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WireDescription Component Location

Wire Wire
Number Color
Description
Wire Wire
Number Color
Description Machine Harness And/Or
Harness Connector Location
Schematic Machine Harness And/Or Schematic Component
Schematic Machine
Component
Schematic Machine SENR1514-03 Electrical Schematic Symbols And Definitions
Connector Connector Location Location Location Location
Power Circuits Lighting Circuits (Continued) Location Components Location Location Components Location
Alarm - Action F-2 B Sensor - Throttle Position (Eng) F-7 A November 2008
101 RD Bat 620 WH Flood Lamp - Front Eg Flood Lamp)
102 BU Hd Lmp 622 PU Flood Lamp 3-Way SW Jumper
70 Contacts *
XX- 119-6280
Engine Control A-5 14 E
A - 129-4556
F - 140-3620 F-11 Alarm - Backup A-15 1 Sensor - Torque Converter Oil Temp D-5 20 Symbols
103 YL Dome Stop, Turn Signal Breaker 623 BU Flood Lamp 3-Way SW Jumper A- 124-4556 A - 129-4556 Alternator B-7 2 Sensor - Transmission Oil Temp A-9 53
3J C- 130-7091 D-10 14 E F - 140-3620 G-7
104 YL Shutters 631 GY Fog Lamp - Right Arc Suppressor - A/C Clutch B-8 29 Sensor - Turbo #1 Exhaust Temp D-6 44
A - 129-4556 A - 129-4556
105 BR Key Sw 632 WH Fog Lamp - Left 2J XX - 119-6280 D-7 B T - 6G-9462 H-6
Arc Suppressor - Oil Cooler Fan Motor A-14 15 Sensor - Turbo #2 Exhaust Temp D-6 59
107 WH Eng Shut - Down Fire Suppr 635 BU Payload Mon Red Lamp 40 Contacts T
C - 130-7091 A - 129-4556 Arc Suppressor - Shutter Solenoid B-9 19 Sensor - Turbo Outlet Press (Eng) B-3 19
* D-4 19 E H-1 4 Pressure Temperature Level Flow Circuit Breaker
109 OR Alt Output (+) Term. 636 GN Payload Mon Green Lamp VIMS Interface Module #1 QQ - 115-7445
Batteries A-1 3 Solenoid - 4 Way C-13 28
112 PU Main Power Rly Output 639 WH Left Hand Stop/Tail Lamp *
K - 130-6748
C-11 *
AAA - 116-7154
B-5 Symbol Symbol Symbol Symbol Symbol
113 OR Opr Mon Panel VMIS B+ Switched 640 GN Right Hand Stop/Tail Lamp VIMS lnterf ace Module #2 Timer, Prelube Breakers - Circuit G-9, G-10 D Solenoid - Air Conditioner Compressor B-8 29
115 PK Front Floods Breaker Control Circuits A - 129-4556 C - 130-7091 I-3 E A-9 30
* VIMS Main Module I-15 6 Contacts 25 K - 130-6748 C-1 0 Control - Automatic Retarder Solenoid - Air Start
120 YL Converter 700 PK AETA TesI SW
121 YL Back Alarm To Lamp 703 BU XMSN Up Sol *
F - 140-3620
Transmission Control I-9 16
E - 130-7313
U - 130-7314 A-1 4
Control - Engine A-5 2 Solenoid - Auto Retarder Control G-4 F Symbols And Definitions
37 Contacts Control - Engine Shutdown F-1 0 C Solenoid - Auto Retarder Supply G-4 F
122 BU Air Dryer 704 GY XMSN Down Sol D - 129-3998 K - 130-6748 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
* Traction Aid Control D-l3 * VIMS Interface Module #2 C-11 Control - Rear Diff Filtration System F-4 E Solenoid - Downshift C-13 31
123 WH Gauges 705 PK XMSN Lockup Clutch Sol Basic through it.
124 GN A/C 706 BR XMSN Retarder SW M - 125-5916 QQ - 115-7445 Control - Start Aid A-7 23 Solenoid - Fan Brake B-9 19
* Auto Retarder Control I-3 * Gage Cluster Lamps H-1 3
126 PK Xmsn Ctrl 707 PU XMSN Bed Raise SW Control - Traction Aid D-13 E Solenoid - Lockup C-13 31 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
A - 129-4556 QQ - 115-7445 circle indicates that the component has screw terminals and a wire can be disconnected from it.
132 PK Aeta Ctrl 709 OR Sensor Power Supply 25 Contacts 1J B - 147-6291 D-8 * Speed/Tach Cluster Lamps H-1 3 Control - Transmission I-9 E Solenoid - Lube D-l 5 E
135 BU Radio, Ligther 710 GN XMSN Speed Pickup Signal A - 129-4556 QQ - 115-7445 Converter - 24/12 Volt F-1 3 E Solenoid - Proportional C-13 28
139 OR Brake Retract Switch 711 BR XMSN Lever Code 1 D Diagnostic Connector I-11 * Message Center Cluster Lamps G-13 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
20 Contacts Distributor - Transmission Speed G-10 G Solenoid - Shutter B-9 36 No circle indicates that the wire cannot be disconnected from the component.
149 PU Ladder Lamp Breaker 712 WH XMSN Lever Code 2 F - 140-3620 A - 129-4556
4 J G - 140-3618 D-13 18 E D - 129-3998 D-11 Dryer - Air B-11 4 Solenoid - Start Aid A-7 23
150 OR Bat (+) 713 OR XMSN Lever Code 3
170 YL VIMS Breaker 714 YL XMSN Lever Code 4 D - 129-3998 A - 129-4556 Flasher E-10 C Solenoid - Steering Bleed A-10 35 Ground (Wired): This indicates that the component is connected to a grounded wire. The
14 Contacts 5J E - 130-7313 D-11 E Port, Telemetry H-15
176 OR ARC 715 GN XMSN Lever CodeS Fuses H-10 D Solenoid - Upshift C-13 31 grounded wire is fastened to the machine.
UU - 129-7283 A- 129-4556
Ground Circuits 716 BU XMSN Lever Code 6 12 Contacts 27 E - 130-7313 C-15 E Port, Serial H-15 G-6 E A2, B-2 32
Ground - Cab Solenoids - Cylinder Head (1 per cylinder)
200 BK Main Chassis 720 PU XMSN Brake SW 5 Contacts
A - 129-4556 C - 130-7091 Ground - Cab/Frame D-9 6 Switch - A/C Press A-8 29
201 BK Operator Monitor Return 721 BR XMSN Gear Code 1
6 E H - 115-7040 H-8 15 TTT - 110-6149 D-3 Ground (Case): This indicates that the component does not have a wire connected to ground.
A - 129-4556 Q - 1157458 Ground - Engine A-4 C Switch - A/C Refrigerant Pressure B-8 29 It is grounded by being fastened to the machine.
202 BK XMSN Ctrl 722 WH XMSN Gear Code 2 6E H-8 7 G-1
H - 115-7040 Port, VIMS Serial Ground - Engine (Alternator) B-6 2 Switch - Aftercooler Temp (VIMS) A-8 17
203 BK Chassis Diagnostic 723 OR XMSN Gear Code 3
A - 129-4556 R-6T-4301 C-8 6 E-9 C
207 BK Starter Diagnostic 724 YL XMSN Gear Code 4 B SSS - 115-7446 H-13 H S-6T-4300 E-4 Ground - Frame Switch - Backup Lamp
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
212 BK AETA Coding Pin 16 725 GN XMSN Gear Code 5 F - 140-3620 A - 129-4556 Ground - Frame/Engine A-12 8 Switch - Blower E-4 A contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

789B Truck With VIMS


213 BK AETA Coding Pin 17 726 BU XMSN Gear Code 6 * Shift lever Switch F-9 H
R - 6T-4301 E-3
Lamp - Action (VIMS) G-12 B Switch - Body Raise F-15 D
214 BK AETA Coding Pin 18 767 WH AETA Pickup Power F - 140-3620 5 - 147-6291 Switch - Brake Master Cyl Overatroke
10 Contacts * Transmission Control I-9 13 L - 147-6290 I-1 Lamp - Payload Monitor (Green) C-2 57 B-11 38 Sender: A component that is used with a temperature or pressure gauge. The sender
215 BK AETA Coding Pin 19 768 OR AETA Pickup XMSN (VIMS) Front

Electrical System
216 BK AETA Coding Pin 20 769 BU Wheel Speed Pickup Lell L - 147-6290 E - 130-7313 Switch - Brake Master Cyl Overstroke measures the temperature or pressure. Its resistance changes to give an indication to
7 Q - 115-7458 F-2 * 4 Way Solenoid C-1 3 Lamp - Payload Monitor (Green) I-7 56 B-12 39 T
217 BK XMSN Id Code 2 770 GN Wheel Speed Pickup Right (VIMS) Rear the gauge of the temperature or pressure.
L - 147-6290 F - 140-3620 Switch - Brake Master Cyl Overstroke
218 BK XMSN Id Code 1 772 BR AETA Retarder SW 7 Q - 115-7458 I-1 20 E Body Raise Switch F-1 5 Lamp - Payload Monitor (Red) C-2 57 B-12 39
219 BK XMSN Id Code 0 773 GY AETA Servo valve (VIMS) Rear Inside Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
M - 125-5916 K - 130-6748
* Auto Retarder Control I-3 25 YYY - 115-9175 A-1 2 Lamp - Payload Monitor (Red) I-6 56 Switch - Brake Retract F-8 C It has a coil that makes an electromagnet when current flows through it. The
227 BK XMSN Id Code 3 774 YL AETA Sot - Left
229 BK Bat (-) 775 BR AETA Sol - Right *
V - 120-9288
B-13 22
Q - 115-7458
E-2
Lamp - Retarder G-12 B Switch - Disconnect B-1 43 7EK371-UP electromagnet can open or close the switch part of the relay.
231 BK XMSN SW 777 PU Brake Release Motor Transmission Switch X - 71-5124
4 Contacts Lamp - VIMS Service G-2 43 Switch - Dome Lamp G-3 G
A - 129-4556 Q - 115-7458
270 BK CMS Ident Code 0 A700 OR Digital Sensor Power 9E E-5 24 I-1 Meter - Service F-1 0 C Switch - Dome Lamp H-5 A Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
J - 117-1369 X - 7151 24
271 BK CMS Ident Code 1 A701 GY Injector #1 EUI/HEUI-ADEMII coil that makes an electromagnet when current flows through it. The electromagnet
A - 129-4556 Q - 115-7458 Module - Gage Cluster H-1 3 B Switch - Engine Coolant Flow (VIMS) B-4 42
272 BK CMS Ident Code 2 A702 PU Injector #2 EUI/HEUI-ADEMII 9 Contacts 10 E J- 117-1369 E-5 22 XXX - 71-5382 E-1 can open or close a valve or move a piece of metal that can do work.
Module - Keypad G-13 B Switch - Engine Flood Lamp H-1 43
273 BK CMS dent Code 3 A703 BR Injector #3 EUI/HEUI-ADEMII A -124-4556 QQ - 115-7445
B Service Tool Connector I-8 * Keypad Lamp G-1 4 Module - Message Center Cluster G-13 B Switch - Engine Ground Level Shutdown B-4 43
274 BK CMS Ident Code 4 A704 GN Injector #4 EUI/HEUI-ADEMII MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
275 BK CMS Ident Code 5 A705 BU Injector #5 EUI/HEUI-ADEMII A - 129-4556 HH - 130-6931 Module - Speedometer/Tach Cluster H-13 B Switch - Engine Oil Level D-6 19
F M - 125-5916 H-3 * Stop/Tail Lamp Module B-1 4 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
280 BK XMSN Ctrl Ident Code 4 A706 GY Injector #6 EUI/HEUI-ADEMII Module - Stop/Tail Lamp B-14 15 Switch - Fan Brake Coolant Temp A-9 2 that make electromagnet when current flows through them. It also has an internal switch that places
A - 129-4556 C - 130-7091
290 BK CMS Service A707 PU Injector #7 EUI/HEUI-ADEMII 13 L - 147-6290 I-1 29 B-1 4 the latch coil circuit open at the time the coil latches.
E - 130-7313 Module - VIMS Interface #1 D-4 16 Switch-Fog Lamp G-3 G
291 BK CMS Clear A708 BR Injector #8 EUI/HEUI-ADEM C - 130-7091 C - 130-7091
8 Contacts 11 B-15 29 B-1 4 Module - VIMS Interface #2 C-11 49 Switch - Fuel Filter Press (VIMS) B-4 45
A215 BK Auto Retarder Ctrl Harneas Code 0 A709 OR Injector #9 EUI/HEUI-ADEMII HH - 130-6931 E - 130-7931
A21 6 BK Auto Retarder Ctrl Harness Code 1 A710 GY Injector #10 EUI/HEUI-ADEM E - 130-7313 U -130-7314 Module - VIMS Main I-15 E Switch - Headlight Dimmer I-2 A
A21 7 BK Auto Retarder Ctrl Harness Code 2 A71 PU Injector #11 EUI/HEUI-ADEMII
28 U - 130-7314 A-14 26 Diff Oil Temp Sensor
A-15
Motor - Brake Retract C-12 16 Switch - Key Start E-10 C Harness And Wire Symbols
A218 BK Auto Retarder Ctrl Harness Code 3 A712 BR Injector #12 EUI/HEUI-ADEMII PP - 131-5098 W-71-4821
E I-5 32 B-5 Motor - Oil Cooler Fan (Att) A-14 15 Switch - Ladder Lamp G-2 43
UU - 129-7283 Code Plug XX - 119-6280 Wire, Cable, or Harness Component
A251 BK VIMS Ser Mod #1 A71 GN Injector #13 EUI/HEUI-ADEM 3 Contacts B-6 9 G-3 G
A - 129-4556 K - 130-6748 Motor - Prelube Pump Switch - Ladder Lamp Assembly Identification Part Number
A252 BK VIMS Ser Mod #2 A71 BU Injector #14 EUI/HEUI-ADEMII 12 E DD - 5T-9326 G-10 33 VV - 134-2492
C-3 Pin Socket Wire Color Fuse
Motors - Blower E-3 A Switch - Left Drift Oil Level A-1 3 63
A253 BK VIMS Ser Mod #3 A715 GY Injector #15 EUI/HEUI-ADEMII A - 129-4556 B - 147-6291 A AA 105-9344
13 I-2 34 E-1 Pickup - Engine Speed
A254 BK ARC A716 PU Injector #16 EUI/HEUI-ADEMII L - 147-6107 N - 147-61 04 B-6 17 Switch - Left Hoist Screen Press (VIMS) A-10 46
(Tach/Automatic Retarder Control)
A255 BK AETA A729 YL Injector Common #9 A - 129-4556 A - 129-4556 325-PK-14 1
F M - 125-5916 G-3 C SSS - 115-7446
H-1 3 Port - Serial Port H-15 E Switch - Panel Dimmer G-3 G
A271 BK Oil Cooler Control Ground A730 OR Injector Common #10 Receptacle
A - 129-4556 AAA - 116-7154 Port - Telemetry H-15 E Switch - Prelube E-1 G
Basic Machine Circuits A731 WH Injector Common #11 * Transmission Speed Distributor G-10 30 BBB - 117-1355
C-12 Single Wire Circuit Number Wire Gauge
306 GN Starter Relay Coil To Neut Start SWOr Key SW A732 YL Infector Common #12 Port - VIMS Serial G-1 43 Switch - Prelube Oil Pressure A-6 44 Connector Identification
A - 129-4556 B - 147-6291
Key SWTo Neut Start SWOr Vmis Sensor 7 Contacts * Engine Shutdown Control F-10 2 Contacts 31 NNN - 132-4829
B-9 Relay - Backup G-11 E Switch - Rear Diff Filter A-1 3 63
307 OR A733 OR Injector Common #13 Plug
Module
308 YL Main Power Relay Coil A734 PK Injector Common #14 B - 147-6291 C - 130-7313
C-3 Relay - Fan Clutch B-8 29 Switch - Rear Diff Monitor/Control Clear E-3 E 2 200-BK-14
13 L - 147-6290 D-7 33 K - 130-6748
310 PU Start Aid SWTo Start Aid Sol A735 WH Injector Common #15 Relay - Fan Hi F-5 E Switch - Rear Diff Monitor/Control Mode E-3 E
C - 130-7091 Q - 115-7458
311 WH Start Aid Sol To Temp SW A736 YL Injector Common #16 15 RRR - 123-6880 C-B 33 WWW - 110-6150
C-3 Relay - Fan Low G-5 E Switch - Rear Diff Monitor/Control Set E-3 E Ground Connection Pin or Socket Number
315 GN Start Aid Brkr To Start Aid Relay A746 PK Turbo Outlet Pressure C - 130-7091 B - 147-6291 Relay - Main G-1 1 E Switch - Retarder Off/On (Auto Retard) H-4 B
15 RRR - 123-6880 C-5 31 C - 130-7091
D-6
317 YL Start Aid Relay To Start Aid Sol A747 GY Atmospheric Pressure Typical representation of a Deutsch Typical representation of a Sure-Seal
C - 130-7091
1 Contact
B - 147-6291 Relay - Stop Lamp D-13 E Switch - Retarder Press (Auto Retarder) G-4 F 1 connector. The plug contains all
1 connector. The plug and receptacle
321 BR Bckp Alarm Lamp Travel Alarm A748 GY EUI Timing Wheel Cal D-3 31 D-6
15 TTT - 110-6149 XX - 119-6280 Resistor - Blower Speed D-4 A Switch - Retarder Pressure G-4 F 2 sockets and the receptacle contains 2 contain both pins and sockets.
326 PU Key SW"C" Term. A751 YL Alter Cooler Temp
Machine locations are repeated for connectors located close together. G-2 G A-13 1 all pins.
327 PK Shutdown Sol B771 BR (NFND) Fan Control Solenoid Return • = Connector is located at the component. Resistor - Dimmer Switch - Right Diff Oil Level
337 WH Prelube Push Button SWTo Prelube Timer C750 GN L Grade Slope Manual - SWTo SW B = Connectors behind dash. Resistor - Rear Diff Oil Cooler Low Speed F-6 E Switch - Right Hoist Screen Press (VIMS) A-10 46
360 GN Engine Shutdown Signal C D740 BR (NFND) Parasitic Hydraulic Load Solenoid C = Connectors in console.
D = Connectors behind seat. Resistor - Start Aid A-8 23 Switch - Running Lamp H-3 G
361 OR Engine Shutdown Signal D D741 YL (NFND) Oil Cooler Diverter Solenoid E = Connectors in rear compartment D-6 20 D-15 E
Sender -Transmission Input Speed Switch - Secondary Brake Press (Trans)
Monitoring Circuits E707 GN VMIS Display +V F = Connectors in front compartment. © 2008 Caterpillar Printed in U.S.A.
H = Connectors behind Airconditioning controls. Sender - Transmission Speed C-1 3 20 Switch - Service Clear (Auto Retarder) H-4 E
403 GN Alternator (R) Term. E708 PK VMIS Display Clock All Rights Reserved
J = Connectors on rear compartment s A-15 21 I-7 D
405 GY Opr Mon Oil Press. (Low Selling) E709 WH VMIS Service Lamp Sender - Wheel Speed (Tractn) Switch - Service Clear (Trans)
406 PU Opr Mon Coolant Temp E710 BU VMIS Lcd Lamp Driver Sender - Wheel Speed (Tractn) C-15 22 Switch - Service Set (Auto Retarder) H-4 E
407 PK Opr Mon Converter/Retarder Oil Temp E728 PK Fan Brake Sol To Brake Temp SW Sensor - Aftercooler Level B-3, D-2 37 Switch - Service Set (Trans) I-7 D
410 WH Opr Mon Fault Alarm E729 GN Fan Brake Relay To Fan Brake Sol Sensor - Aftercooler Temp D-5 19 Switch - Service/Retarder Press (Tractn) D-1 4 E
411 PK Opr Mon Master E735 PU Smart Ems Tack/Sere Mtr/Odometer Select
Sensor - Ambient temperature D-2 A Switch - Service/Retarder Press (Trans) D-15 E
412 BU Opr Mon Cool Flow!Os2 E750 PU Body Position Sensor Signal TLM
Sensor - Atmospheric Press (Eng) B-3 E Switch - Shift Lever F-9 C
413 BR Opr Mon Fuel Press. E776 GN Sensor Module #3 - CAT Link Right +
417 GY Primary Ster SW E777 YL Sensor Module #3 - CAT Link Right - Sensor - Body Up B-12 60 Switch - Start Aid F-12 C
419 YL Opr Mon Parking Brake E791 YL Left AETA Relay Sol To VMIS Sensor - Brake Air Pressure E-13 E Switch - Start Aid Temp B-7 19 Component Identifier (CID) for
425 PK Opr Mon Power Train Oil Level E792 BR Right AETA Relay Sol To VMIS Sensor - Differential Oil Temp D-1 0 61 Switch - Steering (Low Pressure) A-11 37 Engine Control
426 BR Opr Mon Power Train Oil Filter E799 BR PWM #1 And #2 Return Component Identifier (CID) for VIMS Component Identifier (CID) for
428 OR Opr Mon Xmsn Oil Temp F700 BU PWM #1 Out (3 5A) 57
Sensor - Engine Coolant Temp (Eng) B-4 19 Switch - Steering (Hi Pressure) A-11 35
(Only For MID No.’s 49, 57, 58, 59, 60, 65, 66, 67, 68) VIMS (Continued)
(Only For MID No. 36)
Sensor - Engine Oil Pressure (Eng) B-4 44 Switch - Stop Lamp Press (Module) D-13 E CID Component
429 YL Opr Mon Brake Oil Temp F701 BR PWM #2 Out (3.5A)
3 Sensor - Engine Speed (Engine) B-4 17 Switch - Thermostat (A/C) E-4 A
CID Component (Only For MID No.’s 49, 57, 58, 59, 60, 65, 66, 67, 68)
430 BU Opr Mon Air Fitter F721 GY SW 9/4 1 Cylinder 1 Injector Solenoid
75 Steering Oil Tank Temperature Sensor 458 Tilt Cylinder Pressure Sensor
437 BR Opr Mon Fuel Level To Fuel Filter Jumper F722 OR SW 10/5 Sensor - Fan Speed B-4 19 Switch - Throttle Bypass (Eng) F-8 B
438 YL Opr Mon Coolant Temp Jumper F732 PK Backup Camshalt Spd/Tmg (Marine) 96 Fuel Level Sensor 459 Impeller Clutch System Switch 2 Cylinder 2 Injector Solenoid
Sensor - Fuel Level C-6 41 Switch - Torque Converter Inlet Filter (VIMS) A-12 53
441 OR Eng Coolant Temp Gauge F737 YL Analog Sensor Input 6 HEUI 52 Switch - Torque Converter Outlet Screen 98 Engine Oil Level Sensor 533 Auto Retarder Control 3 Cylinder 3 Injector Solenoid
Sensor - Jacket Water Coolant D-2 44 B6 51
447 PK Fuel Level Gauge F795 YL Litt SW (NO.) (VIMS) 100 Engine Oil Pressure Sensor 590 Engine Control 4 Cylinder 4 Injector Solenoid
449 BU Spdom Sender (Signal No. 1) G736 PK Oil Cooler Motor 26 Sensor - Jacket Water Level D-2 62 Switch - Traction Aid Test F-10 C
102 Boost Pressure Sensor 600 Implement Oil Tank Temperature Sensor
450 YL Tach Sender (+) H734 GN Oil Resistor To Relay 22 35 53 21 Sensor - Left Front Brake Oil Temp C-2 58 Switch - Transmission B-13 52 5 Cylinder 5 Injector Solenoid
BR Tach Sender 801 PK Auto Lube Sol Or Motor
34 110 Jacket Water Temperature Sensor 627 Parking Brake Switch
451 58 27 Sensor - Left Front Strut Press (Payld) A-6 24 Switch - Transmission Charge Filter (VIMS A-12 53 6 Cylinder 6 Injector Solenoid
452 PU Torque Converter 858 GY Payload Mon Right Front Sensor 33 168 Electrical S ystem Voltage 650 Harness Code
44 46 61 Sensor - Left Rear Brake Oil Temp B-10 18 Switch - Transmission Lube Filter A-12 53 7 Cylinder 7 Injector Solenoid
454 GN Retarder Indicator Lamp 859 YL Payload Mon Lelt Front Sensor 2 15 18 31 171 Ambient Air Temperature Sensor 672 Torque Converter Output Speed Sensor
473 GY Overstroke SWTo Overstroke SW 860 PK Payload Mon Right Rear Sensor 37 Sensor - Left Rear Strut Press (Payld) A-13 25 Switch - Turn Signal I-6 A
42 52 28 1 177 Transmission Oil Temperature Sensor 800 VIMS Main Module 8 Cylinder 8 Injector Solenoid
474 WH Overstroke SWTo Overstroke SW 861 PU Payload Mon Lett Rear Sensor 32 49 20 15 Sensor - Rear Diff Pump Outlet Pressure A-15 63 Switch - VIMS Service Key G-2 43
23 13 17 190 Engine RPM Sensor 801 VIMS Interface Module #1 9 Cylinder 9 Injector Solenoid
481 GN Converter Temp SWTo Brake Oil Temp SW 875 BU VMIS Rs 232 Port Trans Sensor - Right Front Brake Oil Temp C-2 58 Tachograph I-11 D
A430 OR EUI Cont Fault Output 876 OR VMI5 Rs 232 Port Receive 19 59 38 39 63 248 CAT Data Link 802 VIMS Interface Module #2 10 Cylinder 10 Injector Solenoid
Sensor - Right Front Strut Press (Payld) A-6 26 Timer - Prelube B-5 9
A447 PK Prelube Press. SW To Prelube Timer VMIS Sensor ModULE Rt (-) Com Port/Cat 29 9 45 36 30 25 28 29 60 26
882 PK 16 A-l0 39 262 5 Volt Sensor Power Supply 803 VIMS Interface Module #3 11 Cylinder 11 Injector Solenoid
Datalink -
8 31 11 25 Sensor - Right Rear Brake Oil Temp
A491 WH Trans Supply SWTo Torque Cons Inlet Filter SW VMIS Sensor Module Rt (+) Com Port/Cat 32 22 263 8 Volt Sensor Power Supply 804 VIMS Interface Module #4
883 GY
Datalink + 7 30 Sensor - Right Rear Strut Press (Payld) A-13 27 12 Cylinder 12 Injector Solenoid
OR Hoist Filter SW To Hoist Fitter SW H 24 6 271 Action Alarm
A492 892 BR VMIS Start Mod Right (-) Port/CAT Data Link (-) 43
24 16 4 Sensor - Right Turbo Inlet Press (Eng) B-3 19 805 VIMS Interface Module #5
13 Cylinder 13 Injector Solenoid
A493 YL Hoist Filter SW To T.C. SW 893 GN VMIS Start Mod Right (+) Port/CAT Data Link (+) C 56 J 51 Machine locations are repeated for components located close together D = Components behind seat. 279 Aftercooler Coolant Temperature Sensor (Front) 806 VIMS Interface Module #6
B406 GY (NFND) Altercooler Temp Gage 958 YL Relay Logic A = Components in operators compartment. E = Components in rear compartment. 14 Cylinder 14 Injector Solenoid
B F = Components in front compartment. 280 Gear Box Temperature Sensor 807 VIMS Interface Module #7
B427 BU (NFND) T/C Inlet Filter SWTo Hoise Screen SW 993 ER Analog Sensor Common B = Components in dash.
E 41 C = Components in console. G = Components in overhead console. 291 Engine Cooling Fan Valve 808 VIMS Interface Module #8 15 Cylinder 15 Injector Solenoid
B428 OR (NFND) Engine Oil Level SW 994 GY Oil Pressure (Filtered) F G A
B433 PU (NFND) Brake Temp 995 BU Coolant Temperature 292 Hydraulic System Cooling Fan Valve 809 Speedometer/Tachometer #1 16 Cylinder 16 Injector Solenoid
B447 PU (NFND) Steerinq HI Press SWTo LO Press SW 996 GN Engine Speed/Timing Sensor Power
D 295 Machine Control Module 810 Speedometer/Tachometer #2 91 Throttle Position Sensor
C413 YL VMIS Display Data 997 OR Analog Sensor Power Off Machine Switch Specification 296 Transmission Control 811 Gauge Cluster Module #1 100 Engine Oil Pressure Sensor
C414 BU VIMS Display Load 998 BR Digital Sensor Return
324 Action Lamp 812 Gauge Cluster Module #2
C415 WH VMIS Display Keydata 999 WH Primary Camshft Speed/Timing Part No. Function Actuate Deactuate Contact Pos Position 110 Coolant Temperature Sensor
341 Hydraulic Control Valve Warm Up Solenoid #4

(Dimensions: 39 inches x 24 inches)


C419 BU Load Share Select Input A980 GY Service Meter B+ To Eng Oil Press SW 813 Gauge Cluster Module #3
168 Electrical System Voltage
C420 YL Diode To Lamp Test Relay A983 BU Eng Throttle Cont (-) Signal 350 Lift Linkage Angle Sensor 814 G auge Cluster Module #4
2M-9346 Brake Air Pressure (Stop Lamp) 45 kPa MAX (6.5 psi MAX) 5 kPa MIN (0.5 psi Min) Normally Open 190 Engine RPM Sensor
C428 GN Brake Cooling Filter SW B926 GY (NFND) Start Aid Timer Output 364 Lift Cylinder Head End Pressure Sensor 815 Message Center Module #1
C429 GY Differential Oil Temp B948 BR (NFND) Eng Overspeed Cont To Indicator Lamp 370 Boom Float Solenoid 248 CAT Data Link
4 5 816 Message Center Module #2
C453 YL Ambient Temp C915 GY ADEM Diagnostic Codes 3E-2033 Secondary Brake Air Pressure (Trans) 640 kPa (93.0 psi) 530 ± 40 kPa (77.0 ± 6.0 psi) Normally Open
C466 YL LF Brake Oil Temp C940 GN EUI Throttle Bypass - LO 6 20 371 Horn Solenoid 817 ECM Internal Backup Battery 253 Personality Module Mismatch
1 64

SENR1514-03
C467 EU LR Brake Oil Temp D922 WH (NFND) INSITU Fused Power +24V 14 Service/Retarder Press (Tractn) 80 kPa Max (11.5 psi Max) 55 ± 20 kPa (8.0 ± 3.0 psi)
372 Bottom Open Solenoid 819 Display Data Link 261 Timing Calibration
3 2 27 3E-2034 Normally Closed
C473 GN Rear Pump Prese D942 GN (NFND) VMIS RS232 Port 2 Transmit Service/Retarder Press (Trans) 373 Bottom C lose Solenoid 820 Keypad Data Link 262 Analog Sensor Power Supply
C484 YL Rear Differential Fitter Press SW D943 YL (NFND) VMIS RS232 Port 2 Receive 9 19 18 10 374 S wing Brake Solenoid 821 Display Power Supply
Accessory Circuits
12 3E-2035 Brake Retarder 60 kPa Max (8.5 psi Max) 28 ± 15 kPa (4.0 ± 2.0 psi) Normally Open 263 Digital Sensor Power Supply
D963 BU (NFND) VMIS Sensor Module at +8V Supply
513 OR Rear Compartment 376 Travel Alarm 822 LCD Back Light Power Supply
A/C Compressor/Refrigerant Pressure SW D966 GY (NFND) VIMS Aftercooler Coolant Level Rear Compartment 267 Shutdown Inputs Are Incorrect
515 GY Blower Motor (HI) D967 OR (NFND) VMIS Jacket Water Coolant Level (Area E) Rear View Side Wall (Area J) 12500 kPa MAX 10500 ± 350 kPa Pins B-C (N.C.) 377 Travel Solenoid 823 Service Lamp
Right Side View 3E-7812 Steering Press (Steering Action) 268 Programmed Parameter Fault
516 GN Blower Motor (Medium) D969 PU (NFND) VMIS T/C Oil Temp Sensor (1815 psi MAX) (1525 ± 50 psi) Pins B-A(NO.) 378 Autolube Solenoid 824 TPMS Lamp #1 (green)
517 BU Blower Motor (Low) D970 WH (NFND) VMIS System Air Pressure Sensor 379 Autolube P ressure Sensor 272 Turbo Outlet Pressure Calibration
119 ± 14 kPa 825 TPMS Lamp #2 (red)
521 YL A/C SWTo Refrigerant SW D971 YL (NFND) VMIS XMSN Lube Filter SW 7N-4447 Torque Converter Inlet Filter (VIMS) -- Normally Closed
(17.0 ± 2.0 psi) 423 Front Brake Accumulator Pressure Switch 826 Torque Converter Oil Temperature Sensor 273 Turbo Outlet Pressure Calibration
522 WH A/C Clutch To Thermostat SW D974 GY (NFND) VMIS Sensor Mod#2 Rt (+) Comm Port G
537 GN Turn Signal SW To Flasher D975 OR (NFND) VMIS Sensor Mod#2 Rt (-) Comm Port 82.2 ± 2.8°C 424 Rear Brake Accumulator Pressure Switch 827 Left Exhaust Temperature Sensor 274 Atmospheric Pressure Calibration
7N-7848 Aftercooler Temp (VIMS) 74.0°C MIN (165.0°F Min) Normally Open
539 BU Turn Signal Indicator Basic/Right D976 PK (NFND) VMIS Turbo #1 Exhaust Temp A (180.0 ± 5.0°F) 425 Front Brake Pressure Sensor 828 R ight Exhaust Temperature Sensor 275 Turbo Inlet Calibration
540 WH Turn Signal Indicator Left D977 PU (NFND) VMIS Turbo #2 Exhaust Temp B H J 426 R ear Brake Pressure Sensor 829 R ear Aftercooler Coolant Temperature Sensor
592 BU DC/DC Converter Power Output D982 PK (NFND) EUI Timing Calibration D 7X-5988 Engine Coolant Temp (Start Aid) 21.1 ± 2.8°C (69.8 ± 5°F) 12.8°C MIN (55°F MIN) Normally Closed 276 Turbo Inlet Calibration
C 62 427 Front Axle Oil Temperature Sensor 830 Front Brake Oil Temperature Sensor
Ligthing Circuits D984 GN (NFND) Auto Retard Cont Resume SW E 281 Engine Lamp
600 BR Dash Lamp Basic D98S BR (NFND) Auto Retard On SW: NFND F 57 56 48.2 ± 13.8 kPa 428 Rear Axle Oil Temperature Sensor 833 Rear Brake Oil Temperature Sensor
6 9W-0263 Auto Retarder Press 24.1 kPa MIN (3.5 psi Min) Normally Closed 282 Overspeed Lamp
601 GY Dash Lamp Hi D986 PK (NFND) Auto Retard Off SW: NFND 13 (7.0 ± 2.0 psi) 429 Steering Pressure Sensor 835 Differential Oil Temperature Sensor
22 3 16
602 WH Dome Lamp D988 WH (NFND) Auto Retard Air Cont Valve 24 26 34 24 31 430 Steering Pilot Pressure Sensor 838 Left Front Suspension Pressure Sensor 283 Filter Restrict Lamp
362 ± 29 mN (45.6 mm ID point)
604 OR Stop Lamp D989 BU (NFND) Auto Retard Air Supply Valve 32 9X-3040 Engine Coolant Flow (VIMS) 303mN MIN (1.1oz MIN) Normally Open
(1.3 ± .1 oz, 1.8 in ID point) 431 Steering Oil Level Switch 839 Right Front Suspension Pressure Sensor 284 EMS Engine On
605 YL Turn Lamp - Left D991 OR (NFND) Auto Retard Pressure SW 15 37
19 45 44 17 Left Hoist Screen Bypass Press (VIMS) Right
GY Turn Lamp - Right D992 PU (NFND) Auto Retard Manual Retarder SW 53 39 49 432 Steering Filter By-Pass Switch 840 Left R ear Suspension Pressure Sensor 285 EMS Coolant Lamp
606 2 59 38 60 61 9X-7781 Hoist Screen Bypass Press (VIMS) Power Train 210 ± 70 kPa (30 ± 10 psi) -- Normally Open
30 25 1 433 Implement Filter Switch 841 Right Rear Suspension Pressure Sensor
607 PK Flood Lamp - Front D993 YL (NFND) Auto Retard Service Reset 42 8 58 16 46 18 15 Filter Pressure (EMS) 286 EMS Oil Lamp
4 51 31 E15067
606 GN Flood Lamp - Rear D994 BU (NFND) Auto Retard Service Clear 23 36
33 11 28 29 28 26 63 25
9X-7781
Torque Converter Outlet Screen (EMS)
210 ± 70 kPa (30 ± 10 psi) -- Normally Open
434 Implement Pilot Pressure Sensor 849 System Air Pressure Sensor
610 OR Head Lamp Basic E972 BU SPI Datalink End 30 20 52 Transmission Supply (EMS)
22 435 Implement Oil Level Switch 851 Gear Box Pressure Sensor
611 PU Head Lamp Hi F975 OR VIMS - Sensor Mod 2 + 8V Supply 32 29 9 35 21 27 436 Torque Converter Output Pressure Sensor 852 Right Front Brake Temperature Sensor
612 GY Backup Lamp K964 PU EPTCII Clear Switch 43 7 105-9152 Prelube Oil Pressure 30 ± 7 kPa (4.5 ± 1.0 psi) 30 ± 7 kPa (4.5 ± 1.0 psi) Normally Closed
614 PU Park/Tail/Dash/Lamp K965 YL EPTCII Set SW 437 Power Train Filter Switch 853 Left Front Brake Temperature Sensor
41 Related Electrical Service Manuals
619 GN Head Lamp Lo K972 BR EPTC-ll Start Relay Return 275 to 1750 kPa¹; 438 Hydraulic Control Valve Warm Up Solenoid #1 854 Right Rear Brake Temperature Sensor
114-5334 Refrigerant Pressure (A/C) -- Normally Open ²
(40to 255 psi)

30 Page,
439 Hydraulic Control Valve Warm Up Solenoid #2 855 Left Rear Brake Temperature Sensor Title Form Number
138 ± 14 kPa 440 Hydraulic Control Valve Warm Up Solenoid #3 901 Transmission Pump Pressure Sensor Alternator; 30-SI Series SENR7508
116-9933 Fuel Filter Press (VIMS) 83 kPa Min (12.0 psi Min) Normally Closed
(20.0 ± 2.0 psi) 457 Brake Oil Temperature Sensor 920 Tilt Cylinder Pressure Sensor
Automatic Electronic Traction Aid SENR2986
¹ With increasing pressure the closed condition can be maintained up to 2800kPa (405 psi), with decreasing pressure the closed condition
can be maintained down to 170 kPa (25 psi). Automatic Retarder Control System SENR5683
² Contact position at the contacts of the harness connector.
Electronic Troubleshooting 3512 And 3516 EUI Engine SENR5597

EPTC II For ICM Transmissions SENR5666

Starting And Charging Systems SENR2947

Vital Information Management System SENR6059

Failure Mode Identifiers (FMI)¹ Component Identifier (CID) for


FMI No. Failure Description Transmission Control EPTC II
0 Data valid but above normal operational range. Resistor, Sender and SolenoidSpecifications
(Only For MID No. 27) Component Identifier (CID) for Module Identifier (MID)
1 Data valid but below normal operational range. Part No. Component Description Resistance (Ohms)¹
CID MID No. Module
2 Data erratic, intermittent, or incorrect.
Component Automatic Retarder Control
Blower Motor Speed 27 Transmission Control(EPTCIIonly)
3 Voltage above normal or shorted high. 168 Electrical System Voltage (Only For MID No. 83) 9G-1950 Resister - Overall2.0±.1;Tap1.0± .05
4 Voltage below normal or shorted low. 190 Engine RPMSensor Diff Oil Cooler Low Speed 36 Engine Control
CID Component
5 Current below normal or open circuit. 248 CAT Data Link 91 Throttle Position Sensor 3T-3437 Resistor - Panel Dimmer 10.0 ± 0.1 49 VIMS Main Module
6 Current above normal or grounded circuit. 269 Sensor Power Supply 57 VIMS Interface Module #1
168 Electrical System Voltage 9G-9988 Solenoid - 4Way 24.9
7 Mechanical system not responding properly.
627 Parking Brake Switch 190 Engine RPM Sensor 58 VIMS Interface Module #2
8 Abnormal frequency, pulse width, or period. Air Start
650 Harness Code 5T-4434 Solenoid - 42.0±4.0 59 VIMS Interface Module #3
9 Abnormal update. 248 CAT Data Link Lube
10 Abnormal rate of change. 672 Torque Converter Output Speed Sensor 627 Parking Brake Switch 60 VIMS Interface Module #4
3E-8691 Solenoid - Auto Retarder 29.8±1.5
11 Failure mode not identifiable. 700 ActualGear Switch 650 Harness Code 65 VIMS Interface Module #5
12 Bad device or component. 7X-1120 Solenoid - Downshift, Upshift, Lockout 33.7
701 Transmission Output Speed Sensor 700 Actual Gear Switch 66 VIMS Interface Module #6
13 Out of calibration. 9X-7137 Solenoid - Ether 3.3±1 67 VIMS Interface Modue #7
702 Shift Lever Switch 702 Shift Lever Switch
14 Parameter failures.
704 Service Brake Pressure Switch 710 3T-0062 Solenoid - Proportional 16 68 VIMS Interface Module #8
15 Parameter failures. ARC Supply Solenoid
705 Body Raise Switch 711 ARC Control Solenoid 9X-9482 Solenoid - Shutter 68 81 Transmission Control
16 Parameter not available.
17 Module not responding. 706 BodyUp Switch 712 Retarder Lamp 6T-8046 Solenoid - Steering Bleed 20.1±1.0 83 Automatic Retarder Control
18 Sensor supply fault. 707 Up Solenoid 713 ARC On/Off Switch
19 Condition not met. 708 Down Solenoid 714 Auto Retarder Pressure Switch
20 Parameter failures.
709 Lockup Solenoid 715 Retarder Pressure Switch
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L
J WH-18 C 614-PU PARK/TURN
RD-18 539-BU LAMP
L72
A254-BK HEAD LAMP BK-18
A
B 200-BK 135-0428 J
L72 200-BK DIMMER SW
L72 454-GN
L72 L73 2H-1855 WH-18 C 614-PU PARK/TURN
611-PU-14 A
VIMS CONTROL - MAIN L73 L73 610-OR-14 611-PU-14 RD-18 A 539-BU LAMP
6V-6702 A 611-PU-14 BK-18 B 200-BK 135-0428
L
A
+ BATTERY 1 170-YL 614-PU 614-PU A L
ACTION ALARM 24 410-WH 410-WH L46 L46
L48 L48 631-GY-14 631-GY-14 1 614-PU
GROUND 2 A251-BK A251-BK A251-BK 632-WH-14 632-WH-14 6 540-WH
32 A251-BK-14 A251-BK-14 619-GN-14 619-GN-14 3 611-PU-14 X
30 A251-BK A251-BK 622-PU-14 2 619-GN-14 619-GN-14
15 A251-BK A251-BK 623-BU-14 539-BU 631-GY-14
33 A251-BK A251-BK L47 4 614-PU
L73 607-PK-14 540-WH 5 632-WH-14
INSTRUMENT GROUND 37 E972-BU A251-BK A251-BK 539-BU 200-BK-14
36 A251-BK 601-GY
7 X
LOW BEAM
10 HEAD LAMP
E972-BU
E972-BU
E972-BU
E972-BU
11 9X-7165
12 X
13
611-PU-14
L99 L99

L99
14 203-BK 203-BK
307-OR 307-OR

L99
CAT DATA LINK - 7 892-BR L82 L99
CAT DATA LINK + 6 893-GN L82 L99 L99 200-BK-14
A254-BK DIAGNOSTIC CONNECTOR X
DATA 27 C413-YL HIGH BEAM
LOAD 28 C414-BU 454-GN

5
6
2
4

7
1

3
L72 HEAD LAMP

20
17
13
14

10
11

15
18
19
8
12

16
C415-WH PAYLOAD PAYLOAD

BACKUP ALARM RELAY


KEYPAD DATA 29 A 9X-7170

START/BKUP RETURN
E707-GN MONITOR MONITOR

1
2
3
4
5
6
7
8
+V DISPLAY 25
EPTC-II

GEAR GND VERIFY

CAT DATA LINK +


CAT DATA LINK -
GREEN RED CODE PLUG

112-PU
308-YL
101-RD
109-OR

207-BK
203-BK
310-PU
311-WH
105-BR
307-OR
307-OR
307-OR
E708-PK

NEUTRAL (TPMC)
CLOCK 26
TRANSMISSION

PART THROTTLE

201-BK
201-BK
201-BK
201-BK
201-BK
NEUTRAL (EMS)

SERVICE CLEAR
601-GY 601-GY LAMP (LH) LAMP (LH) USED WITH

START SWITCH
LAMPS ON SENSOR 9 L74 L74
CONTROL

START RELAY

SERVICE SET
8T-9684 8T-9683 VIMS TRUCKS

XMSN SPEED
GND VERIFY
601-GY

FRONT GR 5
BODY UP SW
35

FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 4
3E-5390

ID CODE 4
BED RAISE

ID CODE 1

+ BATTERY
TCO SPEED

ID CODE 0

ID CODE 2
ID CODE 3
L99
411-PK WITH FAN

RETARDER
DOWN SOL
ACTION LAMP 20

LKUP SOL

BK
RD

BK
RD
TACHOGRAPH A L

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
E710-BU 892-BR 126-4495

GEAR 4
GEAR 3
GEAR 2
GROUND

UP SOL

GEAR 5

GEAR 1
LCD LAMPS (-) 3
7D-1513

BRAKE
892-BR 3 149-PU-14

HOLD
L47

+10V
31 L59

L77

2
1

2
1
EOS
L47
893-GN 607-PK-14 607-PK-14 I

611-PU-14
200-BK 2
I 34
E776-GN L90 DD 893-GN A A 623-BU-14 6 622-PU-14

E710-BU

A251-BK
A254-BK
CAT DATA LINK LH + 4 1 307-OR 202-BK 893-GN A 622-PU-14 623-BU-14

411-PK
601-GY
454-GN
540-WH
539-BU

113-OR
200-BK
601-GY

892-BR
892-BR
E777-YL 5

5
4
3

9
1
L78 F

7
CAT DATA LINK LH - 5

307-OR

6
16
15
14
13
12
11

30
29
33
32
31
27
36
10
19
18
17
37

26
25
24
23
22
21

8
34
28

35
20
2 202-BK 202-BK-18 105-BR 203-BK
RS-232 PORT 2 RECEIVE 18 D943-YL 123-WH A 4
L82

1
2
3
4
5
6
7
8
9
3

10
202-BK 202-BK A251-BK 200-BK-14

A251-BK
A251-BK
D942-GN F L74

714-YL-18
L69 L69 B L44 L44 1

716-BU-18
RS-232 PORT 2 TRANSMIT 19

711-BR-18
F

715-GN-18
713-OR-18

C750-PU

724-YL
712-WH-18
2

450-YL
SERVICE

636-GN
635-BU
601-GY
601-GY

452-PU

703-BU
707-PU
202-BK-18

202-BK

721-BR

706-BR
280-BK

219-BK
218-BK

227-BK
705-PK

726-BU

720-PU
126-PK
D997-YL

217-BK

704-GY

723-OR
202-BK 202-BK 202-BK 200-BK-14

710-GN

725-GN

709-OR
722-WH
RS-232 PORT 1 TRANSMIT 16 875-BU A C 7

1
2
3
4
5
6
7
8
K972-BR
TOOL 1

893-GN
D997-YL
F

K972-BR
SERVICE 200-BK-14

L75 892-BR
893-GN

D996-PU
306-GN
321-BR

307-OR
RS-232 PORT 1 RECEIVE 17 876-OR L72 D L54 CODE PLUG 8

202-BK
202-BK
A 202-BK CONNECTOR CLEAR SW

201-BK
201-BK
201-BK
201-BK
201-BK
892-BR
1
2
3
4
5
6

200-BK-14
E709-WH USED WITH

202-BK
202-BK
SERVICE LAMP 21 E X
L91 207-BK 9D-3721

3
7
6
9

5
2
1

4
8

10
635-BU EMS TRUCKS

MANUAL RETARD PRESS SW


TPMS RED LAMP 23 F L54

1
QQ

2
4
3
1
SSS SSS
E972-BU
C413-YL
C414-BU
C415-WH
E707-GN
E708-PK

614-PU
539-BU
636-GN WITH FAN

AUTO RETARD PRESS SW


TPMS GREEN LAMP 22 L76 L76 G T Q

L71

200-BK-14
200-BK-14
893-GN
892-BR
892-BR
893-GN
892-BR
893-GN
L76
113-OR L76 130-5488

+10V SENSOR SUPPLY

SECONDARY BRAKE SW
+BATTERY (KEY SWITCH) 8 H F 2 F
L77 L77

AIR CONTROL VALVE

200-BK-14
200-BK-14
1 4

619-GN-14
611-PU-14
D996-PU

635-BU
636-GN
L77 202-BK

123-WH

AIR SUPPLY VALVE

AUTO RETARD LAMP


601-GY
113-OR
A251-BK
E710-BU
539-BU
454-GN
411-PK
611-PU
540-WH
200-BK
A J
L67

L74
1

A271-BK

CAT DATA LINK +


CAT DATA LINK -

OIL PRESSURE SW
T

L74
L67 L67 202-BK SERVICE

AUTO RETARD ON

HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3

ACCELERATOR SW
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK
L68 L68

SERVICE BRAKE
L68 SET SW

CLEAR SWITCH

ENGINE SPEED
202-BK L69 202-BK 9D-3721

SET SWITCH
L70

L81
L70

+ BATTERY
L81 202-BK L70 202-BK
L71 L71 L83 L82L101 L L

L56
A251-BK

5
6

2
3
720-PU 126-PK

RESUME

GROUND
UU

6
1
3
9
8
7
4
5
2
L76 L76 L60 T T T T

10

1
2
3
4
SPARE
706-BR L71 710-GN 710-GN L60 Q B

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
200-BK 200-BK 200-BK PP FOG
L82 L101 L101 CODE PLUG CODE PLUG LAMP
L82

200-BK-14
L101

620-WH-14
620-WH-14

614-PU
539-BU
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14
611-PU-14
620-WH-14
TURN

203-BK

619-GN-14
L82

201-BK
201-BK
201-BK
201-BK
201-BK

201-BK
201-BK
201-BK
201-BK
201-BK
L83 L83 T USED WITH USED WITH 9X-7165
L83 L83 SIGNAL SW VIMS TRUCKS EMS TRUCKS AUTO RETARDER

1
4
5
6
2
3

1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
105-BR 105-BR 9G-5589 WITHOUT FAN WITHOUT FAN CONTROL XXX
L60 A M

BU
GN
BR
RD
PU
PK
WH
BK
OR
YL
109-OR 109-OR 131-5103 3E-3663 102-BU-14
L65 L65 L75 L75 H A
L65

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH

D984-GN
D985-BR
D986-PK
176-OR

A215-BK
A217-BK
A216-BK
A218-BK

450-YL
454-GN
D988-WH
D989-BU

D991-OR
D992-PU
A254-BK
A H SERVICE SET SW

102-BU-14
592-BU-10 15A RADIO/LIGHTER 135-BU-14 135-BU-14 9

1
2
3
4
5
6
7
8
9
10
112-PU-14 H 121-YL 1 9D-3721 M 200-BK-14
H
112-PU-14 10A VIMS MODULES 113-OR L64 122-BU 2 M M XXX

L47
L64 FOG

D994-BU

892-BR
893-GN
A A 123-WH 3 A254-BK D993-YL
LAMP

L94
112-PU-12 20A CONVERTER 120-YL-12 126-PK 6 540-WH L47

OPERATOR STATION
170-YL-14 8 539-BU SERVICE CLEAR SW A254-BK 9X-7165

L75
115-PK-14 5 M 9D-3721 XXX
L75 L99 M
124-GN-14 A254-BK D994-BU 102-BU-14

619-GN-14
611-PU-14
4

5
1
3
2
4

L45
L60 M

L99
QQ H H 150-OR-14 7
FUSES: 15A 8M-8948 L99 BB PANEL
E707-GN 1 +V DISPLAY 112-PU-14 10A BACKUP ALARM 121-YL 104-YL 10
20A 8M-0456

A254-BK
A254-BK
A254-BK
E972-BU 2 112-PU-14 H LAMP 200-BK-14

202-BK
GROUND

126-PK
202-BK
710-GN
H
H GAUGE 10A 3K-8782 L64
H

105-BR
112-PU-14 AIR DRYER 122-BU 7N-5876 XXX
E707-GN

E708-PK 3 CLOCK
CLUSTER FUSE HOLDER 10A
A C413-YL 4 DATA 112-PU-14 H H H A 601-GY
100-4984 4K-5122 112-PU-14 GAUGES 123-WH 107-WH J
1 C414-BU 5 LOAD 10A L65 7

L56
592-BU-10

120-YL-12
170-YL-16
LAMPS

L39
2 E972-BU 6 LEFT H H 4 105-BR L56 L46 L46
TELEMETRY PORT 3 876-OR 7N-5876 TURN 112-PU-14 XMSN CONTROL 126-PK 5 105-BR PANEL

202-BK
10A

207-BK
L62 L45 XXX
875-BU 112-PU-14 103-YL-14 103-YL-14 L49 L49 A M L45 LAMP

L101
4 SSS LAMP H 3 892-BR

1
2
3
4
540-WH TRACTION AID 132-PK 113-OR-14 149-PU-14 L101 L100 L100 L55 103-YL 7N-5876

L81
112-PU-14 893-GN

L75
L83
107-1983

L48
L76

L67
L77
5 10A 6 L100 6 Q
SSS SSS SSS H L55
E708-PK
E708-PK
C414-BU

E972-BU
E972-BU

200-BK 200-BK SOCKET 112-PU-12 H 176-OR 8 132-PK 135-BU-14 L50 176-OR A NOTE C 7 102-BU-14 601-GY
E707-GN
E707-GN

L50 DOME J

632-WH-14
632-WH-14
200-BK-14
200-BK-14
A 200-BK SSS 107-1984 112-PU-14 10A ARC 102-BU-14 10 176-OR 115-PK-14 A 2 D984-GN 5 176-OR
VIMS BREAKER LAMP SW 1 J

102-BU-14
A 601-GY 112-PU-14 H 2 102-BU-14 102-BU-14 307-OR J J A254-BK D985-BR 4 D984-GN 610-OR-14
6N-8589 9D-4068 3 6 5
B E972-BU 601-GY HIGH 112-PU-14 SHUTTERS 104-YL 149-PU-14 D986-PK D985-BR

A254-BK
10A 1 3
NOTE B A J RUNNING

103-YL
SERIAL PORT D943-YL QQ 150-OR-14 D986-PK

149-PU-14
C BEAM L78 GG H 9 2 J9

103-YL

602-WH
D942-GN SSS L78 101-RD-10 170-YL-14 L63 121-YL AUTO RETARD D988-WH 619-GN-14 LAMP SW
D E707-GN 1 +V DISPLAY LAMP A GG H 1 J ENGINE FLOOD
E E972-BU 2 GROUND 611-PU 107-1983 315-GN-12 101-RD-10 101-RD-10 102-BU-14
15A 121-YL OFF/ON SW 8
8 6T-3989
SPEED/TACH 20A 15A 6T-3991 J LAMP SW

150-OR-14
E708-PK 3 CLOCK CLUSTER 200-BK SOCKET START AID GG HEAD LAMP 115-PK-14 A LADDER

150-OR-14
3 8D-2676

L41
C413-YL C413-YL 4 SSS 107-1984 BREAKER 124-GN-14 NOTE C FLOOD

601-GY
DATA 6V-6457 J

601-GY
(HIGH) BREAKER 2
200-BK
D942-GN
D943-YL
E972-BU

C414-BU 3T-8728 LAMP

614-PU
C414-BU 5 LOAD LAMPS 3T-2662 L94 Q

614-PU
202-BK
306-GN
710-GN
126-PK
307-OR
321-BR
6 VIMS BRAKE RETRACT 9X-1439
TACH SPEED 7N-5876 GG A 12 Q
ACTION 101-RD-10 101-RD-10 H BREAKER 601-GY 3T-4411
L44 L44 11

103-YL
LAMP 107-WH 107-WH 101-RD-10 101-RD-10 115-PK-14 3T-8728 A251-BK D988-WH
E708-PK
C414-BU

SSS 1
C413-YL

H 10A 620-WH-14

L73
15A
411-PK 107-1983 ENGINE GG A A A A251-BK L73 2 A254-BK D988-WH PANEL
SSS SSS SSS FRONT FLOOD L41 L41

321-BR
113-OR A251-BK SOCKET SHUTDOWN 112-PU-10 139-OR-10 A251-BK 6 450-YL DIMMER SW
E710-BU

ARC CONTROL

L45
20A

6
4
1
2
5
3
113-OR

601-GY
601-GY

LAMP BREAKER

607-PK-14
E710-BU SSS 107-1984 BREAKER F A251-BK 7 D989-BU J 6T-3991

L65
3T-2662 DOME VALVE 2 1

L65
200-BK 9G-9487 A251-BK-14 L54 5 454-GN 614-PU 600-BR Q
101-RD-10 GG L54 3E-8691

200-BK-14
607-PK-14
105-BR 105-BR ALT BREAKER A271-BK-14 LAMP A J 3
601-GY

A254-BK
A254-BK
601-GY RETARDER GG GG H 4
QQ INDICATOR 105-BR 105-BR 101-RD-10 101-RD-10 149-PU-14 101-RD-10 GG 3E-7294 200-BK-14 7X-6399 ARC 1 D989-BU 3 D991-OR J 601-GY 623-BU-14

L62
A 101-RD-10 GG
A H 10A 15A
200-BK-14 A254-BK

L62
E707-GN 1 +V DISPLAY SSS LAMP 103-YL-14 101-RD-10 101-RD-10 LADDER LAMP A 200-BK J SUPPLY 2 1 D992-PU 601-GY 622-PU-14
101-RD A

601-GY
600-BR
E972-BU 2 GROUND MESSAGE 454-GN 107-1983 A 612-GY KEY GG BREAKER 109-OR 200-BK 200-BK-14 1 WH-18 VALVE 2 A254-BK J J
L66 L66 A Q
E708-PK 123-WH 612-GY BREAKER 6N-8589 101-RD-4 A 105A
200-BK 200-BK-14 BK-18 602-WH 2 3 607-PK-14

A271-BK
3 CLOCK CENTER SOCKET 2 3E-8691 A M
SSS A DOME Q Q

411-PK
C413-YL 4 DATA CLUSTER 107-1984 9G-9487 109-OR-4 200-BK-8 200-BK-14 LADDER

200-BK

607-PK-14
122-BU
200-BK-10 200-BK-14 L44 A254-BK LAMP SW

113-OR
200-BK
C414-BU 5 GG LADDER
E710-BU

LOAD 6V-6643 BACKUP H H 124-GN-14 ENGINE CONTROL BREAKER LAMP SW J

121-YL
121-YL
6 LAMPS RIGHT RELAY 103-YL-14 101-RD-10 112-PU-14 6N-8589 201-BK-14 A254-BK-14 A254-BK-14 6T-3991 J 1 2 J 6T-3990 LAMP SW

1
2
15A 15A

2
1
103-YL
200-BK
602-WH
H

L68
101-RD-10 112-PU-10 202-BK-14 A253-BK-14

A254-BK
7N-5876 TURN 3T-0376 AIR COND H H 150-OR-14 L95 L85 UU M 3
VIMS 4D-1836

200-BK
308-YL
308-YL
308-YL
112-PU
592-BU-10

120-YL-12
UU UU

170-YL-16
DOME, STOP & GG

A254-BK
315-GN-12
LAMP BREAKER 112-PU-10 202-BK A252-BK-14 SERVICE

A251-BK
SSS 893-GN 2 893-GN

L95
15A CAB J

200-BK

103-YL
G 539-BU 150-OR-14

A255-BK
107-1983 TURN LAMP 6N-8589 UU 892-BR 1 892-BR LAMP
A A A A UU G

L88
308-YL
207-BK
202-BK
GROUND

308-YL
307-OR

614-PU
E710-BU 200-BK SOCKET BREAKER 149-PU-14 H734-GN-12 113-OR-12 AUTO RETARD PRESS SW 149-PU-14 107-2282

150-OR-14
OIL COOLER

150-OR-14
E710-BU E710-BU SSS 107-1984 112-PU-12 6N-8589 9W-0263

L81
L83

L67
L75

L76

L48

L63
L77
BREAKER 6T-3643

L54
112-PU-10 DIMMER

710-GN
113-OR

121-YL
VIMS

105-BR
A UU FAN LO J
113-OR 113-OR AA A A 112-PU-12 113-OR-14 RELAY A A J 3
2
RESISTOR SERIAL
A WW 15A 107-WH

L59
113-OR 113-OR H 112-PU-12 WW 3E5239 A254-BK D991-OR 3T-3437 PORT

RD-18
BK-18
A

113-OR-12
QQ 113-OR 112-PU-12 105-BR VIMS
L107 L107 H 112-PU-10 L85 L85 11
E707-GN 1 +V DISPLAY 113-OR SERVICE

109-OR-4
H 123-WH

L76
109-OR-4

B
C
D
E
113-OR

A
E972-BU 2 GROUND
D942-GN
D943-YL

E709-WH
E972-BU

L76 L63 L63 KEY SW Q

C OFF
635-BU
636-GN

C415-WH 113-OR MAIN L63 12

ST
3 DATA

S ON
J

308-YL
9G-7641

308-YL
KEYPAD

D943-YL
E972-BU
8

D942-GN
DD A

1
2
4 6V-6455 RELAY 112-PU-10 J 9 115-PK-14 Q
L78 L78 601-GY

WWW
170-YL-14 B
3T-0376 6 601-GY 450-YL 450-YL

L77
LAMP WWW

A251-BK

631-GY-14
A

E709-WH
2 450-YL 450-YL

200-BK-14
620-WH-14
620-WH-14
7N-5876

308-YL
RETARDER 5
113-OR-14 XMSN A 3 202-BK 113-OR-14 BK-18 1 D922-PU 115-PK-14

L55
J 6

203-BK
PRESS SW

539-BU
J

614-PU
132-PK SPEED SPEEDOMETER GY-18 7 449-BU 4 200-BK BK-18 2 A254-BK

L63
DISTRIBUTOR 202-BK 105-BR 105-BR 3E-2035
L89

L63 BK-18 2 5 FOG LAMP SW


311-WH
310-PU

113-OR
200-BK-14
A A

200-BK-14

L41
170-YL-14
201-BK-14
GROUND

L39
200-BK-10
L67

450-YL

200-BK-14
3T-5438

124-GN-14
200-BK 123-WH 123-WH 123-WH

200-BK-8
PK-18 5 6T-3989

113-OR-12
1
601-GY SPEED IN GN-18 6 710-GN 7 449-BU 115-PK-14

306-GN

537-GN
601-GY
601-GY L67 + BATTERY WH-18 1 123-WH 123-WH
L81
E710-BU 768-OR 602-WH

L85

L95
3
1

L88

L50
TRACTN AID OR-18 4

L49

L94
BODY RAISE SW L76 L76

L56
L90

L46
F 710-GN 200-BK

A271-BK
8C-5681 PYLD MNTR YL-18 3
L55
WWW
4
2

BK 2 202-BK REAR DIFF


707-PU L89 FILTRATION SYSTEM 103-YL

1
2
PU 1
L75 Q

200-BK-14
102-BU-14
610-OR-14
619-GN-14

623-BU-14
622-PU-14
149-PU-14
631-GY-14
632-WH-14
115-PK-14
135-BU-14
PU 3 L75 L76 A MONITOR/CONTROL
107-WH TO HYDRAULIC TO DIVERTER H734-GN-12 A271-BK-14 125-5855 135-BU-14 1 12V AUX

A251-BK
BU 4 A + BATTERY RD-18 1
STEERING 200-BK-14 2 POWER

103-YL
200-BK

614-PU
601-GY

410-WH
+24V INPUT 120-YL-12 GROUND BK-18 2 200-BK LOAD SOLENOIDSOLENOID UU
A 120-YL-12 F BLEED BU-18 327-PK G736-PK-12
STEER SOL 3
UU J

1
2
3
4
5
6
120-YL-12 CONTROL

L41
24/12 VOLT +24V ING 4

G736-PK-12

A271-BK
A 9G-9287

A271-BK
1
2

2
1
592-BU-10 306-GN 306-GN 321-BR

410-WH
CONVERTER +12V OUTPUT RESET YL-18 5 A A REAR DIFF

A271-BK
326-PU

893-GN
892-BR
450-YL
452-PU
709-OR
3E-8646 A OFF (KEY) WH-18 6 OIL COOLER

D741-YL

DIFF OIL LEVEL SW


+8V SENSOR SUPPLY

PUMP OUTLET PRESS


B771-BR
D740-BR
A

B771-BR
200-BK-10 410-WH

200-BK-14

200-BK-14
200-BK-14

200-BK-14
GROUND OFF OR-18 7 LOW SPD RESISTOR 1 RD
L68 L68
170-YL-16

CAT DATA LINK +


CAT DATA LINK -
200-BK-10

997-OR A251-BK

L46
L67 A 9G1950 2 BK

DIFF OIL TEMP


D D 993-BR B UNUSED UU UU A

DIFF FLTR SW

FAN HI RELAY
FAN LO RELAY
L66
310-PU

L67
707-PU

L66
308-YL
207-BK

BRAKE ACTION

OPR MODE SW
CAT DATA LINK- 10 892-BR 1 A747-GY C
RETRACT SW UU UU ALARM

0
1
2
3
4
5

+ BATTERY
893-GN UNUSED

L89
L83
L81

CAT DATA LINK+ 9


L90

CLEAR SW
2 G736-PK-14 G736-PK-12 113-OR-12
L48

F 9D-3721 THROTTLE 9G-9813 F

CODE
CODE
CODE
CODE
CODE
CODE
8

GROUND

SET SW
327-PK
A 2 L59

306-GN
3 POSITION

711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
716-BU-18
202-BK-18

126-PK-18
7 A TRACTION A 2 A FAN HI
1 SENSOR

707-PU
768-OR 1 SHIFT 777-PU-10 139-OR-10 200-BK-14
6 RELAY

ID
ID
ID
ID
ID
ID
L83 L83

L66
L102 L92 L92 700-PK AID TEST SW LEVER A 3E-5400 200-BK-14

D741-YL
SERV/RETARD SW 5 772-BR 3E5239

B771-BR
D740-BR
4 767-WH 4D-1836 SW A700-OR A RD-18 +B 200-BK-14

31

12
22
16

10

11
15
17
19
20

24
27
37
21
25
26
28
29
30
32
34

13
35
36
38
39
40
33
23
18

14
310-PU 9W-0681 998-BR B

6
9

7
8

1
4

5
3 A BK-18 GROUND REAR DIFF
310-PU
2 1
308-YL A983-BU 610-OR-14 UU L Q
2
F L59 C WH-18 SIGNAL MONITOR/CONTROL

A271-BK
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK

C429-GY
425-PK
F975-OR
C484-YL
C473-GN
A 3 SERVICE A THROTTLE

E735-PU
113-OR
410-WH
411-PK

291-BK
290-BK
893-GN
892-BR
AETA TEST SW 1 700-PK 307-OR + -
622-PU-14 MODE SW 4 200-BK-14

612-GY
612-GY
A

3
4
5
8
9
1
2
10
6
7
METER BYPASS SW

G736-PK-14
101-RD-4
BK 200-BK 632-WH-14 200-BK-14 200-BK-14

A271-BK
2 5

C940-GN

A747-GY
A700-OR
A983-BU
6T6060

A271-BK
A271-BK-14
3T-8325 6T-6066

892-BR
893-GN
892-BR
893-GN
998-BR
997-OR
993-BR
D START AID SW 403-GN 631-GY-14 200-BK-14

450-YL
RD

306-GN
200-BK
1 L46 6
L80 L80

L58
DISTR GP 10 768-OR 8C-9812 614-PU A251-BK

GND VERIFY
A 1 2 A L56 UU UU 1

200-BK-14
200-BK-14
FUSE 1 132-PK 202-BK 998-BR C940-GN 619-GN-14 A271-BK 1 E735-PU 2 308-YL

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5

NEUTRAL
2

200-BK-10
202-BK 202-BK-14 135-BU-14 607-PK-14 170-YL-14
WIRE GROUP COLOR DESCRIPTIONS GROUND A255-BK

GROUND
2 L14 3
L95 (12V)

200-BK-14
6 202-BK 202-BK 623-BU-14 D942-GN
310-PU
308-YL

7
135-BU-14A CIGAR LIGHTER

L52
L57
L96
7 202-BK L48 410-WH L54 8 D943-YL
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. 8 L96
L52 200-BK-14 HOUSING L48 A251-BK 9 E709-WH
11 L96 L57 A 116-4700 A J 10 E972-BU
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

L110
L50
12
KNOB AS. 102-BU-14 1
4K-1245 L50

A271-BK
A271-BK
306-GN L50 115-PK-14
L102

STARTING CIRCUIT. 13
PRELUBE SW L97 L95 7 A271-BK 1
UU
14 L95 135-BU-14 8 A271-BK 290-BK
TCS 3T-3947 L102 200-BK 200-BK-14 200-BK-14 UU 2
15 L51 L51 2
GROUND CIRCUIT. CONTROL GP 16 BBB BBB KEY START SW 200-BK 200-BK 623-BU-14 3
128-0869 337-WH 9G-7641 BACKUP L58 L58 L58 200-BK 607-PK-14
20 308-YL 9
STARTING AID CIRCUIT. 21 308-YL A LAMP SW L48 L48 L48 L48 619-GN-14 4
REAR DIFF
22 308-YL A R 6T-3991 L85 L85 L85 L85 200-BK 200-BK 200-BK MONITOR/CONTROL
6
CAT DATA LINK. 308-YL BBB 612-GY A 1 2 A 202-BK 201-BK-14 601-GY
L46 SET SW 611-PU-14

149-PU-14
23 5
337-WH
307-OR

103-YL-14
326-PU A 6T6066

614-PU
L51
C OFF 121-YL 3 200-BK 619-GN-14 L39
24
MONITOR CIRCUIT. (VIMS) 25
L80
307-OR BBB 608-GN A 200-BK L51 200-BK-14 A J
315-GN-12

307-OR A S ON A271-BK UU
109-OR-4

26 200-BK 200-BK-10 200-BK-10 8


207-BK

1
ENGINE CONTROL CIRCUIT
311-WH

L102
L97
L107

307-OR A B ST L102 A271-BK 291-BK

539-BU
200-BK
614-PU
611-PU-14
200-BK-14
200-BK-14
619-GN-14
170-YL-16 170-YL-14 170-YL-14
709-OR

132-PK
L68
L89

27 2 UU 2

OPERATOR STATION
28 A255-BK 105-BR A 200-BK-8 614-PU 3
REAR DIFF FILTRATION SYSTEM MONITOR CONTROL L88 L88
L92

103-YL 149-PU-14 149-PU-14


L89

LEFT SOL 774-YL

124-GN-14
3 9
L86 L86 103-YL 103-YL 103-YL 103-YL REAR DIFF
RIGHT SOL 4 775-BR 7
B
TRANSMISSION L56

L86
773-GY L56 L56 622-PU-14 MONITOR/CONTROL

614-PU
PROPORTIONAL SOL 5 L2 L86 5

B
E

C
103-YL 632-WH-14 CLEAR SW E

200-BK-14
SPEED SENDER (LH) 29 769-BU 6 Q N
TRACTION CONTROL SPEED SENDER (RH) 30 770-GN A
L2 103-YL 631-GY-14 1 6T6066
L79 A
30 Page, (Dimensions: 39 inches x 28 inches)

1
2
4
3
ID CODE 0 19 212-BK 537-GN 103-YL 201-BK-14 610-OR-14 4 X
AUTO RETARDER ID CODE 1 18 213-BK 521-YL-14
FLASHER L53 L53

631-GY-14
ID CODE 2 17 214-BK L53 522-WH-14
HEATER AND AIR CONDITIONER CIRCUIT. ID CODE 3 37 215-BK L110 L110
108-0358
L110
315-GN-12 315-GN-12 614-PU A
216-BK
L97

ID CODE 4 36
TURN SIGNAL L97

4
1
3
2
SERV/RETARD SW 9 767-WH L97 L97 522-WH-14 R
L93 L93 201-BK L96 537-GN 200-BK-14 BK-14 Q XXX 102-BU-14 XXX
31 L98 L93 L98 L85 L85
L98 801-PK BLOWER SW 200-BK-14 FOG

522-WH-14
124-GN-14
521-YL-14
200-BK-14
32 L94 S S THERMO SW 2
33 122-BU 6P-3236 200-BK-14 4 LAMP
L88 3E-5465 9X-7165
34 200-BK MOTOR 631-GY-14 1 200-BK-14

L88
35 109-OR-4 109-OR-4 S R R 631-GY-14 3
XXX
L107 113-OR-14 T° 522-WH-14 200-BK-14 1 102-BU-14 XXX FOG
5 BLOWER

L94
A L89 L89 L89 L107 200-BK-14 515-GY-14 2 LAMP
BRAKE AIR L94 1 S 124-GN-14 2 WH/RD-14 9G-8693
PRESSURE VS OR-18 A D963-BU 207-BK 1 124-GN-14 9X-7165
SENSOR SIGNAL WH-18 C D970-WH L93 311-WH 311-WH
2
521-YL-14 4 521-YL-14 BK-14 200-BK-14
201-BK 537-GN
5
515-GY-14 515-GY-14 XXX
141-5746 GROUND BK-18 B 3 X
L93 L93 HIGH BEAM
611-PU-14

607-PK-14
4 515-GY-14
STOP L89 L89 L89 516-GN-14 MOTOR HEAD LAMP

521-YL-14 L53
L90 L90 S 517-BU-14 S R 9X-7166
LAMP SW L90 3 S

D741-YL L58

L57
2M-9346 RESISTOR 200-BK-14 2 200-BK-14

201-BK-14
L52 BLOWER
A A S 9G-1950 515-GY-14 1 WH/RD-14 9G-8697 X
619-GN-14 X

200-BK-14
522-WH-14
150-OR-14
150-OR-14
LOW BEAM

201-BK
201-BK
201-BK
J
SENR1514-03

HEAD LAMP

C940-GN
A747-GY
A700-OR
A983-BU
B771-BR
D740-BR

539-BU
200-BK
614-PU
311-WH
311-WH
200-BK
200-BK

958-YL
103-YL

311-WH
202-BK

450-YL
893-GN
892-BR

998-BR
993-BR
997-OR
403-GN
201-BK
122-BU
636-GN L56

2
1
9X-7165
D L89
A 200-BK-14
132-PK L107 N N X
1 OPERATOR STATION

635-BU
636-GN

635-BU
A A 2 A255-BK 201-BK L14 RD-18 A 539-BU 539-BU A RD-18

L85
L80 L14
3 768-OR RRR BK-18 B 200-BK 200-BK B BK-18
A A L80 700-PK TURBO #1 +V RD-18 D963-BU LADDER AMBIENT TEMP WH-18 614-PU 614-PU C WH-18
STOP LAMP 5 A C
L93

L90
L92

767-WH EXHAUST TEMP BK-18 201-BK FLOOD SENSOR

AFTERCOOLER TEMP (REAR) (PWM7)


RELAY 4 GROUND

893-GN L96
B

L94
LUBE PARK/TURN

310-PU L97
3E-7826 LAMP 118-3909

RH FRNT STRUT SENSOR (SPEED2)


LH FRNT STRUT SENSOR (SPEED3)
TTT

777-PU-10
D977-PU
103-Y2

604-OR

109-OR-4

RH TURBO EXHAUST TEMP (PWM5)


SIGNAL

LH TURBO EXHAUST TEMP (PWM6)


3E5239 YL-18 C ABBREV COLOR
A253-BK-14
A252-BK-14
SOLENOID L89 LAMP

STEERING OIL LO PRESS (SW7)


315-GN-12
777-PU-10
3T-4411

JACKET WATER LEVEL SW (SW4)


170-YL-14
113-OR

201-BK-14
D963-BU

201-BK

T/C OUTLET SCREEN SW (SW1)

AMBIENT TEMP SENSOR (PWM8)


OR-18

T/C OIL TEMP SENSOR (PWM4)

AUTO LUBE SOLENOID (SOL1)


D741-YL
D740-BR
B771-BR
109-OR-4
A +V RD RED

101-RD-4
200-BK-8

A747-GY
5T-4434 135-0428

202-BK

ENGINE COOLANT FLOW (SW6)


BRAKE AIR PRESSURE (PWM1)
122-BU

ENGINE OIL LEVEL SW (SW5)


993-BR
997-OR
A251-BK

E972-BU
E709-WH
D942-GN
D943-YL
201-BK
E776-GN
E777-YL

FUEL LEVEL SENSOR (PWM3)


BK-18
D963-BU
D970-WH

D B GROUND WH WHITE D

113-OR

201-BK
104-YL
200-BK
858-GY
859-YL

308-YL
311-WH

858-GY
859-YL

635-BU
636-GN
122-BU
892-BR
A
801-PK
202-BK
709-OR
452-PU
207-BK
604-OR

612-GY
306-GN
327-PK

113-OR
113-OR
113-OR
608-GN

614-PU
606-GY
605-YL
604-OR
L98 C453-YL C WH-18 SIGNAL PARK/TURN OR ORANGE

CAT DATA LINK RIGHT +


CAT DATA LINK RIGHT -
801-PK CAB RRR RRR

FUEL FILTER SW (SW2)


CAT DATA LINK LEFT -
CAT DATA LINK LEFT +

AFTERCOOLER LEVEL SW
BK 1 YL YELLOW
BK 2 201-BK L98 L81 GROUND TURBO #2 +V RD-18 D963-BU D963-BU A OR-18 AFTERCOOLER VIMS INTERFACE AFTERCOOLER LAMP
A B B A +V MODULE #1 135-0428 PK PINK

+8V SENSOR SUPPLY


L81 EXHAUST TEMP GROUND BK-18 201-BK 201-BK B BK-18 TEMP SENSOR LEVEL SENSOR
A A B GROUND 6V-6649 BK BLACK

3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
29
37
12
22
35
25
38
18
34
33
23
15
17
11
2
19
4
30
5
9
36
28
27
200-BK OPERATOR STATION 3E-7826 SIGNAL YL-18 D976-PK B406-GY WH-18 100-3055 TTT 111-3794
C C SIGNAL GY GRAY

2
11
22
18
19
9
17
5
6
13
1
23
25
21
3
12

20
7
24
14
4
15
16
8
10
SECONDARY/PARKING
28
38
35
33
32
7
17
34
36
6
16
2
21
22
4
8
14
18
3
19
20
15
29
25
37
26
27
5
40
39
1
23
24
10
11
12
13
9
30
31
SERVICE/RETARDER 767-WH XX C XX D963-BU RD-18

109-OR-4
A +V PU PURPLE

777-PU-10
C

201-BK
L2 B

201-BK
201-BK
BRAKE TEE

201-BK
311-WH
993-BR
997-OR

892-BR
893-GN
430-BU

407-PK
150-OR-14
150-OR-14

481-GN
521-YL-14
522-WH-14
200-BK-14
405-GY
413-BR
C972-YL

C940-GN
C915-GY
B948-BR

F721-OR
A983-BU
A700-OR
A430-OR
BRAKE TEE 201-BK

201-BK
412-BU

451-BR
450-YL
406-PU

437-BR

403-GN
441-OR
998-BR
103-YL L68 B BK-18 GROUND BR BROWN

ID CODE 0
ID CODE 1
ID CODE 2
L2 ENGINE OIL D966-GN

+BATTERY
L110 103-YL L110 C GN-18 SIGNAL GN GREEN
LEVEL SW RRR RRR

GROUND
SECONDARY SERVICE/ SERVICE/ L68 3E-9342 T/C OIL JACKET WATER BU BLUE
BK-18 1 B428-OR D963-BU A OR-18 +V C453-YL
201-BK-14
A252-BK-14

A253-BK-14

L79
605-YL

859-YL
E777-YL

207-BK
327-PK
122-BU
202-BK

BRAKE SW RETARDER SW RETARDER SW K TEMP SENSOR LEVEL SENSOR


452-PU

892-BR
801-PK
858-GY
SYMBOL DESCRIPTION

B447-PU
306-GN
200-BK
614-PU
606-GY
604-OR
608-GN
612-GY

709-OR

113-OR
113-OR

E776-GN
D963-BU

893-GN
113-OR

709-OR K 201-BK B

311-WH
859-YL
858-GY
201-BK
636-GN
635-BU
310-PU

308-YL
777-PU-10
200-BK-8

L24 170-YL-14
E709-WH
D942-GN
D943-YL
101-RD-4
109-OR-4
113-OR
104-YL
A251-BK

E972-BU
2 201-BK

D970-WH
BK-18 BK-18 GROUND D963-BU
3E-2033 3E-2034 3E-2034 ID CODE 2 39 A252-BK F975-OR OR-18 D969-PU C WH-18 100-3055 D966-GN TTT 111-3794
E750-PU
K972-BR

A +V SIGNAL BLADE, SPADE, RING,


D
214-BK
126-PK

213-BK
212-BK
280-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
217-BK
218-BK
227-BK
202-BK

216-BK

L16
215-BK

F F ID CODE 3
40 A252-BK A252-BK B BK-18 D963-BU A RD-18 +V
GROUND OR SCREW TERMINAL

3
9

4
5
6

7
1

2
C TTT

26
14
15

10
18
11

22
21
31
29
13
25
20
L18

L25

19

24
23
16

37
38
39

17
12

27
28
30
32
33
34
35
36
40
1 720-PU 1 706-BR BK-18 1 767-WH DIFF OIL TEMP SENSOR (PWM6)
14 C429-GY C429-GY C WH-18 201-BK 201-BK B BK-18 GROUND

L19
BK-18 BK-18 SIGNAL C
202-BK 202-BK 772-BR OPERATOR STATION B L XMSN RRR D967-OR D967-OR CIRCUIT CONNECTED

D963-BU
D963-BU
2 2 2 27 L19 D966-GN 3 C GN-18 SIGNAL

859-YL
DIFFERENTIAL OIL

A493-YL

C453-YL
B447-PU
417-GY
892-BR
893-GN
801-PK
858-GY

447-PK
412-BU
437-BR
882-PK
883-GY

201-BK
201-BK
201-BK
201-BK
INPUT

D963-BU
D976-PK
B406-GY
D969-PU
B428-OR
D977-PU

D967-OR
D966-GN
113-OR
D963-BU
D963-BU

D970-WH
D 28 E709-WH 6 GROUND B 202-BK D967-OR 4
BK-18 F BBB TEMP SENSOR SPEED
L28

L17

D943-YL

L26
BK-18 BK-18 452-PU C453-YL

L23

L13
30 5 SIGNAL C 5 CIRCUIT NOT CONNECTED
100-3055
8
12
13
10
6
7
9
4
3
2
1
5
14
11

SENDER RIGHT FRONT


11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12

L10
L27

D942-GN 709-OR D963-BU


1
2

31 L24 L24 4 +V A 2
G AAA E 170-YL-14 104-6387 201-BK BRAKE OIL
L11

32 3 1 ELECTRICAL CONNECTION
PROPORTIONAL L14
724-YL

(R) (L)
126-PK
202-BK

705-PK

TEMP SENSOR
726-BU

703-BU
721-BR

202-BK
202-BK
E750-PU
K972-BR

704-GY

RRR C
709-OR
710-GN

723-OR
725-GN

308-YL
337-WH
307-OR
722-WH

774-YL
775-BR

A255-BK
769-BU

767-WH
770-GN
A255-BK

A255-BK
767-WH
773-GY

L81 33 2 L TO MACHINE STRUCTURE


SOLENOID S-1 S-2 4 WAY E972-BU C RRR D963-BU 1 D977-PU K 100-3055 620-WH-14
34 7
3T-0062 SOLENOID A251-BK 437-BR D969-PU 2 D976-PK F975-OR OR-18 INTERNAL ELECTRICAL
9G-9988
35 1 L7 1 L15 L15 L8 L7 L6 L14 A +V

L10
L110 L110 36 412-BU 2 B406-GY 3 B406-GY A252-BK B BK-18 GROUND CONNECTION TO SURFACE

L14
37 452-PU 3 4 B433-PU C WH-18 SIGNAL 200-BK-14 OF COMPONENT
L17 L17 CONNECTOR
L37

207-BK
UU +8V SENSOR SUPPLY 26 F975-OR 709-OR 4 D977-PU 5 D969-PU K L
NOTE F
BK
WH

BK
WH
BK
WH

620-WH-14
A492-OR K C L6 202-BK D976-PK B428-OR C K F975-OR
A271-BK-14 12

11

10

OPERATOR STATION LH & RH HOIST SCREEN SW (SW4) 17 L6 5 6 A OR-18 +V LH ENGINE


G736-PK-14 3
1
2

4
5
6
7
8
9

E 882-PK 882-PK B428-OR 7 D963-BU L5 E776-GN 1 A252-BK BK-18 FLOOD ATCH WIRE, CABLE,
A255-BK

CAT DATA LINK LEFT - 22 1 6 L5 B GROUND


3
2
1

3
2
4
1

767-WH

COMPONENT
770-GN
769-BU

CAT DATA LINK LEFT + 21 883-GY 2 883-GY 7 D963-BU E777-YL 2 C466-YL C WH-18 SIGNAL LAMP
C484-YL
F975-OR

425-PK
A271-BK

L10 L10
C429-GY
C473-GN

E E L10

200-BK-14
+ BATTERY 1 113-OR 3 113-OR L11 L10 201-BK VVV K 6N-7989 L# CIRCUIT GROUPING
LEFT FRONT
773-GY

775-BR
774-YL

L11

L5
D971-YL A252-BK-14 L11 D963-BU DESIGNATION
A255-BK
A255-BK

A255-BK

XMSN LUBE FILTER SW (SW6) 19 4


C C B 200-BK-8 L5 201-BK
CAT DATA LINK RIGHT + 23 D974-GY 5 A253-BK-14 200-BK-10 L11 E776-GN E776-GN 1 BRAKE OIL
113-OR STRAP AS. 4M-7146 E777-YL E777-YL D974-GY 2 E776-GN TEMP SENSOR RH ENGINE B
CAT DATA LINK RIGHT - 24 D975-OR 6 200-BK 201-BK L3 L3 D975-OR E777-YL 100-3055 FLOOD

201-BK
NNN 3

201-BK
L29

A491-WH 113-OR
A252-BK-14

T/C INLET FILTER SW (SW3) 12


XMSN OIL TEMP SENSOR (PWM4) 10 428-OR K VVV FRAME 201-BK-14 201-BK-14 LAMP IDENT PART NO. CHG LOC NOTE
C 774-YL 429-YL
L33 L33
113-OR GROUND L14
L14 B 6N-7989 C
A252-BK
A252-BK

L37 L37 BRK OIL (RREAR) TEMP SENSOR (PWM3) 5 1 L17 L17 L7 L14 L7 HARNESS AS.
L31

A255-BK 775-BR BRAKE COOLING FILTER SW (SW5) 18 A253-BK 2 L17 L7 L7 201-BK A251-BK 1 RD PAYLOAD B
L6 A 129-4556 D-7

L6
773-GY D974-GY L6 L6 L6 417-GY 635-BU 2 MONITOR NOTE F
7 3 L3 L3 BK B 147-6291 B-10
9 D975-OR L3 L3 L3 F975-OR RED LAMP (RH)
4 L13 L4 L103 L4 8T-9683
C 130-7091 D-9
XMSN CHARGE FILTER SW (SW2) 8 426-BR L3 L3 L13 635-BU L4 L4 A252-BK D 129-3998 D-11
L13 636-GN L16 L16 L4 B
BRAKE OVERSTROKE SW (SW1) 6 419-YL 201-BK B433-PU E 130-7313 B-12
L31 A252-BK A251-BK A251-BK L4 L15 L15 F975-OR A251-BK PAYLOAD F 140-3620 I-9
GROUND 2 A251-BK 201-BK 1 RD
UP SHIFT DOWN SHIFT LOCKUP XMSN ID CODE 1 38 A252-BK A251-BK A251-BK L103 A252-BK 636-GN 2 BK MONITOR G 140-3618 B-13
SOLENOID SOLENOID SOLENOID SPEED 861-PU L103 L103 C466-YL GN LAMP (RH) H 115-7040 G-8
LEFT REAR STRUT SENSOR (SPEED3) 13 L103 L103
7X-1120 7X-1120 7X-1120 SENDER RIGHT REAR STRUT SENSOR (SPEED2) 860-PK L36 L36 201-BK 201-BK 8T-9684 J 117-1369 E-5
B GROUND
C SIGNAL

29 L4 K 130-6748 C-3
U 3E-6955 B433-PU 101-RD-4 101-RD-4 101-RD-4
A252-BK
A252-BK
A252-BK
A252-BK
A491-WH

BRK OIL (RFRONT) TEMP SENSOR(PWM1)


D971-YL

3 L 147-6290 I-2
WHEEL SIGNAL
419-YL
426-BR

C 769-BU BRK OIL (LFRONT) TEMP SENSOR(PWM2) 4 C466-YL M 125-5916 H-2


A +V

SPEED GROUND C467-BU C


BK
BK

BK
BK

BK
BK

B A255-BK BRK OIL (LREAR) TEMP SENSOR (PWM5) 11 N 147-6104 E-1


SENDER +V A 767-WH BRAKE BRK (LREAR) PRESS SENSOR (PWM7) 15 C420-BU 777-PU-10 FUEL OR 1 113-OR 113-OR 113-OR CYLINDER CYLINDER CYLINDER CYLINDER CYLINDERCYLINDER CYLINDER CYLINDER Q 115-7458 F-2
BATTERY HEAD
3T-2470 RETRACT BRK (RREAR) PRESS SENSOR (PWM8) C419-GN LEVEL GROUND BK 2 201-BK 201-BK HEAD HEAD HEAD HEAD HEAD HEAD HEAD R 6T-4301 E-4
16

109-OR-4
SOL 2
1
2

1
2

1
2

G 8C-9514 E792-BR SENSOR 447-PK L8 RT TURBO SOL 16 SOL 14 SOL 12 SOL 10 SOL 8 SOL 6 SOL 4 S 6T-4300 E-4
G G G
AETA- RIGHT SOL (SW7) 20 SIG OUT(SHALLOW) BU 4 ENGINE ENGINE
ALTERNATOR 124-9325 L8 INLET T 6G-9462 H-6
L32

ATM
F975-OR
F975-OR

HH E791-YL AFTERCOOLER
F975-OR

F975-OR

LH TURN 709-OR AETA- LEFT SOL (SW8) 25


L26 L26
SIG OUT(DEEP) YL 3 COOLANT OIL U 130-7314 A-14
LAMP 605-YL K972-BR 202-BK 710-GN C 9X-7803 C C RRR TEMP PRESS PRESS PRESS TEMP
VIMS INTERFACE FUEL ENGINE SENSOR TURBO OUTLET V 120-9288 B-13
6V-1119 200-BK K972-BR 705-PK MOTOR MODULE #2 5 C420-BU 777-PU-10 L23 L23 ALT 201-BK A493-YL A493-YL 201-BK 201-BK 1 BK-18 SENSOR SENSOR SENSOR SENSOR W 7I-4821 B-4
HH C419-GN 113-OR 403-GN L16 201-BK FILTER SW SPEED/ 6V-1926 6V1926 100-3055 PRESS (LOW) YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY
704-GY 437-BR 2 102-7532 6V-1964
C XX R
6V-6649 4 + BK-18 X 7I-5124 D-1/I-1
STOP/TAIL L22 XX 116-9933 TIMING SENSOR
A252-BK

K972-BR
F975-OR

E791-YL
F975-OR

K972-BR 113-OR
B433-PU
C466-YL

A252-BK

3 Z 147-6106 I-1

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
417-GY

LAMP MODULE SENSOR


201-BK

L22
777-PU-10

6V-1944
200-BK-10

777-PU-10
200-BK-10

703-BU 2 E792-BR 113-OR PRELUBE TIMER BB 117-3191 H-3


7X-1670 LL 102-9029 YY YY YY YY YY YY YY YY
122-BU

201-BK

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
LH STOP/ HH HH 202-BK F975-OR 200-BK-2 116-7151 DD 5T-9326 G-10 ATCH
B447-PU

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
1
LL HH 130-6931 B-15
200-BK

TAIL 639-WH 639-WH 3 WH LEFT LAMP 202-BK 6 A252-BK

1
2

2
L28

DDD PP 131-5098 H-6

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
LAMP 200-BK 640-GN 4 GN RIGHT LAMP 202-BK K TO RD-4 RD-2 437-BR RRR
EEE + BATTERY XX XX XX XX XX XX XX XX QQ 115-7445 H-14
L27

HH 614-PU 2 202-BK L15 412-BU 1 COOLANT


F975-OR
F975-OR
F975-OR

108-1289 PU TAIL IN BLOCK RD-4 PUMP B+ 412-BU BK-18 UU 129-7283 F-5

A732-YL
A716-PU

A734-PK

A706-GY

A730-OR

A730-OR
A736-YL

A714-BU
A736-YL

A710-GY

A732-YL

A704-GN

A702-PU
A708-BR
A712-BR
A734-PK
604-OR 1 OR STOP IN L25 XX AAA AAA 201-BK 2 BK-18 FLOW SW
L9

VV 134-2492 A-14
B NNN 451-BR 2 WH-18 MOTOR 200-BK 200-BK 4 GROUND 9X-3040 XX 119-6280 A-4
L36

HH 104-YL 1 113-OR FAN SPEED

WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

WH-18
BK-18
OR-18

GN-18
YL-18
OR-18
GROUND 10 231-BK-18 G 202-BK 450-YL 1 BK-18 EEE BK-2 A447-PK 3 PRESS SW YY 132-6469 A-2
200-BK
200-BK

201-BK
201-BK
LH BACK-UP 608-GN GND VERIFY 1 726-BU-18 H 726-BU 2 CCC 337-WH 1 PRELUBE SW 201-BK SENSOR JJ ZZ 133-5941 B-8
LAMP BODY UP L36 FAN BRAKE ENGINE SPEED PRELUBE PUMP 126-1133 AAA 116-7154 B-5 ATCH
9 I XX 307-OR 2 KEY SW XX A716-PU

481-GN
9X-4381 HH C 2 725-GN-18 725-GN SENSOR 200-BK-10 SOLENOID F701-BR MAG PICKUP 116-7153 XX BBB 117-1355 E-11 ATCH

A447-PK
GEAR 5 F 1 5 998-BR B BK-18 GROUND A736-YL
437-BR

200-BK
337-WH
307-OR
3E-0461 8Q-9408 3E-7886 NNN 132-4829 B-9 ATCH

C
B
A
2

B
A

C
200-BK

C
B
A

C
B
A

C
B
A

C
B
A

B
614-PU 3 724-PU-18 724-YL 150-OR F722-BK

C
B
A

A
3 GEAR 4 E 2 6 A700-OR A OR-18 +V XX XX XX XX XX XX XX A714-BU FRAME RRR 123-6880 C-5
G 201-BK

BK-2
HH 608-GN 1 608-GN GEAR 3 6 723-OR-18 C 723-OR 777-PU-10 A/C STATUS PRESS. 1 A712-BR
L28 L28 L28 F732-PK C WH-18 SIGNAL GROUND SSS 115-7446 H-13
B L27 B

999-WH
998-BR

993-BR

993-BR
A980-BU
996-GN

995-BU
993-BR
997-OR

994-GY

997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

993-BR
997-OR

997-OR
A747-GY

A746-PK
605-YL 7 722-WH-18 722-WH 126-PK 1 RD-18 E728-PK XX F701-BR F722-BK SW 111-9560

A751-GN
7 GEAR 2 B + BATTERY BU A RD-2 NOTE L A734-PK TTT 110-6149 C-3
8 606-GY TRANSMISSION SW GEAR 1 8 721-BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID RD B 113-OR 407-PK XX NOTE K XX A710-GY VVV 111-4610 C-3
C

F722-OR
4 604-OR 118-8471 5 D 202-BK 3 BK-18 GROUND 122-BU L27 C A/C REFRIGERANT XX A 150-OR 2 F722-OR 437-BR 441-OR NOTE J A708-BR WWW 110-6150 F-2
5 612-GY C E +BAT. 4 308-YL-18 J 126-PK T° PRESS SW NOTE G C F737-YL 1 998-BR 441-OR XX A732-YL XXX 7I-5382 E-1/H-1
6 4 SHUTTER 114-5334 B 998-BR 412-BU 412-BU 1 998-BR A706-GY YYY 115-9175 A-12
V V G AIR DRYER SOLENOID NOTE A NOTE D L18
200-BK 2 201-BK 201-BK 201-BK 2 999-WH A704-GN
200-BK

2
G736-PK-14 G736-PK-14 2G-2159 9X-9482 L18 996-GN
9 1 XX XX XX RRR A730-OR WIRE AS.
RH BACK-UP 608-GN 10 A271-BK-14 3 A271-BK-14 LEFT REAR BK E728-PK XX 406-PU 995-BU A702-PU
L32 L32 BRAKE OIL
1 L1 GG 115-7107 G-10
LAMP 200-BK L9 WH 2 113-OR 3 BK 1521-YL-14 NOTE K L20 994-GY A701-GY LL 4E-0718 B-7
9X-4381 L9 TEMP SENSOR 2 998-BR L20 A980-BU
L28 NNN BK 2513-OR-14 L23 A729-YL WW 127-8390 G-1
L28

L19
HH 200-BK 200-BK K 100-3055 1 A703-BR
HH L29 L29 NOTE E L23
HH A252-BK A751-GN CABLE AS.
G736-PK-14
A271-BK-14

HH B BK-18 GROUND A705-BU


200-BK
200-BK

C467-BU ARC L22 L22 113-OR L19 XX W A746-PK AA 116-7160 A-1


TO 767-WH C WH-18 SIGNAL A731-WH
FRAME F975-OR A OR-18 +V SUPPRESSOR ZZ ZZ XX XX 113-OR 360-GN A A747-GY A707-PU CC 117-5883 A-1
419-YL 106-8704 NNN L23 858-GY JJ 116-7156 B-1/A-12
513-OR-14 1 1 513-OR-14 200-BK-14 2 BK 361-OR B W A709-OR
1 W
RH STOP/ HH K K K K K K K K L32
RIGHT REAR 1 113-OR 522-WH-14 2 2 522-WH-14 311-WH 1 BK 859-YL 998-BR C 998-BR 2 360-GN A733-OR EE 7X-6035 A-4
TAIL BRAKE OIL ZZ 3 CCC 116-7155 B-1 ATCH
200-BK 419-YL 474-WH A490-GN 473-GY A252-BK 2 E728-PK START AID 361-OR A711-PU
LAMP 640-GN L29 A252-BK TEMP SENSOR T° W 993-BR A713-GN DDD 116-7161 A-1 ATCH
TEMP SW

101-RD-4
108-1289 HH ARC BRAKE MASTER BRAKE MASTER BRAKE MASTER BRAKE MASTER 426-BR K 100-3055 A/C COMPRESSOR ARC SUPPRESSOR GROUND LEVEL 997-OR A735-WH EEE 116-7159 B-6 ATCH
G736-PK 1 L35 FAN BRAKE NNN 7X-5988 DISCONNECT SW

203-BK
HH SUPPRESSOR CYLINDER CYLINDER CYLINDER CYLINDER A491-WH F975-OR A OR-18 NNN CLUTCH SOLENOID 105-8827 SHUTDOWN SW A715-GY
A271-BK 2 106-8704
+V COOLANT 7N-0718
OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW 7N-4287
A252-BK

RH TURN D971-YL A252-BK E729-GN 4D-1836


A271-BK-14

200-BK E729-GN
A255-BK

A255-BK
G736-PK-14

B BK-18 GROUND L1
TEMP SW
L31

425-PK

(REAR INSIDE) (REAR OUTDSIDE) (FRONT OUTSIDE) (FRONT)


767-WH
769-BU
767-WH
770-GN

LAMP 606-GY A252-BK 429-YL C WH-18 SIGNAL 8N-1425


OIL COOLER 7V-5647 7V-5647 7V-5647 7V-5647 L33
L9

6V-1119 428-OR T° L1
A255-BK

HH Q
767-WH

FAN MOTOR LEFT REAR E728-PK


(ATTACHMENT) JJ
STRUT SENSOR F722-OR NNN NNN BK-2
118-2085 E E VV YYY K T° AA
124-0328 YYY RIGHT
B447-PU

113-OR 200-BK AFTERCOOLER


3
4
2
1
6
5

A271-BK-14 MOTOR G736-PK-14 113-OR


F975-OR 3
C473-GN 6
C429-GY 7
1
5
A271-BK 2
C484-YL 4
425-PK 8

201-BK
425-PK 1
A271-BK 2

+V OR-18 1 1 HOIST SCREEN SW


417-GY
201-BK

U U U GROUND BK-18 A252-BK 2 A252-BK TEMP SW


2 9X-7781
L36

201-BK

201-BK
L27

113-OR
859-YL

113-OR
858-GY
L35

SIGNAL WH-18 3 861-PU 3 861-PU 7N-7848 XX


L35 K BK-2
4 860-PK A492-OR B427-BU 2 E799-BR
U CCC

101-RD-4
WHEEL K K 1 F700-BU
+V A 767-WH 767-WH RIGHT REAR K
SPEED L35 K K LEFT B UU
STRUT SENSOR
B
A
C

A255-BK A255-BK 426-BR A252-BK


B
A
C

SENDER GROUND B L19 L20

1
2
3

1
2
3
124-0328 YYY HOIST SCREEN SW

BK-2
3T-2470 SIGNAL C 770-GN

A733-OR
A733-OR

A709-OR

A729-YL
A711-PU

A707-PU
A715-GY

A713-GN
A735-WH

A731-WH

A731-WH

A703-BR
A729-YL

A701-GY
A735-WH

A705-BU
XMSN 9X-7781 BK-2
A252-BK

A255-BK OR-18 113-OR CC


A252-BK

1
2
+V 1 XX
CHARGE XMSN LUBE RD-2 RD-2
BK-18 A252-BK

OR-18
BK-18

WH-18
767-WH

WH-18

OR-18
BK-18
GROUND 2
FILTER SW FILTER SW K K AA CC B DDD
SIGNAL WH-18 3 860-PK STEERING SW STEERING SW B427-BU
9X-7781 9X-7781 HI PRESS NEG POS NEG POS
K K LOW PRESS

150-OR-14
150-OR-14

229-BK-14
229-BK-14
D971-YL A252-BK 3E-6461 XX XX XX XX XX XX XX XX
200-BK
327-PK

200-BK
306-GN

3E-7809 RECEPT AS. (16)

A748-GY
D982-PK
F737-YL

A700-OR
A983-BU
A430-OR
C940-GN

B948-BR

F721-OR
C915-GY
F722-OR

A747-GY

A980-BU
A746-PK
A751-GN

F700-BU
E799-BR

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-GN

A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK

F732-PK
A713-BU
A714-GY
A715-PU
A716-BR
RESISTOR 9X-0352 12V BATTERY 12V BATTERY

430-BU
892-BR
893-GN
405-GY
413-BR

998-BR
438-YL
996-GN
999-WH
995-BU

994-GY
997-OR
993-BR

360-GN
361-OR

1
2

2
A252-BK A252-BK 9X-9584 ZZZ ZZZ 3T-5760 3T-5760
A252-BK A252-BK YY YY YY YY YY YY YY YY A

GROUND
SIGNAL

GROUND
SIGNAL
RD 311-WH 311-WH BK-18 START AID
A A252-BK A252-BK C C
RD
2
1 B926-GY B926-GY 3
1
WH-18
GROUND
SOLENOID CONTROL

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
1
2
1

A252-BK A252-BK
2

+V

+V
310-PU 2 RD-18 + BATTERY 9X-3207 XX XX YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY

20

61

12
11
57
70
51
10
18

25
19
33

63
35
62
52
48
34

67
49
50
37
24

64
22
21
65
23
36
46
60
32
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14

47
66
38

13
ZZZ LEFT FRONT RIGHT FRONT INJECTOR GP (16)

7
8

2
B ZZZ
BK

START AID
GN

L26 ENGINE
A252-BK

A252-BK

311-WH 311-WH B926-GY 2 BK STRUT SNSR STRUT SNSR 7E-8836


425-PK

2
425-PK

CAT DATA LINK -


SOLENOID GROUND

TIMING CAL -

CAT DATA LINK +


TIMING CAL +

+V TIMING
124-0328 124-0328

AIR FILTER LAMP

OIL PRESS (EMS)

OIL PRESS. SIGNAL


310-PU 1

COOL. TEMP SIG.


310-PU 310-PU

+ BATTERY
+ BATTERY

-BATTERY
-BATTERY
1 BU

ENGINE ON (EMS)

DIGITAL RETURN
DIAG ENABLE

FAN SPEED
ATM PRESS
+V THROTTLE

TURBO INLET RIGHT

SOL 11 POWER
9X-7137

COOL TEMP (EMS)

TURBO OUTLET SIG.

SOL 9&11 RETURN


SOL 1 POWER
SOL 2 POWER
SOL 3 POWER
SOL 4 POWER
SOL 5 POWER
SOL 6 POWER
SOL 7 POWER
SOL 8 POWER
SOL 9 POWER
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

SOL 10 POWER

SOL 12 POWER
SOL 13 POWER
SOL 14 POWER
SOL 15 POWER
SOL 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
BRAKE TEMP

SOL 10&12 RETURN


SOL 13&15 RETURN
SOL 14&16 RETURN
ENGINE SPEED
THROTTLE SIGNAL
DIAGNOSTIC LAMP

+V ANALOG SUPPLY

FAN CONTROL SOL


FAN CONTROL SOL
USER DEF.SHUTDN

SHUTDOWN SIG C
SHUTDOWN SIG D
NNN XX

THROTTLE BYPASS

FAN COOLANT TEMP

AFTERCOOL TEMP

ANALOG RETURN
OVERSPEED LAMP
L4 HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD THIS SCHEMATIC IS FOR THE 789B VIMS (115-6507 CHG 02)
STEERING AIR F722-OR 2
BLEED SOL 15 SOL 13 SOL 11 SOL 9 SOL 7 SOL 5 SOL 3 SOL 1
U VV VV START 1 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
BACK-UP HH REAR DIFF SOLENOID SOLENOID OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
U U NOTE D
1
2

1
2

ALARM PUMP OUTLET +V ANALOG OR-18 A F795-OR T/C INLET 6T-8046 307-OR AND XMSN SHIFTER IN NEUTRAL
BK-18 1 612-GY GROUND YL-18 B A271-BK A271-BK C484-YL 5T-4434
123-6449 BK-18 200-BK PRESSURE FILTER SW 337-WH
BK
BK

BK
BK

2 SIGNAL GN-18 C C473-GN


112-9778 JJ JJ 7N-4447 AAA UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
A271-BK

BK-2
1 A447-PK NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
REAR DIFF BK K 200-BK NOTE H: TAPE BACK AND ISOLATE CIRCUITS 437-BR
FILTER SW ENGINE NNN 2 NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
FRAME 1 A252-BK XMSN OIL F722-OR 1 BK RD-2 TO MOUNTING AND 201-BK
9X-7781 GROUND GROUND TEMP SENSOR ENGINE NOTE C: TAPE BACK AND ISOLATE CIRCUITS D984-GN AND A254-BK
BK 2 A491-WH 200-BK2 BK PRELUBE OIL BK-2 BOLT 9 GA NOTE J: TAPE BACK AND ISOLATE CIRCUITS 441-OR NOTE D: TAPE BACK AND ISOLATE CIRCUITS F722-BK
DIFFERENTIAL U K 100-3055 PRESS SW CONTROL EE TO FRONT
EE HOUSING NOTE K: TAPE BACK AND ISOLATE CIRCUITS F701-BR AND F701-BR
OIL TEMP C C429-GY RIGHT DIFF F975-OR A OR-18 +V 105-9152 9X-9971 AND F722-BK
SENSOR LEFT DIFF NOTE E: ĐWITH VARIABLE SPEED FAN AND SHUTTERS USE HARNESS AS. NNN
B A271-BK OIL LEVEL SW OIL LEVEL SW A252-BK B BK-18 GROUND NOTE L: TAPE BACK AND ISOLATE CIRCUITS 437-BR
100-3055 A F975-OR 428-OR C NOTE F: TAPE BACK CIRCUITS 200-BK-14
123-2993 123-2993 WH-18 SIGNAL A/C STATUS AND 201-BK NOTE G: TAPE BACK AND ISOLATE CIRCUITS 407-PK
(EMS ONLY)
PRESSURE SW AND 481-GN
111-9560

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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