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TinySwitch-II
3 W Universal Adapter
Design Highlights This 3 W single output, universal input power supply is available as
• No-load consumption less than 250 mW at 230 VAC a Design Accelerator Kit (DAK-14) including samples and docu-
• Compact design: 2.0” × 1.2” × 0.75” mentation. With 71% minimum efficiency at full load, compliance to
• Minimum parts count and single sided PC board ensures cost- CISPR22 Class B, small size, and low parts count, the DAK-14
effective solution showcases the significant advantages of TinySwitch-II in low power
• High frequency operation allows compact EF12.6 transformer adapter applications.
• Enhanced ON/OFF control allows simple Zener reference and
eliminates the need for loop compensation Operation
• Built-in circuitry practically eliminates audible noise with
The digital ON/OFF control scheme of TinySwitch-II allows tight
standard varnished transformer regulation using a low cost secondary Zener reference and
• No-load regulation achieved without pre-load resistor
eliminates the need for loop compensation. In addition, no pre-load
• Well defined frequency jitter feature reduces EMI–simple input
is required to maintain regulation at light load, helping to reduce
π filter meets CISPR22 Class B/EN55022B measured no-load consumption to <250 mW at 265 VAC – see
• Self-protecting hysteretic thermal shutdown: power supply
Figure 3. TinySwitch-II also provides auto-restart to reduce output
automatically recovers when fault is removed overload current during fault conditions.
C5 2200 pF Y1
2
10T D6 L2
x2 11DQ06 Bead 9 V, 330 mA
1 8
C6 C9
D1 & D3 96T 10T 330 MF 220 MF
C3 R4 25 V RTN
1N4007 2.2 nF 330 k7 33 AWG 28 AWG 16 V
1 kV 1/2 W 5
3
RF1
L 8.2 7
C1 & C2 VR2
4.7 MF D5
85 - 265 1N4937 BZX79-B8V2
400 V
VAC
N
D
R2 TinySwitch-II EN/UV
4.7 k7 U1 BP
D1 & D4 1/8 W
1N4007 TNY264PN U2
S LTV817A
C4
L1 0.1 MF
1 mH
PI-3074-092908
Figure 1. TinySwitch-II 3 W Universal Adapter.
PI-3374-091402
• Design transformer for low leakage inductance.
50
78%
PI-3075-080902
0
75 95 115 135 155 175 195 215 235 255 275
74%
Power Integrations Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
5245 Hellyer Avenue Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS
San Jose, CA 95138, USA. MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
Main: +1 408-414-9200 WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Customer Service The products and applications illustrated herein (transformer construction and circuits external to the products) may be covered by
Phone: +1-408-414-9665 one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations.
Fax: +1-408-414-9765 A complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants
Email: usasales@powerint.com its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StackFET,
On the Web PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
www.powerint.com ©2002, Power Integrations, Inc.
B
10/08 DI-13
DI-28 Design Idea
®
TinySwitch-II
Design Highlights The bias winding should provide enough current to fully disable
• Less than 30 mW no-load power consumption (for the internal current source at no-load. Other load conditions are
115/230 VAC input) not important as the device will be powered from the DRAIN pin if
• Meets CISPR-22 Class B without Y capacitor bias is lost, allowing a simple flyback winding to be used. Figure 2
• Low cost, low component count solution shows that the bias winding and choice of R2 should provide
approximately 550 μA at no-load to minimize consumption.
Operation
The TinySwitch-II flyback converter in Figure 1 generates a The circuit meets CISPR-22 Class B conducted EMI limits without
constant voltage, constant current (CV/CC) 5 V, 600 mA output. a Y capacitor and therefore has very low AC leakage current.
Typical applications include wall-mounted chargers for cell TinySwitch-II frequency jitter, use of the bias winding as a shield
phones, PDAs and other battery powered portable equipment. and capacitor C3 to soften leakage inductance spikes combine to
provide the EMI performance.
The key performance characteristic of the circuit shown is the
extremely low no-load consumption of <30 mW. A linear trans- Key Design Points
former charger of similar rating will typically consume 1 W to 4 W • Design bias winding circuit to provide approximately 550 μA at
at no-load. At $0.12/kWh, the TinySwitch-II can therefore reduce no-load. Figure 2 shows the details.
energy costs by $1 to $4 per year. • Minimize secondary circuit bias currents. Use low current
feedback Zeners for best tolerance. The very low bias current in
The no-load performance is achieved by using a transformer bias this design will provide approximately ±10% output voltage
winding as a low voltage source for TinySwitch-II operating tolerance. A precision reference (e.g. TL431) can be used to
current. Even without this winding, a TinySwitch-II circuit will reduce this if required.
consume <300 mW at no-load. However, by providing external • Design transformer with low reflected voltage to minimize clamp
bias, the internal high voltage current source, which normally losses. A bigger device (TNY266) may help to further reduce VOR.
powers the IC from the DRAIN pin, is disabled and a further • Wind transformer for lowest leakage inductance. Choose wire
reduction in consumption is therefore achieved. gauges to completely fill winding layers.
• Winding transformer with tape between primary layers further
reduces intra-winding capacitance and no-load consumption.
D7 11DQ06 5V
1 8
L1 C6 L3
1.0 mH C3 8T 470 MF Ferrite
2.2 nF 24 AWG 10 V R3 Bead
VR1
BZY97C200 1 kV 7 D6 1N4148 1.5 k7
D1 D2 105T 3
RF1 1N4005 1N4005
8.2 7 33 AWG
D5 13T x2 C5 R2 C7
1.0 W 1N4937 31 AWG 47 MF 100 MF
2 5.1 k7 Q1
4 16 V 10 V
L 2N3906
85 - 265 C1 C2
VAC 4.7 MF 4.7 MF
400 V 400 V
TinySwitch-II VR3
U1 R4 BZX79B5V1
N TNY264PN 820 7
D
EN
BP
U2
D3 D4
1N4005 1N4005 L2 S C4 R5
Bead 0.1 MF U2 2.7 7
2.2 MH 50 V PC817A 2W RTN
PI-3298-091402
PI-3080-091402
70
5
No Load Consumption
30
2
20
1
10
0 0
300 400 500 600 700 800 900 0 100 200 300 400 500 600 700
BYPASS Pin Current (μA) Output Current (mA)
Figure 2. No-load Input Power vs. BYPASS Pin Current. Figure 4. 5.0 VDC, 600 mA CV/CC Curve.
30 PI-3081-090402
Transformer Parameters
25 EE13 TDK PC40, or equivalent
No Load Consumption
Core Material
ALG of 128 nH/t²
20 Bobbin EE13, 8 pin
Winding Order Primary (1–2), tape, Bias (3–4), tape,
15 (pin numbers) Secondary (7–8), tape, 5 V, tape
Power Integrations Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
5245 Hellyer Avenue Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS
San Jose, CA 95138, USA. MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
Main: +1 408-414-9200 WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Customer Service The products and applications illustrated herein (transformer construction and circuits external to the products) may be covered by
Phone: +1-408-414-9665 one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations.
Fax: +1-408-414-9765 A complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants
Email: usasales@powerint.com its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StackFET,
On the Web PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
www.powerint.com ©2002, Power Integrations, Inc.
B
10/08 DI-28
DI-61 Design Idea
®
TinySwitch-II
Design Highlights The circuit meets CISPR-22 Class B conducted EMI limits without
• Less than 200 mW no-load power consumption (for a Y capacitor, and therefore has very low AC leakage current. This
115 or 230 VAC input) EMI performance is achieved via the TinySwitch-II internal jitter,
• Meets CISPR-22 Class B without Y capacitor use of a shield winding, an output RC snubber, and the primary
• Low cost, low component count solution RCD clamp.
C5 R3
470 pF 33 7
D7
11DQ06 5 V, 0.6 A
1 8
L1 C6 L3
1.0 mH C3 8T 470 MF
R1 390 pF Ferrite
100 k7 24 AWG 10 V R7 R4
1 kV Bead
7 4.7 7 1.5 k7
D1 D2 102T 3
RF1 1N4005 1N4005
8.2 7 33 AWG
D5 15T C7
L 1.0 W 1N4007G 2 2 x 32 AWG 100 MF
Q1 10 V
R2 4 2N3906
330 7 T1 EE13
C1 C2 1/2 W LP = 1.9 mH
85 - 265
VAC 4.7 MF 4.7 MF
400 V 400 V
TinySwitch-II VR3
R5 BZX79B5V1
N U1 820 7
D TNY264PN
EN
BP
U2
D3 D4
1N4005 1N4005 L2 S C4 R6
Bead 0.1 MF U2 2.4 7
2.2 MH 50 V PC817A 2W RTN
PI-3688-082803
PI-3684-082603
70
(QP) 5
60
(AV)
50
4
40 115 VAC
230 VAC
30 3
20
2
10 Limits for
Quasi-Peak Scan Output Voltage
0 1
and Current
Average Scan
-10
0
-20
0 100 200 300 400 500 600 700
0.15 1 10 50
Output Current (mA)
Frequency (MHz)
Figure 4. 5.0 VDC, 600 mA CV/CC Curve.
Figure 2. Conducted EMI, Full Load, 230 VAC, Grounded to
"Artificial Hand" of LISN.
Core Material
ALG of 128 nH/t²
150
Bobbin EE13, 8 pin
Power Integrations Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
5245 Hellyer Avenue Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS
San Jose, CA 95138, USA. MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
Main: +1 408-414-9200 WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Customer Service The products and applications illustrated herein (transformer construction and circuits external to the products) may be covered by
Phone: +1-408-414-9665 one or more U.S. and foreign patents or potentially by pending U.S. and foreign patent applications assigned to Power Integrations.
Fax: +1-408-414-9765 A complete list of Power Integrations' patents may be found at www.powerint.com. Power Integrations grants
Email: usasales@powerint.com its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, DPA-Switch, PeakSwitch, EcoSmart, Clampless, E-Shield, Filterfuse, StackFET,
On the Web PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies.
www.powerint.com ©2004, Power Integrations, Inc.
C
10/08 DI-174