 68 45 17,2 10
min
24
5 7S M16X130 - M16 144 110 21 153 96 60 22 10
min
30
6 8S M20X190 - M20 200 150 27 206 130 80 28 15
min
50
7 9S M24X220 - M24 240 180 30 251 166 90 31 15
min
62
8 10S M30X300 - M30 331 256 46 317 205 120 49 25
min
9 11S M30X450 - - - - - - - - - - -
10 12S M30X560 - - - - - - - - - - -
220
CLAMPS DIN 3015
GS-FLANGE
SYSTEM
Heavy Series measurements
& TUBEs
ELONGATED WELD PLATE MOUNTING RAIL mounting RAIL NUT CHANNEL RAIL ADAPTOR
PIPes
SPAL/DUB STSV GMV CRA
Clamps
Valves
EQUIPMENT
TEST
GSH GROUP
DIN GROUP
Bite type
fittings
1 3S 113 33 85 30 8 8 M10 18 13 40 13 22 5 17,8 24 21 7,6 7,4 M10 M10 38 22 18,5 27,5
Couplings
Hoses &
3 5S 140 60 112 30 8 8 M10 18 13 40 13 22 5 17,8 24 21 7,6 7,4 M10 M10 38 22 18,5 27,5
DISCONNECT
QUICK
4 6S 187 90 155 45 10 8 M12 20 16 40 13 22 5 19,8 24 23 8,8 8,2 M12 M12 45 25 17 27,5
SWIVELS
5 7S 238 122 198 60 10 12 M16 24 21 - - - - - - - - - - - - - - -
Adaptors
221
GS-HYDRO PRODUCT CATALOGUE CLAMPS DIN 3015
1 2 3 1 2 3 1 2 3
Order Example:
1 2 3 SPAL 3006 PP-DPAL-AS consist of:
1 x SPAL-3 S Single weld plate, Group 3S
1 x 3006 PP Clamp body, profiled inside, polypropylene, Group 3S for Ø6 mm pipe
1 x DPAL-3 S Cover plate, Group 3S
2 x AS-3 S Hexagon bolt (M10x45), Group 3S
Clamp consisting of:
2 x GMV Information
1 x Clamp body (2 halves) In order to protect hexagon head bolts against unscrew caused by vibrations safety washers
1 x DPAL acc. to DIN 93 are recommended.
2 x AS Items are supplied non-assembled.
222
CLAMPS
GS-FLANGE
SYSTEM
Heavy Series with noise isolating
H1
H6
& TUBEs
H7
PIPes
H9
Nut: M_ _DIN9858
H5
Stud Bolt: SS
Cover Plate: DPAL
Noise Isolating Rubber: GP
Clamps
O.
D.
H2
Clamp halves: PP
H3
H4
Valves
Noise Isolating Rubber: GP
Welding Plate: AP
H8
EQUIPMENT
TEST
Welding Noise Isol. Bolts Nut Total
DIN Pipe Body Cover Plate
Plate Rubber DIN 931 DIN 9858 Weight H1 H2 H3 H4 H5 H6 H7 H8 H9
Group O.D. Part No* Part No*
Part No Part No Part no. Part No [kg]
30 5030 PP
33.4 5033.4 PP
Bite type
5035 PP
fittings
35 SS-S3
3 AP-S3 GP-S3 DPAL-5 S M10DIN9858 0.5 85 97 52 15 7 30 60 100 8
38 5038 PP (M10x103)
42 5042 PP
42.2 5042.2 PP
44.5 6044.5 PP
Couplings
60 6060 PP
Hoses &
60.3 6060.3 PP
66 6066 PP
73.3 7073.3 PP
75 7075 PP
DISCONNECT
76.1 7076.1 PP SS-S5
QUICK
5 AP-S5 GP-S5 DPAL-7 S M16DIN9858 2.6 152 166 88 20 7 60 122 180 10
80 7080 PP (M16x183)
84 7084 PP
90 7090 PP
97 8097 PP
SWIVELS
101 8101 PP
104 8104 PP
106 8106 PP SS-S6
6 AP-S6 GP-S6 DPAL-8 S M20DIN9858 6.6 206 231 121 25 11 80 168 228 15
114.3 8114.3 PP (M20x260)
115 8115 PP
Adaptors
130 8130 PP
131 8131 PP
133 9133 PP
141.3 9141.3 PP
COMPONENTS
7 AP-S7 GP-S7 DPAL-9 S M24DIN9858 8.6 251 290 162 50 11 90 205 270 15
156 9156 PP (M24x305)
165 9165 PP
168.3 9168.3 PP
168.3 10168.3 PP
Machines
190 10190 PP
204 10204 PP SS-S8
8 AP-S8 GP-S8 DPAL-10 S M30DIN9858 11.5 336 418 240 88 16 120 265 340 25
206 10206 PP (M30x400)
219.1 10219.1 PP
InfoRMATION
220 10220 PP
GENERAL
NOTE: Hardness of noise isolating rubber 70 shore. Order example: Clamp halves see page 219
*) Body and Cover Plate Part No’s according to the GSH Group. GSV-GSH Group + pipe O.D. Cover plates see page 219
GSV-6115
223
GS-HYDRO PRODUCT CATALOGUE CLAMPS
Other clamps
U-Bolt code breakdown Special Clamps can be designed and delivered to solve special
needs. Please contact us with your ideas.
Untreated steel RBW1-RUL/PP + Pipe O.D.
Zink plated steel RBW3-RUL/PP + Pipe O.D.
Stainless steel AISI 316 RBW5-RUL/PP + Pipe O.D.
Plastic coated steel RBW6-RUL/PP + Pipe O.D.
Polypropylene Plastic Saddle is standard. Polyamide available on request.
224
CLAMPS
GS-FLANGE
SYSTEM
Special materials
& TUBEs
PIPes
• Reduction of crevice corrosion
• Enormous cost-saving potentials
Clamps
• Extended maintenance and service intervals
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Fire protection clamps
DISCONNECT
There is several clamp materials available for preventive fire
QUICK
protection.
Please contact us for more information.
SWIVELS
Adaptors
Assessment: category 1a
GENERAL
Other Possibilities:
Standard clamps with alternative colors
Rubber Clamps with different hardness
225
GS-HYDRO PRODUCT CATALOGUE CLAMPS
The maximum load in pipe direction (acc. to DIN 3015, part 10) is
an average value, determined by three tests at 23°C with a steel
pipe acc. to DIN 2448, St 37 – rolled surface – taking static fric-
tion into consideration.
Standard/Light Series
Polypropylene Polyamide Aluminum
Hexagon Head Bolt
Clamp Group Tightening Torque Max. load in pipe Tightening Torque Max. load in pipe Tightening Torque Max. load in pipe
DIN 931/933
[Nm] direction F [kN] [Nm] direction F [kN] [Nm] direction F [kN]
0 8 0.6 10 0.6 12 3.5
1 8 1.1 10 0.7 12 4.2
2 8 1.3 10 0.8 12 4.3
M6
3 8 1.4 10 1.6 12 4.9
4 8 1.5 10 1.7 12 5.0
5 8 1.9 10 2.0 12 7.3
6 8 2.0 10 2.5 12 8.9
Heavy Series
Polypropylene Polyamide Aluminum
Hexagon Head Bolt
Clamp Group Tightening Torque Max. load in pipe Tightening Torque Max. load in pipe Tightening Torque Max. load in pipe
DIN 931/933
[Nm] direction F [kN] [Nm] direction F [kN] [Nm] direction F [kN]
3S 12 1.6 20 4.2 30 12.1
4S M10 12 2.9 20 4.5 30 15.1
5S 15 3.3 25 5.1 35 15.5
6S M12 30 8.2 40 9.3 55 29.4
7S M16 45 11.0 55 25.8 120 34.9
8S M20 80 14.0 150 21.0 220 70.6
9S M24 110 28.0 200 32.0 250 50.0
10S 180 40.0 350 48.0 500 84.5
11S M30 200 119.0 370 125.0 500 181.5
12S 270 168.0 450 180.0 600 244.5
Twin Series
Polypropylene Polyamide
Hexagon Head Bolt
Clamp Group Tightening Torque Max. load in pipe direction Tightening Torque Max. load in pipe direction
DIN 931/933
[Nm] F [kN] [Nm] F [kN]
1D M6 5 0.9 5 0.9
2D 12 2.1 12 2.2
3D 12 1.9 12 2.0
M8
4D 12 2.7 12 2.9
5D 8 1.7 8 2.5
226
GS-FLANGE
SYSTEM
Valves
& TUBEs
PIPes
Ball valves – high pressure
Clamps
BKH with threads...................................................................228
BKH with ISO 8434-1..............................................................229
BKH with threads, stainless steel...........................................230
BKH with ISO 8434-1, stainless steel.....................................231
MKH........................................................................................232
MKH, stainless steel................................................................233
Valves
SAE- and ISO connection valves............................................234
GS-flange connection valves..................................................235
SAE-flange flat face valves....................................................236
SAE split flange connection valves........................................237
EQUIPMENT
BK3 with threads....................................................................238
TEST
BK3 with ISO 8434-1...............................................................239
BK3 with threads, stainless steel...........................................240
BK3 with ISO 8434-1, stainless steel......................................241
3KH..........................................................................................240
Bite type
fittings
4KH..........................................................................................243
800 bar, high temperature....................................................244
Ball valves – low pressure
52, GS1....................................................................................245
GS2, GS3..................................................................................246
Couplings
RHDI, RV..................................................................................249
Hoses &
With GS-flange connection...................................................250
RHD L-Series, RHV L-Series.....................................................251
RHZ L-Series, RHD S-Series.....................................................252
RHV S-Series, RHZ S-Series.....................................................253
DISCONNECT
Material code breakdown.....................................................254
QUICK
GS-Hydro’s ball valves and non-return valves are designed and manufactured
according to the highest standards.
Those products are used in many fields of application all over the world, e.g.
– Offshore industry
SWIVELS
– Marine industry
– Land-based industry (test startions, steel works etc.)
Up-to-date technology guarantees quality and precision without compromises.
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
227
GS-HYDRO PRODUCT CATALOGUE VALVES
228
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
BKH with ISO 8434-1 (DIN 2353)
DISCONNECT
QUICK
Carbon steel Data Material
DN Flow
Part No ID Code W.P.** G L l2 B m Weight Body Ball Seat Seals
4 BKHK 06 L 2603400000 500 DIN 06L 67 53 26 13,5 0,36 1 9 2 A FULL BORE
6 BKHK 08 L 2603400500 500 DIN 08L 67 53 26 13,5 0,37 1 9 2 A FULL BORE
SWIVELS
8 BKHK 10 L 2603401500 500 DIN 10L 74 60 26 13,5 0,38 1 9 2 A FULL BORE
10 BKHK 12 L 2603402500 400 DIN 12L 74 60 32 17,5 0,5 1 9 2 A FULL BORE
Light Series
25 BKHK 38 S 2603407200 350* DIN 38S 124 92 58 29,5 2,3 1 9 2 A RED. BORE
GENERAL
229
GS-HYDRO PRODUCT CATALOGUE VALVES
230
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure, stainless steel
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
BKH-316 with ISO 8434-1 (DIN 2353)
QUICK
Stainless steel Data Material
DN Flow
Part No ID Code W.P.* G L l2 B m Weight Body Ball Seat Seals
4 BKHK 06 L 316 2601010000 500 DIN 06L 67 53 26 13,5 0,36 4 4 2 A FULL BORE
SWIVELS
6 BKHK 08 L 316 2601010200 500 DIN 08L 67 53 26 13,5 0,37 4 4 2 A FULL BORE
8 BKHK 10 L 316 2601010400 500 DIN 10L 74 60 26 13,5 0,38 4 4 2 A FULL BORE
10 BKHK 12 L 316 2601010600 400 DIN 12L 74 60 32 17,5 0,5 4 4 2 A FULL BORE
Light Series
20 BKHK 22 L 316 2601011200 250 DIN 22L 101 86 49 24,5 1,49 4 4 2 A FULL BORE
25 BKHK 28 L 316 2601011400 250 DIN 28L 108 93 58 29,5 2 4 4 2 A FULL BORE
25 BKHK 35 L 316 2601011600 250 DIN 35L 112 91 58 29,5 2,12 4 4 2 A RED. BORE
25 BKHK 42 L 316 2601012000 250 DIN 42L 112 90 58 29,5 2,27 4 4 2 A RED. BORE
COMPONENTS
4 BKHK 06 S 316 2601012100 500 DIN 06S 73 59 26 13,5 0,38 4 4 2 A FULL BORE
OTHER
4 BKHK 08 S 316 2601012200 500 DIN 08S 73 59 26 13,5 0,39 4 4 2 A FULL BORE
6 BKHK 10 S 316 2601012400 500 DIN 10S 73 58 26 13,5 0,39 4 4 2 A FULL BORE
8 BKHK 12 S 316 2601012600 500 DIN 12S 76 61 26 13,5 0,5 4 4 2 A FULL BORE
Heavy Series
10 BKHK 14 S 316 2601012700 500 DIN 14S 80 64 32 17,5 0,6 4 4 2 A FULL BORE
Machines
25 BKHK 38 S 316 2601013800 315 DIN 38S 124 92 58 29,5 2,3 4 4 2 A RED. BORE
GENERAL
231
GS-HYDRO PRODUCT CATALOGUE VALVES
232
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure, stainless steel
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
MKH with thread MKH with ISO 8434-1
fittings
SAE J514 JIC
MKH-316 with BSP thread
Couplings
Hoses &
Stainless steel Data Material
DN Flow
Part No ID Code W.P. G L B m Weight Body Ball Seat Seals
32 MKHP 11/4 R 316 2601002000 420 1.1/4"BSP 111 109 54,5 6,1 4 4 2 A FULL BORE
40 MKHP 11/2 R 316 2601002200 420 1.1/2"BSP 130 124 62 8,66 4 4 2 A FULL BORE
DISCONNECT
50 MKHP 2 R 316 2601002500 420 2"BSP 140 132 66 10,3 4 4 2 A FULL BORE
QUICK
MKH-316 with NPT thread
Stainless steel Data Material
DN Flow
SWIVELS
Part No ID Code W.P. G L B m Weight Body Ball Seat Seals
32 MKHP 11/4 NPT 316 2601022000 420 1.1/4"NPT 120 109 54,5 6,24 4 4 2 A FULL BORE
40 MKHP 11/2 NPT 316 2601022100 420 1.1/2"NPT 130 124 62 8,54 4 4 2 A FULL BORE
50 MKHP 2 NPT 316 2601022200 420 2"NPT 140 132 66 10,4 4 4 2 A FULL BORE
Adaptors
32 MKHP 1.5/8 UN 316 2601023100 420 1.5/8"UN 111 109 54,5 6,07 4 4 2 A FULL BORE
40 MKHP 1.7/8 UN 316 2601023200 420 1.7/8"UN 130 124 62 8,61 4 4 2 A FULL BORE
OTHER
50 MKHP 2.1/2 UN 316 2601023300 420 2.1/2"UN 140 132 66 9,45 4 4 2 A FULL BORE
S 32 MKHPK 38 S 316 2601014000 420 DIN 38S 148 116 109 54,5 6,48 4 4 2 A FULL BORE
GENERAL
233
GS-HYDRO PRODUCT CATALOGUE VALVES
≤ DN50 ≥ DN65
Contact GS-Hydro for other material combinations, see also page 254. *) Duplex, Stainless steel
234
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
ØD
TEST
Bite type
fittings
L
SWIVELS
W.P. Weight
Size Complete Part No ID Code Body Part No L D
[bar] [kg]
1/2” 308129 2603010000 350 BKH 1/2 R 184 13 1.5
3/4” 312129 2603010400 350 BKH 3/4 R 218 20 2.6
Adaptors
W.P. Weight
Size Complete Part No ID Code Body Part No L D
[bar] [kg]
1/2” 608129 2603015000 420 BKH 1/2 R 184 13 1.70
Machines
Body material:
Standard= carbon steel
Stainless steel= add SS after Part No
Contact GS-Hydro for other material combinations, see also page 254.
235
GS-HYDRO PRODUCT CATALOGUE VALVES
Ball valves with SAE-flanges tapped for metric bolts, flat seal face.
Threaded bolt holes.
Steel
Carbon steel Data Material
DN Flow
Part No ID Code W.P. DN L B m Weight Body Ball Seat Seals
1/2” 1/2BKH-SAE3 2603501000 210 13 120 35 19 1,5 1 1 2 A FULL BORE
3/4” 3/4BKH-SAE3 2603501100 210 20 136 49 24,5 3 1 1 2 A FULL BORE
SAE 3000 PSI
Stainless steel
Stainless steel Data Material
DN Flow
Part No ID Code W.P. DN L B m Weight Body Ball Seat Seals
1/2” 1/2BKH-SAE3 316 2601501000 210 13 120 35 19 1,5 4 4 2 A FULL BORE
3/4” 3/4BKH-SAE3 316 2601501100 210 20 136 49 24,5 3 4 4 2 A FULL BORE
SAE 3000 PSI
236
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure
& TUBEs
PIPes
Clamps
Valves
≤ DN25 ≥ DN32 ≤ DN25 ≥ DN32
EQUIPMENT
TEST
Steel Stainless steel
Bite type
fittings
Ball valves for SAE split flange connection, O-ring seal face.
Couplings
Hoses &
1/2” 1/2BKH-FS3 2603503000 210 13 151 35 19 0,85 1 1 2 A FULL BORE
3/4” 3/4BKH-FS3 2603503100 210 20 162 49 24,5 1,87 1 1 2 A FULL BORE
SAE 3000 PSI
DISCONNECT
QUICK
2” 2MKHP-FS3 2603503500 210 50 232 118 59 9,29 1 1 2 A FULL BORE
1/2” 1/2BKH-FS6 2603504000 420 13 151 35 19 0,9 1 1 2 A FULL BORE
3/4” 3/4BKH-FS6 2603504100 420 20 174 49 24,5 1,95 1 1 2 A FULL BORE
SAE 6000 PSI
SWIVELS
1.1/2” 11/2MKHP-FS6 2603504400 420 40 281 100 50 7,49 1 1 2 A FULL BORE
2” 2MKHP-FS6 2603504500 420 50 316 118 59 11,39 1 1 2 A FULL BORE
Stainless steel
Adaptors
COMPONENTS
1.1/4” 11/4MKHP-FS3 316 2601503300 210 32 191 109 54,5 6,8 4 4 2 A FULL BORE
1.1/2” 11/2MKHP-FS3 316 2601503400 210 40 231 124 62 9,4 4 4 2 A FULL BORE
2” 2MKHP-FS3 316 2601503500 210 50 232 132 66 10,64 4 4 2 A FULL BORE
1/2” 1/2BKH-FS6 316 2601504000 420 13 151 35 19 0,9 4 4 2 A FULL BORE
Machines
3/4” 3/4BKH-FS6 316 2601504100 315 20 174 49 24,5 1,95 4 4 2 A FULL BORE
SAE 6000 PSI
Contact GS-Hydro for other material combinations, see also page 254.
237
GS-HYDRO PRODUCT CATALOGUE VALVES
238
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure
& TUBEs
PIPes
Clamps
Valves
Pressure inlet only from the port in the middle.
EQUIPMENT
Standard valve delivered with L-bore.
TEST
For T-bore, please add T to the Part No.
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
BK3 with ISO 8434-1 (DIN 2353)
Carbon steel Data Material
DN Flow
SWIVELS
Part No ID Code W.P.* G L l2 B S M Weight Body Ball Seat Seals
4 BK3K 06 L 2603382000 500 DIN 06L 67 53 13 33,5 13,5 0.3 1 1 2 A FULL BORE
6 BK3K 08 L 2603382100 500 DIN 08L 67 53 13 33,5 13,5 0,4 1 1 2 A FULL BORE
8 BK3K 10 L 2603382200 500 DIN 10L 74 60 13 34,5 13,5 0,4 1 1 2 A FULL BORE
LIGHT SERIES
10 BK3K 12 L 2603382300 400 DIN 12L 74 60 16 36,5 17,5 0,5 1 1 2 A FULL BORE
Adaptors
25 BK3K 35 L 2603382900 250 DIN 35L 112 91 29 56 29,5 2,5 1 1 2 A RED. BORE
OTHER
4 BK3K 08 S 2603384000 500 DIN 08S 73 59 13 34,5 13,5 0,42 1 1 2 A FULL BORE
6 BK3K 10 S 2603384100 500 DIN 10S 73 58 13 34,5 13,5 0,43 1 1 2 A FULL BORE
8 BK3K 12 S 2603384200 500 DIN 12S 76 61 13 34,5 13,5 0,44 1 1 2 A FULL BORE
10 BK3K 14 S 2603384300 500 DIN 14S 80 64 16 36,5 17,5 0,5 1 1 2 A FULL BORE
S-SERIES
Machines
25 BK3K 38 S 2603384900 315 DIN 38S 124 92 29 57,5 29,5 2,8 1 1 2 A RED. BORE
GENERAL
239
GS-HYDRO PRODUCT CATALOGUE VALVES
240
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure, stainless steel
& TUBEs
PIPes
Clamps
Use GEK-union for tube connection
Valves
Pressure inlet only from the port in the middle.
EQUIPMENT
Standard valve delivered with L-bore.
TEST
For T-bore, please add T to the Part No.
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
BK3 ISO 8434-1 (DIN 2353)
Stainless steel Data Material
DN Flow
SWIVELS
Part No ID Code W.P.* G L l2 B S M Weight Body Ball Seat Seals
4 BK3K 06 L 316 2601382000 500 DIN 06L 67 53 13 34,5 13,5 0,5 4 4 2 A FULL BORE
6 BK3K 08 L 316 2601382100 500 DIN 08L 67 53 13 34,5 13,5 0,52 4 4 2 A FULL BORE
8 BK3K 10 L 316 2601382200 500 DIN 10L 74 60 13 34,5 13,5 0,54 4 4 2 A FULL BORE
LIGHT SERIES
10 BK3K 12 L 316 2601382300 400 DIN 12L 74 60 16 36 17,5 0,73 4 4 2 A FULL BORE
Adaptors
13 BK3K 15 L 316 2601382400 400 DIN 15L 82 68 17,5 39,5 19 0,85 4 4 2 A FULL BORE
13 BK3K 18 L 316 2601382500 250 DIN 18L 82 67 17,5 39,5 19 0,89 4 4 2 A FULL BORE
20 BK3K 22 L 316 2601382700 250 DIN 22L 101 86 24,5 47,5 24,5 1,87 4 4 2 A FULL BORE
25 BK3K 28 L 316 2601382800 250 DIN 28L 108 93 29 56,5 29,5 2,45 4 4 2 A FULL BORE
COMPONENTS
25 BK3K 35 L 316 2601382900 250 DIN 35L 112 91 29 57 29,5 2,9 4 4 2 A RED. BORE
OTHER
4 BK3K 08 S 316 2601384000 500 DIN 08S 73 59 13 34,5 13,5 0,52 4 4 2 A FULL BORE
6 BK3K 10 S 316 2601384100 500 DIN 10S 73 58 13 34,5 13,5 0,54 4 4 2 A FULL BORE
8 BK3K 12 S 316 2601384200 500 DIN 12S 76 61 13 34,5 13,5 0,56 4 4 2 A FULL BORE
10 BK3K 14 S 316 2601384300 500 DIN 14S 80 64 16 36 17,5 0,73 4 4 2 A FULL BORE
S-SERIES
Machines
13 BK3K 16 S 316 2601384400 500 DIN 16S 86 69 17,5 39,5 19 0,86 4 4 2 A FULL BORE
13 BK3K 20 S 316 2601384500 500 DIN 20S 90 69 17,5 39,5 19 0,94 4 4 2 A FULL BORE
20 BK3K 25 S 316 2601384700 315 DIN 25S 109 85 24,5 47,5 24,5 1,95 4 4 2 A FULL BORE
25 BK3K 30 S 316 2601384800 315 DIN 30S 120 93 29 56,5 29,5 2,65 4 4 2 A FULL BORE
InfoRMATION
25 BK3K 38 S 316 2601384900 315 DIN 38S 124 92 29 57 29,5 3,1 4 4 2 A RED. BORE
GENERAL
241
GS-HYDRO PRODUCT CATALOGUE VALVES
3KH, steel
Carbon steel Data Material
DN Flow
Part No ID Code W.P. G L M Weight Body Ball Seat Seals
4 3KH 1/8 R 2603410000 500 1/8”BSP 100 22 1,6 1 1 2 A FULL BORE
6 3KH 1/4 R 2603410100 500 1/4”BSP 100 22 1,6 1 1 2 A FULL BORE
10 3KH 3/8 R 2603410200 500 3/8”BSP 115 27 2,7 1 1 2 A FULL BORE
13 3KH 1/2 R 2603410300 400 1/2”BSP 136 31 4,9 1 1 2 A FULL BORE
20 3KH 3/4 R 2603410400 315 3/4”BSP 154 36,5 6,7 1 1 2 A FULL BORE
25 3KH 1 R 2603410500 315 1”BSP 172 47,5 8,3 1 1 2 A FULL BORE
25 3KH 11/4 R 2603410700 315 1.1/4”BSP 180 47,5 8,5 1 1 2 A RED. BORE
25 3KH 11/2 R 2603410800 250 1.1/2”BSP 180 47,5 8,5 1 1 2 A RED. BORE
Contact GS-Hydro for other material combinations, see also page 254.
242
VALVES
GS-FLANGE
SYSTEM
Ball valves – high pressure
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
TRUNNION Other available connections:
• NPT
• UN(F)
• DIN 2353 / ISO 8434-1 L & S series
Bite type
fittings
Standard valve delivered with T-bore. For X-bore, please add X to
the Part No.
QUICK
Carbon steel Data Material
DN Flow
Part No ID Code W.P. G L M Weight Body Ball Seat Seals
4 4KH 1/8 R 2603420000 500 1/8”BSP 100 22 1,6 1 1 2 A FULL BORE
6 4KH 1/4 R 2603420100 500 1/4”BSP 100 22 1,6 1 1 2 A FULL BORE
SWIVELS
10 4KH 3/8 R 2603420200 500 3/8”BSP 115 27 2,8 1 1 2 A FULL BORE
13 4KH 1/2 R 2603420300 400 1/2”BSP 136 31 4,9 1 1 2 A FULL BORE
20 4KH 3/4 R 2603420400 315 3/4”BSP 154 36,5 6,8 1 1 2 A FULL BORE
25 4KH 1 R 2603420500 315 1”BSP 172 47,5 8,5 1 1 2 A FULL BORE
Adaptors
25 4KH 11/4 R 2603420700 315 1.1/4”BSP 180 47,5 8,8 1 1 2 A RED. BORE
25 4KH 11/2 R 2603420800 250 1.1/2”BSP 180 47,5 8,8 1 1 2 A RED. BORE
DN Flow
Part No ID Code W.P. G L M Weight Body Ball Seat Seals
4 4KH 1/8 R 316 2601420000 500 1/8”NPT 100 22 1,6 4 4 2 A FULL BORE
6 4KH 1/4 R 316 2601420100 500 1/4”NPT 100 22 1,6 4 4 2 A FULL BORE
10 4KH 3/8 R 316 2601420200 500 3/8”NPT 115 27 2,8 4 4 2 A FULL BORE
Machines
13 4KH 1/2 R 316 2601420300 400 1/2”NPT 136 31 4,9 4 4 2 A FULL BORE
20 4KH 3/4 R 316 2601420400 315 3/4”NPT 154 36,5 6,8 4 4 2 A FULL BORE
25 4KH 1 R 316 2601420500 315 1”NPT 172 47,5 8,5 4 4 2 A FULL BORE
25 4KH 11/4 R 316 2601420700 315 1.1/4”NPT 180 47,5 8,8 4 4 2 A RED. BORE
InfoRMATION
25 4KH 11/2 R 316 2601420800 250 1.1/2”NPT 180 47,5 8,8 4 4 2 A RED. BORE
GENERAL
Contact GS-Hydro for other material combinations, see also page 254.
243
GS-HYDRO PRODUCT CATALOGUE VALVES
800 bar
Carbon steel Data Material
DN Flow
Part No ID Code W.P. G L B M Weight Body Ball Seat Seals
6 BKHP800 1/4 NPT 2603021000 800 1/4”NPT 130 50 25 1,92 8 1 b A FULL BORE
10 BKHP800 3/8 NPT 2603021100 800 3/8”NPT 130 50 25 1,85 8 1 b A FULL BORE
NPT
13 BKHP800 1/2 NPT 2603021200 800 1/2”NPT 130 50 25 1,79 8 1 b A FULL BORE
20 BKHP800 3/4 NPT 2603021300 800 3/4”NPT 161 90 45 7,83 8 1 b A FULL BORE
25 BKHP800 1 NPT 2603021400 800 1”NPT 164 90 45 7,68 8 1 b A FULL BORE
4 BKHP 800 08 S 2603505000 800 DIN 08S 110 50 25 1,6 8 1 b A FULL BORE
6 BKHP 800 10 S 2603505100 800 DIN 10S 114 50 25 1,6 8 1 b A FULL BORE
HEAVY SERIES
8 BKHP 800 12 S 2603505200 800 DIN 12S 114 50 25 1,64 8 1 b A FULL BORE
10 BKHP 800 14 S 2603505300 800 DIN 14S 114 50 25 1,56 8 1 b A FULL BORE
13 BKHP 800 16 S 2603505400 800 DIN 16S 114 50 25 1,58 8 1 b A FULL BORE
13 BKHP 800 20 S 2603505500 800 DIN 20S 118 50 25 1,63 8 1 b A FULL BORE
20 BKHP 800 25 S 2603505600 800 DIN 25S 162 90 45 7,31 8 1 b A FULL BORE
25 BKHP 800 30 S 2603505700 800 DIN 30S 166 90 45 7,4 8 1 b A FULL BORE
244
VALVES
GS-FLANGE
SYSTEM
Ball valves – low pressure
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
52 GS1
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
245
GS-HYDRO PRODUCT CATALOGUE VALVES
GS2 GS3
• Female/female threads, body in two pieces. • Female/female threads, body in three pieces.
• Lever handle and body in stainless steel, PTFE seals • Lever handle and body in stainless steel, PTFE seals
• Min. and max. working temperatures: -40°C, 200°C. • Min. and max. working temperatures: -40°C, 200°C.
• Threads: ISO 228/1 & ISO 7/1 Rp parallel • Threads: ISO 228/1 & ISO 7/1 Rp parallel
• Also available with Welding Hubs.
246
VALVES
GS-FLANGE
SYSTEM
Needle Valves
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
NDV
Bite type
fittings
Carbon steel Material Stainless Steel Material Data
DN
Part No ID Code Body Seals Part No ID Code Body Seals W.P. G L B M Weight
6 NDV 1/8 R 2603511000 1 A NDV 1/8 R 316 2601511000 4 A 350 1/8”BSP 38 16 8 0,12
8 NDV 1/4 R 2603511100 1 A NDV 1/4 R 316 2601511100 4 A 350 1/4”BSP 48 25 12,5 0,25
Couplings
Hoses &
30 NDV 11/2 R 2603511700 1 A NDV 11/2 R 316 2601511700 4 A 350 1.1/2”BSP 108 70 35 3,5
40 NDV 2 R 2603511800 1 A NDV 2 R 316 2601511800 4 A 350 2”BSP 120 90 45 6,24
DISCONNECT
Carbon steel Material Stainless Steel Material Data
QUICK
DN
Part No ID Code Body Seals Part No ID Code Body Seals W.P. G L B M Weight
6 NDV 1/8 NPT 2603513000 1 A NDV 1/8 NPT 316 2601513000 4 A 350 1/8”NPT 38 16 8 0,12
8 NDV 1/4 NPT 2603513100 1 A NDV 1/4 NPT 316 2601513100 4 A 350 1/4”NPT 48 25 12,5 0,25
10 NDV 3/8 NPT 2603513200 1 A NDV 3/8 NPT 316 2601513200 4 A 350 3/8”NPT 58 30 15 0,4
SWIVELS
12 NDV 1/2 NPT 2603513300 1 A NDV 1/2 NPT 316 2601513300 4 A 350 1/2”NPT 68 35 17,5 0,6
16 NDV 3/4 NPT 2603513400 1 A NDV 3/4 NPT 316 2601513400 4 A 350 3/4”NPT 78 45 22,5 1,1
20 NDV 1 NPT 2603513500 1 A NDV 1 NPT 316 2601513500 4 A 350 1”NPT 108 50 25 2,4
25 NDV 11/4 NPT 2603513600 1 A NDV 11/4 NPT 316 2601513600 4 A 350 1.1/4”NPT 108 60 30 2,8
Adaptors
30 NDV 11/2 NPT 2603513700 1 A NDV 11/2 NPT 316 2601513700 4 A 350 1.1/2”NPT 108 70 35 3,5
40 NDV 2 NPT 2603513800 1 A NDV 2 NPT 316 2601513800 4 A 350 2”NPT 120 90 45 6,3
DN
Part No ID Code Body Seals Part No ID Code Body Seals W.P. G L B M Weight
8 NDV 7/16 UNF 2603512000 1 A NDV 7/16 UNF 316 2601512000 4 A 350 1/4”UNF 48 25 12,5 0,28
10 NDV 9/16 UNF 2603512100 1 A NDV 9/16 UNF 316 2601512100 4 A 350 3/8”UNF 58 30 15 0,42
12 NDV 3/4 UNF 2603512200 1 A NDV 3/4 UNF 316 2601512200 4 A 350 1/2”UNF 68 35 17,5 0,69
Machines
16 NDV 1.1/16 UN 2603512300 1 A NDV 1.1/16 UN 316 2601512300 4 A 350 3/4”UNF 78 45 22,5 1,14
20 NDV 1.5/16 UN 2603512400 1 A NDV 1.5/16 UN 316 2601512400 4 A 350 1”UNF 108 50 25 2,19
25 NDV 1.5/8 UN 2603512500 1 A NDV 1.5/8 UN 316 2601512500 4 A 350 1.1/4”UNF 108 60 30 2,89
30 NDV 1.7/8 UN 2603512600 1 A NDV 1.7/8 UN 316 2601512600 4 A 350 1.1/2”UNF 108 70 35 3,7
InfoRMATION
40 NDV 2.1/2 UN 2603512700 1 A NDV 2.1/2 UN 316 2601512700 4 A 350 2”UNF 120 90 45 6,3
GENERAL
Contact GS-Hydro for other material combinations, see also page 254.
247
GS-HYDRO PRODUCT CATALOGUE VALVES
Needle Valves
NDRV
UNF
Carbon steel Material Stainless Steel Material Data
DN
Part No ID Code Body Seals Part No ID Code Body Seals W.P. G L B M Weight
8 NDRV 7/16 UNF 2603518000 1 A NDRV 7/16 UNF 316 2601518000 4 A 350 1/4”UNF 54,5 25 12,5 0,3
10 NDRV 9/16 UNF 2603518100 1 A NDRV 9/16 UNF 316 2601518100 4 A 350 3/8”UNF 65 30 15 0,46
12 NDRV 3/4 UNF 2603518200 1 A NDRV 3/4 UNF 316 2601518200 4 A 350 1/2”UNF 73 35 17,5 0,72
16 NDRV 1.1/16 UN 2603518300 1 A NDRV 1.1/16 UN 316 2601518300 4 A 350 3/4”UNF 97,5 45 22,5 1,37
20 NDRV 1.5/16 UN 2603518400 1 A NDRV 1.5/16 UN 316 2601518400 4 A 350 1”UNF 127,5 50 25 2,66
25 NDRV 1.5/8 UN 2603518500 1 A NDRV 1.5/8 UN 316 2601518500 4 A 350 1.1/4”UNF 141,5 60 30 2,86
30 NDRV 1.7/8 UN 2603518600 1 A NDRV 1.7/8 UN 316 2601518600 4 A 350 1.1/2”UNF 139,5 70 35 4,45
40 NDRV 2.1/2 UN 2603518700 1 A NDRV 2.1/2 UN 316 2601518700 4 A 350 2”UNF 165 90 45 8,03
Contact GS-Hydro for other material combinations, see also page 254.
248
VALVES
GS-FLANGE
SYSTEM
NRSF, RHDI, RV
& TUBEs
PIPes
Clamps
RHDI RV
Valves
BSP
Carbon steel Data Material
DN Flow
EQUIPMENT
Part No ID Code W.P. G L Weight Body
TEST
4 RHDI 1/8 R 2201540100 550 1/8”BSP 43 1 NON RETURN
6 RHDI 1/4 R 2201540200 550 1/4”BSP 51 1 NON RETURN
8 RHDI 3/8 R 2201540400 550 3/8”BSP 60 1 NON RETURN
12 RHDI 1/2 R 2201540600 550 1/2”BSP 73 1 NON RETURN
Bite type
15 RHDI 3/4 R 2201540800 550 3/4”BSP 84 1 NON RETURN
fittings
19 RHDI 1 R 2201541000 550 1”BSP 95 1 NON RETURN
24 RHDI 11/4 R 2201541200 400 1.1/4”BSP 110 1 NON RETURN
30 RHDI 11/2 R 2201541400 360 1.1/2”BSP 114 1 NON RETURN
Couplings
Hoses &
12 RHDI 1/2 R 316 2202540600 315 1/2”BSP 72 0,357 4 NON RETURN
15 RHDI 3/4 R 316 2202540800 250 3/4”BSP 84 0,674 4 NON RETURN
19 RHDI 1 R 316 2202541000 250 1”BSP 95 0,832 4 NON RETURN
24 RHDI 11/4 R 316 2202541200 250 1.1/4”BSP 110 1,596 4 NON RETURN
DISCONNECT
30 RHDI 11/2 R 316 2202541400 250 1.1/2”BSP 114 1,919 4 NON RETURN
QUICK
Carbon steel Data Material
DN Flow
Part No ID Code W.P. G L Weight Body
6 RV 1/8 R 2603520000 500 1/8”BSP 45 0,1 1 NON RETURN
8 RV 1/4 R 2603520100 500 1/4”BSP 55 0,2 1 NON RETURN
SWIVELS
10 RV 3/8 R 2603520200 500 3/8”BSP 65 0,4 1 NON RETURN
12 RV 1/2 R 2603520300 500 1/2”BSP 73 0,7 1 NON RETURN
16 RV 3/4 R 2603520400 500 3/4”BSP 88 1,2 1 NON RETURN
20 RV 1 R 2603520500 500 1”BSP 127 2 1 NON RETURN
Adaptors
DN Flow
Part No ID Code W.P. G L Weight Body
OTHER
RV non-return valve also available with NPT and UN(F) threads. Other materials available on request.
249
GS-HYDRO PRODUCT CATALOGUE VALVES
D
L
250
VALVES
GS-FLANGE
SYSTEM
Non return valves
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
RHD RHV
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Non return valve type RHD L-Series, DIN 2353 tube connection both ends
Part No ID Code Part No ID Code W.P. Weight
L D
Carbon steel Carbon steel Stainless steel Stainless steel [bar] [kg]
DISCONNECT
RHD 06 L 2201600010 RHD 06 L 316 2202643100 400 67 4 0.13
QUICK
RHD 08 L 2201601010 RHD 08 L 316 2202643200 400 67 6 0.15
RHD 10 L 2201602010 RHD 10 L 316 2202643300 400 67 8 0.15
RHD 12 L 2201603010 RHD 12 L 316 2202643400 400 68 10 0.19
RHD 15 L 2201604510 RHD 15 L 316 2202643500 400 74 12 0.27
SWIVELS
RHD 18 L 2201605510 RHD 18 L 316 2202643600 400 80 16 0.36
RHD 22 L 2201606510 RHD 22 L 316 2202643700 250 92 20 0.62
RHD 28 L 2201607510 RHD 28 L 316 2202643800 250 99 25 0.77
RHD 35 L 2201608510 RHD 35 L 316 2202643900 250 114 32 1.70
RHD 42 L 2201619510 RHD 42 L 316 2202644000 250 101 32 2.25
Adaptors
Non return valve type RHV L-Series, DIN 2353 connection. Flow from male stud end
W.P. Weight
Part No ID Code L D
[bar] [kg]
COMPONENTS
251
GS-HYDRO PRODUCT CATALOGUE VALVES
RHZ RHD
Non return valve type RHZ L-Series, DIN 2353 connection. Flow toward male stud end
W.P. Weight
Part No ID Code L D
[bar] [kg]
RHZ 06 LR ED 2201670010 400 50.5 4 0.12
RHZ 08 LR ED 2201672010 400 50.5 6 0.14
RHZ 10 LR ED 2201674010 400 42.5 8 0.13
RHZ 12 LR ED 2201676010 400 53.5 10 0.17
RHZ 15 LR ED 2201679010 400 56.0 12 0.24
RHZ 18 LR ED 2201682510 400 61.5 16 0.29
RHZ 22 LR ED 2201684510 250 69.5 20 0.52
RHZ 28 LR ED 2201685010 250 71.0 25 0.68
RHZ 35 LR ED 2201687010 250 88.5 32 1.61
RHZ 42 LR ED 2201689010 250 88.5 32 1.71
Non return valve type RHD S-Series, DIN 2353 tube connection both ends
Part No ID Code Part No ID Code W.P. Weight
L D
Carbon steel Carbon steel Stainless steel Stainless steel [bar] [kg]
RHD 06 S 2201600510 RHD 06 S 316 2202644100 400 71 4 0.14
RHD 08 S 2201601510 RHD 08 S 316 2202644200 400 67 4 0.15
RHD 10 S 2201602510 RHD 10 S 316 2202644300 400 71 6 0.17
RHD 12 S 2201603510 RHD 12 S 316 2202644400 400 72 8 0.21
RHD 14 S 2201604010 RHD 14 S 316 2202644500 400 81 10 0.30
RHD 16 S 2201605010 RHD 16 S 316 2202644600 400 84 12 0.35
RHD 20 S 2201606010 RHD 20 S 316 2202644700 400 100 16 0.68
RHD 25 S 2201607010 RHD 25 S 316 2202644800 250 105 20 0.95
RHD 30 S 2201608010 RHD 30 S 316 2202644900 250 117 25 1.29
RHD 38 S 2201609010 RHD 38 S 316 2202645000 250 128 32 2.35
252
VALVES
GS-FLANGE
SYSTEM
Non return valves
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
RHV RHZ
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Non return valve type RHV S-Series, DIN 2353 connection. Flow from male stud end
W.P. Weight
Part No ID Code L D
[bar] [kg]
DISCONNECT
RHV 06 SR ED 2201631010 400 52.5 4 0.13
QUICK
RHV 08 SR ED 2201633510 400 50.5 4 0.14
RHV 10 SR ED 2201635510 400 53.5 6 0.16
RHV 12 SR ED 2201637510 400 55.5 8 0.18
RHV 14 SR ED 2201638110 400 59.5 10 0.25
SWIVELS
RHV 16 SR ED 2201640510 400 62.5 12 0.28
RHV 20 SR ED 2201642510 400 74.0 16 0.55
RHV 25 SR ED 2201644510 250 77.0 20 0.74
RHV 30 SR ED 2201646510 250 87.0 25 1.05
RHV 38 SR ED 2201648510 250 96.0 32 2.00
Adaptors
Non return valve type RHZ S-Series, DIN 2353 connection. Flow towards male stud end
W.P. Weight
Part No ID Code L D
[bar] [kg]
COMPONENTS
253
GS-HYDRO PRODUCT CATALOGUE VALVES
1 1 2 A
Body and Adapters Ball and Stem Ball Seat Sealing on Stem and Adapters
Digit 1: Body / Adapters Digit 2: Ball / Stem Digit 3: Ball Seat Digit 4: Seals Stem/Adapters
1 11SMn30 1 11SMn30 2 POM 0 Isocyanate / FPM
2 S355J2+N 2 AISI-316 / 11SMn30 4 Teflon 4 Teflon / FPM
4 AISI-316 4 AISI-316 7 Teflon-encased 8 FPM
6 Aluminium 9 Brass / 11SMn30 8 POM front side sealing d Pure Graphite
8 S355J2+N / 11SMn30 H Hastelloy 9 Teflon front side sealing k FFKM
H Hastelloy N Monell 0 PVDF m FEPM
N Monell T Titan a PEEK with Atex-certification A NBR
T Titan b POM encased B EPDM
d Pure graphite E PU
f Steel, Cast iron S VMQ
g PEEK N Cr
m PEEK w/Erosion protection
E Teflon, reinforced w/ O-ring
F AISI-316
H POM w/Erosion protection
254
GS-FLANGE
SYSTEM
Test Equipment
& TUBEs
PIPes
Male stud test coupling PA 09, M16x2.................................256
Clamps
Test hose 630 bar PA 10, M16x2............................................257
Test hose 400 bar PA 11, M16x2............................................258
Gauge connectors PA 12 & PA 13, M16x2.............................259
Thread adaptors PA 14 & PA 15............................................260
JIC 37° swivel nut test coupling PA 16, M16x2.....................261
Bite type connector with test coupling, M16x2...................262
Valves
Bite type swivel nut test coupling PA 18, M16x2.................263
Gauge/Manometer.................................................................264
Test KIT, M16x2.......................................................................265
EQUIPMENT
GS-Hydro distribute a varied spectrum of screw-in test points and test couplings
TEST
for tube fittings, which are oriented to international standards and therefore
guaranteed to comply with the requirements of applications all over the
world.
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
255
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
256
TEST EQUIPMENT
GS-FLANGE
SYSTEM
Test hose 400 bar PA11, M16x2
& TUBEs
PIPes
Pressure/Temp. factor:
to 0°C 122%
Clamps
to 30°C 110%
to 50°C 100%
to 80°C 86%
to 100°C 77%
Valves
Hose core and -cover: PA
Reinforcement: Synthetic fibre
Burst pressure: 1100 bar
EQUIPMENT
TEST
Bite type
fittings
Test hose 400 bar PA11, M16x2
Couplings
Hoses &
PA11400 2201981030 PA11400316 2202981030 400 400 2 TEST M16x2.0 TEST M16x2.0
PA1140014 2201981040 PA1140014316 2202981040 400 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA1140012 2201981050 PA1140012316 2202981050 400 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA11630 2201981060 PA11630316 2202981060 630 400 2 TEST M16x2.0 TEST M16x2.0
DISCONNECT
PA1163014 2201981070 PA1163014316 2202981070 630 400 2 TEST M16x2.0 GAUGE 1/4”BSP
QUICK
PA1163012 2201981080 PA1163012316 2202981080 630 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA11800 2201981090 PA11800316 2202981090 800 400 2 TEST M16x2.0 TEST M16x2.0
PA1180014 2201981100 PA1180014316 2202981100 800 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA1180012 2201981110 PA1180012316 2202981110 800 400 2 TEST M16x2.0 GAUGE 1/2”BSP
SWIVELS
PA111000 2201981120 PA111000316 2202981120 1000 400 2 TEST M16x2.0 TEST M16x2.0
PA11100014 2201981130 PA11100014316 2202981130 1000 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA11100012 2201981140 PA11100012316 2202981140 1000 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA111500 2201981150 PA111500316 2202981150 1500 400 2 TEST M16x2.0 TEST M16x2.0
Adaptors
PA11150014 2201981160 PA11150014316 2202981160 1500 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA11150012 2201981170 PA11150012316 2202981170 1500 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA112000 2201981180 PA112000316 2202981180 2000 400 2 TEST M16x2.0 TEST M16x2.0
PA11200014 2201981190 PA11200014316 2202981190 2000 400 2 TEST M16x2.0 GAUGE 1/4”BSP
COMPONENTS
PA11200012 2201981200 PA11200012316 2202981200 2000 400 2 TEST M16x2.0 GAUGE 1/2”BSP
OTHER
PA112500 2201981210 PA112500316 2202981210 2500 400 2 TEST M16x2.0 TEST M16x2.0
PA11250014 2201981220 PA11250014316 2202981220 2500 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA11250012 2201981230 PA11250012316 2202981230 2500 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA113200 2201981240 PA113200316 2202981240 3200 400 2 TEST M16x2.0 TEST M16x2.0
Machines
PA11320014 2201981250 PA11320014316 2202981250 3200 400 2 TEST M16x2.0 GAUGE 1/4”BSP
PA11320012 2201981260 PA11320012316 2202981260 3200 400 2 TEST M16x2.0 GAUGE 1/2”BSP
PA114000 2201981270 PA114000316 2202981270 4000 400 2 TEST M16x2.0 TEST M16x2.0
PA11400014 2201981280 PA11400014316 2202981280 4000 400 2 TEST M16x2.0 GAUGE 1/4”BSP
InfoRMATION
PA11400012 2201981290 PA11400012316 2202981290 4000 400 2 TEST M16x2.0 GAUGE 1/2”BSP
GENERAL
257
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
Pressure/Temp. factor:
to 0°C 122%
to 30°C 110%
to 50°C 100%
to 80°C 86%
to 100°C 77%
258
TEST EQUIPMENT
GS-FLANGE
SYSTEM
Bulkhead Gauge Connector PA12, M16x2 - Direct Gauge Connector PA13, M16x2
& TUBEs
PIPes
Clamps
Valves
Through hole ø 18
EQUIPMENT
TEST
PA 12 PA 13
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Bulkhead Gauge Connector PA12
Carbon steel Stainless steel Maximum Pressure [bar] Data
Part No ID Code Part No ID Code W.P. Connecting G h [mm] Hex [mm]
Adaptors
259
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
PA 14 PA 15
Thread adaptor PA 14
Carbon steel Stainless steel Data
Part No ID Code Part No ID Code G h [mm] Hex [mm] Seal
PA14R18 2201982000 PA14R18316 2202982000 1/8”BSP 16 17 ED NBR
PA14R14 2201982010 PA14R14316 2202982010 1/4”BSP 15 19 ED NBR
PA14R38 2201982020 PA14R38316 2202982020 3/8”BSP 10,5 22 ED NBR
PA14R12 2201982030 PA14R12316 2202982030 1/2”BSP 10,5 27 ED NBR
PA14M12 2201982040 PA14M12316 2202982040 M12x1,5 15 19 ED NBR
PA14M14 2201982050 PA14M14316 2202982050 M14x1,5 15 19 ED NBR
PA14716UNF 2201982060 PA14716UNF316 2202982060 7/16”-20UNF 9 17 O-RING NBR
PA1412UNF 2201982070 PA1412UNF316 2202982070 1/2”-20UNF 15 17 O-RING NBR
PA14916UNF 2201982080 PA14916UNF316 2202982080 9/16”-18UNF 15,5 19 O-RING NBR
PA14R14K 2201982090 PA14R14K316 2202982090 1/4”BSPT 13 17 TAPER
PA1414NPT 2201982100 PA1414NPT316 2202982100 1/4”NPT 10 17 TAPER
PA1412NPT 2201982110 PA1412NPT316 2202982110 1/2”NPT 8 22 TAPER
Thread adaptor PA 15
Carbon steel Stainless steel Data
Part No ID Code Part No ID Code G h [mm] Hex [mm] Seal
PA15R38 2201982500 PA15R38316 2202982500 3/8”BSP 24 22 ED NBR
PA15R12 2201982510 PA15R12316 2202982510 1/2”BSP 10,5 27 ED NBR
PA15M14 2201982520 PA15M14316 2202982520 M14x1,5 24 19 ED NBR
PA15M16 2201982530 PA15M16316 2202982530 M16x1,5 24 22 ED NBR
PA15M18 2201982540 PA15M18316 2202982540 M18x1,5 24 24 ED NBR
260
TEST EQUIPMENT
GS-FLANGE
SYSTEM
JIC 37° Swivel Nut Test Coupling PA 16, M16x2
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
Version A Version B
Part No ID Code Part No ID Code W.P. Connecting [mm] [Inch] JIG G h Version Hex 1 Hex 2
OTHER
*Working pressure when connected to GS-Hydro JIC 37° Fittings [ISO 8434-2 (SAE J 514)]
261
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
*Working pressure when connected to GS-Hydro bite type fittings (ISO 8434-1)
262
TEST EQUIPMENT
GS-FLANGE
SYSTEM
Bite Type Swivel Nut Test Coupling PA18, M16x2
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Bite Type Swivel Nut Test Coupling PA18, M16x2
DISCONNECT
QUICK
Carbon steel Stainless steel Maximum Pressure [bar] Tube ød Data [mm]
Part No ID Code Part No ID Code SS W.P. Connecting [mm] I3 Version Hex 2 O-RING
PA1806L 2201983500 PA1806L316 2202983500 500* 400 6 15,5 A 14 NBR
PA1808L 2201983510 PA1808L316 2202983510 500* 400 8 15,5 A 17 NBR
SWIVELS
PA1810L 2201983520 PA1810L316 2202983520 500* 400 10 16,5 A 19 NBR
PA1812L 2201983530 PA1812L316 2202983530 400* 400 12 17,5 A 22 NBR
PA1815L 2201983540 PA1815L316 2202983540 400* 400 15 21 B 27 NBR
PA1818L 2201983550 PA1818L316 2202983550 400* 400 18 19,5 B 32 NBR
Adaptors
*Working pressure when connected to GS-Hydro bite type fittings (ISO 8434-1)
263
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
Gauge / Manometer
Carbon steel Connection Scale [bar] House Standard
Display
Part No ID Code Type from to Diameter Material Filling Packing
264
TEST EQUIPMENT
GS-FLANGE
SYSTEM
Test KIT, M16x2
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
PA KIT 1 PA KIT 2
DISCONNECT
QUICK
Test KIT, M16x2
Carbon steel Stainless Steel
SWIVELS
Part No Qty Part No Part No Qty Part No
1 PACASE Case for test Kit 1 PACASE
1 PA112000 Test Hose 2000 mm 1 PA112000316
1 PAX-XXX Gauge, Please chose range 1 PAX-XXX
Adaptors
265
GS-HYDRO PRODUCT CATALOGUE TEST EQUIPMENT
Notes
266
GS-FLANGE
SYSTEM
Bite type fittings
& TUBEs
PIPes
Index.......................................................................................268 REDK – Reducing fitting – L-series........................................293
Clamps
GK – Straight coupling...........................................................269 REDK – Reducing fitting – L-series........................................294
GRK – Union reduction..........................................................270 REDK – Reducing fitting – S-series........................................295
TK – Equal tee.........................................................................271 REDK – Reducing fitting – S-series........................................296
WK – Equal elbow..................................................................272 DSWVK – Banjo coupling with one-piece bolt – soft seal...297
KK – Equal cross......................................................................273 DSWVK – Banjo coupling with one-piece bolt.....................298
ESVK – Weldable bulkhead coupling....................................274 TWS – Shuttle valve................................................................299
Valves
SVK – Bulkhead coupling.......................................................275 SNV – Straight swivel union...................................................300
WSVK – Bulkhead elbow.......................................................276 SNVS – Short straight swivel union.......................................301
GAIK – Parallel female stud coupling...................................277 VSTI – Blanking end...............................................................302
MAVK – Gauge coupling with DKI........................................278 BUZ – Blanking plug for 24° cone.........................................303
EQUIPMENT
MAVE – Gauge coupling swivel nut with DKI......................279 ROVK – Blind/Plug body.........................................................304
TEST
ASK – Weldable stud..............................................................280 M – Nut DIN 3870...................................................................305
WEK – Male stud elbow.........................................................281 DS – Profile ring DIN 3861.....................................................306
WEAK – Adjustable male stud elbow...................................282 RI – Reducing adaptor with e.d. seal....................................307
GEK – Male stud coupling – BSP............................................283 RI – Reducing adaptor with e.d. seal....................................308
Bite type
fittings
GEK – Male stud coupling – BSP............................................284 Non return valves...................................................................309
GEK – Male stud coupling – M..............................................285 Pressure strength and temperature resistance.....................312
GEK – Male stud coupling – UNF...........................................286 Studs and port forms.............................................................314
GEK – Male stud coupling – NPT...........................................287 Stud connection dimensions..................................................316
EWK – Adjustable elbow.......................................................288 Table of length correction.....................................................317
Couplings
Hoses &
GS-Hydro’s bite type (profile ring) fittings comply with DIN 2353/DIN EN ISO
8434-1. These fittings are available in the following ranges: LL (very light),
L (light) and S (heavy). Profile ring fittings are available in carbon steel and
stainless steel.
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
267
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Index
GK grk tk wk kk esvk
page 269 page 270 page 271 page 272 page 273 page 274
redk - L-series redk - L-series redk - S-series redk - S-series dswvk - soft seal dswvk
page 293 page 294 page 295 page 296 page 297 page 298
m ds ri ri rhdk rhzk
page 305 page 306 page 307 page 308 page 309 pge 310
268
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Straight coupling (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
Series PN Part No L5 l1 S1
Ø ext. St SS 100/pc
DISCONNECT
LL 100 4 GK 04 LL 2201330000 2202330000 0,6 20 12 9
QUICK
LL 100 6 GK 06 LL 2201330600 2202330600 0,7 20 9 11
LL 100 8 GK 08 LL 2201331500 2202331500 1,1 23 12 12
L 500 6 GK 06 L 2201330300 2202330300 1,3 24 10 12
L 500 8 GK 08 L 2201331200 2202331200 1,7 25 11 14
SWIVELS
L 500 10 GK 10 L 2201332100 2202332100 2,5 27 13 17
L 400 12 GK 12 L 2201332700 2202332700 2,8 28 14 19
L 400 15 GK 15 L 2201333600 2202333600 4,8 30 16 24
L 250 18 GK 18 L 2201334200 2202334200 6,6 31 16 27
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
269
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
270
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Equal Tee (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
DISCONNECT
Series PN Part No L5 I S1
Ø ext. St SS 100/pc
QUICK
LL 100 4 TK 04 LL 2201770000 2202770000 1,4 15 11 8
LL 100 6 TK 06 LL 2201770600 2202770600 1,7 15 9,5 10
LL 100 8 TK 08 LL 2201771500 2202771500 2,5 17 11,5 12
L 500 6 TK 06 L 2201770300 2202770300 3,4 19 12 12
SWIVELS
L 500 8 TK 08 L 2201771200 2202771200 5,2 21 14 14
L 500 10 TK 10 L 2201772100 2202772100 6,3 22 15 17
L 400 12 TK 12 L 2201772700 2202772700 8,6 24 17 19
L 400 15 TK 15 L 2201773600 2202773600 8,9 28 21 19
L 400 18 TK 18 L 2201774200 2202774200 14,7 31 23,5 24
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
271
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
272
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Equal Cross (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
DISCONNECT
Series PN Part No L5 I S1
Ø ext. St SS 100/pc
QUICK
LL 100 4 KK 04 LL 2201400400 2202400000 1,5 15 11 9
LL 100 6 KK 06 LL 2201400500 2202400600 1,5 15 9,5 9
LL 100 8 KK 08 LL 2201400600 2202401500 2,6 17 11,5 12
L 500 6 KK 06 L 2201400700 2202400300 3,5 19 12 12
SWIVELS
L 500 8 KK 08 L 2201401200 2202401200 4,1 21 14 12
L 500 10 KK 10 L 2201402100 2202402100 4,6 22 15 14
L 400 12 KK 12 L 2201402700 2202402700 7,3 24 17 17
L 400 15 KK 15 L 2201403600 2202403600 12,5 28 21 19
L 400 18 KK 18 L 2201404200 2202404200 18,2 31 23,5 24
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
273
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
274
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Bulkhead Coupling (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tube D ID Code ID Code Weight
Series PN M Part No L5 L6 I1 I2 S1 S3
Ø ext. min max St SS 100/pc
L 500 6 M12 x 1,5 4 16 SVK 06 L 2201340000 2202340000 4,0 34 14 7 27 17 17
SWIVELS
L 500 8 M14 x 1,5 4 16 SVK 08 L 2201340600 2202340600 5,0 34 15 8 27 19 19
L 500 10 M16 x 1,5 4 16 SVK 10 L 2201341200 2202341200 6,5 35 17 10 28 22 22
L 400 12 M18 x 1,5 4 16 SVK 12 L 2201341800 2202341800 7,5 36 17 10 29 24 24
L 400 15 M22 x 1,5 4 16 SVK 15 L 2201342700 2202342700 13,0 38 19 12 31 30 27
L 400 18 M26 x 1,5 4 16 SVK 18 L 2201343300 2202343300 19,5 40 21 13,5 32,5 36 32
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
275
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
276
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Parallel Female Stud Coupling (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tube ID Code ID Code Weight
Series PN Part No G L5 I i d S1
Ø ext. St SS 100/pc
L 250 6 GAIK 06 LR 2201200000 2202200000 1/8” 1,9 26 7 12 4 14
L 250 8 GAIK 08 LR 2201200600 2202200600 1/4” 3,8 31 7 17 6 19
SWIVELS
L 250 10 GAIK 10 LR 2201201200 2202201200 1/4” 3,9 32 8 17 8 19
L 250 12 GAIK 12 LR 1/4 2201201800 2202201800 1/4” 4,4 32 8 17 8 19
L 250 12 GAIK 12 LR 2201202100 2202202100 3/8” 6,2 33 9 17 10 24
L 250 15 GAIK 15 LR 2201203000 2202203000 1/2” 8,6 38 11 20 12 30
L 160 18 GAIK 18 LR 2201203600 2202203600 1/2” 8,9 38 10,5 20 15 27
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
277
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
278
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Gauge Coupling Swivel Nut with DKI
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
L 400 12 MAVE 12 LR 2201121800 2202121800 1/4” 8,0 40,5 14,5 4,5 19 22 10x1,5
S 630 6 MAVE 06 SR 2201120300 2202120300 1/2” 11,5 45 20 5 27 17 4,5x1,5
S 630 8 MAVE 08 SR 2201120900 2202120900 1/2” 11,4 45 20 5 27 19 6,0x1,5
S 630 10 MAVE 10 SR 2201121500 2202121500 1/2” 13,4 47 20 5 27 22 8,5x1,5
InfoRMATION
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
279
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
280
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Male Stud Elbow (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Tube ID Code ID Code Weight
Series PN R Part No L1 L2 I i
Ø ext. St SS 100/pc
Couplings
Hoses &
LL 100 4 1/8” WEK 04 LLRK 2201880000 2202880000 1,7 17 21 11 8
LL 100 6 1/8” WEK 06 LLRK 2201881000 2202881000 1,6 17 21 9,5 8
LL 100 8 1/8” WEK 08 LLRK 2201884000 2202884000 2,2 20 23 11,5 8
L 250 6 1/8” WEK 06 LRK 2201881500 2202881500 2,8 20 27 12 8
DISCONNECT
L 250 6 1/4” WEK 06 LR 1/4K 2201882000 2202882000 5,0 26 29 14 12
QUICK
L 250 8 1/4” WEK 08 LRK 2201884500 2202884500 4,6 26 29 14 12
L 250 10 1/4” WEK 10 LRK 2201887000 2202887000 8,9 27 30 15 12
L 250 10 3/8” WEK 10 LR 3/8K 2201886500 2202886500 6,8 27 30 15 12
L 250 12 1/4” WEK 12 LR 1/4K 2201890000 2202890000 8,4 28 32 17 12
SWIVELS
L 250 12 1/2” WEK 12 LR 1/2K 2201889500 2202889500 8,9 34 32 17 12
L 250 12 3/8” WEK 12 LRK 2201890500 2202890500 8,9 28 32 17 12
L 250 15 1/2” WEK 15 LRK 2201895000 2202895000 8,9 34 36 21 14
L 250 15 3/8” WEK 15 LR 3/8K 2201894600 2202894600 8,9 34 36 21 14
L 160 18 1/2” WEK 18 LRK 2201897000 2202897000 12,0 36 40 23,5 14
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
281
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
282
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Male Stud Coupling – BSP (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
DISCONNECT
Series PN G Part No L5 I i d S1
Ø ext. St SS 100/pc
QUICK
LL 100 4 1/8” GEK 04 LLR ED 2201220000 2202220100 1,1 13,5 9,5 8 14 14
LL 100 6 1/8” GEK 06 LLR ED 2201222000 2202222400 1,1 13,5 8 8 14 14
LL 100 8 1/8” GEK 08 LLR ED 2201228800 2202228800 1,2 14,5 9 8 14 14
L 500 6 1/8” GEK 06 LR ED 2201224400 2202224400 1,4 15,5 8,5 8 14 14
SWIVELS
L 500 8 1/4” GEK 08 LR ED 2201231600 2202231600 2,7 17,0 10 12 18 19
L 500 10 1/4” GEK 10 LR ED 2201240000 2202240000 2,9 18,0 11 12 18 19
L 400 12 3/8” GEK 12 LR ED 2201251600 2202251600 4,3 19,5 12,5 12 22 22
L 400 15 1/2” GEK 15 LR ED 2201262800 2202262800 6,7 21,0 14 14 26 27
L 400 18 1/2” GEK 18 LR ED 2201270800 2202270800 7,1 22,0 14,5 14 26 27
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
283
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
284
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Male Stud Coupling – Metric (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
Series PN M Part No L5 I i d S1
Ø ext. St SS 100/pc
L 500 6 M10 x 1 GEK 06 LM ED 2201222800 2202222800 1,4 15,5 8,5 8 14 14
L 500 8 M12 x 1,5 GEK 08 LM ED 2201229600 2202229600 2,3 17,0 10 12 17 17
DISCONNECT
L 500 10 M14 x 1,5 GEK 10 LM ED 2201238400 2202238400 2,9 18,0 11 12 19 19
QUICK
L 500 10 M18 x 1,5 GEK 10 LM 18X1.5 ED 2201238300 2202238300 5,0 19,5 12,5 12 24 24
L 500 10 M22 x 1,5 GEK 10 LM 22X1.5 ED 2201238800 2202238800 7,6 20,0 13 14 27 27
L 400 12 M16 x 1,5 GEK 12 LM ED 2201248400 2202248400 4,0 19,5 12,5 12 21,9 22
L 400 12 M18 x 1,5 GEK 12 LM 18X1.5 ED 2201248800 2202248800 4,7 19,5 12,5 12 24 24
SWIVELS
L 400 12 M22 x 1,5 GEK 12 LM 22X1.5 ED 2201249200 2202249200 7,3 20,0 13 14 27 27
L 400 15 M18 x 1,5 GEK 15 LM ED 2201260400 2202260400 5,2 20,5 13,5 12 23,9 24
L 400 15 M22 x 1,5 GEK 15 LM 22X1.5 ED 2201260800 2202260800 7,4 21,0 14 14 27 27
L 400 18 M18 x 1,5 GEK 18 LM 18X1.5 ED 2201269600 2202269600 6,4 21,5 14 12 23,9 27
L 400 18 M22 x 1,5 GEK 18 LM ED 2201270000 2202270000 7,6 22,0 14,5 14 27 27
Adaptors
L 250 22 M26 x 1,5 GEK 22 LM ED 2201277200 2202277200 10,1 24,0 16,5 16 31,9 32
L 250 28 M33 x 2 GEK 28 LM ED 2201283600 2202283600 16,7 25,0 17,5 18 39,9 41
L 250 35 M42 x 2 GEK 35 LM ED 2201289600 2202289600 28,2 28,0 17,5 20 49,9 50
L 250 42 M48 x 2 GEK 42 LM ED 2201294400 2202294400 35,8 30,0 19 22 55 55
COMPONENTS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
285
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
286
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Male Stud Coupling – NPT (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Tube ID Code ID Code Weight
Series PN Part No I i S1
Ø ext. St SS 100/pc
LL 100 4 GEK 04 LL 1/8 NPT 2201219700 2202219700 1,5 18 10 11
Couplings
LL 100 6 GEK 06 LL 1/8 NPT 2201221000 2202221000 1,5 16,5 10 11
Hoses &
LL 100 8 GEK 08 LL 1/8 NPT 2201227500 2202227500 2,0 18,5 10 12
L 315 6 GEK 06 L 1/8 NPT 2201220800 2202220800 2,6 17 10 12
L 315 6 GEK 06 L 1/4 NPT 2201221200 2202221200 3,9 23 15 17
L 315 8 GEK 08 L 1/4 NPT 2201227600 2202227600 4,0 23 15 17
DISCONNECT
L 315 10 GEK 10 L 1/4 NPT 2201236400 2202236400 4,8 24 15 17
QUICK
L 315 10 GEK 10 L 3/8 NPT 2201236800 2202236800 6,0 25 15 19
L 315 12 GEK 12 L 1/4 NPT 2201246000 2202246000 6,0 25 15 19
L 315 12 GEK 12 L 3/8 NPT 2201246400 2202246400 6,5 25 15 19
L 315 12 GEK 12 L 1/2 NPT 2201246800 2202246800 8,5 30 20 24
SWIVELS
L 315 15 GEK 15 L 1/2 NPT 2201259200 2202259200 11,0 31 20 24
L 315 18 GEK 18 L 1/2 NPT 2201268400 2202268400 13,5 31,5 20 27
L 160 22 GEK 22 L 3/4 NPT 2201276000 2202276000 19,0 33,5 20 32
L 160 28 GEK 28 L 1 NPT 2201282400 2202282400 27,5 39,5 25 41
L 160 35 GEK 35 L 11/4 NPT 2201288800 2202288800 40,5 40,5 26 46
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
287
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
288
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Adjustable 45° Elbow (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
ID Code ID Code Weight
Series PN D1 Part No L1 L2 L3 S1 S2 S3
St SS 100/pc
SWIVELS
L 500 6 EWK45 06 L 2201011000 2202011000 4.9 24 9 26 14 17 17
L 500 8 EWK45 08 L 2201011020 2202011020 6.6 27 12 27.5 14 17 17
L 500 10 EWK45 10 L 2201011040 2202011040 9.8 27 12 29 19 19 19
L 400 12 EWK45 12 L 2201011060 2202011060 11.5 29 14 29.5 19 22 22
L 400 15 EWK45 15 L 2201011080 2202011080 19.1 32 17 32.5 22 27 27
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
289
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
290
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Adjustable Equal Tee (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tube ID Code ID Code Weight
Series PN Part No L5 I S1 S3 *O-Ring
Ø ext. St SS 100/pc
L 500 6 ETK 06 L 2201150000 2202150000 3,2 29 14 14 17 4,5x15
SWIVELS
L 500 8 ETK 08 L 2201150600 2202150600 6,5 29 14 14 17 6,0x1,5
L 500 10 ETK 10 L 2201151200 2202151200 9,5 30 15 17 19 8,5x1,5
L 400 12 ETK 12 L 2201151800 2202151800 12,5 32 17 19 22 10,0x1,5
L 400 15 ETK 15 L 2201152700 2202152700 14,0 36 21 19 27 13,0x1,5
L 400 18 ETK 18 L 2201153300 2202153300 21,5 40 23,5 24 32 16,0x1,5
Adaptors
291
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
292
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Reducing Fitting – L-Series (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tube Ø ID Code ID Code Weight
PN Part No L5 I S1 *O-Ring
d1 d2 St SS 100/pc
500 8 6 REDK 08/06 L 2201570000 2202570000 3,2 30 23 12 6,0x1,5
500 10 6 REDK 10/06 L 2201570600 2202570600 4,0 31,5 24,5 14 8,5x1,5
SWIVELS
500 10 8 REDK 10/08 L 2201571200 2202571200 4,0 31,5 24,5 14 8,5x1,5
400 12 6 REDK 12/06 L 2201571800 2202571800 6,0 32 25 17 10,0x1,5
400 12 8 REDK 12/08 L 2201572400 2202572400 5,5 32 25 17 10,0x1,5
400 12 10 REDK 12/10 L 2201573000 2202573000 5,5 33 26 17 10,0x1,5
400 15 6 REDK 15/06 L 2201574800 2202574800 8,5 33,5 26,5 22 13,0x1,5
Adaptors
293
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
294
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Reducing Fitting – S-Series (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tube Ø ID Code ID Code Weight
PN Part No L5 I S1 *O-Ring
d2 St SS 100/pc
800 6 REDK 08/06 S 2201570300 2202570300 4,5 35 28 14 6x1,5
800 6 REDK 10/06 S 2201570900 2202570900 6,5 37,5 30,5 17 8,5x1,5
SWIVELS
800 8 REDK 10/08 S 2201571500 2202571500 6,5 37,5 30,5 17 8,5x1,5
630 6 REDK 12/06 S 2201572100 2202572100 8,5 38 31 19 10x1,5
630 8 REDK 12/08 S 2201572700 2202572700 8,5 38 31 19 10x1,5
630 10 REDK 12/10 S 2201573300 2202573300 8,5 38 30,5 19 10x1,5
630 6 REDK 14/06 S 2201573600 2202573600 11,1 40,5 33,5 22 12x2,0
Adaptors
295
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
296
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Banjo Coupling With One-Piece Bolt – soft seal (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
L5
l
S1 S2
Valves
l3
L1
EQUIPMENT
TEST
i
G
d1
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
Tube ID Code Weight
QUICK
Series PB G Part No L1 L3 L5 I i d1 d2 S1 S2
Ø ext. St 100/pc
L 500 6 1/8” DSWVK 06 LR ED 2201651200 5,9 10 21 20 13 8 14,9 13 14 14
L 500 6 1/4” DSWVK 06 LR 1/4 ED 2201651500 5,9 13,5 27 22 15 10 18,9 17,8 19 19
L 500 8 1/4” DSWVK 08 LR ED 2201653000 9,3 13,5 27 21 14 10 18,9 17,8 19 19
SWIVELS
L 500 10 1/4” DSWVK 10 LR ED 2201654200 10,2 13,5 27 22 15 10 18,9 17,8 19 19
L 400 12 1/4” DSWVK 12 LR 1/4 ED 2201655200 15,8 15,5 30 22 15 10 18,9 17,8 22 19
L 400 12 3/8” DSWVK 12 LR ED 2201656000 15,9 16 32,5 24,5 17,5 10 21,9 22 24 22
L 400 15 1/2” DSWVK 15 LR ED 2201657800 28,4 19,5 43 28 21 14 26,9 26 30 27
L 400 18 1/2” DSWVK 18 LR ED 2201659000 32,0 21,5 43 28 20,5 12 26,9 26 30 27
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
Seal:
Available also with metallic seal.
297
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
L5
l
S1 S2
l3
L1
i
M
d2
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
Available also with soft seal.
298
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Shuttle valve (body only)
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
Other sizes on request
299
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
300
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Short Straight Swivel Union
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
S1 S1
Valves
EQUIPMENT
TEST
L1
L2
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
ID Code ID Code Weight
Series PN D1 Part No L1 L2 S1
St SS 100/pc
L 500 6 SNVS 06 L 2201012000 2202012000 32 33 14 2.8
SWIVELS
L 500 8 SNVS 08 L 2201012020 2202012020 32 33 17 4.1
L 500 10 SNVS 10 L 2201012040 2202012040 33 34 19 5.3
L 400 12 SNVS 12 L 2201012060 2202012060 33 34 22 7.1
L 400 15 SNVS 15 L 2201012080 2202012080 38 39 27 12.9
L 400 18 SNVS 18 L 2201012100 2202012100 36 38 32 16.5
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
301
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Blanking End
ISO 8434-1 (DIN 2353)
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
302
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Blanking Plug for 24° Cone
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
Series PN Part No L O-ring
DISCONNECT
Ø ext. St SS 100/pc
QUICK
LL 100 4 BUZ 04 LL 2201830000 2202830000 0,3 13,5 3,0x1,0
LL 100 6 BUZ 06 LL 2201830600 2202830600 0,4 15 5,0x1,0
LL 100 8 BUZ 06 LL 2201831200 2202831200 0,6 15 7,0x1,0
L 500 6 BUZ 06 LS 2201830300 2202830300 1,0 17 4,5x1,5
SWIVELS
L 500 8 BUZ 08 LS 2201830900 2202830900 1,3 17 6,0x1,5
L 500 10 BUZ 10 LS 2201831500 2202831500 1,6 20 8,5x1,5
L 400 12 BUZ 12 LS 2201831800 2202831800 2,0 21 10,0x1,5
L 400 15 BUZ 15 L 2201832400 2202832400 2,3 20 12,0x2,0
L 400 18 BUZ 18 L 2201833000 2202833000 3,0 21 15,0x2,0
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
303
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Blind/Plug Body
ISO 8434-1 (DIN 2353)
M
S1
304
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Nut DIN 3870
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Tube ID Code ID Code Weight
Series PN Part No M I1 S2
DISCONNECT
Ø ext. St SS 100/pc
QUICK
LL 100 4 M 04 LL 2201420000 2202420000 0,4 M8 x 1 11 10
LL 100 6 M 06 LL 2201420600 2202420600 0,5 M10 x 1 11,5 12
LL 100 8 M 08 LL 2201421500 2202421500 0,7 M12 x 1 12 14
L 500 6 M 06 L 2201420300 2202420300 0,9 M12 x 1,5 14,5 14
SWIVELS
L 500 8 M 08 L 2201421200 2202421200 1,4 M14 x 1,5 14,5 17
L 500 10 M 10 L 2201422100 2202422100 2,0 M16 x 1,5 15,5 19
L 400 12 M 12 L 2201422700 2202422700 2,5 M18 x 1,5 15,5 22
L 400 15 M 15 L 2201423600 2202423600 4,0 M22 x 1,5 17 27
L 400 18 M 18 L 2201424200 2202424200 6,0 M26 x 1,5 18 32
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
305
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
306
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Reducing Adaptor with e.d. seal
ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
G1 G2 ID Code ID Code Weight
PN Part No L I d d1 t S1
DISCONNECT
BSP BSP St SS 100/pc
QUICK
400 1/8” 1/4” RI 1/8-1/4 2201520000 2202520000 3,6 31 23 13,9 4 17 19
400 1/8” 3/8” RI 1/8-3/8 2201520500 2202520500 4,5 32 24 13,9 7 17 24
400 1/4” 1/8” RI 1/4-1/8 2201521000 2202521000 3,6 29 17 18,9 5 12 19
400 1/4” 3/8” RI 1/4-3/8 2201521500 2202521500 6,6 36 24 18,9 5 17 24
SWIVELS
400 1/4” 1/2” RI 1/4-1/2 2201522000 2202522000 8,5 40 28 18,9 5 20 30
400 1/4” 3/4” RI 1/4-3/4 2201522500 2202522500 17,3 43 31 18,9 5 22 36
400 3/8” 1/4” RI 3/8-1/4 2201523500 2202523500 3,0 36 24 22 8 17 22
400 3/8” 1/2” RI 3/8-1/2 2201524000 2202524000 9,0 41 29 22 8 20 30
400 3/8” 3/4” RI 3/8-3/4 2201524500 2202524500 17,5 44 32 22 8 22 36
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
307
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
* = Without e.d. seal
308
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Non Return Valves (body only)
& TUBEs
PIPes
Clamps
L
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Non Return Valve TYPE RHDKL-Series, DIN 2353 Tube connection both ends
Part No ID Code W.P. [bar] L Weight
RHDK 06 L 2201600000 400 52 0.13
SWIVELS
RHDK 08 L 2201601000 400 52 0.15
RHDK 10 L 2201602000 400 52 0.15
RHDK 12 L 2201603000 400 53 0.19
RHDK 15 L 2201604500 400 58 0.27
Adaptors
Material:
can be supplied in AISI 316 upon request
Non return valves type RHD. RHV og RHZ, L-series, supplied with 1 bar opening pressure as standard.
Can be supplied with opening pressures from 0.5 to 3 bar depending upon dimension.
309
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Material:
Carbon steel, Zinc plated can be supplied in AISI 316 on request
310
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Non Return Valves (body only)
& TUBEs
PIPes
Clamps
L
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Non Return Valve TYPE RHVK L-Series, DIN 2353 Connection.
DISCONNECT
Flow from male stud end.
QUICK
Part No ID Code W.P. [bar] L Weight
RHVK 06 LR ED 2201960000 400 43 0.12
RHVK 08 LR ED 2201632500 400 43 0.14
SWIVELS
RHVK 10 LR ED 2201634500 400 41 0.13
RHVK 12 LR ED 2201636500 400 46 0.17
RHVK 15 LR ED 2201639500 400 48 0.24
RHVK 18 LR ED 2201641500 400 53 0.29
Adaptors
Material:
Steel, can be supplied in AISI 316 on request
Non return valves type RHD. RHV og RHZ, L-series, supplied with 1 bar opening pressure as standard.
Can be supplied with opening pressures from 0.5 to 3 bar depending upon dimension.
311
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Temperature ranges
Fitting and seal materials have to be chosen according to the working temperature.
If different fitting and seal materials are used, the lowest temperature indicated for each material is applicable.
Special materials on request.
*) The manufacturers of material 9SMnPb28K or comparable steel grades do not currently confirm low-temperature resistance down to -40°C.
The practical experience of hose and tube fitting manufacturers has revealed nothing negative to date.
Safety
The nominal pressure ratings (PN) and working pressures (PB) pressure and mechanical strain, such as vibrations.
of the fittings represent the maximum permissible working The pressure ratings and safety factors as specified are only
pressures inclusive of pressure peaks. In this context the applicable on condition that the Eaton’s Walterscheid assembly
information provided in the chapters “Temperatures” and instructions are strictly adhered to. Another prerequisite consists
“Reduction in pressure” should be taken into account. in the stress-free installation of the pipework (use a sufficient
The safety factor for static load conditions (up to 120°C) is 4 number of pipe clamps).
for fittings with indication PN, and 2.5 or 1.5 if PB is indicated.
For ball valves, banjo fittings and swivel banjos, the separately Note:
specified safety factors must be taken into account. Allowances At temperatures below -20°C, the use of tube fittings made of
must be made for working conditions involving heavy impact free-cutting steel is at the user’s discretion.
Reduction in pressure
Material 1.4571 allows for a reduction in pressure as a function Temperature Reduction in pressure
of temperature. (DIN 1744û, DIN 17458)
-60° bis +20°C -
+50°C 4.5%
+100°C 11%
+200°C 20%
Caution!
If different fitting and sealing materials are used, the lowest +300°C 29%
Caution! In the case of temperatures over 20°C the pressure reductions should be noted for tube material 1.4571.
312
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Pressure strength and temperature resistance
Pressure strength
& TUBEs
PIPes
PB – Working pressure
The permissible excess working pressure for a component is
identical with the max. internal excess pressure admissible
Clamps
for this component owning to the material and the bases of
calculation at the permissible operating temperature TB during
trouble-free operation.
PN – Nominal pressure
Valves
Nominal pressure is a common rounded characteristic value
relating to pressure.
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
Pressure ranges
QUICK
Steel cutting ring tube fittings Stainless steel cutting ring tube fittings
Range
Tube OD Nominal pressure Tube OD Nominal pressure
LL 4-8 100 bar 4-8 100 bar
6–10 500 bar 6–12 400 bar
SWIVELS
L 12–18 400 bar 15–18 315 bar
22–42 250 bar 22–42 160 bar
6–10 800 bar 6–16 630 bar
S 12–16 630 bar 20–30 400 bar
20–38 420 bar 38 315 bar
Range Steel flare fittings Stainless steel flare fittings
Adaptors
38 315 bar
OTHER
Machines
InfoRMATION
GENERAL
Caution! For certain types of fittings the nominal pressure differs from the values shown above, in which case the ratings indicated for
the individual types should be observed. Nominal pressures also available on request.
313
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
90°
M1/G1 M1/G1
Ø* Ø* M1/G1
d3 d5 M2/R
b2
Rz 25 Form X
t3
C 90°
d4
M1/G1
a1
Ø* Ø* Ø*
M1 d3 d4+0.4 d5 a1 max b1 min t1 min W M2 d2 min t3 min
LL L S
M8x1 12 13 12 1 8 13.5 3.5 - - 0.1 M8x1 keg 5.5 10
M10x1 14 15 13.9 1 8 13.5 5 4 - 0.1 M10x1 keg 5.5 10
M12x1.5 17 18 16.9 1.5 12 18.5 - 6 4 0.1 M12x1.5 keg 8.5 13.5
M14x1.5 19 20 18.9 1.5 12 18.5 - 7 5 0.1 M14x1.5 keg 8.5 13.5
M16x1.5 21 22 21.9 1.5 12 18.5 - 9 7 0.1 M16x1.5 keg 8.5 13.5
M18x1.5 23 24 23.9 2 12 18.5 - 11 8 0.1 M18x1.5 keg 8.5 13.5
M20x1.5 25 26 25.9 2 14 20.5 - - 10 0.1 M20x1.5 keg 10.5 15.5
M22x1.5 27 28 26.9 2.5 14 20.5 - 14 12 0.1 M22x1.5 keg 10.5 15.5
M26x1.5 31 32 31.9 2.5 16 22.5 - 18 - 0.2
M27x2 32 33 31.9 2.5 16 24 - - 16 0.2
M33x2 39 40 29.9 2.5 18 26 - 23 20 0.2
M42x2 49 50 49.9 2.5 20 28 - 30 25 0.2
M48x2 55 56 54.9 2.5 22 30 - 36 32 0.2
G1 R
G 1/8A** 14 15 13.9 1 8 13 5 4 - 0.1 R 1/8 keg 5.5 9.5
G 1/4A** 18 19 18.9 1.5 12 18.5 - 7 5 0.1 R 1/4 keg 8.5 13.5
G 3/8A** 22 23 21.9 2 12 18.5 - 9 8 0.1 R 3/8 keg 8.5 13.5
G 1/2A** 26 27 26.9 2.5 14 22 - 14 12 0.1 R 1/2 keg 10.5 16.5
G 3/4A** 32 33 31.9 2.5 16 24 - 18 16 0.2
G 1A** 39 40 39.9 2.5 18 27 - 23 20 0.2
G 1 1/4A** 49 50 49.9 2.5 20 29 - 30 25 0.2
G 1 1/2A** 55 56 54.9 2.5 22 31 - 36 32 0.2
*) Stud hole. For special types, deviating holes may be required. ***) Attention: Additional sealing material required!
**) For female threads, A does not apply.
314
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Studs and port forms
& TUBEs
PIPes
UNF/UN thread ISO 725 / ANSI B1-1-1974 ANIS/ASME B1.20.1 - 1983
Stud (metric) Stud
with O-ring NPT
Clamps
DIN ISO 6149-2 and -3 ANSI&ASME
Stud UTS B1.20.1/1983
with O-ring
ISO 11926-2 and -3
Valves
d4 NPT
EQUIPMENT
d5
TEST
R0.1-0.2
M/UNF/UN
d2
t2
d3 90°
Bite type
fittings
NPT
°
M/UNF/UN
45
a1
Rz 25 α
b1
t4
t1
t3
Couplings
Hoses &
ISO 11926-1 (UST) B1.20.1-1983
DISCONNECT
M8x1 10.9 17 11 9.1 1 1.6 11.5 10 12 1/8 - 27 NPT 11.6 6.9
QUICK
M10x1 12.9 20 13 11.1 1 1.6 11.5 10 12 1/4 - 18 NTP 16.4 10.0
M12x1.5 16.9 22 16 13.8 1.5 2.4 14 11.5 15 3/8 - 18 NTP 17.4 10.3
M14x1.5 18.9 25 18 15.8 1.5 2.4 14 11.5 15 1/2 - 14 NTP 22.6 13.6
M16x1.5 20.9 27 20 17.8 1.5 2.4 15.5 13 15 3/4 - 14 NTP 23.1 14.1
SWIVELS
M18x1.5 22.9 29 22 19.8 2 2.4 16.5 14.5 15 1 - 11.5 NTP 27.8 16.8
M20x1.5 24.9 32 24 21.8 2 2.4 16.5 14 15 1 1/4 - 11.5 NTP 28.3 17.3
M22x1.5 26.9 34 26 23.8 2 2.4 18 15.5 15 1 1/2 - 18 NTP 28.3 17.3
M26x1.5 30.9 37 31 29.05 2 3.1 18.5 16 15
Adaptors
UNF/UN
7/16 - 20 UNF 14.4 21 15 12.4 1.6 2.4 14 11.5 12
9/16 - 18 UNF 17.6 25 18 15.6 1.6 2.5 15.5 12.7 12
3/4 - 16 UNF 22.3 30 23 20.6 2.4 2.5 17.5 14.3 15
Machines
315
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
L
l8
24°
d4
d2
d1
M
l3
316
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Table of length correction
& TUBEs
PIPes
L2
length with tightened nut. In the catalogue this dimension al- or WALFORM
ways refers to an assembled profile ring or Walform fitting.
Clamps
Lengths of BO fitting assemblies
L2+X+Y+K
For the flare fitting, dimension L2 must be calculated for each
L2+X+K
Valves
size by adding the value of X (see Table 1: X/Y value) and the cor-
rective dimension K (see Table 2: Corrective dimension), depend-
ing on the wall thickness used. Dimension Y must also be added
in order to determine the length up to
EQUIPMENT
TEST
Example: GEK 15 LM-ED with tube 15x2
Corrective dimension = +1
Series X-Dimension Y-Dimension Series X-Dimension Y-Dimension
L2 + X + K = 29 + 6,5 + 1 = 36,5
Bite type
6L 3 3 6S 2.5 3
fittings
L2 + X + Y + K = 29 + 6,5 + 4 + 1 = 40,5
8L 3.5 3 8S 3.5 3
10L 5 4.5 10S 4 5.5
12L 5.5 4.5 12S 4.5 5.5
Couplings
Hoses &
35L 8.5 6 30S 6.5 8.5
42L 11.5 6 38S 6.5 10.5
The dimensions marked • in the following table represent the tube wall thicknesses on which the lengths in the lists of dimensions are
DISCONNECT
based. For other tube wall thicknesses, the lengths have to be modified by the corrected dimension taken from the table.
QUICK
Tube OD Tube wall thickness [mm]
Series
[mm] 1 1.5 2 2.5 3 3.5 4 5 6
6 • +1
SWIVELS
8 • +1 +1.5
10 -1 • +1
12 -1 • +1
L 15 • +1 +2
Adaptors
18 -1 • +1
22 -1 • +1 +1.5
28 -1.5 -0.5 •
35 -1.5 -1 • +1.5
COMPONENTS
OTHER
42 -1.5 •
6 • +1
8 • +1 +1.5
10 -1 • +1
Machines
12 -1 • +1
S 14 -0.5 • +1 +2
16 -2 • +0.5 +1.5
20 • +1 +2 +3
InfoRMATION
GENERAL
25 -1.5 -1 • +1.5
30 -2 -1 • +2 +3.5
38 -0.5 • +1.5 +3.5 +5
317
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Bördel Fittings
Ring
Adaptor
Material:
Carbon steel
318
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Bördel Fittings – Stainless AISI 316
& TUBEs
PIPes
bite type fittings type ISO 8434-1 (DIN 2353).
Clamps
Standard body ISO 8434-1 (DIN 2353) Nut
Valves
Ring
EQUIPMENT
TEST
Adaptor
Bite type
fittings
• Standard bite type bodies to be used
Couplings
Hoses &
PN O.D. Complete Complete Adaptor Ring Nut
Series
DISCONNECT
[bar] [mm] Part No ID Code Part No O-ring 1 O-ring 2 Part No Part No
QUICK
L 500 6 BOA 06 L 316 2202040001 BAO 06 LS 316 4.5x1.5 4.4x0.8 SRO 06 LS 316 BMO 06 L 316
L 500 8 BOA 08 L 316 2202040600 BAO 08 LS 316 6x1.5 6x0.8 SRO 08 LS 316 BMO 08 L 316
L 500 10 BOA10 L 316 2202041200 BAO 10 LS 316 8.5x1.5 7.5x0.8 SRO 10 LS 316 BMO 10 L 316
L 400 12 BOA 12 L 316 2202041800 BAO 12 LS 316 10x1.5 9.5x0.8 SRO 12 LS 316 BMO 12 L 316
SWIVELS
L 400 15 BOA 15 L 316 2202042700 BAO 15 L 316 13x1.5 12.5x0.8 SRO 15 L 316 BMO 14 S/15 L 316
L 400 18 BOA 18 L 316 2202043300 BAO 18 L 316 16x1.5 15x1 SRO 18 L 316 BMO 18 L 316
L 250 22 BOA 22 L 316 2202043900 BAO 22 L 316 20x2 18x1 SRO 22 L 316 BMO 20 S/22 L 316
L 250 28 BOA 28 L 316 2202044500 BAO 28 L 316 26x2 23x1 SRO 28 L 316 BMO 28 L 316
L 250 35 BOA 35 L 316 2202045100 BAO 35 L 316 32x2 30x1 SRO 35 L 316 BMO 35 L 316
Adaptors
L 250 42 BOA 42 L 316 2202045700 BAO 42 L 316 38x2 37x1 SRO 42 L 316 BMO 42 L 316
S 630 6 BOA 06 S 316 2202040301 BAO 06 LS 316 4.5x1.5 4.4x0.8 SRO 06 LS 316 BMO 06 S 316
OTHER
S 630 8 BOA 08 S 316 2202040900 BAO 08 LS 316 6x1.5 6x0.8 SRO 08 LS 316 BMO 08 S 316
S 630 10 BOA 10 S 316 2202041500 BAO 10 LS 316 8.5x1.5 7.5x0.8 SRO 10 LS 316 BMO 10 S 316
S 630 12 BOA 12 S 316 2202042100 BAO 12 LS 316 10x1.5 9.5x0.8 SRO 12 LS 316 BMO 12 S 316
S 630 14 BOA 14 S 316 2202042400 BAO 14 S 316 12x2 11x1 SRO 14 S 316 BMO 14 S/15L 316
Machines
S 630 16 BOA 16 S 316 2202043000 BAO 16 S 316 17.3x2.4 12.5x1 SRO 16 S 316 BMO 16 S 316
S 400 20 BOA 20 S 316 2202043600 BAO 20 S 316 22.3x2.4 16x1 SRO 20 S 316 BMO 20 S/22 L 316
S 400 25 BOA 25 S 316 2202044200 BAO 25 S 316 27.3x2 20x1 SRO 25 S 316 BMO 25 S 316
S 400 30 BOA 30 S 316 2202044800 BAO 30 S 316 32x2.4 25x1 SRO 30 S 316 BMO 30 S 316
InfoRMATION
S 315 38 BOA 38 S 316 2202045400 BAO 38 S 316 35x2.5 32x1.28 SRO 38 S 316 BMO 38 S 316
GENERAL
Material:
Stainless Steel
319
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
The fundamental task of a tube fitting is to connect a tube to a unit, or to interconnect tubes. In this context, the tube must be
retained reliably and no leaks may occur when subjected to either static or dynamic loads.
• Simple assembly
• Small dimensions
• Low costs
Up to now, it has virtually been impossible to achieve a 100% match between requirements profile and functional profile,
simply because the demand for a maximum performance and minimum costs is a contradiction in itself.
320
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Walform Tube Fittings – ISO 8434-1 (DIN 2353)
& TUBEs
PIPes
• The flow- formed head is upset to the pipe in a machine.
This improves the structure at critical spots.
Clamps
the standardized union nut. The only item that is not stand-
ardized according to ISO is the roof-shaped seal.
Valves
• The connection system is compatible with other 24° systems.
If required, further pipes can be connected by means of
cutting ring fittings, weld-on cone, or flared adaptor. This
EQUIPMENT
compatability allows the manufacturer of machines or power
TEST
units to use preferred systems while offering his customers
the possibility of using different fittings for other connected
pipes.
Bite type
fittings
SAE J514 JIC
Assembly advantages:
• Lower tightening torque
Couplings
Hoses &
• Short tightening travel, 60° after the point of resistance
DISCONNECT
• Reliable protection against excessive tightening.
QUICK
• Repeat assembly any number of times.
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
321
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Captive Seal – Type WF – Viton The new WALFORM tube fitting dispenses with the previously
customary sealing ring and comprises just three components:
• Fitting Body
Part no Pipe O.D.
WF-ED 06 6 • Nut
WF-ED 08 8
• Captive Seal (Viton)
WF-ED 10 10
WF-ED 12 12
WF-ED 15 15
WF-ED 16 16
WF-ED 18 18
WF-ED 20 20
WF-ED 22 22
WF-ED 25 25
WF-ED 28 28
WF-ED 30 30
WF-ED 35 35
WF-ED 38 38
WF-ED 42 42
Reshaping Machines
The tube is reshaped by a machine in such a way that it fits
into a DIN 2353 fitting body and nut. Retaining function and
sealing function are isolated from each other in all respects.
The additional captive seal reliably seals off the only possible
leakage path.
322
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
General Information
Coating
& TUBEs
PIPes
Coating alternatives: Cr6 free (A3B), Zink-Nickel (ZnNi) which is most technically advanced metallic coating available. Separate leaflet
available of salt spray test DIN ISO 9227NSS.
Clamps
Nominal Pressures of Bite Type (profile ring) Fittings (acc. to ISO 8434-1)
Valves
Tube O.D. Nominal Pressure
Series [mm] [bar]
4 100
LL 5 100
(very light duty)
EQUIPMENT
6 100
TEST
8 100
6 250
8 250
10 250
Bite type
12 250
fittings
L 15 250
(light duty) 18 160
22 160
28 100
Couplings
10 630
Hoses &
12 630
S
(heavy duty) 16 400
20 400
25 400
DISCONNECT
30 250
QUICK
38 250
SWIVELS
For bite type fittings GS-Hydro recommend the use of seamless cold drawn tubes according to DIN 2391.
GEK 12 L R ED
COMPONENTS
OTHER
Captive
ED seal
MK Metric t.
UNF
NPT
InfoRMATION
GENERAL
When ordering complete fitting with cutting ring and nut leave K out of the description. For example GE 12 LR ED.
323
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
The following presents the general principles of the assembly and installation of bite type fittings and are thus not to be
construed as detailed and complete instruction. Note! The detailed assembly and installation instructions are available from
Saw the tube off at rightangles, an angular deviation of 0.5° Lightly deburr the tube ends and clean the tube.
relative to the tube axis is permissible. Do not use pipe cutter
or cutting-off wheels. Use a sawing machine / sawing device.
Place nut and profile ring on tube as shown. Press tube into fitting body up to tube abutment. Tighten nut
by hand.
With unfavourable mounting conditions and great tube Tighten nut until the profile ring grips the tube which is felt
dimensions, the appropriate fitting body must be fixed in a by a noticeable increase in torque.
vice.
324
BITE TYPE FITTINGS
GS-FLANGE
SYSTEM
Installation and Assembly
& TUBEs
PIPes
Clamps
Valves
Final assembly by one turn. Important: Hold fitting body Check penetration of cutting edge. A visible ring of material
firmly by means of a spanner. should fill the space in front of the profile ring end face.
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Each time the fitting is disassembled, the nut must be re- For tube bends, the length of the straight tube end up to
Hoses &
tightened firmly using the same torque as required for final start of the bending radius must be at least twice the nut
assembly. length.
DISCONNECT
QUICK
Tube Dimensions and Final Assembly Torques
Tube O.D. Min. Tube Wall Thickness Final Assembly Torque
Series [mm] [mm] [Nm]
SWIVELS
6 1.0 25
8 1.0 40
10 1.0 50
12 1.5 70
L
(light duty) 15 1.5 90
Adaptors
18 1.5 115
22 2.0 210
28 2.0 310
35 3.0 500
COMPONENTS
42 3.0 600
OTHER
6 2.0 35
8 1.5 55
10 1.5 70
S 12 1.5 85
Machines
(heavy duty)
16 1.5 120
20 2.0 200
25 2.5 340
30 3.0 480
InfoRMATION
38 4.0 850
GENERAL
325
GS-HYDRO PRODUCT CATALOGUE BITE TYPE FITTINGS
Notes
326
GS-FLANGE
SYSTEM
JIC flare fittings
& TUBEs
PIPes
Index.......................................................................................328
Clamps
1010 – Straight union, 1210 – Union tee..............................329
1110 – Union 90° elbow, 1310 – Union cross........................330
1260 – NPT male branch tee, 1250 – NPT male run tee.......331
1140 – 90° NPT male elbow...................................................332
1430 – NPT male 45° elbow...................................................333
1510 – SAE male hex connector............................................334
Valves
6010 – Male BSP union...........................................................335
4540 – Male metric union......................................................336
1040 – Male NPT union..........................................................337
6020 – Female BSP hexagon connector................................338
EQUIPMENT
6030 – Swivel female x BSP male connector.........................339
TEST
1560 – Swivel fem. x SAE male conn., 1030 – Bulkhead......340
1120 – 90° Bulkhead elbow, 1032 – Weldable bulkhead.....341
1130 – 90° Swivel nut elbow, 1420 – 45° Swivel elbow.......342
1240 – Swivel branch tee, 1230 – Swivel run tee..................343
Bite type
fittings
6310 – BSP positional 90° elbow...........................................344
1610 – SAE positional 90° elbow...........................................345
4310 – Metric positional 90° elbow......................................346
6810 – BSP positional run tee................................................347
1810, 4810 – Positional run tees............................................348
Couplings
5010 – Hexagon plug, 900 – Swivel cap................................353
Hoses &
1630 – Gauge adaptor, 800 – Union 1/4” BSP female..........354
General information..............................................................355
GS-Hydro delivers JIC 37° flare fittings that comply with ISO 8434-2 (SAE J 514) – either
DISCONNECT
with or without an O-ring. GS-Hydro JIC fittings with O-Ring are type approved by
QUICK
Det Norske Veritas for working pressure 6000 psi in all sizes.
GS-JIC can be used according to NORSOK specifications for flared fittings.
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
327
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
Index
ISO 8434-2 (SAE J 514)
328
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Straight union, Union tee
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
1010 1210
DISCONNECT
1010-04-04 2301000400 2303001000 1/4” 6 7/16”-20 34,3 14,4 12,7 0,020
QUICK
1010-05-05 2301000500 2303001200 5/16” 8 1/2”-20 35,1 14,4 14,3 0,025
1010-06-06 2301001000 2303001400 3/8” 10 9/16”-18 35,6 14,5 15,9 0,030
1010-08-08 2301001200 2303001600 1/2” 12 3/4”-16 40,4 17,7 22,2 0,060
1010-10-10 2301001600 2303001800 5/8” 14/15/16 7/8”-14 47,2 19,6 25,6 0,095
SWIVELS
1010-12-12 2301002000 2303002000 3/4” 18/20 1 1/16”-12 53,5 22,3 28,6 0,140
1010-16-16 2301002500 2303002200 1” 25 1 5/16”-12 55,9 23,2 34,9 0,220
1010-20-20 2301003000 2303002400 1 1/4” 30/32 1 5/8”-12 61,6 24,7 44,5 0,365
1010-24-24 2301003200 2303002800 1 1/2” 38 1 7/8”-12 69,7 27,9 50,8 0,520
Adaptors
St SS
OTHER
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
329
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
330
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
NPT male branch tee, NPT male run tee
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
NPT male branch tee - 1260
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C D F
St SS UNF NPT kg/pc
[Inch] [mm]
Couplings
Hoses &
1260-04-04-02 2301025600 2303085100 1/4” 6 7/16”-20 1/8” 27,7 28,5 14,4 12,7 7,1 0,040
1260-04-04-04 2301025700 2303085200 1/4” 6 7/16”-20 1/4” 27,7 28,5 14,4 12,7 7,1 0,040
1260-05-05-02 2301025800 2303085300 5/16” 8 1/2”-20 1/8” 27,7 28,5 14,4 12,7 7,1 0,050
1260-05-05-04 2301025900 2303085400 5/16” 8 1/2”-20 1/4” 27,7 28,5 14,4 12,7 7,1 0,050
1260-06-06-04
DISCONNECT
2301026000 2303085500 3/8” 10 9/16”-18 1/4” 29,9 31,7 14,5 12,7 10,3 0,070
QUICK
1260-06-06-06 2301026100 2303085600 3/8” 10 9/16”-18 3/8” 29,9 31,7 14,5 12,7 10,3 0,070
1260-08-08-06 2301026200 2303085800 1/2” 12 3/4”-16 3/8” 32,5 38,1 17,7 15,9 13,5 0,165
1260-10-10-08 2301026300 2303085900 5/8” 14/15/16 7/8”-14 1/2” 37,6 38,1 19,6 15,9 13,5 0,250
1260-12-12-12 2301026400 2303086000 3/4” 18/20 1 1/16”-12 3/4” 42,9 41,1 22,4 15,9 18,2 0,345
SWIVELS
1260-16-16-16 2301026500 2303086100 1” 25 1 5/16”-12 1” 46,7 50,8 23,5 20,6 23,8 0,655
1260-20-20-20 2301026600 2303086200 1 1/4” 30/32 1 5/8”-12 1 1/4” 53,1 61,1 24,7 25,4 31,7 1,030
1260-24-24-24 2301026700 2303086300 1 1/2” 38 1 7/8”-12 1 1/2” 59,9 67,8 27,9 23,8 38,1 1,440
1250-05-02-05 2301080200 2303110200 5/16” 8 1/2”-20 1/8” 28,5 27,7 14,4 12,7 7,1 0,050
OTHER
1250-05-04-05 2301080400 2303110400 5/16” 8 1/2”-20 1/4” 28,5 27,7 14,4 12,7 7,1 0,050
1250-06-06-06 2301080600 2303110600 3/8” 10 9/16”-18 3/8” 31,7 29,9 14,5 12,7 10,3 0,070
1250-08-06-08 2301080800 2303110800 1/2” 12 3/4”-16 3/8” 38,1 32,5 17,7 15,9 13,5 0,165
1250-10-08-10 2301081000 2303111000 5/8” 14/15/16 7/8”-14 1/2” 38,1 37,6 19,6 15,9 13,5 0,250
Machines
1250-12-12-12 2301081200 2303111200 3/4” 18/20 1 1/16”-12 3/4” 41,1 42,9 22,4 15,9 18,2 0,345
1250-16-16-16 2301081400 2303111400 1” 25 1 5/16”-12 1” 50,8 46,7 23,5 20,6 23,8 0,655
1250-20-20-20 2301081600 2303111600 1 1/4” 30/32 1 5/8”-12 1 1/4” 61,1 53,1 24,7 25,4 31,7 1,030
1250-24-24-24 2301081800 2303111800 1 1/2” 38 1 7/8”-12 1 1/2” 67,8 59,9 27,9 23,8 38,1 1,440
InfoRMATION
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
331
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
332
Rev. 1/2012 JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
NPT male 45° elbow
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
NPT male 45° elbow - 1430
SWIVELS
ID Code30 Tube Thread Size
Tube O.D. Weight
Part No O.D. A B C D F
St SS [Inch] UNF NPT kg/pc
[mm]
1430-04-04 2301088000 2303031700 1/4” 6 7/16”-20 1/4” 16,3 18,3 14,4 12,7 7,1 0,035
Adaptors
1430-05-04 2301088200 2303031710 5/16” 8 1/2”-20 1/4” 16,3 19,6 14,4 12,7 7,1 0,055
1430-06-04 2301088400 2303031720 3/8” 10 9/16”-18 1/4” 21,8 21,1 14,5 12,7 10,3 0,060
1430-06-06 2301088600 2303031730 3/8” 10 9/16”-18 3/8” 21,8 21,1 14,5 12,7 10,3 0,060
1430-06-08 2301088800 2303031740 3/8” 10 9/16”-18 1/2” 21,8 21,1 14,5 12,7 10,3 0,070
COMPONENTS
1430-08-06 2301089000 2303031750 1/2” 12 3/4”-16 3/8” 24,1 24,9 17,7 15,9 13,5 0,145
OTHER
1430-08-08 2301089200 2303031760 1/2” 12 3/4”-16 1/2” 24,1 24,9 17,7 15,9 13,5 0,150
1430-08-12 2301089400 2303031770 1/2” 12 3/4”-16 3/4” 24,1 24,9 17,7 15,9 13,5 0,190
1430-10-08 2301089600 2303031780 5/8” 14/15/16 7/8”-14 1/2” 29,7 28,2 19,6 15,9 13,5 0,205
1430-10-12 2301089800 2303031800 5/8” 14/15/16 7/8”-14 3/4” 29,7 28,2 19,6 15,9 13,5 0,230
Machines
1430-12-08 2301090000 2303032000 3/4” 18/20 1 1/16”-12 1/2” 30,5 32,5 22,4 15,9 18,2 0,250
1430-12-12 2301090200 2303032200 3/4” 18/20 1 1/16”-12 3/4” 30,5 32,5 22,4 15,9 18,2 0,290
1430-16-16 2301090400 2303032400 1” 25 1 5/16”-12 1” 37,6 37,3 23,5 20,6 23,8 0,565
1430-20-20 2301090600 2303032600 1 1/4” 30/32 1 5/8”-12 1 1/4” 42,4 40,4 24,7 25,4 31,7 0,885
InfoRMATION
1430-24-24 2301090800 2303032800 1 1/2” 38 1 7/8”-12 1 1/2” 45,1 45,2 27,9 23,8 38,1 1,285
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
333
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
334
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Male BSP union
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
Male BSP union - 6010
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C E Hex
St SS UNF G=BSP kg/pc
[Inch] [mm]
Couplings
Hoses &
6010-05-04 2301049700 2303080200 5/16” 8 1/2”-20 1/4” 33,5 11,1 14,3 5,9 19,1 0,035
6010-05-06 2301049800 2303080300 5/16” 8 1/2”-20 3/8” 37,4 12,5 14,3 7,9 22,2 0,055
6010-06-02 2301049900 2303080320 3/8” 10 9/16”-18 1/8” 32,8 18,5 14,5 3,5 15,9 0,025
6010-06-04 2301050000 23030803100 3/8” 10 9/16”-18 1/4” 33,6 11,1 14,5 7,5 19,1 0,035
DISCONNECT
6010-06-06 2301050200 2303080400 3/8” 10 9/16”-18 3/8” 36,4 11,4 14,5 7,5 22,2 0,055
QUICK
6010-06-08 2301050400 2303080410 3/8” 10 9/16”-18 1/2” 42,5 15,1 14,5 11,1 28,6 0,110
6010-08-04 2301050500 2303080500 1/2” 12 3/4”-16 1/4” 36,2 11,1 17,1 7,9 22,2 0,050
6010-08-06 2301050600 2303080600 1/2” 12 3/4”-16 3/8” 37,4 11,4 17,1 9,9 22,2 0,060
6010-08-08 2301050800 2303081000 1/2” 12 3/4”-16 1/2” 45,1 15,1 17,1 9,9 28,6 0,115
SWIVELS
6010-08-12 2301050900 2303081001 1/2” 12 3/4”-16 3/4” 48,4 16,3 17,1 16,6 31,7 0,155
6010-10-06 2301051000 2303081100 5/8” 14/15/16 7/8”-14 3/8” 42,6 12,5 19,6 7,9 25,6 0,080
6010-10-08 2301051100 2303081200 5/8” 14/15/16 7/8”-14 1/2” 47,2 14,9 19,6 12,3 28,6 0,115
6010-10-12 2301051200 2303081400 5/8” 14/15/16 7/8”-14 3/4” 50,8 16,3 19,6 16,6 31,7 0,155
Adaptors
6010-10-16 2301051300 2303081401 5/8” 14/15/16 7/8”-14 1” 53,6 19,1 19,6 22,2 31,7 0,170
6010-12-06 2301051500 2303081410 3/4” 18/20 1 1/16”-12 3/8” 47,3 12,5 22,3 7,9 28,6 0,120
6010-12-08 2301051400 2303081500 3/4” 18/20 1 1/16”-12 1/2” 49,8 14,9 22,3 11,1 28,6 0,130
6010-12-12 2301051600 2303081600 3/4” 18/20 1 1/16”-12 3/4” 51,2 16,3 22,3 15,5 31,8 0,160
COMPONENTS
6010-12-16 2301051700 2303081800 3/4” 18/20 1 1/16”-12 1” 56,6 19,1 22,4 22,2 41,3 0,260
OTHER
6010-16-08 2301051900 2303082100 1” 25 1 5/16”-12 1/2” 52,3 14,9 23,5 11,1 34,9 0,210
6010-16-12 2301051800 2303082200 1” 25 1 5/16”-12 3/4” 52,3 16,3 23,5 15,5 34,9 0,200
6010-16-16 2301052000 2303082400 1” 25 1 5/16”-12 1” 58,3 19,1 23,5 21,4 41,3 0,300
6010-16-20 2301052100 2303082500 1” 25 1 5/16”-12 1 1/4” 62,1 21,4 23,5 28,6 50,8 0,440
Machines
6010-20-16 2301052200 2303082600 1 1/4” 30/32 1 5/8”-12 1” 59,5 19,1 24,7 22,2 44,4 0,335
6010-20-20 2301052400 2303082700 1 1/4” 30/32 1 5/8”-12 1 1/4” 63,1 21,4 24,7 27,4 50,8 0,505
6010-20-24 2301052300 2303082800 1 1/4” 30/32 1 5/8”-12 1 1/2” 64,2 22,5 24,7 33,3 56,4 0,560
6010-24-20 2301052600 2303083000 1 1/2” 38 1 7/8”-12 1 1/4” 66,3 21,4 27,9 28,6 50,8 0,495
InfoRMATION
6010-24-24 2301052500 2303083200 1 1/2” 38 1 7/8”-12 1 1/2” 67,4 22,5 27,9 33,3 56,4 0,620
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
335
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
336
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Male NPT union
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Male NPT union - 1040
Couplings
Hoses &
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C E Hex
St SS UNF NPT kg/pc
[Inch] [mm]
1040-04-02 2301110000 2303245000 1/4” 6 7/16”-20 1/8” 29,5 9,5 14,3 4,3 12,7 0,020
1040-04-04 2301110200 2303245200 1/4” 6 7/16”-20 1/4” 32,6 12,7 14,3 7,5 15,9 0,025
DISCONNECT
1040-05-02 2301110400 2303245400 5/16” 8 1/2”-20 1/8” 30,2 9,5 14,4 4,7 14,3 0,020
QUICK
1040-05-04 2301110600 2303245600 5/16” 8 1/2”-20 1/4” 33,4 12,7 14,4 7,5 15,9 0,025
1040-06-02 2301110800 2303245800 3/8” 10 9/16”-18 1/8” 30,4 9,5 14,5 4,7 15,9 0,025
1040-06-04 2301111000 2303246000 3/8” 10 9/16”-18 1/4” 33,5 12,7 14,5 7,5 15,9 0,030
1040-06-06 2301111200 2303246200 3/8” 10 9/16”-18 3/8” 33,5 12,7 14,5 10,3 18,1 0,030
SWIVELS
1040-06-08 2301111400 2303246400 3/8” 10 9/16”-18 1/2” 38,3 15,9 14,5 13,4 22,2 0,050
1040-08-04 2301111600 2303246600 1/2” 12 3/4”-16 1/4” 37,6 12,7 17,1 7,2 22,2 0,055
1040-08-06 2301111800 2303246800 1/2” 12 3/4”-16 3/8” 36,1 12,7 17,1 9,9 22,2 0,055
1040-08-08 2301112000 2303247000 1/2” 12 3/4”-16 1/2” 39,3 15,9 17,1 13,4 22,2 0,060
Adaptors
1040-08-12 2301112200 2303247200 1/2” 12 3/4”-16 3/4” 44,1 17,5 17,1 18,3 28,6 0,105
1040-10-04 2301112400 2303247400 5/8” 14/15/16 7/8”-14 1/4” 40,3 12,7 19,6 7,2 25,6 0,070
1040-10-06 2301112600 2303247600 5/8” 14/15/16 7/8”-14 3/8” 40,3 12,7 19,6 10,3 25,6 0,075
1040-10-08 2301112800 2303247800 5/8” 14/15/16 7/8”-14 1/2” 43,4 15,9 19,6 12,3 25,6 0,090
COMPONENTS
1040-10-12 2301113000 2303248000 5/8” 14/15/16 7/8”-14 3/4” 46,6 19,1 19,6 18,3 28,6 0,095
OTHER
1040-12-08 2301113200 2303248200 3/4” 18/20 1 1/16”-12 1/2” 47,7 15,7 22,3 12,7 28,6 0,115
1040-12-12 2301113400 2303248400 3/4” 18/20 1 1/16”-12 3/4” 51,1 19,1 22,3 18,3 28,6 0,125
1040-12-16 2301113600 2303248600 3/4” 18/20 1 1/16”-12 1” 52,5 28,6 22,3 23,8 34,9 0,170
1040-16-12 2301113800 2303248800 1” 25 1 5/16”-12 3/4” 50,5 15,9 23,5 19,1 34,9 0,170
Machines
1040-16-16 2301114000 2303249000 1” 25 1 5/16”-12 1” 58,1 23,8 23,5 23,8 34,9 0,300
1040-20-16 2301114200 2303249200 1 1/4” 30/32 1 5/8”-12 1” 60,7 23,8 24,7 23,8 44,4 0,310
1040-20-20 2301114400 2303249400 1 1/4” 30/32 1 5/8”-12 1 1/4” 60,7 23,8 24,7 31,7 44,4 0,320
1040-24-24 2301114600 2303249600 1 1/2” 38 1 7/8”-12 1 1/2” 64,1 22,2 27,9 33,3 50,8 0,510
InfoRMATION
1040-32-32 2301114800 2303249800 2” 50 2 1/2”-12 2” 79,0 26,4 34,0 44,6 65,0 0,860
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
337
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
338
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Swivel Fem. x BSP Male Connector
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Swivel Fem. x BSP male connector - 6030
DISCONNECT
QUICK
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C D E Hex1 Hex2 kg/pc
St SS [Inch] [mm] UNF G=BSP
6030-04-04 2301053900 2303083900 1/4” 6 7/16”-20 1/4” 27,7 11,1 8,4 4,7 9,8 19,1 15,9 0,040
6030-05-04 2301054100 2303084000 5/16” 8 1/2”-20 1/4” 30,2 11,1 10,6 4,7 8,5 19,1 18,1 0,050
SWIVELS
6030-06-04 2301054200 2303084100 3/8” 10 9/16”-18 1/4” 30,2 11,1 10,4 7,9 9,4 19,1 18,1 0,060
6030-06-06 2301054300 2303084200 3/8” 10 9/16”-18 3/8” 33,4 12,5 10,4 11,1 9,4 22,2 18,1 0,070
6030-06-08 2301054400 2303084300 3/8” 10 9/16”-18 1/2” 33,4 14,9 10,4 7,9 9,4 22,2 28,6 0,070
6030-08-06 2301054700 2303090000 1/2” 12 3/4”-16 3/8” 38,6 14,9 12,7 11,1 10,7 28,6 23,4 0,075
Adaptors
6060-08-08 2301054800 2303090010 1/2” 12 3/4”-16 1/2” 38,6 14,9 12,9 11,1 13,7 28,6 28,6 0,110
6030-10-06 2301054900 2303090100 5/8” 14/15/16 7/8”-14 3/8” 38,8 14,9 12,9 11,1 13,7 28,6 28,6 0,110
6030-10-08 2301055000 2303090200 5/8” 14/15/16 7/8”-14 1/2” 38,8 14,9 12,9 11,1 13,7 28,6 28,6 0,130
6030-10-12 2301055100 2303084600 5/8” 15/15/16 7/8”-14 3/4” 40,2 16,3 14,9 16,6 13,7 28,6 31,7 0,150
COMPONENTS
6030-12-08 2301055110 2303090300 3/4” 18/20 1 1/16”-12 1/2” 43,8 14,9 14,9 11,1 14,2 31,7 28,6 0,180
OTHER
6030-12-12 2301055200 2303090400 3/4” 18/20 1 1/16”-12 3/4” 43,8 16,3 14,9 16,6 14,2 31,7 31,7 0,190
6030-12-16 2301055300 2303090500 3/4” 18/20 1 1/16”-12 1” 49,3 19,1 14,9 22,2 14,2 31,7 38,1 0,210
6030-16-12 2301055400 2303090700 1” 25 1 5/16”-12 3/4” 49,3 16,2 14,9 16,6 16,4 41,3 31,7 0,280
6030-16-16 2301055600 2303090600 1” 25 1 5/16”-12 1” 54,1 21,4 14,9 28,6 16,4 41,3 38,1 0,305
Machines
6030-16-20 2301055700 2303090900 1” 25 1 5/16”-12 1 1/4” 49,3 19,1 14,9 22,2 16,4 41,3 38,1 0,305
6030-20-16 2301055800 2303091100 1 1/4” 30/32 1 5/8”-12 1” 54,1 19,1 15,7 22,2 15,9 50,8 38,1 0,420
6030-20-20 2301055810 2303090800 1 1/4” 30/32 1 5/8”-12 1 1/4” 54,1 21,4 15,7 28,6 15,9 50,8 50,8 0,520
6030-24-20 2301055830 2303091200 1 1/2” 38 1 7/8”-12 1 1/4” 56,1 21,4 16,5 28,6 15,9 56,4 50,8 0,620
InfoRMATION
6030-24-24 2301055820 2303091000 1 1/2” 38 1 7/8”-12 1 1/2” 56,1 22,5 16,5 33,3 20,1 56,4 56,4 0,695
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
339
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
Bulkhead - 1030
ID Code Tube O.D. Tube O.D. Thread Size Weight
Part No A B C Hex
St SS [Inch] [mm] UNF kg/pc
1030-04-04 2301004400 2303009400 1/4” 6 7/16”-20 51,9 30,9 14,4 18,1 0,045
1030-05-05 2301004600 2303009600 5/16” 8 1/2”-20 52,7 30,9 14,4 19,1 0,055
1030-06-06 2301004800 2303009800 3/8” 10 9/16”-18 54,8 33,1 14,5 22,2 0,070
1030-08-08 2301005000 2303010000 1/2” 12 3/4”-16 61,5 37,1 17,1 25,6 0,120
1030-10-10 2301005500 2303010400 5/8” 14/15/16 7/8”-14 69,3 40,6 19,6 28,6 0,170
1030-12-12 2301005800 2303010600 3/4” 18/20 1 1/16”-12 77,4 44,4 22,3 34,9 0,270
1030-16-16 2301006000 2303011000 1” 25 1 5/16”-12 79,4 44,9 23,2 41,3 0,390
1030-20-20 2301006200 2303011100 1 1/4” 30/32 1 5/8”-12 84,2 46,2 24,7 47,3 0,600
1030-24-24 2301006400 2303011200 1 1/2” 38 1 7/8”-12 89,4 46,5 27,9 56,4 0,805
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
340
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
90° Bulkhead elbow, Weldable bulkhead
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
90° Bulkhead elbow - 1120
ID Code Tube O.D. Tube O.D. Thread Size Weight
Part No A B C D Hex
St SS [Inch] [mm] UNF kg/pc
DISCONNECT
1120-04-04 2301017400 2303024600 1/4” 6 7/16”-20 25,4 41,2 14,4 25,4 18,1 0,055
QUICK
1120-05-05 2301017600 2303024800 5/16” 8 1/2”-20 25,4 41,2 14,4 25,4 19,1 0,080
1120-06-06 2301017800 2303025000 3/8” 10 9/16”-18 28,4 46,7 14,5 28,2 22,2 0,115
1120-08-08 2301018000 2303025100 1/2” 12 3/4”-16 35,3 54,3 17,1 32,3 25,6 0,205
1120-10-10 2301018200 2303025200 5/8” 14/15/16 7/8”-14 40,3 61,4 19,6 38,9 28,6 0,300
SWIVELS
1120-12-12 2301018400 2303025600 3/4” 18/20 1 1/16”-12 45,9 68,6 22,3 40,1 34,9 0,360
1120-16-16 2301018600 2303025800 1” 25 1 5/16”-12 50,1 71,8 23,2 40,2 41,3 0,765
1120-20-20 2301018700 2303026000 1 1/4” 30/32 1 5/8”-12 55,1 79,2 24,7 40,9 47,3 0,955
1120-24-24 2301019000 2303026200 1 1/2” 38 1 7/8”-12 59,4 86,9 27,9 41,1 56,4 1,510
Adaptors
St SS
OTHER
1032-10-10 2301010200 2303015600 5/8” 14/15/16 7/8”-14 32,9 19,6 25,4 0,170
1032-12-12 2301010300 2303015800 3/4” 18/20 1 1/16”-12 32,9 22,3 31,9 0,295
1032-16-16 2301010700 2303016000 1” 25 1 5/16”-12 40,1 23,2 34,9 0,405
1032-20-20 2301011100 2303016200 1 1/4” 30/32 1 5/8”-12 45,9 24,7 45,1 0,735
InfoRMATION
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
341
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
1130-04-04 2301019100 2303029400 1/4” 6 7/16”-20 23,4 17,4 14,4 9,8 15,9 0,045
1130-05-05 2301019200 2303029600 5/16” 8 1/2”-20 24,9 22,1 14,4 8,5 18,1 0,070
1130-06-06 2301019300 2303029800 3/8” 10 9/16”-18 27,7 23,5 14,5 9,4 18,1 0,070
1130-08-08 2301019400 2303030000 1/2” 12 3/4”-16 32,5 25,8 17,7 10,7 23,4 0,155
1130-10-10 2301019500 2303030400 5/8” 14/15/16 7/8”-14 37,6 29,1 19,6 13,7 28,6 0,225
1130-12-12 2301019600 2303030800 3/4” 18/20 1 1/16”-12 42,9 31,5 22,4 14,2 31,7 0,310
1130-16-16 2301019700 2303030900 1” 25 1 5/16”-12 46,7 36,6 23,5 16,4 38,1 0,590
1130-20-20 2301019800 2303031000 1 1/4” 30/32 1 5/8”-12 53,8 44,4 24,7 15,9 50,8 1,040
1130-24-24 2301019900 2303031200 1 1/2” 38 1 7/8”-12 59,9 46,6 27,9 20,1 56,4 1,380
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
342
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Swivel branch tee, Swivel run tee
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Swivel branch tee - 1240
ID Code Tube O.D. Tube O.D. Thread Size Weight
Part No A B C E Hex
[Inch] [mm] UNF kg/pc
DISCONNECT
St SS
QUICK
1240-04-04-04 2301024500 2303037700 1/4” 6 7/16”-20 23,4 17,4 14,4 9,8 15,9 0,050
1240-05-05-05 2301024600 2303037800 5/16” 8 1/2”-20 24,9 22,1 14,4 8,5 18,1 0,085
1240-06-06-06 2301024800 2303037900 3/8” 10 9/16”-18 27,7 23,5 14,5 9,4 18,1 0,085
1240-08-08-08 2301025000 2303038000 1/2” 12 3/4”-16 32,5 25,8 17,7 10,7 23,4 0,180
SWIVELS
1240-10-10-10 2301025100 2303038100 5/8” 14/15/16 7/8”-14 37,6 29,1 19,6 13,7 28,6 0,275
1240-12-12-12 2301025200 2303038200 3/4” 18/20 1 1/16”-12 42,9 31,5 22,4 14,2 31,7 0,370
1240-16-16-16 2301025300 2303038300 1” 25 1 5/16”-12 46,7 36,6 23,5 16,4 38,1 0,680
1240-20-20-20 2301025400 2303038400 1 1/4” 30/32 1 5/8”-12 53,8 44,4 24,7 15,9 50,8 1,155
Adaptors
1240-24-24-24 2301025500 2303038500 1 1/2” 38 1 7/8”-12 59,9 46,6 27,9 20,1 56,4 1,570
St SS
OTHER
1230-04-04-04 2301022600 2303036700 1/4” 6 7/16”-20 23,4 17,4 14,4 9,8 15,9 0,050
1230-05-05-05 2301022800 2303036800 5/16” 8 1/2”-20 24,9 22,1 14,4 8,5 18,1 0,085
1230-06-06-06 2301022900 2303036900 3/8” 10 9/16”-18 27,7 23,5 14,5 9,4 18,1 0,085
1230-08-08-08 2301023000 2303037000 1/2” 12 3/4”-16 32,5 25,8 17,7 10,7 23,4 0,180
Machines
1230-10-10-10 2301023200 2303037100 5/8” 14/15/16 7/8”-14 37,6 29,1 19,6 13,7 28,6 0,275
1230-12-12-12 2301023400 2303037200 3/4” 18/20 1 1/16”-12 42,9 31,5 22,4 14,2 31,7 0,370
1230-16-16-16 2301023600 2303037300 1” 25 1 5/16”-12 46,7 36,6 23,5 16,4 38,1 0,680
1230-20-20-20 2301023800 2303037400 1 1/4” 30/32 1 5/8”-12 53,8 44,4 24,7 15,9 50,8 1,155
InfoRMATION
1230-24-24-24 2301024000 2303037500 1 1/2” 38 1 7/8”-12 59,9 46,6 27,9 20,1 56,4 1,570
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
343
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
6310-04-02 2301056000 2303115000 1/4” 6 7/16”-20 1/8” 23,7 25,4 14,3 3,5 15,9 0,045
6310-04-04 2301055900 2303115020 1/4” 6 7/16”-20 1/4” 27,7 33,2 14,3 5,1 19,1 0,075
6310-04-06 2301056100 2303115040 1/4” 6 7/16”-20 3/8” 27,7 33,2 14,3 8,1 22,2 0,080
6310-05-02 2301056300 2303115060 5/16” 8 1/2”-20 1/8” 27,7 33,2 14,3 3,5 15,9 0,080
6310-05-04 2301056400 2303115100 5/16” 8 1/2”-20 1/4” 27,7 33,2 14,3 5,1 19,1 0,080
6310-05-06 2301056200 2303115080 5/16” 8 1/2”-20 3/8” 27,7 33,2 14,3 5,1 19,1 0,080
6310-06-04 2301056500 2303115140 3/8” 10 9/16”-18 1/4” 27,7 33,2 14,5 8,1 22,2 0,090
6310-06-06 2301056600 2303115120 3/8” 10 9/16”-18 3/8” 29,9 38,6 14,5 8,1 22,2 0,120
6310-06-08 2301056700 2303115160 3/8” 10 9/16”-18 1/2” 29,9 38,6 14,5 11,1 28,6 0,100
6310-08-04 2301056800 2303115180 1/2” 12 3/4”-16 1/4” 32,5 38,6 17,1 5,1 19,12 0,130
6310-08-06 2301056900 2303115200 1/2” 12 3/4”-16 3/8” 32,5 38,6 17,1 8,1 22,2 0,165
6310-08-08 2301057000 2303115220 1/2” 12 3/4”-16 1/2” 35,3 44,4 17,1 11,1 28,6 0,200
6310-08-12 2301057100 2303115240 1/2” 12 3/4”-16 3/4” 35,3 44,4 17,1 16,6 35,1 0,250
6310-10-04 2301057200 2303115260 5/8” 14/15/16 7/8”-14 1/4” 37,6 44,4 19,6 5,1 19,1 0,230
6310-10-06 2301057300 2303115280 5/8” 14/15/16 7/8”-14 3/8” 37,6 44,4 19,6 8,1 22,2 0,240
6310-10-08 2301057400 2303115300 5/8” 14/15/16 7/8”-14 1/2” 37,6 44,7 19,6 11,1 28,6 0,245
6310-10-12 2301057500 2303115320 5/8” 14/15/16 7/8”-14 3/4” 37,6 50,8 19,6 16,6 35,1 0,270
6310-12-08 2301057600 2303115340 3/4” 18/20 1 1/16”-12 1/2” 42,9 50,8 22,3 11,1 28,6 0,320
6310-12-12 2301058500 2303115360 3/4” 18/20 1 1/16”-12 3/4” 42,9 50,8 22,3 16,6 35,1 0,365
6310-12-16 2301058600 2303115380 3/4” 18/20 1 1/16”-12 1” 42,9 56,9 22,3 22,2 44,4 0,400
6310-16-12 2301058700 2303115400 1” 25 1 5/16”-12 3/4” 42,9 56,9 23,5 16,6 35,1 0,610
6310-16-16 2301058800 2303115420 1” 25 1 5/16”-12 1” 46,7 56,9 23,5 22,2 44,4 0,640
6310-16-20 2301058900 2303115440 1” 25 1 5/16”-12 1 1/4” 46,7 56,9 23,5 28,6 50,8 0,710
6310-20-16 2301057700 2303115460 1 1/4” 30/32 1 5/16”-12 1” 46,7 65,1 24,7 28,6 50,8 0,980
6310-20-20 2301057800 2303115480 1 1/4” 30/32 1 5/8”-12 1 1/4” 53,1 65,1 24,7 22,2 44,4 0,910
6310-24-24 2301059000 2303115500 1 1/2” 38 1 7/8”-12 1 1/2” 59,9 73,1 27,9 33,3 63,5 1,510
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
344
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
SAE Positional 90° elbow
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SAE Positional 90° elbow - 1610
SWIVELS
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C E Hex
St SS UNF1 UNF2 kg/pc
[Inch] [mm]
1610-04-04 2301180000 2303116000 1/4” 6 7/16”-20 7/16”-20 23,7 25,4 14,3 4,4 18,1 0,030
1610-04-06 2301180100 2303116020 1/4” 6 7/16”-20 9/16”-18 23,7 25,4 14,3 7,5 22,2 0,035
Adaptors
1610-05-05 2301180200 2303116040 5/16” 8 1/2”-20 1/2”-20 27,7 25,4 14,3 4,4 18,1 0,055
1610-06-06 2301180300 2303116060 3/8” 10 9/16”-18 9/16”-18 29,9 32,5 14,5 7,5 22,2 0,055
1610-06-08 2301180400 2303116080 3/8” 10 9/16”-18 3/4”-16 29,9 32,5 14,5 9,9 25,6 0,060
1610-08-08 2301180500 2303116100 1/2” 12 3/4”-16 3/4”-16 32,5 37,6 17,1 9,9 25,6 0,115
COMPONENTS
1610-08-10 2301180600 2303116120 1/2” 12 3/4”-16 7/8”-14 32,5 37,6 17,1 12,3 28,6 0,150
OTHER
1610-10-08 2301180700 2303116140 5/8” 14/15/16 7/8”-14 3/4”-16 36,8 43,2 19,6 9,9 25,6 0,160
1610-10-10 2301180800 2303116160 5/8” 14/15/16 7/8”-14 7/8”-14 36,8 43,2 19,6 12,3 28,6 0,165
1610-12-10 2301180900 2303116180 3/4” 18/20 1 1/16”-12 7/8”-14 41,4 50,1 22,3 12,3 28,6 0,310
1610-12-12 2301181000 2303116200 3/4” 18/20 1 1/16”-12 1 1/16”-12 41,4 50,1 22,3 15,5 34,9 0,365
Machines
1610-12-16 2301181100 2303116220 3/4” 18/20 1 1/16”-12 1 5/16”-12 41,4 50,1 22,3 21,4 41,3 0,380
1610-16-12 2301181200 2303116240 1” 25 1 5/16”-12 1 1/16”-12 46,7 51,3 23,5 19,5 34,9 0,610
1610-16-16 2301181300 2303116260 1” 25 1 5/16”-12 1 5/16”-12 46,7 51,3 23,5 21,4 41,3 0,640
1610-20-20 2301181400 2303116280 1 1/4” 30/32 1 5/8”-12 1 5/8”-12 53,1 57,9 24,7 27,4 50,8 0,980
InfoRMATION
1610-24-24 2301181500 2303116300 1 1/2” 38 1 7/8”-12 1 7/8”-12 59,2 60,7 27,9 33,3 56,4 1,510
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
345
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
4310-04-10 2301182000 2303120000 1/4” 6 7/16”-20 10 x 1,0 23,7 25,4 14,3 4,7 15,9 0,030
4310-04-12 2301182100 2303120200 1/4” 6 7/16”-20 12 x 1,5 23,7 25,4 14,3 4,7 18,1 0,030
4310-04-14 2301182200 2303120400 1/4” 6 7/16”-20 14 x 1,5 23,7 25,4 14,3 7,2 19,1 0,035
4310-05-12 2301182300 2303120600 5/16” 8 1/2”-20 12 x 1,5 27,7 33,1 14,3 4,7 18,1 0,040
4310-05-14 2301182400 2303120800 5/16” 8 1/2”-20 14 x 1,5 27,7 33,1 14,3 7,2 19,1 0,050
4310-06-14 2301182500 2303121000 3/8” 10 9/16”-18 14 x 1,5 27,7 33,1 14,5 7,2 19,1 0,550
4310-06-16 2301182600 2303121200 3/8” 10 9/16”-18 16 x 1,5 27,7 33,1 14,5 7,9 19,1 0,800
4310-08-16 2301182700 2303121400 1/2” 12 3/4”-16 16 x 1,5 32,5 38,6 17,1 7,9 19,1 0,100
4310-08-18 2301182800 2303121600 1/2” 12 3/4”-16 18 x 1,5 32,5 38,6 17,1 8,3 22,2 0,110
4310-10-18 2301183000 2303121800 5/8” 14/15/16 7/8”-14 18 x 1,5 36,8 42,5 19,6 8,3 22,2 0,150
4310-10-22 2301183100 2303122000 5/8” 14/15/16 7/8”-14 22 x 1,5 36,8 42,5 19,6 12,3 27,1 0,165
4310-12-22 2301183200 2303122200 3/4” 18/20 1 1/16”-12 22 x 1,5 42,9 51,5 22,3 12,3 27,1 0,270
4310-12-27 2301183300 2303122400 3/4” 18/20 1 1/16”-12 27 x 1,5 42,9 51,5 22,3 18,9 34,9 0,285
4310-16-27 2301183400 2303122600 1” 25 1 5/16”-12 27 x 1,5 46,1 53,2 23,5 18,9 34,9 0,410
4310-16-33 2301183500 2303122800 1” 25 1 5/16”-12 33 x 2,0 46,1 53,2 23,5 21,4 38,1 0,415
4310-20-42 2301183600 2303123000 1 1/4” 30/32 1 5/8”-12 42 x 2,0 52,3 58,1 24,7 27,4 48,1 0,980
4310-24-48 2301183700 2303123200 1 1/2” 38 1 7/8”-12 48 x 2,0 60,2 74,6 27,9 33,3 63,5 1,510
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
346
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
BSP Positional run tee
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
BSP Positional run tee - 6810
ID Code Tube Tube Thread Size Weight
Part No O.D. O.D. A B C E Hex kg/pc
Adaptors
6810-06-04-06 2301059500 2303201000 3/8” 10 9/16”-18 1/4” 26,9 31,8 14,5 5,1 19,1 0,085
OTHER
6810-06-06-06 2301059600 2303201200 3/8” 10 9/16”-18 3/8” 26,9 31,8 14,5 8,1 22,2 0,085
6810-08-06-08 2301059700 2303201400 1/2” 12 3/4”-16 3/8” 31,8 36,8 17,1 11,1 28,6 0,180
6810-08-08-08 2301059800 2303201600 1/2” 12 3/4”-16 1/2” 31,8 36,8 17,1 11,1 28,6 0,180
6810-10-08-10 2301059900 2303201800 5/8” 14/15/16 7/8”-14 1/2” 36,8 43,2 19,6 11,1 28,6 0,275
Machines
6810-12-12-12 2301060000 2303202000 3/4” 18/20 1 1/16”-12 3/4” 42,2 49,3 22,3 16,6 35,1 0,370
6810-16-16-16 2301060100 2303202200 1” 25 1 5/16”-12 1” 46,1 52,1 23,5 22,2 44,4 0,680
6810-20-16-20 2301060200 2303202400 1 1/4” 30/32 1 5/8”-12 1” 52,3 57,2 24,7 28,6 50,8 1,155
6810-20-20-20 2301060300 2303202600 1 1/4” 30/32 1 5/8”-12 1 1/4” 52,3 57,2 24,7 22,2 44,4 1,100
InfoRMATION
6810-24-24-24 2301060400 2303202800 1 1/2” 38 1 7/8”-12 1 1/2” 59,2 60,7 27,9 33,3 63,5 1,570
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
347
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
348
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
BSP Positional branch tee
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
6820-04-04-04 2301220000 2303220000 1/4” 6 7/16”-20 1/4” 22,6 26,2 14,3 5,1 19,1 0,050
OTHER
6820-05-05-04 2301220200 2303220200 5/16” 8 1/2”-20 1/4” 24,1 28,7 14,3 5,1 19,1 0,085
6820-06-06-04 2301220400 2303220400 3/8” 10 9/16”-18 1/4” 26,9 31,8 14,5 5,1 19,1 0,085
6820-06-06-06 2301220600 2303220600 3/8” 10 9/16”-18 3/8” 26,9 31,8 14,5 8,1 22,2 0,085
6820-08-06-06 2301220800 2303220800 1/2” 12 3/4”-16 3/8” 31,8 36,8 17,1 11,1 28,6 0,180
Machines
6820-10-10-08 2301221000 2303221000 5/8” 14/15/16 7/8”-14 1/2” 36,8 43,2 19,6 11,1 28,6 0,275
6820-12-12-12 2301221200 2303221200 3/4” 18/20 1 1/16”-12 3/4” 42,2 49,3 22,3 16,6 35,1 0,370
6820-16-16-16 2301221400 2303221400 1” 25 1 5/16”-12 1” 46,1 52,1 23,5 22,2 44,4 0,680
6820-20-20-20 2301221600 2303221600 1 1/4” 30/32 1 5/8”-12 1 1/4” 52,3 57,2 24,7 28,6 50,8 1,155
InfoRMATION
6820-24-24-24 2301221800 2303221800 1 1/2” 38 1 7/8”-12 1 1/2” 59,2 60,7 27,9 33,3 63,5 1,570
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
349
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
350
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Reducer
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Reducer - 5020
ID Code Tube O.D. Tube O.D. Thread Size Weight
Part No A B Hex
St SS [Inch] [mm] UNF1 UNF2 kg/pc
5020-05-04* 2301044600 2303070000 5/16” x 1/4” 08 x 06 1/2”-20 7/16”-20 30,6 14,3 15,9 0,025
Couplings
Hoses &
5020-06-04 2301044800 2303070200 3/8” x 1/4” 10 x 06 9/16”-18 7/16”-20 26,2 14,3 0 0,010
5020-06-05* 2301045000 2303070400 3/8” x 5/16” 10 x 08 9/16”-18 1/2”-20 33,7 14,3 18,1 0,035
5020-08-04 2301045010 2303070600 1/2” x 1/4” 12 x 06 3/4”-16 7/16”-20 26,2 14,3 0 0,020
5020-08-05 2301045100 2303070800 1/2” x 5/16” 12 x 08 3/4”-16 1/2”-20 26,2 14,3 0 0,020
DISCONNECT
5020-08-06 2301045200 2303071000 1/2” x 3/8” 12 x 10 3/4”-16 9/16”-18 26,3 14,5 0 0,020
QUICK
5020-10-04 2301044400 2303071100 5/8” x 1/4” 14/15/16 x 06 7/8”-14 7/16”-20 26,4 14,3 0 0,025
5020-10-05 2301045250 2303071200 5/8” x 5/16” 14/15/16 x 08 7/8”-14 1/2”-20 26,4 14,3 0 0,025
5020-10-06 2301045260 2303071400 5/8” x 3/8” 14/15/16 x 10 7/8”-14 9/16”-18 28,2 14,5 0 0,030
5020-10-08* 2301045300 2303071600 5/8” x 1/2” 14/15/16 x 12 7/8”-14 3/4”-16 36,2 17,1 28,6 0,080
SWIVELS
5020-12-04 2301044200 2303071700 3/4” x 1/2” 18/20 x 06 1 1/16”-12 7/16”-20 29,8 14,3 0 0,035
5020-12-05 2301044000 2303071800 3/4” x 5/16” 18/20 x 08 1 1/16”-12 1/2”-20 29,8 14,3 0 0,040
5020-12-06 2301043800 2303072000 3/4” x 3/8” 18/20 x 10 1 1/16”-12 9/16”-18 30,1 14,5 0 0,045
5020-12-08 2301045350 2303072100 3/4” x 1/4” 18/20 x 12 1 1/16”-12 3/4”-16 33,3 17,1 0 0,055
Adaptors
5020-12-10* 2301045400 2303072200 3/4” x 5/8” 18/20 x 14/15/16 1 1/16”-12 7/8”-14 45,1 19,6 31,7 0,130
5020-16-06 2301043600 2303072400 1” x 3/8” 25 x 10 1 5/16”-12 9/16”-18 30,4 14,5 0 0,080
5020-16-08 2301045500 2303072600 1” x 1/2” 25 x 12 1 5/16”-12 3/4”-16 35,6 17,1 0 0,085
5020-16-10 2301045550 2303072800 1 x 5/8” 25 x 14/15/16 1 5/16”-12 7/8”-14 37,5 19,6 0 0,090
COMPONENTS
5020-16-12 2301045600 2303073000 1” x 3/4” 25 x 18/20 1 5/16”-12 1 1/16”-12 40,2 22,3 0 0,100
OTHER
5020-20-08 2301043400 2303073080 1 1/4” x 1/2” 30/32 x 12 1 5/8”-12 3/4”-16 34,2 17,1 0 0,210
5020-20-10 2301045800 2303073090 1 1/4” x 5/8” 30/32 x 14/15/16 1 5/8”-12 1 7/8”-14 37,9 19,6 0 0,215
5020-20-12 2301046000 2303073100 1 1/4” x 3/4” 30/32 x 18/20 1 5/8”-12 1 1/16”-12 40,6 22,3 0 0,125
5020-20-16 2301046200 2303073200 1 1/4” x 1” 30/32 x 25 1 5/8”-12 1 5/16”-12 41,8 23,5 0 0,155
Machines
5020-24-08 2301046100 2303073300 1 1/2” x 1/2” 38 x 12 1 7/8”-12 3/4”-16 38,1 17,1 0 0,190
5020-24-10 2301046300 2303073400 1 1/2” x 5/8” 38 x 14/15/16 1 7/8”-12 7/8”-14 40,0 19,6 0 0,190
5020-24-12 2301046400 2303073500 1 1/2” x 3/4” 38 x 18/20 1 7/8”-12 1 1/16”-12 42,3 22,3 0 0,200
5020-24-16 2301046600 2303073600 1 1/2” x 1” 38 x 25 1 7/8”-12 1 5/16”-12 43,2 23,5 0 0,200
InfoRMATION
5020-24-20 2301046800 2303073800 1 1/2” x 1 1/4” 38 x 30/32 1 7/8”-12 1 5/8”-12 44,3 24,7 0 0,235
GENERAL
O-ring seal fitted on fittings 8 mm and above for stainless and 16 mm and above for steel.
Part No = Carbon Steel. (When ordering Stainless Steel, add 316 after Part No)
351
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS Rev. 1/2012
Sleeve, Nut
ISO 8434-2 (SAE J 514)
Sleeve - 500
ID Code Tube O.D. Weight
Part No A
St SS [mm] kg/pc
Nut - 200
ID Code Tube O.D. Thread Size Weight
Part No A Hex
St SS [mm] UNF kg/pc
352
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
Hexagon plug, Swivel cap
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Hexagon plug - 5010
ID Code Tube O.D Tube O.D. Thread Size Weight
Part No A B Hex
St SS [Inch] [mm] UNF kg/pc
DISCONNECT
5010-04 2301039700 2303059700 1/4” 6 7/16”-20 19,9 14,4 12,7 0,015
QUICK
5010-05 2301039800 2303059800 5/16” 8 1/2”-20 20,5 14,4 14,4 0,020
5010-06 2301039900 2303060000 3/8” 10 9/16”-18 20,8 14,5 15,8 0,025
5010-08 2301040000 2303060200 1/2” 12 3/4”-16 23,9 17,1 22,2 0,050
5010-10 2301040200 2303060400 5/8” 14/15/16 7/8”-14 27,5 19,6 25,6 0,085
SWIVELS
5010-12 2301040400 2303060600 3/4” 18/20 1 1/16”-12 31,8 22,3 28,6 0,135
5010-16 2301040600 2303060800 1” 25 1 5/16”-12 34,3 23,2 34,9 0,225
5010-20 2301040800 2303061000 1 1/4” 30/32 1 5/8”-12 36,9 24,7 44,4 0,300
5010-24 2301041000 2303061200 1 1/2” 38 1 7/8”-12 43,7 27,9 50,8 0,405
Adaptors
900-10 2301038700 2303058400 5/8” 14/15/16 7/8”-14 21,1 13,7 28,6 0,090
900-12 2301038800 2303058500 3/4” 18/20 1 1/16”-12 22,7 14,2 31,7 0,115
900-16 2301038900 2303058600 1” 25 1 5/16”-12 27,2 16,4 38,1 0,190
900-20 2301039000 2303058700 1 1/4” 30/32 1 5/8”-12 28,9 15,9 50,8 0,375
InfoRMATION
353
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS Rev. 1/2012
1630-04-04 2301029000 2303065000 1/4 6 7/16”-20 1/4” 33,4 14,3 5,5 19,1 0,030
1630-04-08 2301028300 2303065100 1/4 6 7/16”-20 1/2” 41,1 17,1 6,5 28,6 0,105
1630-05-04 2301028400 2303065200 5/16 8 1/2”-20 1/4” 33,4 14,3 5,5 19,1 0,040
1630-05-08 2301028600 2303065300 5/16 8 1/2”-20 1/2” 41,1 17,1 6,5 28,6 0,105
1630-06-04 2301028500 2303065400 3/8 10 9/16”-18 1/4” 33,4 14,3 5,5 19,1 0,040
1630-06-08 2301028700 2303065500 3/8 10 9/16”-18 1/2” 41,1 17,1 6,5 28,6 0,095
1630-08-04 2301028800 2303065600 1/2 12 3/4”-16 1/4” 33,4 14,3 5,5 19,1 0,065
1630-08-08 2301028900 2303065700 1/2 12 3/4”-16 1/2” 41,1 17,1 6,5 28,6 0,110
354
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
General Information
ISO 8434-2 (SAE J 514)
O-rings for JIC-fittings
& TUBEs
PIPes
JIC Dash Size Tube O.D. [inch] Tube O.D. [mm] Part No ID Code
Clamps
-08 1/2” 12 OR10X1.0 2701499800
-10 5/8” 14/15/16 OR12.5X1.0 2701500600
-12 3/4” 18/20 OR16X1.0 2701504000
-16 1” 25 OR20X1.0 2701508000
Valves
-20 1 1/4” 30/32 OR28X1.0 2701516000
-24 1 1/2” 38 OR33.3X1.3 2701519700
-32 2” 50 OR50.52X1.78 2701531000
EQUIPMENT
TEST
JIC 37° flare fitting pressures according to DNV
The max. allowable working pressure of basic JIC 37° flare fittings (as type approved by DNV) are as follows:
Bite type
fittings
AISI 316 and Carbon Steel
Carbon Steel AISI 316 with O-ring
Tube O.D. Max. tube wall Max. allowable working Max. allowable working Max. allowable working
[mm] [inch] thickness [mm] pressure [bar] pressure [bar] pressure [bar]
6 1/4” 1.5 430 430 600
Couplings
Hoses &
20 - 2.5 350 350 490
22 7/8” 2.5 350 350 490
25 1” 3.0 250 250 420
30 - 4.0 250 250 420
DISCONNECT
38 1 1/2” 5.0 250 250 420
QUICK
Temperature range: -40 to +90°C
We suggest the following O-ring materials:
• for gas-media AFLAS 90H/90S – alternative: Other explosive decompression resistant materials.
• for other media Nitrile 90 shore – alternative: Viton and other compounds.
SWIVELS
Standard materials of fittings is chromated Carbon Steel (c6f) and Stainless Steel AISI 316 (L, Ti).
Other materials, such as Brass, Duplex, 6MO, Hastelloy etc. are available upon request. Adaptors
Special carbon steel and stainless steel (AISI 316) JIC 37° flare Special Carbon steel and stainless steel (AISI 316) JIC 37° flare
COMPONENTS
fittings without an O-ring may (according to the type approval fittings with an O-ring may (according to the type approval from
OTHER
from Det Norske Veritas) be used for the following service: Det Norske Veritas) be used for the following service:
• Freshwater • Freshwater
• Sea water • Sea water
• Sanitary • Sanitary
Machines
355
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
General Information
ISO 8434-2 (SAE J 514)
The pipe is first deburred inside and out. Shoot through two pellets with GS Jetcleaner.
Install nut and sleeve. Measure you have the right outside Flare tube end to recommended size (see Table 1 next page).
diameter and wallthickness of tube. Clean the flaring cone and the end of the tube with a clean
cloth. Use oil on the flaring cone and the tube end.
356
JIC FLARE FITTINGS
GS-FLANGE
SYSTEM
General Information
ISO 8434-2 (SAE J 514)
& TUBEs
PIPes
Clamps
Valves
Control that you have the right flare (see Table 1 next page). Immediately after flaring and Jetcleaner cover the ends with
EQUIPMENT
plastic plugs.
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Bring the tube to installation site. Remove the plastic plug Clean the flared tube with clean cloth.
Hoses &
from the tube end.
DISCONNECT
QUICK
SWIVELS
Adaptors
Clean the JIC fittings with a clean cloth. Make sure the O-ring is installed in the recess of the JIC fit-
tings, not damaged or twisted.
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
Use oil on the nut, body and the flared tube end. For stainless After hand tightening use a spanner to tighten up 1/4” to
steel use Molybdenium Disulphide or other antiseize lubrica- 3/4” turn. Make up the nut fully. Do not wait till later to
tion. Lubricate O-ring with oil. tighten up. The tube shall not rotate duting tightening.
357
GS-HYDRO PRODUCT CATALOGUE JIC FLARE FITTINGS
General Information
ISO 8434-2 (SAE J 514)
Z
ØD2
O.D.
ØD
Order Example
4540–12–20
Thread
Fitting Type Pipe O.D. [mm] Material
UNF G NPT
04 6 04 7/16”-20 1/4” — Fe52D
05 8 05 1/2”-20 1/4” AISI 316 AISI 316
06 10 06 9/16”-18 3/8” 3/8”
08 12 08 3/4”-16 1/2” 1/2”
10 14/15/16 10 7/8”-14
12 18/20 12 1 1/16”-12 3/4” 3/4”
16 25 16 1 5/16”-12 1” 1”
20 30/32 20 1 5/8”-12 1 1/4” 1 1/4”
24 38 24 1 7/8”-12 1 1/2” 1 1/2”
When ordering please specify whether JIC 37° flare fittings with a Det Norske Veritas/NORSOK approval is required.
358
GS-FLANGE
SYSTEM
Hoses & hose couplings
& TUBEs
PIPes
High Pressure Hoses
Clamps
P1T, G1....................................................................................360
C1TH, G2.................................................................................361
CM2T, 1PC...............................................................................362
2PC, 506..................................................................................363
M3K, M4K...............................................................................364
M5K, M6K...............................................................................365
Valves
G3K/EFG3K, G4K/EFG4K.........................................................366
G5K/EFG5K, G6K/EFG6K.........................................................367
R7............................................................................................368
R8............................................................................................369
EQUIPMENT
375, T9....................................................................................370
TEST
GS1T........................................................................................371
GS2T........................................................................................372
GS3T, GS1C..............................................................................373
GS2C, GS4SP............................................................................374
Bite type
fittings
GS4SH, GSR13.........................................................................375
GSR15, 3670............................................................................376
Coupling and Ferrules
GS-hose couplings and ferrules.............................................377
Ferrules...................................................................................378
Couplings
G-series two piece couplings/GSH-series one piece coup....392
Hoses &
GSP-series 2-pc coup./GSH-series 1-pc coup. in -24 & -32.....393
Protection for hoses
Heat resistance.......................................................................398
Safe spirals..............................................................................400
DISCONNECT
General information
QUICK
Working pressures..................................................................402
Order example........................................................................403
Assembly and installation......................................................404
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
359
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
G1 (EN 853/1SN)
TECHNICAL SPECIFICATION:
Recommended: Hydraulic systems, lubr. oils.
Construction: NBR tube
1 wire reinforced
SBR-CR cover.
Temperature: -40°C – +100°C.
Intermittent +120°C.
Couplings: G-/GSP-series and P-series
360
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
TECHNICAL SPECIFICATION:
Recommended: Medium pressure and high temperature hose lines.
Construction: NBR tube
Clamps
1 wire braid reinforcement
CSM (Hypalon) cover.
Temperature: -40°C – +135°C.
Intermittent +150°C.
Valves
Couplings: G-series and P-series
EQUIPMENT
TEST
Hose Min. burst Max. working Min. bend Weight
Hose bore
Part No ID Code O.D pressure pressure radius kgs.
Bite type
fittings
[inch] [mm] [mm] [psi] [bar] [psi] [bar] [mm] 100 m
Couplings
Hoses &
C1TH-24 5101002180 1 1/2” 38 50,8 2000 138 500 34 500 143
G2 (EN 853/2SN)
DISCONNECT
TECHNICAL SPECIFICATION:
QUICK
Recommended: High pressure hydraulic oil lines.
Construction: NBR tube
2 wire braid reinforcement.
CR cover
SWIVELS
Temperature: -40°C – +100°C.
Intermittent +120°C.
Couplings: G-/GSP-series and P-series Adaptors
COMPONENTS
OTHER
G2-20 5101003170 1 1/4” 32 47,5 7250 500 1812 125 420 192
G2-24 5101003180 1 1/2” 38 54,6 5220 360 1305 90 500 223
G2-32 5101003190 2” 50 67,3 4640 320 1160 80 630 278
361
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
CM2T Megaflex /EN 857, compact hose, very tight bend radius
TECHNICAL SPECIFICATION:
Recommended: High pressure hydraulic oil lines.
Construction: NBR tube
2 wire braid reinforcement
CR cover
Temperature: -40°C – +120°C.
Intermittent +150°C.
Couplings: G-series and P-series
Also available with extremely
abraison resistant cover
Twin hose
CM2T-06TW 5101004300 3/8” 10 19140 1320 4785 330
CM2T-08TW 5101004310 1/2” 12 15950 1100 3987 275
362
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
2PC, PowerClean™
& TUBEs
PIPes
TECHNICAL SPECIFICATION:
Recommended: Use on hot and cold water high-pressure
cleaning equipment where heavy-duty
Clamps
service is required. Suited for agricultural,
sports, valet and maintenance service ap-
plications. Grey and blue PowerClean™
are suitable for use in hospitals, swimming
Valves
pools and other applications where hygiene
is of utmost importance. Not recommended
for steam service.
Tube/Cover: NBR (nitrile) based. Specially compounded to
EQUIPMENT
handle high pressure water service.
TEST
Reinforcement: Two braids of high tensile steel wire.
Temperature: -40°C – +121°C.
Standards: Gates proprietary.
Couplings: G-series
Bite type
fittings
SAE J514 JIC
Hose Burst Max. working Min. bend Weight
Hose bore
Part No ID Code O.D pressure pressure radius kgs.
inch DN [mm] [psi] [bar] [psi] [bar] [mm] 100 m
Couplings
Hoses &
2PC-08B 5110003120 1/2 12 21,8 16000 1103 4000 276 178 62
DISCONNECT
TECHNICAL SPECIFICATION:
QUICK
Recommended: Very high pressure applications.
- for high pressure peaks
Construction: NBR tube and CR cover
Four alternating layers of spiralled
SWIVELS
high tensile steel wire over fabric layer.
Temperature: -40°C – +100°C.
Intermittent +120°C.
Couplings: P-series and I-series
Adaptors
GH 506
COMPONENTS
OTHER
506-12 5104001100 3/4” 19 32,0 24400 1680 6100 420 280 153
506-16 5104001110 1” 25 38,7 22300 1540 5575 385 340 206
506-20 5104001120 1 1/4” 32 45,5 20440 1400 5075 350 460 242
506-24 5104001130 1 1/2” 38 53,5 17520 1200 5075 300 560 328
InfoRMATION
On request.
363
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
364
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
TECHNICAL SPECIFICATION:
Recommended: High pressure hydraulic applications
Tube: NBR (Nitrile).
Clamps
Reinforcement: Two braids of high
tensile steel wire.
Cover: NBR / PVC. MSHA approval
Available :“MegaTuff” Cover
Valves
Temp. range: -40°C to +100°C constant.
+120°C intermittent.
Couplings: G-series and P-series
EQUIPMENT
TEST
Bite type
fittings
Hose Min. burst Max. working Min. bend Weight
Hose bore
Couplings
Hoses &
M5K-08 5101006540 1/2” 12 20,8 20000 1400 5000 350 90 51
DISCONNECT
TECHNICAL SPECIFICATION:
QUICK
Recommended: High pressure hydraulic
applications
Tube: NBR (Nitrile).
Reinforcement: Two braids of high
SWIVELS
tensile steel wire.
Cover: NBR / PVC. MSHA approval
Available: “MegaTuff” Cover
Temp. range: -40°C to +100°C constant.
Adaptors
+120°C intermittent.
Couplings: G-series and P-series
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
365
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
G3K-20 5102001000 1 1/4” 31 47,0 12000 840 3000 210 419 290
G3K-24 5102001020 1 1/2” 38 53,6 12000 840 3000 210 508 320
G3K-32 5102001040 2” 51 66,8 12000 840 3000 210 635 439
G4K-10 5102001120 5/8” 16 28,2 16000 1120 4000 280 102 120
G4K-12 5102001130 3/4” 19 30,7 16000 1120 4000 280 122 131
G4K-16 5102001140 1” 25 38,1 16000 1120 4000 280 152 193
G4K-20 5102001150 1 1/4” 31 47,0 16000 1120 4000 280 419 289
366
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
TECHNICAL SPECIFICATION:
Recommended: Extremely high pressure and high
impulse hydraulic applications.
Clamps
Tube: NBR: 08-20 CR.24-32 (Cloroprene).
Reinforcement: -08-10-12-16
Four alternating layers of spiralled,
high tensile steel wire.
Valves
-20-24-32 : six layers.
Cover: CR (Chloroprene). MSHA Approval.
Temp. range: -40°C to +121°C.
Couplings: GS-series, GSH-series, P-series and I-series Gates spiral hoses produced in EF (Enviromental Fluid)
EQUIPMENT
Characteristics and benefits: version, are recognized by blue background on branding.
TEST
Extremely flexible. Superior flex impulse perform
ance: tested to 1000000 impulse cycles at 80% of EN
856 4SP/4SH bend radius at rated working pressure.
Bite type
fittings
Hose Min. burst Max. working Min. bend Weight
Hose bore
Part No ID Code O.D pressure pressure radius kgs.
[inch] [mm] [mm] [psi] [bar] [psi] [bar] [mm] 100 m
Couplings
Hoses &
G5K-32 5102002160 2” 51 71,1 20000 1400 5000 350 635 719
DISCONNECT
TECHNICAL SPECIFICATION:
QUICK
Recommended: Extremely high pressure and high impulse hydraulic
applications such as hydrostatic transmissions, etc.
Tube: NBR: 08-20 CR.24-32 (Cloroprene). MSHA Approval.
Reinforcement: Four (six for -20) alternating layers of spiralled,
SWIVELS
high tensile steel wire.
Cover: CR (Chloroprene). MSHA Approval.
Temp. range: -40°C to +121°C.
Couplings: GS-series, P-series and I-series*
Adaptors
G6K-20 5104130500 1 1/4” 31 50,0 24000 1680 6000 420 419 408
G6K-24 5104130800 1 1/2” 38 57,4 24000 1680 6000 420 508 482
G6K-32 2” 51 71,1 24000 1680 6000 420 635 719
367
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
R7-04 5105001100 1/4” 6,4 12,2 11000 770 2750 190 50 9,5
R7-05 5105001110 5/16” 8,0 14,3 10000 700 2500 175 60 11,0
R7-06 5105001120 3/8” 9,6 16,0 9000 630 2250 155 80 13,5
R7-08 5105001130 1/2” 12,7 20,3 8000 560 2000 140 95 19,0
R7-10 5105001140 5/8” 15,9 23,5 6000 420 1500 105 130 -
R7-12 5105001150 3/4” 19,0 26,5 5000 350 1250 87 185 26,0
R7-16 5105001160 1” 25,0 32,5 4000 280 1000 70 230 30,0
R7-04TW 5105001300 1/4” 6,50 24,0 11000 758 2750 190 50 18,5
R7-06TW 5105001310 3/8” 9,50 32,5 9000 620 2250 155 80 26,0
R7-08TW 5105001320 1/2” 13 41,0 8000 552 2000 138 95 30,0
368
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
TECHNICAL SPECIFICATION:
Recommended: Air,water and hydraulic oil lines.
Very flexible.
Clamps
Construction: Polymer tube, Kevlar reinforcement.
Polymer cover.
Temperature: -40°C – +100°C.
Couplings: P-series
Valves
EQUIPMENT
TEST
Bite type
fittings
Hose Min. burst Max. working Min. bend Weight
Hose bore
Part No ID Code O.D pressure pressure radius kgs.
[inch] [mm] [mm] [psi] [bar] [psi] [bar] [mm] 100 m
Couplings
Hoses &
R8-16 5105002150 1” 25 34,7 8270 570 2060 142 230 30,0
DISCONNECT
TECHNICAL SPECIFICATION:
QUICK
Recommended: Air,water and hydraulic oil lines.
Very flexible.
Construction: Polymer tube, Kevlar reinforcement.
Polymer cover.
SWIVELS
Temperature: -40°C – +100°C.
Couplings: P-series
Adaptors
COMPONENTS
OTHER
Machines
R8-04TW 5105002300 1/4” 6,50 25,0 20300 1400 5075 350 50 18,5
R8-06TW 5105002310 3/8” 9,50 34,0 16240 1120 4060 280 80 23,0
R8-08TW 5105002320 1/2” 13 41,0 14210 980 3550 245 95 30,0
369
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
370
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
Clamps
Valves
A. Construction
1 2 3 1 - Synthetic rubber tube
2 - One high tensile steel wire braid
3 - Synthetic rubber cover, MSHA flame retardant approved
EQUIPMENT
TEST
B. Application
Hydraulic oils, both mineral and biological
Polyglycol base oils, water/oil emulsions and water
Bite type
fittings
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
occasional peaks up to +125°C (+250°F)
Polyglycol base oils, water-oil emulsions and water:
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
GS1T-06 5103002120 10 3/8” 06 15,1 17,4 180 2610 720 10440 130 0,33
GS1T-08 5103002130 12 1/2” 08 18,3 20,6 160 2320 640 9280 180 0,41
GS1T-10 5103002140 16 5/8” 10 21,4 23,7 130 1885 520 7540 200 0,45
GS1T-12 5103002150 19 3/4” 12 25,4 27,7 105 1525 420 6100 240 0,58
InfoRMATION
GS1T-20 5103002170 31 1.1/4” 20 40,5 43,5 63 915 252 3660 420 1,23
GS1T-24 5103002180 38 1.1/2” 24 46,8 50,6 50 725 200 2900 500 1,51
GS1T-32 5103002190 51 2” 32 60,2 64,0 40 580 160 2320 630 1,97
371
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
A. Construction
1 - Synthetic rubber tube
1 2 3
2 - Two high tensile steel wire braids
3 - Synthetic rubber cover, MSHA flame retardant approved
B. Application
Hydraulic oils, both mineral and biological
Polyglycol base oils, water/oil emulsions and water
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
occasional peaks up to +125°C (+250°F)
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
372
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
A. Construction
1 - Synthetic rubber tube
1 2 3 2 - Three high tensile steel wire braids
Clamps
3 - Synthetic rubber cover
B. Application
Hydraulic oils, both mineral and biological
Valves
Polyglycol base oils, water/oil emulsions and water
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
EQUIPMENT
occasional peaks up to +125°C (+250°F)
TEST
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
Bite type
fittings
SAE J514 JIC
ø Hose Reinforcement Outside Working pressure Burst pressure
Hose Bend radius Weight
ID Code diameter diameter
type [mm] [kg/m]
[mm] [mm]
DN Inch Size [bar) [psi] [bar] [psi]
GS3T-06 5103004100 10 3/8” 06 17,4 20,0 500 7200 2000 28800 120 0,50
Couplings
Hoses &
GS3T-08 5103004110 12 1/2” 08 20,8 23,2 470 6800 1880 27200 160 0,60
DISCONNECT
A. Construction
QUICK
1 - Synthetic rubber tube
1 2 3 2 - One high tensile steel wire braids
3 - Synthetic rubber cover
SWIVELS
B. Application
Hydraulic oils, both mineral and biological
Polyglycol base oils, water/oil emulsions and water Adaptors
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
occasional peaks up to +125°C (+250°F)
Polyglycol base oils, water-oil emulsions and water:
COMPONENTS
up to +85°C (+185°F)
OTHER
GS1C-08 5103005130 12 1/2” 08 17,0 20,0 210 3000 840 12000 90 0,36
GENERAL
GS1C-10 5103005140 16 5/8” 10 20,4 23,0 130 1900 520 7600 150 0,41
GS1C-12 5103005150 19 3/4” 12 23,8 26,7 105 1500 420 6000 180 0,52
GS1C-16 5103005160 25 1” 16 31,3 34,9 88 1250 352 5000 230 0,78
373
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
B. Application
Hydraulic oils, both mineral and biological
Polyglycol base oils, water/oil emulsions and water
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
Medium Max
Hose ø Hose Reinforcement Outside Working pressure Burst pressure Bend radius Weight
ID Code
type diameter diameter [mm] [kg/m]
DN Inch Size [mm] [mm] [bar] [psi] [bar] [psi]
GS2C-04 5103006100 6 1/4” 04 11,5 13,8 450 6500 1800 26000 45 0,29
GS2C-05 5103006110 8 5/16” 05 13,0 15,6 420 6000 1680 24000 60 0,34
GS2C-06 5103006120 10 3/8” 06 15,0 17,8 385 5500 1540 22000 70 0,44
GS2C-08 5103006130 12 1/2” 08 18,8 21,4 345 5000 1380 20000 90 0,54
GS2C-10 5103006140 16 5/8” 10 21,6 24,4 290 4200 1160 16800 130 0,63
GS2C-12 5103006150 19 3/4” 12 25,7 28,5 280 4000 1120 16000 160 0,84
GS2C-16 5103006160 25 1” 16 34,1 36,6 230 3300 920 13200 240 1,35
B. Application
High pressure hydraulic system with extreme high pressure peaks
for use with hydraulic oils, both mineral and biological
polyglycol base oils, water-oil emulsions and water
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
occasional peaks up to +125°C (+250°F)
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
374
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
High pressure hoses
& TUBEs
PIPes
A. Construction
1 - Synthetic rubber tube
1 2 3 2 - Four high tensile steel wire spirals
Clamps
3 - Synthetic rubber cover, MSHA flame retardant approved
B. Application
High pressure hydraulic system with extreme high pressure peaks
Valves
for use with hydraulic oils, both mineral and biological
polyglycol base oils, water-oil emulsions and water
C. Temperature range
EQUIPMENT
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
TEST
occasional peaks up to +125°C (+250°F)
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
Bite type
fittings
ø Hose Reinforcement Outside Working pressure Burst pressure
Hose Bend radius Weight
ID Code diameter diameter
type [mm] [kg/m]
[mm] [mm]
Couplings
Hoses &
GS4SH-32 5104003140 51 2” 32 63,2 68,1 250 3600 1000 14400 700 4,73
DISCONNECT
A. Construction
QUICK
1 - Synthetic rubber tube
2 - Four high tensile steel wire spirals for sizes 12 and 16 and six
1 2 3
high tensile steel wire spirals for other sizes
3 - Synthetic rubber cover, MSHA flame retardant approved
SWIVELS
B. Application
High pressure hydraulic system with extreme high pressure peaks
for use with hydraulic oils, both mineral and biological
Adaptors
C. Temperature range
Hydraulic oils: -40°C to +100°C (-40 °F to +212 °F)
COMPONENTS
GSR13-16 5104004110 25 1” 16 35,1 38,4 350 5000 1400 20000 300 2,13
GENERAL
GSR13-20 5104004120 31 1.1/4” 20 46,8 49,8 350 5000 1400 20000 420 4,40
GSR13-24 5104004130 38 1.1/2” 24 54,3 57,3 350 5000 1400 20000 500 4,80
GSR13-32 5104004140 51 2” 32 68,1 71,1 350 5000 1400 20000 635 7,20
375
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
B. Application
High pressure hydraulic system with extreme high pressure peaks
for use with hydraulic oils, both mineral and biological,
polyglycol base oils, water-oil emulsions and water
C. Temperature range
Hydraulic oils: -40°C to +121°C (-40 °F to +250 °F)
occasional peaks up to +125°C (+257°F)
Polyglycol base oils, water-oil emulsions and water:
up to +85°C (+185°F)
3670 – Powerbraid
TECHNICAL SPECIFICATION:
Recommended: Hydraulic oil lines, and seismic
applications.
Construction: Neoprene tube.
Reinforced with 4 layers of high
tensile steel wires.
Neoprene cover.
Temperature: -40°C - + 93°C
Couplings: Powerbraid couplings
Lengths: 60`maximum.
3670-40 5103007100 2 1/2” 64 93,5 3000 207 1500 103 610 526
3670-48 5103007110 3” 76 105,5 3000 207 1500 103 762 863
376
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
GS-hose couplings and ferrule
& TUBEs
PIPes
Clamps
H
L
Valves
L
Straight 90°
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
H
Couplings
Hoses &
L
45° Ferrule
DISCONNECT
QUICK
The stem on the couplings are having identical design as Gates
GS-series (starting with Part No G5...), except for the 2” which is
having identical design as Gates GSH-series (GSH5...).
SWIVELS
GS-hose coupling, straight GS-hose coupling, 90°
Size Part No ID Code L Size Part No ID Code L H
3/4” 12020G 5301001100 100 3/4” 12021G 5301042020 115 69
Adaptors
Component material:
Carbon steel, zinc plated
377
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Ferrules
Coupling category GS-Hydro Part No Size ‘Design’ Hose and preparation Material Comments
G – series G3.. -04 to -20 One-piece Non-skive Steel
ES-A-series G3.. -24 and -32 One-piece Skive Steel Replaced by GSP.. - sept-10
GSP - series GSP3.. -24 and -32 Two-piece Non-skive Steel
GS – series G5.. -06 to -24 Two-piece Non-skive Steel
PCM-series G5.. -32 Two-piece Skive Steel Replaced by GSH.. - april-10
GSH – series GSH5.. -24 and -32 One-piece Non-skive Steel
P – series 3.. -04 to -32 Two-piece Non-skive / Skive Steel
I – series 5.. -12 to -32 Two-piece Interlock Steel
PS – series 3.. 316 -04 to -32 Two-piece Non-skive /Skive Stainless Steel
IS – series 5.. 316 -16 to -32 Two-piece Interlock Stainless Steel
Ferrules GS-Hydro Part No Coupling category Size Hose and preparation Comments
one-piece G3.. G – series non-skive For Gates wire braided hoses
one-piece G3.. ES-A-series -24 and -32 skive For Gates G3K
GSP392.. -24 and -32 non-skive For Gates wire braided hoses
GSP3.. GSP - series
GSP394.. -24 and -32 non-skive For spiral hose G3K
G594.. -20 non-skive For Gates 4-layer spiral hose in 1-1/4"
G596.. G5.. GS – series -20 non-skive For Gates 6-layer spiral hose in 1-1/4"
G599.. -06 to -16 non-skive For Gates spiral hoses
G59932 G5.. PCM-series -32 skive For Gates spiral hose G5K32
one-piece GSH5.. GSH – series non-skive
384 -04 to -32 skive For wire braided hoses
393 -04 to -08 non-skive For Gates M3K hose up to 1/2"
394 -04 to -16 non-skive For thermoplastic R7 / R8
395 3.. P – series -04 to -08 non-skive For PTFE hose
(Also available in AISI 316) (Also available in AISI 316)
396 -04 to -16 non-skive For spiral hoses
398 -08 non-skive For thermplast R8 1/2"
399 -04 to -32 non-skive For wire braided hoses
594 5.. I – series -12 to -32 interlock For 4-layer spiral hoses
596 (Also available in AISI 316) (Also available in AISI 316) -20 to -32 interlock For 6-layer spiral hoses
381....316 -04 to -32 skive For 1-layer wire braided hoses
382….316 -04 to -32 skive For 2-layer wire braided hoses
394….316 3.. 316 PS – series -04 to -16 non-skive For thermoplastic R7 / R8
395….316 -04 to -16 non-skive For PTFE hose
399….316 -04 to -32 non-skive For wire braided hoses
493….316 -04 to -32 skive
594….316 5.. 316 IS – series -12 to -32 interlock For 4-layer spiral hoses
596….316 -20 to -32 interlock For 6-layer spiral hoses
381-, skive, PS-series 382-, skive, PS-series 384-, skive, P-series 393-, non-skive, P-series 394-, non-skive, P-series
Hose
Part No Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
dim.
ID Code ID Code ID Code ID Code ID Code ID Code ID Code ID Code ID Code ID Code
04 1/4” - 5205001000 - 5205001300 5203001400 - 5203001600 - 5203001800 5205001800
05 5/16” - 5205001010 - 5205001310 5203001410 - 5203001610 - 5203001810 5205001810
06 3/8” - 5205001020 - 5205001320 5203001420 - 5203001620 - 5203001820 5205001820
08 1/2” - 5205001030 - 5205001330 5203001430 - 5203001630 - 5203001830 5205001830
10 5/8” - 5205001040 - 5205001340 5203001440 - - - 5203001840 5205001840
12 3/4” - 5205001050 - 5205001350 5203001450 - - - 5203001850 5205001850
16 1” - 5205001060 - 5205001360 5203001460 - - - 5203001860 5205001860
20 1 1/4” - 5205001070 - 5205001370 5203001470 - - - - -
24 1 1/2” - 5205001080 - 5205001380 5203001480 - - - - -
32 2” - 5205001090 - 5205001390 5203001490 - - - - -
395-, non-skive, P-series 396-, non-skive, P-series 398-, non-skive, P-series 399-, non-skive, P-/PS-series
04 1/4” 5203001200 5205001200 5203002000 - - - 5203002400 5205002400
05 5/16” 5203001210 5205001210 5203002010 - - - 5203002410 5205002410
06 3/8” 5203001220 5205001220 5203002020 - - - 5203002420 5205002420
08 1/2” 5203001230 5205001230 5203002030 - 5203002200 - 5203002430 5205002430
10 5/8” 5203001240 5205001240 5203002040 - - - 5203002440 5205002440
12 3/4” 5203001250 5205001250 5203002050 - - - 5203002450 5205002450
16 1” 5203001260 5205001260 5203002060 - - - 5203002460 5205002460
20 1 1/4” - - - - - - 5203002470 5205002470
24 1 1/2” - - - - - - 5203002480 5205002480
32 2” - - - - - - 5203002490 5205002490
378
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
P-series/PS-series couplings (1-4 wire)
& TUBEs
PIPes
Clamps
301- 303- 304- 305-
Straight female 90º female 45º female 90º compact
Valves
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
02-04 1/8” 1/4” 5203003000 5205003000 5203003200 5205003200 5203003500 5205003500 5203003800 5205003800
04-04 1/4” 1/4” 5203003010 5205003010 5203003210 5205003210 5203003510 5205003510 5203003810 5205003810
EQUIPMENT
06-04 3/8” 1/4” 5203003020 5205003020 5203003220 5205003220 5203003520 5205003520 5203003820 5205003820
TEST
06-06 3/8” 3/8” 5203003040 5205003040 5203003240 5205003240 5203003540 5205003540 5203003830 5205003830
08-06 1/2” 3/8” 5203003050 5205003050 5203003250 5205003250 5203003550 5205003550 5203003850 5205003850
06-08 3/8” 1/2” 5203003060 5205003060 5203003260 5205003260 5203003560 5205003560 5203003860 5205003860
08-08 1/2” 1/2” 5203003070 5205003070 5203003270 5205003270 5203003570 5205003570 5203003870 5205003870
Bite type
12-08 3/4” 1/2” 5203003080 5205003080 5203003280 5205003280 5203003580 5205003580 5203003880 5205003880
fittings
10-10 5/8” 5/8” 5203003090 5205003090 5203003290 5205003290 5203003590 5205003590 5203003890 5205003890
12-10 3/4” 5/8” 5203003100 5205003100 5203003300 5205003300 5203003600 5205003600 5203003900 5205003900
12-12 3/4” 3/4” 5203003110 5205003110 5203003310 5205003310 5203003610 5205003610 5203003910 5205003910
16-16 1” 1” 5203003120 5205003120 5203003320 5205003320 5203003620 5205003620 5203003920 5205003920
Couplings
Hoses &
BSP threads 60° cone
DISCONNECT
QUICK
302- 307- 920-
SWIVELS
Male parallel Female O-ring Female flat face
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316
02-04 1/8” 1/4” 5203004100 5205004100 5203004400 5205004400 5203004700 5205004700
04-04 1/4” 1/4” 5203004110 5205004110 5203004410 5205004410 5203004710 5205004710
Adaptors
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
379
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
BSP / NPT
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316
02-04 1/8” 1/4” 5203005000 5205005000 5203005300 5205005300 5203005600 5205005600
04-04 1/4” 1/4” 5203005010 5205005010 5203005310 5205005310 5203005610 5205005610
06-04 3/8” 1/4” 5203005020 5205005020 5203005320 5205005320 5203005620 5205005620
04-06 1/4” 3/8” 5203005030 5205005030 5203005330 5205005330 5203005630 5205005630
06-06 3/8” 3/8” 5203005040 5205005040 5203005340 5205005340 5203005640 5205005640
08-06 1/2” 3/8” 5203005050 5205005050 5203005350 5205005350 5203005650 5205005650
06-08 3/8” 1/2” 5203005060 5205005060 5203005360 5205005360 5203005660 5205005660
08-08 1/2” 1/2” 5203005070 5205005070 5203005370 5205005370 5203005670 5205005670
12-08 3/4” 1/2” 5203005080 5205005080 5203005380 5205005380 5203005680 5205005680
10-10 5/8” 5/8” 5203005090 5205005090 5203005390 5205005390 5203005690 5205005690
12-10 3/4” 5/8” 5203005100 5205005100 5203005400 5205005400 5203005700 5205005700
12-12 3/4” 3/4” 5203005110 5205005110 5203005410 5205005410 5203005710 5205005710
16-16 1” 1” 5203005120 5205005120 5203005420 5205005420 5203005720 5205005720
20-20 1 1/4” 1 1/4” 5203005130 5205005130 5203005430 5205005430 5203005730 5205005730
24-24 1 1/2” 1 1/2” 5203005140 5205005140 5203005440 5205005440 5203005740 5205005740
32-32 2” 2” 5203005150 5205005150 5203005450 5205005450 5203005750 5205005750
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
07-04 7/16-20 1/4” 5203006000 5205006000 5203006300 5205006300 5203006600 5205006600 5203006900 5205006900 5203007200 5205007200
08-04 1/2-20 1/4” 5203006010 5205006010 5203006310 5205006310 5203006610 5205006610 5203006910 5205006910 5203007210 5205007210
09-04 9/16-18 1/4” 5203006020 5205006020 5203006320 5205006320 5203006620 5205006620 5203006920 5205006920 5203007220 5205007220
09-06 9/16-18 3/8” 5203006030 5205006030 5203006330 5205006330 5203006630 5205006630 5203006930 5205006930 5203007230 5205007230
12-06 3/4-16 3/8” 5203006040 5205006040 5203006340 5205006340 5203006640 5205006640 5203006940 5205006940 5203007240 5205007240
12-08 3/4-16 1/2” 5203006050 5205006050 5203006350 5205006350 5203006650 5205006650 5203006950 5205006950 5203007250 5205007250
14-08 7/8-14 1/2” 5203006060 5205006060 5203006360 5205006360 5203006660 5205006660 5203006960 5205006960 5203007260 5205007260
14-10 7/8-14 5/8” 5203006070 5205006070 5203006370 5205006370 5203006670 5205006670 5203006970 5205006970 5203007270 5205007270
17-10 1 1/16-12 5/8” 5203006080 5205006080 5203006380 5205006380 5203006680 5205006680 5203006980 5205006980 5203007280 5205007280
17-12 1 1/16-12 3/4” 5203006090 5205006090 5203006390 5205006390 5203006690 5205006690 5203006990 5205006990 5203007290 5205007290
19-12 1 3/16-12 3/4” 5203006100 5205006100 5203006400 5205006400 5203006700 5205006700 5203007000 5205007000 5203007300 5205007300
21-12 1 5/16-12 3/4” 5203006110 5205006110 5203006410 5205006410 5203006710 5205006710 5203007010 5205007010 5203007310 5205007310
21-16 1 5/16-12 1” 5203006120 5205006120 5203006420 5205006420 5203006720 5205006720 5203007020 5205007020 5203007320 5205007320
26-16 1 5/8-12 1” 5203006130 5205006130 5203006430 5205006430 5203006730 5205006730 5203007030 5205007030 5203007330 5205007330
26-20 1 5/8-12 1 1/4” 5203006140 5205006140 5203006440 5205006440 5203006740 5205006740 5203007040 5205007040 5203007340 5205007340
30-24 1 7/8-12 1 1/2” 5203006150 5205006150 5203006450 5205006450 5203006750 5205006750 5203007050 5205007050 5203007350 5205007350
40-32 2 1/2-12 2” 5203006160 5205006160 5203006460 5205006460 5203006760 5205006760 5203007060 5205007060 5203007360 5205007360
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
380
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
P-series/PS-series couplings (1-4 wire)
DKOL/SKL (Light-series)
& TUBEs
PIPes
Clamps
320- 333- 334- 335-
Male straight Female O-ring Female 90º O-ring Female 45º O-ring
Valves
Hose ID Code
Part No Pipe Dia. Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
06-04 6 12x1,5 1/4” 5203008000 5205008000 5203008300 5205008300 5203008600 5205008600 5203008900 5205008900
08-04 8 14x1,5 1/4” 5203008010 5205008010 5203008310 5205008310 5203008610 5205008610 5203008910 5205008910
EQUIPMENT
10-04 10 16x1,5 1/4” 5203008020 5205008020 5203008320 5205008320 5203008620 5205008620 5203008920 5205008920
TEST
10-06 10 16x1,5 3/8” 5203008030 5205008030 5203008330 5205008330 5203008630 5205008630 5203008930 5205008930
12-06 12 18x1,5 3/8” 5203008040 5205008040 5203008340 5205008340 5203008640 5205008640 5203008940 5205008940
15-08 15 22x1,5 1/2” 5203008050 5205008050 5203008350 5205008350 5203008650 5205008650 5203008950 5205008950
18-08 18 26x1,5 1/2” 5203008060 5205008060 5203008360 5205008360 5203008660 5205008660 5203008960 5205008960
Bite type
fittings
18-10 18 26x1,5 5/8” 5203008070 5205008070 5203008370 5205008370 5203008670 5205008670 5203008970 5205008970
22-12 22 30x2,0 3/4” 5203008080 5205008080 5203008380 5205008380 5203008680 5205008680 5203008980 5205008980
28-16 28 36x2,0 1” 5203008090 5205008090 5203008390 5205008390 5203008690 5205008690 5203008990 5205008990
35-20 35 45x2,0 1 1/4” 5203008100 5205008100 5203008400 5205008400 5203008700 5205008700 5203009000 5205009000
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
Couplings
Hoses &
DKOS/SKS (Heavy-series)
DISCONNECT
QUICK
SWIVELS
323- 336- 337- 338-
Male straight Female O-ring Female 90º O-ring Female 45º O-ring
08-04 8 16 x 1,5 1/4” 5203010000 5205010000 5203010300 5205010300 5203010600 5205010600 5203010900 5205010900
10-04 10 18 x 1,5 1/4” 5203010010 5205010010 5203010310 5205010310 5203010610 5205010610 5203010910 5205010910
10-06 10 18 x 1,5 3/8” 5203010020 5205010020 5203010320 5205010320 5203010620 5205010620 5203010920 5205010920
12-06 12 20 x 1,5 3/8” 5203010030 5205010030 5203010330 5205010330 5203010630 5205010630 5203010930 5205010930
COMPONENTS
14-06 14 22 x 1,5 3/8” 5203010040 5205010040 5203010340 5205010340 5203010640 5205010640 5203010940 5205010940
OTHER
16-06 16 24 x 1,5 3/8” 5203010050 5205010050 5203010350 5205010350 5203010650 5205010650 5203010950 5205010950
16-08 16 24 x 1,5 1/2” 5203010060 5205010060 5203010360 5205010360 5203010660 5205010660 5203010960 5205010960
20-10 20 30 x 2,0 5/8” 5203010070 5205010070 5203010370 5205010370 5203010670 5205010670 5203010970 5205010970
20-12 20 30 x 2,0 3/4” 5203010080 5205010080 5203010380 5205010380 5203010680 5205010680 5203010980 5205010980
Machines
25-12 25 36 x 2,0 3/4” 5203010090 5205010090 5203010390 5205010390 5203010690 5205010690 5203010990 5205010990
25-16 25 36 x 2,0 1” 5203010100 5205010100 5203010400 5205010400 5203010700 5205010700 5203011000 5205011000
30-16 30 42 x 2,0 1” 5203010110 5205010110 5203010410 5205010410 5203010710 5205010710 5203011010 5205011010
38-20 38 52 x 2,0 1 1/4” 5203010120 5205010120 5203010420 5205010420 5203010720 5205010720 5203011020 5205011020
InfoRMATION
38-24 38 52 x 2,0 1 1/2” 5203010130 5205010130 5203010430 5205010430 5203010730 5205010730 5203011030 5205011030
GENERAL
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
381
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Standpipe
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316
06-04 6 1/4” 5203017000 5205017000 5203017500 5205017500 5203018000 5205018000
08-04 8 1/4” 5203017010 5205017010 5203017510 5205017510 5203018010 5205018010
10-04 10 1/4” 5203017020 5205017020 5203017520 5205017520 5203018020 5205018020
10-06 10 3/8” 5203017030 5205017030 5203017530 5205017530 5203018030 5205018030
12-06 12 3/8” 5203017040 5205017040 5203017540 5205017540 5203018040 5205018040
14-06 14 3/8” 5203017050 5205017050 5203017550 5205017550 5203018050 5205018050
15-06 15 3/8” 5203017060 5205017060 5203017560 5205017560 5203018060 5205018060
12-08 12 1/2” 5203017070 5205017070 5203017570 5205017570 5203018070 5205018070
15-08 15 1/2” 5203017080 5205017080 5203017580 5205017580 5203018080 5205018080
16-08 16 1/2” 5203017090 5205017090 5203017590 5205017590 5203018090 5205018090
18-08 18 1/2” 5203017100 5205017100 5203017600 5205017600 5203018100 5205018100
18-10 18 5/8” 5203017110 5205017110 5203017610 5205017610 5203018110 5205018110
20-10 20 5/8” 5203017120 5205017120 5203017620 5205017620 5203018120 5205018120
20-12 20 3/4” 5203017130 5205017130 5203017630 5205017630 5203018130 5205018130
22-12 22 3/4” 5203017140 5205017140 5203017640 5205017640 5203018140 5205018140
25-12 25 3/4” 5203017150 5205017150 5203017650 5205017650 5203018150 5205018150
25-16 25 1” 5203017160 5205017160 5203017660 5205017660 5203018160 5205018160
28-16 28 1” 5203017170 5205017170 5203017670 5205017670 5203018170 5205018170
30-16 30 1” 5203017180 5205017180 5203017680 5205017680 5203018180 5205018180
35-20 35 1 1/4” 5203017190 5205017190 5203017690 5205017690 5203018190 5205018190
38-20 38 1 1/4” 5203017200 5205017200 5203017700 5205017700 5203018200 5205018200
42-24 42 1 1/2” 5203017210 5205017210 5203017710 5205017710 5203018210 5205018210
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
382
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
P-series/PS-series couplings (1-4 wire)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
3000 / 6000 psi SAE flanges with o-ring
Couplings
Hoses &
with o-ring
DISCONNECT
Hose
Part No Conn. Dia.
QUICK
Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
08-08 1/2” 1/2” 5203012000 5205012000 5203012400 5205012400 5203012800 5205012800 5207001000 5208001000 5207003000 5208003000
12-12 3/4” 3/4” 5203012010 5205012010 5203012410 5205012410 5203012810 5205012810 5207001010 5208001010 5207003010 5208003010
16-12 1” 3/4” 5203012020 5205012020 5203012420 5205012420 5203012820 5205012820 5207001020 5208001020 5207003020 5208003020
16-16 1” 1” 5203012030 5205012030 5203012430 5205012430 5203012830 5205012830 5207001030 5208001030 5207003030 5208003030
SWIVELS
20-16 1 1/4” 1” 5203012040 5205012040 5203012440 5205012440 5203012840 5205012840 5207001040 5208001040 5207003040 5208003040
20-20 1 1/4” 1 1/4” 5203012050 5205012050 5203012450 5205012450 5203012850 5205012850 5207001050 5208001050 5207003050 5208003050
24-20 1 1/2” 1 1/4” 5203012060 5205012060 5203012460 5205012460 5203012860 5205012860 5207001060 5208001060 5207003060 5208003060
24-24 1 1/2” 1 1/2” 5203012070 5205012070 5203012470 5205012470 5203012870 5205012870 5207001070 5208001070 5207003070 5208003070
Adaptors
32-24 2” 1 1/2” 5203012080 5205012080 5203012480 5205012480 5203012880 5205012880 5207001080 5208001080 5207003080 5208003080
32-32 2” 2” 5203012090 5205012090 5203012490 5205012490 5203012890 5205012890 5207001090 5208001090 5207003090 5208003090
08-08 1/2” 1/2” 5203012200 5205012200 5203012600 5205012600 5203013000 5205013000 5207002000 5208002000 5207004000 5208004000
OTHER
12-12 3/4” 3/4” 5203012210 5205012210 5203012610 5205012610 5203013010 5205013010 5207002010 5208002010 5207004010 5208004010
16-12 1” 3/4” 5203012220 5205012220 5203012620 5205012620 5203013020 5205013020 5207002020 5208002020 5207004020 5208004020
16-16 1” 1” 5203012230 5205012230 5203012630 5205012630 5203013030 5205013030 5207002030 5208002030 5207004030 5208004030
20-16 1 1/4” 1” 5203012240 5205012240 5203012640 5205012640 5203013040 5205013040 5207002040 5208002040 5207004040 5208004040
Machines
20-20 1 1/4” 1 1/4” 5203012250 5205012250 5203012650 5205012650 5203013050 5205013050 5207002050 5208002050 5207004050 5208004050
24-20 1 1/2” 1 1/4” 5203012260 5205012260 5203012660 5205012660 5203013060 5205013060 5207002060 5208002060 5207004060 5208004060
24-24 1 1/2” 1 1/2” 5203012270 5205012270 5203012670 5205012670 5203013070 5205013070 5207002070 5208002070 5207004070 5208004070
32-24 2” 1 1/2” 5203012280 5205012280 5203012680 5205012680 5203013080 5205013080 5207002080 5208002080 5207004080 5208004080
InfoRMATION
32-32 2” 2” 5203012290 5205012290 5203012690 5205012690 5203013090 5205013090 5207002090 5208002090 5207004090 5208004090
GENERAL
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
383
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
02-04 1/8” 1/4” 5203014000 5205014000 - - - - - - - -
04-04 1/4” 1/4” 5203014010 5205014010 - - - - - - - -
06-04 3/8” 1/4” 5203014020 5205014020 - - - - - - - -
06-06 3/8” 3/8” 5203014030 5205014030 - - - - - - - -
08-06 1/2” 3/8” 5203014040 5205014040 - - - - - - - -
08-08 1/2” 1/2” 5203014050 5205014050 - - - - - - - -
12-12 3/4” 3/4” 5203014060 5205014060 - - - - - - - -
16-16 1” 1” 5203014070 5205014070 - - - - - - - -
20-20 1 1/4” 1 1/4” 5203014080 5205014080 - - - - - - - -
24-24 1 1/2” 1 1/2” 5203014090 5205014090 - - - - - - - -
32-32 2” 2” 5203014100 5205014100 - - - - - - - -
04-04 14 x 1,5 1/4” - - 5203014200 5205014200 - - - - - -
06-06 18 x 1,5 3/8” - - 5203014210 5205014210 - - - - - -
08-08 22 x 1,5 1/2” - - 5203014220 5205014220 - - - - - -
12-12 30 x 1,5 3/4” - - 5203014230 5205014230 - - - - - -
16-16 33 x 2,0 1” - - 5203014240 5205014240 - - - - - -
02-04 10 x 1,0 1/4” - - - - - - - - 5203014500 5205014500
04-04 12 x 1,5 1/4” - - - - - - - - 5203014510 5205014510
05-04 14 x 1,5 1/4” - - - - - - - - 5203014520 5205014520
06-06 16 x 1,5 3/8” - - - - - - - - 5203014530 5205014530
08-06 18 x 1,5 3/8” - - - - - - - - 5203014540 5205014540
08-08 18 x 1,5 1/2” - - - - - - - - 5203014550 5205014550
14-04 22 x 1,5 1/4” - - - - - - 5203014400 5205014400 - -
14-05 22 x 1,5 5/16” - - - - - - 5203014410 5205014410 - -
14-06 22 x 1,5 3/8” - - - - - - 5203014420 5205014420 - -
10-22 30 x 1,5 5/8” - - - - 5203014300 5205014300 - - - -
12-28 36 x 1,5 3/4” - - - - 5203014310 5205014310 - - - -
16-28 36 x 1,5 1” - - - - 5203014320 5205014320 - - - -
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
384
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
P-series/PS-series couplings
& TUBEs
PIPes
Clamps
360- 361- 362- 363-
Valves
ORFS Male ORFS Female ORFS 45º ORFS 90º
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
04-04 9/16”-18 1/4” 5203015000 5205015000 5203015300 5205015300 5203015500 5205015500 5203015700 5205015700
EQUIPMENT
06-04 11/16”-16 1/4” 5203015010 5205015010 5203015310 5205015310 5203015510 5205015510 5203015710 5205015710
TEST
06-05 11/16”-16 5/16” 5203015020 5205015020 5203015320 5205015320 5203015520 5205015520 5203015720 5205015720
06-06 11/16”-16 3/8” 5203015030 5205015030 5203015330 5205015330 5203015530 5205015530 5203015730 5205015730
08-06 13/16”-16 3/8” 5203015040 5205015040 5203015340 5205015340 5203015540 5205015540 5203015740 5205015740
08-08 13/16”-16 1/2” 5203015050 5205015050 5203015350 5205015350 5203015550 5205015550 5203015750 5205015750
Bite type
fittings
10-08 1” -14 1/2” 5203015060 5205015060 5203015360 5205015360 5203015560 5205015560 5203015760 5205015760
10-10 1” -14 5/8” 5203015070 5205015070 5203015370 5205015370 5203015570 5205015570 5203015770 5205015770
12-10 1.3/16”-12 5/8” 5203015080 5205015080 5203015380 5205015380 5203015580 5205015580 5203015780 5205015780
12-12 1.3/16”-12 3/4” 5203015090 5205015090 5203015390 5205015390 5203015590 5205015590 5203015790 5205015790
P-series (carbon steel) and PS-series (stainless steel) is not necessarily of identical design.
Couplings
Hoses &
DISCONNECT
QUICK
I-series/IS-series interlock couplings
SWIVELS
DKOS / SKS metric
Adaptors
COMPONENTS
Male straight Female O-ring Female 90º O-ring Female 45º O-ring
25-12 25 36 x 2 3/4” 5204005010 5206005010 5204005210 5206005210 5204005410 5206005410 5204005610 5206005610
25-16 25 36 x 2 1” 5204005020 5206005020 5204005220 5206005220 5204005420 5206005420 5204005620 5206005620
30-16 30 42 x 2 1” 5204005030 5206005030 5204005230 5206005230 5204005430 5206005430 5204005630 5206005630
38-20 38 52 x 2 1 1/4” 5204005040 5206005040 5204005240 5206005240 5204005440 5206005440 5204005640 5206005640
InfoRMATION
38-24 38 52 x 2 1 1/2” 5204005050 5206005050 5204005250 5206005250 5204005450 5206005450 5204005650 5206005650
GENERAL
I-series (carbon steel) and IS-series (stainless steel) is not necessarily of identical design.
385
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
12-12 3/4” 3/4” 5204001000 5206001000 5204001200 5206001200 5204001400 5206001400 5207001010 5208001010 5207003010 5208003010
16-16 1” 1” 5204001010 5206001010 5204001210 5206001210 5204001410 5206001410 5207001030 5208001030 5207003030 5208003030
20-16 1 1/4” 1” 5204001020 5206001020 5204001220 5206001220 5204001420 5206001420 5207001040 5208001040 5207003040 5208003040
20-20 1 1/4” 1 1/4” 5204001030 5206001030 5204001230 5206001230 5204001430 5206001430 5207001050 5208001050 5207003050 5208003050
24-20 1 1/2” 1 1/4” 5204001040 5206001040 5204001240 5206001240 5204001440 5206001440 5207001060 5208001060 5207003060 5208003060
24-24 1 1/2” 1 1/2” 5204001050 5206001050 5204001250 5206001250 5204001450 5206001450 5207001070 5208001070 5207003070 5208003070
32-24 2” 1 1/2” 5204001060 5206001060 5204001260 5206001260 5204001460 5206001460 5207001080 5208001080 5207003080 5208003080
32-32 2” 2” 5204001070 5206001070 5204001270 5206001270 5204001470 5206001470 5207001090 5208001090 5207003090 5208003090
24-32 1 1/2” 2” 5204001080 5206001080 5204001280 5206001280 5204001480 5206001480 - - - -
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
12-12 3/4” 3/4” 5204002000 5206002000 5204002200 5206002200 5204002400 5206002400 5207002010 5208002010 5207004010 5208004010
16-16 1” 1” 5204002010 5206002010 5204002210 5206002210 5204002410 5206002410 5207002030 5208002030 5207004030 5208004030
20-16 1 1/4” 1” 5204002020 5206002020 5204002220 5206002220 5204002420 5206002420 5207002040 5208002040 5207004040 5208004040
20-20 1 1/4” 1 1/4” 5204002030 5206002030 5204002230 5206002230 5204002430 5206002430 5207002050 5208002050 5207004050 5208004050
24-20 1 1/2” 1 1/4” 5204002040 5206002040 5204002240 5206002240 5204002440 5206002440 5207002060 5208002060 5207004060 5208004060
24-24 1 1/2” 1 1/2” 5204002050 5206002050 5204002250 5206002250 5204002450 5206002450 5207002070 5208002070 5207004070 5208004070
32-24 2” 1 1/2” 5204002060 5206002060 5204002260 5206002260 5204002460 5206002460 5207002080 5208002080 5207004080 5208004080
32-32 2” 2” 5204002070 5206002070 5204002270 5206002270 5204002470 5206002470 5207002090 5208002090 5207004090 5208004090
24-32 1 1/2” 2” 5204002080 5206002080 5204002280 5206002280 5204002480 5206002480 - - - -
I-series (carbon steel) and IS-series (stainless steel) is not necessarily of identical design.
386
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
I-series/IS-series interlock couplings (4-6 spiral)
& TUBEs
PIPes
Clamps
594- 596- 501- 503- 504- 511-
Valves
4-spiral ferrule 6-spiral ferrule Female O-ring 90º Fem. O-ring 45º Fem. O-ring NPT Male
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
12-12 3/4” 3/4” 5204006000 5206006000 5204006200 5206006200 5204003300 5206003300 5204003500 5206003500 5204003600 5206003600 5204003800 5206003800
EQUIPMENT
16-16 1” 1” 5204006010 5206006010 5204006210 5206006210 5204003310 5206003310 5204003510 5206003510 5204003610 5206003610 5204003810 5206003810
TEST
20-20 1 1/4” 1 1/4” 5204006020 5206006020 5204006220 5206006220 5204003320 5206003320 5204003520 5206003520 5204003620 5206003620 5204003820 5206003820
24-24 1 1/2” 1 1/2” 5204006030 5206006030 5204006230 5206006230 5204003330 5206003330 5204003530 5206003530 5204003630 5206003630 5204003830 5206003830
32-32 2” 2” 5204006040 5206006040 5204006240 5206006240 5204003340 5206003340 5204003540 5206003540 5204003640 5206003640 5204003840 5206003840
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
JIC couplings
Adaptors
COMPONENTS
OTHER
Hose ID Code
Part No Conn. Dia. Steel AISI 316 Steel AISI 316 Steel AISI 316 Steel AISI 316
Machines
17-12 1 1/16-12 3/4” 5204004000 5206004000 5204004200 5206004200 5204004400 5206004400 5204004600 5206004600
21-16 1 5/16-12 1” 5204004010 5206004010 5204004210 5206004210 5204004410 5206004410 5204004610 5206004610
26-20 1 5/8-12 1 1/4” 5204004020 5206004020 5204004220 5206004220 5204004420 5206004420 5204004620 5206004620
30-24 1 7/8-12 1 1/2” 5204004030 5206004030 5204004230 5206004230 5204004430 5206004430 5204004600 5206004630
InfoRMATION
40-32 2 1/2-12 2” 5204004040 5206004040 5204004240 5206004240 5204004440 5206004440 5204004640 5206004640
GENERAL
I-series (carbon steel) and IS-series (stainless steel) is not necessarily of identical design.
387
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
G-series one piece couplings / GSP-series two piece in -24 and -32
BSP / NPT
B B B
B B
*) Sizes -24 and -32 – new design, two-piece coupling. Part No starts with GSP3... instead of G3... for those couplings.
388
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
G-series one piece couplings / GSP-series two piece in -24 and -32
& TUBEs
PIPes
B
B B B
Clamps
G313- G316- G317- G314-
Hose Straight Female 90º Female 45º Female Straight Male
Part No Conn. Dia.
Valves
B ID Code B ID Code B ID Code B ID Code
07-04 7/16-20 1/4” 18,4 5201005000 5201005300 5201005460 5201005900
08-04 1/2-20 1/4” 20,5 5201005010 5201005310 5201005600 5201005910
09-04 9/16-18 1/4” 20,5 5201005020 5201005320 5201005610 5201005920
EQUIPMENT
09-06 9/16-18 3/8” 21,1 5201005030 5201005330 5201005620 5201005930
TEST
12-06 3/4-16 3/8” 23,6 5201005040 5201005340 5201005630 5201005940
12-08 3/4-16 1/2” 19,5 5201005050 5201005350 5201005640 5201005950
14-08 7/8-14 1/2” 24,0 5201005060 5201005360 5201005650 5201005960
14-10 7/8-14 5/8” 26,0 5201005070 5201005370 5201005660 5201005970
Bite type
fittings
17-10 1 1/16-12 5/8” 26,0 5201005080 5201005380 5201005670 5201005980
17-12 1 1/16-12 3/4” 27,5 5201005090 5201005390 5201005680 5201005990
19-12 1 3/16-12 3/4” 26,0 5201005100 5201005400 - 5201006000
21-12 1 5/16-12 3/4” 29,0 5201005110 - 5201005690 5201006010
21-16 1 5/16-12 1” 33,2 5201005120 5201005410 5201005700 5201006020
Couplings
Hoses &
*) Sizes -24 and -32 – new design, two-piece coupling. Part No starts with GSP3... instead of G3... for those couplings.
DISCONNECT
DKOL / SKL - Metric - (L-serie) - Standipe
QUICK
B B B
B B
SWIVELS
Adaptors
*) Sizes -24 and -32 – new design, two-piece coupling. Part No starts with GSP3... instead of G3... for those couplings.
389
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
G-series one piece couplings / GSP-series two piece in -24 and -32
B
B
B B
*) Sizes -24 and -32 – new design, two-piece coupling. Part No starts with GSP3... instead of G3... for those couplings.
B
B B
390
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
GL-series one piece couplings
& TUBEs
PIPes
Clamps
SAE 3000 psi with O-Ring
Valves
GL343 GL344 GL345
Hose
Part No Conn. Steel
Dim.
EQUIPMENT
ID Code
TEST
32–32 2” 2” 5201011000 5201011200 5201011400
40–40 2 1/2” 2 1/2” 5201011010 5201011210 5201011410
48–40 3” 2 1/2” 5201011020 5201011220 5201011420
48–48 3” 3” 5201011030 5201011230 5201011430
Bite type
fittings
56–56 3 1/2” 3 1/2” 5201011040 5201011240 5201011440
64–64 4” 4” 5201011050 5201011250 5201011450
QUICK
Ferrules
SWIVELS
Adaptors
B B B
COMPONENTS
OTHER
16 1” - - - - 52,6 5202001240
GENERAL
391
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
392
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
GS-series two piece couplings / GSH-series one piece couplings
& TUBEs
PIPes
B B
Clamps
B
B B
Valves
G502- G501- G503- G504- G511-
Hose Male parallel Female O-ring Female 90º O-ring Female 45º O-ring NPT Male
Part No Conn. Dia.
B ID Code B ID Code B ID Code B ID Code B ID Code
EQUIPMENT
06-06 3/8” 3/8” 27,2 5202002000 23,5 5202002070 42,2 5202002200 46,3 5202002400 33,2 5202002600
TEST
08-08 1/2” 1/2” 30,0 5202002010 23,5 5202002080 50,2 5202002210 54,1 5202002410 36,5 5202002610
10-10 5/8” 5/8” 33,7 5202002020 30,2 5202002090 62,2 5202002220 67,7 5202002420 - -
12-12 3/4” 3/4” 34,7 5202002030 34,0 5202002100 75,0 5202002230 83,4 5202002430 39,0 5202002620
16-16 1” 1” 41,2 5202002040 38,6 5202002110 94,6 5202002240 99,1 5202002440 49,2 5202002630
Bite type
fittings
20-20 1 1/4” 1 1/4” 47,9 5202002050 45,4 5202002120 109,4 5202002250 119,9 5202002450 55,8 5202002640
24-24* 1 1/2” 1 1/2” 45,7 5202002066 46,2 5202002150 118,8 5202002270 138,7 5202002470 48,7 5202002670
32-32* 2” 2” - 5202002067 - 5202002160 - - - - 65,0 5202002680
*) Sizes -24 and -32 new design one piece coupling. Part No starts with GSH5... instead of G5... for those couplings.
DISCONNECT
QUICK
B
B
B
B
SWIVELS
Adaptors
12-06 3/4”-16 3/8” 24,3 5202003000 34,2 5202003200 55,2 5202003400 51,2 5202003600
OTHER
14-08 7/8”-14 1/2” 24,5 5202003010 37,5 5202003210 54,5 5202003410 53,5 5202003610
17-10 1 1/16”-16 5/8” 29,7 5202003020 43,7 5202003220 70,7 5202003420 71,7 5202003620
17-12 1 1/16”-12 3/4” 32,2 5202003030 42,0 5202003230 62,0 5202003430 79,0 5202003630
21-12 1 5/16”-12 3/4” 34,4 5202003040 45,0 5202003240 64,0 5202003440 86,0 5202003640
Machines
21-16 1 5/16”-12 1” 36,2 5202003050 47,2 5202003250 87,6 5202003450 95,7 5202003650
26-16 1 5/8”-12 1” 41,8 5202003060 51,7 5202003260 97,6 5202003460 107,6 5202003660
26-20 1 5/8”-12 1 1/4” 48,1 5202003070 53,9 5202003270 102,9 5202003470 102,7 5202003670
30-24* 1 7/8”-12 1 1/2” 48,3 5202003100 51,7 5202003300 118,8 5202003490 123,4 5202003690
InfoRMATION
*) Sizes -24 and -32 new design one piece coupling. Part No starts with GSH5... instead of G5... for those couplings.
393
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
B
B
B B
*) Sizes -24 and -32 new design one piece coupling. Part No starts with GSH5... instead of G5... for those couplings.
B
B B
394
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
GS-series two piece couplings / GSH-series one piece couplings
& TUBEs
PIPes
B
B
Clamps
B
Valves
G546- G547- G548- 944- 946-
Hose Straight SAE fl. 90º SAE fl. 45º SAE fl. Split flange Monoblock
Part No Conn. Dia.
B ID Code B ID Code B ID Code ID Code ID Code
08-08 1/2” 55,5 5202006000 50,5 5202006200 56,5 5202006400 5207002000 5207004000
EQUIPMENT
12-10 5/8” 58,7 5202006010 59,7 5202006210 76,7 5202006410 - -
TEST
12-12 3/4” 63,0 5202006020 61,0 5202006220 73,0 5202006420 5207002010 5207004010
16-12 3/4” 63,0 5202006030 81,0 5202006230 79,0 5202006430 5207002020 5207004020
16-16 1” 68,6 5202006040 78,6 5202006240 90,6 5202006440 5207002030 5207004030
20-16 1” 68,2 5202006050 76,8 5202006250 101,2 5202006450 5207002040 5207004040
Bite type
fittings
20-20 1 1/4” 74,9 5202006060 93,9 5202006260 104,9 5202006460 5207002050 5207004050
24-20 1 1/4” 88,9 5202006070 93,9 5202006270 104,9 5202006470 5207002060 5207004060
24-24* 1 1/2” 91,7 5202006110 102,2 5202006310 126,5 5202006510 5207002070 5207004070
32-24* 1 1/2” 79,7 5202006130 102,2 5202006320 126,5 5202006520 5207002080 5207004080
32-32* 2“ 106,0 5202006140 133,1 5202006330 156,0 5202006530 5207002090 5207004090
*) Sizes -24 and -32 new design one piece coupling. Part No starts with GSH5... instead of G5... for those couplings.
Couplings
Hoses &
Catepillar style o-ring flange
DISCONNECT
B B B B
QUICK
SWIVELS
G583- G586- G587- G585-
Hose Straight SAE flange 22º SAE flange 30º SAE flange 45º SAE flange
Part No Conn. Dia.
B ID Code B ID Code B ID Code B ID Code
12-12 3/4” 3/4” 94,0 5202007000 92,0 5202007200 89,0 5202007400 82,0 5202007600
12-12L 3/4” 3/4” - - - - - - - -
Adaptors
16-16S 1” 1” - - - - - - - -
OTHER
16-16L 1” 1” - - - - - - - -
20-16 1 1/4” 1” 98,2 5202007030 95,9 5202007230 93,7 5202007430 86,3 5202007630
20-20 1 1/4” 1 1/4” 115,9 5202007040 113,9 5202007240 111,0 5202007450 104,9 5202007640
20-20S 1 1/4” 1 1/4” - - - - - - - -
Machines
24-20 1 1/2” 1 1/4” 115,9 5202007050 113,9 5202007250 111,9 5202007440 115,9 5202007650
24-20S 1 1/2” 1 1/4” - - - - - - - -
24-24* 1 1/2” 1 1/2” 91,7 5202007090 - - - - 155,8 5202007690
32-24* 2” 1 1/2” 117,7 5202007100 - - - - 181,2 5202007700
InfoRMATION
*) Sizes -24 and -32 new design one piece coupling. Part No starts with GSH5... instead of G5... for those couplings.
Cat GSH-couplings on request.
395
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
B B B
On request.
*) Sizes -24 and -32 new design one piece coupling.Part No starts with GSH584... instead of G584... for those couplings.
B
B B
396
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
GS-series two piece couplings / GSH-series one piece couplings
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
ORFS/SAE Flat face o-ring
Bite type
fittings
B
B
B B
B
Couplings
B ID Code B ID Code B ID Code B ID Code B ID Code
Hoses &
06-06S 11/16”-12UN 3/8” - - - - - - 42,2 5202009810 - -
06-06L 11/16”-12UN 3/8” - - - - - - 49,2 5202009800 - -
06-06 11/16”-16UN 3/8” 28,2 5202009000 33,2 5202009200 46,2 5202009500 - - - -
08-06 13/16”-12UN 3/8” - - 36,2 5202009210 57,2 5202009510 49,2 5202009820 - -
DISCONNECT
08-08 13/16”-16UN 1/2” 30,5 5202009010 35,5 5202009220 56,5 5202009520 - - - -
QUICK
08-08S 13/16”-12UN 1/2” - - - - - - 48,5 5202009830 - -
10-08 1”-14UNS 1/2” - - 40,5 5202009230 61,5 5202009530 63,5 5202009840 - -
12-08S 13/16”-12UN 1/2” - - - - - - 69,5 5202009880 - -
12-08 13/16”-12UN 1/2” - - 41,5 5202009260 - - - - - -
SWIVELS
10-10 1”-14UNS 5/8” - - 43,7 5202009240 60,7 5202009540 56,7 5202009850 - -
10-10L 1”-14UNS 5/8” - - - - - - 62,7 5202009860 - -
10-12 1”-14UNS 3/4” - - 46,0 5202009250 - - - - - -
10-12S 1”-14UNS 3/4” - - - - - - 60,0 5202009870 - -
12-12S 13/16”-12UN 3/4” - - - - - - 77,0 5202009910 - -
Adaptors
12-12 13/16”-UN 3/4” - 5202009020 48,0 5202009270 74,0 5202009550 77,0 5202009890 - -
12-12L 13/16”-12UN 3/4” - - - - - - 77,0 5202009900 - -
16-12S 17/16”-12UN 3/4” - - - - - - 86,0 5202009920 - -
16-12 17/16”-12UN 3/4” 44,0 5202009030 52,0 5202009280 86,0 5202009560 - - 37,5 5202010100
COMPONENTS
16-16 17/16”-12UN 1” 45,2 5202009040 54,4 5202009290 87,8 5202009570 87,6 5202009930 - -
16-16L 17/16”-12UN 1” - - - - - - 87,6 5202009940 - -
20-16S 1.11/16”-12UN 1” - - - - - - 97,6 5202009980 - -
20-16 1.11/16”-12UN 1” - - 54,3 5202009300 107,6 5202009580 97,6 5202009970 - -
Machines
397
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Pyrojacket
Application:
Pyrojacket is used to insulate and protect hoses, pipes/tubes
and cables in demanding industrial environments.
Hose assemblies are protected in work situations that involve
smelting, welding and casting/founding.
The pyro material insulates very hot hoses and tubes/pipes,
protecting workers from injuries.
Material:
The pyro product keeps its flexibility and insulating qualities
both at extremely high and low temperatures. The Pyrojacket
is excellent for usage in smelting plants and offshore.
The protective hose protects hoses and cables against fire and
heat, and may for a shorter period of time be exposed to melted
metal and glass, holding temperatures up to 1650ºC.
The hose’s red silicone rubber cover reduces heat loss if high
temperature mediums are transported inside the hose.
TUBE: Fibreglass
COVER: Silicone
REINF: Polyester
TEMP: -65°C + -1650°C Stand I.D.
Part no Description length [mm]
902016 Pyrojacket for 1/4” hose 30 m 16
902019 Pyrojacket for 3/8” hose 30 m 19
902025 Pyrojacket for 1/2” hose 30 m 25
902032 Pyrojacket for 3/4” hose 30 m 32
902041 Pyrojacket for 1” hose 30 m 41
902051 Pyrojacket for 1-1/4” hose 30 m 51
902064 Pyrojacket for 1-1/2” hose 30 m 64
902076 Pyrojacket for 2” hose 30 m 76
Part no Description
902905 Silicone rubber end dip*
902906 Silicone rubber**
398
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
Heat resistance, protection for hoses
Pyrotape
& TUBEs
PIPes
Application:
Protective tape for hoses.
Clamps
Material:
Non-adhesive high bulk glass fiber tape withstands intense heat
and flame and sheds molten splash immediately.
Valves
Temperature:
Pyrotape withstands continuous exposure
to 500°F (260°C), up to 2000°F (1090°C) for 15-20 minutes, and up
to 3000°F (1650°C) for 15-30 seconds Stand
Part No Description length
EQUIPMENT
TEST
902901 Pyrotape 25 mm wide 15 m
902902 Pyrotape 51 mm wide 15 m
Bite type
fittings
Pyrosil
Application:
Protective tape for hoses. Prevents leakage.
Couplings
Hoses &
insulation barrier.
Temperature:
Pyrosil is designed to withstand continuous exposure
DISCONNECT
to temperatures up to 475°F (246°C).
QUICK
Stand
Part No Description length
902903 Pyrosil tape 25 mm wide 11 m
SWIVELS
Adaptors
Silicaflex
Application:
COMPONENTS
Material:
A user friendly, non-expensive on-site installable tape.
Silicaflex is an excellent solution to the most demanding
Machines
Temperature:
InfoRMATION
399
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
Safe-Spirals, plastic hose protectors, protect hydraulic and pneumatic hoses from deterioration, shocks and abrasion.
They improve the visibility of hoses, thus preventing dangerous situations. The protective spirals are easy to install either before or after
hose installation.
Safe-Spirals are manufactured by direct compression of the raw material. Due to the manufacturing method the product has a more
durable construction and rounded edgeswhich do not damage the hoses.
Safe-Spirals are:
• resistant to acids, oils and solvents
• flexible
• UV protected
• made of HD PE plastic
• operative at temperature range -50 oC - +100 oC.
• recyclable
Safe spirals
Recommended
Nominal o.d. Nominal i.d. Wall v Pitch P Distance of 10-24Hole dia hose range
ø mm ø mm [mm] [mm] hole x mm z 24-28mm28-40 of use (dia)
12 9,6 1,2 10,5 - - -
16 13,4 1,3 12 - - 13-18
20 10,0 20,0 20 - - 10-24
25 20,6 2,2 25 - - 24-28
32 27,0 2,5 30 - - 28-40
40 34,6 2,7 24 - - 35-45
50 43,2 3,4 30 - - 40-55
63 55,6 3,7 37 - - 55-62
75 66,2 4,4 42 35 10 60-70
90 80,2 4,9 45 35 10 70-90
110 99,0 5,5 50 35 10 80-105
140 127,0 6,5 55 35 10 102-150
400
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
Safe spirals, protection for hoses
& TUBEs
PIPes
Clamps
Valves
Spiral, plastic, black Spiral, plastic, yellow
Part No Description Pack. Weight per m Part No Description Pack. Weight per m
906012 12 / 9,6 mm 25 0,04 907012 12 / 9,6 mm 25 0,04
EQUIPMENT
906016 16 / 13,4 mm 25 0,06 907016 16 / 13,4 mm 25 0,06
TEST
906020 20 / 16,0 mm 25 0,09 907020 20 / 16,0 mm 25 0,09
906025 25 / 20,6 mm 25 0,15 907025 25 / 20,6 mm 25 0,15
906032 32 / 27,0 mm 25 0,19 907032 32 / 27,0 mm 25 0,19
906040 40 / 34,6 mm 25 0,30 907040 40 / 34,6 mm 25 0,30
Bite type
fittings
906050 50 / 43,2 mm 25 0,40 907050 50 / 43,2 mm 25 0,40
906063 63 / 55,6 mm 25 0,65 907063 63 / 55,6 mm 25 0,65
906075 75 / 66,2 mm 20 0,73 907075 75 / 66,2 mm 20 0,73
906090 90 / 80,2 mm 20 1,20 907090 90 / 80,2 mm 20 1,20
906110 110 / 99,0 mm 15 1,76 907110 110 / 99,0 mm 15 1,76
Couplings
Hoses &
DISCONNECT
QUICK
Safe tool, mounting tool for safe spirals
Part No Description
906001 20-50 mm
SWIVELS
906002 63-140 mm
Adaptors
401
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
General information
GS-Hydro supplies comprehensive selection of hoses and hose couplings which include BSP,
NPT, JIC, Metric, SAE 3000/6000 Flanges and GS Retain Ring Flanges to various applications.
GS-Hydro hoses can meet several industry standards and type approvals of main certificate
institutes. Please specify your requirements when ordering.
Hose dimension
Hose Type
3/16” 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1” 1 1/4” 1 1/2” 2”
P1T 120 120 120 120
G1 /1SN 225 215 180 160 130 105 88 63 50 40
C1TH / G1H 195 160 140 105 90 70 63 50 40
G2 / 2SN 400 350 330 275 250 215 165 125 90 80
CM2T 400 350 330 275 250 215 165
4SH / GH506 420 385 350 300 250
M3K 210 210 210 210 210 210 210
M4K 280 280 280 280 280
M5K 350 350 350 350
M6K 420
G3K 210 210 210
G4K 280 280 280 280
G5K 350 350 350 350 350 350 350
G6K 420 420 420 420 420 420 420 420
R7 190 175 155 140 105 87 70
R8 350 280 245 195 162 142
T9 / PTFE 195 150 145 95 70
402
HOSES & HOSE COUPLINGS
GS-FLANGE
SYSTEM
General information
& TUBEs
PIPes
Size EN 835 EN856
DN Dash inch 1SN 2SN 4SP 4SH R12 R13 R15
5 -03 3/16” 250 415
Clamps
6 -04 1/4” 225 400 450
8 -05 5/8” 215 350
10 -06 3/8” 180 330 445 276
12 -08 1/2” 180 275 415 276
16 -10 5/8” 130 250 350 276
Valves
19 -12 3/4” 105 215 350 420 276 345 420
25 -16 1” 88 165 280 380 276 345 420
31 -20 1 1/4” 63 125 210 325 207 345 420
38 -24 1 1/2” 50 90 185 290 173 345 420
EQUIPMENT
51 -32 2” 40 80 165 250 172 345 420
TEST
PSI bar MPa Gates W.P.
3K 3000 207 20.7 210
Bite type
fittings
4K 4000 276 27.6 280
5K 5000 345 34.5 350
6K 6000 414 41.4 420
Couplings
Hoses &
Hose Type Hose Assembly Length [mm] Hose Coupling Type Hose Coupling Type
DISCONNECT
QUICK
Assembly length (cone to cone)
SWIVELS
A Cut hose length A
Adaptors
For some assemblies the length must be within a light tolerance compute the approximate hose length to be cut.
COMPONENTS
on high pressure applications. For male thread couplings, the cut-off is measured from locking
collar to the end of the threads.
Before cutting the hose, make sure you understand the differ-
Machines
ence between cut hose lenght and assembly overall length as For straight female couplings, the cut-off is measured from the
shown above. locking collar to either the end of the nut or seat depending on
whether the nut can be pulled back exposing the seating surface.
Cut-off value A is the length of that part of the coupling not The cut-off for bend tube couplings is measured from the locking
InfoRMATION
directly in contact with or applied to the hose. Substract the sum collar to the centre line of the surface.
GENERAL
403
GS-HYDRO PRODUCT CATALOGUE HOSES & HOSE COUPLINGS
When hose installation is straight, allow enough slack in hose Prevent twisting and distortion by bending hose in same plane as
line to provide for length changes which will occur when pres- the motion of the boss to which hose is connected.
sure is applied.
When radius is below the required minimum, use an angle adap- Avoid twisting of hose lines bent in two planes by clamping hose
tor to avoid sharp bends. at change of plane.
User proper angle adaptors to avoid sharp twist or bend in hose. Adequate hose length is necessary to distribute movement on
flexing applications and to avoid abrasion.
404
GS-FLANGE
SYSTEM
Quick disconnect couplings
& TUBEs
PIPes
Cejn – ISO 7241-A...................................................................406
Clamps
Cejn – ISO 7241-B...................................................................407
Cejn – ISO 7241-B Stainless steel...........................................408
Intertraco screw-to-connect Series S.....................................409
Intertraco screw-to-connect – Flat-Face................................410
Cejn Nordic Sortiment............................................................411
Cejn Series X65 and X64 – ISO 16028 – Steel........................412
Valves
Cejn Series X66 – ISO 16028 – Stainless steel........................413
Cejn Series 115........................................................................414
Cejn Series 116........................................................................415
Snap-Tite H-IH and PH Series.................................................416
EQUIPMENT
Snap-Tite, 71 Series ‘Flush Face/Dry Break’...........................417
TEST
Snap-Tite, 75 Series ‘Thread-to-Connect’..............................418
GS-Hydro offers a wide range of Quick Disconnect Couplings for all hydraulic-
Bite type
fittings
and pneumatic applications from the leading suppliers on the market, like Cejn,
Intertraco, Snap-Tite, Faster, Unoflow and others.
Our range includes couplings with or without valve, pressure eliminator, leak
free and high pressure couplings up to 3000 bar.
On the following pages, a selection of our range is presented. Please contact
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
405
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
D
A A
CH2
C CH1
Female Male
Male Coupling
Ø DN Male W.P. Weight Dust plug
Size ØA* B CH1
[mm] [inch] Part No ID Code [bar] [kg] Part No
04 6 1/4” 059230-04 2401010000 350 0.05 1/4” BSP 32 19 059230-04P
06 10 3/8” 059230-06 2401010010 300 0.06 3/8” BSP 38 22 059230-06P
08 12 1/2” 059230-08 2401010020 250 0.09 1/2” BSP 45 27 059230-08P
12 20 3/4” 059230-12 2401010030 250 0.19 3/4” BSP 55 34 059230-12P
16 25 1” 059230-16 2401010040 250 0.27 1” BSP 63 41 059230-16P
20 32 1 1/4” 059230-20 2401010050 230 0.60 1 1/4” BSP 75 55 059230-20P
24 38 1 1/2” 059230-24 2401010060 190 0.90 1 1/2” BSP 85 60 059230-24P
32 50 2” 059230-32 2401010070 190 1.45 2” BSP 100 75 059230-32P
Female Coupling
Ø DN Female W.P. Weight Dust cap
Size ØA* C ØD CH2
[mm] [inch] Part No ID Code [bar] [kg] Part No
04 6 1/4” 059231-04 2401010500 350 0.08 1/4” BSP 47 25 19 059231-04C
06 10 3/8” 059231-06 2401010510 300 0.15 3/8” BSP 58 31 24 059231-06C
08 12 1/2” 059231-08 2401010520 250 0.27 1/2” BSP 67.5 38 30 059231-08C
12 20 3/4” 059231-12 2401010530 250 0.47 3/4” BSP 81 46 38 059231-12C
16 25 1” 059231-16 2401010540 250 0.72 1” BSP 96 55 45 059231-16C
20 32 1 1/4” 059231-20 2401010550 230 1.25 1 1/4” BSP 117 65 50 059231-20C
24 38 1 1/2” 059231-24 2401010560 190 2.10 1 1/2” BSP 135 80 60 059231-24C
32 50 2” 059231-32 2401010570 190 4.15 2” BSP 160 100 75 059231-32C
406
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Cejn – ISO 7241-B
& TUBEs
PIPes
Clamps
A D A
CH2 CH1
Valves
C
Female Male
EQUIPMENT
TEST
Series B is designed to interchange and perform according to ISO
7241-B standard. It is one of the most popular coupling design
worldwide and is indicated for several industrial applications.
• Interchangeability according to ISO 7241-B
Bite type
fittings
• Standard material: steel
• Plugs treated with induction hardening
• Internal valves in hardened steel
• Standard seals in nitrile rubber
Couplings
Hoses &
DISCONNECT
QUICK
Male Coupling
SWIVELS
Ø DN Male B Ch1 Dust plug
Size ØA*
[mm] [inch] Part No ID Code [mm] [mm] Part No
02 3 1/8” 059232-02 2401012000 1/8” BSP 30 14 059232-02P
04 6 1/4” 059232-04 2401012010 1/4” BSP 35 19 059232-04P
Adaptors
Female Coupling
OTHER
407
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
A A
CH2 CH1
C
Female Male
Male Coupling
Ø DN Male W.P. Weight Dust plug
Size ØA* B CH1
[mm] [inch] Part No ID Code [bar] [kg] Part No
059234-02 2403012000 1/8” BSP
02 5 1/8” 150 0.02 30 14 059234-02P
059236-02 2403013000 1/8” NPTF
059234-04 2403012010 1/4” BSP
04 6 1/4” 150 0.04 35 19 059234-04P
059236-04 2403013010 1/4” NPTF
059234-06 2403012020 3/8” BSP
06 10 3/8” 100 0.07 41 24 059234-06P
059236-06 2403013020 3/8” NPTF
059234-08 2403012030 1/2” BSP
08 12 1/2” 100 1.10 46 27 059234-08P
059236-08 2403013030 1/2” NPTF
059234-12 2403012040 3/4” BSP
12 20 3/4” 100 1.20 55 36 059234-12P
059236-12 2403013040 3/4” NPTF
059234-16 2403012050 1” BSP
16 25 1” 75 1.37 66 41 059234-16P
059236-16 2403013050 1” NPTF
Female Coupling
Ø DN Female W.P. Weight Dust cap
Size ØA* C ØD CH2
[mm] [inch] Part No ID Code [bar] [kg] Part No
059235-02 2403012500 1/8” BSP
02 5 1/8” 150 0.07 49 24 14 059235-02C
059237-02 2403013500 1/8” NPTF
059235-04 2403012510 1/4” BSP
04 6.3 1/4” 150 0.12 57 27 19 059235-04C
059237-04 2403013510 1/4” NPTF
059235-06 2403012520 3/8” BSP
06 10 3/8” 100 0.22 66 34 24 059235-06C
059237-06 2403013520 3/8” NPTF
059235-08 2403012530 1/2” BSP
08 12 1/2” 100 0.32 74 42 27 059235-08C
059237-08 2403013530 1/2” NPTF
059235-12 2403012540 3/4” BSP
12 20 3/4” 100 0.59 90 50 36 059235-12C
059237-12 2403013540 3/4” NPTF
059235-16 2403012550 1” BSP
16 25 1” 75 0.86 106 60 41 059235-16C
059237-16 2403013550 1” NPTF
*) Other threads on request.
408
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Intertraco screw-to-connect Series S
& TUBEs
PIPes
B
Clamps
A D A
Valves
EQUIPMENT
CH3
TEST
CH3
Bite type
fittings
from 1/4” to 2 1/2”. This series is used in heavy duty hydraulic
and industrial applications in presence of high pressure,
vibrations, mechanical stresses.
• Standard material: steel
Couplings
• Special seals on request: Viton, EPDM, Neoprene
Hoses &
Male Coupling
Ø DN Male
DISCONNECT
W.P. Weight Dust plug
Size ØA* B L CH1 CH3
[bar] [kg] Part No
QUICK
[mm] [inch] Part No ID Code
04 6 1/4” SM10-04 2401014000 500 0.08 1/4” BSP 36 69 28 16 TSM04
06 10 3/8” SM10-06 2401014010 450 0.15 3/8” BSP 42 82 34 20 TSM06
08 12 1/2” SM10-08 2401014020 400 0.26 1/2” BSP 55 100 42 27 TSM08
12 20 3/4” SM10-12 2401014030 350 0.37 3/4” BSP 61 114 50 30 TSM12
SWIVELS
16 25 1” SM10-16 2401014040 300 0.66 1” BSP 61 120 60 40 TSM16
20 32 1 1/4” SM10-20 2401014050 250 1.00 1 1/4” BSP 70 140 70 48 TSM20
24 38 1 1/2” SM10-24 2401014060 220 1.35 1 1/2” BSP 70 140 80 52 TSM24
32 50 2” SM10-32 2401014070 150 4.10 2” BSP 86 173 120 80 TSM32
Adaptors
40 63 2 1/2” SM10-40 2401014080 120 3.64 2 1/2” BSP 86 173 120 85 TSM40
Female Coupling
Ø DN Female W.P. Weight Dust cap
COMPONENTS
40 63 2 1/2” SF10-40 2401014580 120 3.30 2 1/2” BSP 130 128 173 85 TSF40
GENERAL
409
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
L coupled
A D A
CH1
CH2
Female Male
The VP series represents the ideal combination of flat face and • No inclusion of air or external media during connection and
screw to connect designs. This range achieves very high working disconnection.
pressures and is suitable for heavy duty working conditions • The flat faces are easy to clean.
such as pulsating pressures and vibrations. VP series offers the • Sleeve with a safety device preventing from accidental
important possibility of connecting and disconnecting the two disconnection.
parts under pressure with no spillage. • Standard seals in nitrile rubber
• Possibility to connect and disconnect the two parts with • Antiextrusion ring in teflon
residual pressures up to 300 bar (4300 psi). • Working temperature with standard seals: -20°C – +110°C
• Perfect sealing of plug and socket both when coupled and • Special seals on request: Viton, EPDM, Neoprene, Silicone
uncoupled. • Special caps on request
410
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Cejn Nordic Sortiment
& TUBEs
PIPes
Clamps
A A
Valves
EQUIPMENT
TEST
Female Male
Bite type
fittings
CEJN’s Nordic Range offers heavy-duty designed couplings and Optional dust caps available
nipples for mobile hydraulic applications, plus added protection To prevent dust and debris from entering the system, dust caps
against involuntary disconnection. are recommended for use on both the coupling and nipple
when they are disconnected. They are available for all sizes and
Couplings
Hoses &
that the couplings offer rugged use and a long service life. even when either half is residual pressure.
Extra sealing capacity Security locking for extra protection against involuntary
Double O-rings and a back-up ring give the Nordic Range disconnection
DISCONNECT
improved sealing performance. As added protection against involuntary disconnection the
QUICK
coupling design includes a manual security-locking feature. It
is engaged by manually turning the black locking ring after
connection. The lock is released by returning the ring to its
original position prior to disconnection.
SWIVELS
Male Coupling
Male Male w. Eliminator Male AISI 316 W.P. [bar] Dust plug
Size inch ØA
Part No ID Code Part No ID Code Part No ID Code AISI 316 Part No
-
Adaptors
04 1/4” 059238-04 2401018000 - 059238-04SS 2403018000 450 250 1/4” BSP 059238-04P
06 3/8” 059238-06 2401018010 059238-06E 2401018210 059238-06SS 2403018010 350 300 3/8” BSP 059238-06P
08 1/2” 059238-08 2401018020 059238-08E 2401018220 059238-08SS 2403018020 300 300 1/2” BSP 059238-08P
12 3/4” 059238-12 2401018030 059238-12E 2401018230 059238-12SS 2403018030 280 200 3/4” BSP 059238-12P
16 1” 059238-16 2401018040 059238-16E 2401018240 059238-16SS 2403018040 250 200 1” BSP 059238-16P
COMPONENTS
Female Coupling
Female Female Eliminator Female AISI 316 Female Brass W.P. [bar]
Machines
Dust cap
Size inch ØA
Part No ID Code Part No ID Code Part No ID Code Part No ID Code AISI 316 Part No
04 1/4” 059239-04 2401018500 - - 059239-04SS 2403018500 059239-04MSG 2407018500 450 250 1/4” BSP 059239-04C
06 3/8” 059239-06 2401018510 059239-06E 2401018710 059239-06SS 2403018510 059239-06MSG 2407018510 350 300 3/8” BSP 059239-06C
08 1/2” 059239-08 2401018520 059239-08E 2401018720 059239-08SS 2403018520 059239-08MSG 2407018520 300 300 1/2” BSP 059239-08C
InfoRMATION
12 3/4” 059239-12 2401018530 059239-12E 2401018730 059239-12SS 2403018530 059239-12MSG 2407018530 280 200 3/4” BSP 059239-12C
GENERAL
16 1” 059239-16 2401018540 059239-16E 2401018740 059239-16SS 2403018540 059239-16MSG 2407018540 250 200 1” BSP 059239-16C
24 1 1/2” 059239-24 2401018550 - - - - 059239-24MSG 2407018550 200 - 1 1/2” BSP 059239-24C
32 2” 059239-32 2401018560 - - - - 059239-32MSG 2407018560 180 - 2” BSP 059239-32C
411
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
Cejn Series X65 and X64 – No-Spill, ISO 16028 Flat-Face Couplings - Steel
CEJN X-Series couplings are “clean connections” for mobile Security locking for extra protection against involuntary
hydraulic applications such as construction equipment, disconnection
agricultural machinery and forestry equipment. As added protection against involuntary disconnection, the
The Flat-Face design of the couplings minimizes spillage during coupling design includes a manual security-locking feature.
connection and disconnection - an important step in preventing It is engaged by manually turning the locking sleeve after
fire and safety hazards and poor performance in hydraulic connection. The lock is released by returning the sleeve to its
systems, and preventing pollution and its associated, costly original position during disconnection.
cleanup measures.
By choosing CEJN’s X-Series no-spill couplings, you will be Optional dust caps available
contributing to overall improved system performance. The To prevent dust and debris from entering the system, dust caps
X-Series are designed in accordance with ISO 16028, an are recommended for use on both the coupling and nipple when
international standard that specifies interface dimensions for they are connected and disconnected. They are available for all
interchangeability and performance requirements for hydraulic, sizes and connections.
flat-face, quick-action couplings at pressure from 25 MPa to 31.5
MPa. DN 5 mm to DN 25 mm sizes
The X-Series are offered in many versions and sizes, including
Low spillage during connection and disconnection couplings in steel with a working pressure up to 500 bar. Also
The Flat-Face design of the X-Series minimizes spillage during included in the range is pressure eliminator that solves problems
connection and disconnection. And the smooth flat surface of with residual pressure on the nipple side (X64).
the couplings are easily wiped clean, further reducing spillage
and the threat of contamination entering hydraulic systems. Two-part design
Since the two-part couplings feature separate front and back
One-hand operation for easy connection sections, standard line products are available with customer rear
The X-Series couplings require only one hand for operation, sections or threads to meet specific application requirements.
making connection and disconnection fast and easy. During
connection, the coupling and nipple automatically lock into
place.
412
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Cejn Series X66 – No-Spill, ISO 16028 Flat-Face Couplings - Stainless steel
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
CEJN Series X66 is a Flat-Face quick-connect coupling
Bite type
fittings
dimensionally in accordance to ISO 16028 Standard for low- and
medium-pressure hydraulic applications. The Flat-Face design
minimizes spillage during connection and disconnection. The
stainless steel design makes it extra sturdy to fit applications in
Couplings
Series 266 couplings also feature manual security locking as
Hoses &
added protection against involuntary disconnection.
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
Series X66
Ø DN Stainless Steel Dust plug Dust cap
Size
Part No ID Code Part No ID Code Part No Part No
[inch] Nom. Flow Dia. [mm] Coupling Coupling Nipple Nipple
InfoRMATION
413
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
Series 115 is available in both standard and Flat-Face designs. The Technical data
Series is a CEJN original with extremely small outside dimensions. Nominal flow diameter: 2.5 mm (3/32”)
Non-drip connection and disconnection are standard on the Flow capacity: 6.0 l/min (1.3 GPM UK)
CEJN High-Pressure range. All exposed components are made Max. working pressure: 100.0 MPa
of zinc-plated steel. The coupling is also available in a design Min. burst pressure: 260.0 MPa
with a safety ring for the locking sleeve to prevent accidental Temperature range: -30°C — +100°C (-22°F — +212°F)
disconnection. Plastic dust caps are standard on both coupling Material coupling: Hardened, zinc chromate plated
and nipple, dust caps of aluminum can be ordered separately. steel
The nipple is also available in a design with a hose rupture valve. Material nipple: Hardened, zinc chromate plated
In the event of a ruptured hose the nipple closes and prevents steel
the system from being drained of oil, which could have critical Material seal: Nitrile (NBR) other sealing material
consequences for production and the environment. on request
Comment: Avoid loading the nipple while
disconnected. Dynamic load on
nipple while disconnected may lead
to seal damage.
Flow capacity is measured at 0.4 MPa pressure drop.
414
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Cejn Series 116
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Series 116 is available in both standard and Flat-Face designs. The Technical data
Bite type
fittings
Series is a CEJN original with extremely small outside dimensions. Nominal flow diameter: 2.5 mm (3/32”)
Non-drip connection and disconnection are standard on the Flow capacity: 6.0 l/min (1.3 GPM UK)
CEJN High-Pressure range. All exposed components are made Max. working pressure: 150.0 MPa
of zinc-plated steel. The coupling is also available in a design Min. burst pressure: 300.0 MPa
Couplings
Hoses &
environments. A coupling with a 90° angled swivel connection Material seal: Nitrile (NBR) other sealing material
is also available for use in confined areas. The range is primarily on request
recommended for cylinders, bolt tensioner tools, bearing pullers, Comment: Avoid loading the nipple while
etc. disconnected. Dynamic load on
DISCONNECT
nipple while disconnected may lead
QUICK
to seal damage.
Flow capacity is measured at 0.4 MPa pressure drop.
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
415
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
Snap-Tite
H - IH & PH Series
Part No ID Code Part No ID Code Dust
Thread.
Size Coupling Coupling Nipple Nipple plug/cap
conn. (brass) (brass) (brass) (brass) Part No
04-04 1/4” BVHC04R 2407040000 BVHN04R 2407040500 PDCP04
06-06 3/8” BVHC06R 2407040010 BVHN06R 2407040510 PDCP06
08-08 1/2” BVHC08R 2407040020 BVHN08R 2407040520 PDCP08
12-12 3/4” BVHC12R 2407040030 BVHN12R 2407040530 PDCP12
16-16 1” BVHC16R 2407040040 BVHN16R 2407040540 PDCP16
20-20 1 1/4” BVHC20R 2407040050 BVHN20R 2407040550 PDCP20 For hydraulic, pneumatic and general purpose applications.
24-24 1 1/2” BVHC24R 2407040060 BVHN24R 2407040560 PDCP24
32-32 2” BVHC32R 2407040070 BVHN32R 2407040570 PDCP32 For further information, please ask for special leaflet.
40-40 2 1/2” BVHC40R 2407040080 BVHN40R 2407040580 PDCP40
48-48 3” BVHC48R 2407040090 BVHN48R 2407040590 PDCP48
64-64 4” BVHC64R 2407040100 BVHN64R 2407040600 PDCP64
H Series quick disconnects have been proven by years of use on The PH Option has successfully been field tested in connecting
hydraulic-pneumatic applications and in handling of many gases against static pressures up to 3000 psi (210 bar). Available in
and fluids. The H Series fully engineered design meets or exceeds steel, Trivalent plated, in size 3/8”, 1/2”, 3/4” and 1”.
MIL-C-51234 and provides superior flow characteristics with built
IH Option – The IH Series is identical to the H Series exept for the
in reliability.
valve which was designed specifically for durability when used
PH Option – Has the same advantages built into the H Series in pneumatic systems using reciprocating, pulsating and rotary
with the addition of an instant, automatic bleed-off valve built motion air tools. Cylindrical construction of the IH valve provides
into the valve for fast, easy connection of hydraulic lines and 360° contact with the plain H Series nipple. This permits repeated
for other applications that call for periodic connection against cycling while enabling efficient operation and long life. Avail-
trapped static hydraulic pressure. The PH Option can be placed in able in steel, Trivalent plated in size 1/4”, 3/8”, 1/2” and 3/4”.
either the valve coupler or the valve nipple and are completely
interchargable with the H Series coupler og nipple.
Working pressures
Valve & Valve (douple Shut-off) Plain & Plain (no Shut-off)
Valve & Plain (single Shut-off)
Size Steel Aluminium Brass Stainless steel Steel Aluminium Brass Stainless steel
[psi] [bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi] [bar]
1/4” 6500 448 2250 155 2250 155 5000 345 11000 759 4000 276 4000 276 10000 690
3/8” 4500 310 2250 155 2250 155 4000 276 11000 759 4000 276 4000 276 8000 552
1/2” 4000 276 1750 121 2000 138 3750 259 11000 759 4000 276 4000 276 8000 552
3/4” 3500 241 1750 121 2000 138 2000 138 9000 621 3500 241 3500 241 7000 483
1” 2000 138 1500 103 1750 121 2000 138 6000 414 3000 207 3000 207 4000 276
1 1/4” 1750 121 375 26 350 24 1500 103 5000 345 1000 69 1000 69 3000 207
1 1/2” 1500 103 375 26 350 24 1500 103 5000 345 1000 69 1000 69 3000 207
2” 1500 103 300 21 400 28 500 34 4000 276 750 52 750 52 1000 69
2 1/2” 1000 69 300 21 400 28 400 28 1000 69 300 21 400 28 400 28
3” 750 52 200 14 200 14 400 28 750 52 200 14 200 14 400 28
4” 500 34 150 10 150 10 300 21 500 34 150 10 150 10 300 21
NOTE: Pressure ratings were established under static pressure conditions. Therefore, pressure ratings for any given flow, pressure surge and/or vibration may vary from these ratings.
416
QUICK DISCONNECT COUPLINGS
GS-FLANGE
SYSTEM
Snap-Tite, 71 Series ‘Flush Face/Dry Break’
& TUBEs
PIPes
L coupled
Clamps
A
C B CH2
CH1
Valves
• Flush Face/Dry Break – Air inclusion and fluid loss are held • Versatile – Available in steel with Zinc Trivalent Chromate
EQUIPMENT
to a minimum to prevent spillage and contamination of plating, 316 Stainless steel, as well as other materials. Spe-
TEST
systems. cial seals for troublesome media are available; consult your
• Push-to-Connect – Ideal one-hand operation when one half GS-Hydro branch office.
is mounted. Simply insert the nipple into the coupler and • Available sizes – 1/8”, 1/4”, 3/8”, 1”, 1 1/4”, 1 1/2” and 2”.
push-to-connect. To disconnect retract the sleeve; and the • Superior flow and low pressure drop
Bite type
fittings
coupling halves disconnect. • Sleeve lock – Designed to provide protection against ac-
• Rugged – Heavy duty construction is ideally suited for high cidental disconnection.
impulse applications. • Available with Autoclave cone abd threaded fittings.
• Pressure Capability – Designed for up to 10,000 psi (690 bar)
Male coupling
Couplings
Hoses &
Ø DN Male W.P. [bar] W.P. [bar] Dust plug
Size ØA* B CH2
[inch] Part No ID Code steel stainless steel L Part No
71N04R 2401020000 1/4” BSP
04 1/4” 690 345 49.8 83.1 20.6 713PNC04
71N04NPT 2401022000 1/4” NPTF
71N06R 2401020010 3/8” BSP
06 3/8” 690 345 60 101.6 25.4 713PNC06
DISCONNECT
71N06NPT 2401022010 3/8” NPTF
QUICK
71N088R 2401020020 1/2” BSP
08 1/2” 690 345 70.4 112.5 38.1 713PNC08
71N08NPT 2401022020 1/2” NPTF
71N12R 2401020030 3/4” BSP
12 3/4” 520 280 77.5 130.3 44.5 713PNC12
71N12NPT 2401022030 3/4” NPTF
71N16R 2401020040 1” BSP
16 1” 520 280 84.3 142.3 47.8 713PNC16
71N16NPT 2401022040 1” NPTF
SWIVELS
71N20R 2401020050 1 1/4” BSP
20 1 1/4” 520 280 93.2 158 50.8 713PNC20
71N20NPT 2401022050 1 1/4” NPTF
71N24R 2401020060 1 1/2” BSP
24 1 1/2” 345 210 157.8 193 82.6 713PNC24
71N24NPT 2401022060 1 1/2” NPTF Adaptors
Female coupling
Ø DN Female W.P. [bar] W.P. [bar] Dust cap
Size ØA* C CH1
[inch] Part No ID Code steel stainless steel L Part No
71C04R 2401020500 1/4” BSP
04 1/4” 690 345 46.7 83.1 23.9 713PCC04
COMPONENTS
417
GS-HYDRO PRODUCT CATALOGUE QUICK DISCONNECT COUPLINGS
Size A B ØC D ØE ØF G
3/4” mm 123.2 47.5 72.1 44.5 34.3 83.1
1” mm 153.3 107.9 69.9 87.6 57.2 44.9 105.9
1 1/4” mm 197.1 120.7 82.6 111.8 66.6 54.4 136.1
1 1/2” mm 220.9 146.0 95.3 128.0 82.3 63.5 151.6
2” mm 255.3 171.5 120.7 154.2 101.6 82.6 179.1
Female Male
Burst
Thread W.P.
Size Press. BSP NPT Dust cap BSP NPT Dust plug
Conn. [bar] [bar] Part No Part No
Part No ID Code Part No ID Code Part No ID Code Part No ID Code
12-12 3/4” 345 1380 75C12R 2401024500 75C12NPT 2401026500 7SMDC-12 75N12R 2401024000 75N12NPT 2401026000 7SMDP-12
16-16 1” 345 1380 75C16R 2401024510 75C16NPT 2401026510 7SMDC-16 75N16R 2401024010 75N16NPT 2401026010 7SMDP-16
20-20 1 1/4” 345 1035 75C20R 2401024520 75C20NPT 2401026520 7SMDC-20 75N20R 2401024020 75N20NPT 2401026020 7SMDP-20
24-24 1 1/2” 345 1035 75C24R 2401024530 75C24NPT 2401026530 7SMDC-24 75N24R 2401024030 75N24NPT 2401026030 7SMDP-24
32-32 2” 345 1035 75C32R 2401024540 75C32NPT 2401026540 7SMDC-32 75N32R 2401024040 75N32NPT 2401026040 7SMDP-32
40-40 2 1/2” 210 415 75C40R 2401024550 75C40NPT 2401026550 7SMDC-40 75N40R 2401024050 75N40NPT 2401026050 7SMDP-40
48-48 3” 210 415 75C48R 2401024560 75C48NPT 2401026560 7SMDC-48 75N48R 2401024060 75N48NPT 2401026060 7SMDP-48
64-64 4” 30 70 75C64R 2401024570 75C64NPT 2401026570 7SMDC-64 75N64R 2401024070 75N64NPT 2401026070 7SMDP-64
418
GS-FLANGE
SYSTEM
Swivels
& TUBEs
PIPes
Hammer Lug Unions..............................................................420
Clamps
Swivel ranges..........................................................................421
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
419
GS-HYDRO PRODUCT CATALOGUE SWIVELS
The GS-Hydro hammer lug unions are frequently used on Rotary Drilling Hoses, Hydraulics or BOP. They are available with butt weld
(BW) and NPT/API threads (butt weld shown in table).
420
SWIVELS
GS-FLANGE
SYSTEM
Swivel ranges
& TUBEs
PIPes
applications. Premissible media ranges from hydrocarbons,
steam, powder/solids and cement, to food.
The swivels are available in carbon and stainless steel materials,
including 6MO and duplex steel.
Clamps
The swivels incorporate from one to seven raceway antifriction
bearings and a number of high reliability low friction sealing
alternatives, to suit the service in question. The swivels are
available with GS-flanged-, regular flanged-, threaded-, vitaulic-
or special end connections. GS-Hydro also offers special service
Valves
high pressure swivels.
EQUIPMENT
TEST
ANSI Class [#] API Rating [psi] High Pressure
Bite type
fittings
150 300 600 900 1500 2500 3000 2.5k 5k 10k 15k 1000 bar 1500 bar
1/2” x x
3/4” x x
1” x x
Couplings
6” x x x x x x x x x
Hoses &
8” x x x x x x x x x
10” x x x
12” x x
DISCONNECT
QUICK
Swivel joints can be combined in 8 basic constructural types.
Thus, the swivel joints can be swivelled by 360° in one, two and
three planes.
Connections: Welding ends, flanges (DIN, ANSI, SAE), socket
SWIVELS
nipples, customer’s demands.
Dimensions: 1/4” – 8”
Pressure: Up to 1379 bar (20 000 psi) Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
421
GS-HYDRO PRODUCT CATALOGUE SWIVELS
Notes
422
GS-FLANGE
SYSTEM
Adaptors
& TUBEs
PIPes
Index.......................................................................................424
Clamps
RA-...........................................................................................425
723-, 724-................................................................................426
725-, MF-.................................................................................427
KM-, 727-................................................................................428
703-, 704-................................................................................429
707-, 708-................................................................................430
Valves
731-, 743-................................................................................431
744-, 746-................................................................................432
747-, 748-................................................................................433
741-, 745-................................................................................434
EQUIPMENT
716-, 722-................................................................................435
TEST
726-, 729-................................................................................436
730-, 719-................................................................................437
734-, 735-................................................................................438
736-, 737-................................................................................439
Bite type
fittings
738-, 739-................................................................................440
732-, 733-................................................................................441
Bonded seal............................................................................442
ORFS (O-Ring Face Seal Type Fittings)
750-, 751-................................................................................443
Couplings
760-, 761-................................................................................448
Hoses &
762-, 763-................................................................................449
O-Ring.....................................................................................450
DISCONNECT
solution exists (e.g. different threads etc.). GS–Adaptors are utilised mainly in
QUICK
relation to hose couplings but also for other type of fittings.
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
423
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
Index
424
ADAPTORS
GS-FLANGE
SYSTEM
RA–
ISO 8434-6
RA-
& TUBEs
PIPes
Clamps
Valves
A B
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Male/Male – BSP/BSP
Couplings
Hoses &
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
RA-02-02 2203001000 2204001000 1/8 1/8
RA-04-02 2203001500 2204001500 1/4 1/8
DISCONNECT
RA-04-04 2203002000 2204002000 1/4 1/4
QUICK
RA-06-02 2203002500 2204002500 3/8 1/8
RA-06-04 2203003000 2204003000 3/8 1/4
RA-06-06 2203003500 2204003500 3/8 3/8
RA-08-02 2203004000 2204004000 1/2 1/8
SWIVELS
RA-08-04 2203004500 2204004500 1/2 1/4
RA-08-06 2203005000 2204005000 1/2 3/8
RA-08-08 2203005500 2204005500 1/2 1/2
RA-10-10 2203006000 2204006000 5/8 5/8
RA-10-08 2203006500 2204006500 5/8 1/2
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
425
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
723–, 724–
ISO 8434-6
A B A B
723– 724–
Male/Male – BSP/BSPT
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
723-02-02 2203020000 2204020000 1/8 1/8
723-04-04 2203020500 2204020500 1/4 1/4
723-06-06 2203021000 2204021000 3/8 3/8
723-08-08 2203021500 2204021500 1/2 1/2
723-10-10 2203022000 2204022000 5/8 5/8
723-12-12 2203022500 2204022500 3/4 3/4
723-16-16 2203023000 2204023000 1 1
723-20-20 2203023500 2204023500 1 1/4 1 1/4
723-24-24 2203024000 2204024000 1 1/2 1 1/2
723-32-32 2203024500 2204024500 2 2
Male/Female – BSP/BSP
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
724-02-02 2203030000 2204030000 1/8 1/8
724-04-04 2203030500 2204030500 1/4 1/4
724-06-06 2203031000 2204031000 3/8 3/8
724-08-08 2203031500 2204031500 1/2 1/2
724-10-10 2203032000 2204032000 5/8 5/8
724-12-12 2203032500 2204032500 3/4 3/4
724-16-16 2203033000 2204033000 1 1
724-20-20 2203033500 2204033500 1 1/4 1 1/4
724-24-24 2203034000 2204034000 1 1/2 1 1/2
724-32-32 2203034500 2204034500 2 2
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
426
ADAPTORS
GS-FLANGE
SYSTEM
725-, MF-
ISO 8434-6
& TUBEs
PIPes
A B A B
Clamps
725– MF–
Male/Female BSP/BSP
Valves
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
725-02-04 2203040000 2204040000 1/8 1/4
EQUIPMENT
725-04-02 2203040500 2204040500 1/4 1/8
TEST
725-04-06 2203041000 2204041000 1/4 3/8
725-04-08 2203041500 2204041500 1/4 1/2
725-06-04 2203042000 2204042000 3/8 1/4
725-06-08 2203042500 2204042500 3/8 1/2
Bite type
fittings
725-08-06 2203043000 2204043000 1/2 3/8
725-08-10 2203043500 2204043500 1/2 5/8
725-08-12 2203044000 2204044000 1/2 3/4
725-10-08 2203044500 2204044500 5/8 1/2
Couplings
725-20-16 2203047500 2204047500 1 1/4 1
Hoses &
725-20-24 2203048000 2204048000 1 1/4 1 1/2
725-24-20 2203048500 2204048500 1 1/2 1 1/4
725-24-32 2203049000 2204049000 1 1/2 2
725-32-24 2203049500 2204049500 2 1 1/2
DISCONNECT
QUICK
Fixed Female BSP
ID Code ID Code Thread conn.
Part No
Standard Stainless steel A B
SWIVELS
MF-18-18 2203050000 2204050000 1/8 1/8
MF-14-18 2203050500 2204050500 1/4 1/8
MF-14-14 2203051000 2204051000 1/4 1/4
MF-38-14 2203051500 2204051500 3/8 1/4
MF-12-14 2203052000 2204052000 1/2 1/4
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
427
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
KM-, 727-
ISO 8434-6
A B
KM– 727–
Bulkhead BSP/BSP
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
727-04-04 2203070000 2204070000 1/4 1/4
727-06-6 2203070500 2204070500 3/8 3/8
727-08-08 2203071000 2204071000 1/2 1/2
727-12-12 2203071500 2204071500 3/4 3/4
727-16-16 2203072000 2204072000 1 1
727-20-20 2203072500 2204072500 1 1/4 1 1/4
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
428
ADAPTORS
GS-FLANGE
SYSTEM
703-, 704-
ISO 8434-6
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
703– 704–
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Blanking Cap BSP
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
703-02 2203080000 2204080000 1/8
DISCONNECT
703-04 2203080500 2204080500 1/4
QUICK
703-06 2203081000 2204081000 3/8
703-08 2203081500 2204081500 1/2
703-10 2203082000 2204082000 5/8
703-12 2203082500 2204082500 3/4
SWIVELS
703-16 2203083000 2204083000 1
703-20 2203083500 2204083500 1 1/4
703-24 2203084000 2204084000 1 1/2
703-32 2203084500 2204084500 2
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
429
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
707-, 708-
ISO 8434-6
A A B
707– 708–
Swivel BSP/BSP
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
708-04-04 2203100000 2204100000 1/4 1/4
708-04-06 2203100500 2204100500 1/4 3/8
708-06-06 2203101000 2204101000 3/8 3/8
708-06-04 2203101500 2204101500 3/8 1/4
708-06-08 2203102000 2204102000 3/8 1/2
708-08-08 2203102500 2204102500 1/2 1/2
708-08-06 2203103000 2204103000 1/2 3/8
708-10-10 2203103500 2204103500 5/8 5/8
708-12-12 2203104000 2204104000 3/4 3/4
708-16-16 2203104500 2204104500 1 1
708-16-12 2203105000 2204105000 1 3/4
708-20-20 2203105500 2204105500 1 1/4 1 1/4
708-24-24 2203106000 2204106000 1 1/2 1 1/2
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
430
ADAPTORS
GS-FLANGE
SYSTEM
731-, 743-
ISO 8434-6
& TUBEs
PIPes
Clamps
A
A
Valves
B
B
EQUIPMENT
TEST
731– 743–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Compact Swivel BSP/BSP
ID Code ID Code Thread conn.
Part No
SWIVELS
Standard Stainless steel A B
731-04-04 2203120000 2204120000 1/4 1/4
731-06-06 2203120500 2204120500 3/8 3/8
731-08-08 2203121000 2204121000 1/2 1/2
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
431
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
744-, 746-
ISO 8434-6
A
A
A A
B
744– 746–
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
432
ADAPTORS
GS-FLANGE
SYSTEM
747-, 748-
ISO 8434-6
& TUBEs
PIPes
Clamps
A A
Valves
A A
A A
EQUIPMENT
TEST
747– 748–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Tee/BSP Male/Swivel/Male
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
Adaptors
Tee/BSP Male/Male/Swivel
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
Machines
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
433
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
741-, 745-
ISO 8434-6
B
A
A A A
741– 745–
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
434
ADAPTORS
GS-FLANGE
SYSTEM
716-, 722-
ISO 8434-6
& TUBEs
PIPes
Clamps
A
Valves
A B
A
EQUIPMENT
716– 722–
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
90° Bend Female
DISCONNECT
ID Code ID Code Thread conn.
QUICK
Part No Standard Stainless steel A B
716-04 2203200000 2204200000 1/4
716-06 2203200500 2204200500 3/8
716-08 2203201000 2204201000 1/2
SWIVELS
716-12 2203201500 2204201500 3/4
716-16 2203202000 2204202000 1
Male BSP/NPT
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
435
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
726-, 729-
ISO 8434-6
A B A B
726– 729–
JIC/BSP 60°
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
726-02-07 2203220000 2204220000 1/8 7/16-20
726-04-07 2203220500 2204220500 1/4 7/16-20
726-04-08 2203221000 2204221000 1/4 1/2-20
726-04-09 2203221500 2204221500 1/4 9/16-18
726-06-09 2203222000 2204222000 3/8 9/16-18
726-06-12 2203222500 2204222500 3/8 3/4-16
726-06-14 2203223000 2204223000 3/8 7/8-14
726-08-12 2203223500 2204223500 1/2 3/4-16
726-08-14 2203224000 2204224000 1/2 7/8-14
726-08-17 2203224500 2204224500 1/2 1 1/16-12
726-12-14 2203225000 2204225000 3/4 7/8-14
726-12-17 2203225500 2204225500 3/4 1 1/16-12
726-12-19 2203226000 2204226000 3/4 1 3/16-12
726-12-21 2203226500 2204226500 3/4 1 5/16-12
726-12-26 2203227000 2204227000 3/4 1 5/8-12
726-16-21 2203227500 2204227500 1 1 5/16-12
726-20-26 2203228000 2204228000 1 1/4 1 5/8-12
726-20-30 2203228500 2204228500 1 1/4 1 7/8-12
726-24-30 2203229000 2204229000 1 1/2 1 7/8-12
726-32-40 2203229500 2204229500 2 2 1/2-12
Male/Female NPT/NPT
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
729-04-06 2203230000 2204230000 1/4 3/8
729-06-04 2203230500 2204230500 3/8 1/4
729-06-06 2203231000 2204231000 3/8 3/8
729-08-06 2203231500 2204231500 1/2 3/8
729-08-08 2203232000 2204232000 1/2 1/2
729-08-12 2203232500 2204232500 1/2 3/4
729-12-12 2203233000 2204233000 3/4 3/4
729-12-16 2203233500 2204233500 3/4 1
729-16-16 2203234000 2204234000 1 1
729-20-20 2203234500 2204234500 1 1/4 1 1/4
729-24-24 2203235000 2204235000 1 1/2 1 1/2
729-24-32 2203235500 2204235500 1 1/2 2
729-32-32 2203236000 2204236000 2 2
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
436
ADAPTORS
GS-FLANGE
SYSTEM
730-, 719-
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
730– 719–
Bite type
fittings
Male/Male NPT/NPT
Couplings
730-04-04 2203241000 220421000 1/4 1/4
Hoses &
730-04-06 2203241500 220421500 1/4 3/8
730-06-02 2203242000 220422000 3/8 1/8
730-06-06 2203242500 220422500 3/8 3/8
730-06-08 2203243000 220423000 3/8 1/2
DISCONNECT
730-08-08 2203243500 220423500 1/2 1/2
QUICK
730-08-12 2203244000 220424000 1/2 3/4
730-12-12 2203244500 220424500 3/4 3/4
730-12-16 2203245000 220425000 3/4 1
730-12-20 2203245500 220425500 3/4 1 1/4
SWIVELS
730-16-16 2203246000 220426000 1 1
730-20-16 2203246500 220426500 1 1/4 1
730-20-20 2203247000 220427000 1 1/4 1 1/4
730-24-24 2203247500 220427500 1 1/2 1 1/2
730-24-32 2203248000 220428000 1 1/2 2
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
437
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
734-, 735-
734– 735–
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
438
ADAPTORS
GS-FLANGE
SYSTEM
736-, 737-
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
736– 737–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
90° Male/Male NPT
QUICK
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
736-04-04 2203442000 2204442000 1/4 1/4
736-06-06 2203442500 2204442500 3/8 3/8
SWIVELS
736-08-08 2203443000 2204443000 1/2 1/2
736-12-12 2203443500 2204443500 3/4 3/4
736-16-16 2203444000 2204444000 1 1
736-20-20 2203444500 2204444500 1 1/4 1 1/4
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
439
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
738-, 739-
738– 739–
440
ADAPTORS
GS-FLANGE
SYSTEM
732-, 733-
& TUBEs
PIPes
Clamps
Valves
A B A
EQUIPMENT
TEST
732– 733–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Fixed Female NPT
ID Code ID Code Thread conn.
Part No Standard Stainless steel A B
DISCONNECT
732-04-04 2203250000 2204250000 1/4 1/4
QUICK
732-06-04 2203250500 2204250500 3/8 1/4
732-06-06 2203251000 2204251000 3/8 3/8
732-08-06 2203251500 2204251500 1/2 3/8
732-08-08 2203252000 2204252000 1/2 1/2
SWIVELS
732-12-12 2203252500 2204252500 3/4 3/4
732-16-12 2203253000 2204253000 1 3/4
732-16-16 2203253500 2204253500 1 1
732-20-16 2203254000 2204254000 1 1/4 1
Adaptors
Material:
Standard= carbon steel, zinc plated
Stainless steel= add 316 after Part No
441
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
Bonded Seal
ØD
D1
Material possibilities:
Standard= carbon steel, zinc plated with NBR
Stainless steel with NBR= add SS after Part No
Other materials and combinations on request.
442
ADAPTORS
GS-FLANGE
SYSTEM
750-, 751-
ORFS-fittings, ISO 8434-3
& TUBEs
PIPes
Clamps
Valves
A B A
EQUIPMENT
TEST
A
750– 751–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Straight Union UNF Threads
DISCONNECT
Part No ID Code Thread A Thread B
QUICK
750-04-04 2203280000 9/16”-18 9/16”-18
750-06-04 2203280500 1 1/16”-16 9/16”-18
750-06-06 2203281000 1 1/16”-16 1 1/16”-16
750-08-08 2203281500 1 3/16”-16 1 3/16”-16
SWIVELS
750-08-06 2203282000 1 3/16”-16 1 1/16”-16
750-10-10 2203282500 1”-14 1”-14
750-12-10 2203283000 1 3/16”-12 1”-14
750-12-12 2203283500 1 3/16”-12 1 3/16”-12
Adaptors
443
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
752-, 753-
ORFS-fittings, ISO 8434-3
B A A A
752– 753–
444
ADAPTORS
GS-FLANGE
SYSTEM
754-, 755-
ORFS-fittings, ISO 8434-3
& TUBEs
PIPes
Clamps
A A B A
Valves
EQUIPMENT
754– 755–
TEST
Bite type
fittings
Bulkhead Union UNF Threads
Couplings
754-12-12 2203332000 1 3/16”-12
Hoses &
754-16-16 2203332500 1 7/16”-12
754-20-20 2203333000 1 1/16”-12
754-24-24 2203333500 2”-12
DISCONNECT
QUICK
Male Connector UNF Threads
Part No ID Code Thread A Thread B
755-04-07 2203340000 9/16”-18 7/16”-20
755-04-09 2203340500 9/16”-18 9/16”-18
SWIVELS
755-06-07 2203341000 1 1/16”-16 7/16”-20
755-06-09 2203341500 1 1/16”-16 9/16”-18
755-06-12 2203342000 1 1/16”-16 3/4”-16
755-06-14 2203342500 1 1/16”-16 7/8”-14
755-08-09 2203343000 1 3/16”-16 9/16”-18
Adaptors
445
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
756-, 757-
ORFS-fittings, ISO 8434-3
A A A
756– 757–
446
ADAPTORS
GS-FLANGE
SYSTEM
758-, 759-
ORFS-fittings, ISO 8434-3
& TUBEs
PIPes
Clamps
Valves
B A
EQUIPMENT
TEST
758– 759–
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Swivel Nut Male Connector BSPP/UNF
DISCONNECT
Part No ID Code Thread A Thread B
QUICK
758-04-20 2203370000 9/16”-18 1/8”
758-04-04 2203370500 9/16”-18 1/4”
758-06-04 2203371000 1 1/16”-16 1/4”
758-06-06 2203371500 1 1/16”-16 3/8”
SWIVELS
758-08-06 2203372000 1 3/16”-16 3/8”
758-08-08 2203372500 1 3/16”-16 1/2”
758-10-08 2203373000 1”-14 1/2”
758-12-12 2203373500 1 3/16”-12 3/4”
Adaptors
447
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
760-, 761-
ORFS-fittings, ISO 8434-3
760– 761–
448
ADAPTORS
GS-FLANGE
SYSTEM
762-, 763-
ORFS-fittings, ISO 8434-3
& TUBEs
PIPes
Clamps
Valves
B A
EQUIPMENT
TEST
762– 763–
Bite type
fittings
SAE J514 JIC
Sleeve
Couplings
Hoses &
Part No ID Code Thread A Pipe O.D.
762-06 22034100 6 mm
762-08 22034105 8 mm
762-10 22034110 10 mm
762-12 22034115 12 mm
DISCONNECT
QUICK
762-14 22034120 14 mm
762-15 22034125 15 mm
762-16 22034130 16 mm
762-18 22034135 18 mm
762-20 22034140 20 mm
SWIVELS
762-22 22034145 22 mm
762-25 22034150 25 mm
762-28 22034155 28 mm
762-30 22034160 30 mm
Adaptors
762-32 22034165 32 mm
762-35 22034170 35 mm
762-38 22034175 38 mm
449
GS-HYDRO PRODUCT CATALOGUE ADAPTORS
O-Ring
ORFS O-Ring
Part No
764-04
764-06
764-08
764-10
764-12
764-16
764-20
764-24
Material possibilities:
Standard= NBR, Shore 90 A
FPM (Viton), Shore 90 A= add V after Part No
Other materials on request.
450
GS-FLANGE
SYSTEM
Other components
& TUBEs
PIPes
SAE 3000 psi flange dimensions............................................452
Clamps
SAE 3000 psi welding flanges................................................453
SAE 3000 psi female flange & blind flange..........................454
SAE 6000 psi flange dimensions............................................455
SAE 6000 psi welding flanges................................................456
SAE 6000 psi female flange & blind flange..........................457
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
451
GS-HYDRO PRODUCT CATALOGUE OTHER COMPONENTS
B
H
O
G
M N
Bolt L
Size Flange type A B G H M N O DIN 912, 8.8
1/2” F308 17.5 38.1 46 54 52 49 56 M8x60(35)
3/4” F312 22.2 47.6 52 65 61 55 68 M10x60(35)
1” F316 26.2 52.4 59 70 67 61 72 M10x60(35)
1 1/4” F320 30.2 58.7 73 79 78 75 82 M10x70(35)
1 1/2” F324 35.7 69.9 83 94 90 85 96 M12x80(45)
2” F332 42.9 77.8 97 102 102 99 104 M12x80(50)
2 1/2” F340 50.8 88.9 109 114 114 111 117 M12x110(60)
3” F348 61.9 106.4 131 135 136 133 137 M16x130(80)
4” F364
L= flange to flange
(L)= flange to block
452
OTHER COMPONENTS
GS-FLANGE
SYSTEM
SAE 3000 psi welding flanges
Drilled to ISO 6162-1 (SAE J 518 Code 61)
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Type A Type B
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Type A
Weight W.P.
DISCONNECT
Size Part No* ID Code DxS G [kg] [bar]
QUICK
1/2” F308009A 2910110000 21.5X4.3 36 0.25 345
3/4” F312009A 2910110100 28.0X4.5 36 0.32 345
1” F316009A 2910110200 34.0X4.5 38 0.45 345
1 1/4” F320009A 2910110300 42.8X5.4 41 0.66 271
SWIVELS
1 1/2” F324009A 2910110400 48.6X5.3 44 1.03 207
2” F332002A 2910110500 61.0X5.0 45 1.17 207
2 1/2” F340006A 2910110600 77.0X7.0 50 1.53 172
3” F348006A 2910110700 92.0X9.5 50 2.09 138
Adaptors
[kg] [bar]
OTHER
453
GS-HYDRO PRODUCT CATALOGUE OTHER COMPONENTS
O-ring
O-ring
454
OTHER COMPONENTS
GS-FLANGE
SYSTEM
SAE 6000 psi flange dimensions
Drilled to ISO 6162-2 (SAE J 518 Code 62)
& TUBEs
PIPes
A
Clamps
B
H
Valves
O
EQUIPMENT
G
TEST
Bite type
M N
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Bolt L
Size Part No A B G H M N O DIN 912, 8.8
1/2” F608 18.2 40.5 48 56 56 53 59 M8x60(35)
Machines
L= flange to flange
(L)= flange to block
455
GS-HYDRO PRODUCT CATALOGUE OTHER COMPONENTS
O-ring
Type A Type B
Type A
Weight W.P.
Size Part No* ID Code DxS G [kg] [bar]
1/2” F608009A 2910210000 21.5X4.3 36 0.28 420
3/4” F612009A 2910210100 28.0X4.5 36 0.51 420
1” F616009A 2910210200 34.0X4.5 38 0.80 420
1 1/4” F620009A 2910210300 42.8X5.4 41 1.13 420
1 1/2” F624009A 2910210400 48.6X5.3 44 1.86 420
2” F632002A 2910210500 61.0X5.0 45 3.30 420
456
OTHER COMPONENTS
GS-FLANGE
SYSTEM
SAE 6000 psi female flange and blind flange
Drilled to ISO 6162-2 (SAE J 518 Code 62)
& TUBEs
PIPes
O-ring
Clamps
O-ring
Valves
EQUIPMENT
TEST
Female flange Blind flange
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Female flange – Type A
SWIVELS
Weight W.P.
Size Part No ID Code BSP G B O-Ring
[kg] [bar]
1/2” F608013A 2910230000 1/2” 36 13 0.25 OR18.64x3.53 345
3/4” F612013A 2910230100 3/4” 36 19 0.37 OR25.00X3.53 345
Adaptors
Weight W.P.
Size Part No ID Code O-Ring
[kg] [bar]
1/2” F608025A 2910240000 0.24 OR18.64X3.53 420
Machines
457
GS-HYDRO PRODUCT CATALOGUE OTHER COMPONENTS
Notes
458
GS-FLANGE
SYSTEM
Machines
& TUBEs
PIPes
Flaring technology.................................................................460
Clamps
GSP-Flaring Machines.............................................................461
GS-FlarePower -series.............................................................462
GSF-series................................................................................463
Automatic working circuit -series.........................................464
Grooving machines................................................................465
PB 42 and PB 42 plus – Bending machines............................466
Valves
Tubobend 48 – Bending machine..........................................467
Tubobend 642, 648, 80 – Bending machines........................468
Tubotron Line, Bending tool.................................................469
E3000, E6000 – Bending machines........................................470
EQUIPMENT
Measuring system, Software.................................................471
TEST
Pre-assembly machines..........................................................472
MEG-WF 385X – Reshaping machine....................................473
Deburring machines...............................................................474
Tube cutting machines...........................................................475
Bite type
fittings
Swaging machines..................................................................476
Hose cutting machines...........................................................478
Hose skiving machine, Rental of equipment........................479
Cleaning System.....................................................................480
Couplings
all necessary machines is available by request.
Hoses &
GS-Hydro’s range of bending machines cover manual bending tools, manual
bending machines as well as manual, semi-automatic and automatic mandrel
bending machines with all necessary accessories and tools. GS-Hydro also
DISCONNECT
provides a wide range of different machines for pipe cutting, deburring, hose
QUICK
skiving, swaging etc.
SWIVELS
your local GS-Hydro Sales Company.
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
459
GS-HYDRO PRODUCT CATALOGUE MACHINES
Flaring
GS-flaring technology
GS-Hydro has develop a number of machines designed for cold
flaring of tubes and pipes from 6 to 608 mm in diameter. The
machines are suitable for the flaring of a wide range of materials
including carbon and stainless steel, copper-nickel etc.
1. Flaring starts by clamping the pipe 2. The 37° cone rotates around a central 3. To make a 90° flare a different tool
or tube in the correct size dies, and axis as it is pushed against the tube or flattens out the 37° flare.
applying a small amount of oil or grease. pipe and this process flares out the tube
or pipe into the die.
GS-Flaring machines are available from light, portable machines to heavy-duty factory-type machines for the flaring of the following
tube and pipe sizes:
460
MACHINES
GS-FLANGE
SYSTEM
Portable flaring machines
GSP-Flaring Machines
& TUBEs
PIPes
The portable GSP-machines will permit on-site production of
flange collars (37° and 90°) for both installation and repair
jobs. These lightweight machines are operated by air and are
Clamps
thus ideal to work in fire-protected areas in offshore or similar
applications.
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
461
GS-HYDRO PRODUCT CATALOGUE MACHINES
GS-FlarePower -series
GS-Hydro offers a range of three different FlarePower-machines,
designed for cold flaring of tubes and pipes from 6 mm up to
275 mm in outside diameter. FlarePower-machines are suitable
for 37° and 90° flaring of a wide range of materials, including
carbon steel, stainless steel and copper-nickel alloys. All machines
are using the “rolling-cone” method in order to achieve perfect
surface finish to JIC-37° fittings and GS-37°/GS-90° Flare Flange
connections.
462
MACHINES
GS-FLANGE
SYSTEM
Factory flaring machines
GSF-series
& TUBEs
PIPes
The GSF range of flaring machines have been developed for head and power unit can easily be separated allowing easy trans-
heavy duty flaring of larger tube and pipe sizes in carbon steel, portation. Additionally, by connecting the units with hydraulic
stainless steel and copper alloys. hoses flaring can be carried out in hazardous areas such as on an
Clamps
oil drilling rig.
The GSF 220-N/-HD is utilised for 37° and 90° flaring of tubes
and pipes from 20 to 220 mm in diameter. The controls of the The GSF 400-N-E and GSF 600-N-E machines are larger and
machine are easy to use and a gauge shows the flaring pressure. heavier in order to cope with cold flaring of tubes and pipes
A full set of flaring cones is located on the machine. The flaring with diameters as large as 400 mm and 600 mm respectively.
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
GSF 220-N/-HD GSF 400-N-E GSF 600-N-E
Adaptors
COMPONENTS
OTHER
Dimensions (approx.)
GENERAL
463
GS-HYDRO PRODUCT CATALOGUE MACHINES
464
MACHINES
GS-FLANGE
SYSTEM
Grooving machines
& TUBEs
PIPes
TTS split frame machines are having a light aluminium body,
which is very rigid as well as stable for the machining operations.
The light weight and split frame makes it very practical to use in
Clamps
tight places and under on-site conditions. All machines are avail-
able with in-line or right angle pneumatic or electrically driven
motors.
Valves
EQUIPMENT
TEST
Machine sizes and respective tube sizes
Machine Type Pipe OD [mm]
Bite type
fittings
TTS NG 73 21.3 – 60.3
TTS NG 127 66 – 114.3
TTS NG 168 115 – 150
TTS NG 219 168.3 – 190
Couplings
Hoses &
DISCONNECT
QUICK
Workshop grooving lathe
SWIVELS
Grooving Master lathe GM 275
This machine can groove tube sizes from 56 to 250 mm, and pipe
COMPONENTS
Weight: 2300 kg
Lenght: 2100 mm
Height: 1650 mm
Machines
Widht: 1000 mm
465
GS-HYDRO PRODUCT CATALOGUE MACHINES
Bending machines
PB 42 and PB 42 plus
The mobile press type tube/pipe bender
Features PB 42
• Free-standing and pivoting bending unit offers maximum bending space
• Regulation of the bending angle by adjusting the limit switch for the hydraulic ram
• Mobile push button bending control
• Rugged device for mobil and flexible use
• Short set-up times due to plug-in bending tools
• Machine suited for simple bending applications and thick-walled tubes
PB 42 PB 42 plus
466
MACHINES
GS-FLANGE
SYSTEM
Bending machines
Tubobend 42 & 48
& TUBEs
PIPes
Versatile tube working machines for up to 42 and 48 mm
Features/Equipment
• Electronic control with automatic sequensing of bending angles
Clamps
• Display of desired and actual bending angle
• Hydraulic mandrel retraction
• Length stop
• Machine divisible in modules for easy transportation
Valves
• Mobile and flexible to use
• Maximum tube length over mandrel 6000 mm
Options
EQUIPMENT
• Following pressure die
TEST
• Manual or automatic mandrel lubrication system
• Internal and external deburring unit
• Cutting ring assembly device
• Flaring device
Bite type
fittings
• Chamfering device
Tubobend 48
COMPONENTS
OTHER
467
GS-HYDRO PRODUCT CATALOGUE MACHINES
Bending machines
468
MACHINES
GS-FLANGE
SYSTEM
Bending machines, Bending tool
Tubotron Line
& TUBEs
PIPes
PLC/CNC controlled tube bending machines
Clamps
that meet the highest demands on quality where design,
performance and fabrication are concerned. They are the perfect
solution for both, serial production or flexible single production
of tube bending parts. All functions are automated and the
Valves
speed of all axes can be programmed free.
EQUIPMENT
Tubotron 170
TEST
Due to the latest tooling concepts and control techniques even
the most complicated tube shapes can be produced at minimal
throughput times and with maximum finishing precision.
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
DISCONNECT
QUICK
Tubotron 50
SWIVELS
Bending tool RBV 6/18
Tube bending equipment
Adaptors
COMPONENTS
OTHER
O.D. Pipe r x
Machines
6 33 35
8 34 35
10 35.5 35
12 36.5 35
InfoRMATION
14 36.5 35
GENERAL
15 44 38
16 44 38
18 51.5 42
469
GS-HYDRO PRODUCT CATALOGUE MACHINES
Bending machines
E3000 E6000
Electro mechanical operated Electro mechanical operated
• Technical data
• Bending capasity 6–35 mm
• Digital bending angle set-up
• Max. bending result 180°
• Hexagonal shaft 40 mm for fast tool change
• Safety foot swith with emergency stop function
• Operating voltage 230V 50Hz single phase
• Weight 21 kg
470
MACHINES
GS-FLANGE
SYSTEM
Measuring System, Software
& TUBEs
PIPes
Automated production of template pipes Software solutions for the piping industry
The fabrication of template pipes is one of the most time Besides the machine technology our product range contains
consuming and cost-intensive job routings in the shipbuilding a complete software solutions for piping, which supports the
Clamps
and offshore industry. Optimisation of these job routings can be whole digital chain of a pipe’s lifecycle. This means integration
achieved by means of automatization. of engineering, procurement, production, installation, operating
and maintenance for pipe systems. The software pack combines
Our unique system solution provides automated and economic the generation of isometric drawings, the work preparation and
Valves
production of template pipes without the need of making the production control for the pre-production of pipes.
any pattern or mockup. It was specially developed in order to
streamline the job routings when fabricating template pipes. It organizes the material and time management and supplies all
the required production documents for the pipe workshop.
EQUIPMENT
The geometry of the template pipe is measured quickly and
TEST
precisely on-site (e.g. on board ship) with a 3D isometry system. In combination with ERP/MRP-systems, PDM-systems and
This device consists of plug-in elements, which are built-in especially standard accountancy systems, all data and isometrics
between two connecting points (flanges or sleeves) according necessary for carrying out the project and its control are
to the planned pipe course. Via notebook and the included produced, working packs are created, production times and
Bite type
fittings
measuring software the planned pipe course is evaluated directly costs are determined, additional material is calculated and
on site. work schedules are set up. All results for project and data
If the pipe has to be installed between two flanges, even the management, quality control and NC machine triggering are
verification of the fitting and welding of the flanges to the pipe available as automated, machine-readable files.
Couplings
Hoses &
The template pipe now can be positioned between the flanges
and tacked to them.
DISCONNECT
grade of prefabrication. It only has to be mounted between
QUICK
the flanges. Because of very high accuracies of both devices and
the possibility to carry out collision checks already during the
measurement of the pipe isometry, all template pipes measured
and fabricated by this system can be inserted on-site at perfect
SWIVELS
fit.
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
471
GS-HYDRO PRODUCT CATALOGUE MACHINES
Pre-assembly machines
Options
• Storage box for clear depositing of the tools (assem
bling connections and counter-support plates)
472
MACHINES
GS-FLANGE
SYSTEM
Reshaping machine
MEG-WF 385X
& TUBEs
PIPes
Walform machine
Clamps
Maximum hydraulic pressure.................................................600 bar
Dimensions (LxWxH) ..............................................990x850x275 mm
Weight ......................................................................................220 kg
Power requirements................................................................2.8 kW
Valves
Reshaping without internal support
EQUIPMENT
TEST
Reshaping with internal support
Bite type
fittings
Reshaper for WALFORMplus steel St 37.4/52.4
Wall Thickness [mm]
Tube O.D. 1 1.5 2 2.5 3 3.5 4 5 6
[mm]
Couplings
Hoses &
15 615 833 615 836 615 839
16 615 842 615 845 615 848 615 849
18 615 850 615 853 615 856
20 615 857 615 860 615 863 615 864
22 615 865 615 995 615 868 615 869
DISCONNECT
QUICK
25 615 870 615 873 615 876 615 877 615 878 615 994
28 615 879 615 882 615 885 615 888
30 615 889 615 892 615 895 615 896
35 615 897 615 900 615 901
38 615 902 615 905 615 906 615 907
SWIVELS
42 615 908 615 911 615 914
473
GS-HYDRO PRODUCT CATALOGUE MACHINES
Deburring machines
Tubograt 48/60
Features
• Compact and rugged table-top unit for mobile and flexible
utilisation
• Special deburring tools made from HSS (high-speed steel) for
Tubograt 48/60
• Clean internal and external deburring due to the fixed
rotation speed of the deburring tools
• Integrated collecting box for metal chips
• User-friendly and easy to service
Tubograt 48 Tubograt 60
474
MACHINES
GS-FLANGE
SYSTEM
Tube cutting machines
Perfect 250
& TUBEs
PIPes
The saws is manufatured to EEC rules, equipped with a ”cooling
system”, automatic pump and a ”closed” cooling liquid tank.
The machines require limited floor space.
Clamps
Maximum sawing angle 45°.
Operating voltage 230/400V 50Hz 3Ph.
Recommended used in repair shops and in smaller workshops.
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Dimensions
Type Max. O.D. tube Saw blade Saw blade speed Power requirement Weight (LxWxH)
P250 80 mm 250x2x32 2 speed 52/104 1/0.8 kW 73 kg 700x850x400 mm
P275 90 mm 275x2x32 2 speed 33/66 1.3/1.1 kW 112 kg 850x970x500 mm
P300 102 mm 300x2x32 2 speed 33/66 2/1.5 kW 135 kg 1050x990x500 mm
Couplings
Hoses &
H250
DISCONNECT
QUICK
• Compact bench mounted or portable saw for cut
ting small to medium size tube.
• Adjustable twin clamping system provides a clean cut even
SWIVELS
at 45°
• Manual quick adjustment of the head when cutting 0°
• A pump provides a continous flow of coolant from the base
tank (S225 got patented mechani cal low-consumption lubri-
Adaptors
cation)
• Complete protection is provided by the special cover and
adjustable devices.
• Fully equipped with tool bag containing special
COMPONENTS
Dimensions
InfoRMATION
Type Max. O.D. tube Saw blade Saw blade speed Power requirement Weight (LxWxH)
GENERAL
475
GS-HYDRO PRODUCT CATALOGUE MACHINES
Swaging machines
SM 625 E
Electro hydraulic hose crimping machine
Max. fitting size 1”
Maximum pressure 300 bar
Swaging force 1100 kN
Power requirement 230/400V 50Hz 3Ph
Motor 2.2 kW
Dimensions (LxWxH) 285x190x340 mm
Weight 29 kg
SM 32 MC
Electro hydraulic hose crimping machine
Swaging range 1/4” to 1 1/4”
Maximum pressure 300 bar
Swaging force 1450 kN
Power requirement 230/400V 50Hz 3Ph
Motor 2.2 kW
Dimensions (LxWxH) 640x430x590 mm
Weight 125 kg
SM 38 EC/SC
Electro hydraulic hose crimping machine
Swaging range 1/4” to 1 1/2”
Maximum pressure 300 bar
Swaging force 1500 kN
Power requirement 230/400V 50Hz 3Ph
Motor 4.0 kW
Dimensions (LxWxH) 640x565x640 mm
Weight 172 kg
SM50 EC/SC
Electro hydraulic hose crimping machine
Swaging range 1/4” to 2”
Maximum pressure 300 bar
Swaging force 2500 kN
Power requirement 230/400V 50Hz 3Ph
Motor 5.5 kW
Dimensions (LxWxH) 680x655x740 mm
Weight 273 kg
476
MACHINES
GS-FLANGE
SYSTEM
Swaging machines and accessories
& TUBEs
PIPes
SM625 Dies SM32MC Dies SM38EC Dies SM50EC Dies
Min. Min. Min. Min.
Code swag. Code swag. Code swag. Code swag.
dia. dia. dia. dia.
Clamps
38-08 8 mm 38-08 8 mm 38-08 8 mm 50-08 8 mm
38-11 11 mm 38-11 11 mm 38-11 11 mm 50-11 11 mm
38-14 14 mm 38-14 14 mm 38-14 14 mm 50-14 14 mm
38-17 17 mm 38-17 17 mm 38-17 17 mm 50-17 17 mm
38-20 20 mm 38-20 20 mm 38-20 20 mm 50-20 20 mm
Valves
38-23 23 mm 38-23 23 mm 38-23 23 mm 50-23 23 mm
38-26 26 mm 38-26 26 mm 38-26 26 mm 50-26 26 mm
38-31 31 mm 38-31 31 mm 38-30 30 mm 50-30 30 mm
38-34 34 mm 38-34 34 mm 38-34 34 mm 50-34 34 mm Stand with QC-rack QC-handle
EQUIPMENT
38-39 39 mm 38-39 39 mm 38-39 39 mm 50-39 39 mm
TEST
38-43 43 mm 38-45 45 mm 50-45 45 mm
38-45 45 mm 38-51 51 mm 50-51 51 mm
50-57 57 mm
50-63 63 mm
Bite type
fittings
50-69 69 mm
50-75 75 mm
Couplings
Hoses &
20MS 32MS
Hose size [inch] 1 1/2” 2”
Swaging force 1370 kN 2000 kN
DISCONNECT
Motor 3 kW 4 kW
QUICK
Dimensions (LxWxH) 630x800x626 630x800x637
Weight, approx. 157 kg 205 kg
SWIVELS
Standard dies 20MS Adaptors
32-63L 63–69
GENERAL
32-69L 69–75
32-74L 74–80
32-78L 78–87 32MS
477
GS-HYDRO PRODUCT CATALOGUE MACHINES
SPV 1010
Hose capasity 1-2 layers 1/4” to 1 1/2”
Motor 2.2 kW
Power requirement 230/400V 50Hz 3Ph
Velocity 2840 rpm
Dimensions (LxWxH) 600x500x520 mm
Weight 36 kg
CM75PH
The CM75PH hose cutting machine has been designed to cut up
all types of hoses up to 2” diameter 4-spiral hoses. The 520 mm
diameter blade operates at 3000 rpm. The hose is pushed against
the blade by a pneumatic cylinder. Piston movement speed can
be quickly and easily adjusted to choose optimal cutting speed
for each type of hose.
Technical specifications
Hose size 2”
Controls foot pedal
Noise level 74.9 dBA
Motor 7.5 kW
Standard voltages 230 V or 400 V
Number of cuttings/h 300
Protection class IP54
Length 990 mm
Width 714 mm
Height 1318 mm
Weight 220 kg
478
MACHINES
GS-FLANGE
SYSTEM
Hose skiving machine, Rental of equipment
HS 50 F2
& TUBEs
PIPes
Hose capasity 1/4” to 2”
Motor 1.1 kW
Power requirement 230/400V 50Hz 3Ph
Clamps
Velocity 200 rpm
Dimensions (LxWxH) 490x460x270 mm
Weight 25 kg
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
WORKSHOP CONTAINER
DISCONNECT
QUICK
THE WORKSHOP CONTAINER CONSISTS OF:
• 1 off Overhead Grane
• 1 off Grooving Machine Lathe for 1/2” to 8” and 66 to
220mm tube.
SWIVELS
• off Cold Saw
• 1 off High pressure Washer
Total weight: 7000kg
The Container can be rented on a daily basis.
Adaptors
479
GS-HYDRO PRODUCT CATALOGUE MACHINES
Cleaning System
Jet Cleaner
For tubes and hoses
480
MACHINES
GS-FLANGE
SYSTEM
Cleaning System
& TUBEs
PIPes
Plug No Hose i.d. [mm] Standard pcs/bag
135-04 3 300
135-05 4 300
135-07 5 300
Clamps
135-08 6 300
135-09 7 300
135-10 8 300
135-12 9 300
135-14 10–11 300
Valves
135-16 12 300
135-18 13–14 300
135-20 15 300
135-22 16–17 100
EQUIPMENT
135-25 18 100
TEST
135-26 19 100
135-28 20–21 100
135-30 22–23 100
135-33 24–25 100
Bite type
fittings
135-35 26–27 50
135-38 28 50
135-40 29–31 50
135-45 32–35 50
Couplings
Hoses &
Cleaning Plugs for Hoses
Plug No Hose i.d. Standard pcs/bag
150-09 1/4” 300
DISCONNECT
150-12 5/16” 300
QUICK
150-14 3/8” 300
150-18 1/2” 300
150-22 5/8” 100
150-26 3/4” 100
SWIVELS
150-33 1” 100
150-40 1 1/4” 50
150-50 1 1/2” 50
150-65 2” 50
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
481
GS-HYDRO PRODUCT CATALOGUE MACHINES
Cleaning System
Capsity:
• UC-HL is capable of cleaning 1/8” through 3 ½” I.D.
• Recommended air pressure: 80-110 psi max.
• 5 micron filter and regulator strongly recommended.
482
GS-FLANGE
SYSTEM
General information
& TUBEs
PIPes
Process Design........................................................................484
Clamps
Mechanical Design.................................................................485
Attachments
Pressure drop in pipes............................................................488
Pressure drop in bends, couplings, etc..................................489
Oil flow rates at recommended max. velocities...................490
Recommended connection technology – 50 bar..................491
Valves
Recommended connection technology – 210 bar................492
Recommended connection technology – 280 bar................493
Recommended connection technology – 350 bar................494
Recommended connection technology – 420 bar................495
EQUIPMENT
Hose size selection nomogram..............................................496
TEST
Pressure drop in hoses...........................................................497
Bending radius theory for hoses...........................................498
Spacing for clamps.................................................................499
Linear expansion of steel pipes.............................................500
Bite type
fittings
Thread identification.............................................................501
Cleanliness..............................................................................502
Couplings
Hoses &
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
483
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Process Design
a) Suction lines
The suction line is typically dimensioned so that the velocity does not exceed 1.3 m/s.
b) Pressure lines
The pressure line is typically dimensioned so that the velocity does not exceed 5 m/s.
c) Return lines
The recommended return line velocity is 1...3 m/s. The return line is typically dimensioned so that the velocity does not exceed 3 m/s.
The oil flow rates at the recommended velocities are presented in attachment 2.
484
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Mechanical Design
& TUBEs
PIPes
When designing the piping system the following has to be taken
into account:
Clamps
• pipe & tube material
Valves
• pipe supports
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Pipe & Tube Materials
GS-Hydro recommends the use of cold-drawn, seamless precision scale). As a comparison hot rolled tubes will always have some
DISCONNECT
(carbon) steel tubes & pipes (St37.4 NBK and St52.4 NBK) and scale both inside and out due to the manufacturing process; by
QUICK
austentic stainless steel (AISI316L) tubes and pipes due to quality cold forming there will not be any scale inside the tube after the
(precision in dimension and shape) and cleanliness reasons (no manufacturing.
SWIVELS
The recommended pipe & tube materials to be used in hydraulic applications are as follows:
Carbon Steel
Material Specification DIN 1630 –
Manufacturing Tolerances DIN 2391-1 EN 10305-4
Adaptors
GS-Hydro recommends the use of cold drawn seamless high The use of DIN 2391C ST37.4 NBK (E 235N) – which is also
tensile hydraulic tube according to DIN 2391C ST52.4 NBK recommendable material grade - leads to thicker tube and pipe
(E 355N) because the higher tensile strength means higher walls and thus more weight (and potentially costs). The final
Machines
permissible working pressures and reduced wall thickness, selection between St.37.4 and St 52.4 is, however, an economical
leading to reduced overall weight in both the tube and pipe decision.
itself as well as in the necessary supporting steel structures.
InfoRMATION
GENERAL
485
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Mechanical Design
For tube and pipe sizes above and including 25 mm GS-Hydro recommends the use of the GS-37° Flare Flange and/or GS-Retain Ring
Systems. For tube and pipe sizes below 25 mm GS-Hydro recommends advanced fitting solutions, 37° JIC flare or high quality bite type
(profile ring) fittings depending on the application and specific design requirements.
The recommended connection technology for various pipe sizes and pressure classes are shown in attachment 3.
• Pipe/tube material
Note! Other connection types than those recommended in the tables are also possible. Prior to making the final selection tubes/
pipes, flanges/fittings etc must to checked for compliance with local rules and regulations, system working pressure and other design
conditions.
486
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Mechanical Design
& TUBEs
PIPes
Clamps
Valves
EQUIPMENT
TEST
Bite type
fittings
SAE J514 JIC
Hoses & Hose Couplings
Couplings
Hoses &
Hydraulic hoses are used in wide variety of industrial hydraulic combination of acceptable hose cross-section deformation and
systems. Dimensions, performance specifications, construction mechanical bending limit of any reinforcement.
options, and features are all important parameters to consider
Important performance specifications to consider when searching
when searching for hydraulic hose.
DISCONNECT
for hydraulic hose & hose couplings include application, material
QUICK
Dimensions for the selection of hydraulic hose include inside to be conveyed, working pressure and temperature range.
diameter, outside diameter, and minimum bend radius The inside The working pressure is the maximum service design pressure.
diameter refers to the inside of the hose or liner. The outside The temperature range is the full required range of ambient
diameter is often a nominal specification for hoses of corrugated operating temperature. See attachment 4.
SWIVELS
or pleated construction. Minimum bend radius is based on a
Pipe Supports
Adaptors
When designing the piping system supports the following should The pipe clamps should be made of both a muffling material
be taken into account: and a which resists wear (when the pipe moves). Pipe clamps
conforming to DIN 3015-1...3 should be utilised.
• The pipes shall not be supported from other pipes nor
COMPONENTS
should the pipes be utilised to support other components The recommended (typical) maximum spacing between clamps
OTHER
• The support should be located as close to the end of a temperature difference of 80°C the lenght will vary almost 1.0
the pipe as possible when connecting to hose. mm per 1 meter of pipe. The linear expansion of steel pipes is
presented in attachment 6.
487
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
Laminar
∆p bar x m Re
d1 mm
1
60
V m/sek
Q l/min. 50
Turbulent 10000
∆p bar x m 100 40
0.5
5000
10
0.4 50
5 30
1000
0.3
500
1
10 20
0.2 Example A
0.5 100
Turbulent
5
50
15
0.1
Laminar
0.1 Example B 10
0.05
1 5 10
9
0.5
0.01 8
1
0.05 7
0.001
6
0.04
0.5 5
0.03 0.001
0.02
488
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
The nomographic chart apllies to turbulent flow and a density of the oil of 900 kg/m³.
Clamps
∆p[bar]
ξ
1 v[m/s]
1.3
d [mm] 0.8
Valves
1.2 0.6
10
90 9
1.1 0.4
8
1.0 70
0.2 7
EQUIPMENT
60
0.9 Q[l(min.] 6
TEST
50 0.1
5
0.8 400 0.08
40 0.06
4
200
Bite type
0.7 0.04
fittings
30 3
100
0.02
0.6 2
Couplings
Hoses &
0.4
10
R= 2.5xd 4
9
0.35
8
2
7
DISCONNECT
0.3
QUICK
6 1
0.25
4
SWIVELS
0.2
Adaptors
0.15
R= 4xd
900
COMPONENTS
∆p = ξ x x v2 x 10-5 [bar]
OTHER
d = Ø20 mm.
This gives v = 5.4 m/s.
489
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
490
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
50 bar – Section Table — Carbon Steel Pipes
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
4X1ST37.4NBK 1 0.05
Clamps
6X1ST37.4NBK 6 0.07
8X1ST37.4NBK 5 0.17
10X1ST37.4NBK 9 0.22
12X1.5ST37.4NBK 11 0.39
DIN/JIC –fittings
15X1.5ST37.4NBK 20 0.50
Valves
16X1.5ST37.4NBK 24 0.54
18X1.5ST37.4NBK 32 0.61
20X2ST37.4NBK 36 0.89
22X1.5ST37.4NBK 51 0.76
EQUIPMENT
25X2ST37.4NBK 62 1.13 37° Flare flange 1/2” 308F
TEST
28X2ST37.4NBK 81 1.28 37° Flare flange 3/4” 312F
30X3ST37.4NBK 81 2.00 37° Flare flange 3/4” 312F
35X2ST37.4NBK 136 1.63 37° Flare flange 1” 316F
38X3ST37.4NBK 145 2.59 37° Flare flange 1” 316F
Bite type
42X3ST37.4NBK 183 2.89 37° Flare flange 1 1/4” 320F
fittings
50X3ST37.4NBK 274 3.48 37° Flare flange 1 1/2” 124F
60X3ST37.4NBK 412 4.22 37° Flare flange 2” 132F
73X3ST37.4NBK 635 5.18 37° Flare flange 2 1/2” 140F
90X3.5ST37.4NBK 973 7.47 37° Flare flange 3” 148F
Couplings
220X6ST37.4NBK 6113 31.9 37° Flare flange 8” 228F
Hoses &
273X6ST37.4NBK 9630 39.4 37° Flare flange 10” 260F
DISCONNECT
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
QUICK
6X1AISI316L 2 0.07
8X1AISI316L 5 0.17
10X1AISI316L 9 0.22
12X1.5AISI316L 11 0.39
SWIVELS
15X1.5AISI316L 20 0.50 DIN/JIC –fittings
16X2AISI316L 20 0.69
18X2AISI316L 28 0.79
20X2AISI316L 36 0.89
Adaptors
22X2AISI316L 46 0.99
25X2.5AISI316L 57 1.39 37° Flare flange 1/2” 308F
28X2AISI316L 81 1.28 37° Flare flange 3/4” 312F
30X3AISI316L 81 2.00 37° Flare flange 3/4” 312F
35X2.5AISI316L 127 2.00 37° Flare flange 1” 316F
COMPONENTS
491
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
6X1ST37.4NBK 4 0.07
8X1ST37.4NBK 8 0.17
10X1ST37.4NBK 15 0.22
DIN/JIC –fittings
12X1.5ST52.4NBK 19 0.39
16X2ST52.4NBK 34 0.69
20X2.5ST52.4NBK 53 1.08
25X2.5ST52.4NBK 94 1.39 37° Flare flange 1/2” 308F
30X3ST52.4NBK 136 2.00 37° Flare flange 3/4” 312F
38X3ST52.4NBK 241 2.59 37° Flare flange 1” 316F
42X4ST52.4NBK 272 3.75 37° Flare flange 1 1/4” 320F
50X5ST52.4NBK 377 5.55 37° Flare flange 1 1/2” 324F
60X5ST52.4NBK 589 6.18 37° Flare flange 2” 332F
73X5ST52.4NBK 935 8.38 37° Flare flange 2 1/2” 340F
80X10ST52.4NBK 848 17.2 Retain ring flange 2 1/2” 340
97X12ST52.4NBK 1256 25.2 Retain ring flange 3” 348
115X15ST52.4NBK 1702 37.0 Retain ring flange 4” 456
130X15ST52.4NBK 2356 42.5 Retain ring flange 4 1/2” 860
150X15ST52.4NBK 3393 49.9 Retain ring flange 5” 864
190X20ST52.4NBK 5301 83.8 Retain ring flange 6” 880
250X25ST52.4NBK 9425 138.7 Retain ring flange 10” 896
6X1AISI316L 4 0.07
8X1AISI316L 8 0.17
10X1.5AISI316L 12 0.31
12X1.5AISI316L 19 0.39
DIN/JIC –fittings
16X2AISI316L 34 0.69
18X2AISI316L 46 0.79
20X2.5AISI316L 53 1.08
22X2AISI316L 76 0.99
25X2.5AISI316L 94 1.39 37° Flare flange 1/2” 308F
30X3AISI316L 136 2.00 37° Flare flange 3/4” 312F
38X4AISI316L 212 3.38 37° Flare flange 1” 316F
42X4AISI316L 272 3.75 37° Flare flange 1 1/4” 320F
50X5AISI316L 377 5.55 37° Flare flange 1 1/2” 324F
60X5AISI316L 589 6.78 37° Flare flange 2” 332F
80X10AISI316L 848 17.5 Retain ring flange 2 1/2” 340
97X12AISI316L 1256 25.5 Retain ring flange 3” 348
114.3X13.49AISI316L 1702 37.5 Retain ring flange 4” 456
*) v = 5 m/s
492
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
280 bar – Section Table — Carbon Steel Pipes
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
6X1.5ST37.4NBK 2 0.17
Clamps
8X1.5ST37.4NBK 6 0.24
10X2ST37.4NBK 8 0.40
DIN/JIC –fittings
12X1.5ST52.4NBK 19 0.39
16X2ST52.4NBK 34 0.69
20X2.5ST52.4NBK 53 1.08
Valves
25X2.5ST52.4NBK 94 1.39 37° Flare flange 1/2” 308F
30X3ST52.4NBK 136 2.00 37° Flare flange 3/4” 312F
38X4ST52.4NBK 212 3.35 37° Flare flange 1” 316F
42X4ST52.4NBK 272 3.75 37° Flare flange 1 1/4” 320F
EQUIPMENT
50X5ST52.4NBK 377 5.55 37° Flare flange 1 1/2” 324F
TEST
60X6ST52.4NBK 543 8.04 37° Flare flange 2” 332F
73X7ST52.4NBK 820 11.39 37° Flare flange 2 1/2” 440F
80X10ST52.4NBK 848 17.2 Retain ring flange 2 1/2” 440
97X12ST52.4NBK 1256 25.2 Retain ring flange 3” 448
Bite type
115X15ST52.4NBK 1702 37.0 Retain ring flange 4” 456
fittings
130X15ST52.4NBK 2356 42.5 Retain ring flange 4 1/2” 860
150X15ST52.4NBK 3393 49.9 Retain ring flange 5” 864
190X20ST52.4NBK 5301 83.8 Retain ring flange 6” 880
250X25ST52.4NBK 9425 138.7 Retain ring flange 10” 896
6X1AISI316L 4 0.07
DISCONNECT
8X1.5AISI316L 6 0.24
QUICK
10X1.5AISI316L 12 0.31
DIN/JIC –fittings
12X1.5AISI316L 19 0.39
16X2AISI316L 34 0.69
20X2.5AISI316L 53 1.08
SWIVELS
25X3AISI316L 85 1.63 37° Flare flange 1/2” 308F
30X4AISI316L 114 3.35 37° Flare flange 3/4” 312F
38X4AISI316L 212 3.38 37° Flare flange 1” 316F
56X8.5AISI316L 358 9.96 Retain ring flange 1 1/2” 324
Adaptors
493
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
6X1.5ST37.4NBK 2 0.17
8X1.5ST37.4NBK 6 0.24
10X2ST37.4NBK 8 0.40
DIN/JIC –fittings
12X2.5ST52.4NBK 12 0.59
16X2.5ST52.4NBK 29 0.83
20X3ST52.4NBK 46 1.25
25X3ST52.4NBK 85 1.63 37° Flare flange 3/4” 612F
30X4ST52.4NBK 114 2.51 37° Flare flange 3/4” 612F
39X7.5ST52.4NBK 136 5.86 Retain ring flange 1” 616
46X8ST52.4NBK 198 7.84 Retain ring flange 1 1/4” 620
56X8.5ST52.4NBK 358 9.96 Retain ring flange 1 1/2” 624
66X8.5ST52.4NBK 566 12.1 Retain ring flange 2” 632
80X10ST52.4NBK 848 17.2 Retain ring flange 2 1/2” 440
97X12ST52.4NBK 1256 25.2 Retain ring flange 3” 448
115X15ST52.4NBK 1702 37.0 Retain ring flange 4” 456
130X15ST52.4NBK 2356 42.5 Retain ring flange 4 1/2”” 860
150X15ST52.4NBK 3393 49.9 Retain ring flange 5” 864
190X20ST52.4NBK 5301 83.8 Retain ring flange 6” 880
250X25ST52.4NBK 9425 138.7 Retain ring flange 10” 896
6X1AISI316L 4 0.07
8X1.5AISI316L 6 0.24
DIN/JIC –fittings
10X1.5AISI316L 12 0.31
12X2AISI316L 15 0.49
16X2.5AISI316L 29 0.83 37° Flare flange 1/2” 608F
20X3AISI316L 46 1.21 37° Flare flange 1/2” 608F
25X4AISI316L 68 2.07 37° Flare flange 1/2” 608F
30X4AISI316L 114 3.35 37° Flare flange 3/4” 612F
38X5AISI316L 185 4.07 37° Flare flange 1” 616F
56X8.5AISI316L 358 9.96 Retain ring flange 1 1/2” 624
66X8.5AISI316L 566 12.2 Retain ring flange 2” 632
80X10AISI316L 848 17.5 Retain ring flange 2 1/2” 440
97X12AISI316L 1256 25.5 Retain ring flange 3” 448
494
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
420 bar – Section Table — Carbon Steel Pipes
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
6X1.5ST37.4NBK 2 0.17
Clamps
8X2ST37.4NBK 4 0.30
10X2ST37.4NBK 8 0.40
DIN/JIC –fittings
12X2.5ST52.4NBK 12 0.59
16X2.5ST52.4NBK 29 0.83
20X3ST52.4NBK 46 1.25
Valves
25X3ST52.4NBK 85 1.63 37° Flare flange 3/4” 612F
30X4ST52.4NBK 114 2.51 37° Flare flange 3/4” 612F
39X7.5ST52.4NBK 136 5.86 Retain ring flange 1” 616
46X8ST52.4NBK 198 7.84 Retain ring flange 1 1/4” 620
EQUIPMENT
56X8.5ST52.4NBK 358 9.96 Retain ring flange 1 1/2” 624
TEST
66X8.5ST52.4NBK 566 12.1 Retain ring flange 2” 632
80X10ST52.4NBK 848 17.2 Retain ring flange 2 1/2” 440
97X12ST52.4NBK 1256 25.2 Retain ring flange 3” 448
115X15ST52.4NBK 1702 37.0 Retain ring flange 4” 456
Bite type
fittings
420 bar – Section Table — Stainless Steel Pipes
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
Couplings
20X3AISI316L 46 1.21
Hoses &
25X4AISI316L 68 2.07 37° Flare flange 1/2” 608F
38X5AISI316L 185 4.07 37° Flare flange 1” 616F
56X8.5AISI316L 358 9.96 Retain ring flange 1 1/2” 624
DISCONNECT
690 bar – Section Table - Duplex Steel Pipes SAF2205 UNS S31803
QUICK
Pipe Volume Flow* [l/min] Weight [kg/m] Connection Type Flange Size Flange Type
SWIVELS
73X14.02SAF2205 472 20.50 Retain ring flange 2 1/2” 940/73
88.9X15.24SAF2205 797 27.68 Retain ring flange 3” 948/88.9
*) v = 5 m/s Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
495
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
Attachment 4a.
Hose Size Selection Nomogram
To determine the recommended hose assembly size where the may be adjusted up or down, within the recommended velocity
flow rate is known, lay a straight edge across the three colums so range, until the straight edge registers with a standard bore size
that the edge registers with the flow rate figure in the left hand in the centre scale.
scale, and the recommended velocity range in the right hand
Example: Where flow rate is 100 litres per minute and
scale. The point at which the straight edge intersects the centre
recommended flow velocity is 4.5 metres per second a 25 mm (1
scale indicates the recommended hose bore size.
inch) bore size hose assembly is indicated.
Should this reading not coincide with a standard hose
assembly bore size, the right hand edge of the straight edge
Hose Bore Centimeters
Metres/sec.
Feet/sec.
Imp. – gallons per minute
Flow – Litres per minute
Flow velocity
Note:
Flow velocities in range A are recommended for suction and return lines.
Flow velocities in range B are recommended for delivery lines.
496
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
The pressure drop in hoses is determined based on the following information: type of application, fluid type and viscosity (at
desired temperature), fluid temperature, fluid flow rate, hose size and length, number and type of fittings.
Clamps
The following graph will help you to determine the amount of pressure drop.
Valves
EQUIPMENT
TEST
Imperial gallons per minute
Bite type
fittings
SAE J514 JIC
Couplings
Hoses &
Pressure loss in millibars per metre
DISCONNECT
QUICK
SWIVELS
Adaptors
COMPONENTS
OTHER
497
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
working pressure.
dOD α
L=(R+ 2 ) π x 2 x 360 +2S
where
L = hose length
R = bend radius, in mm
α = bend angle
498
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
Max. distances between clamps for GS-pipes
Pipe size [mm] Marine hydraulics* [m] Industrial hydraulics [m]
20 X 2 1.1 1.2
Clamps
25 X 2.5 1.3 1.5
30 X 3 1.4 2.1
38 X 4 1.5 2.1
42 X 4 1.6 2.3
50 X 3 1.7 2.7
Valves
50 X 5 1.8 2.7
56 X 8.5 1.9 2.8
60 X 3 1.9 3.0
60 X 5 2.0 3.0
EQUIPMENT
66 X 8.5 2.0 3.2
TEST
75 X 3 2.1 3.5
80 X 10 2.2 3.6
90 X 3.5 2.3 3.7
90 X 5 2.4 3.7
Bite type
fittings
97 X 12 2.5 4.0
100 X 4 2.4 4.0
115 X 4 2.6 4.3
115 X 15 2.7 4.3
130 X 15 2.9 4.6
Couplings
220 X 6 3.5 5.8
Hoses &
250 X 25 4.0 6.0
273 X 6 3.5 5.4
DISCONNECT
number of propeller blades 6 (frequence 12 Hz)
QUICK
Note! Detailed engineering performed by GS-Hydro is recommended in order to ensure proper clamp locations and spacing.
SWIVELS
GS-Hydro’s engineering services can also include a FEM-analysis of the stresses in the piping system (the FEM analysis is
performed upon separate order).
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
499
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Attachments
Pipe lenght, m
100
80
63
Variation in lenght, mm
50 160
40 100
31.5 63
Temperature difference, °C
25 40 125
20 27.5 100
16 16 80
12.5 10 63
10 6.3 50
8 4 40
5 1.6 25
4 1 20
3.15 0.63 16
2 0.25 10
1.6 0.16 8
1.25 0.1
500
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Attachments
& TUBEs
PIPes
Thread Identification JIC DIN
O.D. [mm] I.D. [mm] Type of thread Size Pitch Size Pitch
7.95 6.78 5/16”UNF
8.00 6.92 M8 04LL 1.0
Clamps
9.73 8.57 1/8”BSP
10.00 8.92 M10 06LL 1.0
10.27 8.77 1/8”NPT
11.11 9.74 7/16”UNF -04 20
12.00 10.38 M12 08LL, 06L 1.0, 1.5
Valves
12.70 11.33 1/2”UNF -05 20
13.16 11.45 1/4”BSP
13.57 11.31 1/4”NPT
14.00 12.38 M14 08L, 06S 1.5
EQUIPMENT
14.27 12.76 9/16”UNF -06 18
TEST
15.88 14.35 5/8”UNF
16.00 14.38 M16 10L, 08S 1.5
16.66 14.95 3/8”BSP
17.06 14.80 3/8”NPT
Bite type
fittings
18.00 16.38 M18 12L, 10S 1.5
19.05 17.33 3/4”UNF -08 16
20.00 18.38 M20 12S 1.5
20.96 18.63 1/2”BSP
Couplings
Hoses &
26.00 24.38 M26 18L 1.5
26.44 24.12 3/4”BSP
26.57 23.67 3/4”NPT
26.99 25.10 1 1/16”UN -12 12
27.00 24.83 M27 2.0
DISCONNECT
28.00 26.38 M28 2.0
QUICK
30.00 27.83 M30 22L, 20S 2.0
30.16 28.20 1 3/16”UN
30.20 27.88 7/8”BSP
31.23 29.61 1”NPT
SWIVELS
33.25 30.29 1”BSP
33.34 31.40 1 5/16”UN -16 12
36.00 33.83 M36 28L, 25S 2.0
41.28 39.30 1 5/8”UN -20 12
Adaptors
501
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Cleanliness
Introduction – Cleanliness
The cleanliness of hydraulic piping systems is of utmost importance. Research shows that in average 80% of the operational problems of
hydraulic systems are related to impurities in the system. An important cause of the impurties are the welds in a welded piping system
(or when utilising welded flanges).
The oil purity is typically presented in accordance with the following standards: ISO 4406 or NAS 1638.
ISO 4406:1999-oil purity classes and particle count (no. of particles per 100 ml) for particle size ranges ≥4 / ≥6 / ≥14 µm
example
ISO 4406:1999 15/13/10 is equal to :
• the no. of particles ≥4 µm corresponds to class 15 ie. 16,001–32,000 / 100 ml
• the no. of particles ≥6 µm corresponds to class 13 ie. 16,001–32,000 / 100 ml
• the no. of particles ≥14 µm corresponds to class 10 ie. 16,001–32,000 / 100 ml
502
GENERAL INFORMATION
GS-FLANGE
SYSTEM
Cleanliness
NAS 1638
& TUBEs
PIPes
The NAS 1638 standard utilises five (5) particle size ranges and thirteen (13) oil purity classes between 00–12. The oil purity (particle
count) is measured and the oil purity class defined independently for all five size ranges. The NAS 1638 oil purity class is then given with
a single figure which is the lowest (impurest) of the measured five size ranges. A more precise view of the purity is obtained if the NAS-
class is provided separately for all five size ranges.
Clamps
NAS 1638-oil purity classes (no. of particles per 100 ml)
Valves
125 22 4 1 0 00
250 44 8 2 0 0
500 89 16 3 1 1
EQUIPMENT
1 000 178 32 6 1 2
TEST
2 000 256 63 11 2 3
4 000 712 126 22 4 4
8 000 1 425 253 45 8 5
Bite type
16 000 2 850 506 90 16 6
fittings
32 000 5 700 1 012 128 32 7
64 000 11 400 2 025 360 64 8
128 000 22 800 4 050 720 128 9
Couplings
example
Hoses &
NAS 7 is equal to (for instance):
• the no. of particles 5–15 µm is 25,000/100 ml
• the no. of particles 15–25 µm is 1,400/100 ml
• the no. of particles 25–50 µm is 63/100 ml
DISCONNECT
• the no. of particles 50–100 µm is 45/100 ml
QUICK
• the no. of particles > 100 µm is 4/100 ml
SWIVELS
Adaptors
COMPONENTS
OTHER
Machines
InfoRMATION
GENERAL
503
GS-HYDRO PRODUCT CATALOGUE GENERAL INFORMATION
Cleanliness
SAE AS4059
The SAE AS4059-standard is based on the NAS 1638-standard. The SAE AS4059-standard utilises particle sizes defined in the ISO
11171-standard. The oil purity class is based on the cumulative particle count (in a similar fashion as in the ISO-4406 standard).
SAE AS4059 oil purity classes (no. of particles per 100 ml)
example
According to the SAE AS4506-standard the oil purity can be defined:
• with a single class; for instance 6 or 6B
• with a independent class for each size; for instance 6B/5C/4D/3E
• with the maximum oil purity class of a larger range; for instance 6 B-F
The oil purity is dependent on the application and equipment. All manufacturer’s have their own recommendations for their own,
specific equipment and machinery. The following table provides the general guidelines for various types of hydraulic systems as well as
a comparison between the various standards.
ISO 4406: 1987 (ACFTD) ISO 4406: 1999 NAS 1638
≥2 / ≥5 / ≥15 µm ≥4 / ≥6 / ≥14 (c) µm
Servosystems (17)/13/10 18/13/10 NAS 4
Proportional systems (18)/15/12 20/15/12 NAS 6
Other systems (19)/16/13 22/16/13 NAS 7
According to the ISO 4402-standard the size of an ACFT-particle is defined in accordance with the maximum dimension of the particle.
In the newer ISO 11171-standard the ISO MTD particle size is defined as the diameter of a circle with the same area (as the actual
particle). The designation ’c’ (certified) is utilised to identify the particle size.
Particle A= 176.7 µm
A= 176.7 µm
A= 176.7 µm
Definition of particle size
d= 16.9 µm d= 15 µm
504